Download pdf - PRODUCTION AND OPERATION OF A BISCUIT MANUFACTURING INDUSTRY

8/7/2019 PRODUCTION AND OPERATION OF A BISCUIT MANUFACTURING INDUSTRY

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PRODUCTION AND OPERATION

OF A BISCUIT MANUFACTURINGINDUSTRY

BY

AMIT KUMAR AGRAWAL

BANDANA POKHREL

BIVA SINGH

NORBUDEEP PANDEY

GAYATHRI

VINODHINI

NITHIYA RANJINI

SHAILAJHA


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LOCATION

MANDYA, KARNATAKA

Mandya District is an

administrative district located

in Karnataka. Mandya District

is bounded on thesouth by

Mysore District, on the west

by Hassan District, on the

north by Tumkur District and

on theeast by Bangalore

District. Mandya


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Rail Connectivity


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Cheap Land and Labour

The main town isin Mandya Districtis Mandya. Itisthethird-most backward districtin Karnataka. As of

2001,itspopulation was 1,763,705 of which16.03% was urban.


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PLANT LAYOUT


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PLANT LAYOUT


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PROCESS LAYOUT


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MACHINE LAYOUT


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Biscuit Recipe

FORMULA FOR VARIOUS BISCUITS

Ingredients Salt Sweet Fruit Coconut(g) (g) (g) (g)

-----------------------------------------------------------------Flour 260 170 115 200Fat 100 85 100 100

Sugar 50 85 30 100Egg 50 - 20 50Ammonium bicarbonate 4 - - -Baking power 3 2 3 3Milk - 70-100 ml - -Essence - Few drops Few drops Few dropsWater 25 ml - - -

Coconut(desiccated) - - - 50Tuity-fruity - - 30 -Cashew nuts - - 25 -------------------------------------------------------------------

Perservatives , flavours ,essences, emulsifiers, doughconditioners and otheradditivescan beadded as perrequirement


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MAIN PROBLEMS

WASTE WATER TREATMENT

COST REDUCTION

HIGH DAMAGES


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WASTE WATER TREAMENT

Physical : Waste water are allowed to passed throughseveral storage tank.

Chemical: Chemical are used to treat the waste water

Biological: Biological agents are used to treat waste water

Chemicals required for bakery waste water treatment plant

Soda flakes

Iron chloride

Hydrogen peroxide

flocullants


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COST REDUCTION TECHNIQUES switchto RFO ,CNG OR SKO fOR SAVINGS in cost of fuel RATHER

ELECTRICITY .

Heat losses are prevented through properinsulation of oven periodically .

Higherhp motors arereplaced by low hp motors afterstudying the loadpattern .

All aluminium casted blade ofcooling tower are replaced by FRP bladeswhichresultsin substantialsavings ofenergy.

Lighter oven band saveenergy cost

Continuous mixing helps oven performance


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Maintenance tips : Clear and clean all thetank regularly as any retention of

sludge or watercan deteriote thequality of water .

Keep a log book for pH correction . Keep Digital pH forrecords

Maintain the pumps and blower attreatment plant . Keep

spare unit for blower and pumps. Keep Adequate amount of chemical required at plant .

Maintain the aerators

Releasesludgeto drying bed regularly

Send samples forthird party inspection in someintervals .

Maintain temperatures ofthesetank in extreme weathercondition .


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PACKAGING MUST HAVE

1. Protect from mechanical damagein transit

and loading and unloading

2. Protect from loss of moisture andany foreign odour contaminations

3. Protect from Foreign body infestation.

4. Legal compliance forvalues and ingredientsfor consumers

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