WellheadAutomation
Efficient Solutions for
Oil and GasExtractions
IntroductionINTECH’s Wellhead Automation Solutions cover design, manufacturing, installation, commissioning and operation & maintenance of Wellhead Systems on any location worldwide. Our wellhead products include generic and custom built vendor-neutral solutions which range from hydraulic control panels and subsea master control stations to wellhead RTU’s and injection skids.
INTECH Wellhead Control Panels provide safe and reliable operations. INTECH’s solutions include:
Wellhead Hydraulic Control Panels
Single-well and multiple-well hydraulic control panelsSIL-3, Zone 1, certified componentsSCSSV, SSV, WV, Choke Valve and other valve controlSCSSV 5 - 7 minutes Equalization Logic incorporatedEnclosed assembly with integrated HPUHydraulic, Pneumatic, or Electric controls (with manual override option)Accumulators, filters and instrumentation for both LP and HP supply headersSequential open/close logic for ESDFront Panel DisplaysFusible Loop for local ESD
INTECH’s Intelligent Well Flow Controls help to optimize well flow and can be operated automatically, manually, or remotely as part of an intelligent completion. They help to selectively control multiple producing zones thereby maximizing productivity. Our solutions come
Intelligent Well Flow Controls
Backup and sustainable data logging which is capable of seamless integration with leading industrial SCADA and Historians Design based on industry’s leading manufacturers of Instrumentation and Control equipment meeting the needs of critical applications and ensuring absolute reliability Active regional operation centers ensuring worldwide availability of resources.
SC-SSV
RTU
RTU
Air or ElectricalSupply
SSV Wing ActuatorPneumatic or Hydrolic
SSV Master Actuator Pneumatic
or Hydrolic
Wellhead ChemicalInjection Skid
Wellhead
PTTT
Separator
PTLT FT
LT
Hydraulic Pressure to SC-SSV
Solar PanelsESD Pressure
Remote ESDStation
Fusible PlugsIN SERVICE SHUTDOWN
PT
FTTT
Motors
SpeedDrives
ROD Pump
Well Control Panel
Pneumatic Pressure to Wing Valve
INTECH systems are designed for maximizing output through:
Wellhead SCADA
Robust and compact solution scalable to aggregate remote fieldsMobile based applications for remote monitoringLatest and reliable communication technologies; including GSM, LTE, wireless radioVariable data transmission rate gives cost controlSMS and email based alarm notificationsRemote diagnostics and upgrade facility
Remote Terminal Units (RTU): PCS, SIS, F&GINTECH's wellhead solutions come with packaged RTUs providing:
Seamless integration of PCS, SIS and FGSStand-alone and integrated MCS operation capableReal-time data acquisition and monitoring for: ESD conditions Pump operators Valve pressure Remote monitoing (Telemetry Control)Conventional or solar powered solutions
SCADARTU
DATA HistorianSwitch
Router
Metering SkidTo Processing
Facility
Encoder
CCTV HMI
Artificial Lift SystemsINTECH provides automation expertise for all Artificial Lift Systems including Gas Lift Systems and Rod Pump Controllers. INTECH systems offer:
Efficient lift synchronized with reservoir dataFewer system outagesOptimized output to prolong reservoir lifeBetter return on assetReduced maintenance costs
INTECH’s Wellhead Instrumentation Package includes:(b) Wellhead Instrumentation
(a) Gas Conditioning (c) Chemical Injection Skids
Wellhead Process Package
Explosion proof ATEX, Baseefa, GOST-R, GOST-K certified packaged solutionsChemical injection to treat casing and pipeline Calibration & certification servicesReliable and efficient moisture conditioning to typical pipeline requirementsEfficient filtering of dust particles
INTECH helps keep your assets secure and enhance monitoring with solutions that include:
Communication and Surveillance
Anti intrusionCCTVVideo Voice CommunicationData Communication
INTECH is a "One Stop Shop" for automation and its Wellhead Solutions deliver on that promise. INTECH’s experienced engineers and well tested designs guarantee that you get the best fit for all your Wellhead Automation requirements. Our vast range of wellhead solutions allows INTECH to execute projects as the "Main Automation Contractor".
