Transcript
Page 1: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

Accepted Manuscript

Laboratory Fatigue Evaluation of Modified and Unmodified Asphalt binders in

Stone Mastic Asphalt Mixtures using a newly Developed Crack Meander Tech‐

nique

Ratnasamy Muniandy, Nor Azurah Binti Che Md Akhir, Salihudin Hassim,

Danial Moazami

PII: S0142-1123(13)00236-3

DOI: http://dx.doi.org/10.1016/j.ijfatigue.2013.08.021

Reference: JIJF 3198

To appear in: International Journal of Fatigue

Received Date: 7 December 2012

Revised Date: 16 August 2013

Accepted Date: 20 August 2013

Please cite this article as: Muniandy, R., Akhir, N.A.B., Hassim, S., Moazami, D., Laboratory Fatigue Evaluation

of Modified and Unmodified Asphalt binders in Stone Mastic Asphalt Mixtures using a newly Developed Crack

Meander Technique, International Journal of Fatigue (2013), doi: http://dx.doi.org/10.1016/j.ijfatigue.2013.08.021

This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers

we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and

review of the resulting proof before it is published in its final form. Please note that during the production process

errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

Page 2: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

1  

Laboratory Fatigue Evaluation of Modified and Unmodified Asphalt binders in Stone Mastic Asphalt Mixtures using a newly Developed Crack Meander Technique

Ratnasamy Muniandy , Nor Azurah Binti Che Md Akhir, Salihudin Hassim, Danial Moazami

Department of Civil Engineering, University Putra Malaysia, [email protected] Department of Civil Engineering, University Putra Malaysia, [email protected] Department of Civil Engineering, University Putra Malaysia, [email protected]

Department of Civil Engineering, University Putra Malaysia, [email protected]

 

 

     

   Corresponding Author E-mail: [email protected] +60-3-89466373/7847 (+60)123396917

Page 3: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

2  

ABSTRACT

This paper looks into the fatigue evaluation of modified and unmodified asphalt binders in Stone

Mastic Asphalt (SMA) mixtures using a Crack Meander (CM) technique. Specimens images were

taken during the repeated load indirect tensile fatigue test (ITFT) and crack initiation, propagation and

failure were analyzed using a developed "Measurement and Mapping of Crack Meander" (MMCM)

Software. The results of crack analysis on every SMA specimens were compared with tensile strain

plots obtained from the ITFT test. It was concluded that, in addition to strain or dynamic modulus

plots, fatigue behavior can be determined using crack appearance as an alternative method.

Keywords: Stone Mastic Asphalt; Fatigue Strength; Crack Formation; Crack Meander; Repeated Load Indirect

Tensile Fatigue Test.

Page 4: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

3  

1 INTRODUCTION Fatigue cracks are one of the major distresses on the roads worldwide. In fatigue studies, there are

many approaches to define and evaluate the fatigue strength of asphalt mixtures such as the traditional

method, by using stress or strain against number of cycles (S-N plot), the dissipated energy approach,

and visco-elastic continuum damage method. However, there is not a clear or specific standard that

states which one is the best method to compare the performance between various bituminous mixtures.

The failure point in the traditional fatigue models considered at 50 percent reduction in the stiffness

modulus for controlled strain testing [1]. However, Lundstrom et al. [2] reported the traditional failure

criterion unsuitable, since at that point there is often no sign of real failure leading to inconsistent

fatigue results. Dissipated energy is another approach used instead of stress or strain while this method

does not consider progressive damage of material and crack development. Continuum mechanics also

does not accurately identify the fatigue crack development in the secondary and tertiary stages [3].

Therefore, in order to portray the nature of cracks, studying the fatigue crack network and its pattern

seems necessary. Braz et al. [4] used computed tomography technique to detect crack evolution in

asphaltic mixtures submitted to fatigue test. Birgisson et al. [5] used a Digital Image Correlation (DIC)

system to obtain displacement/strain fields and to detect crack patterns. In this study a different

approach is presented to fully quantify the fatigue strength of asphalt mixtures until failure. Some

preliminary works were undertaken at Universiti Putra Malaysia (UPM) in 2004 and 2010 to establish

a protocol for Crack Meander technique (CM) to determine the fatigue strength. Some unique features

of this method include investigation of all aspects of fatigue distress (crack length, area and density),

simplicity of the test and the high precision of the image processing technique. In this study the fatigue

strength of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures (SMA) were

evaluated by using the developed crack meander method. The obtained crack data was validated as

compared to real strain data from the repeated load indirect tensile fatigue test (ITFT).

