1. Preparatory Notes for ASNT NDT Level III Examination - Ultrasonic Testing, UT 2014-July Facilitators: Fion Zhang/ Charliechong

2. http://en.wikipedia.org/wiki/Greek_alphabet 3. Numerical Prefix Micro - () a prefix in the SI and other systems of units denoting a factor of 10-6 (one millionth) Nano - a prefix in the SI and other systems of units denoting a factor of 10-9 (one billionth) Pico - a prefix in the International System of Units (SI) denoting a factor of 10-12 4. Speaker: Fion Zhang 2014/July/31 http://meilishouxihu.blog.163.com/ 5. Contents: 1. ASNT Level III Exam Topical Outline 2. AE Codes and Standards ASTM. ASME V. 3. Reading 01 Introduction to UT by ndt-ed.org with thanks (always) 1. Others reading. 2. Addendum 1 Equipment Calibrations 3. Addendum 2 Equations & Calculations. 4. Addendum 3 Questions & Answers 5. Addendum 4 Questions & Answers Part Calculations 6. Addendum 5 Questions & Answers Level I, II, III 6. ASNT UT Level III Examination Topical Outline This examination is 4 hours in length, having 135 questions of equal value. 1. Principles/Theory 2. Equipment/Materials 3. Techniques/Calibrations Contact Immersion Comparison of contact and immersion methods Remote monitoring Calibration (electronic and functional) https://www.asnt.org/MajorSiteSections/Certification/ASNT%20NDT%20Level%20I II%20Program/NDT%20Level%20III%20Examinations 7. 4. Interpretation/Evaluations Evaluation of base metal product forms Evaluation of weldments Evaluation of bonded structures Variables affecting test results Evaluation (general) 5. Procedures Specific applications Codes/Standards/Specifications 6. Safety and Health 8. References 1. Level III Study Guide: Ultrasonic Testing (2261) 2. NDT Handbook: Volume 7, Ultrasonic Testing (147) 3. Supplement to Recommended Practice No. SNT-TC-1A (Q&A Book) - Ultrasonic Testing Method (2028) 4. Ultrasonics: Fundamentals, Technology, Applications (341) 5. Refresher Course: ASNT offers a UT Refresher Course based on the Body of Knowledge outlined above. The number in parentheses following each reference is the ASNT catalog number. 9. UT - Ultrasonic Testing Length: 4 hours Questions: 135 1. Principles/Theory Nature of sound waves Modes of sound wave generation Velocity, frequency, and wavelength of sound waves Attenuation of sound waves Acoustic impedance Reflection Refraction and mode conversion Snells law and critical angles Fresnel and Fraunhofer effects 10. 2. Equipment/Materials Pulse/echo instrumentation Digital thickness instrumentation Transducer operation and theory Transducer operation/manipulations Resonance testing equipment Couplants Calibration blocks Cables/connectors Test specimen Miscellaneous materials 11. 3. Techniques/Calibrations Contact Immersion Comparison of contact and immersion methods Remote monitoring Calibration (electronic and functional) 12. 4. Interpretation/Evaluations Evaluation of base metal product forms Evaluation of weldments Evaluation of bonded structures Variables affecting test results Evaluation (general) 5. Procedures Specific applications Codes/Standards/Specifications Reference Catalog Number NDT Handbook, Second Edition: Volume 7, Ultrasonic Testing 132 ASNT Level III Study Guide: Ultrasonic Testing 2261A Ultrasonics: Fundamentals, Technology, Applications 341 13. ASME V Article Numbers: Gen Article 1 RT Article 2 Nil Article 3 UT Article 4 for welds UT Article 5 for materials PT Article 6 MT Article 7 ET Article 8 Visual Article 9 LT Article 10 AE Article 11 (FRP) /Article 12 (Metallic) / Article 13 (Continuous) Qualif. Article 14 ACFM Article 15 14. ASTM/ AWS Standards ASTM E494 10: Practice for Measuring Ultrasonic Velocity in Materials. ASTM standard E-164, "Standard Practice for Contact Examination of Weldments. AWS Structural Welding Code, section 6. Annual Book of the American Society of Testing and Materials, ASTM. Volume 03.03, Nondestructive Testing 15. Other Reading http://techcorr.com/services/Inspection-and-Testing/Ultrasonic-Shear-Wave.cfm http://www.cnde.iastate.edu/faa- casr/engineers/Supporting%20Info/Supporting%20Info%20Pages/Ultrasonic%20Pages/Ultra- principles.html http://www.ndt.net/article/v05n09/berke/berke1.htm#0 http://www.mie.utoronto.ca/labs/undel/index.php?menu_path=menu_pages/projects_menu.htm l&content_path=content_pages/fac2_2.html&main_menu=projects&side_menu=page1&sub_si de_menu=s2 https://www.nde-ed.org/GeneralResources/Glossary/letter/d.htm http://www.olympus-ims.com/en/ndt-tutorials/flaw-detection/general/ http://www.olympus-ims.com/en/ndt-tutorials/flaw-detection/ http://www.olympus-ims.com/en/knowledge/ http://wenku.baidu.com/view/3cf257781711cc7931b716e0.html http://www.docin.com/p-148566003.html http://www.studyblue.com/notes/note/n/ut-asnt-level-ii/deck/6278710 16. Study Note 1: Ultrasonic Testing Source: http://www.ndt- ed.org/EducationResources/CommunityCollege/Ultra sonics/cc_ut_index.htm 17. Content: Section 1: Introduction 1.1: Basic Principles of Ultrasonic Testing 1.2: Advantages and Disadvantages 1.3: Limitations 18. Content: Section 2: Physics of Ultrasound 2.1: Wave Propagation 2.2: Modes of Sound Wave Propagation 2.3: Properties of Acoustic Plane Wave 2.4: Wavelength and Defect Detection 2.5: Sound Propagation in Elastic Materials 2.6: Attenuation of Sound Waves 2.7: Acoustic Impedance 2.8: Reflection and Transmission Coefficients (Pressure) 2.9: Refraction and Snell's Law 2.10: Mode Conversion 2.11: Signal-to-Noise Ratio 2.12: Wave Interaction or Interference 2.13: Inverse Square Rule/ Inverse Rule 2.14: Resonance 2.15 Measurement of Sound 2.16 Practice Makes Perfect 19. Content: Section 3: Equipment & Transducers 3.1: Piezoelectric Transducers 3.2: Characteristics of Piezoelectric Transducers 3.3: Radiated Fields of Ultrasonic Transducers 3.4: Transducer Beam Spread 3.5: Transducer Types 3.6: Transducer Testing I 3.7: Transducer Testing II 3.8: Transducer Modeling 3.9: Couplants 3.10: Electromagnetic Acoustic Transducers (EMATs) Continues Next Page 20. 3.11: Pulser-Receivers 3.12: Tone Burst Generators In Research 3.13: Arbitrary Function Generators 3.14: Electrical Impedance Matching and Termination 3.15: Data Presentation 3.16: Error Analysis 3.17: Transducer Quality Factor Q 3.18: Testing Techniques 3.19: UT Equipment Circuitry 3.20: Further Reading on Sub-Section 3 21. Content: Section 4: Calibration Methods 4.1: Calibration Methods 4.2: The Calibrations 4.2.1: Distance Amplitude Correction (DAC) 4.2.2: Finding the probe index 4.2.3: Checking the probe angle 4.2.4: Calibration of shear waves for range V1 Block 4.2.5: Dead Zone 4.2.7: Transfer Correction 4.2.8: Linearity Checks (Time Base/ Equipment Gain/ Vertical Gain) 4.2.9: TCG-Time Correction Gain 4.3: Curvature Correction 4.4: Calibration References & Standards 4.5: Exercises 4.6: Video Time 22. Content: Section 5: Measurement Techniques 5.1: Normal Beam Inspection 5.2: Angle Beams 5.3: Reflector Sizing 5.4: Automated Scanning 5.5: Precision Velocity Measurements 5.6: Attenuation Measurements 5.7: Spread Spectrum Ultrasonics 5.8: Signal Processing Techniques 5.9: Scanning Methods 5.10: Scanning Patterns 5.11: Pulse Repetition Rate and Penetration 5.12: Interferences & Non Relevant Indications 5.13: Entry Surface Variables 5.14: The Concept of Effective Distance 5.15: Exercises 23. Content: Section 6: Selected Applications & Techniques 6.1: Defects & Discontinuities 6.2: Rail Inspection 6.3: Weldments (Welded Joints) 6.4: Pipe & Tube 6.5: Echo Dynamic 6.6: Technique Sheets 6.7: Material Properties-Elastic Modulus Measurements 6.8: High Temperature Ultrasonic Testing 6.9: TOFD Introduction 24. Content: Section 7: Reference Material 7.1: UT Material Properties 7.2: General References & Resources 7.3: Video Time Content: Section 8: Ultrasonic Inspection Quizzes 8.1: Ultrasonic Inspection Quizzes 8.2: Online UT Quizzes 25. Section 1: Introduction 26. 1.1: Basic Principles of Ultrasonic Testing ULTRASONIC INSPECTION is a nondestructive method in which beams of high-frequency sound waves are introduced into materials for the detection of surface and subsurface flaws in the material. The sound waves travel through the material with some attendant loss of energy (attenuation) and are reflected at interfaces. The reflected beam is displayed and then analyzed to define the presence and location of flaws or discontinuities. The degree of reflection depends largely on the physical state of the materials forming the interface and to a lesser extent on the specific physical properties of the material. 27. For example, sound waves are almost completely reflected at metal/gas interfaces. Partial reflection occurs at metal/liquid or metal/solid interfaces, with the specific percentage of reflected energy depending mainly on the ratios of certain properties of the material on opposing sides of the interface. Cracks, laminations, shrinkage cavities, bursts, flakes, pores, disbonds, and other discontinuities that produce reflective interfaces can be easily detected. Inclusions and other in-homogeneities can also be detected by causing partial reflection or scattering of the ultrasonic waves or by producing some other detectable effect on the ultrasonic waves. 28. In ultrasonic testing, the reflected wave signal is transformed into an electrical signal by the transducer and is displayed on a screen. In the applet below, the reflected signal strength is displayed versus the time from signal generation to when a echo was received. Signal travel time can be directly related to the distance that the signal traveled. From the signal, information about the reflector location, size, orientation and other features can sometimes be gained. 29. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Graphics/Flash/ultrasoundInspection.swf 30. Basics of Ultrasonic Test- Contact Pulse Echo Method http://www.cnde.iastate.edu/faa-casr/engineers/Supporting%20Info/Supporting%20Info%20Pages/Ultrasonic%20Pages/Ultra-principles.html 31. Immersion Method- Figure below shows an immersion UT setup with CRT or computer screen display. IP indicates the initial pulse while FW and BW indicate the front and back wall of the specimen, respectively. Water path Time / Distance Amplitude Display / CRT 32. Basics of Ultrasonic Test- A-Scan 33. 1.2: Source-1: The advantages of ultrasonic testing include Ultrasonic Inspection is a very useful and versatile NDT method. Some of the advantages of ultrasonic inspection that are often cited include: It is sensitive to both surface and subsurface discontinuities. The depth of penetration for flaw detection or measurement is superior to other NDT methods. Only single-sided access is needed when the pulse-echo technique is used. It is highly accurate in determining reflector position and estimating size and shape. Minimal part preparation is required. Electronic equipment provides instantaneous results. Detailed images can be produced with automated systems. It has other uses, such as thickness measurement, in addition to flaw detection. 