Download pdf - Upflow/Horizontal Left Downflow/Horizontal Right ... 90 ADX1-Series… · Upflow/Horizontal Left Downflow/Horizontal Right Condensing, Direct Vent Gas-Fired Furnace FREEDOM 90 SINGLE

Upflow/Horizontal LeftDownflow/Horizontal RightCondensing, Direct VentGas-Fired FurnaceFREEDOM 90 SINGLE STAGEAUX1B040A9241A, AUX1B060A9241A,AUX1B060A9361A, AUX1B080A9241A,AUX1B080A9421A, AUX1C080A9601A,AUX1C100A9361A, AUX1C100A9481A,AUX1D100A9601A, AUX1D120A9601AADX1B040A9241A, ADX1B060A9361A,ADX1B080A9421A, ADX1C100A9481A,ADX1D120A9601A

Single-Stage Fan AssistedCombustion System

PUB. NO. 12-1234-06

© 2009 American Standard Heating & Air Conditioning 2 22-1234-05

GeneralFeatures

NATURAL GAS MODELSCentral Heating furnace designs arecertified by the American Gas Associationfor both natural and L.P. gas. Limitsetting and rating data were establishedand approved under standard ratingconditions using American NationalStandards Institute standards.

SAFE OPERATIONThe Integrated System Control has solidstate devices, which continuously monitorfor presence of flame, when the system isin the heating mode of operation. Dualsolenoid combination gas valve andregulator provide extra safety.

QUICK HEATINGDurable, cycle tested, heavy gaugealuminized steel heat exchangerquickly transfers heat to provide warmconditioned air to the structure. Lowenergy power vent blower, to increaseefficiency and provide a positive dis-charge of gas fumes to the outside.

BURNERSMultiport Inshot burners will give years ofquiet and efficient service. All modelscan be converted to L.P. gas withoutchanging burners.

INTEGRATED SYSTEM CONTROLExclusively designed operational pro-gram provides total control of furnacelimit sensors, blowers, gas valve, flamecontrol and includes self diagnostics forease of service. Also contains connec-tion points for E.A.C./humidifier.

AIR DELIVERYThe four speed, direct drive blowermotor, has sufficient airflow for mostheating and cooling requirements, willswitch from heating to cooling speeds ondemand from room thermostat. Theblower door safety switch will prevent orterminate furnace operation when theblower door is removed.

STYLINGHeavy gauge steel and “wrap-around”cabinet construction is used in thecabinet with baked-on enamel finish forstrength and beauty. The heat ex-changer section of the cabinet is com-pletely lined with foil faced fiberglassinsulation. This results in quiet andefficient operation due to the excellentacoustical and insulating qualities offiberglass. Built-in bottom pan andalternate bottom, left or right side returnair connection provision.

FEATURES ANDGENERAL OPERATIONThe FREEDOM 90 Single Stage HighEfficiency Gas Furnaces employ aSilicon Nitride Hot Surface Ignitionsystem, which eliminates the waste of aconstant burning pilot. The integratedsystem control lights the main burnersupon a demand for heat from the roomthermostat. Complete front serviceaccess.

a. Low energy power venter

b. Vent proving pressure switch.

22-1234-05 3

Contents

General Features 2

Features and Benefits 3FREEDOM 90 Standard Equipment 3FREEDOM 90 Optional Equipment 4

General Data 5AUX1B040A9241A 5AUX1B060A9241A 5AUX1B060A9361A 5AUX1B080A9241A 5AUX1B080A9421A 5AUX1C080A9601A 5AUX1C100A9361A 5AUX1C100A9481A 6AUX1D100A9601A 6AUX1D120A9601A 6ADX1B040A9241A 7ADX1B060A9361A 7ADX1B080A9421A 7ADX1C100A9481A 8ADX1D120A9601A 8

