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Flow Computer DivisionWebsite: www.EmersonProcess.com/flow

Form A6115Part Number D301150X412September 2004

FLOBOSS™ S600 Flow Manager

Instruction Manual

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FloBoss S600 Instruction Manual

ii Rev Sep/04

Revision Tracking Sheet

September 2004

This manual is revised periodically to incorporate new or updated information. The date revision level of

each page is indicated at the bottom of the page opposite the page number. A major change in the contentof the manual also changes the date of the manual, which appears on the front cover. Listed below is thedate revision level of each page.

Page Revision

All Pages Sep/04

All Pages 8/01

FloBoss and ROCLINK are marks of one of the Emerson Process Management companies. The Emerson logo is a trademarkand service mark of Emerson Electric Co. All other marks are the property of their respective owners.

© Fisher Controls International, LLC. 2001-2004. All rights reserved.

While this information is presented in good faith and believed to be accurate, Fisher Controls does not guarantee satisfactoryresults from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, expressor implied, regarding the performance, merchantability, fitness or any other matter with respect to the products , nor as a

recommendation to use any product or process in conflict with any patent. Fisher Controls reserves the right, without notice, toalter or improve the designs or specifications of the products described herein.

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Rev Sep/04 Table of Contents iii

TABLE OF CONTENTS

SECTION 1 – GENERAL INFORMATION....................................................................................1-1

1.1 Scope of Manual........................................................................................................................ 1-11.2 FloBoss S600 Flow Computer................................................................................................... 1-21.3 Config 600 Software..................................................................................................................1-51.4 FloBoss S600 Specifications .....................................................................................................1-7

SECTION 2 – INSTALLATION .......................................................................................................2-1

2.1 Preparing for Installation ...........................................................................................................2-12.2 Environmental Considerations .................................................................................................. 2-22.3 Required Tools for Installation..................................................................................................2-22.4 Installing the FloBoss S600.......................................................................................................2-3

2.5 Installation and Removal of the Boards ....................................................................................2-7SECTION 3 – CPU..............................................................................................................................3-1

3.1 P152 CPU Board ....................................................................................................................... 3-13.2 Power Supply.............................................................................................................................3-23.3 Communication Ports ................................................................................................................3-43.4 CPU On-Board Connectors .......................................................................................................3-83.5 CPU Bit Links (Jumpers) ..........................................................................................................3-83.6 Dual Ethernet LAN Port ..........................................................................................................3-10

SECTION 4 – I/O ................................................................................................................................4-1

4.1 P144 I/O Board..........................................................................................................................4-14.2 P154 Prover Board ..................................................................................................................4-174.3 P188 HART Board ..................................................................................................................4-24

SECTION 5 – FRONT PANEL..........................................................................................................5-1

5.1 Description ................................................................................................................................5-15.2 Front Panel Port ......................................................................................................................... 5-25.3 Keypad.......................................................................................................................................5-25.4 Alarm LED and Alarm Keys ..................................................................................................... 5-35.5 Display....................................................................................................................................... 5-45.6 Navigating the Display ..............................................................................................................5-55.7 Entering Data.............................................................................................................................5-65.8 Assigning a Default Page ..........................................................................................................5-85.9 Assigning a Page to a Function Key..........................................................................................5-85.10 Using the Exponential Key........................................................................................................5-85.11 Using the Print Key ...................................................................................................................5-9

SECTION 6 – WEB SERVER ACCESS........................................................................................... 6-1

6.1 How to Access the FloBoss S600.............................................................................................. 6-16.2 How to Navigate the Web Server Interface............................................................................... 6-2

SECTION 7 – STARTUP ................................................................................................................... 7-1

7.1 Starting the FloBoss S600 .........................................................................................................7-17.2 Warm Start................................................................................................................................. 7-1

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Rev Sep/04 Table of Contents iv

7.3 Cold Start ...................................................................................................................................7-17.4 Startup Menu..............................................................................................................................7-37.5 Network Setup ...........................................................................................................................7-3

SECTION 8 – TROUBLESHOOTING .............................................................................................8-1

8.1 Troubleshooting Guidelines.......................................................................................................8-18.2 Troubleshooting Checklists .......................................................................................................8-18.3 Procedures..................................................................................................................................8-3

APPENDIX A – FRONT PANEL NAVIGATION..........................................................................A-1

A.1 Main Menu................................................................................................................................A-1A.2 Flow Rates Menu......................................................................................................................A-2A.3 Totals Menu ..............................................................................................................................A-3A.4 Operator Menu..........................................................................................................................A-4A.5 Plant I/O Menu..........................................................................................................................A-6A.6 System Settings Menu...............................................................................................................A-8A.7 Tech/Engineer Menu.................................................................................................................A-9A.8 Calculations Menu ..................................................................................................................A-10

GLOSSARY........................................................................................................................................ G-1

INDEX...................................................................................................................................................I-1

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Rev Sep/04 Information 1-1

1

SECTION 1 – GENERAL INFORMATION

This section includes the following information:Section Page Number 1.1 Scope of Manual 1-11.2 FloBoss S600 Flow Computer 1-21.3 Config 600 Software 1-5 1.4 FloBoss S600 Specifications 1-7

1.1 Scope of Manual

This manual describes the FloBoss™ S600 Flow Computer. This manual describes the installation andstartup procedures. Basic maintenance, operation, and troubleshooting information is also provided.

The information in this manual is arranged as follows:♦ Section 1 – General Information provides an overview of the FloBoss S600 and Config 600

software.♦ Section 2 – Installation provides instructions on installing the FloBoss S600 housing and includes

information on installation preparation and panel mounting procedures. This section also describesthe installation and removal of the plug-in boards.

♦ Section 3 – CPU describes the use of the communications and power connector blocks, field

wiring configuration, and bit link settings for the plug-in CPU board. It also describes the optionalsecond Ethernet communications port.

♦ Section 4 – I/O describes the use of the plug-in connector blocks, field wiring configuration, and bit link settings for the optional plug-in I/O boards.

♦ Section 5 – Front Panel describes the front panel keypad, communications port, and display area.This section also shows how to access the FloBoss S600 through the front panel display. Thisincludes keypad functions, screen displays, display navigation basics, data entry, and printingreports.

♦ Section 6 – Web Server Access shows how to access the FloBoss S600 through a web serverinterface. This includes screen displays and interface navigation basics.

♦ Section 7 – Startup describes how to initiate a warm start or cold start.♦ Section 8 – Troubleshooting provides maintenance and troubleshooting procedures, including the

basic board-level test procedures.♦ Appendix A – Front Panel Display Navigation lists the default front panel display screens. This

appendix is intended as a navigation reference aid.♦ Glossary defines terms and abbreviations used in this manual.

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Figure 1-1. The FloBoss S600 Flow Manager

1.2 FloBoss S600 Flow Computer

The FloBoss S600 Flow Manager is a panel-mount flow computer designed specifically for hydrocarbonliquid and gas measurement where versatility and accuracy matter. The standard features of the unit makeit ideal for fiscal measurement, custody transfer, batch loading and meter proving applications. The unitallows multi-stream, multi-station applications to be configured, enabling you to simultaneously meterliquids and gasses.

The FloBoss S600 Flow Manager is designed for use either as a stand-alone flow computer or as a systemcomponent. The intelligent I/O boards fit both gas and liquid applications and support two streams and aheader. Adding I/O boards (maximum 3) allows you to configure up to six streams and two headers.Orifice, ultrasonic, turbine, positive displacement, Coriolis, annubar & V-Cone flow meter types are allsupported.

The analog performance of the FloBoss S600 is of the highest order, allowing longer intervals betweencalibration checks.

The FloBoss S600 Flow Manager offers multiple communication interfaces:

♦ One LAN port for Ethernet 10 baseT connectivity (using FTP and TCP/IP protocols). An optionalsecond Ethernet port can be added if required.

♦ HART communication is facilitated by way of a 12 channel I/O board. Point to point and multi-droparchitectures are supported (up to 50 Transmitters).

♦ An embedded web-server allows remote access to the flow computer. Security is provided by way ofuser name and password protection with a detailed event log for audit purposes (supports Windows®Internet Explorer ® version 6 or greater).

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♦ Two EIA-232 (RS-232) serial ports for connection to a printer or RTU.

♦ Three EIA-422/485 (RS-422/RS485) serial ports (up to 38400 bps baud) for connection to a Modbus

SCADA data network or DCS Supervisory System.♦ One dedicated configuration port for connection to the Config 600 Software.

The FloBoss S600 uses distributed processing to achieve maximum performance. The main CPUincorporates a hardware floating point processor. Each additional card also has local processing to convertinputs and output from engineering units to field values and vice-versa, as well as running background testsand PID loops.

All metering calculations are performed using 64 bit (double) precision floating point numbers for thehighest accuracy. Cumulative totals are stored in three separate memory locations (Tri-reg format) formaximum integrity. The user language Logicalc™ also allows double precision mathematical functions to

be performed on the database objects.

Figure 1-2. CPU Board

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Figure 1-3. Intelligent I/O Board

Configuration can be set through the front panel interface, the Config 600 Lite software interface, or theConfig 600 Pro software interface. The IPL600, Config 600 Lite and Config 600 Pro interfaces allow bothsending (download) of new or modified configurations and receiving (upload) of existing configurationfrom the FloBoss S600. The front panel interface consists of a backlit LCD display, 29-button keypad, andan alarm status LED.

The FloBoss S600 Flow Manager provides the following functions through the Config 600 configurationtool:♦ Stream and station totalization.♦ Batch totalization and correction.♦ 3-term PID control.♦ Flow balancing.♦ Flow scheduling.♦ Automatic proving sequence.♦ K factor linearization.

♦ Valve monitor/control.♦ Sampler control.♦ Station densitometer.♦ Station gas chromatograph.♦ Forward, reverse and error totals.♦ Comprehensive maintenance mode.

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1.3 Config 600 Software

Config 600 Configuration Software is a suite of editors that provide the capability to monitor, configure,

and calibrate FloBoss S600 Flow Managers. Config 600 Pro software provides a full workbench forconfiguration building. Config 600 Lite software allows sending, receiving and editing of existingconfigurations. Config 600 Lite is suggested for users whose configurations have been initially created bytheir local sales channel, integrator, or the factory. IPL600 software allows only configuration transfer andcommunication port configuration.

1.3.1 IPL 600The IPL 600 software is the “Interactive Program Loader” (available separately). The IPL 600 softwaresends VxWorks firmware and receives and sends configurations. In Config Lite and Config Pro, thisinterface is referred to as the Transfer Editor.

NOTE: The FloBoss S600 will not operate until a configuration has been sent from the host PC.

1.3.2 Config 600 LiteThe Config 600 Lite editors can be used to modify pre-developed configurations, transfer configurations,edit items on the front panel display, and edit report formats.

NOTE: Config 600 Lite is used to custom configure a new FloBoss S600 during installation.

Config 600 Lite allows you to perform the following functions:

♦ Edit initialization process data, including orifice size, analog input scaling, alarm limits, and keypadvalues.

♦ Build and customize Modbus slave maps, Modbus master polling sequences, front panel displays,and period report formats.

♦ Customize the alarm system, including alarm groups, suppression, and inhibits.♦ Configure system security by setting user names and passwords, and assigning access levels for

each data object on the displays.♦ Specify the engineering units and totalization rollover value.

♦ Reflash the CPU module firmware with software upgrades and transfer configurations via theTransfer Editor.

1.3.3 Config 600 ProThe Config 600 Pro editors allow you to configure the FloBoss S600 from a PC.

NOTE: The Config 600 Pro is used to create and develop new FloBoss S600 applications.

Config 600 Pro allows you to perform the following functions:

♦ Create a new application from base templates for gas, liquid, and prover applications.

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♦ Edit process configuration data, including orifice size, analog input scaling, alarm limits, andkeypad values.

♦ Build and customize Modbus slave maps, Modbus master polling sequences, front panel displays,

and period report formats.♦ Specify the engineering units and totalization rollover value.♦ Customize the alarm system, including alarm groups, suppression, text, and inhibits.♦ Configure system security by setting user names and passwords, and assigning access levels for

each data object.♦ Add and remove objects from the database.♦ Program special features using Logicalc.♦ Reflash the CPU module firmware with software upgrades and transfer configurations via the

Transfer Editor.

For more details on using Config 600 Lite and Config 600 Pro software, refer to the appropriate Config600 Software User Manual or on-line help.

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1.4 FloBoss S600 Specifications

Specifications

I/O CAPABILITYAnalog Inputs: 0 to 5.2 V dc or 0 to 22 mA, >16bits.Analog Outputs: 0 to 21 mA, 12 bit minimum.4-Wire RTD: PT100 (-100 to 200 ° C).Digital Input: 30 V max optically isolated.Digital Output: Open Collector, 36 V max, 100 mA.Dual Pulse Inputs: DC to 10 KHz, IP252/76, ISO6551:1996, and API Chapter 5.5 Level A, B or E.Pulse Outputs: Open Collector, dc to 100 Hz.Prover Pulse Bus: Open Collector, dc to 5 KHz.Sphere Switches: Supports 1, 2, or 4 switch mode.Frequency Input: DC to 10 KHz, 3 V pk-pk.CPU CAPABILITY50 MHz 486DX2. 16 MB DRAM.1 MB SRAM (Battery Backed). 4 MB Flash.Form ‘C’ Watchdog relay. Real-Time OperatingSystem Windriver VxWorks.Real-time Clock battery supported calendar clockchip, maintains system time during power loss.CIRCUIT BOARDS

Eurocard-compatible. Slide in and out from rear ofcase.

CALCULATIONSGas: ISO 5167, ISO 6976, NX 19, SGERG, GPA2172 & 2145, PTZ, GOST 8.563.1 & 2 (97), AGA 3,

AGA 5, AGA 7, AGA 8.Liquid: API 2540, API 11-2-1, API 11-2-2.Prover: Compact, Uni-directional, Bi-directional,Master Meter, Dual Chronometry, PulseInterpolation.

POWER REQUIREMENTSSupply Voltage : 20-32 V dc, 24 W (nominal).Protection: 2.5 A Anti-surge fuse.Supply Isolation : Galvanically isolated from unit toearth ground, 50 V.Transducer Outputs: 24 V dc, 500 mA;15 V dc, 100 mA.ENVIRONMENTALOperating Temperature: 0 to 60°C.Storage Temperature: -40 to 70°C.Operating Humidity: To 90% non-condensing.

WEIGHT4.3 kg approx. with single I/O board.

DIMENSIONSCase Depth: 304 mm. Allow an extra 300 mmclearance for board extraction and connectors.Front Panel: 85 mm W x 270 mm H.ENCLOSURE

Painted, welded steel outer case with plastic frontpanel.

APPROVALS AND COMPLIANCES Available with European CE Mark.OIML R117 compliant.EN12405 For EFM devices compliant.

Approved by NMI (Netherlands MeasurementInstitute, CMI (Czech Metrology Institute), and OMH(Hungarian National Office of Measure).OMNL (Algeria).

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Rev Sep/04 Installation 2-1

2

SECTION 2 – INSTALLATION

This section provides instructions on installing the FloBoss S600 unit, including installation preparation,

panel mounting procedures, and the installation and removal of the plug-in boards.

This section includes:

Section Page Number 2.1 Preparing for Installation 2-1 2.2 Environmental Considerations 2-2 2.3 Required Tools for Installation 2-2 2.4 Installing the FloBoss S600 2-3 2.5 Installation and Removal of the Boards 2-7

2.1 Preparing for Installation

Installation of the FloBoss S600 must conform to all applicable local codes and regulations. Allinstallation procedures should be in accordance with normal practices of good workmanship. Although theFloBoss S600 shipped to you may not include all of the hardware options described in this manual, the

procedure for the basic installation of the unit remains the same.

Note: It is strongly recommended that you familiarize yourself with the procedures described inthis section before you begin to install the FloBoss S600.

