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    EFFECTOFASPHALTFILMTHICKNESSONSHORTANDLONGTERMAGINGOFASPHALTPAVING MIXTURES

    By

    PrithviS.Kandhal

    SanjoyChakraborty

    PaperpublishedintheTransportationResearchBoard,TransportationResearchRecord1535,1996

    277TechnologyParkway Auburn,AL36830

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    EFFECTOFASPHALTFILMTHICKNESSONSHORTANDLONG TERMAGINGOFASPHALTPAVINGMIXTURES

    By

    PrithviS.Kandhal

    AssociateDirectorNationalCenterforAsphaltTechnology

    AuburnUniversity,Alabama

    SanjoyChakaraborty

    GraduateStudentAuburnUniversity,Alabama

    PaperpublishedintheTransportationResearchBoard,TransportationResearchRecord1535,1996

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    DISCLAIMER

    Thecontentsofthisreportreflecttheviewsoftheauthorswhoaresolelyresponsibleforthefactsandtheaccuracyofthedatapresentedherein.ThecontentsdonotnecessarilyreflecttheofficialviewsandpoliciesoftheNationalCenterforAsphaltTechnologyofAuburnUniversity.Thisreportdoesnotconstituteastandard,specification,orregulation.

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    ABSTRACT

    Itisgenerallybelievedthatanasphaltpavingmixtureshouldhaveanadequateasphaltfilm

    thicknessaroundtheaggregateparticlestoensurereasonabledurability(resistancetoaging)ofthemixture.Theminimumasphaltfilmthicknessgenerallyrecommendedrangesfromsixtoeightmicrons,However,nosignificantbackgroundresearchdataisavailableintheliteraturetosupporttheserecommendedminimumasphaltfilmthicknesses.Somestatesspecificminimumasphaltfilmthicknessformixdesigns.Thisstudywasundertakentoquantifytherelationshipbetweenvariousasphaltfilmthicknessesandtheagingcharacteristicsoftheasphaltpavingmix,sothatanoptimumfilmthicknessdesirableforsatisfactorymixdurabilitycouldbeestablished.

    Mixespreparedwithasphaltbinderfilmthicknessrangingfromabout4to13microns,were

    subjectedtoacceleratedagingusingStrategicHighwayResearchProgram(SHRP)procedurestosimulatebothshortandlongtermaging.Boththeaggregate(RD)andtheasphaltcement(AAM-1)usedinthisstudywereobtainedfromtheSHRPMaterialsReferenceLibrary.Theaged,compactedmixwastestedfortensilestrength,tensilestrainatfailureandresilientmodulus.The

    agedasphaltcementwasrecoveredandtestedforpenetration,viscosity,complexmodulusandphaseangle.Agingindiceswereobtainedfromthesetests,andtherelationshipbetweenfilmthicknessandtheagedmix/agedasphaltcementpropertiesweredeterminedusingregressionanalysis.Fortheparticularaggregate/asphaltcementcombinationusedinthisstudy,itwasfoundthatacceleratedagingwouldoccuriftheasphaltbinderfilmthicknesswaslessthan9-10micronsinanasphaltpavingmixturecompactedto8%airvoidcontent.

    KEYWORDS:filmthickness,aging,durability,asphaltfilm,asphaltpavingmixtures,

    asphaltconcrete,hotmixasphalt

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    GoodeandLufsey(3)alsodidsomesignificantworkinrelatingasphalthardeningtovoids,

    permeabilityandfilmthickness.Theyrecognizedthatthehardeningoftheasphaltbinderinamixwasafl.mctionofairvoids,filmthickness,temperature,andtime.Onthebasisoftheirworktheyconcludedthataminimumvalueof0.00123for'bitumenindex'(whichcorresponds