Performance Data 9

Electrical Data 11

Field Wiring 13

Twinning Field Wiring 14

Dimensions 15

Featuresand Benefits

FREEDOM 90Standard Equipment

• Power supply 115/1/60

• Convertible to horizontal left

• Type 29-4C™ stainless steel second-ary heat exchanger

• Inner blower doors

• Direct drive, 4-speed motors

• Silicon Nitride igniter with adaptiveheat up

• Accessory hook-up capability –Hum and EAC

• Quiet induced draft blower

• Blower door safety switch

• Dual solenoid combination gas valve& regulator

• PVC venting – 1 or 2 pipe vent option

• Left/right gas connection

• Selectable cooling fan off delayeliminates need for BAY24X045 timedelay relay

• Single wire twinning

• Integrated solid state control with self-diagnostics

• 24 volt fuse

• Manual reset burner box limit

• Optional extended warranties

4 12-1234-06

Features andBenefits

FREEDOM 90 Single Stage Optional EquipmentComfort Control, XL803, Programmable 7 Day, 3-Ht, 2-Cl ........................................................................... TCONT803AS32DA [ ]Comfort Control, XR402, Electric, 3-Ht, 2-Cl (Non-programmable) .............................................................. TCONT402AN32DA [ ]For additional comfort control choices, see the product catalog or quick select handbookPropane Conversion Kit ....................................................................................................................................... BAYLPKT210B [ ]Propane Conversion Kit (stainless steel burners) ................................................................................................ BAYLPSS210B [ ]Wall Mount Flange – 3" ............................................................................................................................................. BAY96X147 [ ]Wall Mount Flange – 2" ............................................................................................................................................. BAY96X148 [ ]Downflow Subbase ................................................................................................................................................ BAYBASE205 [ ]Filter Access Door Kit .............................................................................................................................................. BAYFLTR206 [ ]Side Filter Rack ....................................................................................................................................................... BAYFLTR200 [ ]High Altitude Pressure Switch Kit TUX040,100C960D; TDX040C .......................................................................... BAYHALT230 [ ]High Altitude Pressure Switch Kit TUX060C ........................................................................................................... BAYHALT231 [ ]High Altitude Pressure Switch Kit TUX080C ........................................................................................................... BAYHALT232 [ ]High Altitude Pressure Switch Kit TUX100C948D,120C; TDX080,120C ................................................................. BAYHALT233 [ ]High Altitude Pressure Switch Kit TDX100C ........................................................................................................... BAYHALT234 [ ]High Altitude Pressure Switch Kit TDX060C ........................................................................................................... BAYHALT241 [ ]Concentric Vent Kit .............................................................................................................................................. BAYVENT100A [ ]Sidewall Vent Termination Kit .............................................................................................................................. BAYVENT200B [ ]Manufactured/Mobile Home Kit ...........................................................................................................................BAYMFGH100A [ ]

12-1234-06 5

Product Specifications 1MODEL

TYPE

RATINGS 2Input BTUHCapacity BTUH (ICS) 3AFUE (ICS)Temp. rise (Min.-Max.) °F.

BLOWER DRIVEDiameter - Width (In.)No. UsedSpeeds (No.)CFM vs. in. w.g.Motor HPR.P.M.Volts / Ph / Hz

COMBUSTION FAN - TypeDrive - No. SpeedsMotor HP - RPMVolts / Ph / HzFLA

FILTER — Furnished?Type RecommendedHi Vel. (No.-Size-Thk.)

VENT PIPE DIA. — Min (In.) 56

HEAT EXCHANGERType-Fired

-UnfiredGauge (Fired)

ORIFICES — MainNat. Gas. Qty. — Drill SizeL.P. Gas Qty. — Drill Size

GAS VALVE

PILOT SAFETY DEVICEType

BURNERS — TypeNumber

POWER CONN. — V / Ph / Hz 4Ampacity (In Amps)Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (IN.)

DIMENSIONSCrated (In.)

WEIGHTShipping (Lbs.) / Net (Lbs)

GeneralData

AUX1B040A9241A

Upflow / Horizontal

40,00038,00095.0

30 - 60

DIRECT9 x 7

14

See Fan Performance Table1/5

1075115/1/60

CentrifugalDirect - 1

1/55 - 3000115/1/60

1.0

NoHigh Velocity

1 - 17x25 - 1in.

2 Round

Aluminized Steel - Type I

20

2 — 452 — 56

Redundant - Single Stage

Hot Surface Ignition

Multiport Inshot2

115/1/604.815

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

139 / 129

AUX1B060A9361A

Upflow / Horizontal

60,00056,00092.1

30 - 60

DIRECT10 x 7

14


1075115/1/60


1/55 - 3000115/1/60

1.0

NoHigh Velocity

1 - 17x25 - 1in.

2 Round


20

3 — 453 — 56



Multiport Inshot3

115/1/608.415

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

150 / 140

AUX1B060A9241A

Upflow / Horizontal

60,00056,00092.1

30 - 60

DIRECT9 x 7

14


1075115/1/60


1/55 - 3000115/1/60

1.0

NoHigh Velocity

1 - 17x25 - 1in.

2 Round


20

3 — 453 — 56



Multiport Inshot3

115/1/609.215

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

150 / 140

AUX1B080A9241A

Upflow / Horizontal

80,00074,00092.1

35 - 65

DIRECT10 x 7

14


1075115/1/60


1/24 - 3200115/1/60

1.35

NoHigh Velocity

1 - 17x25 - 1in.