The FloBoss S600 uses a modular design that provides maximum flexibility and ease of installation. The basic panel-mounted version consists of three major components:

♦ Fabricated metal case, complete with pre-installed PSU/backplate and four card slots for the plug-incards (comprising a dedicated CPU slot and three I/O slots).

♦ Removable front panel comprising the LCD display and keypad assembly.♦ Plug-in boards, one CPU board and one I/O board are supplied for a basic configuration (two

blanking plates are supplied to cover the unused slots).

Figure 2-1 shows the FloBoss S600 system components with the appropriate user-provided tools.

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Figure 2-1. FloBoss S600 System Components

2.2 Environmental Considerations

The FloBoss S600 panel mount is designed for use within the control room and should be placed in a position that provides ease of use, comfort, and safety for operators and maintenance personnel. Theoptimum height for viewing and using the display and keypad is at operator eye level.

Where one or more units are installed in a confined space or with other heat producingequipment, special attention should be given to the combined heating effect. This combinedheat could increase the environmental temperature beyond its acceptable threshold, therebyimpacting performance.

2.3 Required Tools for Installation

Before attempting any installation of the FloBoss S600 hardware, ensure you have the following tools:♦ Small flat-blade screwdriver suitable for the slot headed captive screws on the rear of the case that

secure each plug-in board into the case.♦ 5.5 mm (5 BA) hex or small adjustable crescent wrench for the front panel bosses.♦ 2.5 mm Allen wrench suitable for the hex cap screw on the front face of the front panel to secure

the front panel molding to the case.

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2.4 Installing the FloBoss S600

Refer to the following procedures for installing the various FloBoss S600 components, including the front panel, panel-mounted unit, and plug-in boards.

2.4.1 Unpacking the FloBoss S600Unpack the FloBoss S600 carefully and inspect parts for visual damage.

Note: Do not discard packaging material until all pieces of the shipment have been identified andyou are confident that all parts are working correctly.

2.4.2 Removing the Front Panel

To begin the mounting process, remove the front panel from the FloBoss S600 as follows:1. Ensure power has been removed from the FloBoss S600.

2. Use a 2.5 mm Allen wrench to remove the hex cap screw from the bottom center of the front panel. Refer to Figure 2-2.

Figure 2-2. Removing the Front Panel

3. Carefully slide the FloBoss S600 face up 4 mm (0.15 in) to allow it to clear the retaining grooveat the top of the case, and then allow the face to come forwards to clear the panel casecompletely. Refer to Figure 2-3.

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Figure 2-3. Lift Front Panel

4. Disconnect the ribbon cable from the back of the front panel at the blue connector. Refer toFigure 2-4. Observe the orientation of the connector with its mating keyway. The ribbon cablemust be correctly re-inserted at the end of the installation process.

Do not remove the ribbon cable from the FloBoss S600 housing entrance. This might causedamage to the unit.

Figure 2-4. Remove Connector

DisconnectHere

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5. Remove the top and bottom bosses from the unit housing, using a 5.5 mm (5 BA) hex wrench.

Table 2-1. Mounting Dimensions

Part DimensionsDisplay Keypad Moulding 85 mm (3.35") width x 269 mm (10.59") height x 28 mm (1.10") deepCase 84.5 mm (3.327") width x 270 mm (10.63") height x 303.8 mm (11.94") deepPanel Cutout 66 mm (2.6") width x 150 mm (5.9") heightPitch Between Cases 110 mm (4.33") giving 25 mm (0.98") air gapMax Panel Thickness 10 mm (0.39")

Access Allow 300 mm (11.81") clearance directly behind case for maintenance

Figure 2-5. Panel Mount Dimensions

2.4.3 Installing the Panel-Mounted UnitAfter removing the front panel, you can install the panel-mounted unit as follows:

1. Keeping the environmental considerations in mind, construct the framework of the cubicle tosupport the operating panel.

Note: A standard 483 mm (19 in.) rack that is 311 mm (12.25 in.) high will accommodate up tofour FloBoss S600 flow computers with the rear of the case supported.

2. Refer to Figure 2-6 and Table 2-1 for position details for two 7 mm (0.276 in.) holes and acutout. The panel cut out should be rectangular in shape for each FloBoss S600 unit. Atolerance of +/- 3 mm (0.12 in.) is allowed on each axis.

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Figure 2-6. Panel Cutout Dimensions

3. Panel thickness should be at least 3 mm (0.12 in) to prevent distortion. Thinner panels can beused, but these require the rear of the case to be supported. Refer to Figure 2-7.

It is recommended that a rear support or anchor is always used to prevent twisting and otherdistortion effects during installation and maintenance.

Figure 2-7. Panel Mount

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4. Place the front of the case against the rear of the prepared cutout.

5. Re-install the top and bottom bosses, and tighten with a 5.5 mm (5 BA) hex wrench.

6. When the rear support is fitted, you should use a self-tapping screw to secure the case to the

rear support. The maximum depth of the screw inside the case should be 3 mm (0.12 in.).

2.4.4 Re-installing the Front PanelThe final stage of the installation process is to re-install the front panel on the FloBoss S600 as follows:

1. Connect the ribbon cable (from the front of the case) to the connector on the front panel.

Observe the orientation of the connector with its mating keyway. The ribbon cable must becorrectly inserted. Do not use excessive force to refit the cable.

2. Place the top of the front panel over the retaining groove on the top boss and slide downwards.

3. To secure the front panel, place the hex cap screw into its recess in the bottom center of thefront panel.

4. Use a 2.5 mm Allen wrench to tighten the screw finger-tight. Turn an additional 180 degrees tocomplete the installation.

Take care not to over-tighten the screw. Over-tightening may cause damage to the panel face.

2.5 Installation and Removal of the Boards

The FloBoss S600 unit will be shipped with the boards already installed. If you need to remove the boardsfor maintenance or upgrade reasons, please follow the procedures in this section.

The CPU board is dedicated to the left-most rear slot of the case. The remaining slots can be populatedwith plug-in I/O boards, or they can be left blank and covered with the blank plates designed for the

purpose.

Ensure suitable electrostatic discharge precautions are taken prior to removing any of theplug-in boards.

The terminals on some boards may be wired to electrical potentials sufficiently high to causeelectrical shock and injury. Make sure the power sources of any connected devices areturned off and discharged before performing any installation or repairs.

To remove the plug-in boards:

1. Ensure the FloBoss S600 is powered-down before attempting to extract a plug-in board.

2. Unscrew the retention screws before attempting to remove a board to avoid damage to the pulltabs. Refer to Figure 2-8.

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Figure 2-8. Unscrewing the Retention Screws

3. Unlatch the pull-tabs for the appropriate board and pull the board clear of the case. Somerocking of the board may be required to release the connector. Refer to Figure 2-9 and Figure2-10.

Figure 2-9. Using the Pull Tabs

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Figure 2-10. Board Ready for Removal or Final Insertion

To install the plug-in boards:

1. Install the plug-in boards with care by aligning them in the guides (located at top and bottom of

the case). Gently slide the board until it mates fully with the appropriate connector on the backplane.

2. Each plug-in board has two “pull tabs” on the backplate. These should be pressed securely in place upon insertion.

The insertion and location of the plug-in boards along the guides does not require excessiveforce. Take care not to twist or otherwise distort the boards during installation.

3. Secure the board in the case with the retention screws (two per board).

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Rev Sep/04 CPU 3-1

SECTION 3 – CPU

This section includes information on plug-in connector blocks and bit link settings for the P152 CPU

board. This section includes the following information:Section Page Number 3.1 P152 CPU Board 3-1 3.2 Power Supply 3-2 3.3 Communication Ports 3-5 3.4 CPU On-Board Connectors 3-9 3.5 CPU Bit Links (Jumpers) 3-9 3.6 Dual Ethernet LAN Port 3-11

3.1 P152 CPU Board

The P152 CPU board contains the host processor and associated peripherals, which form the heart of thesystem. Various plug-in connections are provided on the rear backplate of the CPU board. Refer to Figure3-1 for an illustration of the P152 CPU board backplate. Additional connectors and bit links (jumpers) areused on the board; these are set at the factory prior to shipping.

It is recommended that all wiring be made with stranded wire that is no larger than 16 AWG. For thecommunication ports, wiring of 18 to 22 AWG is recommended. Power wiring is recommended to be 16AWG. All local wiring practices and regulations should be observed.

Do not use a Megger or similar instrument to check for isolation or continuity betweensignals on any of the connectors of the FloBoss S600. These instruments produce voltages farin excess of design parameters and damage may occur.

TB-1

COM 1-2

REMOTE I/O

TB-2

NETWORK

COM 4

COM 3

POWER

COM 5, 6, 7RS 232/485

Figure 3-1. P152 CPU Backplate

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Rev Sep/04 CPU 3-2

SERVICE

SERVICE

SERVICE

SERVICE

SERVICE

SERVICE

P152 CPU

TB - 1

COMM - 4RJ45

COMM - 1/215D MALE

GND

TX-FP

GND

SPKR

N/C

TX-CON

RTS-CON

GND

RX-FP

CTS-FP

GND

N/C

N/C

RX-CON

CTS-CON

12345678

123456789

12345678

910111213

NETWORKRJ45

REMOTE I/O'9' D FEMALE

TX +

RESET

10.SEL(1)

GND

RX +

TX -

10.SEL(0)

10.SEL(2)

RX-

COMPUTER GND

RX -

RX +

TX -

TX +

N/C

COM

N/O

+ VE

GND

SIG GND

DTR

RTS

TX

RX

CTS

DSR

DCD

TX

RXN/C

N/C

N/C

N/C

ETHERNET

RS485PORT 8

RX -

RX +

TX -

TX +

RX -

RX +

TX -

TX +

TB 2

RS422OR

RS485

12345678

12345678

12345678

1

23456789

101112131415

0V

RS232

COMM - 3RJ45

0V

RS232

SIG GND

DTR

RTS

TX

RX

CTS

DSR

DCD

LCD ANDSETUP

+ 24v

+ 15v

GND

24V DC SUPPLY 2 4 V D C

I N P U T

D C

O U T P U T

W A T C H

D O G

R S 2 3 2

R S 2 3 2

SERVICE

L C D & S E T U P

E T H E R N E T

R S 4 8 5

P O R T 8

P O R T 5

P O R T 6

P O R T 7

COMPUTER ALARM

COMMS TO P144 I/O BOARDS

RESERVED FOR FRONT PANELAND CONFIG 600 COMMS

RS422OR

RS485

RS422OR

RS485

Figure 3-2. P152 CPU Terminations

3.2 Power Supply

The Power connection is made by a plug-in, standard 5-mm pitch screw terminal block on the P152 CPU board. The power supply connector is labeled TB-1. The TB-1 pin connections are shown in Table 3-1.

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Rev Sep/04 CPU 3-3

The FloBoss S600 should be powered by a nominal 24 volts dc power source capable of supplying 2Amps. The unit will operate between 20 and 32 volts dc.

The startup in-rush current may draw 6 Amps for approximately 100 milliseconds. This in-rush becomes

significant when multiple flow computers are connected to the same power supply.An on-board anti-surge fuse (2.5 Amp rating) protects the supply line should a fault occur within the unit.

Fully regulated 15 and 24 volts dc supplies are also available for applications, such as powering loops or pre-amplifiers. These outputs are protected by resettable thermal fuses.

Table 3-1. TB-1 Pin Connections (Power)

Pin Function1 +24 V dc INPUT

2 0 V (Return) INPUT3 +24 V dc OUTPUT (500 mA)4 +15 V dc OUTPUT (100 mA)5 0 V (Return) OUTPUT

3.2.1 Watchdog RelayA single pole, double throw relay with Normally Open or Normally Closed terminals provides thewatchdog status from pins 6, 7, and 8 of TB-1. The TB-1 pin connections are shown in Table 3-2.Connection is made by plug-in, standard 5 mm-pitch screw terminals.

The relay is energized during normal operation. A CPU failure causes the relay to de-energize. Thewatchdog period is 2.5 seconds maximum.

NOTE: Contact is rated at 1 Amp, 30 volts dc and 30 volts ac, and is a Form “C” contact.

Table 3-2. TB-1 Pin Connections (Watchdog Relay)

Pin Function6 Normally Closed7 Common8 Normally Open

3.2.2 On-Board Battery BackupThe battery backup is used to retain the contents of the SRAM on the P152 CPU, the PC compatible BIOSCMOS memory area, and the calendar clock. The battery is a board mounted, nickel metal hydride cell.The standard battery is a Ni-MH rechargeable 3.6 volt, 140 mAmp/hour unit.

This is a factory-fitted option. To ensure that the battery is fully functional, a regular load test is performedon the unit.

NOTE: The status of this battery is monitored by a voltage sensing circuit. An alarm is raised if the battery voltage drops below the predefined limit.

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Rev Sep/04 CPU 3-4

Table 3-3. Battery Specifications

Charging Time (20%-80%) 48 hoursHold-up Time (without recharge) 3 months at 20° C (68° F), 1 month at 40° C (104° F)Battery Life (Typical) 5-7 yearsBattery Backup Holdup Time (after battery has failedits load test)

2 weeks at 20° C (68° F)

3.3 Communication Ports

The FloBoss S600 CPU has nine standard communication ports (eight serial and one Ethernet). Thefollowing table details the communications ports.

NOTE: Comm Ports 1 and 8 contain internal connections to other boards in the FloBoss S600which are not available for external host or local operator communications. Comm Port 1 can beused for routing Remote Display connections.

Table 3-4. Communication Ports

Communications Port Backplate Descriptor DescriptionComm 1 COM1-2 Internal (Connection to Front Panel Keypad)Comm 2 COM1-2 Local Operator PC linkComm 3 COM3 EIA-232 (RS-232)Comm 4 COM4 EIA-232 (RS-232)

Comm 5, 6 & 7 TB2 EIA-422 (RS-422) or EIA-485 (RS-485)Comm 8 Remote I/O External (Reserved for future use) and Internal

(Connection to I/O Boards)Comm 9 Network Ethernet

For information on the communications port on the Front Panel which can also act as Comm 2, refer toSection 5, Front Panel.

For information on the optional second Ethernet port, refer to Section 3.6.

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3.3.1 EIA-232 (RS-232) Serial PortTwo EIA-232 (RS-232D) communications ports are provided on the backplate of the P152 CPU board.The ports use FCC-68 RJ-45 connectors and are labeled COM3 and COM4. The COM3 and COM4 pinconnections are shown in Table 3-5.

Converters are commercially available to configure either 9-way D type or 25-way D type connection. The ports support baud rates 300 to 38400 bps.

Table 3-5. COM3 and COM4 Pin Connections

Pin Function1 GND2 DTR3 RTS

4 TX5 RX6 CTS7 DSR8 DCD

Figure 3-3. Pin Connections

Maximum cable length is a function of the baud rate and quality of cable used. For example, a maximumlength of 15 m (50 ft) should be used at 19200 bps when using unscreened cable.

The ports should be connected to the peripheral devices using multi-conductor, shielded cable. It isrecommended that the cable screen be connected to protective earth, keeping signal ground separate,

particularly in noisy environments.

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3.3.2 EIA-422 (RS-422)/EIA-485 (RS-485) Multi-drop PortThree EIA-422 (RS-422) or EIA-485 (RS-485) ports are located on the backplate of the P152 CPU boardand provide high speed/long distance links of up to 38400 bps and 1200 m (4000 ft). The ports use theconnector labeled TB-2, which is COM5, COM6, and COM7. The COM5, COM6, and COM7 pinconnections are shown in Table 3-6.

NOTE: For two-wire EIA-485 (RS-485) installations, jumper TX+ to RX+ and TX- to RX- on theTB-2 connector on the P152 CPU board .

Table 3-6. COM5, COM6, and COM7 Pin Connections

Channel Pin Function1 RX-2 RX+

3 TX-

COM5

4 TX+5 RX-6 RX+7 TX-

COM6

8 TX+9 RX-

10 RX+11 TX-

COM7

12 TX+Signal

Common13 GND

3.3.3 Ethernet LAN PortThe standard Ethernet port on the backplate of the CPU card is for high-speed communications using anEthernet Local Area Network (LAN) architecture. The speed of data transfer is 10M bps when using10BaseT twisted pair cable.