    toavalueof6micronsofaveragefilmthickness)couldbeincludedasacriterioninallmixdesignprocedures.The'bitumenindex'wasdefinedaspoundsofasphaltcementpersquarefootofsurfacearea.Theyusedtheconceptofbitumenindextoavoidtheimplicationthatallparticleswerecoatedwiththesameuniformthicknessofasphaltcement.Theirstudyindicatedthatacombinedfactoroftheratiooftheairvoidstothebitumenindexcouldbesatisfactorilyrelatedtotheasphaltbinderhardeningcharacteristicsintheasphaltpavingmixture.TheysuggestedthattheMarshallmethodofmixdesigncouldbeimprovedbyincorporatingamaximumvalueofvoids-bitumenindexratioinplaceofamaximumvalueofairvoidsalone,andsuggestedavalueof4asthemaximumforthisratio,toensurereasonableresistancetoaging.

    KumarandGoetz(4)studiedtheasphaltbinderhardeningasrelatedtoasphaltmixpermeability

    andasphaltfilmthickness.Theystatedthatthebestprocedureforpredictingtheresistanceof

    hardeningofasphaltbinderinasingle-sizedasphaltpavingmixwastocalculatetheratioofthefilmthicknessfactortopermeability.Thefilmthicknessfactorwasdefinedastheratioofthepercentasphaltcontentavailableforcoatingtheaggregatetothesurfaceareaoftheaggregate,Theyindicatedthatfordense-gradedmixtures,theconceptofanaveragefilmthicknessisatbestdubious,ifnottotallyerroneous.Fordense-gradedmixtures,permeabilitywasstatedtobethebestmeasureoftheresistancetohardening.However,atthedesignvalueof4/0airvoidsasiscommonformostdense-gradedasphaltpavingmixtures,theeffectofpermeabilityofthemixwasdeterminedtobequiteinsignificant.

    TESTINGPROGRAM

    Thistestingprogramwascarriedoutwiththefollowingobjectives:

    l.Toevaluatethechangesinthetheologicalpropertiesoftheasphaltcementdueto

    aginginrelationtotheasphaltfilmthickness.Bothshortterm(duringasphaltmixproductionandconstruction)andlongterm(duringservicelife)agingwereconsidered.

    2.Todetermineanoptimumrangefortheasphaltfilmthickness,ifpossible,whichwouldminimizeagingoftheasphaltbinder.

    MaterialUsed

    AggregateandasphaltcementsampleswereobtainedfromtheSHRPMaterialReferenceLibrary(MRL).Onlyoneaggregate(SHRPMRLDesignationRD):FrederickLimestonewasusedinthisstudy.Table1givesthephysicalpropertiesofthetotalaggregateobtainedfromSHRPMRL.Table2givesthewashedgradationoftheaggregateusedintheasphaltpavingmixture.

    Anasphaltcement(SHRPMRLDesignationAAM-1)wasusedinthisstudy.Thisasphalt

    cementwasselectedbecauseithadoneofthehighestpropensitiestoageintheHMAmixbasedontheworkdoneinSHRPA-003AbySosnovskietal(5).ItsphysicalandchemicalpropertiesasobtainedfromSHRParegiveninTable3.

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    Table1.PhysicalPropertiesofRDAggregate(FrederickLimestone)

    Property Value

    BulkSpecificGravity

    WaterAbsorption,percent

    L.A.Abrasion(AASHTOT96)

    %Wear

    FlakinessIndex,percent

    SandEquivalent(AASHTOT176)

    2.704

    0.3

    23.4

    34.7

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    Table2.WashedGradationofAggregateUsedintheHMAMix

    SieveSize(mm)

    12.5

    9.5

    4.75

    2.36

    1.18

    0.6

    0.3

    0.15

    0.075

    PercentPassing

    100

    8963

    4533

    2113

    85

    TestProceduresUsed

    ThesurfaceareaoftheaggregatewascalculatedusingthesurfaceareafactorsgiveninMS-22

    (1).Fortheaggregategradationused(Table2)thesurfaceareawascalculatedtobe27.626ft/lb(5.662m2/kg).

