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MDPN452 Dr. Mohammad Tawfik Mechanics of Composite Materials MDPN452 Dr. Mohammad Tawfik E-mail: [email protected]

Micromechanics of Composite Materials

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Understand the basic assumptions and procedures used for for the analysis of composite materials

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Page 1: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Mechanics of Composite Materials

MDPN452

Dr. Mohammad Tawfik

E-mail: [email protected]

Page 2: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Micromechanics

• The basic question of micromechanics is: what is the relationship of the composite material properties to the properties of the constituents?

Page 3: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

The Design Question!

• How can the percentages of the constituent materials be varied so as to arrive at the desired composite stiffness and strength?

Page 4: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Definitions

• Macromechanics: The study of composite material behavior wherein the material is assumed homogeneous and the effects of the constituent materials are detected only as averaged apparent properties of the composite material.

Page 5: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Definitions

• Micromechanics: The study of composite material behavior wherein the interaction of the constituent materials is examined in detail as part of the definition of the behavior of the heterogeneous composite material.

Page 6: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Approaches to Micromechanics

• Mechanics of Materials• Elasticity

Page 7: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Micromechanics Objective

• To answer the questions set by micromechanics, the objective becomes:

– Determine the elastic moduli or stiffness or compliances of a composite material in terms of the elastic moduli of the constituent materials

( )mimfifii VPVPPP ,,,=

Page 8: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Micromechanics Objective

( )mimfifii VPVPPP ,,,=

MaterialCompositeofVolume

FibresofVolumeV f =

fm VV −= 1

Page 9: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Basic Assumptions

• The lamina:– Initially stress-free, macroscopically homogeneous,

linearly elastic, macroscopically orthotropic

• The fibers:– Homogeneous, regularly spaced, linearly elastic,

perfectly aligned, Isotropic, perfectly bonded

• The matrix:– Homogeneous, Isotropic, linearly elastic, void-free

Page 10: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Representative Volume

• The smallest region or piece of material over which the stresses and strains can be regarded as macroscopically uniform and yet the volume still has the correct proportions of fiber and matrix

Page 11: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Mechanics of Materials Approach

Page 12: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Most Prominent Assumptions

• In fibre direction, strain in fibres and matrix are equal

• Normal to fibre direction, stresses in matric and fibre are equal

Page 13: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Determination of E1

Rule of Mixture

Page 14: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Rule of Mixture

Page 15: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Experimental Results

Page 16: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Determination of E2

Page 17: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Determination of E2

• Nondimensionalizing:

Page 18: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Experimental Results

Page 19: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Determination of Poisson’s Ratio

• We have two values for the Poisson’s Ratio ν12 & ν21.

Page 20: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Determination of G12

Page 21: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Determination of G12

Page 22: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Strength

Page 23: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Strength

• “A chain is as strong as its weakest link”• When the composite material gets loaded,

all its components get loaded with different stresses

• Nevertheless, strength prediction of the composite materials have not yet reached the accuracy level of the stiffness prediction. i.e. Open research area!

Page 24: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Longitudinal Tensile Strength

• Main assumptions:– All fibres have the same strength– Fibres and matrix behave linearly – Fibres are brittle when compared to matrix– Fibres are stiffer than matrix

Page 25: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Longitudinal Tensile Strength

• The stress that will cause the fibres to fail:

• Where is the stress in the matrix as the fibres reach their ultimate stress.

• From that:

mmffut VV *1 σσσ +=

f

mfum E

Eσσ =*

+= m

f

mffut VE

EVσσ 1

Page 26: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Longitudinal Tensile Strength

Page 27: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Longitudinal Tensile Strength

Page 28: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Minimum and Critical Vf

• From the graphs, and using the previous equations, we may calculate:

*

*

mfu

mmucriticalfV σσ

σσ−−=−

*

*

maxmmufu

mmufV σσσ

σσ−+

−=

Page 29: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Longitudinal Compressive Strength

• In compression, the failure is dominated by buckling of the fibres!

• Long fibres that are supported by softer matrix material tend to buckle causing what is called Microbuckling

• Microbuckling causes great reduction in the compression stiffness of the composite material

Page 30: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Page 31: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Page 32: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Compressive Strength

• The compressive strength is greatly affected by:

– Buckling modes– Initial misalignment– Curing procedure

Page 33: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Page 34: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Homework #3

• Read the papers provided to you• Read section 4.4 in textbook• Collect more papers evolving the same topics (at

least 3 per topic)• Write down a report on each topic• Due dates:

– Tensile Failure; axial and transverse– Compressive failure ; axial and transverse

(19/10/2013 23:59)

Page 35: Micromechanics of Composite Materials

MDPN452Dr. Mohammad Tawfik

Report should include

1. Introduction to the topic (need, problems, history, etc...)

2. Models available in literature (Including the detailed derivation of at least one of the models)

3. Results obtained from different models compared to experimental results (direct from available literature)

4. Conclusions about the models and their accuracy

5. References and bibliography