34. Source-2: The advantages of ultrasonic testing include It can be used to determine mechanical properties and microstructure. It can be used for imaging and microscopy. It is portable and cost effective. It can be used with all states of matter except plasma and vacuum. It is not affected by optical density. 35. Source-3: Advantages and Disadvantages The principal advantages of ultrasonic inspection as compared to other methods for nondestructive inspection of metal parts are: Superior penetrating power, which allows the detection of flaws deep in the part. Ultrasonic inspection is done routinely to thicknesses of a few meters on many types of parts and to thicknesses of about 6 m (20 ft) in the axial inspection of parts such as long steel shafts or rotor forgings High sensitivity, permitting the detection of extremely small flaws Greater accuracy than other nondestructive methods in determining the position of internal flaws, estimating their size, and characterizing their orientation, shape, and nature Only one surface needs to be accessible 36. Operation is electronic, which provides almost instantaneous indications of flaws. This makes the method suitable for immediate interpretation, automation, rapid scanning, in-line production monitoring, and process control. With most systems, a permanent record of inspection results can be made for future reference Volumetric scanning ability, enabling the inspection of a volume of metal extending from front surface to back surface of a part Nonhazardous to operations or to nearby personnel and has no effect on equipment and materials in the vicinity Portability Provides an output that can be processed digitally by a computer to characterize defects and to determine material properties 37. The disadvantages of ultrasonic inspection include the following: Manual operation requires careful attention by experienced technicians. Extensive technical knowledge is required for the development of inspection procedures. Parts that are rough, irregular in shape, very small or thin, or not homogeneous are difficult to inspect. Discontinuities that are present in a shallow layer immediately beneath the surface may not be detectable. Couplants are needed to provide effective transfer of ultrasonic wave energy between transducers and parts being inspected. Reference standards are needed, both for calibrating the equipment and for characterizing flaws. 38. 1.3: Limitations (Disadvantages) As with all NDT methods, ultrasonic inspection also has its limitations, which include: Surface must be accessible to transmit ultrasound. Skill and training is more extensive than with some other methods. It normally requires a coupling medium to promote the transfer of sound energy into the test specimen. Materials that are rough, irregular in shape, very small, exceptionally thin or not homogeneous are difficult to inspect. Cast iron and other coarse grained materials are difficult to inspect due to low sound transmission and high signal noise. Linear defects oriented parallel to the sound beam may go undetected. Reference standards are required for both equipment calibration and the characterization of flaws. 39. Section 2: Physics of Ultrasound 40. Content: Section 2: Physics of Ultrasound 2.0: Ultrasound Formula 2.1: Wave Propagation 2.2: Modes of Sound Wave Propagation 2.3: Sound Propagation in Elastic Materials 2.4: Properties of Acoustic Plane Wave 2.5: Wavelength and Defect Detection 2.6: Attenuation of Sound Waves 2.7: Acoustic Impedance 2.8: Reflection and Transmission Coefficients (Pressure) 2.9: Refraction and Snell's Law 2.10: Mode Conversion 2.11: Signal-to-Noise Ratio 2.12: The Sound Fields- Dead / Fresnel & Fraunhofer Zones 2.13: Inverse Square Rule/ Inverse Rule 2.14: Resonance 2.15 Measurement of Sound 2.16 Practice Makes Perfect 41. 2.0: Ultrasound Formula http://www.ndt-ed.org/GeneralResources/Calculator/calculator.htm 42. Ultrasonic Formula 43. Ultrasonic Formula 44. Parameters of Ultrasonic Waves 45. 2.1: Wave Propagation Ultrasonic testing is based on time-varying deformations or vibrations in materials, which is generally referred to as acoustics. All material substances are comprised of atoms, which may be forced into vibration motion about their equilibrium positions. Many different patterns of vibration motion exist at the atomic level, however, most are irrelevant to acoustics and ultrasonic testing. Acoustics is focused on particles that contain many atoms that move in unison to produce a mechanical wave. When a material is not stressed in tension or compression beyond its elastic limit, its individual particles perform elastic oscillations. When the particles of a medium are displaced from their equilibrium positions, internal (electrostatic) restoration forces arise. It is these elastic restoring forces between particles, combined with inertia of the particles, that leads to the oscillatory motions of the medium. Keywords: internal (electrostatic) restoration forces inertia of the particles 46. Acoustic Spectrum 47. Acoustic Spectrum 48. Acoustic Spectrum 49. Acoustic Wave Node and Anti-Node The points where the two waves constantly cancel each other are called nodes, and the points of maximum amplitude between them, antinodes. http://www.physicsclassroom.com/Class/waves/u10l4c.cfm http://www.physicsclassroom.com/Class/waves/h4.gif 50. Acoustic Wave Node and Anti-Node Formation of a standing wave by two waves from opposite directions 51. http://hyperphysics.phy-astr.gsu.edu/hbase/waves/standw.html 52. Q151 A point, line or surface of a vibration body marked by absolute or relative freedom from vibratory motion (momentarily?) is referred to as: a) a node b) an antinode c) rarefaction d) compression 53. 2.2: Modes of Sound Wave Propagation 2.2.1 Modes of Ultrasound In solids, sound waves can propagate in four principle modes that are based on the way the particles oscillate. Sound can propagate as; longitudinal waves, shear waves, surface waves, and in thin materials as plate waves. Longitudinal and shear waves are the two modes of propagation most widely used in ultrasonic testing. The particle movement responsible for the propagation of longitudinal and shear waves is illustrated below. 54. 2.2.2 Propagation & Polarization Vectors Propagation Vector- The direction of wave propagation Polarization Vector- The direction of particle motion 55. Longitudinal and shear waves 56. Longitudinal and shear waves- Defined the Vectors 57. Longitudinal and shear waves 58. Longitudinal and shear waves 59. 2.2.3 Longitudinal Wave Also Knows as: longitudinal waves, pressure wave compressional waves. density waves can be generated in (1) liquids, as well as (2) solids http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Graphics/Flash/longitudinal.swf 60. In longitudinal waves, the oscillations occur in the longitudinal direction or the direction of wave propagation. Since compressional and dilational forces are active in these waves, they are also called pressure or compressional waves. They are also sometimes called density waves because their particle density fluctuates as they move. Compression waves can be generated in liquids, as well as solids because the energy travels through the atomic structure by a series of compressions and expansion (rarefaction) movements. 61. Longitudinal wave: Longitudinal waves (L-Waves) compress and decompress the material in the direction of motion, much like sound waves in air. 62. Longitudinal Wave 63. 2.2.4 Shear waves (S-Waves) In air, sound travels by the compression and rarefaction of air molecules in the direction of travel. However, in solids, molecules can support vibrations in other directions, hence, a number of different types of sound waves are possible. Waves can be characterized in space by oscillatory patterns that are capable of maintaining their shape and propagating in a stable manner. The propagation of waves is often described in terms of what are called wave modes. As mentioned previously, longitudinal and transverse (shear) waves are most often used in ultrasonic inspection. However, at surfaces and interfaces, various types of elliptical or complex vibrations of the particles make other waves possible. Some of these wave modes such as (1) Rayleigh and (2) Lamb waves are also useful for ultrasonic inspection. Keywords: Compression Rarefaction 64. Shear waves vibrate particles at right angles compared to the motion of the ultrasonic wave. The velocity of shear waves through a material is approximately half that of the longitudinal waves. The angle in which the ultrasonic wave enters the material determines whether longitudinal, shear, or both waves are produced. 65. Shear waves 66. In the transverse or shear wave, the particles oscillate at a right angle or transverse to the direction of propagation. Shear waves require an acoustically solid material for effective propagation, and therefore, are not effectively propagated in materials such as liquids or gasses. Shear waves are relatively weak when compared to longitudinal waves. In fact, shear waves are usually generated in materials using some of the energy from longitudinal waves. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Graphics/Flash/transverse.swf 67. Q10: For a shear wave travelling from steel to water incident on the boundary at 10 degrees will give a refracted shear wave in water with an angle of: A. 0 degrees B. 5 degrees C. 20 degrees D. none of the above 68. 2.2.5 Rayleigh Characteristics Rayleigh waves are a type of surface wave that travel near the surface of solids. Rayleigh waves include both longitudinal and transverse motions that decrease exponentially in amplitude as distance from the surface increases. There is a phase difference between these component motions. In isotropic solids these waves cause the surface particles to move in ellipses in planes normal to the surface and parallel to the direction of propagation the major axis of the ellipse is vertical. At the surface and at shallow depths this motion is retrograde , that is the in-plane motion of a particle is counterclockwise when the wave travels from left to right. http://en.wikipedia.org/wiki/Rayleigh_wave 69. Rayleigh waves are a type of surface acoustic wave that travel on solids. They can be produced in materials in many ways, such as by a localized impact or by piezo-electric transduction, and are frequently used in non- destructive testing for detecting defects. They are part of the seismic waves that are produced on the Earth by earthquakes. When guided in layers they are referred to as Lamb waves, RayleighLamb waves, or generalized Rayleigh waves. 70. Rayleigh waves 71. Q29: The longitudinal wave incident angle which results in formation of a Rayleigh wave is called: A. Normal incidence B. The first critical angle C. The second critical angle D. Any angle above the first critical angle 72. Surface (or Rayleigh) waves travel the surface of a relatively thick solid material penetrating to a depth of one wavelength. Surface waves combine both (1) a longitudinal and (2) transverse motion to create an elliptic orbit motion as shown in the image and animation below. