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Page 1: Flexalen 6p june 2013

Flexalen 600 TM

n Flexalen 600TM

The compact standard system Developed in closed cooperation with the Dutch energy supplier Nuon.

Main advantages

●Water tight bond between corrugated outer pipe and polyolefine insulation

● Fully weldable system

● Top foam quality

●Water diffusion resistance µ>3.500 (PUR µ 30-100)

● Lightweight system (1.6 kg for 2x32 in 125 outer casing)

●High flexibility at low temperatures <0°C

●Highly flexible – easy to bend around corners

● Easy to install

● Built in expansion compensation

●Very low friction loss – proven for high flow speed

● Complete system certification by KIWA

Single pipes up to 110 mm, Twin pipes up to 63 mm

Watertight bond between foam and outer casing

Flexalen 1000+TM

n Flexalen 1000+TM

The multi functional system Flexalen 1000+TM: Carefully selected & matched components combine to make a system that offers easy installation

and superior insulation for special requirements.

Main advantages● Free moving carrier pipes

● Single line, double line and quattro-pipes multi-line capability

● Cellular waterproof insulation

● Top foam quality

● Superior flexibility at low temperatures < 0°C

● Smooth sliding PB carrier pipes offer easy installation

●Good interconnection between jacket pipe and insulation

● Full compatibility with Flexalen 600TM

● Fit to meet future standards

● It satisfies the requirements for sustainable construction

Product code D.N. InchCasing

Pipe O.D.[mm]

Carrier pipe Wallthickness

[mm]

No. ofmedium

pipes

Minimumbendingradius[m]

Standardcoil lenght

[m]

Weight[kg/m]O.D.

[mm]I.D.

[mm]

FV+RS125A32A25 2520

1¾ 125 32

2526,220,4

2,92,3

11 0,60 300 1,50

FV+RS160A40A25 3220

1¼¾ 160 40

2532,620,4

3,72,3

11 0,80 150 2,60

FV+RS200A50A25 4020

1½¾ 200 50

2540,820,4

4,62,3

11 0,90 125 2,90

FV+RS200A63A32 5025

21 200 63

3251,426,2

5,82,9

11 1,00 125 3,35

FV+R160H2/25A25 20 ¾ 160 25 20,4 2,3 3 0,8 50 1,95

FV+R160H2/32A25 2520

1¾ 160 32

2526,020,4

3,02,3

21 0,8 50 2,20

FV+R200H2/32A32 25 1 200 32 26,0 /26,2 3,0 / 2,9 3 0,8 50 2,80

FV+R200H2/40A25 3220

1¼¾ 200 40

2532,620,4

3,72,3

21 0,8 50 3,00

FV+R200H2/40A32 3225

1¼1 200 40

3232,626,2

3,72,9

21 0,8 50 3,10

FV+R200H2/50A25 4020

1½¾ 200 50

2540,820,4

4,62,3

21 0,9 50 3,50

FV+R200H2/50A32 4025

1½1 200 50

3240,826,2

4,62,9

21 0,9 50 3,65

FV+R160H2/25A2/20 2015

¾½ 160 25

2020,414,4

2,32,8

22 0,8 50 2,05

FV+R160H2/25A25A20 2015

¾½ 160 25

2020,414,4

2,32,8

31 0,8 50 2,10

FV+R160H2/32A25A20252015

1¾½

160322520

26,020,414,4

3,02,32,8

211

0,8 50 2,35

FV+R200H2/32A32A20 2515

1½ 200 32

20 26,0 / 26,2

20,43,0 / 2,9

2,831 0,8 50 2,95

FV+R200H2/40A25A20322015

1¼¾½

200402520

32,620,414,4

3,72,32,8

211

0,8 50 3,15

FV+R200H2/40A32A25322520

1¼1¾

200403225

32,626,220,4

3,72,92,3

211

0,8 50 3,30

FV+R200H2/50A25A20402015

1½¾½

200502520

40,820,414,4

4,62,32,8

211

0,9 50 3,65

FV+R200H2/50A32A25402520

1½1¾

200503225

40,826,220,4

4,62,92,3

211

0,9 50 3,80

Flexalen 1000+TM Dimensions

Other dimensions on request.

n FlexalenTM Straight Lengths Especially developed for larger projects and for hot and cold water systems.

