Transcript
Page 1: M-Series Vertical.qxd:M-series vertical NEW · Column sections are provided with flanged ends incorporating registered fits for ease of alignment during assembly. Facilitates disassembly

Goulds M-Series Vertical Turbine Pumps

Page 2: M-Series Vertical.qxd:M-series vertical NEW · Column sections are provided with flanged ends incorporating registered fits for ease of alignment during assembly. Facilitates disassembly

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Driver

FabricatedDischargeHead

Can

AlternateL-TypeSuction

FlangedColumn

BowlAssembly

Flexibility by Design: Three Pump Models, One Common BowlAssemblyThe three different pump models inthe vertical turbine line have onething in common — the hydraulicdesign of the pump bowl assembly.Using state-of-the-art techniques inturbine pump design, The ITT verticalturbine line covers a wide range ofhydraulic conditions to meet virtuallyevery pumping service in the industrywith optimum efficiency.

ITT Pumps’ flexibility of design allowsthe use of a wide range of materialsand design features to meet thecustom requirements of the user.No matter what the requirements,whether low first cost, ease ofmaintenance, optimum efficiency ortough service conditions, ITT canmake the pump to best satisfy therequirements.

This bulletin is designed to assist theuser in selecting the best pump forthe conditions required, however, anyquestions will be answered promptlyby calling the ITT pump salesrepresentative in your area.

ITT Vertical Turbine Pumps

SuctionAdapter

SubmersibleMotor

BowlAssembly

DischargeBowl andColumnAdapter

Model MVC

Driver

FabricatedDischargeHead

FlangedColumn

BowlAssembly

Model MVT-FF

Model MVS

Page 3: M-Series Vertical.qxd:M-series vertical NEW · Column sections are provided with flanged ends incorporating registered fits for ease of alignment during assembly. Facilitates disassembly

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Designed for a Wide Variety of Services

ITT Vertical Turbines forGeneral Transfer PumpingMunicipalities worldwide have relied on ITT for movingtheir water from one place to another. Without a doubt,the vertical turbine product continues to be a preferredsolution for such general transfer services. And whetherthe facility delivers 2 MGD or 20 MGD, the broadhydraulic range offered by ITT will yield pump selectionsthat maximize efficiencies and minimize operating costs.

ITT Models MVT and MVC forReverse Osmosis ApplicationsAt the heart of any dependable water filtration facilityare dependable pumps. The robust design of ITT verticalturbine products makes them ideally suited for thedemanding high-pressure pumping requirements ofreverse osmosis applications. Industrial duty, standarddesign features ensure extended mean time betweenfailure for the lowest total installed cost of anycomparable product.

Wide Range of Materials AvailableITT Pumps offers vertical turbine pumps in a wide varietyof materials to ensure compatibility with virtually anypumpage. From cast iron/bronze-fitted, to all bronze, toall alloy constructions, ITT can supply materials to sustainthe corrosive and erosive effects of such fluids as rawwater, chlorinated water, and seawater. This includesoptional hard-facings for wear components such asshafts and bearings.

Page 4: M-Series Vertical.qxd:M-series vertical NEW · Column sections are provided with flanged ends incorporating registered fits for ease of alignment during assembly. Facilitates disassembly

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Hydraulic Coverage for models MVT, MVC and MVS

* Head is per stage.

1760 RPM3500 RPM

4004 10 25 50 100 200 400 600

120100

70

5040

30

20

16

12

8

6

4

300

200

100

70

5040

30

20

020 100 300 500 1000 2000 3000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

3500 R.P.M.

4 10 25 50 100 200 400 600

70

50

40

30

20

16

12

8

6

4

300

200

100

70

50

40

30

20

1020 100 400 1000 4000 10000 20000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