2 FATIGUE CRACK MECHANISM

Page 5: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

4  

In general, fatigue life is defined as the number of load cycles to failure for a bituminous mixture and

fatigue resistance indicates its ability to resist repeated cyclic loading that cause fracture although

other stress inducing factors are not mentioned here. Technically, because of continuous cyclic

loading, the bottom of the pavement layer experiences tensile strains thus forms cracks that continue

to propagate upward until failure [6, 7]. Fatigue behavior of asphalt mixtures is determined either by

controlled stress (load) or controlled strain (deflection) mode in the laboratory [8]. Because of the high

similarity with site conditions, controlled stress mode is widely used [7]. In controlled stress mode, a

constant amplitude of repeated stress or load causes the increasing strain while in controlled strain

mode, the amplitude of constant strain is applied in form of repeated deflection which results in stress

decrease [9].

Dynamic reactions are responsible in evaluation of fatigue resistance in bituminous mixtures [10].

Dynamic complex modulus is defined as the ratio of sinusoidal amplitude of stress to strain at angular

frequency for any given time. The dynamic complex modulus (E*) plot is normally used to represent

the relationship between stress and strain [11, 12]. During a fatigue test, modulus value decreases [13]

according to Figure 1 [14]. The first phase shows a fall in stiffness modulus due to repetitive load

excitation. Phase II, shows a quasi-linear decrease in stiffness, after which the sample starts to fracture

rapidly at the early of phase III due to non-uniformity in the strain field.

< Insert Figure 1 about here >

3 STONE MASTIC ASPHALT AND THE MODIFIERS

SMA is a dense and gap-graded bituminous mixture contains coarse and fine aggregates, filler, and

bitumen. The binder is typically modified with suitable binder carrier such as fiber or polymer [15,

16]. Earlier, SMA was known by its great potential to resist rutting and to decrease wear due to the

studded tires [15, 17]. Cubical, hard, crushed and durable aggregates are adhered with optimum

quantity of moisture-resistant mortar, and produce stone-on-stone contact. SMA contains about 93 to

94 percent of aggregates by weight of total mix, less than 1 percent fiber and about 6 percent binder

[16]. Although SMA is rut resistance, due to high proportions of coarse aggregates, it shows poor

Page 6: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

5  

performance in fatigue resistance due to the reduced amount of fine aggregates [16]. In total, because

of its good potential in pavement performance, detailed consideration should be taken in the selection

of materials to produce suitable mixtures.

In this study two different common modifiers were selected for use in the SMA mixture in order to

improve its performance in fatigue strength. Cellulose Oil Palm Fiber (COPF) is widely available in

Malaysia and therefore it was selected as one of the stabilizers. In addition to COPF, Ethylene Vinyl

Acetate (EVA) was selected as a traditional asphalt modifier. The cellulose fiber and EVA materials

are shown in Figures 2 and 3 below.

< Insert Figures 2 and 3 about here (in one line) >

COPF is a non-hazardous biodegradable material that is produced from the empty fruit bunch of oil

palm tree through various pulping methods. It was proven that COPF greatly minimizes drain down of

asphalt mixtures and tends to improve the fatigue resistance [16].

EVA is a type of polymer in plastomer group. For over twenty years, it has been used in pavement

construction to improve the performance of asphalt mixtures since it has great potential to resist

permanent deformation [18, 19], thermal cracking [20] as well as fatigue of asphalt mixtures [21]. By

blending EVA with the original bitumen, the physical properties of binder such as penetration,

softening point, loss on aging and viscosity improve which indicates the stiffening effect of EVA

blended binders [22].