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Graphics/Flash/rayleigh.swf 73. The major axis of the ellipse is perpendicular to the surface of the solid. As the depth of an individual atom from the surface increases the width of its elliptical motion decreases. Surface waves are generated when a longitudinal wave intersects a surface near the second critical angle and they travel at a velocity between .87 and .95 of a shear wave. Rayleigh waves are useful because they are very sensitive to surface defects (and other surface features) and they follow the surface around curves. Because of this, Rayleigh waves can be used to inspect areas that other waves might have difficulty reaching. Wave velocity: Longitudinal wave velocity =1v, The velocity of shear waves through a material is approximately half that of the longitudinal waves, (0.5v) Surface waves are generated when a longitudinal wave intersects a surface near the second critical angle and they travel at a velocity between .87 and .95 of a shear wave. (0.87~0.95)x0.5v 74. The major axis of the ellipse is perpendicular to the surface of the solid. 75. Surface wave 76. Surface wave or Rayleigh wave are formed when shear waves refract to 90. The whip-like particle vibration of the shear wave is converted into elliptical motion by the particle changing direction at the interface with the surface. The wave are not often used in industrial NDT although they do have some application in aerospace industry. Their mode of propagation is elliptical along the surface of material, penetrating to a depth of one wavelength. They will follow the contour of the surface and they travel at approximately 90% of the velocity of the shear waves. Depth of penetration of about one wavelength Direction of wave propagation 77. Surface wave has the ability to follow surface contour, until it meet a sharp change i.e. a surface crack/seam/lap. However the surface waves could be easily completely absorbed by excess couplant of simply touching the part ahead of the waves. Transducer Wedge Surface discontinuity Specimen 78. Surface wave - Following Contour Surface wave 79. Surface wave One wavelength deep 80. Rayleigh Wave http://web.ics.purdue.edu/~braile/edumod/waves/Rwave_files/image001.gif 81. Love Wave http://web.ics.purdue.edu/~braile/edumod/waves/Lwave_files/image001.gif 82. Love Wave 83. Other Reading: Rayleigh Waves Surface waves (Rayleigh waves) are another type of ultrasonic wave used in the inspection of materials. These waves travel along the flat or curved surface of relatively thick solid parts. For the propagation of waves of this type, the waves must be traveling along an interface bounded on one side by the strong elastic forces of a solid and on the other side by the practically negligible elastic forces between gas molecules. Surface waves leak energy into liquid couplants and do not exist for any significant distance along the surface of a solid immersed in a liquid, unless the liquid covers the solid surface only as a very thin film. Surface waves are subject to attenuation in a given material, as are longitudinal or transverse waves. They have a velocity approximately 90% of the transverse wave velocity in the same material. The region within which these waves propagate with effective energy is not much thicker than about one wavelength beneath the surface of the metal. 84. At this depth, wave energy is about 4% of the wave energy at the surface, and the amplitude of oscillation decreases sharply to a negligible value at greater depths. Surface waves follow contoured surfaces. For example, surface waves traveling on the top surface of a metal block are reflected from a sharp edge, but if the edge is rounded off, the waves continue down the side face and are reflected at the lower edge, returning to the sending point. Surface waves will travel completely around a cube if all edges of the cube are rounded off. Surface waves can be used to inspect parts that have complex contours. 85. Q110: What kind of wave mode travel at a velocity slightly below the shear wave and their modes of propagation are both longitudinal and transverse with respect to the surface? a) Rayleigh wave b) Transverse wave c) L-wave d) Longitudinal wave 86. Q: Which of the following modes of vibration exhibits the shortest wavelength at a given frequency and in a given material? A. longitudinal wave B. compression wave C. shear wave D. surface wave 87. 2.2.6 Lamb Wave: Lamb waves propagate in solid plates. They are elastic waves whose particle motion lies in the plane that contains the direction of wave propagation and the plate normal (the direction perpendicular to the plate). In 1917, the english mathematician horace lamb published his classic analysis and description of acoustic waves of this type. Their properties turned out to be quite complex. An infinite medium supports just two wave modes traveling at unique velocities; but plates support two infinite sets of lamb wave modes, whose velocities depend on the relationship between wavelength and plate thickness. 88. Since the 1990s, the understanding and utilization of lamb waves has advanced greatly, thanks to the rapid increase in the availability of computing power. Lamb's theoretical formulations have found substantial practical application, especially in the field of nondestructive testing. The term rayleighlamb waves embraces the rayleigh wave, a type of wave that propagates along a single surface. Both rayleigh and lamb waves are constrained by the elastic properties of the surface(s) that guide them. http://en.wikipedia.org/wiki/Lamb_wave http://pediaview.com/openpedia/Lamb_waves 89. Types of Wave New! Plate wave- Love Stoneley wave Sezawa 90. Plate or Lamb waves are the most commonly used plate waves in NDT. Lamb waves are complex vibrational waves that propagate parallel to the test surface throughout the thickness of the material. Propagation of Lamb waves depends on the density and the elastic material properties of a component. They are also influenced a great deal by the test frequency and material thickness. Lamb waves are generated at an incident angle in which the parallel component of the velocity of the wave in the source is equal to the velocity of the wave in the test material. Lamb waves will travel several meters in steel and so are useful to scan plate, wire, and tubes. Lamb wave influenced by: (Dispersive Wave) Density Elastic material properties Frequencies Material thickness 91. Plate or Lamb waves are similar to surface waves except they can only be generated in materials a few wavelengths thick. http://www.ndt.net/ndtaz/files/lamb_a.gif 92. Plate wave or Lamb wave are formed by the introduction of surface wave into a thin material. They are a combination of (1) compression and surface or (2) shear and surface waves causing the plate material to flex by totally saturating the material. The two types of plate waves: 93. With Lamb waves, a number of modes of particle vibration are possible, but the two most common are symmetrical and asymmetrical. The complex motion of the particles is similar to the elliptical orbits for surface waves. Symmetrical Lamb waves move in a symmetrical fashion about the median plane of the plate. This is sometimes called the extensional mode because the wave is stretching and compressing the plate in the wave motion direction. Wave motion in the symmetrical mode is most efficiently produced when the exciting force is parallel to the plate. The asymmetrical Lamb wave mode is often called the flexural mode because a large portion of the motion moves in a normal direction to the plate, and a little motion occurs in the direction parallel to the plate. In this mode, the body of the plate bends as the two surfaces move in the same direction. The generation of waves using both piezoelectric transducers and electromagnetic acoustic transducers (EMATs) are discussed in later sections. Keywords: Symmetrical = extensional mode Asymmetrical = flexural mode 94. When guided in layers they are referred to as Lamb waves, RayleighLamb waves, or generalized Rayleigh waves. Lamb waves 2 modes 95. Symmetrical = extensional mode Asymmetrical = flexural mode 96. Symmetrical = extensional mode Asymmetrical = flexural mode 97. Symmetrical = extensional mode 98. Other Reading: Lamb Wave Lamb waves, also known as plate waves, are another type of ultrasonic wave used in the nondestructive inspection of materials. Lamb waves are propagated in plates (made of composites or metals) only a few wavelengths thick. A Lamb wave consists of a complex vibration that occurs throughout the thickness of the material. The propagation characteristics of Lamb waves depend on the density, elastic properties, and structure of the material as well as the thickness of the test piece and the frequency. Their behavior in general resembles that observed in the transmission of electromagnetic waves through waveguides. There are two basic forms of Lamb waves: Symmetrical, or dilatational Asymmetrical, or bending 99. The form is determined by whether the particle motion is symmetrical or asymmetrical with respect to the neutral axis of the test piece. Each form is further subdivided into several modes having different velocities, which can be controlled by the angle at which the waves enter the test piece. Theoretically, there are an infinite number of specific velocities at which Lamb waves can travel in a given material. Within a given plate, the specific velocities for Lamb waves are complex functions of plate thickness and frequency. In symmetrical (dilatational) Lamb waves, there is a compressional (longitudinal) particle displacement along the neutral axis of the plate and an elliptical particle displacement on each surface (Fig. 4a). In asymmetrical (bending) Lamb waves, there is a shear (transverse) particle displacement along the neutral axis of the plate and an elliptical particle displacement on each surface (Fig. 4b). The ratio of the major to minor axes of the ellipse is a function of the material in which the wave is being propagated. 100. Fig. 4 Diagram of the basic patterns of (a) symmetrical (dilatational) and (b) asymmetrical (bending) Lamb waves. The wavelength, , is the distance corresponding to one complete cycle. 101. Q1: The wave mode that has multiple or varying wave velocities is: A. Longitudinal waves B. Shear waves C. Transverse waves D. Lamb waves 102. 2.2.7 Dispersive Wave: Wave modes such as those found in Lamb wave have a velocity of propagation dependent upon the operating frequency, sample thickness and elastic moduli. They are dispersive (velocity change with frequency) in that pulses transmitted in these mode tend to become stretched or dispersed. 