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MDU Spec Malaysia Sdn Bhd

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Page 1: MDU Spec Malaysia Sdn Bhd
Page 2: MDU Spec Malaysia Sdn Bhd

MDUSpecoffersarangeofprojectmanagementandprofessionalcommissioningservicesfornew,existing,onandoffshoreassets.

A company's decision to commit investment capital to a Exploration, Up and Down Stream building program is driven by many factors. Paramount amongst these is the achievable return on the investment. On-time and on-budget delivery using Operations Readiness & Assurance (ORA) principles

Our Project Management services will assist you in achieving a higher quality end product, a safer and more efficient operating unit, and prevent unnecessary delays prior to commissioning and delivery of the unit/plant. It will allow for immediate corrective action if the quality of the work provided by the construction yard

and the contractors does not meet the applicable standards. Discrepancies can be corrected at an early stage without having a detrimental effect on the project time schedule.

MDU Spec Project Management of new build and refurbished assets and plant.

MDU Spec Project Management of new build and refurbished assets & plant. As shown in below graph. However, based on your requirements we can also conduct specific parts of the project management scope, by for example only covering the commissioning phase.

Page 3: MDU Spec Malaysia Sdn Bhd

MDU Spec Project Management is conducted on behalf of clients in every area, including defining required development options; management from concept to detailed design; contract tendering, evaluation and execution management; fabrication monitoring and commissioning. We act in an oversee and solution offering context and not part of the project teams so as to afford “the bigger picture concept” that delivers to operations fit for purpose.

We have experience with all major offshore and land EPC’s and ship/ rig yards around the world, enabling us to provide a seamless service which in turn minimises project dependencies and reduces potential risks.

Our independence ensures that we focus on finding the right solution for you as cost-effectively as possible.

MDU Spec Project Management personnel are highly competent experts in their field, with many years of working experience in the power generationproduction / process plant and

exploration industry all over the world.

This allows extensive first-hand knowledge to be brought to the project. Strict internal procedures and support services, such as document and data control, ensure effective representation trough all stages of the project.

Commissioning - an essential part of project management

Commissioning is the process of assuring that all systems and components of the new build or refurbished asset /plantare designed, installed, tested, operated and maintained according to your operational requirements.

MDU Spec provides commissioning services as part of the overall Project Management service or as stand-alone service.The main objective of our Commissioning service is to effect the safe and orderly handover of an asset from the EPC / builder to you. Guaranteeing the operability of the unit in terms of performance, reliability, safety and information traceability.

Page 4: MDU Spec Malaysia Sdn Bhd

Areyouhappywiththeperformanceofyourasset?MDUSpecAssetIntegrityandMaintenanceManagementServiceswillhelpyoutocontroltheintegrityandavailabilityofyourdrillingassettogetherwithanincreaseintotalassetperformanceandanoptimizationoftheoperatingcostsThe availability, uptime and safety performance of your asset are key drivers for profitable operations and business continuation. Asset operational and safety performances are based on keeping your Equipment, Systems and the competence of your personnel fit for purpose. Our Asset Integrity and Maintenance Management services add value to your organization by helping you to take better control on achieving your corporate targets and objectives in your asset performance. Solutions: As a recognized industry expert, we assure sustainable asset performance by following services portfolio: Asset preventative maintenance concept development, implementation and automation Are you able to manage and improve the uptime of your asset? MDU Spec can help you to achieve this by improving your maintenance process and systems. We realise this by means of: Preventative maintenance and spare parts concept development and implementations.

• Computerized Maintenance

Management Systems.

• Maintenance management system manuals and operating procedures.

Risk based maintenance and integrity management of critical equipment. Are you able to demonstrate the performance of your critical equipment? As a recognized industry specialist MDU Spec is able to help you achieve this by means of an industry proven risk based approach. Our approach is reflected in the following mythologies: Performance and availability management of critical and safety critical equipment. Failure Mode Effect &Cause Analysis (FMECA) and Asset Critically Classification. Development of safety critical equipment verification schemes.

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Asset maintenance system and reliability engineering, analysis and compliance assessment What are the opportunities to improve your asset performance? Within every company there are opportunities to improve asset performance. We can help you to identify the technical and organizational potential for improvement, by means of the following balanced set of assessments:

• Asset maintenance system data integrity and failure trend analysis.

• Asset maintenance system audit (system effectiveness).

• Asset maintenance operations audit (operations effectiveness).

