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Innovative Applications of Pervious Concrete

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Page 1: Innovative Applications of Pervious Concrete
Page 2: Innovative Applications of Pervious Concrete

Porous Pavement • Historically predominant use• Benefits well documented

• Stormwater BMP• detention• retention• treatment

• Parking lots – “most bang for buck”

Page 3: Innovative Applications of Pervious Concrete

• 2013 Study• Masters of Construction Capstone Project

• Stacy Turner, P.E., USACE • NPCPA Participation

• Supplementary Research 2013-2014• Michael Hein, P.E., Professor

“I am doing a research project on Innovative Uses of Pervious

Concrete. Does anyone have any examples?”

Stacy Turner, PE, USACENPCPA LinkedIn Group Post

Feb 6, 2013

Page 4: Innovative Applications of Pervious Concrete

Literature Review/Methodology

• 90% of material was found through internet sources

• Main difficulty – differentiating innovative uses

1. “pervious concrete”: 1550 results.

2. “porous concrete” -“pervious concrete”: 4090 results

3. “no fines concrete” -“porous concrete” -“pervious concrete”: 464 results

• NPCPA LinkedIn group

• Prof. Hein Contributions

– 2012 Study Abroad trip to Australia and New Zealand

– 2013 Study Abroad trip to China

– 2014 Internet Research, follow-up w/ Stacy’s contacts

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• Pavement• Water capture and storage• Decorative pavement• Tree grates• Sports courts• Greenhouse Floors• Precast pavement segments

• Walls• Sound walls• Retaining walls• Retaining wall blocks

• Reef Blocks• Air & Water Purification• Piping• Piling

Page 6: Innovative Applications of Pervious Concrete

Tree grates• PorousPave Lincoln Financial Field, Philadelphia

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Animal Stalls

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Animal Stalls• Horse Stalls, Oregon

Photos courtesy of Scott Ericson, PresidentQuality Concrete Company - Evolution Paving Resources

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Animal Stalls• Horse Stalls, Oregon

Photos courtesy of Scott Ericson, PresidentQuality Concrete Company - Evolution Paving Resources

Page 10: Innovative Applications of Pervious Concrete

Sports Courts

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Greenhouse Floors

• Eliminate ponding water• Control weed growth• Solid surface for equipment

transport• Heat storage & exchanger for

plants• Must vacuum to prevent

clogging from soils and nursery materials

NE Greenhouse Floor

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Greenhouse Floors• Belton, MO community greenhouse, 2013

Photos courtesy of Christy Martin,Executive Director

Concrete Promotional Group, Overland Park, KS

Repurposed Metal Frame on pervious concrete greenhouse floor

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Belton, MO Community Greenhouse, 2013

Reasons:1. Community Relations Tool2. Volunteer friendly – children, seniors3. Supply Parks Dept. with plants

Concerns:1. Clogging with soils & nursery materials2. Severe freeze/thaw winters.3. Prevent moss from growing in the moist environment & creating "slippery” working surface.

Solutions:1. Being careful to NOT drop soils2. Vacuum often (its working)3. So far no moss or other organic growth

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Precast pervious concrete slabs• StormcreteTM - Maine

Photos courtesy of StormcreteTM,

North Yarmouth, Maine

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Precast pervious concrete slabs• Stormcrete, Maine

Installation Video #1

Installation Video #2

Before/After Video

NO.4 EPOXY COATED LIFTING REINFORCEMENT E/W

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Precast pervious concrete slabs• Better material quality control• More uniform dimensions• More uniform density and infiltration• Faster Installation• Easier replacement• Requires super

level subbase

RePlenish Precast HollowcoreSlip-formed Pervious ConcreteSpancreteTM Video

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• Sound Walls

Hwy 101Precast soundwall panelsSan Rafael,CA, 2009

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Sound Walls• textured precast concrete panels • Why not precast reinforced pervious concrete?

I495 HOT Lanes sound wallFairfax, VA

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Sound Walls

Precast courtyard sound wall panelsSan Francisco, CA

I495 HOT Lanes sound wallFairfax, VA

Impervious Reinforced Concrete Pervious Unreinforced Concrete

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Retaining Walls• precast block

Retaining Wall BlocksCairns, Australia

39

in.

