DEPARTMENT OF MANAGEMENT STUDIES

EMERALD’S SCHOOL OF BUSINESS (Affiliated by AICTE, New Delhi)

KODANDARAMAPURAM, TIRUPATHI

2013-2015

Project report on A STUDY ON

PRODUCTTION OPERATING CYCLE

WITH REFERANCE OF

SRI RAMANJANEYA ISPAT PVT LTD,

NEMAKAL Village, Bommanahal Mandal, ATP Dist.

Submitted to: Submitted by

Mr. Satish Kumar M.CHAND BASHA

Faculty of POM 2nd Semester

ESB Post Graduate Diploma in Management

Roll NO: PGDM131502

INDEX

Introduction

Company Profile

Departments in Organization

What are the raw material and finished goods

Flow chart of Production cycle

Process

Plant layout

Bibliography

Introduction about SRIPL

Sri Ramanjaneya Ispat Private Limited is a Private Company incorporated on 30th July

2008. It is classified as Indian Non-Government Company and is registered at Registrar of

Companies, Hyderabad. Its authorized share capital is Rs. 70,000,000 and its paid up capital is

Rs. 70,000,000.

Sri Ramanjaneya Ispat Private Limited’s Annual General Meeting (AGM) was last held

on 29th September 2012 and as per records from Ministry of Corporate Affairs (MCA), its

balance sheet was last filed on 31st March 2012.

Sri Ramanjaneya Ispat Private Limited’s Corporate Identification Number is (CIN)

U27310AP2008PTC060371 and its registration number is 60371. Its registered address is

FLAT NO-C4, TREDSET VILLAS ROAD NO.3, BANJARA HILLS, HYDERABAD-500034,

and ANDHRA PRADESH.

There are 5 directors of Sri Ramanjaneya Ispat Pvt ltd. Current status of Sri Ramanjaneya

Ispat Pvt ltd is – Active…

Company profile

Sponge Iron Plant with Captive Power plant by SRIPL:

Sri Ramanjaneya Ispat Pvt. Ltd. have proposed to set up a sponge Iron plant (66,000

TPA) along with Captive Power plant (8 MW) at Village Nemakallu, Mandal Bommanahal,

and District Anantapur in Andhra Pradesh. The land requirement for the proposed project will

be 23.26 acres, of which 8.54 acres will be developed under green belt.

The project is estimated to cost Rs. 610 million

The project was considered for environment clearance Jul 26, 2010

The project was issued environmental clearance Aug 27, 2010

Contact:

Sri Ramanjaneya Ispat (Pvt) Ltd. G-3, Reliance Krishna Towers, Adarsh Nagar, Hyderabad.

Fax: 040- 30606676

Directors of SRIPL:

Director Identification Number Name

00636098 PAPUDESI VENUGOPAL NAIDU

02143574 SUDHAKAR CHRUKURI

02143672 JYOTHI KAMEPALLI

02321165 NAVEEN YERNENI

03543087 ADINARAYANA RAO YERNENI

Company Information:

Corporate Identification Number U27310AP2008PTC060371

Name SRI RAMANJANEYA ISPAT PRIVATE LIMITED

RoC RoC-Hyderabad

Registration Number 60371

Company Category Company limited by shares

Company Sub Category Indian Non-Government Company

Class of Company Private Company

Authorized Capital (in Rs.) 70,000,000

Paid up capital (in Rs.) 70,000,000

Number of Members(Applicable only in case of company without Share Capital) 0

Date of Incorporation 30 July 2008

Address 1 FLAT NO-C4, TRENDSET VILLAS

Address 2 ROAD NO.3, BANJARA HILLS,

City HYDERABAD

State Andhra Pradesh

Country INDIA

Pin 500034

Whether listed or not Unlisted

Date of Last AGM 29 September 2012

Date of Balance sheet 31 March 2012

Company Status (for eFiling) Active

Departments in Organization (factory)

Administration Department:

Managing Director

General Manager

Plant In-charge (manager)

Store manager

Accountants Supervisors

Production Process Department:

Production Manager or HOD

Asst. HOD

Production operators

Mechanical Department:

Mechanical HOD

Asst. HOD or Foremen

Mechanics

Electrical Department:

Electrical HOD

Ass HOD Electricians

Laboratory Department:

Lab HOD

Ass HOD Helpers and labours

Driving Department:

Truck Drivers

Tractor Drivers

Vehicle Drivers

JCB/Loader Drivers

Goods Inputs and Outputs

Raw material:

o Iron ore

o Coal

Finished goods:

o Sponge Iron

o Sponge lumps

o Low mag

And

Char coal lumps

Char coal fines

And

Iron ore fines

Char coal Sponge Iron

I-Bin

Screening

Iron ore

Coal

Feeding

(Crusher)

Kilan-1 Kilan-2

Stock house

Low

Mag

Char

lumps Sponge

Lumps

Sponge

Fines

Cooler

Char

Fines

Flow chart of Production cycle

Iron ore

Fines

Process

Iron ore and Coal fed into the Crusher machine it take 3hours to process, crusher

removes the content of soil from the Iron ore and remaining part of the Iron ore is

mixed with Coal. The mixed content of material is fed to the Stock house by the

crusher through Conveyer belt. The stock house content material is fed to the Kilan, In

this system we considered only of Two kilan for their convenient, here it is the main

process, in kilan burn the material its take 4hours of time to burning here burning

capacity is depends on temperature and after burned material keeping in cooler bunker

to decreasing material temperature, here takes 2hours of time. And the semi-finished

good throwing to Screening machine (Product house bunker) through the conveyer

belt, here the semi-finished good are spread as two types those are 1.Sponge Iron, 2.Char Coal.

To convert Raw material into finished good minimum time takes 8-10hours.

Output

SRI RAMANJANEYA ISPAT PRIVATE LIMITED

Plant layout

Description: -Mech: Mechanic Department, Ele: Electrician Department, Lab: Laboratory Department

Process: Production Controlling Department, I-Bin: To store cold stock;

Secu

rity

ro

om

Weigh Bridge

Wate

r Tank

Office/weighBridge Ctrl room

e

Sources:

https://www.zauba.com/company/SRI-RAMANJANEYA-ISPAT-PRIVATE-LIMITED/U27310AP2008PTC060371

http://moefnews.com/sponge-iron-plant-with-captive-power-plant-by-sri-ramanjaneya-ispat/