Asset Integrity and Maintenance Management Training How is the competence of your people helping you to achieve your asset performance targets? Competent people are a critical factor in asset performance. With MDU Spec’s specialised knowledge on plant operations combined with asset maintenance expertise, we are able to add value to the competence level of your

asset maintenance staff. MDU Spec provides the following training on a managerial and supervisory level:

• Maintenance awareness workshops. • Asset & Maintenance Management

training – tactical (managerial) level. • Maintenance Management training –

operations (supervisory)

Why MDU Spec: A new company from long and established roots, we are an engineering consultancy co- operative group of professional engineers with a vast amount of experience spanning over a 120 years from core business subject matter experts. We bring a fresh partnering approach to Project and Asset Management. Operations Readiness and Assurance technics gained from megaproject experience with major oil and gas operators such as Shell International and compliance organisation Lloyds Register Energy.

Page 6: MDU Spec Malaysia Sdn Bhd

Do you want to limit downtime and increase safety during operations? MDU Spec’s state of the art Inspection Services will help you to limit downtime and increase savings by improving the reliability, safety and environmental impacts of your operations. Operations can be interrupted by the malfunction of Equipment and Systems, or the lack of competence from personnel. These interruptions result in Non Productive Time (NPT) which is costly but avoidable. MDU Spec Inspection services can reduce your downtime and save you money by improving the reliability, safety and environmental impacts of your operations. In doing so, MDU Spec can help you to continue with what really matters as safe and efficiently as possible.

Solutions: MDU Spec Inspection Services can help you to optimise your operations with an in depth indication of the technical state of the assets. Depending upon your situation, MDU Spec can provide you with the following inspection solutions:

Full Asset Condition Survey Are you about to commence a drilling operation or are you planning on contracting a drilling rig? MDU Spec’s Full Rig Condition Survey can provide you with an accurate insight into the state of the maintenance and working conditions of the equipment and systems on any drilling unit.

Dropped Object Survey In addition to a Full Rig Condition Survey or as a stand-alone service, MDU Spec can help you to increase the safety and reliability of your rig. We do this by identifying objects that are at risk of falling from the derrick or other structures, such as bolts or lifting points that are improperly added to structural members.

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Compliance Survey Does the drilling rig comply with your company Safety and Operating standards? MDU Spec can carry out a Compliance Survey to verify that a drilling unit is fully compliant. For contractual matters, a Certificate of Compliance can be issued on request.

Marine Safety Survey Is your workforce’s training/ qualifications/ emergency response of critical marine and emergency equipment compliant with company/ industry standards? MDU Spec can conduct a Marine Safety Survey to verify the required compliance. Selection Survey Are you seeking a rig for your new drilling campaign? MDU Spec can assist you with visual Selection Survey’s which provide you with a snapshot of the condition of your shortlisted rigs, whilst providing you with advice on the best option, based on your requirements.

Acceptance Survey Are you purchasing/ contracting a new build/ refurbished drilling rig? Is it fit for purpose? Does it comply with the required standards and or your contractual agreements? MDU Spec can help you verify contract compliance by conducting an Acceptance Survey. The acceptance Survey is conducted by using MDU Spec’s Acceptance Guidelines Programme, which includes testing of all equipment and systems to verify their condition and performance.

Value Assessment Do you need to know the economic value of your rig/ rig let? Based on the new price of the major equipment, MDU Spec can, with onsite inspections, define the depreciation percentage of your equipment. In doing so, MDU Spec can provide you with an accurate estimate of your asset value, using a methodology recognized by major banks and insurance companies ‘Ex’ Plant and Equipment Survey MDU Spec are leading industry specialists on Equipment Rated for Use in Potentially Hazardous Atmospheres. We are uniquely qualified to assist you in creating Hazardous Area Registers, conduct Visual, Close and Detailed inspections. MDU Spec are also able to train your personnel on the principles of protection used by ‘Ex’ equipment as well as how to maintain such expensive and specialised equipment.

Page 8: MDU Spec Malaysia Sdn Bhd

Do you want to identify and manage your risks? MDU Spec QHSE and Risk Management services can identify and assess your risks, and help you to manage them. Companies face challenges every day, with an increasing demand for profitability and quality. To be competitive and sustainable at the same time, a company involved in major industrial operations has to know its risks and manage them. As an industry leader in Inspection Services we know what drilling is about. Our extensive knowledge combined with experienced and qualified personnel can help you identify and manage your risks. Risk Assessments Managing risk is of paramount importance for business continuity and the realization of your profit potential. MDU Spec can help you with this by identifying operational and project related risks, using the following methodologies:

• Risk Assessment Workshops to identify and rate risks related to people, environment, assets, reputation etc…

• Root Cause Analysis (RCA) and

Accident/ Incident Investigation: a method to find the root causes of an accident and the improvements in order to avoid new accidents and incidents.