1760 R.P.M.

200 400 600 1000 2000 3000 5000

50

40

30

20

16

12

8

6

4

300

200

1500

100

6050

40

30

20

1000 3000 10000 20000 40000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

1180 R.P.M.

200 400 600 1000 2000 3000 5000

50

40

30

20

16

12

8

6

4

200

150

100

60

80

50

40

30

20

1000 3000 10000 20000 40000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

880 R.P.M.

880 RPM1180 RPM

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710 RPM

400 600 1000 2000 3000 5000 800010000 15000

50

40

30

20

16

12

8

6

4

200

150

100

60

80

50

40

30

20

3000 5000 10000 20000 30000 100000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

710 R.P.M.

400 600 1000 2000 3000 5000 8000 10000 15000

50

40

30

20

16

12

8

6

4

200

150

100

60

80

50

40

30

20

3000 5000 10000 20000 40000 100000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

590 R.P.M.

600 1000 2000 3000 5000 8000 10000 15000 20000

50

40

30

20

16

12

8

6

4

200

150

100

60

80

50

40

30

20

2000 4000 10000 30000 50000 100000 150000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

500 R.P.M.

600 1000 2000 3000 5000 8000 10000 15000 20000 30000

50

40

30

20

16

12

8

6

4

200

150

100

60

80

50

40

30

20

2000 2000 6000 10000 20000 50000 100000 150000

CAPACITY – GPM

HEA

D –

FEET

CAPACITY – m3/h

TOTA

L H

EAD

– M

ETER

S

440 R.P.M.

500 RPM

590 RPM

440 RPM

Page 6: M-Series Vertical.qxd:M-series vertical NEW · Column sections are provided with flanged ends incorporating registered fits for ease of alignment during assembly. Facilitates disassembly

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The bowl assembly is the heart of the vertical turbine pump. The impeller and diffusertype casing are designed to deliver the head and capacity that your system requires inthe most efficient way possible. The fact that the vertical turbine pump can be multi-staged allows maximum flexibility both in the initial pump selection and in the eventthat future system modifications require a change in the pump rating. Submergedimpellers allow the pump to be started without priming.

A variety of material options allows the selection of a pump best suited for even themost severe services. The many bowl assembly options available assure that thevertical turbine pump satisfies the users’ needs for safe, efficient, reliable andmaintenance-free operation.

1. SUCTION BELL – Allows smooth entry of liquid into impeller eye, minimizes vortex formation.

2. SUCTION BELL BEARING – Provided for shaft stability.

3. SAND COLLAR – Prevents solids from entering suction bearing.

4. IMPELLER – Semi-open or enclosed for appropriate service.

5. TAPER LOCK – Alloy steel for fastening impellers on 17" and smaller sizes.

6. KEYED – Impeller fastened onto the shaft by keyed split ring.

7. PUMP SHAFT – Heavy duty 416SS standard, available in 316SS, 17-4 PH, Monel and other alloys for strength and corrosion resistance.

8. DIFFUSER BOWL – Available in variety of cast materials. Glass-lined cast iron standard through 18” sizes.

9. STAGES – Flanged and bolted together for ease of maintenance.

10. SLEEVE TYPE BEARING – Provided at each stage to assure stable operation away from critical speed.

11. FLANGED BOWLS – Registered fits assure positive alignment, ease of maintenance.

In addition to standard features and options shown here,other features are available.

A. Hydraulic balancing of impellers to reduce axial downthrust and achievelonger thrust bearing life.

B. Independent flushing of bowl bearings and wear rings for abrasive services.

C. Hard facing of shaft journals and bearings to protect against abrasion and increaseinterval between maintenance periods.

D. Interior coating on bowls for improved efficiency.

E. Dynamic balancing of impellers.

F. Strainers to prevent foreign objects from entering the pump.

Pump Bowl Assembly

Standard Design Features

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Pump Bowl Assembly Options

CHOICE OF SEMI-OPEN OR ENCLOSED IMPELLERS

Available in alloy constructionfor a wide range ofcorrosive/abrasive services.