103. Dispersion refers to the fact that in a real medium such as water, air, or glass, a wave traveling through that medium will have a velocity that depends upon its frequency. Dispersion occurs for any form of wave, acoustic, electromagnetic, electronic, even quantum mechanical. Dispersion is responsible for a prism being able to resolve light into colors and defines the maximum frequency of broadband pulses one can send down an optical fiber or through a copper wire. Dispersion affects wave and swell forecasts at sea and influences the design of sound equipment. Dispersion is a physical property of the medium and can combine with other properties to yield very strange results. For example, in the propagation of light in an optical fiber, the glass introduces dispersion and separates the wavelengths of light according to frequency, however if the light is intense enough, it can interact with the electrons in the material changing its refractive index. The combination of dispersion and index change can cancel each other leading to a wave that can propagate indefinitely maintaining a constant shape. Such a wave has been termed a soliton. http://www.rpi.edu/dept/chem-eng/WWW/faculty/plawsky/Comsol%20Modules/DispersiveWave/DispersiveWave.html 104. Plate or Lamb waves are generated at an incident angle in which the parallel component of the velocity of the wave in the source is equal to the velocity of the wave in the test material. 105. Thickness Limitation: One can not generate shear / surface (or Lamb?) wave on a plate that is thinner than the wavelength. 106. 2.3: Sound Propagation in Elastic Materials In the previous pages, it was pointed out that sound waves propagate due to the vibrations or oscillatory motions of particles within a material. An ultrasonic wave may be visualized as an infinite number of oscillating masses or particles connected by means of elastic springs. Each individual particle is influenced by the motion of its nearest neighbor and both (1) inertial and (2) elastic restoring forces act upon each particle. A mass on a spring has a single resonant frequency determined by its spring constant k and its mass m. The spring constant is the restoring force of a spring per unit of length. Within the elastic limit of any material, there is a linear relationship between the displacement of a particle and the force attempting to restore the particle to its equilibrium position. This linear dependency is described by Hooke's Law. 107. Spring model- A mass on a spring has a single resonant frequency determined by its spring constant k and its mass m. 108. Spring model- A mass on a spring has a single resonant frequency determined by its spring constant k and its mass m. 109. In terms of the spring model, Hooke's Law says that the restoring force due to a spring is proportional to the length that the spring is stretched, and acts in the opposite direction. Mathematically, Hooke's Law is written as F =-kx, where F is the force, k is the spring constant, and x is the amount of particle displacement. Hooke's law is represented graphically it the bottom. Please note that the spring is applying a force to the particle that is equal and opposite to the force pulling down on the particle. 110. Elastic Model 111. Elastic Model / Longitudinal Wave 112. Elastic Model / Longitudinal Wave 113. Elastic Model / Shear Wave 114. Elastic Model / Shear Wave 115. The Speed of Sound Hooke's Law, when used along with Newton's Second Law, can explain a few things about the speed of sound. The speed of sound within a material is a function of the properties of the material and is independent of the amplitude of the sound wave. Newton's Second Law says that the force applied to a particle will be balanced by the particle's mass and the acceleration of the particle. Mathematically, Newton's Second Law is written as F = ma. Hooke's Law then says that this force will be balanced by a force in the opposite direction that is dependent on the amount of displacement and the spring constant (F = -kx). Therefore, since the applied force and the restoring force are equal, ma = -kx can be written. The negative sign indicates that the force is in the opposite direction. F= ma = -kx 116. Since the mass m and the spring constant k are constants for any given material, it can be seen that the acceleration a and the displacement x are the only variables. It can also be seen that they are directly proportional. For instance, if the displacement of the particle increases, so does its acceleration. It turns out that the time that it takes a particle to move and return to its equilibrium position is independent of the force applied. So, within a given material, sound always travels at the same speed no matter how much force is applied when other variables, such as temperature, are held constant. a x 117. What properties of material affect its speed of sound? Of course, sound does travel at different speeds in different materials. This is because the (1) mass of the atomic particles and the (2) spring constants are different for different materials. The mass of the particles is related to the density of the material, and the spring constant is related to the elastic constants of a material. The general relationship between the speed of sound in a solid and its density and elastic constants is given by the following equation: 118. Density mass of the atomic particles Elastic constant spring constants 119. Where V is the speed of sound, C is the elastic constant, and p is the material density. This equation may take a number of different forms depending on the type of wave (longitudinal or shear) and which of the elastic constants that are used. The typical elastic constants of a materials include: Young's Modulus, E: a proportionality constant between uniaxial stress and strain. Poisson's Ratio, n: the ratio of radial strain to axial strain Bulk modulus, K: a measure of the incompressibility of a body subjected to hydrostatic pressure. Shear Modulus, G: also called rigidity, a measure of a substance's resistance to shear. Lame's Constants, l and m: material constants that are derived from Young's Modulus and Poisson's Ratio. 120. Q163 Acoustic velocity of materials are primary due to the material's: a) density b) elasticity c) both a and b d) acoustic impedance 121. Q50: The principle attributes that determine the differences in ultrasonic velocities among materials are: A. Frequency and wavelength B. Thickness and travel time C. Elasticity and density D. Chemistry and permeability 122. When calculating the velocity of a longitudinal wave, Young's Modulus and Poisson's Ratio are commonly used. When calculating the velocity of a shear wave, the shear modulus is used. It is often most convenient to make the calculations using Lame's Constants, which are derived from Young's Modulus and Poisson's Ratio. 123. E/N/G 124. It must also be mentioned that the subscript ij attached to C (Cij) in the above equation is used to indicate the directionality of the elastic constants with respect to the wave type and direction of wave travel. In isotropic materials, the elastic constants are the same for all directions within the material. However, most materials are anisotropic and the elastic constants differ with each direction. For example, in a piece of rolled aluminum plate, the grains are elongated in one direction and compressed in the others and the elastic constants for the longitudinal direction are different than those for the transverse or short transverse directions. V longitudinal V transverse 125. Examples of approximate compressional sound velocities in materials are: Aluminum - 0.632 cm/microsecond 1020 steel - 0.589 cm/microsecond Cast iron - 0.480 cm/microsecond. Examples of approximate shear sound velocities in materials are: Aluminum - 0.313 cm/microsecond 1020 steel - 0.324 cm/microsecond Cast iron - 0.240 cm/microsecond. When comparing compressional and shear velocities, it can be noted that shear velocity is approximately one half that of compressional velocity. The sound velocities for a variety of materials can be found in the ultrasonic properties tables in the general resources section of this site. 126. Longitudinal Wave Velocity: VL The velocity of a longitudinal wave is described by the following equation: VL = Longitudinal bulk wave velocity E = Youngs modulus of elasticity = Poisson ratio P = Material density 127. Shear Wave Velocity: VS The velocity of a shear wave is described by the following equation: Vs = Shear wave velocity E = Youngs modulus of elasticity = Poisson ratio P = Material density G = Shear modulus 128. 2.4: Properties of Acoustic Plane Wave Wavelength, Frequency and Velocity Among the properties of waves propagating in isotropic solid materials are wavelength, frequency, and velocity. The wavelength is directly proportional to the velocity of the wave and inversely proportional to the frequency of the wave. This relationship is shown by the following equation. 129. The applet below shows a longitudinal and transverse wave. The direction of wave propagation is from left to right and the movement of the lines indicate the direction of particle oscillation. The equation relating ultrasonic wavelength, frequency, and propagation velocity is included at the bottom of the applet in a reorganized form. The values for the wavelength, frequency, and wave velocity can be adjusted in the dialog boxes to see their effects on the wave. Note that the frequency value must be kept between 0.1 to 1 MHz (one million cycles per second) and the wave velocity must be between 0.1 and 0.7 cm/us. 130. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Physics/applet_2_4/applet_2_4.htm 131. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Physics/applet_2_4/applet_2_4.htm 132. Java dont work? Uninstalled Reinstalled Then http://jingyan.baidu.com/article/9f63fb91d0eab8c8400f0e08.html 133. Java dont work? http://jingyan.baidu.com/article/9f63fb91d0eab8c8400f0e08.html 134. Java dont work? http://jingyan.baidu.com/article/9f63fb91d0eab8c8400f0e08.html 135. Java dont work? http://jingyan.baidu.com/article/9f63fb91d0eab8c8400f0e08.html 136. Java dont work? http://jingyan.baidu.com/article/9f63fb91d0eab8c8400f0e08.html 137. As can be noted by the equation, a change in frequency will result in a change in wavelength. Change the frequency in the applet and view the resultant wavelength. At a frequency of .2 and a material velocity of 0.585 (longitudinal wave in steel) note the resulting wavelength. Adjust the material velocity to 0.480 (longitudinal wave in cast iron) and note the resulting wavelength. Increase the frequency to 0.8 and note the shortened wavelength in each material. In ultrasonic testing, the shorter wavelength resulting from an increase in frequency will usually provide for the detection of smaller discontinuities. This will be discussed more in following sections. Keywords: the shorter wavelength resulting from an increase in frequency will usually provide for the detection of smaller discontinuities 138. The velocities sound waves The velocities of the various kinds of sound waves can be calculated from the elastic constants of the material concerned, that is the modulus of elasticity E (measured in N/m2), the density p in kg/m3, and Poisson's ratio (a dimensionless number). for longitudinal waves: for transverse waves: 139. The two velocities of sound are linked by the following relation: For all solid materials Poisson's ratio lies between 0 and 0.5, so that the numerical value of the expression always lies between 0 and 0.707. In steel and aluminum, = 0.28 and 0.34, respectively, = 0.55 and 0.49 respectIvely. -- 140. 