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E

•Medical engineeringHard material machining

B ased on the Semi-Gantry design, MU-5X offers superior performance in all aspects of milling: stability/consistency, accuracy, and power. This serves as an important asset to all industries, specifically the die and mold industry. The working capacity is ideal for a medium-size working piece.

ach machine component has subjected to strict, comprehensive analysis to ensure the durability and efficiency of its performance. Both the design and the machine components have been tested simultaneously to yield the best combination possible. As a result, the machine could execute extremely complicated shapes on different surfaces with smoothness and ease.

•Aerospace industryPrecision machining and HSM

•Mechanical engineeringHigh torque and high precision for metal cutting

•MotorsportHigh torque and high precision for metal cuttingSubcontract Industry optimum removal rate

Introducing a new line of 5 axis milling machines, Microcut the Challenger presents the MU-5X series.

1 2

Collision protectionThe collision protection function protects the spindle and table during complicated machining.

Side-mounted ATCProvides rapid tool change for side-mounted 24 or 32 tool ATC.

Central driveThe central Y-axis drive.

High torque-driven table

AccessibilityEasy loading/unloading for parts.

Easy chip removalClean working areas.

C-axis torque-driven table is capable of loading 600kgs.Guide way block supports

High rigid linear guide way

Machine Highlights

Various choice of spindle speed:in-line 12000rpm/15000rpm;motorized: 18000rpm/24000rpm.

Spindle

• Advanced Semi-Gantry Design• Unique Design Concept• Large Working Capacity • Fast Tool-change Time

The high precise roller type linear guide ways on X-axis help to supportthe headstock. The front guide ways contain extra blocks to ensure dynamic stability.

The high rigid roller type linear guide ways on all axes is designed for rigidity structure and high speed movement. The extended Y-axis linear guide ways keep the headstock’s vertical alignment.

Free characteristicsThree guide ways are above working areas.

3 4

A. C axis torque motor

Table Spindle

Torque & Horsepower

The working table is capable of large loading capacities. The loading capacity is 600kgs. The table diameter is 600mm. The A-axis provides a tilting range of +120 to -120 degree and the C-axis tolerance is +/-5”. Driven by high torque built-in motors, the C-axis offers high repeatability accuracy and positioning accuracy. The tilting axis (A-axis) can be driven by servo motors (opt.) or worm-gear with mechanical braking system. The worm-gear provides high torque and excellent durability.

Hydraulic and pneumatic power supplied from table center.

High precision angle encoder fit on A –axis and C-axis.

Pulley RatioGear Ratio

Spindle MotorMotor Output

Torque / Horsepower Chart Data

7

0

14

DIN DIN 69871Spindle Speed 12000 RPM

BT40CAT40Spindle Taper ISO

Continuous rating(S1)

42

21

28

35

-1:1

SIEMENS 1PH8133-1LG02-3MA120/52.5 KW

60001500 3000 4500SPINDLE (rpm)

90007500 10500

49

56

12000

KW Horsepower Chart Torque Chart

20

52.5

20002400

19

max

79.5

500

6.6

Pulley RatioGear Ratio

Spindle MotorMotor Output

Torque / Horsepower Chart Data

DIN HSK-A63Spindle Speed 24000RPM

Spindle Taper ISO --

--

Kessler20/25kw

Horsepower Chart/Torque Chart

30

35

40N-m

25

20

10

0

5

15

0

8

4

12

24

16

20

22

KW

2526

Continuous rating

30 min rating

SPINDLE (rpm)60003000 9000 12000 2100015000 18000 24000

Conti

nuou

s rati

ng

30 min r

ating

9.9

39.8

31.8

8

12000/15000rpm In-line Spindle

18000 rpm/24000 rpm Motorized Spindle

105

35

0

70

210

140

175

245

280N-m

Continuous rating(S1)

251

209

3.2

95.5

3.860001500 3000 4500

SPINDLE (rpm)90007500 10500 12000 13500 15000

20002400

30.2

max

500

126

Microcut/Challenger provides a wide selection of spindles: 18,000 rpm or 24,000 rpm high power core-cooled motorized spindle, and the 12,000 rpm or 15,000 rpm in-line mechanical spindle. The cutting tools are securely drawn into the spindle by the preloaded spring package of the integrated power draw bar. The 20 bars coolant through-spindle system comes as a standard with the MU-5X, increa- sing tool life and allowing higher cutting speed and chip-clearing during deep-hole drilling and blind-pocket milling.

BRCTM400D2 - Ø600ROTARY AXIS SPECSTABLE (ROTATION DISK)MOTOR TABLE RATIOSLOTS DIEMENSIONCLAMPING SYSTEMCLAMPING PRESSURECLAMPING TORQUE AT 50BarRATED TORQUE (S1)MAX.TORQUE (S6)POWER TO BE DISSIPATEDTABLE MAX ROTATIONSMOMENT OF INERTIAMAX ALLOWABLE THRUSTMAX ADMISSIBLE LOAD

ENCODER SPECSTYPESYSTEM ACCURACY

TILTING AXIS SPECSMOTOR/SURFACE PLATE RATIOAXIS ROTATION MAX SPEEDANGLE MIN.MOVEMENTPOSITIONING ACCURACYWORKING TORQUEBRAKING SYSTEMBRAKING TORQUE AT 50 Bar