2 Round


20

4 — 454 — 56



Multiport Inshot4

115/1/609.515

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

158 / 148

Notes1 Central Furnace heating designs are certified by AGA and ETL.2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea

level. For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500feet above sea level.

3 Based on U.S. government standard tests.4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.5 Refer to the Vent Length Table in the Installer's Guide or the Allowable Vent Length label located on the furnace.6 All *UX1 and *DX1 furnace models have a vent outlet diameter that equals 2".

6 12-1234-06


TYPE





VENT PIPE DIAMETER — Min (In.) 56




GAS VALVE







AUX1B080A9421A

Upflow / Horizontal

80,00074,00092.1

35 - 65

DIRECT10 x 8

14


1075115/1/60


1/24 - 3200115/1/60

1.35

NoHigh Velocity

1 - 17x25 - 1in.

2 Round


20

4 — 454 — 56



Multiport Inshot4

115/1/609.515

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

158 / 148

AUX1C080A9601A

Upflow / Horizontal

80,00074,00092.1

30 - 60

DIRECT10 x 11

14


1075115/1/60


1/25 - 3200115/1/60

1.35

NoHigh Velocity

1 - 20x25 - 1in.

2.5 Round


20

4 — 454 — 56



Multiport Inshot4

115/1/6013.520

1/2

H x W x D41-3/4 x 23 x 30-1/2

171 / 160

AUX1C100A9361A

Upflow / Horizontal

100,00093,00092.1

35 - 65

DIRECT10 x 10

14


1075115/1/60


1/20 - 3450115/1/60

1.75

NoHigh Velocity

1 - 20x25 - 1in.

2.5 Round


20

5 — 455 — 56



Multiport Inshot5

115/1/6011.815

1/2

H x W x D41-3/4 x 23 x 30-1/2

171 / 160




12-1234-06 7

GeneralData


TYPE









GAS VALVE







AUX1C100A9481A

Upflow / Horizontal

100,00093,00092.1

35 - 65

DIRECT10 x 10

14


1075115/1/60


1/20 - 3450115/1/60

1.75

NoHigh Velocity

1 - 20x25 - 1in.

2.5 Round


20

5 — 455 — 56



Multiport Inshot5

115/1/6013.620

1/2

H x W x D41-3/4 x 23 x 30-1/2

171 / 160

AUX1D120A9601A

Upflow / Horizontal

120,000113,000

92.140 - 70

DIRECT11 x 10

14


1100115/1/60


1/20 - 3450115/1/60

0.71

NoHigh Velocity

1 - 24x25 - 1in.

3 Round


20

6 — 456 — 56



Multiport Inshot6

115/1/6012.920

1/2

H x W x D41-3/4 x 26-1/2 x 30-1/2

205 / 193

AUX1D100A9601A

Upflow / Horizontal

100,00093,00092.1

35 - 65

DIRECT11 x 10

14


1100115/1/60


1/20 - 3450115/1/60

0.71

NoHigh Velocity

1 - 24x25 - 1in.

2.5 Round


20

5 — 455 — 56



Multiport Inshot5

115/1/6012.920

1/2

H x W x D41-3/4 x 26-1/2 x 30-1/2

197 / 185




8 12-1234-06

GeneralData


TYPE









GAS VALVE







ADX1B040A9241A

Downflow / Horizontal

40,00038,00091.0

30 - 60

DIRECT10 x 7

14


1080115/1/60


1/55 - 3000115/1/60

1.14

NoHigh Velocity

2 - 14x20 - 1in.

2 Round


20

2 — 452 — 56



Multiport Inshot2

115/1/604.815

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

145 / 135

ADX1B060A9361A


60,00056,00091.0

30 - 60

DIRECT10 x 8

14


1075115/1/60


1/55 - 3000115/1/60

1.0

NoHigh Velocity

2 - 14x20 - 1in.

2 Round


20

3 — 453 — 56



Multiport Inshot3

115/1/609.215

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

155 / 145

ADX1B080A9421A


80,00074,00091.0

35 - 65

DIRECT11 x 8

14


1075115/1/60


1/25 - 3200115/1/60

1.35

NoHigh Velocity

2 - 14x20 - 1in.

2 Round


20

4 — 454 — 56



Multiport Inshot4

115/1/6011.415

1/2

H x W x D41-3/4 x 19-1/2 x 30-1/2

168 / 158




12-1234-06 9

GeneralData


TYPE









GAS VALVE







ADX1D120A9601A


120,000110,000

91.040 - 70

DIRECT11 x 10

14


1075115/1/60


1/20 - 3450115/1/60

0.71

NoHigh Velocity

2 - 16x20 - 1in.