2.5: Wavelength and Defect Detection 2.5.1 Sensitivity & Resolution In ultrasonic testing, the inspector must make a decision about the frequency of the transducer that will be used. As we learned on the previous page, changing the frequency when the sound velocity is fixed will result in a change in the wavelength of the sound. The wavelength of the ultrasound used has a significant effect on the probability of detecting a discontinuity. A general rule of thumb is that a discontinuity must be larger than one-half the wavelength to stand a reasonable chance of being detected. 141. Sensitivity and resolution are two terms that are often used in ultrasonic inspection to describe a technique's ability to locate flaws. Sensitivity is the ability to locate small discontinuities. Sensitivity generally increases with higher frequency (shorter wavelengths). Resolution is the ability of the system to locate discontinuities that are close together within the material or located near the part surface. Resolution also generally increases as the frequency increases. 142. Keywords: Discontinuity must be larger than one-half the wavelength to stand a reasonable chance of being detected. Sensitivity is the ability to locate small discontinuities. Sensitivity generally increases with higher frequency (shorter wavelengths). Resolution is the ability of the system to locate discontinuities that are close together within the material or located near the part surface. Resolution also generally increases as the frequency increases, pulse length decrease, bandwidth increase (highly damp) 143. 2.5.2 Grain Size & Frequency Selection The wave frequency can also affect the capability of an inspection in adverse ways. Therefore, selecting the optimal inspection frequency often involves maintaining a balance between the favorable and unfavorable results of the selection. Before selecting an inspection frequency, the material's grain structure and thickness, and the discontinuity's type, size, and probable location should be considered. As frequency increases, sound tends to scatter from large or course grain structure and from small imperfections within a material. Cast materials often have coarse grains and other sound scatters that require lower frequencies to be used for evaluations of these products. (1) Wrought and (2) forged products with directional and refined grain structure can usually be inspected with higher frequency transducers. 144. Keywords: Coarse grains Lower frequency to avoid scattering and noise, Fine grains Higher frequency to increase sensitivity & resolution. 145. Since more things in a material are likely to scatter a portion of the sound energy at higher frequencies, the penetrating power (or the maximum depth in a material that flaws can be located) is also reduced. Frequency also has an effect on the shape of the ultrasonic beam. Beam spread, or the divergence of the beam from the center axis of the transducer, and how it is affected by frequency will be discussed later. It should be mentioned, so as not to be misleading, that a number of other variables will also affect the ability of ultrasound to locate defects. These include the pulse length, type and voltage applied to the crystal, properties of the crystal, backing material, transducer diameter, and the receiver circuitry of the instrument. These are discussed in more detail in the material on signal- to-noise ratio. 146. Coarse grains Lower frequency to avoid scattering and noise, Fine grains Higher frequency to increase sensitivity & resolution. http://www.cnde.iastate.edu/ultrasonics/grain-noise 147. Detectability variable: pulse length, type and voltage applied to the crystal, properties of the crystal, backing material, transducer diameter, and the receiver circuitry of the instrument. 148. Keywords: Higher the frequency, greater the scattering, thus less penetrating. Higher the frequency better sensitivity and better resolution If the grain size is 1/10 the wavelength, the ultrasound will be significantly scattered. 149. Q7: When a material grain size is on the order of ______ wavelength or larger, excessive scattering of the ultrasonic beam affect test result. A. 1 B. C. 1/10 D. 1/100 150. 2.5.3 Further Reading Detectability variable: pulse length, type and voltage applied to the crystal, properties of the crystal, backing material, transducer diameter (focal length Cross sectional area), and the receiver circuitry of the instrument. Investigating on: Sonic pulse volume pulse length, transducer 151. Pulse Length: A sound pulse traveling through a metal occupies a physical volume. This volume changes with depth, being smallest in the focal zone. The pulse volume, a product of a pulse length L and a cross-sectional area A, can be fairly easily measured by combining ultrasonic A-scans and C-scans, as will be seen shortly. For many cases of practical interest, the inspection simulation models predict that S/N (signal to noise ratio) is inversely proportional to the square root of the pulse volume at the depth of the defect. This is known as the pulse volume rule-of-thumb and has become a guiding principle for designing inspections. Generally speaking, it applies when both the grain size and the lateral size of the defect are smaller than the sound pulse diameter. http://www.cnde.iastate.edu/ultrasonics/grain-noise 152. Determining cross sectional area using reflector- A Scan (6db drop) 153. Determining cross sectional area using reflector- C Scan 154. Sonic pulse volume and S/N (defect resolution) 155. Pulse volume rule-of-thumb: Competing grain noise (pulse volume) 156. 2.6: Attenuation of Sound Waves 2.6.1 Material Attenuation: Attenuation by definition is the rate of decrease of sound energy when a ultrasound wave id propagating in a medium. The sound attenuation in material depends on heat treatment, grain size, viscous friction, crystal stricture (anisotropy or isotropy), porosity, elastic hysteresis, hardness, Youngs modulus, etc. Sound attenuations are affected by; (1) Geometric beam spread, (2) Absorption, (3) Scattering. Material attenuation affects item (2) & (3). 157. When sound travels through a medium, its intensity diminishes with distance. In idealized materials, sound pressure (signal amplitude) is only reduced by the (1) spreading of the wave. Natural materials, however, all produce an effect which further weakens the sound. This further weakening results from (2) scattering and (3) absorption. Scattering is the reflection of the sound in directions other than its original direction of propagation. Absorption is the conversion of the sound energy to other forms of energy. The combined effect of scattering and absorption (spreading?) is called attenuation. Ultrasonic attenuation is the decay rate of the wave as it propagates through material. Attenuation of sound within a material itself is often not of intrinsic interest. However, natural properties and loading conditions can be related to attenuation. Attenuation often serves as a measurement tool that leads to the formation of theories to explain physical or chemical phenomenon that decreases the ultrasonic intensity. 158. Absorption: Sound attenuations are affected by; (1) Geometric beam spread, (2) Absorption, (3) Scattering. Absorption processes 1. Mechanical hysteresis 2. Internal friction 3. Others (?) For relatively non-elastic material, these soft and pliable material include lead, plastid, rubbers and non-rigid coupling materials; much of the energy is loss as heat during sound propagation and absorption is the main reason that the testing of these material are limit to relatively thin section/ 159. Scattering: Grain Size and Wave Frequency The relative impact of scattering source of a material depends upon their grain sizes in comparison with the Ultrasonic sound wave length. As the scattering size approaches that of a wavelength, scattering by the grain is a concern. The effects from such scattering could be compensated with the use of increasing wavelength ultrasound at the cost of decreasing sensitivity and resolution to detection of discontinuities. Other effect are anisotropic columnar grain with different elastic behavior at different grain direction. In this case the internal incident wave front becomes distorted and often appear to change direction (propagate better in certain preferred direction) in respond to material anisotropy. 160. Anisotropic Columnar Grains with different elastic behavior at different grain direction. 161. Spreading/ Scattering / adsorption (reflection is a form of scattering) Scattering Scatterbrain Adsorption Spreading 162. The amplitude change of a decaying plane wave can be expressed as: In this expression Ao is the unattenuated amplitude of the propagating wave at some location. The amplitude A is the reduced amplitude after the wave has traveled a distance z from that initial location. The quantity is the attenuation coefficient of the wave traveling in the z-direction. The dimensions of are nepers/length, where a neper is a dimensionless quantity. The term e is the exponential (or Napier's constant) which is equal to approximately 2.71828. 163. The units of the attenuation value in Nepers per meter (Np/m) can be converted to decibels/length by dividing by 0.1151. Decibels is a more common unit when relating the amplitudes of two signals. 164. Attenuation is generally proportional to the square of sound frequency. Quoted values of attenuation are often given for a single frequency, or an attenuation value averaged over many frequencies may be given. Also, the actual value of the attenuation coefficient for a given material is highly dependent on the way in which the material was manufactured. Thus, quoted values of attenuation only give a rough indication of the attenuation and should not be automatically trusted. Generally, a reliable value of attenuation can only be obtained by determining the attenuation experimentally for the particular material being used. Attenuation Frequency (f )2 165. Attenuation can be determined by evaluating the multiple back wall reflections seen in a typical A-scan display like the one shown in the image at the bottom. The number of decibels between two adjacent signals is measured and this value is divided by the time interval between them. This calculation produces a attenuation coefficient in decibels per unit time Ut. This value can be converted to nepers/length by the following equation. Where v is the velocity of sound in meters per second and Ut is in decibels per second. 