The port uses a FCC-68 RJ-45 connector. The port is labeled Network on the backplate of the P152 CPU.It is the standard Ethernet port. No hardware configuration or wiring is required for this communications

port.

NOTE: For information on the optional, second Ethernet port, refer to Section 3.6.

3.3.4 Local Operator PC or Remote Display PortThe connector labeled COM1-2 on the backplate of the P152 CPU board is used to connect the FloBossS600 to a remote display (COM1) or the host PC (COM2). The COM1-2 port should not be modified bythe user for other functions.

The COM1-2 port uses a standard 15-way D-type female connector. The COM1-2 pin connections areshown in Table 3-7.

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Only shielded, multi-conductor cable should be used to connect to the COM1-2 port. It is recommended, particularly in noisy environments that the cable shield is connected to earth ground, ensuring the signalground is separate.

NOTE: Do not reconfigure the bit link for Com1 and Com2 (bit link 11). The bit link is for factory useonly.

Table 3-7. COM1-2 Pin Connections

Pin Function1 GND2 TX to R. Display3 GND4 SPEAKER OUT

5 N/C6 TX to PC7 RTS to PC8 GND9 RX from R. Display

10 CTS to R. Display11 GND12 N/C13 N/C14 RX from PC15 CTS to PC

3.3.4 .1 Conn ect ing to the FloBo ss S600A special serial cable is required to connect the host PC to the FloBoss S600 unit. A ready-made link cableis available for a PC with a 9-pin serial port.

Alternatively, you may fabricate your own link cable using the wiring details in Figure 3-4.

NOTE: Due to the high baud rate used for the communications between the host PC and theFloBoss S600, it is recommended that the maximum cable length be restricted to 5 m (15 ft).

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Figure 3-4. Link Cable

3.4 CPU On-Board Connectors

The miscellaneous device connectors provided on the P152 CPU module are shown in Table 3-8. Thisinformation is for identification purposes only. Do not modify these connections, unless told to do so bythe factory.

Table 3-8. Miscellaneous Device Connectors for the P152 CPU Module

Socket DescriptionJ1 DIN Backplane ConnectorJ2 CPU cooling fan molex (12 VDC)J3 PC/104 expansion bus (16- bit)J4 Additional plug-in battery molex 3.6 V dcJ5 IDE Hard disk pin headerJ6 Altera serial programming pin header (factory use only)J7 Keyboard and mouse pin headerJ8 Security bit link (Off = Level 1 Security Disabled)J9 Optional communications LED backplate pin header

3.5 CPU Bit Links (Jumpers)

The entries shown in boldface are the default configuration settings; these may not apply to your specificconfiguration. This information is for identification purposes only. Do not modify these settings, unlesstold to do so by the factory.

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Table 3-9. CPU Bit Links

Jumper (Link) Position DescriptionLK1 & LK2 Not Used

CPU & RADISYSLK3 ON/ OFF Voltage Selection (On = 5 V, Off = 3.3 V)LK4 ON/ OFF Internal Real Time Clock enableLK5 ON/ OFF Internal keyboard & mouse disableLK6 ON/ OFF 8 bit (Off) or 16 bit (On) BIOSLK7 ON/ OFF 7 channel (On) or 2 channel (Off) DMA operationLK8 ON/ OFF All interrupts available via MUX (Multiplex)LK9 ON/ OFF EIDE parity (Off) or DRAM (On) supportedLK10 ON/ OFF CS_USR1# (On) or Refresh (Off) supportedLK11 ON/ OFF COM1, COM2 supported: data & RTS/CTS only

LK12 ON/ OFF COMCLK enableLK13 ON/ OFF Cold Start forced on power upLK14 ON/ OFF BIOS Monitor start enableFlash LK15 1-2/ 2-3 Block 0 - 1M - Write Prohibited (1-2) or Write

Enabled (2-3)LK16 1-2/ 2-3 Block 1 - 2M - Write Prohibited (1-2) or Write



Enabled (2-3)Clock Multiply LK19 ON/ OFF DX2 is Off (LK to On) or either

DX4: On = Clk x3, Off = Clk x2 or586: On = Clk x4, Off = Clk x3 (LK to Off)

BIOS ROM Size LK20 1-2 /2-3 4 MB EPROM (1-2) or 1 MB EPROM (2-3)SQFP 486 CPU LK21 ON/ OFF Link to upgrade SQFP 486 CPULK22 & 23 ON /OFF Clock Speed.

When 22 & 23 = OFF = 33 MHz.When 22 = OFF & 23 = ON = 40 MHz.When 22 & 23 = ON = 50 MHz.When 22 = OFF & 23 = ON = 66 MHz.

Ethernet LK24 ON/ OFF ENEEPLK25 ON/ OFF I/O Select 2LK26 ON/ OFF I/O Select 1LK27 ON/ OFF I/O Select 0Cache Select LK28 ON/ OFF Non-Enhanced = Off (LK is On) or Enhanced

On = WritethroughOff = Writeback (LK is Off)

LK29 ON/ OFF Link when write-back processor fittedLK30 Not Used

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3.6 Dual Ethernet LAN Port

The optional P190 second Ethernet port on the FloBoss S600 is for high-speed communications using anEthernet Local Area Network (LAN) architecture. The speed of data transfer is 10M bps when using

10BaseT twisted pair cable.

NOTE: For information on the standard Ethernet port, refer to Section 3.3.3.

The P190 Dual Ethernet communications port is comprised of a mezzanine card and a port backplate witha FCC-68 RJ-45 connector. Refer to Figure 3-5

The mezzanine card plugs into the PC/104 slot on the P152 CPU board. Connections to the port are madeat a communications module backplate which connects to the mezzanine card via an extension of the card.This backplate will use the first I/O slot beside the P152 CPU slot.

Figure 3-5. Dual Ethernet Communications Card

The second Ethernet port is usually shipped already installed in the S600 unit from the factory. Fieldinstallation is possible, when a specialized backplane and P152 CPU card are also installed. If installed atthe factory, no hardware configuration or wiring is required.

NOTE: Before using this port, verify the IP settings of the port on the front panel. From theStartup menu, select Network Setup > Network I/F 2. If no addresses have been assigned, you willneed to assign them.

NOTE: Exercise CAUTION . Network I/F 1 and Network I/F 2 must have unique subnet masks.

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SECTION 4 – I/O

This section includes information on plug-in connector blocks, field wiring configurations (ANIN, PRT,

and DPR signals). This section includes the following information:Section Page Number 4.1 P144 I/O Board 4-1 4.2 P154 Prover Board 4-17 4.3 P188 HART Board 4-24

It is recommended that all wiring be made with stranded wire that is no larger than 16 AWG. All localwiring practices and regulations should be observed.

Do not use a Megger or similar instrument to check for isolation or continuity betweensignals on any of the connectors of the FloBoss S600. These instruments produce voltages farin excess of design parameters and damage may occur.

4.1 P144 I/O Board

The P144 I/O board measures process signals used by the CPU while running the flow computer functions.The I/O board supplies 12 Analog Inputs, 4 Analog Outputs, 16 Digital Inputs, 12 Digital Outputs, 4 PulseInputs, 5 Pulse Outputs, 3 Frequency (Density) Inputs, and 3 PRT/RTD Inputs.

The backplate has three low density D-type connectors for field wiring. These connectors are labeledSKT-A, SKT-B, and SKT-C.

SKT-A

SKT-B

SKT-C

ANIN 1-10ANOUT 1-4

ANIN 11 - 12DIGIN 1-6DIGOUT 1 - 2Freq InputsPulse Outputs

DIGIN 7-16DIGOUT 3-12Turbine Inputs

Figure 4-1. Backplate with P144 I/O Board

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1

142153

164

175

186

19

41

21245

2222563

232613141516171819

1918

1716151413121110987

245

+15V

+15V

+15V

+15V

0-1 V

+12V1mA

0-1 V

+12V1mA

0-1 V

+12V1mA

SKT A

SKT B

SKT C

COMMON + VE

DIG IN 5-

DIG IN 8-

COMMON + VE

DIG IN 9-

DIG IN 10-

DIG IN 11-

DIG IN 12-

COMMON + VE

DIG IN 13-

DIG IN 14-

DIG IN 15-

DIG IN 16-

COMMON + VE

RAW PULSE +OUTPUT -

8

219221020112412251323

87

203031

32333534129

27102811293637

373635

343332313029282726254

233

222

211

20HITHIT

4 - 20 mA

1 -5 V

1 -5 V

SKT A

SKT B

SKT C

ADC 1+

ADC 2+

ADC 3+

ADC 4+

ADC 5+

GND

ADC 6+

ADC 7+

ADC 8+

ADC 9+

ADC 10+

GND

ADC 11+

ADC 12+

GND

PULSE OUT 1+

PULSE OUT 2+

PULSE OUT 3+

PULSE OUT 4+

PULSE 1-4 COM

+ DENSITY- INPUT 1

+ DENSITY- INPUT 2

+ DENSITY- INPUT 3

+ PULSE- OU TP UT 5

DIG OUT 1+

DIG OUT 2+

DIG OUT 3+

DIG OUT 4+

COMMON GND

DIG OUT 5+

DIG OUT 6+

DIG OUT 7+

DIG OUT 8+

COMMON GND

DIG OUT 9+

DIG OUT 10+

DIG OUT 11+

DIG OUT 12+

COMMON GND

+ DUAL PULSE- C HA NN EL 1




SUPPLY

DAC 4 OUTPUT

GROUND

SUPPLY

DAC 3 OUTPUT

GROUND

SUPPLY

DAC 1 OUTPUT

GROUND

SUPPLY

DAC 2 OUTPUT

GROUND

I+

PRT 1 V+

INPUT V-

I-

I+

PRT 2 V+

INPUT V-

I-

I+

PRT 3 V+

INPUT V-

I-

DIG IN 1-

DIG IN 2-

DIG IN 3-

DIG IN 4-

DIG IN 6-

DIG IN 7-

SERVICE

SERVICE

SERVICESERVICE

SERVICE

SERVICE

0v

0v

0v

+24v

+24v

+24v

+24v

P144 IIO 1

LK 29

LK 30

LK33

10K

LK32

10K

LK31

10K

LK16-20

LK21-25

1

13

3

Figure 4-2. P144 I/O Board Terminations

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4.1.1 Analog InputsThere are two fully floating A/D converters per I/O board, each measuring five single-ended Analog Input(ANIN) channels. Each channel (ANIN 1-10) is configurable as a 0 to 5.25 volt or 0 to 22 mAmp inputrange. There are also two current-only inputs (ANIN 11 and 12). This provides a total of 12 AnalogInputs.

The primary measurement for ANIN 1-10 is voltage, which is compared to a stable reference source. Thechannels are configurable to current using a bit link (jumper) on the board to place a high accuracycalibrated shunt resistor in parallel with the input. Refer to Figure 4-3 and Figure 4-4.

NOTE: Exercise caution . The channels for each A/D converter should be set the same toguarantee accuracy. Channels ANIN 1-5 on the first A/D converter should all be set for voltage orall for current. Channels ANIN 6-10 on the second A/D converter should all be set for voltage orall for current. Refer to Section 4.1.10 for a table of settings.

Figure 4-3. Analog Input Schematic (with IS Barrier and using Internal Resistor)

Figure 4-4. Analog Input Schematic (without IS Barrier and using External Resistor)

The ANIN channels use the connectors labeled SKT-A and SKT-B, which are located on the backplate ofthe P144 board. Channels CH1 to CH10 are located on connector SKT-A and channels CH11 and CH12are located on connector SKT-B. The ANIN pin connections are shown in Table 4-1 and Table 4-2.

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Table 4-1. ANIN Pin Connections for SKT-A

Pin Function8 ANIN-CH1

21 ANIN-CH29 ANIN-CH3

22 ANIN-CH410 ANIN-CH520 RETURN CH1-511 ANIN-CH624 ANIN-CH712 ANIN-CH825 ANIN-CH913 ANIN-CH10

23 RETURN CH6-10

Table 4-2. ANIN Pin Connections for SKT-B

Pin Function8 ANIN-CH11 (current)7 ANIN-CH12 (current)

20 GND

4.1.2 Analog OutputsThere are four Analog Outputs (D/A Converter). Each D/A Converter channel is fully floating and

provides its own floating supply. Loads of up to a 650-ohm loop impedance can be connected directly.The unit can be used in either source or sink configuration. Refer to Figure 4-5, Figure 4-6, and Figure4-7.

The D/A Converter output channels use the connector labeled SKT-A, which is located on the backplate ofthe P144 board. The D/A Converter output pin connections on the back of the I/O card are shown in Table4-3.

Figure 4-5. Analog Output Schematic (FloBoss S600 Powered)

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Figure 4-6. Analog Output Schematic (Externally Powered Device)

Figure 4-7. Analog Output Schematic (Externally Powered through FloBoss S600)

Table 4-3. D/A Converter Output Pin Connections for SKT-A

Pin Function1 DAC-CH1 +15 V SOURCE

14 DAC-CH1 SINK2 DAC-CH1 0 VDC

15 DAC-CH2 +15 V SOURCE3 DAC-CH2 SINK

16 DAC-CH2 0 VDC4 DAC-CH3 +15 V SOURCE

17 DAC-CH3 SINK5 DAC-CH3 0 VDC

18 DAC-CH4 +15 V SOURCE6 DAC-CH4 SINK

19 DAC-CH4 0 VDC

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4.1.3 Digital InputsThere are 16 optically-isolated Digital Inputs (DIGIN) per plug-in board. The digital inputs have beengrouped into four banks of 4-off single ended inputs with one common feed. Refer to Figure 4-8 and

Figure 4-9.

The sample period is 500 milliseconds.

The DIGIN channels use the connectors labeled SKT-B and SKT-C, which are located on the backplate ofthe P144 board. The DIGIN pin connections are in Table 4-4 and Table 4-5.

NOTE: The feed lines (Ex. pin 17 on SKT-B) must be connected to a 24 volts dc source. TheDIGIN lines (Ex. pin 13 on SKT-B) expect typical “open collector” (referenced to GND)connections.

Figure 4-8. Digital Input Schematic (Open Collector Device)

Figure 4-9. Digital Input Schematic (Relay)

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Table 4-4. DIGIN Pin Connections for SKT-B

Pin Function13 DIGIN-CH1

14 DIGIN-CH215 DIGIN-CH316 DIGIN-CH417 RETURN CH1-418 DIGIN-CH519 DIGIN-CH6

Table 4-5. DIGIN Pin Connections for SKT-C

Pin Function19 DIGIN-CH718 DIGIN-CH817 RETURN CH5-816 DIGIN-CH915 DIGIN-CH1014 DIGIN-CH1113 DIGIN-CH1212 RETURN CH9-1211 DIGIN-CH1310 DIGIN-CH14

9 DIGIN-CH158 DIGIN-CH167 RETURN CH13-16

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4.1.4 Digital OutputsThere are 12 digital output channels. The digital outputs (DIGOUT) are open collector type. Themaximum current rating is 100 mAmps at 24 volts dc. Output frequencies up to 0.5 Hz are possible.

The DC polarity must be carefully checked. Use an external DC supply in series with the load. Whenusing inductive loads, such as relay coils, place a diode across the load. Refer to Figure 4-10 and Figure4-11.

The DIGOUT channels use the connectors labeled SKT-B and SKT-C, which are located on the backplateof the P144 board. The DIGOUT pin connections are shown in Table 4-6 and Table 4-7.