4 CRACK MEANDER CONCEPT AND APPROACH

Indirect tensile fatigue test is widely carried out to estimate the resistance of a bituminous mixture

sample to fatigue failure in accordance with BS EN 12697-24 [23] by using the Universal Testing

Machine (UTM). Laboratory investigation of fatigue has shown that visual cracks that appear on the

trimmed test samples seem to have a unique relationship with fatigue resistance. This observation

leads to the idea of "crack meander" study to be developed.

The term ‘meander’ is derived from the river meandering concept with a convoluted path which is

known as Maiandros or meander by ancient Greeks. According to Oxford dictionary, meander is

Page 7: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

6  

defined as "to curve a lot rather than being in a straight line" or "to walk slowly and change direction

often, especially without a particular aim". To summarize, meander in this context can be defined as

initiation and propagation of cracks, meandering due to crack pinning through the cross section of the

trimmed specimens.

The new approach is divided into a few stages. In the first stage, initiation and propagation of cracks

which appear on the sample surface during the diametral fatigue test is monitored and captured via a

SLR camera. For this purpose, instead of using the existing frame for indirect tensile fatigue test in

universal testing machine, the frame was specially fabricated; so that the surface image can be

captured directly without any barrier as shown in Figure 4. The images were recorded at a

predetermined interval of cycles depending on the speed of crack migration from start of the test until

failure. The SLR camera brand Nikon D300 was used to capture images which can capture up to six

frames per second with 12.3 megapixel resolution. This criterion is important to capture few images in

one second and to provide more than one image of crack at certain cycle so that the best image can be

selected for use in the new Measurement and Mapping of the Crack Meander (MMCM) software. The

diametral surface of the specimen must face the UTM machine glass door. Furthermore a fixed

distance, between the camera lens and the glass door, and a fixed height, between the camera and the

ground, must be provided using a tripod. This is important because later the photos will be uploaded

into the MMCM software to measure and compare the crack development at the same resolution. Each

image is coded based on the number of load cycles.

< Insert Figure 4 about here >

In the second stage, crack analysis and measurement are performed using the MMCM software.

4.1. Measurement and Mapping of the Crack Meander (MMCM) Software

Page 8: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

7  

Sample information and test control parameters in MMCM software were designed based on ITFT

format. This software was developed at UPM [24] based on 2004 original concept [25].

The images of samples taken during the fatigue test were inserted as the inputs into this software for

crack measurement and analysis. Frame size of the picture was set to a standard dimension, by

changing the pixels (usually 30mm equal to 10 pixels), before any analysis in order to remove the

possible errors occurred due to slight variation in camera distance.

In order to specify the initial crack, MMCM used the first image of each specimen before the ITFT

test as a guide. Since the surface of specimen is painted with white color, MMCM converts each white

surface to specific number of white pixels. By using image processing and comparing the other images

with the first image, MMCM is able to recognize any black pixel which represents the initiation of

crack in any image. As illustrated in Figure 5, crack measurement is based on measuring different

groups of small cracks which can be highlighted in even different colors. Adding up all the groups of

cracks leads to the total crack measurement which includes total area, average width and length of

cracks. This information is presented at the bottom of each sample for comparison purpose. MMCM

maps all the cracks in each specimen effectively using image processing technique.

<Insert Figure 5 about here>

4.2. The results of each image analysis, include crack length, crack width, crack area and crack density as

shown in Figure 6, are summarized in Microsoft Excel format as well. Furthermore, as illustrated in

Figure 7, the software is able to compare the results based on the number of cycles. The image

comparison among different kinds of samples is a useful tool in crack propagation and samples

behavior analysis to evaluate the performance as well.

< Insert Figure 6 about here >

< Insert Figure 7 about here >

5 MATERIALS AND METHODOLOGY

Page 9: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

8  

In this study granite aggregate from Kajang quarry, Malaysia was used. Non-hydrated calcium

carbonate powder obtained from the limestone processing plant in Ipoh, Malaysia was the source of

filler. Asphalt binder with 80/100 penetration grade was used. The aggregate and binder physical

properties were evaluated which fulfilled the JKR (Malaysia Public Works Department) requirements.