166. Amplitude at distance Z where: Where v is the velocity of sound in meters per second and Ut is in decibels per second. 167. Ut Ao A 168. 2.6.2 Factors Affecting Attenuation: 1. Testing Factors Testing frequency Boundary conditions Wave form geometry 2. Base Material Factors Material type Chemistry Integral constituents (fiber, voids, water content, inclusion, anisotropy) Forms (casting, wrought) Heat treatment history Mechanical processes(Hot or cold working; forging, rolling, extruding, TMCP, directional working) 169. 2.6.3 Frequency selection There is no ideal frequency; therefore, frequency selection must be made with consideration of several factors. Frequency determines the wavelength of the sound energy traveling through the material. Low frequency has longer wavelengths and will penetrate deeper than higher frequencies. To penetrate a thick piece, low frequencies should be used. Another factor is the size of the grain structure in the material. High frequencies with shorter wavelengths tend to reflect off grain boundaries and become lost or result in ultrasonic noise that can mask flaw signals. Low frequencies must be used with coarse grain structures. However, test resolution decreases when frequency is decreased. Small defects detectable at high frequencies may be missed at lower frequencies. In addition, variations in instrument characteristics and settings as well as material properties and coupling conditions play a major role in system performance. It is critical that approved testing procedures be followed. 170. 2.6.4 Further Reading on Attenuation 171. Q94: In general, which of the following mode of vibration would have the greatest penetrating power in a coarse grain material if the frequency of the wave are the same? a) Longitudinal wave b) Shear wave c) Transverse wave d) All the above modes would have the same penetrating power Q: The random distribution of crystallographic direction in alloys with large crystalline structures is a factor in determining: A. Acoustic noise levels B. Selection of test frequency C. Scattering of sound D. All of the above 172. Q168: Heat conduction, viscous friction, elastic hysteresis, and scattering are four different mechanism which lead to: A. Attenuation B. Refraction C. Beam spread D. Saturation 173. Q7: When the material grain size is in the order of ____ wavelength or larger, excessive scattering of the ultrasound beam may affect test result: A. 1 B. C. 1/10 D. 1/100 174. 2.7: Acoustic Impedance Acoustic impedance is a measured of resistance of sound propagation through a part. From the table air has lower acoustic impedance than steel and for a given energy Aluminum would travel a longer distance than steel before the same amount of energy is attenuated. 175. Transmission & Reflection Animation: http://upload.wikimedia.org/wikipedia/commons/3/30/Partial_transmittance.gif 176. Sound travels through materials under the influence of sound pressure. Because molecules or atoms of a solid are bound elastically to one another, the excess pressure results in a wave propagating through the solid. The acoustic impedance (Z) of a material is defined as the product of its density (p) and acoustic velocity (V). Z = pV Acoustic impedance is important in: 1. the determination of acoustic transmission and reflection at the boundary of two materials having different acoustic impedances. 2. the design of ultrasonic transducers. 3. assessing absorption of sound in a medium. 177. The following applet can be used to calculate the acoustic impedance for any material, so long as its density (p) and acoustic velocity (V) are known. The applet also shows how a change in the impedance affects the amount of acoustic energy that is reflected and transmitted. The values of the reflected and transmitted energy are the fractional amounts of the total energy incident on the interface. Note that the fractional amount of transmitted sound energy plus the fractional amount of reflected sound energy equals one. The calculation used to arrive at these values will be discussed on the next page. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Physics/applet_2_6/applet_2_6.htm 178. Reflection/Transmission Energy as a function of Z 179. Reflection/Transmission Energy as a function of Z 180. Q2.8: The acoustic impedance of material used to determined: A. Angle of refraction at the interface B. Attenuation of material C. Relative amount of sound energy coupled through and reflected at an interface D. Beam spread within the material 181. 2.8: Reflection and Transmission Coefficients (Pressure) Ultrasonic waves are reflected at boundaries where there is a difference in acoustic impedances (Z) of the materials on each side of the boundary. (See preceding page for more information on acoustic impedance.) This difference in Z is commonly referred to as the impedance mismatch. The greater the impedance mismatch, the greater the percentage of energy that will be reflected at the interface or boundary between one medium and another. The fraction of the incident wave intensity that is reflected can be derived because particle velocity and local particle pressures must be continuous across the boundary. 182. When the acoustic impedances of the materials on both sides of the boundary are known, the fraction of the incident wave intensity that is reflected can be calculated with the equation below. The value produced is known as the reflection coefficient. Multiplying the reflection coefficient by 100 yields the amount of energy reflected as a percentage of the original energy. 183. Since the amount of reflected energy plus the transmitted energy must equal the total amount of incident energy, the transmission coefficient is calculated by simply subtracting the reflection coefficient from one. Formulations for acoustic reflection and transmission coefficients (pressure) are shown in the interactive applet below. Different materials may be selected or the material velocity and density may be altered to change the acoustic impedance of one or both materials. The red arrow represents reflected sound and the blue arrow represents transmitted sound. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Physics/applet_2_7/applet_2_7.htm 184. Reflection Coefficient: 185. Note that the reflection and transmission coefficients are often expressed in decibels (dB) to allow for large changes in signal strength to be more easily compared. To convert the intensity or power of the wave to dB units, take the log of the reflection or transmission coefficient and multiply this value times 10. However, 20 is the multiplier used in the applet since the power of sound is not measured directly in ultrasonic testing. The transducers produce a voltage that is approximately proportionally to the sound pressure. The power carried by a traveling wave is proportional to the square of the pressure amplitude. Therefore, to estimate the signal amplitude change, the log of the reflection or transmission coefficient is multiplied by 20. 186. Using the above applet, note that the energy reflected at a water-stainless steel interface is 0.88 or 88%. The amount of energy transmitted into the second material is 0.12 or 12%. The amount of reflection and transmission energy in dB terms are -1.1 dB and -18.2 dB respectively. The negative sign indicates that individually, the amount of reflected and transmitted energy is smaller than the incident energy. 187. If reflection and transmission at interfaces is followed through the component, only a small percentage of the original energy makes it back to the transducer, even when loss by attenuation is ignored. For example, consider an immersion inspection of a steel block. The sound energy leaves the transducer, travels through the water, encounters the front surface of the steel, encounters the back surface of the steel and reflects back through the front surface on its way back to the transducer. At the water steel interface (front surface), 12% of the energy is transmitted. At the back surface, 88% of the 12% that made it through the front surface is reflected. This is 10.6% of the intensity of the initial incident wave. As the wave exits the part back through the front surface, only 12% of 10.6 or 1.3% of the original energy is transmitted back to the transducer. 188. Incident Wave other than Normal? Oblique Incident http://www.slideshare.net/crisevelise/fundamentals-of- ultrasound?related=1&utm_campaign=related&utm_medium=1&utm_sourc e=29 189. Incident Wave other than Normal? Oblique Incident 190. Q: The figure above shown the partition of incident and reflected wave at water-Aluminum interface at an incident angle of 20, the reflected and transmitted wave are: A. 60% and 40% B. 40% and 60% C. 1/3 and 2/3 D. 80% and 20% Note: if normal incident the reflected 70% Transmitted 30% 191. Further Reading (Olympus Technical Note) The boundary between two materials of different acoustic impedances is called an acoustic interface. When sound strikes an acoustic interface at normal incidence, some amount of sound energy is reflected and some amount is transmitted across the boundary. The dB loss of energy on transmitting a signal from medium 1 into medium 2 is given by: dB loss of transmission = 10 log10 [ 4Z1Z2 / (Z1+Z2)2] The dB loss of energy of the echo signal in medium 1 reflecting from an interface boundary with medium 2 is given by: dB loss of Reflection = 10 log10 [ (Z1-Z2)2 / (Z1+Z2)2] 192. For example: The dB loss on transmitting from water (Z = 1.48) into 1020 steel (Z = 45.41) is -9.13 dB; this also is the loss transmitting from 1020 steel into water. The dB loss of the backwall echo in 1020 steel in water is -0.57 dB; this also is the dB loss of the echo off 1020 steel in water. The waveform of the echo is inverted when Z2 50 ms). 312. From the natural frequencies it is possible to calculate specimen-specific characteristics and assign them to quality attributes, e. g. pass / OK, cracked, material structure, hardness deviation / partly hardened etc. Application Acoustic resonance testing can be applied to all work pieces that "sound". Summary Resonance analysis is a qualitative method, i.e. it can differentiate between defective and non-defective parts, so that it is especially suitable for quality assurance in the series production cycle. It compares the actual oscillatory situation with the target one derived from a learning base. This learning base is established by using defined standard parts. The number of self-resonant frequencies is determined by the geometry of the object under test. For instance a bar has few resonant frequencies, while a complex lattice-type object has many natural resonances. After a systematic engineering approach, it is possible to compensate the influence of the production scatter. http://ndttechnologies.com/products/AcousticResonance.html 313. Application Case#2: Electromagnetic Acoustic Resonance Nondestructive Testing (NDT) Equipment Datasheets Coating Thickness Gauge -- DTG-500 from OMEGA Engineering, Inc. Digital coating thickness gauge with a range of 0 to 40.0 mils (0 to 1000 micrometers). SPECIFICATIONS. Display: 3-digit LCD with max readout of 1999 counts. Range: 0 to 40 mils/0 to 1000 m. Resolution: 0. Instrument Information Instrument Type: Coating Thickness Instrument Technology: Electromagnetic Acoustic Resonance Form Factor: Portable / Handheld / Mobile http://www.globalspec.com/specsearch/PartSpecs?partid={0DBF141D-6832-4F31-9AB8- B87F063BFDC4}&vid=99786&comp=2975 314. Q: The formula used to determine the fundamental resonance frequency is: A. F= V/T B. F= V/2T C. F= T/V D. F= VT Q: When maximum sensitivity is required from a transducer: A. A straight beam unit should be used B. A large diameter crystal should be used C. The piezoelectric element should be driven at its fundamental frequency D. The bandwidth of the transducer should be as large as possible 315. Q7: The resonance frequency of 2cm thick plate of Naval Brass (V=4.43 x 105 cm/s) is: A. 0,903 MHz B. 0.443 MHz C. 0.222 MHz D. 0.111 MHz Q35: Resonance testing equipment generally utilized: A. Pulsed longitudinal; waves B. Continuous longitudinal waves C. Pulsed shear wave D. Continuous shear waves 316. 