Transcript
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MUKHTAR AHMED KHANMobile: +971-505673042,+91-9559241817, E-Mail: [email protected] D.O.B 01/07/1974Linkedin : https://www.linkedin.com/profile/view?id= linkedin.com/pub/mukhtar-khan/69/315/31b

Sr.QA/QC Coordinator/ QA/QC Team Leader Scholastics: Degree in Mechanical Engineering & Certification: CSWIP3.1, NACE, IRCA LEAD AUDITOR, RPO , ASNT LEVEL2 (RT, UT, MT, PT), ASNTLevel3 Basic,QMS, ARAMCO approval SAP#70003769 & Supervisor Skill

Training Certification. Extensive experience with Oil & Gas Major project, Brown field project Govt. sector, Marine

major project, PMC & EPC Companies at FEED, Design, Procurement, Construction, Commissioning & completion stage in Onshore & Offshore Projects in Greenfield.

(18thYears) CAREER SNAPSHOT

Offering 18 years of rich experience in Quality Assurance & Quality Control Functions at different stages of Onshore oil & gas, Marine & EPC projects at details engineering, procurement, fabrication, construction, pre commissioning, commissioning, start-up stage and various associated activities like but not limited to Fabrication inspection & coordination, Procurement QA/Q.C/Vendor & TPI inspection ,Vendor assessment, internal & external Audit, establishment and review of quality plan, procedure and project specific ITP, Welding WQT, WPS/PQR review & Witnessing welder Qualification test, maintaining project KPI, Prepare and review the ASME Vessel manufacturing data record (MDR) and data book of the fab vessel, Destructive & Non– Destructive Testing, Coating inspection, Project inspection Management, insulation, Installation & Commissioning. QA/QC technical trainer.

Leadership & strong commitment to HSSE and follows interdependent HSSE Culture. Domain expertise in Onshore and offshore including ASME Pressure vessel, Jackets & Modules, Oil & Gas

Plant, Refinery , LNG, Petrochemical, Marine new build rig manufacturing, Tank Terminal, skid, Manifolds and Pipelines Construction industries.

Currently working with ZADCO DEVELOPMENT COMPANY(ZADCO Govt sector). BROWN FILED PROJECTS-ZRC (ZIRKU ISLAND) as SR.QA/QC Engineer. January 2015 to till date.

Extensive experience in QMS Planning and establishment, Flawless Project delivery, Asset integrity, Risk assessment, Criticality rating assessments, intervention level assessments, maintaining records and final documentations, KPI’s, managing inspection activities, qualification and training of welding procedures & welding and NDE personnel and monitoring welding jobs and vendor activities across Onshore and Offshore projects.

Extensive experience in developing of PQP (Oil & gas, Marine), ITP, NDE MAP, ASME MDR, Internal & Vendor Audit and relevant project specific procedure.

Rich experience in Procurement functions quality in Vendor/supplier capability pre-award assessments, technical bid reviews and post award surveillance audits, Vendor qualifications and validations, clarification & deviations negotiations with vendors in technical quality requirements, IRN, IRB, MRB etc.

Extensive experience in project inspection strategies implementation, selection of TPI/TPIAs, issuing inspection assignments, Close coordination with subordinates & vendor ,conducting Kick off & pre-inspection meetings, review of inspection reports and monitoring/measuring their performance ,and subcontractor/ TPIAs Performance appraisals, final documentations and completion and release of the equipment/product manufacturing.

Extensive experience in QA/QC Requirements of multi-discipline products range (i.e. ASME Pressure vessel, offshore Jackets platform & Modules, offshore self-elevating jack up drilling new Rig manufacturing, bulks materials, static equipment’s, pipelines, machinery, and packaged equipment’s).

Rich experience in technical training presentation of ASME sectionV111 Div1, ASME SecX, API2B, NBIC23, and ABS class certification including QA/QC function & QMS.

Extensive experience in coordination and performing inspection activities along with clients/End-user rep, ASME AI Surveyors for Vessel & Class body Surveyors for jack up drilling unit, in addition experience in QA/QC Requirements for different materials such as Carbon Steels, Low temperature Carbon steels, HIC tested materials, low alloy materials, high alloy materials (SS, SS,DSS/SDSS grades including 625/825/718 & ABS grades including Grade A, EH, DH) CRA Weld overlay and claddings, and GRE materials fabrications and testing.

Highly experienced in fabrication inspection, Vendor TPI activities & Vendor documents review in Manufacturing Procedure Specifications Qualifications and step wise tests viz. but not limited to heat treatments/NDE/Destructive tests, flattening tests, Impact tests, HIC Tests, SSC, SCC, SOHIC, IGC, Corrosion Tests, Bend Tests, Ferrite tests, PMI, Tensile tests, fracture toughness tests, Metallography, etching etc.

