E
•Medical engineeringHard material machining
B ased on the Semi-Gantry design, MU-5X offers superior performance in all aspects of milling: stability/consistency, accuracy, and power. This serves as an important asset to all industries, specifically the die and mold industry. The working capacity is ideal for a medium-size working piece.
ach machine component has subjected to strict, comprehensive analysis to ensure the durability and efficiency of its performance. Both the design and the machine components have been tested simultaneously to yield the best combination possible. As a result, the machine could execute extremely complicated shapes on different surfaces with smoothness and ease.
•Aerospace industryPrecision machining and HSM
•Mechanical engineeringHigh torque and high precision for metal cutting
•MotorsportHigh torque and high precision for metal cuttingSubcontract Industry optimum removal rate
Introducing a new line of 5 axis milling machines, Microcut the Challenger presents the MU-5X series.
1 2
Collision protectionThe collision protection function protects the spindle and table during complicated machining.
Side-mounted ATCProvides rapid tool change for side-mounted 24 or 32 tool ATC.
Central driveThe central Y-axis drive.
High torque-driven table
AccessibilityEasy loading/unloading for parts.
Easy chip removalClean working areas.
C-axis torque-driven table is capable of loading 600kgs.Guide way block supports
High rigid linear guide way
Machine Highlights
Various choice of spindle speed:in-line 12000rpm/15000rpm;motorized: 18000rpm/24000rpm.
Spindle
• Advanced Semi-Gantry Design• Unique Design Concept• Large Working Capacity • Fast Tool-change Time
The high precise roller type linear guide ways on X-axis help to supportthe headstock. The front guide ways contain extra blocks to ensure dynamic stability.
The high rigid roller type linear guide ways on all axes is designed for rigidity structure and high speed movement. The extended Y-axis linear guide ways keep the headstock’s vertical alignment.
Free characteristicsThree guide ways are above working areas.
3 4
A. C axis torque motor
Table Spindle
Torque & Horsepower
The working table is capable of large loading capacities. The loading capacity is 600kgs. The table diameter is 600mm. The A-axis provides a tilting range of +120 to -120 degree and the C-axis tolerance is +/-5”. Driven by high torque built-in motors, the C-axis offers high repeatability accuracy and positioning accuracy. The tilting axis (A-axis) can be driven by servo motors (opt.) or worm-gear with mechanical braking system. The worm-gear provides high torque and excellent durability.
Hydraulic and pneumatic power supplied from table center.
High precision angle encoder fit on A –axis and C-axis.
Pulley RatioGear Ratio
Spindle MotorMotor Output
Torque / Horsepower Chart Data
7
0
14
DIN DIN 69871Spindle Speed 12000 RPM
BT40CAT40Spindle Taper ISO
Continuous rating(S1)
42
21
28
35
-1:1
SIEMENS 1PH8133-1LG02-3MA120/52.5 KW
60001500 3000 4500SPINDLE (rpm)
90007500 10500
49
56
12000
KW Horsepower Chart Torque Chart
20
52.5
20002400
19
max
79.5
500
6.6
Pulley RatioGear Ratio
Spindle MotorMotor Output
Torque / Horsepower Chart Data
DIN HSK-A63Spindle Speed 24000RPM
Spindle Taper ISO --
--
Kessler20/25kw
Horsepower Chart/Torque Chart
30
35
40N-m
25
20
10
0
5
15
0
8
4
12
24
16
20
22
KW
2526
Continuous rating
30 min rating
SPINDLE (rpm)60003000 9000 12000 2100015000 18000 24000
Conti
nuou
s rati
ng
30 min r
ating
9.9
39.8
31.8
8
12000/15000rpm In-line Spindle
18000 rpm/24000 rpm Motorized Spindle
105
35
0
70
210
140
175
245
280N-m
Continuous rating(S1)
251
209
3.2
95.5
3.860001500 3000 4500
SPINDLE (rpm)90007500 10500 12000 13500 15000
20002400
30.2
max
500
126
Microcut/Challenger provides a wide selection of spindles: 18,000 rpm or 24,000 rpm high power core-cooled motorized spindle, and the 12,000 rpm or 15,000 rpm in-line mechanical spindle. The cutting tools are securely drawn into the spindle by the preloaded spring package of the integrated power draw bar. The 20 bars coolant through-spindle system comes as a standard with the MU-5X, increa- sing tool life and allowing higher cutting speed and chip-clearing during deep-hole drilling and blind-pocket milling.
