Transcript
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2016  Copyright    jfc-­‐associate.com    

Airport MAXIMO User Group 2016 Annual Meeting

September 12 - 13, 2016

Internet of Things: Bolt Torque Management in MAXIMO   John  Connell,  CEO  JFC  &  Associates      

hAps://Video  Link    

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Problem: Foreign Object Debris Foreign  object  debris  (FOD)  is  a  substance,  debris  or  arMcle  alien  to  a  vehicle  or  system  which  would  potenMally  cause  damage,  parMcularly  in  an  aerospace  sePng.    

Runway  debris  The  crash  of  a  Concorde,  Air  France  Flight  4590,  at  Charles  de  Gaulle  Airport  near  Paris  on  25  July  2000  was  caused  by  FOD;  in  this  case  a  piece  of  Mtanium  debris  on  the  runway  which  had  been  part  of  a  thrust  reverser  which  fell  off  from  a  ConMnental  Airlines  McDonnell  Douglas  DC-­‐10  that  had  taken  off  about  four  minutes  earlier.  All  100  passengers  and  nine  crew  on  board  the  flight,  as  well  as  four  people  on  the  ground,  were  killed.    

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Problem: Loose Centerline Runway Light

May    2014  Jamaica,  NY  JFK  InternaMonal  Airport    “A  centerline  runway  light  at  JFK  airport  came  loose  and  as  a  Delta  747  took  off,  the  light  became  impaled  in  the  plane's  underbelly,  raising  safety  concerns.  It  was  sMll  there  12  hours  later  when  it  landed  in  Japan.”  

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Cause: Fastener Failure

1st  Most  Common  Cause  of  Fastener  Failure  :  Improper  Torque    2nd  Most  Common  Cause  of  Fastener  Failure:  Corrosion  

Light  Manufacturer  Quote  “This  is  a  common  problem  across  the  globe.  By  not  addressing  the  problem  there  will  be  a  catastrophe”  

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MAXTORQUE  is  an  IoT  SoluHon    “The  Internet  of  Things  (IoT)  is  the  network  of  physical  objects  that  contain  embedded  technology  to  communicate  and  sense  or  interact  with  their  internal  states  or  the  external  environment.”  Garter  

§  Objects  need  to  be  connected  and  must  be  able  to  capture  and  transmit  data  

§  It’s  a  blend  of  the  physical  and  digital  world  §  Ability  to  measure  risks  faster    

§  OpportuniMes  outweigh  the  risks    §  Decision  making  by  data  driven  insights  

§  Lowers  costs  §  OpportuniMes  in  mulMple  industries    

 Remedy:  MAXTORQUE  Bolt  Torque  Management  System  

 

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What  is  MAXTORQUE  Bolt  Torque  Management  System?    

§  MAXTORQUE  Bolt  Torque  Management  System  is  a  patented  Enterprise  Level  Technology  IoT  soluMon  to  help  companies  beAer  manage  bolt  torque  smarter  and  faster        

§  Designed  for  Mghtening  and  measuring  torque  using  torque  specificaMon  upper  and  lower  torque  values  stored  in  MAXIMO    

§  Values  and  measurement  readings  are  sent  bi-­‐direcMonally  to  and  from  MAXIMO  via  a  mobile  plamorm  connected  to  a  digital  torque  wrench  

MAXTORQUE  Bolt  Torque  Management  System  Introduc>on

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Assets  &  LocaMons  are  tagged  with  a  unique  number,  RFID  and/or  Barcode  for  tracking.    

Torque  is  measured  and  the  Bluetooth  Torque  wirelessly  transmits  bolt  torque  readings  via  a  Bluetooth  to  an  app  residing  on  an  Android  Tablet  .  The  tablet  stores  data  locally  and  transmits  the  data    via  the    MaxPort  APP  to  your  MAXIMO  System.  

Torque  Measurement  System  

Mobile  Devices    ReporMng    

Industry  Standards                        Alerts                        AnalyHcs  

Secure  Data  sent  to  the  MaxTorque  Measurement  System  is  recorded,  validated  for  upper  and  lower  torque  limits,  and  no<fica<ons  are  sent  automa<cally.        

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MAXTORQUE  Bolt  Torque  Management  System     1 – Scan the Asset to validate the asset and the location

2 - Connect to device (torque wrench) 3 – Validate the torque values or enter the min, max value 4 - Send the min, max torque value to the wrench 5 – Torque the bolt & read the measurement from the wrench 6 – An alert will be sent to MaxTorque App when the data is not in the range 7 - Release the current bolt, and automatically load the data to MaxTorque for new measurement

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CharacterisMcs  •  All  Data  is  Stored  in  MAXIMO  providing  ReferenMal  

Integrity    

•  Bolts  are  MAXIMO  Meters  

•  Bolt  torque  readings  are  stored  in  meter  history  

•  Bolt  torque  lower  and  upper  limit  torque  values  are  stored  as  Asset  SpecificaMons  

•  Robust  in  the  way  it  leverages  many  capabiliMes  in  MAXIMO  via  the  hands  of  the  user  

Easy  to  use  •  All  data  is  stored  in  MAXIMO  

•  IntuiMve  design  GUI  •  Less  complexity,  less  clicks  

•  Limited  training  necessary  

•  Minor  installaMon  effort  

•  No  hand  keying  •  Follows  torque  paAerns    

 MAXTORQUE  Bolt  Torque  Management  System  

 

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Benefits  •  Increases  OperaMonal  and  Asset  UpMme  •  Increases  Customer  Service  •  Provides  a  plamorm  for  reporMng  &  analyMcs  •  Delivers  torque  values  instantly  •  Help  with  regulatory  compliance    •  Eliminates  paper  processing    •  Delivers  criMcal  asset  informaMon  to  field  workers  

•  Flexible  –  Can  be  tailored  to  specific  uses  cases    •  Create  new  assets,  locaMons  and  service  requests    

•  Take  photos  

•  Improves  Quality  Assurance  and  Safety  •  Uniform  compliance    •  Improves  producMvity  •  Limited  training  necessary  •  Minor  installaMon  effort  •  Reduce  data  entry  errors  and  communicaMon  issues  

•  Bolt  Torque  InformaMon  anyMme,  anywhere  •  Works  in  disconnected  mode  •  Process  workorders  •  Collect  and  validate  GIS  locaMons  and  asset  idenMficaMon  in  the  field  

MAXTORQUE  Bolt  Torque  Management  System    

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2016  Copyright    jfc-­‐associate.com    

• MAXTORQUE  Review  

• Features  • Extends  the  capabiliMes  of  Bolt  Torque  Management  in  MAXIMO  literally  to  the  hands  of  the  technicians    

• GIS  locaMon  validaMons  • Works  offline  Benefits  • Torque  informaMon  available  anyMme,  anywhere  • Provides  historical  torque  data  for  analysis    •  IntuiMve  user  interface  • Enables  decision  making  process  

 

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Ques%ons? Email:  jconnell@jfc-­‐associates.com    

Web:  hAp://www.jfc-­‐associates.com    

Phone:  617-­‐963-­‐3590    

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2016  Copyright    jfc-­‐associate.com    

Thank  you  very  much!    

John  Connell,  CEO  of  JFC  &  Associates    

Email:  jconnell@jfc-­‐associates.com    

Web:  hAp://www.jfc-­‐associates.com    

Phone:  617-­‐963-­‐3590    


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