2.15 Measurement of Sound 317. dB is a measures of ratio of 2 values in a logarithmic scale given by following equation: Unlike the SPL (standard pressure level) used in noise measurement, in UT testing, we do not know the exactly ultrasonic sound level energy generated by the probe (neither is it necessary). The used of the ratio of 2 values given by the above equation is used . 318. Ultrasonic Formula - Signal Amplitude Gain/Loss Expressed in dB The dB is a logarithmic unit that describes a ratio of two measurements. The equation used to describe the difference in intensity between two ultrasonic or other sound measurements is: where: I is the difference in sound intensity expressed in decibels (dB), P1 and P2 are two different sound pressure amplitude measurements, and the log is to base 10. 319. The Decibel The equation used to describe the difference in intensity between two ultrasonic or other sound measurements is: where: I is the difference in sound intensity expressed in decibels (dB), P1 and P2 are two different sound pressure measurements, and the log is to base 10. What exactly is a decibel? The decibel (dB) is one tenth of a Bel, which is a unit of measure that was developed by engineers at Bell Telephone Laboratories and named for Alexander Graham Bell. The dB is a logarithmic unit that describes a ratio of two measurements. The basic equation that describes the difference in decibels between two measurements is: 320. where: delta X is the difference in some quantity expressed in decibels, X1 and X2 are two different measured values of X, and the log is to base 10. (Note the factor of two difference between this basic equation for the dB and the one used when making sound measurements. This difference will be explained in the next section.) 321. Why is the dB unit used? Use of dB units allows ratios of various sizes to be described using easy to work with numbers. For example, consider the information in the table. 322. From this table it can be seen that ratios from one up to ten billion can be represented with a single or double digit number. Ease to work with numbers was particularly important in the days before the advent of the calculator or computer. The focus of this discussion is on using the dB in measuring sound levels, but it is also widely used when measuring power, pressure, voltage and a number of other things. 323. Use of the dB in Sound Measurements Sound intensity is defined as the sound power per unit area perpendicular to the wave. Units are typically in watts/m2 or watts/cm2. For sound intensity, the dB equation becomes: However, the power or intensity of sound is generally not measured directly. Since sound consists of pressure waves, one of the easiest ways to quantify sound is to measure variations in pressure (i.e. the amplitude of the pressure wave). When making ultrasound measurements, a transducer is used, which is basically a small microphone. Transducers like most other microphones produced a voltage that is approximately proportionally to the sound pressure (P). The power carried by a traveling wave is proportional to the square of the amplitude. Therefore, the equation used to quantify a difference in sound intensity based on a measured difference in sound pressure becomes: 324. However, the power or intensity of sound is generally not measured directly. Since sound consists of pressure waves, one of the easiest ways to quantify sound is to measure variations in pressure (i.e. the amplitude of the pressure wave). When making ultrasound measurements, a transducer is used, which is basically a small microphone. Transducers like most other microphones produced a voltage that is approximately proportionally to the sound pressure (P). The power carried by a traveling wave is proportional to the square of the amplitude. I P2 , I V2 where I=intensity, P=amplitude, V=voltage Therefore, the equation used to quantify a difference in sound intensity based on a measured difference in sound pressure becomes: (The factor of 2 is added to the equation because the logarithm of the square of a quantity is equal to 2 times the logarithm of the quantity.) 325. Since transducers and microphones produce a voltage that is proportional to the sound pressure, the equation could also be written as: where: I is the change in sound intensity incident on the transducer and V1 and V2 are two different transducer output voltages. 326. Revising the table to reflect the relationship between the ratio of the measured sound pressure and the change in intensity expressed in dB produces From the table it can be seen that 6 dB equates to a doubling of the sound pressure. Alternately, reducing the sound pressure by 2, results in a 6 dB change in intensity. 327. Sound Levels- Relative 328. Sound Levels- Relative dB 329. Practice: 330. Absolute" Sound Levels Sound pressure level (SPL) or sound level is a logarithmic measure of the effective sound pressure of a sound relative to a reference value. It is measured in decibels (dB) above a standard reference level. The standard reference sound pressure in air or other gases is 20 Pa, which is usually considered the threshold of human hearing (at 1 kHz). http://en.wikipedia.org/wiki/DB_SPL#Sound_pressure_level 331. Absolute" Sound Levels Whenever the decibel unit is used, it always represents the ratio of two values. Therefore, in order to relate different sound intensities it is necessary to choose a standard reference level. The reference sound pressure (corresponding to a sound pressure level of 0 dB) commonly used is that at the threshold of human hearing, which is conventionally taken to be 2105 Newton per square meter, or 20 micropascals (20Pa). To avoid confusion with other decibel measures, the term dB(SPL) is used. 332. dB meter 97.3dB against standards sound pressure level 20log(P/20X10-6)=97.3 Absolute level =10 97.3/20 x 20 X 10-6 =1.46564 N/M2 Actual Sound pressure Standard reference pressure 20 Mpa 333. Absolute: The standard reference sound pressure in air or other gases is 20 Pa, which is usually considered the threshold of human hearing (at 1 kHz). Sound pressure level in dB as a ratio to standard reference in logarithmic scale. Absolute: 76db= 20log(P/20 Pa) Log(P/20 Pa)=3.8dB P= 103.8 x 20 Pa =126191 Pa http://www.ncvs.org/ncvs/tutorials/voiceprod/equation/chapter9/index.html Actual Sound pressure Standard reference pressure 20 Mpa 334. Exercise: Find the absolute sound level in Pa for the following measurement of air traffic noise. 335. Exercise: ANSWER Find the absolute sound level in Pa for the following measurement of air traffic noise. SPL= 95.8 dB= 20log(P/20x10-6) log(P/20x10-6)= 95.8/20 P= 1095.8/20 x 20x10-6 P= 1.233 N/M2 # 336. Practice: dB 337. Relative dB: Example Calculation 1 Two sound pressure measurements are made using an ultrasonic transducer. The output voltage from the transducer is 600 mv for the first measurement and 100 mv for the second measurement. Calculate the difference in the sound intensity, in dB, between the two measurements? The sound intensity changed by -15.56dB. In other words, the sound intensity decreased by 15.56 dB 338. Example Calculation 2 If the intensity between two ultrasonic measurements increases by 6 dB, and the first measurement produces a transducer output voltage of 30 mv, what was the transducer output voltage for the second measurement? 339. Example Calculation 3 Consider the sound pressure difference between the threshold of human hearing, 0 dB, and the level of sound often produce at a rock concert, 120 dB. How much is the rock concert sound greater than that of the threshold of human hearing. 340. What is the absolute rock concert sound pressure? 341. 2.16 Practice Makes Perfect 342. Practice Makes Perfect 28. An advantage of using lower frequencies during ultrasonic testing is that: (a) Near surface resolution is improved (b) Sensitivity to small discontinuities is improved (c) Beam spread is reduced (d) Sensitivity to unfavorable oriented flaws is improved 343. Q104: If an ultrasonic wave is transmitted through an interface of two materials in which the first material has a higher acoustic impedance value but the same velocity value as the secong material, the angle of refraction will be: a) A greater than the incidence b) Less than the angle of incidence c) The same as the angle of incidence d) Beyond the critical angle. 344. 345. 346. 347. 348. 349. 350. 351. 352. 353. Section 3: Equipment & Transducers 354. Typical sound velocities 355. Wavelength in mm for Steel 356. Content: Section 3: Equipment & Transducers 3.1: Piezoelectric Transducers 3.2: Characteristics of Piezoelectric Transducers 3.3: Radiated Fields of Ultrasonic Transducers 3.4: Transducer Beam Spread 3.5: Transducer Types 3.6: Transducer Testing I 3.7: Transducer Modeling 3.8: Couplants 3.9: Electromagnetic Acoustic Transducers (EMATs) Continues Next Page 357. 3.10: Pulser-Receivers 3.11: Tone Burst Generators In Research 3.12: Arbitrary Function Generators 3.13: Electrical Impedance Matching and Termination 3.14: Transducer Quality Factor Q 3.15: Data Presentation 3.16: Testing Techniques 3.17: UT Equipment Circuitry 3.18: Further Reading on Sub-Section 3 3.19: Questions & Answers 358. 3.1: Piezoelectric Transducers The Definitions: Nominal frequency (F) - nominal operating frequency of the transducer (usually stamped on housing) Peak frequency (PF) - the highest frequency response measured from the frequency spectrum Bandwidth center frequency (BCF) - the average of the lowest and highest points at a -6 dB level of the frequency spectrum Bandwidth (BW) - the difference between the highest and lowest frequencies at the -6 dB level of the frequency spectrum; also % of BCF or of PF Pulse width (PW) - the time duration of the time domain envelope that is 20 dB above the rising and decaying cycles of a transducer response 359. Sensitivity is the ability of the search unit to detect reflections or echoes from small defects or flaws. The acoustic impedance of a transducer is the product of its density and the velocity of sound within it. Resolution is the resolving power includes the ability to separate reflections from two closely spaced flaws or reflectors. Front surface pulse (at crystal face), Initial pulse, or Main Bang - the first indication on the screen, represents the emission of ultrasonic energy from the crystal face. Front surface pulse (at interface) - ? 