BRCTM400D2 - Ø600ROTARY AXIS SPECSTABLE (ROTATION DISK)MOTOR TABLE RATIOSLOTS DIEMENSIONCLAMPING SYSTEMCLAMPING PRESSURECLAMPING TORQUE AT 50BarRATED TORQUE (S1)MAX.TORQUE (S6)POWER TO BE DISSIPATEDTABLE MAX ROTATIONSMOMENT OF INERTIAMAX ALLOWABLE THRUSTMAX ADMISSIBLE LOAD
ENCODER SPECSTYPESYSTEM ACCURACY
TILTING AXIS SPECSMOTOR/SURFACE PLATE RATIOAXIS ROTATION MAX SPEEDANGLE MIN.MOVEMENTPOSITIONING ACCURACYWORKING TORQUEBRAKING SYSTEMBRAKING TORQUE AT 50 Bar
MOTORTYPETRANSMITIONSIZENOMINAL TORQUEMAX SPEED
ENCODER SPECSTYPESYSTEM ACCURACY
WORKING STROKEBRCTM400 WEIGHT
not suppliedRCN226(CNC Heidenhain)
±5”
180/116.6RPM
0.001”±30”
Hydraulic
not suppliedHeidenhain QSY 55B155B EcoDyn
whil belt5
3000 RPM
not suppliedRCN226(CNC Heidenhain)
±5”
±120˚
ø6001/1
Hydraulic60
12003937072990902.5
22000600
1638
2900
13
560
min
BARNmNmNmWRPMkgm2NKg
Nm
Nm
Nm
kg
n˚7dim. 14/75mm
5 6
Layout drawingWorking area
Foundation drawing(not essential)
Floor space2173558
3000
3900
2928
200730970200
2100 760
2955
95
295
520
520
295
560
300
500
4455
340
2150
800
3290
595
855
1630
9595
1230
1040
Tool changer(pick-up)Magazine positions: 24/32
approx. 4.0s300 mmø78 mm
ø120 mm
ø7 kg
Tool-to-tool time:Maximum tool length:Maximum tool diameter:
Max. tool weight:
Maximum tool diameterwith cooresponding adjacent pocket use:
Magazine• Uses side-mounted 24 or 32 tool ATC• Creates less interference with working area• Uses cam-type gear box system
140
500
580 500 500
320
500
222.
643
140
140
(320
)(1
72)
(320
)(1
72)
20 20
300 300230 90
217
180 320 180
640
Ø600
20Ø600
682
580
182
500
20
Motorized spindle
In-line spindle
500 500
320
(362
)(1
30)
(362
)(1
30)
97
300 300205 115
ø840 ø840
30˚
180 320 180
ø840 ø840
30˚
7 8
• CNC control Heidenhain iTNC530 HSCI• 15.1” TFT monitor• Block process time of 0.5ms• NC program memory 21GB on SSDR solid state disk• USB & RS232 functions• Ethernet network• Look ahead of 256 block (look ahead of 1024 block is also available upon request)• 3D tool length compensation function• Dynamic collision monitoring (DCM) function• 5-axis machining (TCPM) function• Smart NC• Different M code selection for table difference loading weight• Controller with integrated dual-safety technology (meets European Standard EN13849-1 & EN 13849-2)• SIEMENS 840DSL & Fanuc control available upon request
Work piece probe (on request)
Kinematics opt. (on request)
10
MU-5X is equipped with advanced CNC functions to meet complex works for HSM
TECHNICAL DATA ADVANCED GANTRY DESIGN
Description Unit MU-5X Rotary table top diameter Tilting axis A Rotary axis C T-slots ( number x width x pitch ) Max. weight on table
X axis Y axis Z axis Spindle taperToolingSpindle 1 speedSpindle 2 speed Spindle motor output S1/ Max. speed Spindle taperSpindle 3/4 housing diameterSpindle 3/4 motor output S1-S6-speedSpindle 3/4 torque S1-S6-speedMax. Spindle 3/4 speedSpindle changeDistance from spindle nose to rotary table clamping surfaceX axisBallscrewTransmissionY axisBallscrewTransmissionZ axisBallscrewTransmissionX guide way X-axis linear guide type X guide way distance Y guide way Y-axis linear guide type Y guide way distanceZ guide way Z-axis linear guide type Z guide way distance Tool change mode Magazine capacityTool shank Max. tool lengthMax.tool diameterMax. tool dia.-adjacent station emptyMax. tool weightChange time of adjacent toolRapid traverse X/Y/Z Max. speed - axis AMax. speed - axis C Acceleration X/Y/Z Measuring system Repeatability Positioning accuracy C-axis encoder accuracyA-axis positioning accuracyMax.total machine input Air operating pressure Weight Floor space ( L x W x H) Packing dimension (L x W x H)
600+120 / -120
3607 x 14 x 75
600
580500500
ISO40BT40/DIN69871/CAT40
12000 rpm15000 rpm(opt.)
20/52.5HSK-A63
17020-2532-40
18000 / 24000(opt.)dia. 170mm - continuous
40xP12Direct drive
40xP12Direct drive
40xP12Direct drive
35
610
35476
35306Arm
24(std.) / 32(opt.)BT / DIN / CAT#40
30078
12074
3616.6907
direct0.0040.008±5”
±30”606
75002731x3900x30002300x3100x2550
HIGH DYNAMIC TABLE
LINEAR TRAVELS
SPINDLE Selection 1-2
SPINDLE Selection 3-4
TRANSMISSION
GUIDE WAYS
TOOL MAGAZINE
FEED RATE
ACCURACY-VDI/DGQ3441 STANDARD
MACHINE DATA
CONNECTION TO THE MAINPNEUMATIC SYSTEM
mmdegreedegree
mmkgs
mmmmmm
mmmmkw
mmkwNmrpm
rollermm
rollermm
rollermm
mmmmmmkgssec.
M/min.rpmrpm
m, S-2
mmmm
KVAkgkgsmmmm
Spindle drivemm
In-line140-640
Motorized182-682
*Specifications are subject to change without notice.
9
air conditioner Laser probe 5-axis machining (TCPM) function
Rotation driving system mmDirect drive torque motor on C-axis,
worm-gear driven on A-axisDirect drive torque motor on C-axis,
and A-axis(opt)