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© Renault s.a.s. 2005

"The repair methods given by the manufacturer in this document are based on the technical

specifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."

All copyrights reserved by Renault.

The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.

OCTOBER 2005 Edition Anglaise

X84, and J84

0 Vehicle general information

01C VEHICLE BODYWORK SPECIFICATIONS

02A LIFTING

03B IMPACT

04E PAINTWORK

05B BODYWORK EQUIPMENT AND TOOLING



SCENIC II - Chapitre 0

Contents

Page

SCENIC II - Chapitre 0ContentsPage

01C VEHICLE BODYWORK SPECIFICATIONS

Vehicle: Specifications 01C-1

Vehicle: Identification 01C-3

Vehicle clearances:

Adjustment values 01C-5

02A LIFTING

Vehicle: Towing and lifting 02A-1

03B IMPACT

Damaged vehicle: Collisionfault finding 03B-1

Vehicle damaged at front:Description 03B-4

Vehicle damaged at side:Description 03B-6

Vehicle damaged at rear:Description 03B-8

04E PAINTWORK

Anti-corrosion protectionproduct Description 04E-1


Body jig bench: Description 05B-1

Special tooling: Description 05B-8

Bodywork equipment:Description 05B-9



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VEHICLE BODYWORK SPECIFICATIONS

Vehicle: Specifications 01C

Dimensions in metres.

103196

STANDARD CHASSIS

(A) 0.851

(B) 2.685

(C) 0.723

(D) 4.259

(E) 1.514

(F) (unladen) 1.620

(G) 1.514

(H) 1.810

LONG CHASSIS

(A) 0.851

(B) 2.736




Vehicle: Specifications 01C

(C) 0.906

(D) 4.493

(E) 1.506

(F) (unladen) 1.636

(G) 1.506

(H) 1.810




Vehicle: Identification 01CI - LOCATION OF VEHICLE IDENTIFICATIONPLATE

100566

100565

19031

(1) Vehicle type mine and type num-ber; thi s information alsoappears on marking (B)

(2) MPAW (Vehicle's Maximum Per-missible All-up Weight)

(3) GTW (Gross train weight, vehi-

cle under load with trailer)(4) Maximum permissible front axle

load

(5) Maximum permissible rear axleload

(6) Vehicle technical specifications

(7) Paintwork reference number

(8) Equipment level

(9) Vehicle type

(10) Upholstery code

(11) Additional equipment details

(12) Fabrication number

(13) Interior tr im code




Vehicle: Identification 01CII - COLD-MARKING OF THE BODY

The marking is applied to the front section of the engi-ne mounting; it is visible after the engine cover is remo-ved (1) .

101106

Note:

If replacing the complete body, marking must beapplied in compliance with current regulations.




Vehicle clearances: Adjustment values 01C

All values are given in millimetres.

Section 1

(X1) = 3.5 mm ± 1.5

114676

WARNING

The clearance values are given for informationpurposes.

When adjusting, certain rules have to be followed:

- maintain symmetry with respect to the oppositeside,

- ensure the flush fitting is correct,

- check correct operation of the opening, and water/

air-tightness.

103794




Vehicle clearances: Adjustment values 01CSection 2

(X2) = 3.5 mm ± 1.5

Section 3

(X3) = 3.5 mm ± 2

Section 4

(X4) = 2 mm ± 2

Section 5

(X5) = 4.5 mm ± 1.5

103791

103793

103795

103784





(X6) = 4.5 mm ± 1.5

Section 7

(X7) = 4 mm ± 1

Section of 8/10

(X8/10) = 4.5 mm ± 1.5

103792

103787

103785




Vehicle clearances: Adjustment values 01C

Section 9

(X9) = 4.2 mm ± 1

Section 11

(X11) = 4 mm ± 1

114675

103796 103786





(X12) = 3 mm ± 1

Section 14

(X13) = 1.5 mm ± 1.5

Section 14

(X14) = 4.5 mm ± 1.5

Section 15

(X15) = 4.5 mm ± 1.5

103783

103789

103782

103788





(X16) = 5 mm ± 1.5

103790


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LIFTING

Vehicle: Towing and lifting 02A

I - TOWING

1 - Position of front attachment point

2 - Position of rear attachment point

II - LIFTING BY TROLLEY JACK

Equipment required

diagnostic tool

safety belt

WARNING

- Observe the laws relating to towing for the countryyou are in.

- Never use the driveshafts as an attachment point.

- The towing points may only be used for towing the

vehicle on roads.- Never use the towing points to pull the vehiclefrom a ditch or to lift the vehicle, either directly orindirectly.

- Screw in or lock the towing ring before towing.

Vehicles fitted with automatic transmission

The vehicle should preferably be towed on a plat-form or by raising the front wheels. If this is not pos-sible, in exceptional circumstances, the vehicle maybe towed at a speed below 12 mph (20 km/h) overa maximum distance of 18 miles (30 km) (lever inN position).