INTECH The “One Stop Shop”
More the 150 man years of evaluating, designing and manufacturing WHCPCertified Design (as per requirements)Customizable to field requirementsDesigned for extreme environmentsSequential Startup and Shutdown
Wellhead Specs
Panel Thermal Management
Vortex coolers, Air conditioner, Fresh air cooling, Heat exchangers, Electric heaters, Panel insulation* components designed for NACE compliance
Operating Conditions
Operating Temperature Min -50º C
Max 85º C
Min -40º C
Max 75º C
120V AC / 60 Hz
380V AC / 60 Hz
24 VDC
Solar Powered
240V AC / 50 Hz
440V AC / 50 Hz
SCSSV, SSV, CV, UMV, WV upto 10,000 psi* 3,4,5 or greater valve circuit options* higher pressure systems can be supplied on request
Design Temperature
Hydraulic Pressure
Electrical Power
Corrosion resistant material suitable for hydraulic fluidsFiller BreatherFlame ArrestorLevel GaugingMagnetic Particle Collector* components designed for NACE applications
Reservoir
Solenoid SupplyHydraulic Fluid Water Glycol Based
Mineral Oil Based
EEXD 3 way Universal
Other
Pneumatic supplyElectric Hydraulic PneumaticHand Pump
AirCompressed AirN2Conditioned Raw GasRaw Gas +
Pump Specs Pump Drive
General Material of Construction
Stainless steel (304, 316, 316L, etc.)Marine grade copper-free aluminium light alloy 1 ) External epoxy painting with colour on request 2 ) Internal anti-condensate painting* Material selection can vary depending upon customer’s requirement
+ Raw gas conditioning package as pnuematic drive to remove condesate, metal and sand particles
Panel Certifications
What Our Customers Say...“INTECH successfully completed the supply, design and commissioning of Hydro-Pneumatic Wellhead Control Panels to the entire satisfaction of OMV. We wish them success in their future endeavors.”
“I would personally like to thank you for your vendor support based on my experiences over the last 12 to 18 months you are well ahead of the industry curve on this aspect. We will be sure to let others in the industry know.”
Sr. Systems EngineerProcurement & Contracts Manager
“The experience, knowledge and dedication of INTECH Process Automation team was instrumental in executing a professional job towards the Control and Safety Systems of the Project.”
Sr. I&E Engineer
OEMEnd User EPC
Vendor Expertise Standards & Certifications
* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided
solely by INTECH. © 2015. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomationlinkedin.com/company/intech-process-automation
CIS
Americas
Europe Office
World HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation SARL168 Avenue Charles de Gaulle, 92 522 Neuilly-sur-seine Cedex, [email protected]
INTECH Process Automation Perú S.A.C.Calle Juan Del Carpio N° 195,San Isidro, LIMA-PERU Tel: 511 606 6849, Cel: 51 982117562
INTECH Process Automation LLP.5A Erniyazova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52
Middle EastInternational HQINTECH Process Automation FZCOP.O. Box 61479, Office No. 16618 Lob 16,Jebel Ali, Dubai, United Arab EmiratesTel: +971 4 8808423Fax: +971 4 8876553P.O. Box 61479, WT01FD06,Jebel Ali, Dubai United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
North Africa OperationsTel: +971 55 607 3230, +971 553768482
INTECH Process Automation Inc. Br.G-201 Al-Salah Tower, P.O. Box 4270, Al-Khobar - 31952,Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766Mnawi Basha, Basra, IraqTel: +964 780 131 2198, +964 770 831 9073
Asia PacificINTECH Process Automation Pte. Ltd.21 Merchant Road #04-01, Royal Merukh S.E.A Building,Singapore 058267 Tel: +65 6828 9128Fax: +65 6828 9112
PT INTECH Process AutomationRukan Permata Senayan, Blok C Nomor 5, 4th FloorJalan Tentara Pelajar, Kebayoran Lama,Jakarta Selatan. 12210 Indonesia.Telephone & Fax : +62 21 579 49 444
South AsiaINTECH Process Automation (Pvt.) Ltd.2nd Floor, Club and Community Center,PCSIR Society Phase II,Lahore Pakistan 54782Tel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149
INTECH Process Automation (Shanghai) Co. Ltd.Room 1605C, 16F Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District,Shanghai 200030 – P.R.C.Tel: +86 21 2426 1951Fax: +86 21 2426 1877
Africa
Sales Email: [email protected] E-mail: [email protected]
INTECH Process Automation Nigeria Ltd.64B, Abacha Link Road, G.R.A. III, Port Harcourt, Rivers State, NigeriaTel: +234 0 84462776Dream Plaza, 4th Floor, 7, Bishop Aboyade Cole Street,Off Adetokunbo Ademola Street, VI Lagos, NigeriaTel: +234 805 9330560
INTECH Process Automation Inc.(Sucursal de Angola)Esc. n. 309/310, 3º Andar - Edíficio Cunene,Belas Business Park, Talatona, Luanda,Republica de AngolaTel: +244 222 720 471Fax: +1 281 377 3455
www.intechww.com
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