    Asphaltpavingmixtureswerepreparedateachofthefollowingsixeffectiveasphaltfilm

    thicknesses:3.7,5.6,7.4,9.3,11.1,and13.0microns.Thefilmthicknessesoriginallytargetedforexperimentaldesignwere4,6,8,10,12and14microns.However,certainerrorsinthecalculationswerediscoveredafterthemixeshadactuallybeenprepared.Theactualvaluesofasphaltfilmthicknessesusedwerethenrecalculated.

    Avalueof0.20%asphaltabsorptionwasusedfortheRDaggregateandAAM-1asphaltbinder

    combinationasdeterminedandreportedinReference6.Thisrequiredsixasphaltcontents(byweightofthetotalmix)asfollows:2.2,3.2,4.2,5.1,6.1and7.1percenttoobtainasphaltfilmthicknessrangingfrom3.7to13.0micronasmentionedabove.

    Allsixasphaltmixtureswerepreparedatthemixingtemperatureof1433C.Thetesting

    sequenceforeachmixisgiveninFigure1.

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    Table3.PropertiesofAsphaltCement(AAM-l)Used

    Property

    ORIGINALASPHALTCEMENT

    SpecificGravityViscosityat60C,Pa.s

    Viscosityat135C,cSt

    Penetrationat25C,0.1mm

    Ductilityat4C,cm

    SofteningPoint(R&B),C

    DynamicShearRheometer(DSR)data:

    G*/sin*at64C,kPa

    TFORESIDUE

    MassChange,%

    Viscosityat60C,Pa.S

    Viscosityat135C,cSt

    RTFORESIDUE

    DSRdata

    G*/sin*at64C,kPa

    PRESSUREAGINGVESSELRESIDUE

    DSRdata

    G*/sin*at64C,kPa

    COMPONENTANALYSIS

    Asphaltenes(n-heptane)PolarAromatics

    NaptheneAromatics

    Saturates

    ELEMENTANALYSIS

    Nitrogen,%

    Sulphur,%

    Vanadium,ppm

    Nickel,ppm

    Value

    0.993199.2

    56964

    4.6

    51.7

    1.15

    0.00516

    394.7

    7442.463,200

    3.9

    50.341.91.9

    0.50

    2.40

    60.0

    29.0

    ThelooseasphaltmixsamplesweresubjectedtoshorttermagingfollowingSHRP#1025procedures(7).Theprocessinvolvesagingofthelooseasphaltmixinaforceddraftovenfor4hoursatatemperatureof135C.Theloosemixisplacedinabakingpanandspreadtoaneventhicknessthatproducedabout21kg/m2.Thisprocedurewasdesignedtosimulatetheagingthatthelooseasphaltmixundergoesduringtheconstructionphaseofthepavement.ThreesamplesoftheagedasphaltmixweresubjectedtoAbsonmethodofrecoveringasphaltbinder.Therecoveredasphaltbinderwastestedforpenetrationat25Candviscosityat60C.Thecomplexmodulus(G*)andphaseangle(*)werealsodeterminedat64CfortherecoveredasphaltcementusingtheDynamicShearRheometer.Thetemperatureof64Cwasusedbecausejustafterconstruction,ruttingfactor(G*/sin*)iscriticalathighpavementtemperatures.ThistemperaturewouldbeusedfortestingaSuperpavePG64-34binderaftersubjectingittorollingthinfilmoven(RTFO)whichsimulatesshorttermaging.

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    Figure1.TestSequenceforEachAsphaltContent/FilmThickness

    Five100-mmdiameterspecimenswerecompactedfromeachmixtypeaftershorttermaging.

    Thecompactedspecimenswerepreparedtogiveatargetairvoidcontentlevelof81%.TheCorpsofEngineersGyratoryTestingMachine(GTM)wasusedforthispurpose.Theresilientmodulus(MR)ofallthecompactedspecimenswasdeterminedat25C.Totalnumberofsamplestested=6(filmthicknesses)x5(replicates)=30.

