Transcript
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    Post-Tensioned

    Prestressed Concrete

    Post-Tensioned

    Slab-on-Ground

    Construction

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    Reinforced vs Plain Concrete

    It is important to recognize the difference between

    reinforced and plain concrete when referring to post-

    tensioned or conventionally reinforced concrete slabs-

    on-ground. The American Concrete Institute (ACI)

    defines reinforcedconcrete as concrete designed to

    satisfy the minimum requirements of the code. The

    category of plain concrete was developed by ACI to

    refer to concrete used in ground supported construction

    where loads are light, stresses are low, life safety

    concerns are minimal or non-existent and the minimumrequirements for reinforced concrete are not necessary.

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    Occupancy Loads

    Tension Tension

    ft= Mc /I or M/Sb

    How Prestressing Works

    The Basics

    Edge Lift Edge Lift

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    ft= M/Sb (P/A)

    CompressionForce Force

    How Prestressing Works

    For Slabs-on-Ground

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    Advantages of Post-Tensioning

    Inherent compressive strength of concrete

    Less structural depth to achieve same design

    strength

    Economical use of building materials

    Speed of construction

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    Single Family Residential

    Multi-Family Residential

    Commercial / Industrial

    Sports Courts

    Applications of Post-TensioningSlab-on-Ground Foundations

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    Post-Tension Steel

    Tonnage Comparison

    0

    10000

    20000

    30000

    4000050000

    60000

    70000

    80000

    1994

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    Buildings SOG Bridges R&S Anchors

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    Foundations TypesClassified by BRAB Report 33

    In 1962, The Building Research Advisory

    Board (BRAB) issued Report 33 which

    classified residential foundations into fourdesign categories based upon the degree

    of severity of the supporting soil:

    Type I: Unreinforced

    Type II: Lightly Reinforced

    Type III: Reinforced and Stiffened

    Type IV: Structural

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    The PTI design

    procedure forexpansive soil is

    based on a ribbed

    slab layout.

    PTI Design Procedure

    Slab-on-Ground Foundations

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    The key-word

    is Slab-on-GROUNDGROUND

    Slabs-on-Ground are designed to meet aspecific set of soil parameters.

    The performance of ANY foundation isdependent up on obtaining accurate soilinformation about the site.

    Expansive Soils

    Plasticity Index (PI) Greater than 15 Expansion Index (EI) Greater than 20

    Em, Ym, Bearing Capacity

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    Site Inspection

    Inspect site to look for unusual conditions

    Drainage ditches or low areas that hold water

    Trees that can influence soil moisture

    Anythingthat appears out of the ordinary

    Contact the geotechnical and structural engineerfor recommendations

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    Site Preparation

    Strip Site of Organics & Trash

    The site should be

    initially stripped of all

    surface vegetation and

    other deleterious

    material.

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    Site Preparation

    Recompact Scarified Surface Material

    The exposed

    subgrade shouldbe scarified and

    recompacted.

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    Site Preparation

    Identify Voids & Recompact

    Remove trees,

    including theroot system

    Proof roll the

    site to identify

    any loose soil

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    Site Preparation

    Drainage

    Grade the lot for

    positive drainageaway from the

    foundation during

    and after

    construction.

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    Site Preparation

    Compaction tests should be performed on all fill material used

    during the site development phase. The quality, as well as the

    compaction, of all fill material should be documented.

    Fill should exhibit low expansion properties, be free of organicsand other deleterious material, and be compatible with the

    existing soil characteristics.

    READthe General Notes sheet prepared by the structural

    engineer. This sheet may contain special instructions about

    specific site preparation requirements.

    Contact the structural engineer should anything be unclear or in

    question.

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    Components of an

    Unbonded PT System

    Unbonded Strand

    Anchorages

    Accessories

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    Unbonded P-T Strand

    Corrosion Protection "Grease"

    High Density

    PolyethyleneSheathing

    P-T Coating

    7 wire Steel

    Strand

    Unbonded strand consists of

    three main components:

    Prestressing Steel

    PT Coating

    Sheathing

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    Anchorage System

    Anchor

    2-pc Wedge

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    Standard System

    Fixed End Anchorage

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    Standard System

    Stress End Anchorage

    Anchor Pocket Former

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    Standard System Assembly