DUAL WEAR RINGS

Available for enclosed impellers and bowls; permits re-establishing initialrunning clearances and efficiency atlower cost. Hard facing of wearrings can be flushed when solids arepresent in pumpage.

HARDFACING

Hardfacing the surface of bearing and shaft to protectagainst wear from abrasivesin the bearing area.

STRAINERS

Basket or cone strainersare available to provideprotection fromlarge solids.

KEYED IMPELLERS

Keyed Impellers are standard on 18”and larger sizes; furnished on allpumps for temperatures above 180° F(82° C) and on cryogenic services.Regardless of size, keyed impellersprovide ease of maintenance andpositive locking under fluctuatingload and temperature conditions.

LOW NPSH FIRST STAGE X IMPELLERS

For low NPSHA applications.Both large eye and mixedflow first stages available;minimizes pump length.

RIFLE DRILLINGDISCHARGE BOWL

Rifle drilling of bowl shafts available for bearingprotection on abrasiveservices.

Discharge bowl includedwith enclosed lineshaftconstruction.

Open

Closed

Page 8: M-Series Vertical.qxd:M-series vertical NEW · Column sections are provided with flanged ends incorporating registered fits for ease of alignment during assembly. Facilitates disassembly

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Flanged ColumnColumn sections are provided with flanged ends incorporating registered fits for easeof alignment during assembly. Facilitates disassembly where corrosion is a problem.Our standard bearing retainers are welded into the column section.

OPEN LINESHAFT BEARING

Flanged column/product lubricated lineshaft isrecommended for ease of maintenance or whenevera special bearing material is required.

Keyed lineshaft coupling available in all sizes for easeof maintenance. Various bearing materials available.Renewable shaft sleeve or hard facing of shaftavailable for longer life.

ENCLOSED LINESHAFT

The lineshaft is protected by water flushing theenclosing tube bearing on corrosive / abrasive services.Oil lubricated lineshaft available on long settings.

Alignment is attained by register fit between theflange faces.

THREADED LINESHAFT COUPLING

Threaded lineshaft coupling is commonly used forlower horsepower pumps. It is less expensive.

KEYED LINESHAFT

Keyed lineshaft coupling is recommended for motorslarger than 500 HP. It provides ease of maintenance.

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Coupling Arrangements

Discharge Heads

RIGID FLANGED COUPLING(Type AR)

To couple pump to vertical hollowshaft driver. Impeller adjustment isperformed on adjusting nutlocated on top of motor.

ADJUSTABLE COUPLING (Type A)

For vertical solid shaft driver.Impeller adjustment made by usingadjustable plate in the coupling.

ADJUSTABLE SPACER COUPLING (Type AS)

Same function as type A coupling withaddition of spacer. Spacer may beremoved for mechanical sealmaintenance without disturbing driver.

The discharge head functions to change thedirection of flow from vertical to horizontaland to couple the pump to the system pipingin addition to supporting and aligning thedriver. Discharge head accommodates all

modes of drivers including hollow shaft andsolid shaft motors, right angle gears, verticalsteam turbines, etc. Optional sub-base can besupplied. A-C Pump offers three basic typesfor maximum flexibility.

BELOW GROUND DISCHARGE HEAD

Use whenever MVT pump is requiredto adapt to an undergrounddischarge system.

MVC-T

MVC-T can also be supplied as aMVC-L with the pump suction inthe can.

FABRICATED DISCHARGE HEAD

For pressures exceeding cast headlimitations or services that requirealloy construction such as high orlow temperature or corrosive services.Segmented elbow available forefficiency improvement. Large handholes for easy access. Base flange canbe machined to match ANSI tankflange. Bearing at base of dischargehead for better shaft support.

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Sealing Flexibility

PACKED BOX WITH SLEEVEOPEN LINESHAFT

Whenever packing lubricationleakage can be tolerated and thedischarge pressure does not exceed150 psi, a packed box may be used.Optional headshaft sleeve availableto protect shaft.