    The30compactedspecimensweresubjectedtolongtermagingfollowingSHRP#1030

    procedures(9).Theprocedureconsistsofplacingthecompactedspecimensonarackinaforceddraftovenfor120hours,andatatemperatureof85C.Thisprocedurewasdesignedtosimulate

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    theagingthatthecompactedasphaltpavementundergoesduringits5-10yearsservicelife.An

    airvoidcontentof81%incompactedspecimensisusedtosimulatecompactionatthetimeofconstruction.Lowerairvoidcontentsmayalsonotprovideinterconnectedvoidswhichareessentialforthisacceleratedagingtest.Thefollowingtestswereconductedonthecompactedspecimensafterlongtermaging:

    1.Resilientmodulus(MR)at25C.

    2.Tensilestrength(ST),alongwiththestrainatfailure,at25Cusingastrainrateof50mmperminute.

    3.Absonrecoveryofagedasphaltbinderfromall30brokenspecimens.Therecoveredasphaltbindersweretestedforpenetrationat25C,viscosityat60C,complexmodulus(G*)at19C,andphaseangle(*)at19C.

    ComplexmodulusandphaseangleweremeasuredusingSuperpavetestprocedures(8).The

    temperatureof19Cwasusedbecausethefatiguefactor(G*sin*)iscriticalatmidservicepavementtemperaturesaccordingtoSuperpaveperformancegraded(PG)binderspecifications(8).Afterlongtermagingasphaltpavingmixesbecomestiffand,therefore,fatiguecrackingbecomestheprimarydistressofconcernaffectingtheasphaltmixdurability.Thetemperatureof19CwouldbeusedtotestaSuperpavePG64-34binderafteragingitinRTFOandpressureagingvessel(PAV).

    ANALYSISOFTESTRESULTS

    Table4givesthecompactedHMA'sphysicalproperties(suchasresilientmodulusat25Candtensilestrengthat25C)aftershortandlongtermagingcorrespondingtoasphaltfilmthicknessrangingfrom3.7to13.0micron.Table5givestheconventionalproperties(suchaspenetrationat25Candviscosityat60C)oftherecoveredasphaltbindersaftershorttermandlongtermaging.Table6givesSuperpavebinderproperties(suchascomplexmodulusG*)fortheserecoveredasphaltbinders.

    Theconceptofpolynomialregressionhasbeenusedasatooltofittheobserveddatatocurve,

    whichquantifytherelationshipbetweentheindependentandthedependentvariables.Theindependentvariable,inmostcases,istheasphaltfilmthickness,againstwhichareplottedthevaluesoftherecoveredasphaltcementpropertieslikepenetration,viscosity,andcomplexmodulus,orthemeasuredpropertiesofthecompactedasphaltmix,liketensilestrengthandresilientmodulus,Therelationshipbetweenthemeasuredpropertiesandthefilmthicknesshasbeenquantifiedformixeswhichhavebeensubjectedtobothshortandlongtermaging,AlldependentvariableswhosevaluesaregiveninTables4,5and6wereanalyzed,thedetailedanalysesaregivenelsewhere(10).Aselectednumberofdependentvariablesarediscussedbelow.

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    Table4.CompactedHMAPropertiesafterShortandLongTermAging 1

    Film ResilientModulusat25C,MPa Tensile TensileThickness Strengthat Strain(microns)

    AfterSTA2

    AfterLTA3

    LTA/STARatio

    25C,MpaAfterLTA

    Failure,%AfterLTA

    3.7 8,184 12,293 1.50 1.52 0.44

    5.6 6,357 9,398 1.48 1.37 0.55

    7.4 4,027 5,240 1.30 1.08 0.66

    9.3 2,910 3,716 1.28 0.94 0.74

    11.1 2,572 2,696 1.05 0.73 0.93

    13.0 1,958 2,020 1.03 0.62 1.241Allreporteddataareaveragesoffivesamples.23STA=ShortTermAgingLTA=LongTermAging

    Table5.RecoveredConventionalAsphaltBinderPropertiesafterAging 1

    Viscosityat ViscosityRatio4 Penetrationat RetainedFilm 60C,Pa.s 25C,0.1mm Penetration5