For the mix design seven different combinations including 1) Control sample;

2) SMA mix with 0.3% COPF; 3) SMA mix with 0.6% COPF; 4) SMA mix with 0.9% COPF;

5) SMA mix with 3% EVA; 6) SMA mix with 6% EVA and 7) SMA mix with 9% EVA were used

which produced 105 Marshall samples (15 samples each). However, the results of mix design stage are

not presented here since the details are beyond the scope of this paper. In the next stage the Optimum

Asphalt Content (OAC) was determined and three different types of SMA mixtures including SMA

Control Samples (CS), SMA mixtures with 0.6 percent of COPF (COPF P0.6) and SMA mixtures with

6.0 percent of EVA (EVA P6.0) were selected for fatigue performance test. Percentages of COPF and

EVA were by weight of mix and by weight of original binder, respectively.

The selected quantities were based on the performance comparison among the various percentages.

Performance comparisons were with respect to stability, flow, resilient modulus and optimum asphalt

content. Finally 6 control samples, 6 COPF P0.6 and 6 samples with EVA P6.0 were cored from the

three prepared slabs. Table 1 summarizes the specimens for fatigue performance testing. All the

mixtures were prepared according to the middle boundary of JKR- SMA 14 specification as shown in

Table 2.

< Insert Table 1 about here >

< Insert Table 2 about here >

Samples with 150 mm diameter, instead of 100 mm in common diametral fatigue tests, were used

since the bigger surface is easier and more precise for crack analysis. To produce the 150 mm diameter

samples, three slabs were prepared using an in-house automatic Turamesin slab compactor [26] in

Figure 8. The Turamesin roller compactor can compact a slab with maximum dimensions of

Page 10: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

9  

750×600×90 mm. In this study, from each slab only six core samples were needed based on the

experimental design. Therefore, by using the additional already designed plates in Turamesin, the

mould size was reduced to 600×450×80 mm (separated area in Figure 8) to avoid any wastage of

materials. Specimens were cored and trimmed to the desired size of 150 mm diameter and 60 mm

thickness. The surfaces of the trimmed samples were then painted with a very thin white color so that

the crack line can be appeared clearly during the test. Moreover, the very thin and light paint causes

the hairline cracks to penetrate through the coating and reduces the paint coating cracks which are not

the reflection of cracks in the specimen.

< Insert Figure 8 about here >

Following parameters in Table 3 were used in the indirect tensile fatigue test. Critical situations were

selected including loading frequency of 2 Hz for very high trafficked volume roads, and the rise time

of 100 ms for low speed operation. Poisson’s Ratio of 0.35 was selected since this value is reasonable

and common for asphalt mixtures [27].

< Insert Table 3 about here >

6 RESULTS AND ANALYSIS

Fatigue analysis using two approaches were presented. Indirect tensile fatigue test with tensile strain

plot and crack meander method using crack appearance were compared.

6.1. Indirect Tensile Fatigue Test Result There are two main results that are important in the indirect tensile fatigue study including tensile

strain and dynamic modulus. Figure 9 shows the tensile strain and dynamic modulus graphs plotted

against the number of load cycles for all the three mixes. Strain plots against the number of cycles

indicate that high value of strain; results in stiffness reduction to a large extent and induces changes in

bituminous internal structure which lead to damage.

< Insert Figure 9 about here >

The trend line patterns were different for each type of SMA mixture. It was observed that after certain

number of cycles, the tensile strain gradient for EVA P6.0 changed drastically and became bias to

Page 11: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

10  

vertical axis just before the fracture point, while the control samples and COPF P0.6 samples’ trend

line patterns looked normal. It means that although EVA mixture has a long fatigue life it fractures in

a short period after the failure point rather than slower trend in control samples and COPF.

6.2. Crack Measurement and Mapping Result In crack measurement and analysis, the graphs of crack length, crack area and crack density were

plotted as shown in Figures 10, 11 and 12, respectively. Every mixture displayed the same trend and

the same sequence in all aspects of crack length, crack area and crack density.

The control sample had the longest crack length, the highest crack area and crack density followed by

COPF P0.6 and EVA P6.0, respectively. The reason could be that the unmodified control sample did

not provide any barrier to pin down or block the crack movement in the structure whereby the cracks

propagated freely.