Vehicles fitted with a RENAULT card

If the vehicle battery is flat, the steering columnremains locked. In this situation, use a battery or anelectrical source to lock the airbag computer, using

the diagnostic tool (see MR 364 Electrical equip-ment, 88C, Airbag and pretensioners, Precau-tions for repair ), which will unlock the steeringcolumn.

- If it is not possible to lock the airbag computer, thefront of the vehicle must be lifted.

103195

103194

IMPORTANT

If a trolley jack is used, appropriate axle standsmust always be used.



LIFTING

Vehicle: Towing and lifting 02ATo raise a front or rear wheel, place the jack at (1) or(2) .

To mount the vehicle on axle stands, the entire vehiclemust be lifted on one side and axle stands must be pla-ced under the body reinforcements which are used as jacking points at (3) or (4) .

III - LIFTING ON A LIFT

1 - Safety advice reminder

If it is necessary to remove heavy components from thevehicle, it is preferable to use a four post lift.

There is a danger that the vehicle will tilt on a two-postlift after certain components have been removed (e.g.engine and transmission assembly, rear axle, gear-box). Fit the safety belt available from the Parts De-partment .

WARNING

- The sub-frame of this vehicle is protected by pro-ducts providing a 12-year anti-perforation warranty.

- To avoid the direct metal to metal contact whichcould damage the protection originally applied,never use equipment which is not fitted with rubberpads.

- The vehicle must not be lifted by placing the jackbeneath the front suspension arm or under the rearaxle.

101536

101535

14894



LIFTING

Vehicle: Towing and lifting 02A2 - Fitting the straps

For safety reasons, these straps must always be inperfect condition. Replace them as soon as they showsigns of wear.

When fitting the straps, check that the seats and fragileparts of the vehicle are correctly protected.

a - Tilting towards the front

- Place the strap under the rear right-hand arm of thelift.

- Pass the strap through the inside of the vehicle.

- Pass the strap under the rear left-hand arm of the lift.

- Pass the strap through the inside of the vehicle again.

- Tighten the strap.

b - Tilting towards the rear

- Place the strap under the front right-hand arm of thelift.

- Pass the strap through the inside of the vehicle.

- Pass the strap under the front left-hand arm of the lift.

- Pass the strap through the inside of the vehicle again.

- Tighten the strap.

3 - Permitted lifting pointsTo raise the vehicle, position the pads of the lift armsas indicated below taking care not to damage the endof the front wing or the underside of the sill panel.

Front lifting points

Rear lifting points

14893

IMPORTANT

Only the lifting points described in this section allowthe vehicle to be raised in complete safety. Do not

raise the vehicle using points other than those des-cribed in this section.

101534

101537


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IMPACT

Damaged vehicle: Collision fault finding 03BCHECKING THE SUBFRAME

114621



IMPACT

Damaged vehicle: Collision fault finding 03B1 - Chronological order of checks:

FRONTAL impact

- 1: (B) - (G1) = (B1) - (G)

- 2: (G1) - (C) = (G) - (C1)

- 3: (G1) - (H) = 1391 mm

- 4: (G) - (H1) = 1401 mm

REAR impact

- 1: (G) - (B1) = (G1) - (B)

- 2: (G) - (D1) = (G1) - (D)

- 3: (H) - (H1) = 968 mm

- 4: (J) - (J1) = 1102 mm

2 - Gauge points

Point G

Starting reference point for checking points (B1) and(H) .

Point H

Front side member front leader pin.

Note:

The front and rear end points are not symmetri-cal; to check them, measure the centre-to-centredistance of these points.

Note:

The underbody holes are fitted with plastic blan-king covers to ensure that all hollow sections arewatertight. When gauging, remove some of thesecovers.

If any of them are damaged, they must be repla-ced with a new one to maintain the vehicle's anti-corrosion warranty.

101152

101153

Note:

To access point (H) , partially remove the plasticprotector.



IMPACT

Damaged vehicle: Collision fault finding 03B

Point B

Underbody leader pin.

Point J

Rear end of rear side members.

POINTS H, H1

Front side member front leader pin.

POINTS J, J1

Rear side member rear pin leader.