Figure 4-10. Digital Output Schematic (Relay)

Figure 4-11. Digital Output Schematic (24 V Switched Indicator)

Table 4-6. DIGOUT Pin Connections for SKT-B

Pin Function36 DIGOUT-CH137 DIGOUT-CH2

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Table 4-7. DIGOUT Pin Connections for SKT-C

Pin Function37 DIGOUT-CH3

36 DIGOUT-CH435 RETURN CH1-434 DIGOUT-CH533 DIGOUT-CH632 DIGOUT-CH731 DIGOUT-CH830 RETURN CH5-829 DIGOUT-CH928 DIGOUT-CH1027 DIGOUT-CH11

26 DIGOUT-CH1225 RETURN CH9-12

4.1.5 Turbine Pulse InputsWhen the optional Mezzanine card for Pulse Inputs (P148) is installed on the P144 I/O board, four PulseInputs may be used either independently or in pairs of two. Generally, they are used for dual pulsemeasurement, such as turbine applications. In dual pulse mode, level A or B pulse checking can beenabled.

Each input has an input range of 1 to 10 KHz. Each channel has live integrity checking. A configurablecircuit fail alarm is activated if cabling faults develop or if the pre-amp power fails.

The electrical connection of these inputs is dependent on which DPR mezzanine card is fitted to the P144I/O module. For example, a 12 volts dc P148 Mezzanine card is suitable for the pre-amp signals shown inFigure 4-12. As another example, a 24 volts dc P148 Mezzanine card is suitable for the open collectordevice shown in Figure 4-13.

The P148 Mezzanine card can interface to a variety of pre-amps. The following pre-amps are among thosesupported: Spectra Tek F106, Spectra Tek IS106, Instromet MK15, Faure Herman FH71 2-wire, FaureHerman FH71 3-wire, and ITT Barton 818U.

The dual-pulse input pin connections are shown in Table 4-8.

Figure 4-12. Pulse Input Schematic (using EU 12 V P148 Mezzanine Card)

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Figure 4-13. Pulse Input Schematic (using US 24 V P148 Mezzanine Card)

Table 4-8. Dual-Pulse Input Pin Connections for SKT-C

Pin Function

4 SINGLE/DUAL PULSE-CH1+23 SINGLE/DUAL PULSE-CH1-3 SINGLE/DUAL PULSE-CH2+

22 SINGLE/DUAL PULSE-CH2-2 SINGLE/DUAL PULSE-CH3+

21 SINGLE/DUAL PULSE-CH3-1 SINGLE/DUAL PULSE-CH4+

20 SINGLE/DUAL PULSE-CH4-

4.1.6 Pulse OutputsThere are five programmable pulse output channels (PULSEOUT), typically used for electronic countersor sampler control. Refer to Figure 4-14.

Figure 4-14. Pulse Output Schematic

The PULSEOUT pin connections are shown in Table 4-9.

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Table 4-9. PULSEOUT Pin Connections for SKT-B

Pin Function30 PULSEOUT-CH1

31 PULSEOUT-CH232 PULSEOUT-CH333 PULSEOUT-CH435 RETURN CH1-434 PULSEOUT-CH512 RETURN CH5

4.1.7 Raw Pulse OutputThere is a single raw pulse output, typically used in prover applications to mimic the turbine signals and

send them to the prover mezzanine card. Refer to Figure 4-15. A 1 Kohm resistor is required if the pulserate on the prover bus exceeds 1 KHz, or if there are more than three streams, or if more than 20 m of cableis required.

The RAWOUT pin connections are shown in Table 4-10.

Figure 4-15. Raw Pulse Output Schematic

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Table 4-10. Raw Pulse Output Pin Connections for SKT-C

Pin Function24 Raw Output

5 Return

4.1.8 Frequency InputsThe three Frequency Inputs are typically used for density transducer signals. Each input has an input rangeof 0 to 10 KHz. Bit links are provided to allow the inputs to be AC or DC coupled. Refer to Figure 4-16and Figure 4-17.

The frequency input channels use the connector labeled SKT-B, which is located on the backplate of the

P144 board. The frequency input pin connections are shown in Table 4-11.

Figure 4-16. Frequency Input Schematic (with IS Barrier and AC Coupled)

Figure 4-17. Frequency Input Schematic (without IS Barrier and with DC Coupled)

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Table 4-11. Frequency Input Pin Connections for SKT-B

Pin Function9 FREQUENCY-CH1+

27 FREQUENCY-CH1-10 FREQUENCY-CH2+28 FREQUENCY-CH2-11 FREQUENCY-CH3+29 FREQUENCY-CH3-

4.1.9 PRT/RTD InputsThere are three Platinum Resistance Thermometer (PRT)/Resistance Temperature Detector (RTD) inputs.

The PRT/RTD inputs are suitable for Class A, 4-wire PRT devices that conform to the BS EN 60751:1996

standard. The temperature measurement range is -100 to +200°C (-148 to +392°F). Two styles ofPRT/RTD probes are supported:♦ DIN (coefficient of 0.00385 ohm/ohms degrees Celsius).♦ AMERICAN (coefficient of 0.003926 ohm/ohms degrees Celsius).

The “DIN” 43760 selection is typical in Europe and common in the United States, while the“AMERICAN” Standard selection coefficient (alpha) is still common for circumstances where a slightlymore pure Platinum is used to effect a higher absolute accuracy. The style of PRT/RTD must beconfigured through Config 600 software.

The PRT/RTD input pin connections are shown in Table 4-12.

Figure 4-18. PRT/RTD Input Schematic

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Table 4-12. PRT Input Pin Connections for SKT-B

Pin Function4 PRT-CH1 I+

1 PRT-CH1 V+21 PRT-CH1 V-24 PRT-CH1 I-5 PRT-CH2 I+2 PRT-CH2 V+

22 PRT-CH2 V-25 PRT-CH2 I-6 PRT-CH3 I+3 PRT-CH3 V+

23 PRT-CH3 V-26 PRT-CH3 I-

4.1.10 P144 I/O Bit Links (Jumpers)The entries shown in boldface are the default configuration settings; these may not apply to your specificconfiguration. Do not change the bit link settings, unless told to do so by the factory.

Point to point communications for the P144 I/O board require Link 2 to be ON and Link 11 to be OFF.Multiplex (MUX) communications require Link 2 to be OFF and Link 11 to be OFF.

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Table 4-13. P144 I/O Bit Link Settings

Bit Link Position DescriptionON Flash Write EnableLK1

OFF Flash Write ProtectedON Point to Point mode enabledLK2OFF Point to Point mode off

LK3 - LK10 Multiplex (MUX) Addresses – See table belowLK11 ON/ OFF Communications Mode – Off is only supported

optionLK12 ON/OFF Oscilloscope EarthLK13, LK14, LK15 Not UsedA/D Shunts

ON ADC CH1 - Current ModeLK16 1 OFF ADC CH1 - Voltage ModeON ADC CH2 - Current ModeLK17 1 OFF ADC CH2 - Voltage ModeON ADC CH3 - Current ModeLK18 1 OFF ADC CH3 - Voltage ModeON ADC CH4 - Current ModeLK19 1 OFF ADC CH4 - Voltage ModeON ADC CH5 - Current ModeLK20 1 OFF ADC CH5 - Voltage ModeON ADC CH6 - Current ModeLK21 1 OFF ADC CH6 - Voltage Mode

ON ADC CH7 - Current ModeLK221

OFF ADC CH7 - Voltage ModeON ADC CH8 - Current ModeLK23 1 OFF ADC CH8 - Voltage ModeON ADC CH9 - Current ModeLK24 1 OFF ADC CH9 - Voltage ModeON ADC CH10 - Current ModeLK25 1 OFF ADC CH10 - Voltage Mode

LK26, LK27, LK28 Cannot be changed.LK29, LK30 1-2/ 2-3 Open Collector Mode (2-3). 2-3 is only

supported option.

Frequency Input ModesON FRQ 01 - DC CoupledLK31OFF FRQ 01 - AC CoupledON FRQ 02 - DC CoupledLK32OFF FRQ 02 - AC CoupledON FRQ 03 - DC CoupledLK33OFF FRQ 03 - AC Coupled

1. A/D Converter Shunts are configured in groups of five and must be used togetheras current OR voltage. LK16 to LK19 should be fitted as a set. LK21 to LK25 shouldbe fitted as a set.

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Table 4-14. Multiplex Mode Addressing

Address LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 COMMENT

0 N/A N/A N/A N/A N/A N/A N/A 1-2 Not a Validaddress

1 OFF OFF OFF OFF OFF OFF ON 1-2 1 st or only board

2 OFF OFF OFF OFF OFF ON OFF 1-2 2 nd Board

3 OFF OFF OFF OFF ON OFF OFF 1-2

4 OFF OFF OFF ON OFF OFF OFF 1-2

5 OFF OFF ON OFF OFF OFF OFF 1-2

6 OFF ON OFF OFF OFF OFF OFF 1-2

7 ON OFF OFF OFF OFF OFF OFF 1-2

8 N/A N/A N/A N/A N/A N/A N/A 2-3 Not a Validaddress

9 OFF OFF OFF OFF OFF OFF ON 2-3

10 OFF OFF OFF OFF OFF ON OFF 2-3

11 OFF OFF OFF OFF ON OFF OFF 2-3

12 OFF OFF OFF ON OFF OFF OFF 2-3

13 OFF OFF ON OFF OFF OFF OFF 2-3

14 OFF ON OFF OFF OFF OFF OFF 2-3

15 ON OFF OFF OFF OFF OFF OFF 2-3

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Rev Sep/04 I/O 4-17

4.2 P154 Prover Board

The P154 dedicated prover interface card has been designed to work with compact or microprover,unidirectional and bi-directional provers, with 2 or 4 detector switches. In addition, it contains highresolution timing circuits so that dual chronometry methods can be utilized to increase the apparentresolution for instances when insufficient turbine pulses are present with the prover volume available. The

prover board can also be used in master meter proving and supplies 32 Digital Inputs, 12 Digital Outputs, 2Frequency (density) Inputs, and 4 hardware-assisted Pulse Outputs. There are no analog functions on the

prover board.

The backplate has three low density D-type connectors for field wiring. These connectors are labeledSKT-D, SKT-E, and SKT-F.

SKT-D

SKT-F

RAW IN 1-3DENSITY 1-2

SKT-EDIGIN 1-6 AND 17-32DIGOUT 1-2Pulse Outputs 1-4

DIGIN 7-16DIGOUT 3-12DUAL PULSE 1-4

SPHERE SWITCH 1-4PLLINRAW OUT

PLLOUT

Figure 4-19. Backplate with P154 Prover Board

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Rev Sep/04 I/O 4-18

SERVICE

SERVICE

SERVICESERVICE

SERVICE

SERVICE

P154 IIO 2

1

142153

168

209

211022

2021222324

2526272829

3132333435

3637

3736

3534333231302928272625245

0V

0V

SKT D

SKT E

SKT F

DIG OUT 1+

DIG OUT 4+

COMMON GND

DIG OUT 5+

DIG OUT 6+

DIG OUT 7+

DIG OUT 8+

COMMON GND

DIG OUT 9+

DIG OUT 10+

DIG OUT 11+

DIG OUT 12+

COMMON GND

PIM PULSE +OUTPUT -

17

518264

11231213192425

12345

6789

10

13141516171819

191817

161514131211109874

233

222

211

20HITHIT

SKT D

SKT E

SKT F

SWITCH 1 -

SWITCH 2 -

SWITCH 3 -

SWITCH 4 -

COMMON + VE

+ RAW PULSE

- OUTPUT

GND

GND

GND

GND

GND

DIG IN 17 -

DIG IN 18 -

DIG IN 19 -

DIG IN 20 -

COMMON + VE

DIG IN 5 -

DIG IN 6 -

DIG IN 7 -

DIG IN 8 -

COMMON + VE

DIG IN 9 -

DIG IN 10 -

DIG IN 11 -

DIG IN 12 -

COMMON + VE

DIG IN 13 -

DIG IN 14 -

DIG IN 15 -

DIG IN 16 -

COMMON + VE





+DENSITY 1

-

RAW PULSE +

INPUT 1 -

DIG OUT 2+

DIG OUT 3+

3K3

3K3

3K3

0V

LINKS

RAW PULSE +

INPUT 2 -

RAW PULSE +

INPUT 3 -

PIM LOOP +

INPUT -

+DENSITY 2

-

DIG IN 25 -

DIG IN 26 -

DIG IN 27 -

DIG IN 28 -

COMMON + VE

DIG IN 29 -

DIG IN 30 -

DIG IN 31 -

DIG IN 32 -

COMMON + VE

PULSE OUT 1+

PULSE OUT 2+

PULSE OUT 3+

PULSE OUT 4+

COMMON GND

DIG IN 1 -

DIG IN 2 -

DIG IN 3 -

DIG IN 4 -

COMMON + VE

DIG IN 21 -

DIG IN 22 -

DIG IN 23 -

DIG IN 24 -

COMMON + VE

OV

OV

OV

+24V

+24V

PULSE OUT 2+

+24V

+24V

+24V

+24V

+24V

+24V

+24V

Figure 4-20. P154 Prover Board Terminations

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Rev Sep/04 I/O 4-19

4.2.1 Digital InputsThere are 32 optically-isolated Digital Inputs (DIGIN) per plug-in board. The digital inputs have beengrouped into four banks of 4-off single ended inputs with one common feed.

The sample period is 500 milliseconds.

The DIGIN channels use the connectors labeled SKT-E and SKT-F, which are located on the backplate ofthe P154 board. The DIGIN pin connections are shown in Table 4-15 and Table 4-16.

Note: The return lines (Ex. pin 17 on SKT-E) must be connected to a 24 volts dc source. TheDIGIN lines (Ex. pin 13 on SKT-E) expect typical “open collector” (referenced to GND)connections.

Field wiring schematics are shown in Figure 4-8 and Figure 4-9 in Section 4.1.3.

Table 4-15. DIGIN Pin Connections for SKT-E

Pin Function13 DIGIN-CH114 DIGIN-CH215 DIGIN-CH316 DIGIN-CH417 RETURN CH1-418 DIGIN-CH519 DIGIN-CH6

1 DIGIN CH-172 DIGIN CH-183 DIGIN CH-194 DIGIN CH-205 RETURN CH-17-206 DIGIN CH-217 DIGIN CH-228 DIGIN CH-239 DIGIN CH-24

10 RETURN CH 21-24

20 DIGIN CH-2521 DIGIN CH-2622 DIGIN CH-2723 DIGIN CH-2824 RETURN CH 25-2825 DIGIN CH-2926 DIGIN CH-3027 DIGIN CH-3128 DIGIN CH-3229 RETURN CH 29-32

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Rev Sep/04 I/O 4-20

Table 4-16. DIGIN Pin Connections for SKT-F

Pin Function19 DIGIN-CH7

18 DIGIN-CH817 RETURN CH5-816 DIGIN-CH915 DIGIN-CH1014 DIGIN-CH1113 DIGIN-CH1212 RETURN CH9-1211 DIGIN-CH1310 DIGIN-CH149 DIGIN-CH15

8 DIGIN-CH167 RETURN CH13-16

4.2.2 Digital OutputsThere are 12 digital output channels. The digital outputs (DIGOUT) are high current, open collector type.The maximum current rating is 100 mAmps at 24 volts dc. Output frequencies up to 0.5 Hz are possible.

The DC polarity must be carefully checked. Use an external DC supply in series with the load. Whenusing inductive loads, such as relay coils, place a diode across the load.

The DIGOUT channels CH1 to CH2 are located on connector SKT-E, and channels CH3 and CH12 arelocated on connector SKT-F. The DIGOUT pin connections are shown Table 4-17 and Table 4-18. Fieldwiring schematics are shown in Figure 4-10 and Figure 4-11 in Section 4.1.4.

Table 4-17. DIGOUT Pin Connections for SKT-E

Pin Function36 DIGOUT-CH137 DIGOUT-CH2

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Rev Sep/04 I/O 4-21

Table 4-18. DIGOUT Pin Connections for SKT-F

Pin Function37 DIGOUT-CH3

36 DIGOUT-CH435 RETURN CH1-434 DIGOUT-CH533 DIGOUT-CH632 DIGOUT-CH731 DIGOUT-CH830 RETURN CH5-829 DIGOUT-CH928 DIGOUT-CH1027 DIGOUT-CH11

26 DIGOUT-CH1225 RETURN CH9-12

4.2.3 Turbine Pulse InputsThe four Pulse Inputs may be used either independently or in pairs of two. Generally, they are used fordual pulse measurement, such as turbine applications. In dual pulse mode, level A or B pulse checking can

be enabled.