EVA had the longest fatigue life, the lowest crack length, crack area and density. Based on earlier

research, modification of the original binder with an optimum content of EVA produced a

crystallization of rigid three-dimensional networks which could increase the complex modulus,

storage modulus and the elastic behavior of the specimen [28]. Therefore, the EVA P6.0 exhibited the

longest fatigue life and the lowest appearance of cracks on the sample.

< Insert Figure 10 about here >

< Insert Figure 11 about here >

< Insert Figure 12 about here >

It was also observed that the trend line pattern and the sequence of the three graphs in Figure 13 were

obviously consistent with the plots from the crack meander technique. The crack analysis (visual)

exhibits a similar movement as the tensile strain trend progresses with the increasing number of

cycles. The similarity of the trend line patterns shows a relationship between the crack analysis and the

tensile strain in bituminous mixtures. This observation shows that the fatigue behavior of a bituminous

mixture can be investigated by using the crack analysis although a continuous research is expected for

precision.

Page 12: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

11  

< Insert Figure 13 about here >

6.3. Fatigue life evaluation analysis In order to evaluate the fatigue resistance of the SMA mixtures in both methods, the ratio of number of

cycles to increase one unit of strain ( and the ratio of number of cycles to cause one millimeter of

crack length ( were determined for different load cycle intervals as illustrated in Table 4 and

Figure 14.

<Insert Table 4 about here>

<Insert Figure 14 about here>

Bivariate pearson correlation and partial correlation were performed on the parallel data points.

Pearson correlation of 0.906 was obtained between the data from ITFT and data from CM approach

which shows a very high positive relationship. Partial correlation is an extension of pearson

correlation which removes the effect of the confounding variable, to get a more accurate picture of the

relationship between two variables of interest. Controlling for sample type a partial correlation of

0.879 was obtained which again shows a high positive relationship between the obtained data from

both methods. In order to evaluate the fatigue results further analysis was done to compare the ratio of

number of cycles to increase one unit of strain ( in both ITFT and CM methods. For this analysis

the comparison was done starting from critical fatigue point until the failure point. For control stress

mode of ITFT the critical fatigue point was considered at the cycle where the linear trend line was

followed by an abrupt change as shown in Figure 15. At that point, constant rate of increase in the

horizontal tensile strain is replaced by a faster rate of increase.

< Insert Figure 15 about here >

For the crack meander approach, the critical fatigue point was considered as the number of cycles

where crack began to appear which was detected by MMCM software.

In order to make the comparison meaningful the failure point for both methods was considered at the

cross tangents in tensile strain plot against the number of cycles. At this point, the sample is said to be

Page 13: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

12  

at the end of fatigue life. Table 5 and Figure 16 show the number of cycles that were needed to

increase one unit of strain. Fatigue strength for the three mixtures was combined into one line to study

the trend of crack meander approach and to compare with the line obtained from tensile strain plot. It

was observed that both lines were parallel and based on the one-way ANOVA test results there was no

significant difference between ( values in both methods. 

Finally it was concluded that the data from the crack meander seems to be quite reliable to be used in

the fatigue study although more advanced research is needed to validate the new approach.

< Insert Table 5 about here >

< Insert Figure 16 about here >

7 CONCLUSION This paper studies the fatigue strength of SMA mixtures using a new approach called crack meander

technique. In the fatigue study using visual crack appearance, the images of the specimen were taken

during the repeated load indirect tensile fatigue test at various intervals of the test duration. The tool

used in this study was the newly developed MMCM software which is able to measure and map the

crack initiation and propagation. The software is able to make comparison between the crack

images, captured at different cycles, for one sample as well as comparison between various samples to

evaluate the performance.