3 Round


20

6 — 456 — 56



Multiport Inshot6

115/1/6013.920

1/2

H x W x D41-3/4 x 26-1/2 x 30-1/2

206 / 196

ADX1C100A9481A


100,00094,00091.0

35 - 65

DIRECT11 x 10

14


1075115/1/60


1/20 - 3450115/1/60

0.71

NoHigh Velocity

2 - 16x20 - 1in.

2.5 Round


20

5 — 455 — 56



Multiport Inshot5

115/1/6013.620

1/2

H x W x D41-3/4 x 23 x 30-1/2

185 / 175




10 12-1234-06

PerformanceData

FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (in. w.c.)

MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

AUX1B040A9241A

4 -3 -2 -1 -

HIGH - BlackMED.-HIGH - BlueMED.-LOW - YellowLOW - Red

1043940837729

992895798694

930841752657

885791705600

812726649545

740650560478

647559438376

518420305220

457390279178

AUX1B060A9241A

4 -3 -2 -1 -


12471105991726

11751055956721

11171106920713

1057956879698

991901832674

925836776637

839767709582

717683628506

563582531406

AUX1B060A9361A

4 -3 -2 -1 -


139412501102957

135912321092944

131412021069922

126011601034891

11961106986853

11221040925806

1038962852750

945873766686

853771668614

AUX1B080A9241A

4 -3 -2 -1 -


156612501073809

152212381068804

147012171059797

141511911045792

135611581025783

12871114995764

12141063957738

11391006910705

1058942851659

AUX1B080A9421A

4 -3 -2 -1 -


174813751178859

168313671167863

161513471147856

154413141119839

147012681082811

139312101036772

13141139982723

12321056919663

1147960847592

AUX1C08019601A

4 -3 -2 -1 -


2304198016681375

2262196316541372

2219194616401368

2170191916261361

2121189216111354

2048185315871330

1975181415621305

1893175115111267

1811168714601229

AUX1C100A9361A

4 -3 -2 -1 -


2058183716291430

1983179716031415

1911175315731400

1835169615361371

1755162614871331

1672155314241289

1578146313431228

1467135012421138

1340122011171027

AUX1C100A9481A

4 -3 -2 -1 -


2054193217621558

1980187517201546

1906181816771533

1826174616151477

1746167315521421

1649157714631350

1551148113731278

1428137112661175

1305126011581071

AUX1D100A9601A

4 -3 -2 -1 -


2411210817721480

2358208317591477

2304205817451474

2235200717231458

2165195617001441

2083189316571414

2001182916131386

1915175415441327

1828167914751268

AUX1D120A9601A

4 -3 -2 -1 -


2454210517471445

2406209217421447

2358207817361449

2310204517201440

2261201217031430

2184195016771400

2106188716511369

2017182615931325

1928176515351280

From D330656 Sh.1 Rev. 12

CFM VS. TEMPERATURE RISE

MODELCubic Feet Per Minute (CFM)

600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200

AUX1B040A9241A 56 48 42 37 33

AUX1B060A9241A 56 50 45 42 39 36

AUX1B060A9361A 56 50 45 42 39 36

AUX1B080A9241A 61 56 51 48 44 42

AUX1B080A9421A 61 56 51 48 44 42

AUX1C080A9601A 61 56 51 48 44 42 39 37 35 33 32 30

AUX1C100A9361A 64 60 56 52 49 46 44 42

AUX1C100A9481A 64 60 56 52 49 46 44 42

AUX1D100A9601A 64 60 56 52 49 46 44 42 40 38

AUX1D120A9601A 63 59 56 53 50 48 46

From C340405 Sh. 1 Rev. 9

NOTE: See page 12 for factory heat & cool speed tap settings

12-1234-06 11

PerformanceData

FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (in. w.c.)

MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

ADX1B040A9241A

4 -3 -2 -1 -


998856753647

965832728617

922797694581

870751650538

807695596490

735628533435

653550460375

561462378308

459363286235

ADX1B060A9361A

4 -3 -2 -1 -


148713421181877

142512911147863

136212401113849

128611821061820

120911241009791

11251047943739

1040989877686

935869779612

830769681537

ADX1B080A9421A

4 -3 -2 -1 -


1547148713881263

1498143613481234

1445138213021196

1386132512491150

1323126511911095

1254120211261032

118011371056960

11011069979879

1016998896790

ADX1C100A9481A

4 -3 -2 -1 -


1892177916301444

1827172615871416

1762167215441388

1688160514851348

1614153814261308

1531146013621246

1448138112971184

1354129112081108

1260120011191032

ADX1D120A9601A

4 -3 -2 -1 -


2213205717651468

2138200017331452

2062194317001435

2001188316521409

1939182216031382

1863175215521336

1786168115001290

1706159514241225

1625150813471159

From D330710 Rev.10

CFM VS. TEMPERATURE RISE

MODELCubic Feet Per Minute (CFM)