Each input has an input range of 1 to 10 KHz. Each channel has live integrity checking. A circuit failalarm is activated if cabling faults develop or the pre-amp power fails.

The dual-pulse input pin connections are shown in Table 4-19. Field wiring schematics are shown inFigure 4-12 and Figure 4-13 in Section 4.1.5.

Table 4-19. Dual-Pulse Input Pin Connections for SKT-F

Pin Function4 DUAL PULSE-CH1+

23 DUAL PULSE-CH1-3 DUAL PULSE-CH2+



20 DUAL PULSE-CH4-

4.2.4 Pulse OutputsThere are four programmable Pulse Outputs, typically used for electronic counters.

The PULSEOUT pin connections are shown Table 4-20. Field wiring schematics are shown in Figure 4-14in Section 4.1.6.

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Rev Sep/04 I/O 4-22

Table 4-20. PULSEOUT Pin Connections for SKT-E

Pin Function31 PULSEOUT-CH1

32 PULSEOUT-CH233 PULSEOUT-CH334 PULSEOUT-CH435 RETURN CH1-4

4.2.5 Frequency InputsThere are two Frequency Inputs, typically used for density transducer signals. Each input has an inputrange of 0 to 10 KHz.

The frequency input pin connections are shown in Table 4-21. Field wiring schematics are shown inFigure 4-16 and Figure 4-17 in Section 4.1.8.

Table 4-21. Frequency Input Pin Connections for SKT-D

Pin Function9 FREQUENCY-CH1+

21 FREQUENCY-CH1-10 FREQUENCY-CH2+22 FREQUENCY-CH2-

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Rev Sep/04 I/O 4-23

4.2.6 P154 Prover Bit Links (Jumpers)The entries shown in boldface are the default configuration settings; these may not apply to your specificconfiguration.

Table 4-22. P154 Prover Bit Links (Jumpers)

Link Position DescriptionsFlashLK1 ON Write Enable

OFF Write ProtectedNode Address (see Table 4-23)LK2 ON

OFF Multiplexed mode (MUX)LK11 ON

OFF Multiplexed mode (MUX)MUX Address: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15LK3 ● ● LK4 ● ● LK5 ● ● LK6 ● ● LK7 ● ● LK8 ● ● LK9 ● ● LK10 1-2 ● ● ● ● ● ● ●

2-3 ● ● ● ● ● ● ● Altera VoltageLK12 1-2 3.465V

2-3 5V - VccRaw Pulse Output ModeLK13/14 1-2 RS422 differential driver

2-3 Open collectorRaw Pulse Input #3 – Line DeterminationLK15/16 ON Line determination resistors connected: +ve pulled up to Vcc and –ve down

to 0VOFF Lines undetermined

Table 4-23. Node Addressing: Communications Mode Selection

Node Addressing: Communications Mode SelectionMode Link 2 Link 11 Link 3-10

Point-to-point ON OFF IGNOREDMulti-dropped ON ON IGNORED

Multiplexed (MUX) OFF OFF ADDRESS

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Rev Sep/04 I/O 4-24

4.3 P188 HART Board

HART communication is facilitated by way of a 12 channel I/O board. Each digital input channel iscapable of handling up to 8 devices (up to 50 Transmitters in total). Point to point and multi-drop

architectures are supported.

The connections are made through two 25 pin D connectors located on the backplate of the P188 module.Socket A connects to a 25 pin Male connector; Socket B connects to a 25 pin Female connector. Refer toTable 4-24 and Table 4-25.

Table 4-24. P188 HART Pin Connections (Socket A)

Socket AChannel Number

Socket APin Number

Channel 1+ 1Channel 1- 14Channel 2+ 2Channel 2- 15Channel 3+ 3Channel 3- 16Channel 4+ 4Channel 4- 17Channel 5+ 5Channel 5- 18Channel 6+ 6

Channel 6- 19Channel 7+ 7Channel 7- 20Channel 8+ 8Channel 8- 21

Table 4-25. P188 HART Pin Connections (Socket B)

Socket B

Channel Number

Socket B

Pin NumberChannel 9+ 13Channel 9- 25Channel 10+ 12Channel 10- 24Channel 11+ 11Channel 11- 23Channel 12+ 10Channel 12- 22

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Rev Sep/04 I/O 4-25

Figure 4-21. HART Device Beyond the IS Barrier

Figure 4-22. HART Device and Hand Held Communicator Beyond the IS Barrier

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Rev Sep/04 I/O 4-26

Figure 4-23. HART Device without Hand Held Communicator

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Rev Sep/04 Front Panel 5-1

SECTION 5 – FRONT PANEL

This section discusses the front panel of the FloBoss S600, including the keypad, LCD display screen,communications port, and LED. This section also shows how to navigate the display screens.

Section Page Number5.1 Description 5-1

5.2 Front Panel Port 5-2

5.3 Keypad 5-2

5.4 Alarm LED 5-3

5.5 Display 5-4

5.6 Navigating the Display 5-5 5.7 Entering Data 5-6

5.8 Assigning a Default Page 5-8

5.10 Using the Exponential Key 5-8

5.11 Using the Print Key 5-9

5.1 Description

The front panel of the FloBoss S600 provides a local interface so that the user may view or make changesto the values and status of parameters. The layout of the FloBoss S600 front panel is shown in Figure 5-1.

Figure 5-1. Front Panel

LCD Display

F1 to F4 Keys

LED Menu Key

4 Direction Key

Numeric and Operation Keys

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5.2 Front Panel Port

This is an alternative connection for PC communications (Comm 2) and is used with the CONFIG 600 program to transfer configuration files. The port is located on the underside (bottom) of the front panel. It

requires a six pin RJ-12 connector for EIA-232 (RS-232D) communications.

The pinouts when using a six pin connector are shown in Table 5-1. The pinouts when using the 15 wayD-type female connector are detailed in Table 3-7 in Section 3.3.4.

Table 5-1. Front Panel Port Connections

Pin Function1 RTS2 TX

3 GND4 GND5 RX6 CTS

Figure 5-2. Front Panel Port Connections

5.3 Keypad

The layout of the front panel keypad has been designed to make it easy to use and to reduce the possibilityof error. The keys on the keypad are color-coded by type:

♦ Function = yellow.♦ 4 Direction & Menu = dark green.♦ Numeric = light green.♦ Operation = dark green.

5.3.1 F KeysThe top of the keypad has four function keys numbered F1 to F4 . Each F key can be programmed as ashortcut to a frequently used display page. For the procedure to program a F key, refer to Section 5.9.

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5.3.2 4 Direction and Menu KeysThe large, oval, 4 direction arrow key is located just below the Menu key. The 4 direction arrow keyallows you to navigate the display matrix and select parameters or data items to view or change.

Press the Menu key to return up one level of the display hierarchy. On a data page, this key returns you tothe parent menu. On a menu page, the ▲ key will return you to the Main menu.

5.3.3 Numeric KeysThe numeric keys occupy the lower part of the keypad. The numeric keys offer the full number set (0-9),decimal point (.), and a minus (-) key.

♦ Numeric 0 to 9 – Used to enter or change data and to navigate the display screens.♦ Minus – Used to define the default display on the FloBoss S600 or to enter negative numbers and

the decimal point when entering fractional numbers.The decimal point is also used to define shortcuts to access frequently used displays; refer to Section 5.8.

5.3.4 Operation KeysThe Operation keys are used in conjunction with the Numeric keys to perform a variety of tasks, including:

Exponent – The Expt key is used to enter numbers in scientific notation. Where the value to be enteredexceeds the space available on the display (20 characters), it is necessary to express the data inexponential terms.

Clear – The Clear key is used to cancel or exit from the current operation and return to the previous datadisplay. Clear is also used to activate the default display (if configured).

Display – The Disp key is used to enter the path of a required display. The path is shown on the Status/IDline at the bottom of every data page.

Print – The Print key is used to display the print menu, where commands can be requested for various pre-configured reports or logs to a printer or computer terminal.

Change – The Chng key is used to edit a displayed database item. Only items marked with an asterisk (*)

are changeable.Enter – Used in combination with the numeric and Chng keys, the key is used to confirm the data

has been entered correctly and complete an operational sequence.

5.4 Alarm LED and Alarm Keys

Between the F keys and the MENU key is the Alarm LED and two Alarm keys, View and Accept .

During normal operation, with no alarm activated, the Alarm LED is green.

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Alarms can be triggered when measurements exceed the pre-set limits for a parameter or when there is amalfunction. The alarm may be relayed to a terminal or klaxon in the Control Room. On the panel of theS600, a flashing red LED indicates an alarm, and the source of the alarm can be shown on the display.

When an alarm is activated, the light flashes red until the cause for the alarm has been viewed and theAccept key has been pressed. Once acknowledged, the light shows a constant red until all the alarmconditions have been cleared.

Press the View key to display the parameters that have triggered the alarm.

The first line of the alarm display indicates the date and time of the alarm. Whilst the alarm remainsunaccepted, the date is shown in inverse video. The second and third lines are used to describe where thealarm has been activated and its nature. The total number of alarms, accepted and unaccepted, is shown onthe bottom line.

When there is more than one alarm to be viewed, the display can be cycled around all the alarms, using the<up> or <down> keys.

Press the Accept key to notify the S600 that you have viewed all the alarms and are prepared toacknowledge them all together. The inverse date on all the alarms then returns to normal video.

Once an alarm condition is cleared, its alarm prompt is automatically cleared from the display. When allthe alarms in the system have cleared, the Alarm light resets to a constant green.

If the alarm LED is orange, refer to Section 8, Troubleshooting.

5.5 Display

The LCD display offers eight lines of information displayed as alpha-numeric characters. An example of atypical display is shown below.

Figure 5-3. LCD Display

All eight lines of the display are used to show the available menu options, which are arranged in ahierarchy of menus and sub-menus. Each menu and associated sub-menu is allocated a number between 1to 8 and can be selected using the numeric keys.

An asterisk (*) before a menu option indicates that further sub-menus are available. A decimal point ( . ) before the menu option shows there is a data display page available and no further sub-menu.

1. UVOL FR

2. CVOL FR

3. MASS FR

4. ENERGY

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Generally, each data display page shows one or more data item(s) from the FloBoss S600 database alongwith the associated text, units, and description.

Which data items can be modified depends upon the database configuration. A changeable (Read

Writable) data item is indicated by an asterisk (*) at the end of the display line. Prompts and messagesappear when you enter or edit data items. Display lines without asterisks are Read Only.

On the bottom line of every data display page is the Status/ID line. A typical Status/ID line is shown inFigure 5-4.

P1.1 <of 2>

Figure 5-4. Status ID Line

On the left-hand side of the Status/ID line is the Page Reference Number. For example, P1.1 followed bythe number of associated data pages that can be navigated using the ◄ and ► keys.

The Page Reference Number indicates the location of a data item on the FloBoss S600 displays. One wayto understand the FloBoss S600 displays is to visualize the data items as if they were written on theexterior of a very large cylinder. The Page Reference Number calls out the column on the cylinder,followed by the row, in a “column.row” format.

In addition, the Status/ID line indicates whether the flow computer is in Prove mode or Maintenance mode by displaying the characters P or M, respectively, on the right-hand side.

5.6 Navigating the Display

From the Main menu, select the option you require with the appropriate numerical key. An asterisk (*) before a menu option indicates that further sub-menus are available. A decimal point ( . ) before the menuoption shows that there is no further sub-menu.

The Status/ID line on the bottom of the display changes as you move between data display pages.

Use the ◄ or ► keys to view the previous or next display. The number of the current display is indicatedafter the decimal point on the Status/ID line.

NOTE: The ◄ key is also used as the delete/backspace key when entering or changing data.

Use the ▲ and ▼ keys to move from the data display pages of one menu item to the data display pages ofthe previous or next menu item.

An alternative method of selecting the required data page is to enter the unique page address using theDisp key. If you know the page reference number of the parameter (found in the Status/ID line) you wishto view, proceed as follows:

1. Press Disp followed by the Page Reference Number in the format of “column.row,” such as 1.3 .2. Press Enter .

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If you only enter a single number, such as the column value, then the first cell of the row displays.

To return to a higher level menu, press the Menu key. Repeatedly pressing the Menu key moves you up tothe Main menu. If you are on a menu or data display page, you can return directly to the Main menu at any

time (except during an edit sequence) by pressing the Menu key followed by the▲

key.If you have pressed the Chng key and are therefore in an edit sequence, the Menu key will not responduntil either Clear (to abort the change) or Enter (to complete the change) has been pressed.

Refer to Appendix A for more information on navigating the front panel display screens.

5.7 Entering Data

Changing the value or mode of any displayed parameter is straightforward with the FloBoss S600. You

can modify R/W numeric values and calculation modes using the Chng key.

To enter the edit sequence:

1. Press the Chng key. If more than one asterisk is shown on a data display, the FloBoss S600highlights the first object on the page. Use the ▲ and ▼ keys to move the highlight to the required

point.

2. Press the Chng key again to change the data values. The system automatically determines whetheryour assigned security level allows you to change the selected data. If not permitted, you will berequested to enter your security code. In order to prevent accidental re-configuration, certainessential data entry fields require confirmation.

While in Change mode, the ◄ key can be used to delete digits or characters by backspacing overthe displayed data. The Clear key can be pressed at any time to abort the current operation or task.

5.7.1 Changing a ValueLocate the data display page of the parameter to be changed.

If the value is changeable (R/W), the data is marked with an asterisk; if there is no asterisk, the data cannot be modified from the keypad.

To change the value of a parameter, proceed as follows:

Note: Steps 1 and 2 will be skipped if only one data item is changeable on the required data page.

1. Press Chng on the required data page.

2. Select the required parameter using the ▲ or ▼ keys.

3. Press Chng and the prompt ENTER CODE : displays.

4. Key in your Security Code and press Enter (the security code number does not display, but eachdigit is indicated by a dot as you key it in).

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5. At the prompt ENTER NEW VALUE : key in the new value in integer, numeric, or scientificnotation as appropriate (the current value and any entry limits associated with this parameter arealso shown).

6. Press Enter to confirm.

The edit sequence is automatically exited on accepting or rejecting the value change if only one data itemis changeable on the data page.

If necessary, you can edit the new data as you key it in. Enter Change mode and use the ◄ key to deletesingle figures or characters. If you wish to abort the change, press Clear .

Deleting or cancelling the change to the parameter should be done before pressing Enter . The Entercommand confirms that you wish the change to be written.

5.7.2 Changing ModeTo select a new calculation mode, the key sequence is similar to changing a value. The calculation modesselect a new source for a value; it will switch the value to the In-Use field.

Locate the parameter to be changed using one of the methods described under Section 5.6

If the mode is changeable, the mode is marked with an asterisk; if there is no asterisk, the mode cannot bemodified.

Note: Steps 1 and 2 will be skipped if only one data item is changeable on the required data page.

1. Press Chng on the required data page.

2. Select the required parameter using the ▲ or ▼ keys.

3. Press Chng and the prompt ENTER CODE : displays.

4. Key in your Security Code, and press Enter (the security code number does not display but eachdigit is indicated by a dot as you key it in).

5. At the prompt, select the required mode by using the appropriate numerical key (1 to 8).

6. A second mode change window displays asking for confirmation. Press 1 to accept or 2 to rejectthe mode change.

The edit sequence is automatically exited on accepting or rejecting the mode change if only one data itemis changeable on the data page.

The Clear key enables you to cancel the mode change to the parameter, if necessary.

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5.7.3 Security CodeSome operations at the front panel display will require the user to enter their security code. Use the

password that was assigned to you for access to the FloBoss S600.