It was observed that CM method can be used as an alternative way to study the fatigue performance by

mapping the cracks especially when full fatigue strength of asphalt mixtures is desired. Crack analysis

exhibits the same movement as the tensile strain trend progresses with the increasing number of

cycles. Moreover, the sequence of maximum tensile strain value and maximum crack value (crack

length, crack area and crack density) for the three SMA mixes were comparable. It was concluded that

comparison of fatigue performance and behavior between different mixes can be determined by using

this new approach in the laboratory. Based on the obtained results, the control sample had the longest

crack length, the highest crack area and crack density followed by COPF P0.6 and EVA P6.0,

respectively. The reason could be that the binder used in the control sample was unmodified so that

Page 14: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

13  

the cracks propagated freely without any barrier to pin down or block the crack movement in the

structure. EVA-blended samples had the longest fatigue life and the lowest crack length, crack area

and density. Therefore, modification of the original binder with an optimum content of EVA produced

a crystallization of rigid three-dimensional networks which could increase the complex modulus and

fatigue resistance of the specimen. Significant difference was found between the crack paths of the

tested samples. EVA P6.0 sample which had the longest fatigue life obviously showed the macrocrack

appearance rather than microcrack. Meanwhile, control sample which placed second in fatigue life

exhibited balanced micro and macro cracks. The COPF P0.6 which had the shortest fatigue life

obviously had more microcracks compared to the other two types of mixtures.

8 RECOMMENDATION

This study is just a beginning in evaluating the fatigue strength from crack images and appearance.

Since the study was limited to three types of mixtures only, it is recommended to explore more

mixture varieties in the future studies to improve the confidence of using this approach. Since this

paper only looked into the crack on ITFT samples, it might be precious to try other types of fatigue

test plus the MMCM software to measure and map the cracks.

REFERENCES [1] Ghuzlan KA, Carpenter SH. Traditional fatigue analysis of asphalt concrete mixtures. Urbana 2002;51:61801. [2] Lundstrom R, Isacsson U. Asphalt fatigue modelling using viscoelastic continuum damage theory. Road materials and pavement design 2003;4(1):51-75. [3] Nguyen MT, Lee HJ, Baek J. Fatigue Analysis of Asphalt Concrete under Indirect Tensile Mode of Loading Using Crack Images. Journal of Testing and Evaluation;41(1):148-158. [4] Braz D, Lopes R, Motta L. Research on fatigue cracking growth parameters in asphaltic mixtures using computed tomography. Nuclear Instruments and Methods in Physics Research Section B: Beam Interactions with Materials and Atoms 2004;213:498-502. [5] Birgisson Br, Montepara A, Romeo E, Roncella R, Napier J, Tebaldi G. Determination and prediction of crack patterns in hot mix asphalt (HMA) mixtures. Engineering Fracture Mechanics 2008;75(3):664-673. [6] Nejad FM, Aflaki E, Mohammadi MA. Fatigue behavior of SMA and HMA mixtures. Construction and Building Materials 2010;24(7):1158-1165. [7] Pell PS. Characterization of fatigue behavior. Highway Research Board Special Report 140; Proceedings of a Symposium on Structural Design of Asphalt Concrete Pavements to Prevent Fatigue Cracking;Washington, 1973:49-64.