WATER FLUSH ENCLOSEDLINESHAFT

Water flush tube connection issupplied when pressurized wateris introduced into the enclosingtube for bearing protection onabrasive services.

OIL LUBRICATED ENCLOSEDLINESHAFT

Oil lubricated option is recommendedwhen water elevation would causethe upper lineshaft bearings to runwithout lubrication during start-up.Oil is fed through tapped openingand allowed to gravitate downenclosing tube lubricating bearings.

SINGLE SEAL

Most popular method — used forlow to medium pressures. Cartridgestyle for ease of installation andmaintenance.

OUTSIDE MOUNTED SEALS

Provides a method of no-leaksealing for low pressure andwater application.

TANDEM SEALS

Two seals mounted in-line. Chamberbetween seals can be filled with abuffer liquid and may be fitted witha pressure sensitive annunciatingdevice for safety.

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Model MVT-FF

Municipal VerticalTurbine Pump� Capacities to 65,000 GPM (14,763 m3/h)� Heads to 3,500 feet (1,067m)� Temperatures to 500° F (260° C)� Bowl sizes from 6" to 55"

Design Advantages• Fabricated discharge head and flanged column. • Flanged bowl construction. • 416SS shafting. • Alloy construction with external flush of critical wear

areas available for corrosive/abrasive services.• Built-in alignment and simple piping for less costly

installation and ease of maintenance/reduced downtime.

ServicesSeawater and River Water Intake

Pressure Boosting

Filter Backwash

General Transfer

Final Effluent

Page 12: M-Series Vertical.qxd:M-series vertical NEW · Column sections are provided with flanged ends incorporating registered fits for ease of alignment during assembly. Facilitates disassembly

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Cross SectionalMVT-FF (Product Lube)

Capscrew (Motor/Support)

Motor SupportCoupling Guard

Stud/NutCapscrew Support/Head

GasketBearing

By-Pass Line Assembly(Tube & Fittings)

Mounting Holes

By-Pass Return To Sump

Motor Key (Supplied By Motor Vendor)

Hub – MotorRing – Retaining

Soc. HD. CapscrewPlate – AdjustingHex NutHub – PumpPump KeyCapscrewGland/SplitPackingStuffing BoxHead

Headshaft

Capscrew – Col/HeadColumn – Top

Capscrew – Col/Col

Hex Nut

Column – Intermediate

Lineshaft

Bearing – Lineshaft

Column – Bottom

Coupling – Lineshaft

Pumpshaft

Capscrew – Col/Bowl

Bearing – BowlBowl – Top

Capscrew – Bowl/BowlBowl – INTMD.

Capscrew – Bowl/Bell

Capscrew – StrainerStrainer (Basket Type)

Suction Bell

Soc. HD. Capscrew

Thrust Ring

Key – ImpellerImpeller

Wear Ring – BowlWear Ring – Imp.

Sand Collar

Bearing – Suction

Pipe Plug

VSS Motor

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Cross SectionalMVT-FF (Enclosed Lineshaft)

Motor Key (Supplied By Motor Vendor)

Hub – MotorRing – RetainingSoc. HD. CapscrewPlate – AdjustingHex NutHub – PumpPump Key

Pipe PlugHead

Tube Nipple

Capscrew Col./HD.Headshaft

Column – Top

Tube – Encl.Bearing – Tube

Column – INTMD

Capscrew – Col./Col.

Hex NutLineshaftColumn – Bottom

Coupling – Lineshaft

Adapter – Bearing

Capscrew – Col./Bowl

Bowl – Disch. BowlPumpshaft

Capscrew – Bwl./Disch. Bwl.Bearing – ThrottleBowl – Top

Capscrew – Bowl/Bowl

Bowl – INTMD

Capscrew – Bowl/BellCapscrew – Strainer

Strainer (Basket Type)Suction Bell

Capscrew (Motor/Support)

Motor SupportCoupling Guard

Capscrew Support/Head

Mounting Holes

Tube Stabilizer(Not shown)

Supplied every 40 ft.