101154

101155

101153

101155



IMPACT

Vehicle damaged at front: Description 03B

1stdegree

- (1) Front end side cross member

- (2) Radiator cross member mounting

- (3) Front side member closure panel

- (4) Front half unit

2nddegree

- (5) Scuttle side panel upper reinforcement

- (6) Scuttle side panel

- (7) Front mounting of front sub-frame

- (8) Front side member

- (9) Battery tray mounting

- (10) Engine mounting

3rddegree

- (11) Centre floor

- (12) Centre floor stiffener

104372

102047

104370

104369



IMPACT

Vehicle damaged at front: Description 03B- (13) Bulkhead lower cross member

- (14) Front wheel arch

- (15) Front sub-frame rear mounting unit

- (16) Centre floor front side cross member



IMPACT

Vehicle damaged at side: Description 03B

1stdegree

- (1) Front door panel

- (2) Sill panel

- (3) Upper body

- (4) Body side front section

- (5) Body side front section reinforcement

- (6) B-pillar reinforcement stiffener

2nddegree

- (7) Scuttle side panel upper reinforcement

- (8) Scuttle side panel

- (9) Rear inner sill panel

- (10) B-pillar lining lower section

- (11) B-pillar lining upper section

- (12) Rear roof drip moulding lining

- (13) Windscreen A-pillar lining

- (14) Roof

104371

104374

104375



IMPACT

Vehicle damaged at side: Description 03B3rddegree

- (15) Centre floor side section

- (16) Front cross member under front seat

- (17) Front seat rear mounting exterior unit

- (18) Front seat rear mounting interior unit

- (19) Tunnel

- (20) Bulkhead lower cross member

- (21) Bulkhead

- (22) Bulkhead reinforcements

- (23) Bulkhead upper cross member

- (24) Plenum chamber

- (25) Dashboard cross member

- (26) Windscreen aperture lower cross member

- (27) Windscreen aperture lower cross member closu-re panel

- (28) Roof cross members

104373



IMPACT

Vehicle damaged at rear: Description 03B

1stdegree

- (1) Rear end panel

- (2) Rear end panel assembly

- (3) Rear wing panel

2nddegree

- (4) Exhaust mounting bracket

- (5) Tank mounting bracket

- (6) Front cross member under rear seat

- (7) Rear floor front section

- (8) Rear cross member under rear seat

- (9) Sill panel rear reinforcement

- (10) Sill panel reinforcement stiffener

- (11) Rear side member closure panel

- (12) Rear floor front cross member centre section

- (13) End rear lower cross member side section

- (14) Rear light mounting

- (15) Quarter panel lining

104698

104696

104695



IMPACT

Vehicle damaged at rear: Description 03B3rddegree

- (16) Quarter panel lining

- (17) Rear floor centre cross member

- (18) Rear side member

- (19) Rear side member closure panel

- (20) Inner rear wheel arch

- (21) Rear wheel arch closure panel, front section

- (22) Rear wheel arch closure panel, rear section

- (23) Light mounting lining

- (24) Quarter panel reinforcement

104697


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PAINTWORK

Anti-corrosion protection product Description 04EREMINDER:

The hollow body parts of the structure of the vehicleare protected in the factory by injecting hot wax. Toguarantee equivalent protection after repair, inject one

after the other the two complementary products whichmake up a « PAC1, PAC2 » kit.

After injection, all the orifices must be covered usingblanking covers moulded to fit each one.

The products and equipment required for carrying outthis work are available from the Parts Department :

Injector assembly

The necessary information concerning blanking covers

can be found in the Parts Catalogue for the vehicle.

The subframe under the floor is protected with a spe-cial wax:

272-2

272-1

272



BODYWORK EQUIPMENT AND TOOLING

Body jig bench: Description 05B

CELETTE

Special heads for the MZ System

Order from: CELETTE S.A B.A.9 38026 VIENNA

Complete assembly for the MEGANE: 896.300

Additional equipment for SCENIC II: 896.309

BLACKHAWK

Special heads for the MS System

Order from: BLACKHAWK centre Eurofret Rue deRheinfeid 67100 STRASBOURG.

Complete assembly for the MEGANE: REN-88 835

Additional equipment for SCENIC II: REN-88.836

CELETTE BODY JIG BENCH ANCHORING KIT

Supplier's part number: AN.36

102454

Note:

These materials are only available to order.

102455





BLACKHAWK BODY JIG BENCH ANCHOR KIT

Supplier's part number: AEK-186.4

102511

102453





102456




Body jig bench: Description 05BCELETTE

104382





104385





105080








Special tooling: Description 05B

I - TOOL FOR REMOVING THE DASHBOARDCROSS MEMBER

II - DASHBOARD PROTECTOR

(Car. 1670)

III - PLIERS FOR REBUILDING THE SEAT FRAME

Tool in position on vehicle

IV - CAPTIVE NUT TOOL

(Car. 1504)

Special tooling required

Car. 1670 Dashboard protector

Car. 1504 Tool for fitting crimped

type nuts into bodypanels.

101308

18263

102391

16069




Bodywork equipment: Description 05BI - THREAD REPAIR KIT

Part number: HC TYPE 41 86 000 000

Specific to RENAULT

Supplier: BOLLHOFF - OTALU-SA

Certification no.: 1000900

II - SUCTION PAD FOR FITTING SUNROOF

Part number: PARV 202 windscreen support

Part number: APARV 200 ESP sets of supports

102330

101299