    Thickness(microns) After

    2

    STA

    After

    3

    LTA

    AfterSTA

    AfterLTA

    AfterSTA

    AfterLTA

    AfterSTA

    AfterLTA

    3.7 1262.14744.4 6.15 23.12 31.3 24.6 50.5 39.7

    5.6 809.9 4658.4 3.95 22.70 35.3 25.7 56.9 41.5

    7.4 526.1 4347.2 2.56 21.19 39.6 27.3 63.9 44.09.3 434.6 3940.1 2.12 19.20 43.6 29.0 70.3 46.8

    11.1 276.3 3063.3 1.35 14.93 54.0 33.6 87.1 54.2

    13.0 236.7 2897.6 1.15 14.12 56.6 34.3 91.3 55.31Allreporteddataareaveragesoffivesamples.23

    4

    5

    STA=ShortTermAgingLTA=LongTermAgingBasedonviscosityoforiginalasphaltcementmeasuredatNCAT(205.2Pa.s) BasedonpenetrationoforiginalasphaltcementmeasuredatNCAT(62)

    Table6.RecoveredSuperpaveAsphaltBinderPropertiesAfterAging 1

    FilmThickness ComplexModulus,ComplexModulus, G*sin*at19C,Pa(microns)

    3.7

    5.6

    7.4

    9.3

    11.1

    13.0

    G*at60C,Pa

    AfterSTA2

    2090

    3590

    2270

    2460

    1310

    1220

    G*at19C,Pa

    AfterLTA3

    2.50E+06

    2.25E+06

    1.74E+06

    1.53E+06

    1.22E+06

    1.71E+06

    AfterLTA3

    1.488E+06

    1.339E+06

    1.068E+06

    0.918E+06

    0.787E+06

    1.094E+061Allreporteddataareaveragesofthreesamples.23

    STA=ShortTermAgingLTA=LongTermAging

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    CompactedAsphaltMixProperties

    Theresilientmodulusofthecompactedasphaltmixspecimenswasmeasuredbothaftershorttermagingandafterlongtermaging(Table4).Theloosemixhadbeensubjectedtoshortterm

    agingbeforecompaction,i.e.,beforethepreparationofthecompactedsamples.Thecompactedsampleswerethensubjectedtolongtermaging.Resilientmodulustestingwascarriedoutat25Cinthediametralorindirecttensilemode.

    Figures2and3showtherelationshipbetweenthefilmthicknessandmodulusvaluesaftershort

    termandlongtermaging,respectively.Quadraticpolynomialregressiongaveanacceptablemodelforthisrelationshipaspresentedbelow:AfterShortTermAging

    Mrst=2069.9-273.15:+10.53:2

    R2=0.99035

    where,Mrst=resilientmodulusaftershorttermaging(ksi):=filmthicknessinmicrons

    Figure2.AsphaltFilmThicknessvs.ResilientModulusAfterShortTerm Aging

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    Figure3.AsphaltFilmThicknessvs.ResilientModulusAfterLong TermAging

    AfterLongTermAging

    Mrlt=3267.6-456.75:+17.55:2

    R2=0.9896

    where,Mrlt=resilientmodulusaftershorttermaging(ksi)

    ItcanbeseeninFigures2and3thatataboutafilmthicknessof11microns,thefittedcurve

    tendstoflattenoutanddoesnotchangesignificantlywithincreasingfilmthickness,Also,theslopeofthecurvebecomessteeperasthefilmthicknessfallsbelowavalueofabout9to10

    microns,whichindicatesthatthestiffness(causedbyaging)oftheasphaltpavingmixstartstoincreasequiterapidlywithadecreaseinfilmthicknessbelowabout9-10microns,Also,thereisamarkedsimilaritybetweenthecurvesobtainedaftershorttermandlongtermaging.