600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400

ADX1B040A9241A 56 48 42 37 34

ADX1B060A9361A 63 56 51 46 42 39 36 34

ADX1B080A9421A 61 56 52 48 45 42 40 37 35

ADX1C100A9481A 65 60 56 53 50 47 44 42 40 38 37 35

ADX1D120A9601A 67 63 59 56 53 51 48 46 44 42

From C330767 Sh. 1 Rev. 3

12 12-1234-06

ElectricalData

From Dwg. D342565 Rev. 1

AUX1 Wiring

12-1234-06 13


AUX1 Schematic

14 12-1234-06From Dwg. D342566 Rev. 0

ADX1 Wiring

12-1234-06 15

ElectricalData


ADX1 Schematic

16 12-1234-06

FieldWiring

OUTDOOR UNIT (NO TRANSFORMER)

SEE NOTE 6

From Dwg. B340388 Rev. 2

SEE NOTE 8

FURNACE

B/CB/C

TO 115 V 1 PH.,60 HZ., POWERSUPPLY PERLOCAL CODES

HUM SEENOTE 5

EAC SEENOTE 5

FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE1 STAGE HEATING, 1 STAGE COOLING

USING A 1 STAGE HEATING, 1 STAGE COOLING THERMOSTAT(OUTDOOR SECTION WITHOUT TRANSFORMER)

SEE NOTE 6

From Dwg. B341437 Rev. 1

FURNACE

TWIN

SEE NOTE 7

B/CB/C TO 115 V 1 PH.,60 HZ., POWERSUPPLY PERLOCAL CODES

HUM SEENOTE 5

EAC SEENOTE 5

FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE1 STAGE HEATING

USING A 1 STAGE HEATING THERMOSTATNO COOLING

12-1234-06 17

TwinningField Wiring

TWIN TWIN

R1 R1

TWINNING CONNECTION DIAGRAMFOR TWINNING 1 STAGE FURNACES WITH

SINGLE WIRE TWINNING FEATURE1 STAGE HEATING ONLY THERMOSTAT1 STAGE HEAT

ONLYTHERMOSTAT

(WITH FAN SWITCH) FURNACE NO. 1 FURNACE NO. 2

BLOWER OPERATION OF UNIT NO. 2 IS SYNCRONIZEDWITH UNIT NO. 1 VIA SIGNALS

FROM TWIN CONNECTION.

SEE NOTE 4

SEE NOTE 3

ISOLATION RELAY(FIELD SUPPLIED)

SEE NOTE 4

ISOLATION RELAYSEE NOTE 4

B/CB/CB/C

From Dwg. 21B341422 Rev. 3

TWIN TWIN

R1

R1

TWINNING CONNECTION DIAGRAMFOR TWINNING 1 STAGE FURNACES WITH

SINGLE WIRE TWINNING FEATURE1 STAGE HEAT / 1 STAGE COOL THERMOSTAT

1 STAGEHEATING / COOLING

THERMOSTAT FURNACE NO. 1 FURNACE NO. 2

BLOWER OPERATION OF UNIT NO. 2 IS SYNCRONIZEDWITH UNIT NO. 1 VIA SIGNALS

FROM TWIN CONNECTION.

SEE NOTE 4

SEE NOTE 5


SEE NOTE 4

ISOLATION RELAYSEE NOTE 4

OUTDOOR UNIT(NO TRANSFORMER)

OUTDOOR UNIT(WITH TRANSFORMER)

RC


SEE NOTE 3

B/CB/CB/C

From Dwg. 21B341423 Rev. 2

18 12-1234-06

Fro

m D

wg.

C34

1884

Rev

. 6AUX1 Outline Drawing(ALL DIMENSIONS ARE IN INCHES)

Dimensions

12-1234-06 19

Fro

m D

wg.

C34

1885

Rev

. 6ADX1 Outline Drawing(ALL DIMENSIONS ARE IN INCHES)

American Standard Heating & Air Conditioning has a policy of continuous product and product dataimprovement and it reserves the right to change design and specifications without notice.

American StandardHeating & Air Conditioning6200 Troup HighwayTyler, TX 75707

Literature Order Number 12-1234-06

File Number 12-1234-06

Supersedes 12-1234-05

Date 04/09

NOTES