Each user is allocated a security level between 0 (highest) and 9 (lowest). The security levels determinewhich data you will be able to change. Level 0 is reserved and cannot be set as a login level for users.

The security level can be assigned or modified for each user from within CONFIG 600 software.

5.8 Assigning a Default Page

To define the default display using the Minus key :

1. Go to the required data display page.2. Press the Minus key.

3. Press the Minus key again to confirm.

To clear the default display, go to a menu page and repeat steps 2 and 3. To invoke the default display, usethe Clear key. Note that the Clear key will not work while in Edit mode.

5.9 Assigning a Page to a Function Key

To assign a data page to a Function key (F1, F2, F3, or F4):1. Go to the required display page.

2. Press the Decimal Point key.

3. Press the desired F key ( F1 , F2 , F3 , or F4 ) to which the display page is to be assigned.

Once programmed, an F key cannot be unassigned unless the SRAM is cleared or the FloBoss S600 is coldstarted. However, you can re-assign a F key to a different display page.

5.10 Using the Exponential Key

The Expt key allows you to enter parameters in scientific notation.

The displayed value will be shown in scientific notation if it can not be displayed as a normal number. Thedata value can be forced to always display in scientific notation from within Config 600 software. Forinformation, refer to the Config 600 User Manual or on-line help.

To enter an exponential value:

1. Key in the value.

2. Press the Expt key (an E appears on the display) and then enter the required power.

3. Press the Enter key.

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For example, to enter the figure 0.00000009 as an exponential value: Key in 9.0 or 9 , press Expt , enter -8 (to represent the power), and press Enter to confirm.

5.11 Using the Print Key

By default the FloBoss S600 is configured to output reports to a serial printer or a terminal. The Print keyis used to generate either a constant log or pre-configured reports.

The following reports can be requested:

Constants Log – Lists all the constant parameters and values that are available for change from thedisplay.

Display Dump – Lists the whole display matrix.

Security Dump – Lists the whole display matrix, along with the current security levels assigned to dataitems.

All Alarms – Lists all possible alarms that can be generated by the alarm system on this configuration.

Current Report – Lists the current report as configured, normally this would consist of the meter runtotals.

Config Report – Lists the configuration-specific parameters, including any configured installedcalculation sets.

Archived Reports – Lists all archived reports, sorted by time and date.

Current Alarms – Lists all the acknowledged and un-acknowledged alarms currently set in the flowcomputer in separate chronological lists.

Modbus Maps – Lists the Modbus maps stored in the FloBoss S600 that are assigned to a telemetry link.

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Rev Sep/04 Web Server Access 6-1

SECTION 6 – WEB SERVER ACCESS

This section describes the web server access capabilities of the FloBoss S600. The S600 unit can beaccessed over its Ethernet communications port by any PC with Windows ® Internet Explorer ® version 6 orgreater and internet access. The S600 unit must have VxWorks firmware version 04.01 or greater, and theconfiguration in the unit must have been created by Config 600 software version 1.4 or greater.

NOTE: Alternate web browsers may also work. However, Windows ® Internet Explorer ® version6 or greater is recommended for full features.

The web server access will allow the user to view reports, displays, and diagnostics. The number of itemsavailable for viewing is dependent on the user’s security access level. Some values and statuses areread/writable and may be modified from the web server access. Whether items may be modified from the

web server access is also subject to the security level access of the user.Section Page Number6.1 How to Access the FloBoss S600 6-1

6.2 How to Navigate the Web Server Interface 6-2

6.1 How to Access the FloBoss S600

If no users are currently logged on to the FloBoss S600 through the front panel display, the FloBoss S600may be accessed by a web connection. There is always only one point of control. If a user is logged in tothe web browser, you will not be able to change data from the front panel. If you are logged in via thefront panel, you will only be able to view data until the front panel user is logged off.

The standard or optional second Ethernet communications port may be used for the connection.

1. On a PC currently connected to the internet, open the Windows Internet Explorer browser (version6 and greater).

2. In the Address bar of the browser, type in the IP Address of the FloBoss S600 unit.

To learn the IP address of the Ethernet port on the S600 unit, use the front panel display. From thestartup menu, select Network Setup > Network I/F 1 > TCP/IP Address 1 or 2.

3. A dialog box will appear that asks for your user name and password (security code).

Use the same password that you would use for access to the PCSetup Editor. The passwords areestablished in the configuration. If you are unsure of your user name or password, check with the

person who created the configuration for your application.

The security level assigned to your security code will determine how many options are available onthe web access interface.

4. Click OK.

The browser will now display information from the FloBoss S600 unit.

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6.2 How to Navigate the Web Server Interface

The web browser interface allows the user to view reports and data from the front panel display screens. Navigation of the interface is acheived through two navigation bars. Elements of the database are in amenu bar at the top of the screen.

When an element is selected from the menu bar, a hierarchy tree menu appears in the navigation bar on theleft side of the browser. From this hierarchy menu, you may select which screen of data points to view.

Figure 6-1. Reports Menu (Event Archive Screen Shown)

Many of the screens present the data points in a format identical to the front panel display. Refer to Figure6-2. To view related data point screens, use the navigational arrows at the bottom of the screen.

Menu Bar

HierarchyMenu

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Figure 6-2. Operator Menu (Density Source Screen Shown)

Figure 6-3. Prover Data Menu (Prover I/O Screen Shown)

Some of the screens allow the viewer to interact with the FloBoss S600 unit. If the text appears in bold,the data is changable. If the text appears in red, the object is in an alarm state. Modifications to the screenwill be sent to the FloBoss S600 unit as they are made.

Navigational Arrows

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Figure 6-4. Alarms Menu

To close a screen, select another element from the menu bar or another screen from the hierarchy menu.To close the web server access link, use the Log Off button in the menu bar and close the browser.

NOTE: Exercise CAUTION . Due to the caching mechanism on many internet browserapplications, please remember to close the browser on your PC. This will ensure the browser doesnot remember the FloBoss S600 details.

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Rev Sep/04 Startup 7-1

SECTION 7 – STARTUP

This section describes the various procedures for starting and restarting the FloBoss S600 unit.Section Page Number

7.1 Starting the FloBoss S600 7-1

7.2 Warm Start 7-1

7.3 Cold Start 7-1

7.4 Startup Menu 7-3

7.5 Network Setup 7-3

7.1 Starting the FloBoss S600

After the FloBoss S600 has been wired for power and connected to external devices, it may be activated byenergizing the external 24 volts dc power supply. When power is first applied, the FloBoss S600automatically performs an initialization sequence, including a self-test routine. The unit displays themessage RESETTING . A warm start will automatically be performed.

7.2 Warm Start

A warm start does not affect the configuration memory (SRAM). The FloBoss S600 will continueoperation, using the data stored in the configuration memory just before the restart occurred. Any currentaccumulated values and on-line changes that have not been saved will be preserved.

During a warm start, the FloBoss S600 displays the message RESTARTING .

Following a successful warm start, the Main menu displays. The Main menu is the starting point of thedisplay screens. For information on navigating the display screens, refer to Section 5.

If a valid configuration can not be found, the FloBoss S600 will not warm start. It will instead go to the

Startup menu. Please refer to Section 7.4 for details.

7.3 Cold Start

During a cold start , the configuration file is copied from Flash and replaces any on-line changes that have been made to the configuration files since the last ones sent (downloaded) from a PC running Config 600software or since the last backup. During a cold start, an option of keeping or resetting the cumulativetotals is also given. You can only keep totals if the structure of the database has not been changed.

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A cold start is used after sending a new configuration to the FloBoss S600 or to recover from extremesituations, such as a corrupted database. A cold start builds a new metering database, using theconfiguration data stored in the Flash memory of the FloBoss S600. A cold start must also be performed ifthe firmware has been updated or changed.

7.3.1 How to Initiate a Cold StartYou can initiate a Cold Start of the FloBoss S600 using one of two methods.

7.3.1.1 No Pow er Ap pliedIf the FloBoss S600 is NOT powered up, you may set Bit Link LK13 on the P152 CPU board to the closed(cold start) position and then apply power to the unit. This will cause the Startup menu to appear.

NOTE: Exercise CAUTION . When setting the cold start jumper, keep in mind that this settingwill also be used when the FloBoss S600 self starts for any reason, such as a low-voltage shutdownor recovery from a malfunction. Ensure the cold start jumper setting is removed when not required;otherwise, an unplanned restart could result in lost data.

1. Select the COLD START command from the Startup menu. The Startup menu is shown inFigure 7-1.

2. Press 1 or 2 to keep or reset the totals.

3. Press 1 to confirm and the following message displays:CONFIGURING - PLEASE WAIT

A new database is then built using the configuration files held in the Flash memory.

Once completed, the FloBoss S600 Main menu displays.

7.3.1 .2 Pow er Ap pl ied and FloBos s S600 Operat ingOn a running FloBoss S600, you must set the run mode to Cold Start.

NOTE: The sequence of keys to access the SYSTEM STATUS page may vary on the displaysfor your application.

1. From the Main menu, select the SYSTEM SETTINGS menu.

2. Select the SYSTEM STATUS sub-menu.

3. Press the Chng button.

4. When the prompt Enter Code : displays, key in your Security Code.

5. Press 1 to select Cold Start, and press 1 again to confirm.

6. The FloBoss S600 unit should now perform a reset. If the display has not changed after 30seconds, power down the FloBoss S600, wait a minimum of five seconds, and then re-apply

power.

7. This will cause the Startup menu to appear. Follow the steps in Section 7.3.1.1.

A new database is then built using the configuration files held in the Flash memory.

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Once completed, the FloBoss S600 Main menu displays.

7.4 Startup Menu

If the FloBoss S600 has completed its start-up initialization sequence and has not automatically warmstarted, the FloBoss S600 Startup menu displays. Refer to Figure 7-1.

NOTE: After modifying any data in the startup menu, a power cycle may be required.

1. WARM START

2. COLD START

3. NETWORK SETUP

4. REFLASH FIRMWARE

5.

6.

7.

8. FACTORY SETUP

Figure 7-1. Startup Menu

The FloBoss S600 Startup menu options include:♦ Warm Start – This selection restarts a previously configured FloBoss S600 where it left off prior

to being powered down.♦ Cold Start – This is used to build a new metering database on the FloBoss S600 using the

configuration files stored in Flash memory.♦ Network Setup – This is used to configure the TCP/IP, Gateway and Modbus addresses. For more

information, refer to Section 7.5.♦ Reflash Firmware – This is used to reprogram the FloBoss S600 operating system firmware stored

in Flash memory. For more information, refer to Section 8.3.♦ Factory Setup – This is used to perform Clear SRAM, and Format Flash procedures, as well as

other settings to be changed under instruction from the factory. For more information, refer toSection 8.

7.5 Network Setup

The Network Setup option allows you to define the TCP/IP Ethernet, Gateway, and Modbus networkaddresses.

Prior to any network communications, the necessary network settings should be set. These parameters canonly be viewed or changed via the Startup menu.

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These settings are kept in a separate area of the SRAM database and will be retained following the sendingof a configuration to the FloBoss S600 unit.

When any Modbus slave configuration builder has an address of zero specified, the Modbus port will be

configured with the address entered here. This is typically used when the same configuration file is loadedinto multiple FloBoss S600 flow computers on the same Modbus network; thus, giving each FloBoss S600a unique node address.

To define the Modbus network addresses:

1. Select NETWORK SETUP from the Startup menu.

2. Select the Modbus Address option.

3. Enter the address value (a maximum value of 247 is permitted).

If the Modbus address has been changed, restart the FloBoss S600 for the change to take place.

Before establishing an Ethernet LAN connection (for host communications, local operatorcommunications, or web server access), you will need to verify and/or define the TCP/IP Address.

To define the Ethernet LAN network addresses:

1. Select NETWORK SETUP from the Startup menu.

2. Select the TCP/IP Interface option.

3. Enter the TCP/IP Gateway Address and subnet mask for the selected infterface (1 or 2). Network I/F 1 is for the standard Ethernet port. Network I/F 2 is for the Dual Ethernet port.

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Rev Sep/04 Troubleshooting 8-1

SECTION 8 – TROUBLESHOOTING

This section provides instructions for maintaining and troubleshooting the FloBoss S600. If you are still

experiencing difficulties after using the troubleshooting procedures in this section, please contact yourlocal sales representative or Flow Computer Division technical support.

Section Page Number8.1 Troubleshooting Guidelines 8-1

8.2 Troubleshooting Checklists 8-1

8.3 Procedures 8-3

8.1 Troubleshooting Guidelines

When you are attempting to diagnose a problem with a FloBoss S600 unit:

♦ Remember to write down what steps you have taken,♦ Note the order in which you remove components,♦ Note the orientation of the components before you modify or remove them,♦ Read and follow all Cautions in this manual.

Before contacting your local sales representative or technical support with a problem, first check thefollowing:

♦ Check that all the plug-in boards are seated correctly and the retaining screws are fastened.♦ Check that all the field wiring is properly connected.♦ Check the supply voltage.

When you are done troubleshooting, perform a warm start or cold start. Refer to Section 7.

If you are instructed by your local sales representative or technical support to return the FloBoss S600 unit,replace the troubled parts with spares and return the troubled parts to the address given by the local salesrepresentative or technical support.

8.2 Troubleshooting Checklists

8.2.1 Power IssuesIf you are experiencing trouble with powering up the FloBoss S600:

♦ Check the wiring connections at Terminal Block TB1 on the P152 CPU backplate and the wiring atthe power source.

♦ Check the power supply voltage.

♦ Check the fuse on the P152 CPU board. Refer to Section 8.3.4.

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8.2.2 Startup MenuIf “RESETTING”, “RESTARTING”, or the Startup menu do not appear on the display:

♦ Check the power supply voltage.♦ Check the fuse on the P152 CPU board. Refer to Section 8.3.4.

If the Startup menu appears instead of the Main menu after initialization, press the Warm start button. If awarm start does not occur:

♦ Check the bit link LK13 on the P152 CPU board. If it is in the closed (cold start) position, thenmove it into the open (warm start) position to allow a warm start. This will allow the unit to

bypass the Startup menu in future.♦ Check for a valid configuration. If no configuration is present, refer to Section 8.3.2.♦ Check whether a Clear SRAM command has been issued.

8.2.3 Front Panel LightingIf the Front Panel display is not backlit:

♦ Check connector (J2) between front panel and main board.♦ Check the display for text and numbers. If the screen is entirely blank, contact your local sales

representative or technical support.

8.2.4 Front Panel LED

If the LED on the Front panel indicates alarm and malfunction states:

♦ If the LED is green, then the FloBoss S600 is functioning correctly.♦ If the LED is red, an alarm state exists. Refer to Section 5.4 for more information on Alarms.♦ If the LED is orange, power down, remove and reseat the boards, and then re-apply power to the

FloBoss S600.

NOTE: The LED will be orange while at the Startup menu. If it is still orange when theconfiguration is running, contact your local sales representative or technical support.

8.2.5 I/O LEDIf the red or green LEDs on the backplate of the I/O boards do not blink while operating:

♦ Check the I/O board connections. Power down, remove and reseat the I/O board, and then re-apply power.

♦ Check the front panel display and LED. If they are not lit, you may have a power issue.♦ Check with the person who configured the unit whether you have the correct I/O boards fitted.♦ Check from Main menu of the running configuration for any Bad Tx or Bad Rx messages. Select

TECH/ENGINEER > COMMUNICATIONS > SERIAL PORTS > PORT 8.

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8.2.6 I/O Fail MessageIf the front panel displays an I/O Fail message:

♦ Check the bit link settings on the I/O boards.♦ Check the I/O field wiring connections.♦ Check the I/O boards are seated and secured.

8.2.7 Serial CommunicationsIf you are experiencing troubles with a serial communications connection (EIA-232, EIA-422, or EIA-485):

♦ Check to make sure power is applied to the FloBoss S600 unit.♦ Check the wiring to the termination block or connector. Refer to Section 3.♦ Check the communication port settings from the front panel display.♦ Check the Modbus address.