    Somemoreinformationconcerningthechangeinresilientmodulusvalueswithfilmthickness

    canbeobtainedfromthegraphinFigure4wheretheresilientmodulusvaluesaftershorttermaginghavebeenplottedagainstthecorrespondingmodulivaluesafterlongtermaging.Eachpointonthegraphcorrespondstooneparticularasphaltfilmthicknesswhichdecreasesfromlefttoright(becausetheresilientmodulusvaluesincreasewithdecreaseinfilmthickness).Regressionanalysisleadstoalinearrelationshipinthedataasmodeledbythefollowingequation:

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    Figure5.AsphaltFilmThicknessvs.ViscosityAfterShortTerm Aging

    where,

    Vst=22609-23268.8:+132.8:2R=0.988

    Vst=viscosityofasphaltcementaftershorttermaging(poises)

    Ascanbeseenfromthedataforshorttermaging(Figure5),astheasphaltfilmthickness

    decreasesbelowavalueofabout9-10micronsthefittedcurvetendstosteepenindicatinganacceleratedrateofincreaseinviscosity.Ontheotherend,thesamecurveisseentoflattenoutatabout11micronsfilmthickness,whichindicatesthatthefilmthicknesshaslesserandlessereffectontheagingoftheasphaltcementonceitisincreasedaboveavalueofabout11microns.

    Forsamplessubjectedtolongtermaging,regressionanalysisfailedtoproduceasatisfactorymodelwhichcouldexplainthenatureoftherelationshipbetweenfilmthicknessandagedviscosity.Thus,noequationisavailabletodefinetherelationship.Instead,thepointsonthegraphhavebeenconnectedtogetherbyasmoothcurve.AscanbeseenfromFigure6,theviscosityincreasesatanacceleratedrateoncetheasphaltfilmthicknessdecreasesbelowavalueofabout10microns.

    Thenatureofthecurvesobtainedwhentheviscosityratio(Table5)isplottedagainstfilm

    thickness,isaboutthesameasinthepreviouscasesforshortandlongtermagedconditions(l0).Theviscosityratioisdefinedastheratiooftheviscosityoftheagedasphalttotheviscosityoftheunaged/originalasphalt.

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    Figure6.AsphaltFilmThicknessvs.ViscosityAfterLongTermAging

    Similarrelationshipswerealsoobservedbetweenasphaltfilmthicknessandpenetrationorretainedpenetrationofasphaltcementsaftershortandlongtermaging(10).

    Forasphaltcementsubjectedtoshorttermaging,complexmodulusG*andphaseangle*weremeasuredatatemperatureof64C,whereasforlongtermagedspecimens,thetestingoftheasphaltcementwascarriedoutat19C(Table6).Sincethestiffnessoftheasphaltbinderismorecriticalafterlongtermagingratherthanshorttermagingfromthedurability(orresistancetofatigue)standpoint,thecomplexmodulusG*andfatiguefactor(G*sin*)afterlongtermagingwillonlybepresentedhere.Thedataobtainedat64CaftershorttermagingwasanalyzedandisreportedinReference10.TherelationshipbetweenasphaltfilmthicknessandG*at19Cafter

    longtermaginghasbeenshowninFigure7.AlthoughtheregressionanalysisofG*at19Candfilmthicknessgaveaquadraticmodelfortheshorttermagedasphaltcement(10),alinearmodel(Figure7)betterexpressestherelationshipbetweenasphaltfilmthicknessandG*at19Cafterlongtermaging,asfollows:

    G*lt=3158521-176472.6:

    R=0.98

    where,G*lt=complexmodulusofasphaltcementsubjectedtolongtermaging(Pa)

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    Figure7.AsphaltFilmThicknessvs.ComplexModulus(G*)AfterLong

    TermAging

    Asexpected,valuesofthecomplexmodulusG*decreasewithincreasingasphaltfilmthickness,bothforshortandlongtermaging.Thisindicatesthatthepresenceofthickerfilmsofasphaltcementintheasphaltpavingmixminimizesagingoftheasphaltbinder.However,itisnotapparentfromthefittedcurvesastowhatrangeofasphaltfilmthicknessmightprovetobeoptimuminminimizingasphaltcementaging.