Soc. HD. CapscrewThrust Ring

Key – Impeller

ImpellerWear Ring – BowlWear Ring – Imp.

Sand Collar

Bearing – Suction

Pipe Plug

VSS Motor

Tension Plate• Oil Lube• Water Flush

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Model MVC

Municipal VerticalCan-Type Pump� Capacities to 65,000 GPM (14,763 m3/h)� Heads to 3,500 feet (1,070m)� Temperatures cryogenic to 500° F (260° C)� Bowl sizes from 6" to 55"

Design Advantages• Fabricated discharge head. • Flanged bowl construction. • 416SS shafting. • In-line suction and discharge simplifies installation. • Optional suction in can for flexibility.• Inherent design features on Model MVC allow efficient

operation at any NPSH available.• Alloy construction for corrosive/abrasive services.• Refer to pages 6 and 7 for additional bowl assembly

features/options.

ServicesPressure Boosting

Filter Backwash

General Transfer

Final Effluent

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Cross SectionalMVC-T

Capscrew Motor/Support

Motor SupportCoupling Guard

GlandSoc. HD. Capscrew – Gland/HousingSoc. HD. Capscrew – Housing/Head

Capscrew – Support/Head

O-Ring – Housing/HeadBearing – Seal Housing

Mounting Holes

Soc. HD. Capscrew (Impeller)Thrust Ring

Key – Impeller

ImpellerWear Ring – Bowl (Optional)Wear Ring – Imp. (Optional)

Taper Lock

Bearing – Suction

Motor Key (Supplied By Motor Vendor)

Hub – DriverRing – Retaining

Soc. HD. Capscrew/Hex Nut

SpacerSoc. HD. Capscrew/Hex NutPlate – AdjustingKey – PumpHub – Pump

O-Ring – Gland/HousingHousing – SealHead

Seal Flush Plan 13Headshaft

Capscrew – Head/Barrel

O-ringCapscrew – Col./Head

Column – Top

Capscrew – Col./Col.

Hex NutRetainer-BRG.

Column – Intermediate

Lineshaft

Retainer – Bearing

Bearing – Lineshaft

Column – Bottom

Coupling – Lineshaft

Pumpshaft

Capscrew Col./BowlBearing – BowlBowl – Top

Capscrew – Bowl/Bowl

Bowl – INTMD.Capscrew – Bowl/BellSuction BellBarrel

VSS Motor

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Model MVS

Municipal VerticalSubmersible Pump� Capacities to 4,000 GPM (908 m3/h)� Heads to 1,400 feet (427m)� Bowl sizes from 6" to 20"

Design Advantages• Ideal for deep set applications where use of lineshaft

pumps is impractical.• Complete unit is installed underground resulting in

quiet operation and space saving.• Long life/low maintenance — no lubrication, alignment.

ServicesIrrigation

Service Water

Deep Well

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Cross SectionalMVS

Discharge

Suction

Bowl Disch.

Bearing – Suction/Disch.

Sand Collar

Bowl INTMD.

Bearing INTMD.

Taper Lock

Impeller

Wear Ring – Bowl

Pumpshaft

Screen Suction

Bearing – Suction/Disch.

Coupling

Adapter SBM

Submersible Motor

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Models WCAX, YDD, WCA and WCB

0

0

100 200 300 40010

20

30

40

50

60

70

80

90

20 40 60 80 90

3

5

10

15

20

25

Capacity in 1,000 Cubic Meters Per Hour

TDH

-Met

ers

Capacity in 1,000 U.S. GPM

TDH

-Fee

t

WCB

WCA

YDD

WCAX

RANGE CHARTDesign Options and FeaturesProvide Important Cost-Savings BenefitsAvailable as an option on all ITT A-C wet-pitpumps, the “pullout” design reduces maintenancecosts and downtime as the discharge pipingremains undisturbed when removing the pump.