8.3 Procedures

8.3.1 Reflash FirmwareThe Reflash Firmware option allows you to reprogram the Flash memory with new values for theoperating system components and the application firmware.

Under no circumstances should you allow the FloBoss S600 to be turned off while it is erasingor reprogramming the Flash memory. Doing so will render the FloBoss S600 unusable.Should this occur, the FloBoss S600 must have a basic version of the VxWorks binary fileloaded from the BIOS chip. The correct version of the VxWorks binary and configurationfiles would also then need to be reloaded.

To reprogram the Flash memory:

1. Access the Startup menu on the front panel of the FloBoss S600. Refer to Section 7.3.1.

2. Select the REFLASH FIRMWARE command from the Startup menu.

3. Press 1 to confirm, and the following message displays:PERFORM CONFIG 600 FLASH COMMAND NOW

4. From Config 600, enter the Transfer program, select the required vxworks.bin file and click onSend Now to download it to the FloBoss S600.

5. The following message displays on the front panel:RECEIVING BINARY FILE

Once the file has been successfully sent (downloaded), the front panel displays the message:RECEIVED OK

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NOTE: Do NOT proceed if the message FLASH FAILED displays. Remove the power connectorfor 5 seconds and re-apply power. The FloBoss S600 will return to the startup menu.

6. The FloBoss S600 proceeds to erase and reprogram the Flash memory, and displays the following

message:RESETTING - PLEASE WAIT

The FloBoss S600 then restarts; if the FloBoss S600 has not restarted after 30 seconds, remove the power connector for 5 seconds to return to the startup menu.

8.3.2 Send and Reflash Config FileTo reflash the configuration data:

1. From the Config 600 software, select the Transfer Data option.

2. Choose the Comm port connected to the FloBoss S600. Default parameters for serial ports are38400 bps, 8 data bits, 1 stop bit, and no parity.

NOTE: Configurations can also be transferred via Ethernet, as well as by the serialcommunications port.

3. Select the configuration you require, then select the sections you desire to transfer to the FloBossS600.

4. Click on Send Now to download to the FloBoss S600.

Once completed, the FloBoss S600 will restart and the Startup menu displays.

8.3.3 Clear SRAMThe Factory Setup options on the Startup menu include Clear SRAM and Format Flash. These optionsshould only be used under instruction from factory personnel in the event of a problem.

The Clear SRAM option is used to clear out the FloBoss S600 by overwriting the SRAM area. All battery-backed configuration data will be lost, including system configuration data, process configurationdata, metering totalizers, and network settings.

Following a Clear SRAM command, the FloBoss S600 will restart and return to the Startup menu. TheFloBoss S600 will not be able to warm start again until a full configuration is sent from a PC runningConfig 600 software.

To clear the SRAM:

1. Select FACTORY SETUP from the FloBoss S600 Startup menu.

2. Select the CLEAR SRAM command.

3. Press 1 to confirm. The following message displays:

COMMUNICATIONS LINK FAILURE

4. If after 30 seconds the display has not changed, reboot the FloBoss S600 (power down, wait fiveseconds, and then repower). Once completed, the FloBoss S600 Startup menu displays.

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8.3.4 Changing the FuseThe fuse is located in a clip-in type holder on the P144 CPU module.

Figure 8-1. Fuse Location

To change a suspect fuse, proceed as follows:

1. Switch off power.

2. Unscrew and remove the CPU module.

3. Use only light pressure to extract the fuse.

4. Check the fuse and, if necessary, replace it with a 20 mm x 5 mm 2.5 Amp anti-surge fuse only.The use of a fuse with a higher current rating invalidates the warranty on the FloBoss S600.

5. Replace the fuse and check it is secure before replacing the CPU module into the case.

6. Replace the plug connectors.

7. Switch on the power supply.

Fuse

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Rev Sep/04 Front Panel Navigation

APPENDIX A – FRONT PANEL NAVIGATION

This section describes the default menu options of the FloBoss S600 front panel display. The layout and navigation basfront panel are described in Section 6.

The FloBoss S600 software system is organized as a structured database of parameters, such as TOTALS, I/O, and CALdatabase groups the parameters logically by data points in a matrix of display screens. For example, the parameters usegrouped together.

NOTE: The content of the display screens is application-specific. Although details may vary between differedescribed is the same. Refer to your Application Manual for details of parameters installed in your FloBoss S6

The defaults for the screens described in this section assumed a configuration with two stations (Gas EU and Liquid EU

Turbine, Gas DP, Liquid Coriolis, and Prover Ball). The Gas DP stream is assigned to station 1, and the Liquid CorioliAs mentioned in the note above, please apply the example of navigation presented here to your application which may vyour application has fewer stations and more streams, you will see more stream choices and fewer station choices than if you have different types of streams, you will see parameters and submenu choices not listed here.

A.1 Main Menu

The Main menu appears once the startup is complete.

Main Menu

1* Flow Rates2* Totals3* Operator4* Plant I/O5* System Settings6* Tech/Engineer

8* Calculations

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A.2 Flow Rates Menu

The parameters in this group are all used in calculating the various flow rates. If one of the streams is a prover, the strethis menu.

Main > Flow Rates Menu

1* Station 12* Station 23* Stream 14* Stream 25* Stream 36. Stream 4

Flow Rates Submenus

Station 1 (Gas EU) Station 2 (Liquid EU) Stream 1 (Gas Turbine) Stream 2 (Gas DP) Stream 3 (LiquidCoriolis)

1. STN01 UVOL FR2. STN01 CVOL FR3. STN01 MASS FR4. STN01 ENERGY FR

1. STN02 UVOL FR2. STN02 CVOL FR3. STN02 MASS FR4. STN02 ENERGY FR

1. STR01 UVOL FR2. STR01 CVOL FR3. STR01 MASS FR4. STR01 ENERGY FR

1. STR02 UVOL FR2. STR02 CVOL FR3. STR02 MASS FR4. STR02 ENERGY FR

1. STR03 UVOL F2. STR03 CVOL F3. STR03 MASS F4. STR03 CHECK

FLOWRATE

NOTE: FR in this menu structure refers to Flow Rate.

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A.3 Totals Menu

The parameters in this group are all used in calculating the various totals. If one of the streams is a prover, the stream wmenu.

Main > Totals Menu

1* Station 12* Station 23* Stream 14* Stream 25* Stream 36* Stream 4

Totals Submenus (Options 1-3)Station 1 (Gas EU) Station 2 (Liquid EU) Stream 1 (Gas Turbine)

1. STN01 UVOL2. STN01 CVOL3. STN01 MASS4. STN01 ENERGY5. STN01 UVOL FAULT6. STN01 CVOL FAULT7. STN01 MASS FAULT8 NEXT1 PREVIOUS2. STN01 ENERGY FAULT3. STN01 FWD UVOL4. STN01 FWD CVOL

1. STN02 FWD MASS2. STN02 FWD ENERGY3. STN02 REV UVOL4. STN02 REV CVOL5. STN02 REV MASS6. STN02 REV ENERGY7. STN02 FWD PREM8. STN02 REV PREM

1. STR01 UVOL2. STR01 CVOL3. STR01 MASS4. STR01 ENERGY5. STR01 UVOL FAULT6. STR01 CVOL FAULT7. STR01 MASS FAULT8. STR01 ENERGY FAULT

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Totals Submenus (Options 4-6)

Stream 2 (Gas DP) Stream 3 (Liquid Coriolis) Stream 4 (Prover Ball)

1. STR02 FWD UVOL2. STR02 FWD CVOL3. STR02 FWD MASS4. STR02 FWD ENERGY5. STR02 REV UVOL6. STR02 REV CVOL7. STR02 REV MASS8 NEXT1 PREVIOUS2. STR02 REV ENERGY3. STR02 FWD PREM4. STR02 REV PREM

1. STR03 FWD UVOL2. STR03 FWD CVOL3. STR03 FWD MASS4. STR03 FWD CHK5. STR03 REV UVOL6. STR03 REV CVOL7. STR03 REV MASS8. STR03 REV CHK

[Empty Screen]

A.4 Operator Menu

The parameters in this group are values and statuses the user will generally wish to view when monitoring the operation o

Main > Operator Menu

1* Station 12* Station 23* Stream 14* Stream 25* Stream 3

6* Stream 47* IO Board 18. NEXT1. PREVIOUS2* IO Board 23* IO Board 34* IO Board 4

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Operator Submenus (Options 1-6)

Station 1 (Gas EU) Station 2 (Liquid EU) Stream 1 (Gas Turbine) Stream 2 (Gas DP) Stream 3 (LiCoriolis)

1. MOLES2. AVE T&P3. STAT& CTRL4. DENSITOMETER

1. AVE T&P2. STAT& CTRL

1. COMPOSITION2. SETUP3. STATUS4. METER SETUP5. METERING IO6. CALCULATED DATA7. AVERAGE DATA8 NEXT1 PREVIOUS2* VALVES3* DENSITOMETERS

1. COMPOSITION2. STREAM SETUP3. STREAM STATUS4. METER SETUP5. METERING IO6. CALCULATED DATA7. FWD AVE DATA8 NEXT1 PREVIOUS2. REV AVG DATA3* VALVES4* DENSITOMETERS

1. PROVED2. SETUP3. STATUS4. METER S5. METERIN6. CALCULA7. FWD AVE8 NEXT1 PREVIOU2. REV AVE3. IP2 DATA4* VALVES5* DENSITO

Valves Submenus (for Streams 1-4 menus)1. INLET VALVES2. OUTLET VALVES

Densitometers Submenus (for Station 1 and Streams 1-4 menus)

NOTES: AVE T&P refers to the average temperature and pressure parameters. STAT&CTRL refers to status and contr

Operator Submenus (Options 7-4)

IO Board 1 IO Board 2 IO Board 3 IO Board 4

1. I/O01 PID LOOP 12. I/O01 PID LOOP 23. I/O01 PID LOOP 34. I/O01 PID LOOP 4

1. I/O02 PID LOOP 12. I/O02 PID LOOP 23. I/O02 PID LOOP 34. I/O02 PID LOOP 4

[Empty Screen] [Empty Screen]

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A.5 Plant I/O Menu

The parameters in this group are the values, limits and status of the field I/O.

Main > Plant I/O Menu1* Analog Inputs2* PRT/RTD Inputs3* Frequency Inputs4* Pulse Inputs5* Digital I/Os6* Analog Outputs7* Pulse Outputs8* Prover Switches

Plant I/O Submenus (Options 1-4)

Analog Inputs PRT/RTD Inputs Frequency Inputs Pulse Inputs

1. ADC 01 - ADC012. ADC 02 – ADC023. ADC 03 – ADC034. ADC 04 – ADC045. ADC 05 – ADC056. ADC 06 – ADC067. ADC 07 – ADC078 NEXT1 PREVIOUS2. ADC 08 – ADC083. ADC 09 – ADC094. ADC 10 – ADC105. ADC 11 – ADC116. ADC 12 – ADC127. ADC 13 – ADC018 NEXT1 PREVIOUS2. ADC 14 – ADC023. ADC 15 – ADC03

1. PRT 01 – PRT012. PRT 02 – PRT023. PRT 03 – PRT034. PRT 04 – PRT015. PRT 05 – PRT026. PRT 06 – PRT03

1. FREQ 01 – FRQ012. FREQ 02 – FRQ023. FREQ 03 – FRQ034. FREQ 04 – FRQ015. FREQ 05 – FRQ026. FREQ 06 – FRQ03

1 PIP 01 –2. PIP 02

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4. ADC 16 – ADC045. ADC 17 – ADC056. ADC 18 – ADC 067. ADC 19 – ADC 078 NEXT1 PREVIOUS2. ADC 20 – ADC083. ADC 21 – ADC094. ADC 22 – ADC105. ADC 23 – ADC116. ADC 24 – ADC12

Plant I/O Submenus (Options 5-8)

Digital I/Os Analog Outputs Pulse Outputs Prover Switch

1. DIGITAL IO 01

2. DIGITAL IO 023. DIGITAL IO 034. DIGITAL IO 04

1. DAC 01 – DAC01

2. DAC 02 – DAC023. DAC 03 – DAC034. DAC 04 – DAC045. DAC 05 – DAC016. DAC 06 – DAC027. DAC 07 – DAC038. DAC 08 – DAC04

1. POP 01 – POP01

2. POP 02 – POP023. POP 03 – POP034. POP 04 – POP045. POP 05 – POP056. POP 06 – POP017. POP 07 – POP028 NEXT1 PREVIOUS2. POP 08 – POP033. POP 09 – POP044. POP 10 – POP055. POP 11 – POP016. POP 12 – POP02

7. POP 13 – POP038. POP 14 – POP04

1. PRV

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A.6 System Settings Menu

The parameters in this group are all used in report gathering or maintenance of the FloBoss S600. The Unit Setup subme parameters regarding the Units of Measure.

Main > System Settings Menu

1* Unit Setup2. Report Setup3. Alarm Setup4. Maintenance Mode5. Totals Reset6. System Status7. Software Version

System Settings SubmenuUnit Setup

1. Conversions2. Setup

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A.7 Tech/Engineer Menu

The parameters in this group are for advanced users or factory personnel. The Date & Time menu option sets the formaand time. The Security menu option sets the security parameters.

Main > Tech / Engineer Menu

1. Display Setup2. Contrast3. Date & Time4. Display Test5. Security6* Communications

Tech / Engineer Submenu

Communications

1* Serial Ports3.* Assignment

Communications > Serial Ports Submenu

1. PORT 012. PORT 023. PORT 034. PORT 045. PORT 056. PORT 067. PORT 07

8. PORT 08Communications > Assignment Submenu

1. MODBUS ADDRESS2. EFM SLAVE LINK3. SLAVE LINK4. CORIOLIS LINK5. PRINTER

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A.8 Calculations Menu

The parameters in this group are all used in and resulting from calculations and are further subgrouped as parameters relainto the calculations (input) and results of the calculations (output).

Main > Calculations Menu

1* Station 12* Station 23* Stream 14* Stream 25* Stream 36* Stream 4

Calculations Submenus

Station 1 (Gas EU) Station 2 (Liquid EU) Stream 1 (GasTurbine)

Stream 2 (Gas DP) Stream 3 (LiquidCoriolis)

[Empty Screen] [Empty Screen] 1* AGA72* AGA83* ISO69764* KF/MF LIN

1* DOWN/UP CORR2* PIPE CORRECTION3* AGA84* ISO51675* ISO6976

1* IP22* KF LINEARIS

Stream 1, 2, &3 > AGA7, AGA8, ISO6976, ISO5167, KF/MF LIN, KF Linearisation, Down/up Corr, Pipe Correction, and IP2 Submenus

1. INPUTS2. OUTPUTS

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Rev Sep/04 Glossary G-1

GLOSSARY

AADC – Analog to Digital Converter, also known as A/D Converter.

Address – A character, or group of characters, used in order to identify a particular item, e.g. particular area of memory or particular computer on a communication link with manycomputers.

AGA – American Gas Association.

Alphanumeric – Consisting of only the letters A to Z and the numerals 0 to 9.

Analog – A signal that has no defined steps, its value being determined by its size.

ANIN – Analog input, also known as AI.

ANOUT – Analog output, also known as AO.

BBaud – Refers to the rate of serial data transfer, e.g. baud rate of 10 = 10 bits per second.

Binary – Numbers in base 2, i.e. only numbers 0 and 1 are used.

Bit – A binary digit.

Bit Link - A metal bridge that closes an electrical circuit. Typically, a bit link consists of a plastic plug that fits over a pair of protruding pins. By placing a bit link plug over a different set of pins, you can change a board's parameters. Also known as jumpers.

Bitswitch – Switches that represent data bits by on or off state.

Buffer – A device inserted between devices to match impedance, equipment speeds or to supplyadditional drive capability.

Bus – One or more conductors used as a path over which information is transmitted.

Byte – Block of 8 bits, can define 256 states (0 thru 255).

C

Cold Start – The FloBoss S600 unit starts and the configuration file is copied from flash.