    TherelationshipbetweenG*sin*(fatiguefactor)andfilmthicknesshasbeenpresentedinFigure8,forasphaltcementrecoveredfrommixeswhichhadbeensubjectedtolongtermaging.A

    linearmodelwasobtainedasfollows:

    GSDlt=1848404-98052.5:

    R2=0.98

    where,GSDlt=G*sin*(inpascals)forsamplessubjectedtolongtermaging.

    Asisevidentfromthefittedcurve(Figure8),G*sin*increaseswithdecreaseinthefilmthicknessoftheasphaltbinderintheasphaltpavingmix.Thisindicatesthatthelowertheasphaltbinderfilmthicknesspresentinanasphaltpavingmix,themoresusceptiblethepavementistofatiguecrackinginthelongterm.

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    Figure8.AsphaltFilmThicknessvs.G*sin *AfterLongTermAging

    SHRPhassuggestedavalueof5000KPaastheupperlimitforG*sin*6forasphaltcementsubjectedtoacceleratedaginginthePressureAgingVessel(PAV).PAVagingsimulatestheagingthattheasphaltbinderinanasphaltpavementundergoesafterabout5-10yearsinservice.Asdiscussedearlier,thisstudyemployedaprocedure(alsodevelopedbySHRP)tosimulatelongtermagingofin-servicepavementsusingcompactedasphaltmixsamples,insteadofjustasphaltcement,asisusedinthePAVtest.Therefore,forasphaltcementrecoveredfromcompactedasphaltmixsamplessubjectedtoacceleratedlongtermlaboratoryagingprocedures,5000kpashouldbeconsideredastheupperlimitforG*sin*.AsisevidentfromthedatapresentedinFigure8,themaximumrecordedvalueofG*sin*isabout1500kpa,whichismuch

    lessthanthelimitingvalueof5000kpa.ThisindicatesthatthePAVagingofasphaltcementismuchmoresevereinthislimitedlaboratorystudythanthatoccurringincompactedasphaltmixsamplesagedinforceddraftovenat85Cfor120hours.

    AirVoidstoBitumenIndexRatioAnalysis

    Theconceptoftheratiooftheairvoids(percent)tobitumenindex,asameasureoftheagingsusceptibilityofamix(whateverbeitsgradation),wasdiscussedearlier,GoodeandLufsey(3)hadproposedamaximumvalueof4.0forthisratiowhichtheybelievedwouldpreventpavementdistressbyreducingtheagingoftheasphaltfilmcoatingtheaggregate.Mathematically,whattheystatedwas:

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    Notingthat:

    filmthicknessinmicrons=bitumenindexx4870

    Thepreviousexpressioncanbereducedtoaminimumfilmthicknessrequirement,varyingwith

    theairvoidscontentofthegivenmix,asfollows:Atargetvalueof8%fortheairvoidsinthecompactedHMAspecimenswasusedinthepresentstudy,inconformancewiththeacceleratedlongtermagingproceduredevelopedinSHRPA003-

    AProject.Thiscorrespondstoaminimumfilmthicknessrequirementsof9.74microns(about10microns),basedupontheaboveequation.AscanbeseenfromFigures2and3,thecurvesoftheresilientmoduli(forbothshortandlongtermagingconditions)versusfilmthicknesstendtosteepenasthefilmthicknessdecreasesbelowtherangeof9to10microns.Thisindicatesthattherateofagingoftheasphaltcementisacceleratedwhenthefilmthicknessislessthan9-10microns.Thisacceleratedagingratecanalsobeseenintheplotsofviscosityversusfilmthickness(Figures5and6).Thereforeitcanbeconcluded,onthebasisofthepresentstudy,thatamaximumvalueof4.0forthevoids/bitumenindexratioisindeedreasonable,andmightprovetobeabetterspecificationfordesign,atleastasfarastheagingofasphaltcementisconcerned.