Page 15: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

14  

[8] Khalid HA. A comparison between bending and diametral fatigue tests for bituminous materials. Materials and Structures 2000;33(7):457-465. [9] Brown SF. Material characteristics for analytical pavement design. Development in Highway Pavement Engineering-1 1978;P.S. Pell,ed. Applied Science, London:41-92. [10] Ye Q, Wu S, Li N. Investigation of the dynamic and fatigue properties of fiber-modified asphalt mixtures. International Journal of Fatigue 2009;31(10):1598-1602. [11] Polacco G, Muscente A, Biondi D, Santini S. Effect of composition on the properties of SEBS modified asphalts European Polymer Journal 2006;42(5):1113-1121. [12] Krishnan J, Rajagopal K. On the mechanical behavior of asphalt. Mechanics of Materials 2005;37(11):1085-1100. [13] Di Benedetto H, Soltani A, Chaverot P, Benedetto D. Fatigue damage for bituminous mixtures: A Pertinent Approach Association of Asphalt Paving Technologists 1996;65:142-158. [14] Castro M, Sánchez JA. Estimation of asphalt concrete fatigue curves - A damage theory approach. Construction and Building Materials 2008;22(6):1232-1238. [15] Richardson J. Stone Mastic Asphalt in the UK. Society of Chemical Industry Lecture Papers Series, Symposium on Stone Mastic Asphalt and Thin Surfacings,Wolverhampton, West Midlands, UK 1997. [16] Muniandy R, Huat BBK. Laboratory Diametral Fatigue Performance of Stone Matrix Asphalt with Cellulose Oil Palm Fiber. American Journal of Applied Sciences 2006;3(9):2005-2010. [17] Asi IM. Laboratory comparison study for the use of stone matrix asphalt in hot weather climates. Construction and Building Materials 2006;20(10):982-989. [18] Goos D, Carre D. Rheological modelling of bituminous binders- a global approach to road technologies. Proceedings of the Eurasphalt & Eurobitume Congress, Session 5: Binders-Functional Properties and Performance Testing,E&E5111, Strasbourg,1996. [19] Cavaliere M, Diani E, Sacconi LV. Polymer modified bitumens for improved road application. Proceedings of the 5th Eurobitume Congress, Stockholm 1993;1A(1.23):138-142. [20] González O, Muñoz ME, A.Santamarı ́a, Garcı ́a-Morales M, Navarro FJ, Partal P. Rheology and Stability of Bitumen/EVA blends. European Polymer Journal 2004;40(10):2365-2372. [21] Yildirim Y. Polymer modified asphalt binders. Construction and Building Materials 2007;21(1):66-72. [22] Sengoz B, Isikyakar G. Evaluation of the properties and microstructure of SBS and EVA polymer modified bitumen. Construction and Building Materials 2008;22(9):1897-1905. [23] British Standards Institution–BS EN 12697-24. Bituminous mixtures - Test methods for hot mix asphalt. In: Part 24: Resistance to fatigue London 2004. [24] Radkeya S. Development of crack meander protocol for the fatigue resistance of stone mastic asphalt mixture using cellulose fibers In: Civil Engineering: Ph.D.dissertation, University Putra Malaysia, 2010. [25] Muniandy R, Selim AA, R.Schaefer V. Effect of the Newly Developed Cellulose Oil Palm Fiber in the Fatigue Cracking of Stone Mastic Asphalt. Transportation Research Board Washington, D.C., 2004. [26] Muniandy R, Hassim S, Jakarni FM, Selim A. Determination of SMA Slab Properties Using a Newly Developed Roller Compactor (Turamesin). In: Transportation and Development, 2008, pp. 505-510. [27] Huang Y. Pavement Design and Analysis. Pearson/Prentice Hall, 2004. [28] Airey GD. Rheological evaluation of ethylene vinyl acetate polymer modified bitumens. Construction and Building Materials 2002;16(8):473-487.

Page 16: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

15  

 

 

 

 

 

 

 

 

 

Figure 1: Modulus variation during a fatigue test  

 

   

 

 

 

 

 

Figure 2: Cellulose Oil Palm Fiber Figure 3: Ethylene Vinyl Acetate  

 

 

 

 

 

PHASE IIPHASE I PHASE III

Mod

ulus

Number of Cycles

Page 17: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

16  

 

 

 

 

 

 

 

 

 

 

 

 

Figure 4: A 150 mm diameter specimen under the crack meander mapping jig

 

Figure 5: MMCM schematic surface plan of a cracked specimen

Page 18: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

17  

 

 

 

 

 

 

 

 

 

 

 

   

Figure 6: The output from MMCM software for the control sample after 19000 of load cycles

Page 19: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

18  

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 7: Example of crack comparison among various number of load cycles for the control sample

Page 20: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

19  

Figure 8: Slab roller compactor (Turamesin) and 150 mm coring plan

150 mm

150 mm 150 mm

150 mm

750 mm60

0 m

m

Page 21: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

20  

 

 

 

 

 

 

(a) Control Sample  

 

 

 

 

 

 

(b) COPF P0.6  

 

 

 

 

 

 

(c) EVA P6.0  

  Figure 9: Tensile strain and dynamic modulus versus number of load cycles for various samples

Page 22: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

21  

 

 

 

 

 

 

 

 

 