MOTORTYPETRANSMITIONSIZENOMINAL TORQUEMAX SPEED

ENCODER SPECSTYPESYSTEM ACCURACY

WORKING STROKEBRCTM400 WEIGHT

not suppliedRCN226(CNC Heidenhain)

±5”

180/116.6RPM

0.001”±30”

Hydraulic

not suppliedHeidenhain QSY 55B155B EcoDyn

whil belt5

3000 RPM

not suppliedRCN226(CNC Heidenhain)

±5”

±120˚

ø6001/1

Hydraulic60

12003937072990902.5

22000600

1638

2900

13

560

min

BARNmNmNmWRPMkgm2NKg

Nm

Nm

Nm

kg

n˚7dim. 14/75mm

5 6

Layout drawingWorking area

Foundation drawing(not essential)

Floor space2173558

3000

3900

2928

200730970200

2100 760

2955

95

295

520

520

295

560

300

500

4455

340

2150

800

3290

595

855

1630

9595

1230

1040

Tool changer(pick-up)Magazine positions: 24/32

approx. 4.0s300 mmø78 mm

ø120 mm

ø7 kg

Tool-to-tool time:Maximum tool length:Maximum tool diameter:

Max. tool weight:

Maximum tool diameterwith cooresponding adjacent pocket use:

Magazine• Uses side-mounted 24 or 32 tool ATC• Creates less interference with working area• Uses cam-type gear box system

140

500

580 500 500

320

500

222.

643

140

140

(320

)(1

72)

(320

)(1

72)

20 20

300 300230 90

217

180 320 180

640

Ø600

20Ø600

682

580

182

500

20

Motorized spindle

In-line spindle

500 500

320

(362

)(1

30)

(362

)(1

30)

97

300 300205 115

ø840 ø840

30˚

180 320 180

ø840 ø840

30˚

7 8

• CNC control Heidenhain iTNC530 HSCI• 15.1” TFT monitor• Block process time of 0.5ms• NC program memory 21GB on SSDR solid state disk• USB & RS232 functions• Ethernet network• Look ahead of 256 block (look ahead of 1024 block is also available upon request)• 3D tool length compensation function• Dynamic collision monitoring (DCM) function• 5-axis machining (TCPM) function• Smart NC• Different M code selection for table difference loading weight• Controller with integrated dual-safety technology (meets European Standard EN13849-1 & EN 13849-2)• SIEMENS 840DSL & Fanuc control available upon request

Work piece probe (on request)

Kinematics opt. (on request)

10

MU-5X is equipped with advanced CNC functions to meet complex works for HSM

TECHNICAL DATA ADVANCED GANTRY DESIGN

Description Unit MU-5X Rotary table top diameter Tilting axis A Rotary axis C T-slots ( number x width x pitch ) Max. weight on table

X axis Y axis Z axis Spindle taperToolingSpindle 1 speedSpindle 2 speed Spindle motor output S1/ Max. speed Spindle taperSpindle 3/4 housing diameterSpindle 3/4 motor output S1-S6-speedSpindle 3/4 torque S1-S6-speedMax. Spindle 3/4 speedSpindle changeDistance from spindle nose to rotary table clamping surfaceX axisBallscrewTransmissionY axisBallscrewTransmissionZ axisBallscrewTransmissionX guide way X-axis linear guide type X guide way distance Y guide way Y-axis linear guide type Y guide way distanceZ guide way Z-axis linear guide type Z guide way distance Tool change mode Magazine capacityTool shank Max. tool lengthMax.tool diameterMax. tool dia.-adjacent station emptyMax. tool weightChange time of adjacent toolRapid traverse X/Y/Z Max. speed - axis AMax. speed - axis C Acceleration X/Y/Z Measuring system Repeatability Positioning accuracy C-axis encoder accuracyA-axis positioning accuracyMax.total machine input Air operating pressure Weight Floor space ( L x W x H) Packing dimension (L x W x H)

600+120 / -120

3607 x 14 x 75

600

580500500

ISO40BT40/DIN69871/CAT40

12000 rpm15000 rpm(opt.)

20/52.5HSK-A63

17020-2532-40

18000 / 24000(opt.)dia. 170mm - continuous

40xP12Direct drive

40xP12Direct drive

40xP12Direct drive

35

610

35476

35306Arm

24(std.) / 32(opt.)BT / DIN / CAT#40

30078

12074

3616.6907

direct0.0040.008±5”

±30”606

75002731x3900x30002300x3100x2550

HIGH DYNAMIC TABLE

LINEAR TRAVELS

SPINDLE Selection 1-2

SPINDLE Selection 3-4

TRANSMISSION

GUIDE WAYS

TOOL MAGAZINE

FEED RATE

ACCURACY-VDI/DGQ3441 STANDARD

MACHINE DATA

CONNECTION TO THE MAINPNEUMATIC SYSTEM

mmdegreedegree

mmkgs

mmmmmm

mmmmkw

mmkwNmrpm

rollermm

rollermm

rollermm

mmmmmmkgssec.

M/min.rpmrpm

m, S-2

mmmm

KVAkgkgsmmmm

Spindle drivemm

In-line140-640

Motorized182-682

*Specifications are subject to change without notice.

9

air conditioner Laser probe 5-axis machining (TCPM) function

Rotation driving system mmDirect drive torque motor on C-axis,

worm-gear driven on A-axisDirect drive torque motor on C-axis,

and A-axis(opt)


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