Heating / Hot and Chilled Water / ColdSemi flexible, pre-insulated Flexalen straight lengths for heating and potable water with a carrier pipe made of Polybuten (PB), according EN-ISO 15876, with a temperature range up to +95° C and high quality polyo-lefin insulation and a corrugated casing HDPE.

Flexalen 600TM Dimensions

Main advantages● Robust and flexible ● Temperature range from -80° C to +95° C ● Ideal protection for thermally and mechanically sensitive pipes and cables ● Outer casing made of HDPE offers superior protection against moisture ● Top foam quality● Water diffusion resistance μ > 3.500 ● Minimum bending radius 0,3 m

n ProtectubeTM insulation duct As a universal duct to protect all kinds of pipes and cables.

ProtectubeTM Dimensions

Product codeOuter casing O.D.

[mm]Insulation I.D.

[mm]Lengths*

[m]Bending radius

[m]Weight [kg/m]

FV+ISR40 40 18/23 100 0,15 0,10

FV+ISR50 50 23/28 100 0,20 0,14

FV+ISR63 63 30/35 100 0,20 0,24

FV+ISR75 75 38/43 100 0,25 0,33

FV+ISR90 90 40/45 100 0,30 0,85

FV+ISR125 125 63/68 100 0,40 1,00

FV+ISR160 160 90/95 100 0,60 1,50

FV+ISR200 200 110/115 100 0,80 2,00

* Other lenghts on request.

Main advantages● Lightweight system ● Easy to install, full range of weldable fittings● Built in expansion compensation

●Very low friction loss – proven for high flow speed● Butt fusion and electro fusion fittings available ● Bending radius 16 m – 20 m

ProtectubetM / Flexalen

tM Straight Lengths

Product code D.N. InchCasing

Pipe O.D.[mm]

Carrier pipe Wallthickness

[mm]

No. ofmedium

pipes

Minimumbending

radius [m]

Standardcoil length

[m]

Weight[kg/m]O.D.

[mm]I.D.

[mm]

