Manufacturing Auto Seat Covers Interior Trim SCHWABE USA die cutting capabilities

  • View
    186

  • Download
    0

Embed Size (px)

Text of Manufacturing Auto Seat Covers Interior Trim SCHWABE USA die cutting capabilities

  • 1

    Auto Seating & Interior Trim Capabilities 2016 - 2017

  • We engineer and build die cutting and compression molding presses

    for the production of a broad range of automotive interior parts

    at our manufacturing plant in Cincinnati, Ohio, USA

    2

    Automotive Interior Parts Manufactured on SCHWABE Presses

  • Shaping Products for Auto Interior Manufacturers of the World

    3

  • Foam, Laminates, Textiles & Spacer Mesh Fabric SCHWABE Straight Ram Hydraulic Beam Press

    Example: Die Cutting Spacer Mesh on SCHWABE Model SR - 230 - on Nylon Belt with Clamp Feed design - Spacer Mesh material delivered from Roll Stand

    NOTE: Material yield not optimized For Demo purposes only

    4

    NOTE: SCHWABE Straight Ram Beam Press cuts Foams, Laminates, Textiles & Spacer Mesh Fabric off Roll or Sheet Goods

  • Ideal for cutting automotive interiors (non-leather).

    Manual or automatic feed systems available.

    Designed to incrementally feed die boards that are larger than the press.

    Available with extension tables for easy, manual lateral transfer of die boards on & off the feed system for picking & spreading.

    Various automatic transfers are also available.

    Die Cutting Foams, Textiles & Laminated Materials by Incremental Feed

    SCHWABE Straight Ram Hydarulic Beam Press

    5

  • Freeman SCHWABE 4064 Clough Woods Drive, Cincinnati, Ohio 45103 USA Contact: Phone +1 513 947 2888 Email: sales@freemanschwabe.com6

    Double E Material Unwind Stand w/ Lazy Loop Sensor Controls

    SCHWABE Straight Ram Hydraulic Beam Press w/ Urethane Belt Clamp Feed System Model SR 300

    Quick Die Change with OutFeed Roll Away Parts Picking Conveyor

    and Scrap Conveyor

    SCHWABE USA Model SR 300 features cutting mats on Chiorino Urethane Belt clamp feed system Powered Unwind Stand with lazy loop sensor OutFeed swing-up safety guard for quicker die changes

    mailto:sales@freemanschwabe.com

  • Cutting Foams, Textiles & Laminated Material with DieVac SystemSCHWABE Straight Ram Beam Press with Dievac System SCHWABE uses vacuum to precompress various types of materials prior to cutting on SCHWABE Beam Press therefore eliminating material movement and insuring accurately cut parts. - large volume processing of automotive interior trim components - achieved with great precision and excellent material efficiency - using Ontario Die International's Dievac system on a SCHWABE progressive feed beam press. - used for cutting laminated fabrics and vinyl in multiple layers in widths up to 2M wide.

    7

  • Cutting Automotive Carpet Interior Straight Ram Hydraulic Beam Cutting Press

    Using Serrated Tooling Die Cutting against Urethane Belt

    Die Cutting off a Roll or Sheet Goods

    8

    Cutting on a Urethane Belt In-Out Feed

    Model SR - 350

  • Four Post High Stroke die cutting press has the advantage of cutting multilayers of airbag material therefore increasing the production efficiency yields with increased manufacturing volumes and lower costs.

    There is an increasing global demand for automotive airbags as new car designs include front, side, and curtain airbag assemblies.

    Cutting Automotive Airbags - SCHWABE Four Post High Stroke

    Model 4PHS - 470 Tons

    9

  • Molding Vacuum Formed Plastics, Rubber and other sheeted products SCHWABE Model DG Upstroke Platen Compression Molding Press

    Model DG 35 tons Upstroke Platen with Manual Sliding Table

    10

  • Cutting Leather Full Hide / Half Hide

    SCHWABE Able to handle full hides with automatic infeed & outfeed continuous belt conveyors.- die boards up to 96 wide x 108" long. - ease of loading & unloading of die boards - design eliminates die jumping which reduces die damage. - standard accessories are anti kick-up devices for dies and infeed sensors & receivers.

    Model SR 300

    11

  • Cutting Leather Full Hide / Half Hide - Roller Press

    SCHWABE

    Roller Press - Unique Features and Benefits

    1. Double Die Detectors mounted on each side of press

    Ensures dies are not damaged thereby extending their life

    2. Self-Aligning Roller Bearings

    Maximizes the fatigue life of the journals

    3. Removable Roller Journals

    - Allows roll change-out at reduced cost

    4. Mechanical Components are Easily Accessible

    - Provides easier maintenance

    5. 2 Driven Transfer Stations with Timing Feed Belts & Pulleys

    - Superior design to friction driven belts as they tend to stretch

    Model RC - 100

    12

  • Cutting Leather Full Hide / Half Hide - Straight Ram Hydraulic Beam Press Model SR 350

    13

    SCHWABE USA Straight Ram Hydraulic Beam Press with InFeed and OutFeed Conveyors for Full Hide Leather Cutting. Used with a large die board with hand placed tools for cutting a single ply of material or multiple layers of material. Index feed accuracy up to 1/32" for precise cutting. Press can feed die boards and material from both sides of the press increasing throughput and productivity.

    Over 20 die boards with material can be cycled through the press per hour. The tool could also be head mounted and the press operates as an automatic progressive feed press, again with extremely tight index tolerances can be achievable.

  • SCHWABE High Stroke Press Straight Ram Design

    Ideal for die cutting multi contour / 3D parts.

    - Long Stroke and High Tonnage

    - 22" Daylight and 54" Daylight, other sizes available on request

    - Electric Stop Rod Mechanism

    - Power operated sliding table to handle dies 20,000lbs or more

    - T-Slots for Male / Female Tooling

    - Heated Platens available upon request

    Multi Contour 3D Auto Parts - Compression Molding Presses

    14

  • Headliners,Door Panels - Compression Molding Presses

    SCHWABE

    4 Post High Stroke o Long stroke press ranging from 25 to 1000+ tons. o Stroke lengths from 8 to 72+

    o Bed sizes of 25D x 25W to 96D x 144W or greater.

    o T-Slots for Male / Female Tooling.

    15

  • Freeman Schwabe Company Headquarters & Manufacturing Plant

    Freeman Schwabe is dedicated to customer satisfaction and success with our machinery. We stand behind our engineering and craftsmanship with a 100% money back guarantee!

    www.FreemanSchwabe.com

    16

    http://www.FreemanSchwabe.com