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    Stressing Anchorage

    Incorrect Correct

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    Stressing Anchorage

    Replace Sheathing

    Tape

    1 inch Rule

    Tendon Sheathing Repair

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    Installation

    Follow approved engineers drawings

    Anchors are placed 6 inches from edge

    Anchors are placed at T/2 or 3 below top of slab

    Anchors are securelyattached to edge forms

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    Installation

    Follow approved engineers drawings

    Anchors are placed 6 inches from edge

    Anchors are placed at T/2 or 3 below top of slab

    Anchors are securelyattached to edge forms

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    Installation

    Horizontal transitions

    are smooth, clear all

    openings by 3 inches

    and are straight past

    the opening

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    Chairs are placed

    and tied at each

    tendon intersection atless than 3-6

    centers

    Installation

    Chair Placement

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    Installation

    Chair Placement

    IncorrectCorrect

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    Installation

    Draped tendons are used in some designs to

    provide compression in the bottom of beams

    resisting tensile stresses caused from edge lift.

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    Installation

    Drops in Slabs

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    Plumbing Blockouts

    Deflect tendons toavoid blockoutsthrough the slab.

    Maintain minimum of3 concrete coverbetween tendon andblockout

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    Plumbing Blockouts

    Corner blockouts

    can cause

    concreting

    difficulties. Rebar

    solutions can

    alleviate the

    congestion and

    prevent cornerfailures

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    Anchorage Zone Penetrations

    Penetrations through the anchorage zone

    should be sleeved with schedule 40 pipe.

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    Reentrant Corners

    Initial curing tensile

    stresses build-up at

    reentrant (inside)corners causing

    cracking to occur.

    Rebar is typically

    installed at these

    locations.

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    Stressing

    Initial Concrete Strength (2,000 psi MIN)

    Initial Marking (Elongations)

    Calibration of Jack/Gauge

    Stressing Force vs. Gauge Pressure

    Final Elongation Measurement

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    Cutting Stressing Tails

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    Finishing Stressing Recess

    Clean the pocket former recess of any

    dirt, grit, oil or other material that will

    prevent the grout from bonding to the

    concrete

    Grout pocket former recess with non-

    shrink cement, sand and water mix that

    will reach the minimum compressive

    strength of the concrete slab.

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    Inspections

    Inspections should be conducted to insure

    the quality of the construction.

    Pre-pour: Installation of P-T and rebar

    Pour: Placement of Concrete

    Stressing: Tensioning of P-T Tendons

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    Pre-Pour Inspection

    Check the tendon and bar count

    Check the placement of the fixed-end anchors for

    the required cover over the end of the steel

    Check to be sure that the stressing ends are

    securely nailed to the forms (2 nails) and that the

    tendon is perpendicular to the anchor

    Check to be sure that you have adequate

    concrete cover over all of the steel

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    Pour Inspection

    Do not add excessive water at the site

    Place the concrete in one continuous

    operation - NO COLD JOINTS

    Consolidate (vibrate) the concrete around the

    P-T anchors, especially in the corners where

    multiple anchors are located.

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    Pour Inspection

    DO NOTdisplace or walk on any of the reinforcement

    - P-T or rebar

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    Post-Concrete Placement

    Notify the P-T stressing company the day after

    the concrete is placed to schedule stressing

    Remove the forms - ALL OF THEM. Do thiswithin 3 days after the concrete is placed

    Do NOT damage stressing tails in rough grade

    Do NOT cover tendon tails with dirt or lumber

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    Trouble-Shooting

    Honeycombs

    Low strength and poor quality concrete

    Plumbing mistakes

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    Trouble-Shooting

    Correct Incorrect

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    Foundation Maintenance

    Do not alter the drainage pattern of the site

    Provide a minimum of 3%-5% of slope away fromthe foundation with the first 5 feet

    Roof drains should not dischargewater at the perimeter of thefoundation

    Do not plant trees within the trees drip line

    Do not cut off natural moisture around thefoundation by constructing decks or pools

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    The long-term performance of any

    slab-on-ground foundation is dependentupon good drainage and a moisture

    maintenance program by the property

    owner.

    Performance

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    PTI Certification Program

    Consistency of material quality

    Quality of extrusion and fabrication process

    Traceability of components

    Stressing equipment calibration

    Company commitment to the long termperformance of the system

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    Construction & Maintenance

    More information concerning theconstruction & maintenance of post-tensioned slabs-on-ground, can be found ina manual published by the Post-TensioningInstitute.

    The 3rdEditions is currently being reviewedby committee and will be available in thenext few months.

    602-870-7540

    www.post-tensioning.org

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    Design Procedures & Code

    602-870-7540

    www.post-tensioning.org

    New in 2005