    Basedonthedatapresentedinthislimitedstudyofoneasphaltcement/oneaggregate

    combination,itcanbeconcludedthattheoptimumasphaltfilmthicknesstominimizeaging

    rangesfrom9to10microns.CONCLUSIONSANDRECOMMENDATIONS

    Thisstudywasundertakentoquantifytherelationshipbetweenvariousasphaltbinderfilmthicknessesandtheagingcharacteristicsoftheasphaltpavingmixsothatanoptimumasphaltfilmthicknessdesirableforsatisfactorymixdurabilitycouldbeestablished.Thefollowingconclusionsweredrawnandrecommendationsmade:

    1.Theliteraturereviewedaspartofthisstudydidnotindicatetheexistenceofanysignificantrationaldatacorrelatingthedurabilityofasphaltpavementswiththeasphaltbinderfilmthickness.

    2.Therelationshipbetweentheasphaltfilmthicknessandtheagedproperties(bothshorttermandlongterm)oftheasphaltpavingmixtures,suchastensilestrengthand

    resilientmodulus,wasquantified.Afairlygoodcorrelationwasobtainedbetweentheasphaltfilmthicknessandtheresilientmodulusoftheagedasphaltpavingmixtures,Anoptimumfilmthicknessof9-10micronswasindicatedfromthedata,belowwhichtheasphaltmix(compactedto8%airvoidcontent)agedatanacceleratedrate.ThisrangeappearstoconcurwiththeresultsobtainedbyGoodeandLufseyintermsofairvoids/bitumenindexratio.

    3.Relationshipswerealsoestablishedbetweentheasphaltfilmthicknessandtheagedasphaltbinderproperties(bothshortandlongterm)suchasviscosity,penetration,andcomplexmodulus.Anoptimumfilmthicknessof9-10micronswasgenerallyindicatedfromthedata,belowwhichtheasphaltbinderagedatanacceleratedrate.Thisfilmthicknesscorrespondstoasphaltbindercontainedinanasphaltpavingmixcompactedto8%airvoidcontent.

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    4.Theprecedingconclusionsarebasedononlyoneaggregate/asphaltcement

    combination.SHRPA-003AandA-003BProjectshaveindicatedthattheagingphenomenonisinfluencedbytheinteractionbetweentheaggregateandtheasphaltcement.Therefore,theoptimumasphaltfilmthicknessindicatedinthisstudyneeds

    tobeconfirmedbyconductingmorestudiesinvolvingdifferentaggregate/asphaltcementcombinations.

    REFERENCES

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    8.

    9.

    10.

    "MixDesignMethodsforAsphaltConcreteandOtherHotMixTypes,"TheAsphaltInstitute,MS-2.SixthEdition,1993.W.H.Campen,J.R.Smith,L.G.Erickson,andL.R.Mertz,"TheRelationshipsBetweenVoids,SurfaceArea,FilmThicknessandStabilityInBituminousPavingMixtures,"Proceedings,AAPT,Vol.28,1959.J.F.GoodeandL.A.Lufsey,"Voids,Permeability,FilmThicknessvs.AsphaltHardening,"Proceedings,AAPT,Vol.34,1965.

    A.KumarandW.H.Goetz,"AsphaltHardeningasAffectedbyFilmThickness,VoidsandPermeabilityinAsphalticMixtures,"Proceedings,AAPT,Vol.46,1977.D.Sosnovske,Y.AbWahab,andC.Bell,"TheRoleofAsphaltandAggregateintheAgingofBituminousMixtures,"TransportationResearchRecord1386,1993.P.S.KandhalandM.A.Khatri,"RelatingAsphaltAbsorptiontoPropertiesofAsphaltCementandAggregate,"TransportationResearchRecord1342,1992."StandardPracticeforShortTermAgingofAsphaltConcreteMixtures,"SHRP#1025,1992."TheSuperpaveMixDesignSystemManualofSpecifications,TestMethods,andPractices,"SHRP-A-379,1994."StandardPracticeforLongTermAgingofAsphaltConcreteMixtures,"SHRP#1030,1992.S.Chakraborty,"EvaluationofVoidsintheMineralAggregateforHMAPaving

    Mixtures,"M.S.Thesis,AuburnUniversity,1994.

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