Figure 10: Comparison of crack length among control, COPF P0.6 and EVA P6.0 samples  

 

 

 

 

 

 

 

Figure 11: Comparison of crack area among control, COPF P0.6 and EVA P6.0 samples  

 

 

 

 

 

 

Figure 12: Comparison of crack density among control, COPF P0.6 and EVA P6.0 samples

Page 23: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

22  

 

 

 

 

 

 

 

  Figure 13: Comparison of tensile strain plots among control, COPF P0.6 and EVA P6.0 samples

Figure 14: Comparison of trend lines between ∆N/∆ɛ and ∆N/∆CL for all tested samples

Page 24: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

23  

 

 

 

 

 

 

 

 

Figure15: Example of difference between two points in tensile strain graph for ITFT  

 

 

 

 

 

 

 

 

Figure 16: Comparison of fatigue strength power curves for the Crack Meander and ITFT approaches

 

Page 25: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

24  

Table 1: Cylindrical cored samples for fatigue performance test

Table 2: Aggregate gradation for SMA 14, JKR specification

 

 

 

 

 

 

 

  Table 3: Test parameters for the repeated load indirect tensile fatigue test  

 

 

 

 

 

 

 

 

 

 

SMA mixtures

No. of cored samples

OAC (%)

Desired air void content (%)

Asphalt binder grade

Control 6 5.50 4±0.3 80/100 COPFPO.6 6 5.86 4±0.3 80/100 EVAP6.0 6 5.78 4±0.3 80/100

Test parameters Value Seating force 100 N Cyclic loading force 2500 N Cycle width 200 ms Loading frequency 2 Hz Temperature 20°C Estimated Poisson’s ratio 0.35

Sieve size (mm) Percentage passing Desired (% retained) 19.0 100 0 12.5 100 0 9.5 72-83 22.5 4.75 25-38 46 2.36 16-24 11.5 0.6 12-16 6 0.3 12-15 0.5

0.075 8-10 4.5 filler 9

Page 26: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

25  

 

 

Table 4: Comparison between ∆N/∆ɛ ITFT and ∆N/∆CL from CM approach

Interval (No. of Cycles, N)

Center Point ∆N/∆ɛ

Interval (No. of Cycles, N)

Center Point ∆N/∆CL

Control Sample 200-5000 2600 4.04E+06 2000-5000 4000 64.79

5000-10000 7500 8.52E+06 5000-10000 7500 67.49 10000-15000 12500 7.68E+06 10000-15000 12500 56.80 15000-20000 17500 4.68E+06 15000-20000 17500 62.12 20000-21000 20500 3.18E+06 20000-21000 20500 155.38 COPF P0.6 500-1000 750 6.86E+05 500-1000 750 12.27 1000-1500 1250 6.06E+05 1000-1500 1250 6.97 1500-1900 1700 4.23E+05 1500-1900 1700 5.17 EVA P6.0

15000-20000 17500 2.68E+07 15000-20000 17500 924.47 20000-25000 22500 1.96E+07 20000-25000 22500 1153.14 25000-30000 27500 1.09E+07 25000-30000 27500 391.54 30000-34000 32000 3.01E+06 30000-34000 32000 131.75

Table 5: Fatigue evaluation for ITFT and CM analyses  

  ITFT CM ∆Nf ∆Nf/∆ɛ ∆Nf ∆Nf / ∆ɛ Control Sample 5.55E+03 4.93E+06 1.70E+04 6.47E+06 COPF P0.6 3.55E+02 3.73E+05 1.33E+03 5.84E+05 EVA P6.0 1.36E+04 9.03E+06 2.58E+04 1.09E+07

Page 27: Laboratory fatigue evaluation of modified and unmodified asphalt binders in Stone Mastic Asphalt mixtures using a newly developed crack meander technique

26  

Fatigue evaluation of SMA mixtures using crack meander technique was introduced.

‘Measurement and Mapping of crack Meander’ (MMCM) Software was developed.

Crack initiation, propagation and failure were analyzed by MMCM tool.

Control sample indicated the maximum crack length, crack area and crack density.

Same results were followed by COPF P0.6 and EVA P6.0, respectively.