Automated Packaging System Integrators

Levels of AutomationWhat level of automation is right for you?

Fully automated packaging lines: Best solution for manufacturers with large production runs and high product demand.

High speed packaging lines with limited manual operations: High cost and complexity, but offer fast fill rates and a high through-put.

Semi-automated, low-speed packaging lines: Best for manufacturers who need flexible lines with lower case/day requirements.

Manual packaging lines: Very little or no automation. Some low cost automation solutions can help improve line speeds dramatically.

Levels of AutomationFinding the largest impact for the lowest cost…

Packaging FunctionAverage # of workers required for manual

functionDegree of difficulty to

automate?Relative cost to

automate?

Case Erection 2 Easy Inexpensive

Bottle Orientation/Feed 4 Moderate Expensive

Sprayer Insertion 6-8 Difficult Expensive

Bundle Packing/Multipacks/Promotional Packaging

4-6 Difficult Expensive

Case Packing 4 Moderate Moderate

Taping 2 Easy Inexpensive

Palletizing & Stretch Wrapping 4 Moderate Expensive

Your integrator will help you identify the most cost effective areas to automate. Below is an example showing how your integrator will help you make the best decision. Based off the information in the chart, your integrator will provide cost effective, short and long term recommendations for automating your packaging line.

Packaging Equipment IntegrationAdvantages and Drawbacks of New vs Used Equipment

Once you have decided on the level of automation, you will need to decide if you are integrating new or used equipment on your line. 

New Advantages• Ordered to your specifications• Latest technology & increased

flexibility• No wear & tear• Warranties & service contracts

Used Advantages• Cost 75% less than new• Test equipment prior to purchase• Find the same model as others

used in your plant• Short-term rental options• Less lead time on receiving

equipment

New Drawbacks Used Drawbacks• Expensive• Long lead time on equipment

delivery• Don’t always have the option to

test equipment prior to shipping

• Not all used equipment is in good shape

• Possibly customized for prior user• Lacking up-to-date technology

Accurately filling your bottles at the desired rate requires a skilled integrator who can design, automate and install a packaging line with the correct tilt, speed and accumulation. Each automated packaging system should be tailored to meet your companies unique needs.

Case Study: Automated High Speed Bottling LineA uniquely shaped bottle and cap required a complete bottling filling line re-design for a Fortune 100 consumer products client. The automated solution runs at the required high speeds and includes a machine vision system for quality checks. Full high speed bottling case…

Case Study: Flexible Low-Speed Bottle Filling Line With Partial Automationbudget friendly bottling filling line able to handle sample sized bottles up to re-fill sized containers was needed by the Fortune 100 client. This bottle filling line brought contract manufacturing runs in-house and expanded bottle size offerings. Full low-speed bottling case…

Automated Packaging System Integration for Bottle Filling Lines

Automated Packaging System Integration for Drum & Pail Filling Lines

Manual drum filling and pail filling are labor intensive and costly to automate. Filling can be dangerous, due to hazardous fumes and chemical handling.

A custom integrated solution will increase your throughput, reduce risk and save you money. Automation is achievable with even the most random positioning of your drums & pails on the filling line.

Case Study: Automated 55 Gallon Drum Filling LineA hands-free drum filling system for a hot-fill chemical line was designed, integrated and installed by EPIC. Sets of four 55-gallon drums are received strapped together. The system pressure tests each drum for leaks and fills all four drums with a 180°F chemical. The bunge-hole cap is tightened down and full drums are re-loaded onto the truck. Full Drum Filling Line case study…

Semi-Automated Pail Filling LineA negative experience with an OEM left a client with a malfunctioning filler and a delayed timeline. The integrator re-programmed the filler and integrated an in-feed line with the existing pail filling line. Full Semi-Automated Pail Filling System case study…

Automated Packaging System Integration for Bag & Pouch Filling Lines

Form/ fill/ seal machines can be complex, expensive and may not be the right fit for your application. You can often find a simpler solution that performs better.

To determine the proper equipment that would work best for your packaging line, your integrator will perform a study on your line speed and production rate. Having the right equipment integrated on your line will decrease bottlenecks and allow your line to run cohesively.

Automated Pouch Filling Line For TabletsA high speed pouch filling line sorted tablets with a multi-head combination scale while simultaneously forming pouches from a web. Full Automated Pouch Filling Line for Tablets Case…

Versatile Bag & Box Bulk Powder LineA leading chemical company needed to consolidate packaging and in-line labeling for a variety of products being filled into an assortment of bags and boxes. Full Versatile Bag & Box Bulk Powder case study…

Automated Packaging System Integration for Tote Filling & Super Sack Handling

Automating your tote filling and/or super sack handling system will improve safety, reduce risk of injury and increase your line speed.

Your integrator will work with you to provide the best “hands free” automated or partially automated solution for your tote or super sack line. Also, your integrator can help improve quality and accuracy with semi-automated packing controls.

Automated Tote Handling Line For Hazardous ChemicalLarge chemical totes are purged, filled with a hazardous chemical, and transported on an automatic conveying line. Mirrored lines were designed, integrated and installed in the brand new facility for a Fortune 500 automotive client. Space constraints and safety concerns were overcome with the dual-line design. More…

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engineer

(314) 845-0077 https://www.epicpackaginglines.com

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Automated Packaging Systems Integrator