24 in.

33 in.

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50 mm (2 in.) diameter pipe in middle of block, from front face to back.

Embedded lifting bolt at top

Retaining Walls• precast block

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Gabi Retaining Wall BlocksNSW, Australia

Gabi Retaining Wall BlocksNSW, Australia

www.gabisystems.com/gabi-concrete.html

Retaining Walls• precast block & mat

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Retaining Walls • cast in place

No Fines Cast Retaining WallNewcastle, Australia

Stormwater weep

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No Fines Cast Retaining Wall (Budget Model)Newcastle, Australia QC issues: Cold joints, Sealing

Retaining Walls • cast in place “budget” wall

Photos courtesy of Rocksolid Landscapeshttp://www.rocksolidlandscapes.com.au/

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Retaining Walls• No-fines concrete backfill• Set concrete exerts no

pressure on wall block• Minimal settlement behind

wall• PC attaches to block &

extends wall mass• Excellent drainage reduces

lateral hydrostatic pressure • Taller walls with less

excavation• Higher production rates

Photo courtesy of Allan Block

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Retaining Walls• No-fines concrete backfill

Woodland HeightsChaska, Minesota

http://www.allanblock.com/case-study/woodland-heights.aspx

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Woodland Heights WallChaska, Minesota

http://www.allanblock.com/case-study/woodland-heights.aspx

No-Fines Cube sample

Retaining Walls• No-fines concrete backfill

Page 29: Innovative Applications of Pervious Concrete

OysterBreakTM

• semi-artificial oyster reefs

Vermillion Bay, LA, 2010http://wayfarertech.com/

projects/vermilion-bay

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Porous concrete pipe• NSW, Australia

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Porous concrete pipe• NSW, Australia

Title : Kiama CBD Stormwater Harvesting & ReuseLocation : Hindmarsh Park, Kiama, NSWDate : 2003

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• Porous concrete pipe

OKA Corporation BHD.Malaysia E-RETE Corporation

BHD.Malaysia

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• Piling

Penn State Research

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Creative Uses

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Creative Uses

Playground Fountain Pad, Portland, OR

Page 36: Innovative Applications of Pervious Concrete

Ecosystem Restoration• Alter Terra – Blue-Green Infrastructure

Community Industry

Photos Courtesy of Alter Terra.orgHandmade PC Pavers

Page 37: Innovative Applications of Pervious Concrete

• Fire Walls• Fire Protection• Wet Wall

Semi underground Fire ShelterConcept Plan, Australia

http://reforestation.me/fire-no-fines-concrete/Succulent plants “fire shield”, Australia

Page 38: Innovative Applications of Pervious Concrete

Decorative Pavement• China parks & pavilions – Orangestone Construction

Torch Lighting Ceremony Pavilion, 2008 Olympics, Beijing

Daming Palace National Heritage Park, 2010, X’ian

Page 39: Innovative Applications of Pervious Concrete

Decorative Pavement• China parks & pavilions – Orangestone Construction

Torch Lighting Ceremony Pavilion, 2008 Olympics, Beijing

2013 photo – 5 yrs. heavy use

Page 40: Innovative Applications of Pervious Concrete

Orangestone Colored Pervious Concrete (typical cross section)

Photos Courtesy of OrangestoneConstruction Technology, Beijing

Page 41: Innovative Applications of Pervious Concrete

Orangestone Colored Pervious Concrete (typical cross section)

Decorative Pavement• China parks – Orangestone Construction Technology

Photos Courtesy of OrangestoneConstruction Technology, Beijing

40 mm

160 mm

300 mm

1.5 in. thick colored fine agg. PC

12 in. thick drainable agg. subbase

6 in. thick medium agg. PC

Page 42: Innovative Applications of Pervious Concrete

Samples

Decorative Pavement• Orangestone Construction Technology R&D Facility

Page 43: Innovative Applications of Pervious Concrete

Decorative Pavement• Orangestone Construction Technology R&D Facility

• Equipment

Page 44: Innovative Applications of Pervious Concrete

Decorative Pavement• Orangestone Construction Technology R&D Facility

• Equipment

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