CONFIG 600 Software – Tool for configuring the FloBoss S600.

Constants – Numbers which are only infrequently changed.

Control Bus – Bus Connections for Control Signals, e.g. Read/Write.

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CPU – P152 Central Processing Unit module.

Current Loop – Serial Communication Technique (0mA/20mA).

CV – Calorific Value calculated using AGA5 or ISO6976.

DDAC – Digital to Analog Converter, also known as D/A Converter.

Databus – A group of bi-directional lines capable of transferring data to and from the CPU storageand peripheral devices.

DCU – Data Concentrator Unit.

DI – Digital input. Also known as DIGIN.

Digital – A signal that has only two states e.g. On/Off 1/0 5V/0V.

DO – Digital output. Also known as DIGOUT.

DP – Differential Pressure.

DPR – Dual Pulse Receiver or turbine input.

DRAM – Dynamic Random Access Memory. Volatile storage memory used by the FloBoss S600.When power is removed from the FloBoss S600, the contents of the DRAM memory areassumed to be lost.

E

Ethernet – Network hardware connection.

Exponent – Base 10 Multiplier.

FFlash Memory – Non-volatile storage memory. Although slower to access than SRAM and

DRAM, once its contents have been programmed, it requires no further attention to support thatdata. The configuration files and operating system are kept here. Write protect jumpers are usedto prevent accidental programming of this memory.

FRQ – Frequency or period input.

H

Hex – Hexadecimal. Numbers in base 16, i.e. numbers 0 to 9 and letters A to F are used.

I, J, K

Integer – A whole number.

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Intelligent I/O – P144 Intelligent Input Output module, also known as IIO.

I/O – Input and Output.

IP – Institute of Petroleum or Ingress protection standard, refer to British standard 5420 orInternational Electro-Technical commission standard 144.

IPL 600 – Interactive program loader tool for transferring application programs from the PC to theFloBoss S600.

IS – Intrinsically Safe.

L

LED – Light Emitting Diode (an indicator).

M

Mantissa – Numerically significant part of a floating point number.

Modbus – Modbus is the communication protocol utilized on the station supervisory computer datalink.

Modem – Modulator Demodulator.

Modulate – The superimposing of one signal upon another.

Multiplexor – Multiple Input Selector.

N

Noise – Random Electrical Interference.

Non-Volatile Memory – Memory type that retains data when the power supply is disconnected.

OObject - Generally, any item that can be individually selected and manipulated. This can include

shapes and pictures that appear on a display screen as well as less tangible software entities. Inobject-oriented programming, for example, an object is a self-contained entity that consists of

both data and procedures to manipulate the data.

Octal – Numbers in base 8, i.e. numbers 0 to 7 are used.

Open Collector – Digital output that is driven by a transistor and requires external power.

Opto-Isolator – Optical Device for connecting signals while maintaining electrical isolation.

Overrange – Over the present current limit for ADC.

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P, Q

PCB – Printed Circuit Board.

PID – Three term control action. Using Proportional, Integral and Derivative components tomodify a control output, with the goal of achieving a measured process variable at a set point.

Port – A group of inputs or outputs to the computer.

Program – Series of instructions.

Protocol – Precise description of data interchange over a telemetry link.

PRT – Platinum Resistance Thermometer.

PSU – Power Supply Unit.

RROM – Read Only Memory (fixed storage).

RS-232 – Voltage standard for serial data transmission.

RTD – Resistance Thermometer Device.

RTU – Remote Terminal Unit.

RX – Received information.

SSecurity Code – Security Codes are used to limit access by operators to parameters retained in the

micro memory.

SRAM – Static Random Access Memory (battery backed).

S600 –FloBoss S600 Flow Computer.

TTask - An operating system concept that refers to the combination of a program being executed

and bookkeeping information used by the operating system. Whenever a program is executed,the operating system creates a new task for it.

TCP/IP – Transfer Control Program/Internet Protocol.

Totalizer – Area of RAM for integrating totals.

Transducer – Device which converts energy from one form to another.

TRI-REG – Triple Register - area of RAM where data is stored in triplicate.

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TX – Transmitted information.

U

Underrange – Under preset current limit for A/D Converter.

VVariables – Changeable values.

Volatile – Memory that is unstable in the absence of power.

W, X, Y, ZWarm Start – The FloBoss S600 starts and the configuration remains untouched.

Watchdog – A hardware circuit that monitors correct program operation and causes programrestart in the event of malfunction.

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Rev Sep/04 Index I-1

INDEX

4

4 Direction Key............................................................5-3

A

Accept .............................................................. ............5-3Alarm .......................................................... .................5-3All Alarms....................................................................5-9AMERICAN........................................................ ......4-13Analog Inputs

ANIN.......................................................................4-3Analog Outputs ............................................................4-4Archived Reports .........................................................5-9

Arrow key ................................................. ...................5-3

B

BackupBattery.....................................................................3-3

Battery Backup.............................................................3-3Bit Link ............................................................. ...........3-8

C

Cable ........................................................ ....................3-5Change ..................................................... ....................5-3Changing a Value.........................................................5-6Changing Mode............................................................5-7Changing the Fuse........................................................8-5Chng.............................................................................5-6Clear.............................................................................5-3Clear SRAM.................................................................8-4Cold Start ............................................................. 7-1, 7-3COM1 ............................................................ ..............3-6COM2 ............................................................ ..............3-6Comm 2........................................................................5-2Communications ..........................................................3-4Config 600 Lite ............................................................1-5Config 600 Pro.............................................................1-5

Config Report...............................................................5-9Constants Log ....................................................... .......5-9CPU Board...................................................................3-1CPU On-board Connectors ..........................................3-8Current Alarms.............................................................5-9Current Report .............................................................5-9

D

DataEntering...................................................................5-6

Data display ........................................................... ......5-5Data Pages....................................................................5-5Default display.............................................................5-8Digital Inputs

DIGIN ......................................................... ..........4-19

DIGIN......................................................... ............ 4-6Digital Outputs

DIGOUT........................................................4-8, 4-20DIN.......................................... .................................. 4-13Disp ....................................................... ............... 5-3, 5-5Display ............................................... ......................... 5-3

LCD .................................................. ...................... 5-4 Navigating ................................................ .............. 5-5

Display Dump.............................................................. 5-9Display Shortcut .......................................................... 5-8Dual Ethernet..................................................... ........ 3-10

E

Enter ......................................................... ................... 5-3Entering Data....................................................... ........ 5-6Environmental Considerations .................................... 2-2Ethernet LAN Port....................................................... 3-6Ethernet Port.................................. ............................ 3-10Exponent................................................... ................... 5-3Exponential Format ..................................................... 5-8Expt ........................................................... ...........5-3, 5-8

F

F Keys ........................................................... .............. 5-2Factory Setup............................................ ................... 7-3Figure 1-1. The FloBoss S600 Flow Manager............ 1-2

Figure 1-2. CPU Board............................ ................... 1-3Figure 1-3. Intelligent I/O Board................................ 1-4Figure 2-1. FloBoss S600 System .............................. 2-2Figure 2-10. Board Ready for Removal or Final Insertion2-9

Figure 2-2. Removing the Front Panel ....................... 2-3Figure 2-3. Lift Front Panel................... ..................... 2-4Figure 2-4. Remove Connector .................................. 2-4Figure 2-7. Panel Mount......... .................................... 2-6Figure 2-8. Unscrewing the Retention Screws ........... 2-8Figure 2-9. Using the Pull Tabs.................................. 2-8Figure 3-1. P152 CPU Backplate ............................... 3-1Figure 3-2. P152 CPU Terminations .......................... 3-2

Figure 3-3. Pin Connections ....................................... 3-5Figure 3-4. Link Cable ............................................... 3-8Figure 3-5. Dual Ethernet Communications Card .... 3-10Figure 4-1. Backplate ................................................. 4-1Figure 4-10. Digital Output Schematic (Relay).......... 4-8Figure 4-11. Digital Output Schematic (24 V SwitchedIndicator) .......................................................... ......... 4-8

Figure 4-12. Pulse Input Schematic (using EU 12 V P148Mezzanine Card)........................................................ 4-9

Figure 4-13. Pulse Input Schematic (using US 24 V P148Mezzanine Card)...................................................... 4-10

Figure 4-14. Pulse Output Schematic ....................... 4-10Figure 4-15. Raw Pulse Output Schematic............... 4-11Figure 4-16. Frequency Input Schematic (with IS Barrierand AC Coupled) ..................................................... 4-12

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Rev Sep/04 Index I-2

Figure 4-17. Frequency Input Schematic (without ISBarrier and with DC Coupled) .................................4-12

Figure 4-18. PRT/RTD Input Schematic ..................4-13Figure 4-19. Backplate .............................................. 4-17Figure 4-2. P144 I/O Board Terminations ..................4-2

Figure 4-20. P154 Prover Board Terminations.........4-18Figure 4-21. HART Device Beyond the IS Barrier...4-25Figure 4-22. HART Device and Hand Held CommunicatorBeyond the IS Barrier...............................................4-25

Figure 4-23. HART Device without Hand HeldCommunicator..........................................................4-26

Figure 4-3. Analog Input Schematic (with IS Barrier andusing Internal Resistor) ..............................................4-3

Figure 4-4. Analog Input Schematic (without IS Barrierand using External Resistor) ......................................4-3

Figure 4-5. Analog Output Schematic (FloBoss S600Powered) .................................................. ..................4-4

Figure 4-6. Analog Output Schematic (Externally Powered

Device).......................................................................4-5Figure 4-7. Analog Output Schematic (Externally Poweredthrough FloBoss S600)...............................................4-5

Figure 4-8. Digital Input Schematic (Open CollectorDevice).......................................................................4-6

Figure 4-9. Digital Input Schematic (Relay)............... 4-6Figure 5-1. Front Panel ............................................... 5-1Figure 5-2. Front Panel Port Connections................... 5-2Figure 5-3. LCD Display ............................................ 5-4Figure 5-4. Status ID Line .......................................... 5-5Figure 7-1. Startup Menu............................................7-3Figure 8-1. Fuse Location ...........................................8-5Flash.............................................................................8-3Flash Failed..................................................................8-4FloBoss S600 ........................................................... ....1-2Frequency Inputs.............................................. 4-12, 4-22Front panel ................................................... ................5-1Front Panel....................... .................................... 2-3, 2-7Front Panel Port ........................................................... 5-2Function key ........................................................ 5-2, 5-8Fuse

Changing .............................................................. ...8-5

I Initialization.................................................................7-1

Installation ............................................................ .......2-3Boards ........................................................ .............2-7Panel-Mounted Unit................................................2-5Preparing ................................................................. 2-1Removing the Front Panel.......................................2-3Tools ...................................................... .................2-2Unpacking ......................................................... ......2-3

IPL 600 .......................................................... ..............1-5

J

Jumpers........................................................................3-8

K Keypad.........................................................................5-2

L

LAN Port.......................................................... ......... 3-10Ethernet ............................................................... ... 3-6

LCD Display ........................................................ 5-4, 5-5

LED...................................................... ....................... 5-3

M

Maintenance ....................................................... ......... 8-1Menu Keys .......................................................... ........ 5-3Menus............................................................ .............. 5-4Minus key............ ........................................................ 5-8Modbus Maps........ ...................................................... 5-9Mode

Changing ................................................................ 5-7

N

Navigation .................................................. ................ A-1 Network Setup......................................................... .... 7-3 Numeric Keys.............................................................. 5-3

P

P144 I/O Berg Jumpers (Links)................................. 4-14P144 I/O Board............................................................ 4-1P152 CPU Board ......................................................... 3-1P154 Prover Bit Links)................................ .............. 4-23P154 Prover Board .................................................... 4-17Page Reference Number......................... ..................... 5-5Panel-Mounted Unit

Installation .............................................................. 2-5Power Supply .............................................................. 3-2Print ...................................................... ................ 5-3, 5-9Prover Board ............................................................. 4-17PRT/RTD Inputs ....................................................... 4-13Pulse Inputs

Turbine ...................................................... .... 4-9, 4-21Pulse Outputs

PULSEOUT................................................. 4-10, 4-21

R

Reflash Config File ..................................................... 8-4

Reflash Firmware................................................. 7-3, 8-3Reinstalling the Front Panel ........................................ 2-7Remote Display or PC.......... ....................................... 3-6Removal

Boards.............................................. ....................... 2-7RESETTING ............................................................. 7-1 RS-232..................................................................... .... 3-5RS-422 Port........................................................ ......... 3-6RS-485 Port........................................................ ......... 3-6RTD Inputs...... .......................................................... 4-13

S

Security Code .............................................................. 5-8Security Dump............................................................. 5-9Send Config File.......................................................... 8-4

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Serial Port.....................................................................3-5Setup and Wiring ........................................................ .4-1Software

Config 600 Lite .......................................................1-5Config 600 Pro ....................................................... .1-5

IPL 600....................................................................1-5SRAM .......................................................... ................7-1

Clear ................................................................ ........8-4Start..............................................................................7-1Startup menu ................................................... ..... 7-3, 8-2Status/ID Line ............................................................ ..5-5

T

Table 2-1. Mounting Dimensions ...............................2-5Table 3-1. TB-1 Pin Connections................................3-3Table 3-2. TB-1 Pin Connections................................3-3Table 3-3. Battery Specifications......... .......................3-4

Table 3-4. Communication Ports ................................3-4Table 3-5. COM3 and COM4 Pin Connections..........3-5Table 3-6. COM5, COM6, and COM7 Pin Connections3-6Table 3-7. COM1-2 Pin Connections..........................3-7Table 3-8. Miscellaneous Device Connectors for the P152CPU Module...............................................................3-8

Table 3-9. CPU Bit Links ...........................................3-9Table 4-1. ANIN Pin Connections for SKT-A............4-4Table 4-10. Raw Pulse Output Pin Connections for SKT-C..................................................................................4-11

Table 4-11. Frequency Input Pin Connections for SKT-B4-12

Table 4-12. PRT Input Pin Connections for SKT-B .4-14

Table 4-13. ............................................................ .....4-15Table 4-14. Multiplex Mode Addressing ..................4-16Table 4-15. DIGIN Pin Connections for SKT-E.......4-19Table 4-16. DIGIN Pin Connections for SKT-F .......4-20Table 4-17. DIGOUT Pin Connections for SKT-E. ..4-20Table 4-18. DIGOUT Pin Connections for SKT-F...4-21Table 4-19. Dual-Pulse Input Pin Connections for SKT-F..................................................................................4-21

Table 4-2. ANIN Pin Connections for SKT-B ........... 4-4Table 4-20. PULSEOUT Pin Connections for SKT-E4-22Table 4-21. Frequency Input Pin Connections for SKT-D4-22

Table 4-22. P154 Prover Bit Links........................... 4-23

Table 4-23. Node AddressingCommunications Mode Selection......................... 4-23

Table 4-24. P188 HART Pin Connections (Socket A)4-24Table 4-25. P188 HART Pin Connections (Socket B)4-24Table 4-3. D/A Converter Output Pin Connections forSKT-A ..................................................... .................. 4-5

Table 4-4. DIGIN Pin Connections for SKT-B.......... 4-7Table 4-5. DIGIN Pin Connections for SKT-C.......... 4-7Table 4-6. DIGOUT Pin Connections for SKT-B...... 4-8Table 4-7. DIGOUT Pin Connections for SKT-C...... 4-9Table 4-8. Dual-Pulse Input Pin Connections for SKT-C4-10

Table 4-9. PULSEOUT Pin Connections for SKT-B4-11

Table 5-1. Front Panel Port Connections.................... 5-2Tools................ ........................................................... . 2-2Troubleshooting

Flash Failed............................................................. 8-4Turbine Pulse Inputs...........................................4-9, 4-21

U

Unpack ....................................................... ................. 2-3

V

Value

Changing............................................... .................. 5-6View .......................................................... .................. 5-3

W

Warm Start ........................................................ ...7-1, 7-3Watchdog Relay .......................................................... 3-3Wiring...................................................................3-1, 4-1