360. Pulse width (PW) - the time duration of the time domain envelope that is 20 dB above the rising and decaying cycles of a transducer response 361. Bandwidth (BW) - the difference between the highest and lowest frequencies at the -6 dB level of the frequency spectrum; also % of BCF or of PF 362. Piezoelectric Properties The conversion of electrical pulses to mechanical vibrations and the conversion of returned mechanical vibrations back into electrical energy is the basis for ultrasonic testing. The active element is the heart of the transducer as it converts the electrical energy to acoustic energy, and vice versa. The active element is basically a piece of polarized material (i.e. some parts of the molecule are positively charged, while other parts of the molecule are negatively charged) with electrodes attached to two of its opposite faces. When an electric field is applied across the material, the polarized molecules will align themselves with the electric field, resulting in induced dipoles within the molecular or crystal structure of the material. The effectiveness of the search unit for a particular application depends on Q factor, bandwidth, frequency, sensitivity, acoustic impedance, and resolving power. 363. This alignment of molecules will cause the material to change dimensions. This phenomenon is known as electrostriction. In addition, a permanently- polarized material such as quartz (SiO2) or barium titanate (BaTiO3) will produce an electric field when the material changes dimensions as a result of an imposed mechanical force. This phenomenon is known as the piezoelectric effect. Additional information on why certain materials produce this effect can be found in the linked presentation material, which was produced by the Valpey Fisher Corporation. Keyword: SiO2- Quartz BaTiO3- Barium Titanate Electric field is applied causing dimensional change: electrostriction Electric field is generated by dimensional change: piezoelectric effect 364. Fig. 5.10: Basic design of a single transducer Ultrasound head Piezoelectric materials have two nice properties: 1. Piezoelectric materials change their shape upon the application of an electric field as the orientation of the dipoles changes. 2. Conversely, if a mechanical forces is applied to the crystal a the electric field is changed producing a small voltage signal. The piezoelectric crystals thus function as the transmitter as well as the receiver! 365. Transducer Effectiveness The effectiveness of the search unit for a particular application depends on Q factor, bandwidth, frequency, sensitivity, acoustic impedance, and resolving power. 366. http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/EquipmentTrans/PiezoelectricEffect.ppt http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/EquipmentTrans/PiezoelectricElements.ppt Piezoelectric crystals 367. http://www.ndt-kits.com/blog/wp-content/uploads/2013/05/What-is-piezoelectric-transducer.gif http://www.ndt-kits.com/blog/?cat=7 Piezoelectric crystals 368. Piezoelectric crystals 369. Piezoelectric crystals 370. Piezoelectric crystals 371. Piezoelectric crystals 372. The active element of most acoustic transducers used today is a piezoelectric ceramic, which can be cut in various ways to produce different wave modes. A large piezoelectric ceramic element can be seen in the image of a sectioned low frequency transducer. Preceding the advent of piezoelectric ceramics in the early 1950's, piezoelectric crystals made from quartz crystals and magnetostrictive materials were primarily used. The active element is still sometimes referred to as the crystal by old timers in the NDT field. When piezoelectric ceramics were introduced, they soon became the dominant material for transducers due to their good piezoelectric properties and their ease of manufacture into a variety of shapes and sizes. They also operate at low voltage and are usable up to about 300C. The first piezoceramic in general use was (1) barium titanate, and that was followed during the 1960's by (2) lead Zirconate Titanate compositions, which are now the most commonly employed ceramic for making transducers. New materials such as piezo-polymers and composites are also being used in some applications. Keywords: (1) Barium Titanate (2) Lead Zirconate Titanate 373. The thickness of the active element is determined by the desired frequency of the transducer. A thin wafer element vibrates with a wavelength that is twice its thickness. Therefore, piezoelectric crystals are cut to a thickness that is the desired radiated wavelength. The higher the frequency of the transducer, the thinner the active element. The primary reason that high frequency contact transducers are not produced is because the element is very thin and too fragile. 374. The fundamental frequency of the transducer is determined by its thickness: From the equation, it can be seen that for high frequency transducer, the thickness is very thin , thus fragile; making its only suitable for immersion techniques only. 375. At Interface: Reflection & Transmittance Incoming wave Transmitted wave Reflected wave Perspex Steel 1,87 1,0 0,87 376. At Interface: Reflection & Transmittance 0,13 1,0 -0,87 Perspex Steel Incoming wave Transmitted wave Reflected wave 377. At Interface: Reflection & Transmittance 378. At Interface: Reflection & Transmittance At first glance a sound pressure exceeding 100 % seems paradoxical and one suspects a contradiction of the energy law. However, according to Eq. (1.4) the intensity, i.e. the energy per unit time and unit area, is not calculated from the sound pressure (squared) only but also from the acoustic impedance of the material in which the wave travels. However, since this impedance in steel is very much greater than in water, the calculation shows that the intensity of the transmitted wave is very much smaller there than in water in spite of the higher sound pressure. 379. Piezoelectric crystals may be X or Y cut depending on which orientation they are sliced. The crystals used in UT testing are X cut, due to the mode of vibration they produced (longitudinal wave). This means that the crystal is sliced with it main axis perpendicular with the X axis. 380. Piezoelectric crystals 381. Q153 A quartz crystal cut so that its major faces are parallel to the X, Y axes and perpendicular to the X axis is called: a) a Y-cut crystal/ longitudinal wave b) a Y-cut crystal/ shear wave c) a X-cut crystal/ longitudinal wave d) a X-cut crystal/ shear wave e) a XY-cut crystal/ longitudinal wave http://hyperphysics.phy-astr.gsu.edu/hbase/hframe.html 382. Piezoelectric crystals 383. Piezoelectric crystals 384. Piezoelectric crystals 385. 3.1.1: Type of Piezoelectric Crystal Quartz is a Silicon Oxide (SiO3) Lithium Sulphate LiSO4 Decomposed 130C Barium Titanate (BaTiO3) Curies point 120C Lead Metaniobate (PBNbO6) Lead Zirconate Titanate (PBZrO3. PbTiO3)* Curies point 350C *Pb[ZrxTi1-x]O3 (0x1). 386. Quartz is a Silicon Oxide (SiO3) crystal found naturally and X cut across the crustal give compression wave, a Y cut produces shear wave. Advantages: 1. Resistance to wear 2. insoluble in water 3. resistance to ageing 4. easy to cut to give the required frequency Disadvantage 1. It is inefficient, needs a lot of energy to produce small amount of ultrasound 2. Quart crystals are susceptible to damages (nor robust) 3. High voltage to produce low frequency sound 387. Quartz 388. SiO3-Silicon Quartz 389. Lithium Sulphate LiSO4, grows from Lithium Sulphate solution by evaporation. Advantages: 1. Lithium Sulphate is the most efficient receiver of ultrasound 2. It has low electric impedance 3. Operate well at low voltage 4. it does not age 5. it has very good resolution 6. crystals are easily damp and give a short pulse length Disadvantage 1. It dissolves in water 2. It breaks easily 3. It decomposed at temperature above 130C (what is Curie temperature?) All of which make it unsuitable for industrial used, except for medical ultrasonic where the temperature restriction is not a concern. 390. Lithium Sulphate LiSO4 391. Followings are Piezoelectric crystals- Polarized crystals made by heating up powders to high temperatures, pressing them into shape and allow them to cool in a very strong electric fields. Heat applied Heat applied Pressed Powders Fused polarized PZT 392. Barium Titanate (BaTiO3) are polarized crystals made by baking Barium Titanate at 1250C and cooling in a 2KV/mm electric field. Advantages It is efficient ultrasound generator It requires low voltage It has good sensitivity Disadvantages Its curies point is about only 120C, above which it loss it functionality It deteriorated over time 393. BaTiO3 394. BaTiO3 395. Lead Metaniobate (PBNbO6) crystals are made the similar way as Barium Titanate Advantages It has high internal damping It gives narrow pulse of ultrasound, which gives good resolution Disadvantage It has much less sensitivity than Lead Zirconate Titanate PZT 396. Fig. 3: Comparison between PZT (left) and 1-3 piezocomposite transducer (right) on a prospect wedge 397. Fig. 4: Comparison between lead Metaniobate (left) and 1-3 piezocomposite transducer (right) for a WSY70-4 probe http://www.ndt.net/article/splitt/splitt_e.htm 398. Lead Zirconate Titanate (PBZrO3. PbTiO3)* is the best all round crystal for industrial use. Advantages It has high Curies point 350C It has good resolution It does not dissolved in water It is tough It does not dissolve in water It is easily damp. Other Transducer> Polyvinylchloride probe for high frequency 15MHz, giving high resolution and very high sensitivity. *Pb[ZrxTi1-x]O3 (0x1). 399. Lead Zirconate Titanate PZT Curies point 350C 350C 400. 350C is also goof for: 401. 350C is also goof for: 402. 350C is also goof for: 403. Curie Temperature: In physics and materials science, the Curie temperature (Tc), or Curie point, is the temperature where a material's permanent magnetism changes to induced magnetism. The force of magnetism is determined by magnetic moments. The Curie temperature is the critical point where a material's intrinsic magnetic moments change direction. Magnetic moments are permanent dipole moments within the atom which originate from electrons' angular momentum and spin. Materials have different structures of intrinsic magnetic moments that depend on temperature. At a material's Curie Temperature those intrinsic magnetic moments change direction. Permanent magnetism is caused by the alignment of magnetic moments and induced magnetism