VS-RS63A2/16 2 x 12 2 x ½ 63 16 11,6 2,2 2 0,35 500 0,53

VS-RS75A2/20 2 x 15 2 x ½ 75 20 14,4 2,8 2 0,40 500 0,69

VS-RS125A2/25 20 ¾ 125 25 20,4 2,3 2 0,60 300 1,80

VS-RS125A2/32 25 1 125 32 26,2 2,9 2 0,60 300 1,90

VS-RS160A2/40 32 1¼ 160 40 32,6 3,7 2 0,80 150 2,46

VS-RS160A2/50 40 1½ 160 50 40,8 4,6 2 0,80 150 3,00

VS-RS200A2/63 50 2 200 63 51,4 5,8 2 1,25 125 4,50

VS-RS40A16 12 ½ 40 16 11,6 2,2 1 0,16 500 0,25

VS-RS40A20 15 ½ 40 20 14,4 2,8 1 0,20 500 0,28

VS-RS50A25 20 ¾ 50 25 20,4 2,3 1 0,30 500 0,37

VS-RS90A25 20 ¾ 90 25 20,4 2,3 1 0,40 500 0,75

VS-RS63A32 25 1 63 32 26,2 2,9 1 0,40 500 0,58

VS-RS125A32 25 1 125 32 26,2 2,9 1 0,40 300 1,85

VS-RS75A40 32 1¼ 75 40 32,6 3,7 1 0,50 500 0,86

VS-RS125A40 32 1¼ 125 40 32,6 3,7 1 0,50 300 1,98

VS-RS90A50 40 1½ 90 50 40,8 4,6 1 0,60 500 1,21

VS-RS160A50 40 1½ 160 50 40,8 4,6 1 0,70 150 2,40

VS-RS125A63 50 2 125 63 51,4 5,8 1 0,80 300 2,43

VS-RS160A63 50 2 160 63 51,4 5,8 1 0,80 150 2,75

VS-RS125A75 65 2½ 125 75 61,4 6,8 1 0,80 300 2,89

VS-RS160A75 65 2½ 160 75 61,4 6,8 1 0,80 150 2,97

VS-RS160A90 80 3 160 90 73,6 8,2 1 1,00 150 3,64

VS-R200A110 100 4 200 110 90,0 10,0 1 1,25 110 5,40

VS-R200A125 100 4 200 125 102,2 11,4 1 1,50 80 6,38

Product code D.N. Inch

Casing pipe O.D. (mm)

Carrier pipeInsulation thickness

(mm)

No. Of medium

pipes

Minimum bending

radius (m)

Length (m)

Weight (kg/m)O.D.

(mm)I.D.

(mm)

F-SL200A110/6 100 4 200 110 90,0 10,0 1 1,25 6,0 5,40

F-SL200A125/6 100 4 200 125 102,2 11,4 1 1,50 6,0 6,50

F-SL250A160/12 150 6 250 160 130,8 14,6 1 20,0 11,8 11,7

FV-R315A225/5,8 200 8 315 225 184,0 20,5 1 26,0 5,8 22,0

FLEXALEN TM FLEXALEN TM FLEXALEN TM

Page 2: Flexalen 6p june 2013

9121

04-E

N

taking care of energy and the environment

PRE-INSULATED PIPE SYSTEMS SINCE 1981

TM

Main advantages●Temperature range up to +95° C

●Compression end connections for small, simple jobs

●Welded jointing system produces homogenous connections

●No build up of scale and calcification

●Very low resistance / pressure loss due to smooth interior walls

●High chemical resistance (also suitable for Geothermal water)

●Drinking water certification for Polybutene grey with international approvals

●For more information see www.pbpsa.com

Compression Fittings

Dimensions 16 - 110 mm

Dimensions 125 - 225 mm

Electrofusion – the safe connection (longitudinal section)

Temperature / Pressure rating for PB carrier pipes:

Temperature (° C) -15° C 0° C 20° C 40° C 60° C 70° C 80° C 90° C 95° C

Pressure (bar) 16 16 16 15 12 10 9 8 8

Temperature (° C) -15° C 0° C 20° C 40° C 60° C 70° C 80° C 90° C 95° C

Pressure (bar) 10 10 10 10 10 8 7 6 5

PB pipes and fittings for heating and domestic hot water with drinking water approvals

n System components

Polybutene

n Carrier Pipes made of PB-1 Manufactured from Polybutene (PB-1), commercially available and used successfully for over 35 years.

Pre-insulated solutions New easy to use branch system

Wall entry sealing kits available for pressurised and non pressurisedapplications

Wall Entry

Examples of use

PR

E-INSULATED PIPE SYST

EMS

CER

TI

FICATE FOR FLEXIBLE

CERTIFIEDKIWA

BRL 17401BRL 5609

PART A

The new dimension in flexible pre-insulated pipe systems for Heating / Hot Water and Chilled Water Distribution (range -15° C up to +95° C)

Rubber end caps single

Rubber end caps

Rubber end caps double

Anchor Point

Double pipe anchors

Single pipe anchors

Socket insulation

www.thermaflex.com

All information herein is a general indication only and not legally binding. It is subject to change without notice.

ww

w.t

her

mafl

ex.c

om

Biogas plantsCombined heat and power unit

Waste heat Housing areas

Apartment buildings Hotels and Resorts

Heating systemsAir conditioning

FLEXALEN TM


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