The unique hydraulic thrust relief design (achieved by opening an areabehind the impeller to the outside of the pump) results in low thrust valuesfrom maximum flow to shutoff head. This reduces the cost of the driver byreducing the size of the required thrust bearing.

To reach high pressure heads the pumps can be arranged for up to a threestage configuration. ITT A-C Pump’s advanced hydraulic designs providesome of the highest efficiency pumps available in the pumping industry.

Other High-Capacity Vertical Pumps from A-C

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WCAX

RANGE CHART

WMCE-1 Stage

WMCE-2 Stage

WMCE-3 Stage

WMCC-3 Stage

WMCC-2 Stage

Capacity in 1,000 U.S. GPM

TDH

-Met

ers

TDH

-Fee

t

Capacity in 1,000 Cubic Meters Per Hour

0

0

600175

150

125

100

75

50

15

500

400

300

200

100

5050 100 150 200 250

10 20 30 40 50

Models WMCC and WMCE

Vertical Wet Pit Pumps OfferMaximum FlexibilityThe vertical wet pit column pump is the backboneof flood control applications. It has the capabilityof operating over a wide range of heads, varyingsuction water levels, and takes a minimum offloor space.

ITT A-C Pump offers several specific speed designsin the axial and mixed flow range to meet a broadrange of customer requirements. Mechanicaldesigns are HEAVY-DUTY for long life and reliability.

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PRO Services®

ExtendingEquipment Life...

Product Repair (all types and brands of rotating equipment)

• Service Center Repair

• Turnkey Repair/Installation

• Field Service

• Emergency Service

Reliability Improvement• Predictive Condition Monitoring

• Root Cause Failure Analysis

• Machine & System Assessment

• Engineered Upgrades

Optimization of Assets• Inventory Management

• Replacement/Exchange

• Training

• Maintenance Management

• Technical Expertise

• Factory TrainedService Personnel

• Quality

• Fast Turnaround

• Emergency Service –24 hours/day, 7 days/week

• ISO and Safety Certified

ProSmart™ encompasses the latest technology*in condition monitoring to transform yourPredictive Maintenance program into a PlantProfitability program. It provides a cost-effectivesolution to maintaining uptime on all of yourrotating equipment. ProSmart continuously monitors,analyzes and annunciates an alarm when criticalcriteria is not met. By identifying, diagnosing, andsounding an alert to potential equipment problems before they havea chance to manifest into unexpected downtime or catastrophic failure,ProSmart helps to assure plant profitability.

ProSmart delivers benefits that go right tothe bottom line.

• Extends equipment life

• Optimizes costly “walk arounds” byskilled personnel

• Can help reduce overall equipment failures and the cost of downtime

• Sends alerts prior to potential catastrophic process failures

• Automatically alerts personnel to machine problems

• Consolidates data for equipment optimization(*Patent pending)

ProSmart is a wireless machinery monitoring system that collects andanalyzes operating data automatically every 5 seconds. Integrated analysiscapabilities provide enhanced data and reporting functions.

• Energy savings

• Provides for pump protection

• Low flow protection (torque-based) when low levels are encountered in standpipe

• Provides upper speed limit to protect motor and drive fromexcessive load

• Provides lower speed limit to allow Model 3500XD air removalsystem to work satisfactorily

• Several proven control schemes allow for the maximum benefitof variable speed drive system

• Allows for future operating condition with same pump

• Allows for same pump size to be used when multiple pumps areinvolved with large TDH variations among them

• Allows for one impeller diameter (and Back Pullout) to be used formultiple pump installations — minimize inventory for critical services

PUMPSMART System Options

Form BMSeries 4/08© 2008 Goulds Pumps, Incorporated

A subsidiary of ITT Corporation

Visit our Web site at www.gouldspumps.com


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