• Hazard and Operability Assessment

(HAZOP): using guide words which

question the design or operating conditions at each step in the design, process, procedures or system.

• Failure Mode, Effect (and Criticality)

Analysis (FMEA, FMECA), to determine the ways in which components or systems can fail, the effects, the mechanisms of failure and how to avoid them.

• Bow Tie Analysis, starting from fault

and event trees, describing and analyzing the pathways of a risk from causes to consequences and possible barriers.

Other Risk Assessments which can be executed by us are Layer of Protection Analysis (LOPA), Hazard Identification (HAZID) and Escape and Rescue Assessments (EERA). All risk assessments are executed following ISO 31000 standards. Audit and Review Do you want an independent assessment of the performance of your management system? Or would you like to have an independent assessment of your contractor’s organization and management system? The following MDU Spec Audit and Review services can help you achieve this:

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• HSE Management System Audits: based on OHSAS 18001/ ISO 14001 standards.

• Quality Management System Audits: based on the ISO 9001 standard.

• Crew Competence Assessment: to

verify the competence of your and you contractor’s personnel.

• Contractor Evaluation Audit: to evaluate your contractor’s capabilities, for example as part of a tender process.

MDU Spec can also provide Environmental Management audits, Lifting Operation and Lifting Equipment Regulation audits (LOLER), International Safety Management audits (ISM) and International Ship and Port Facility Security audits (ISPS). Managements Systems Businesses always face challenges, such as cost reduction, efficiency of operation without a compromise on safety, quality, brand and reputation. Balancing these and other business requirements is difficult. The following MDU Spec management system development services can help you with this:

• HSE Management System Development, support in setting the standards and objectives for the quality of HSE performance by developing and effective HSE Management

System, based on OHSAS 18001, ISO 14001

• HSE Case development, documenting your systematic risk management approach to maintain and improve HSE and operational performance, based on IADC guidelines.

• Emergency Response Planning (ERP)

Development, describing the systematic activities of your organization to optimally manage its risks, the associated potential threats and impacts there from.

Other Management Systems MDU Spec can develop for you are: Quality Management System (based on ISO 9001. Environmental Management Systems (ISO 14001). International Safety Management (ISM). International Ship and Port Facility Security (ISPS).

Page 10: MDU Spec Malaysia Sdn Bhd

Competent people are the key to safe and efficient operations MDU Spec provides a wide range of training opportunities to support, maintain and enhance competencies and skills within various sectors of industry. Staying competitive is the key to sustainability. Training your staff, keeping them motivated and up-to-date with industry trends and new technologies is vital to skills and becoming a valued asset in any organization. MDU Spec is an industry leader in inspection services. We share this knowledge and expertise by means of our Training Programs. Mechanical & Electrical MDU Spec Mechanical Rotating Equipment and Electrical courses can benefit you in gaining a solid industrial basis in Industrial Mechanic or Electrical. Gaining an in depth knowledge of how and why equipment can develop faults and consequently fail. HSE MDU Spec can provide in house Health, Safety and Environment (HSE) Training for (HSE) staff at all levels with in onshore or the offshore industry. The MDU Spec in house training focuses on ‘Hazard Awareness’, ‘Workplace Risk Assessment and Control’, and ‘Accident and Incident Investigation’ and is specifically tailored to our clients individual management systems to ensure optimal effectiveness.

Customized MDU Spec’s tailor made training is designed for clients whose staff require instruction on specific topics or seek to develop a common knowledge base to address future challenges. Rig Inspection Workshops Planned maintenance and correct inspections are essential for the proper functioning of a drilling rig, reduction of rig downtime and personnel safety. MDU Spec's Rig Inspection Workshop (RIW) presents the correct inspection and maintenance procedures needed to ensure the integrity of equipment on floating rigs, jack-up rigs and land rigs. Why MDU Spec: A new company from long and established roots, we are an engineering consultancy co- operative group of professional engineers with a vast amount of experience spanning over a 120 years from core business subject matter experts. We bring a fresh partnering approach to Project and Asset Management. Operations Readiness and Assurance technics gained from megaproject experience with major oil and gas operators such as Shell International and compliance organisation Lloyds Register Energy.