Rich experience in the fabrication inspection of pressure vessel, jackets structural platform& Module, pipeline, piping, Deck piping, static and rotary equipment erection jobs preparation.

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Expertise in preparation and review of ASME vessel MDR and MRB, Heavy structural fabrication QA/QC Dossiers like jackets& Module, self-elevating-jack up drill unit dossiers and EPC plant relevant inspection activities dossiers.

Deft in swiftly ramping up projects in close co-ordination with contractors, consultants, and other external agencies, ensuring on time deliverables.

Expertise in review & approval of subcon quality procedures, Inspection & Test Plan (ITP), NDT procedures and method statement for fabrication/welding/Painting/pressure test procedure/Impact Testing /PMI/Ferrite testing etc.

Conduct internal/external audit program as per project requirements. Perform regular Audits on contractor’s quality systems and implement suitable correct measures to meet project requirements and

specifications Control all Non-Conformance Reports and undertake remedial action. Possess sound knowledge of various international code ASME(ASME B31.3 , ASME B31.4, API 1104, ASME Sec

IX, AWS D1.1, ASME SEC V111 Division1&2 , ASME NBIC ,ASTM ,API,510, 650,API RP 2A& 2X , EN 288, EN 287 & Specification, DNV Rules, ABS Rules &GL Rules) ,major Oil & Gas companies standard viz. eni, Chevron, TOTAL, BP, SHELL, Saudi Aramco, PDO, SABIC, QP etc.

Rich experience in application and interpretation of various international codes/standards viz. ASME, ASNT, AWS, ASTM, API, NACE, NBIC 23 , ABS Class & DNV Class , PIP, BSI, PFI, OHSAS, etc. and ISO/TS 29001,ISO 9000 series of QMS standards and ISO 14001 & ISO 18001 Standards.

Possess excellent Leadership, Relationship Management and Communication skills.SCHOLASTICS

B.E. (Mechanical Engineering) – Gulbarga University Karnataka , IndiaCERTIFICATIONS

CSWIP 3.1 Welding Inspector NACE Coating inspector QMS: ISO 9001:2008 Lead Quality Auditor Certificate(Course Certified by IRCA under Reference A17258) ASNT NDT Level-II (RT, MT, UT, PT, ) , Level 3 Basic. RPO (Radiation protection officer) Aramco approval certificate SAP#70003769 Supervisor skill certification Fire and safety training certification by Hedgehog consultant.

IT SKILLS

Operating System : Windows 95/98, XP, Vista Office Applications : Microsoft Office 2003, 2007 (Word, Excel, Publisher, PowerPoint) Other Tools : AutoCAD

CAREER SUMMARY

Total Experience : 18 YearsOverseas Experience : 18 Years

PROJECT SUMMARY (KEY PROJECTS HANDLED)

Project Title Client Duration Position1) Brown Field EPC project

Govt.sector Zirku Island -UAE

As ZADCO Govt.Employee (ADNOC Group )

January 2015 to till

date.

Sr.QA/QC Engineer

2) Manufacturing of ASME pressure vessel, Skids, Jackets& Modules, pressure piping including, EPC Plant Expansion for Various project Like: SNOC,DUSUP,ENOC plant

A) Sharjah National Oil Company (SNOC)/Petrofec Molecular Sieve Tower Vessel.

Various client details as listed below.

SNOC/ Petrofac-UAE ZADCO-UAE

Dec 2006-31st

Dec2014Sr.QA/QC Coordinator

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B) Gasco Saipem job#4661 pressure vessel.C)Petrofac Turkisman Sulphur VesselD)ZADCO Job#5355 stainless steel vesselE)NEXEN pressure Piping , PUQ jackets & Wellhead NexenF)Self elevating jack up Rig drilling unit Vessel (ASME-coded P tank, Mud gas separator,E)DP & ZADCO MODULE Jackets and ModuleD)Manufacturing of new build Self elevating jack up Rig drilling unit& Refurbishment.E)MOS (Millennium offshore accommodation Rig vessel)F) NDC Rig G) NABORS, GDI , AL GHALAN &

ROWAN Rig

PetrofacZADCO-UAE

Nexen petroleum- UK

Self-drilling

PETROFAC/ZADCO-UAE

NDC-UAE, NABORS-USA, Saipem-Italy

MOS

NDC

NDC-UAENabors-USA,NDC-UAE ,GDI-QATAR

3) AL Takreer Plant Project – UAE

A) Aramco SFNY, ZULF & MRJN Jackets.

B) JAPAN Gas Corporation (JGC) Boiler & Heat Exchanger (Total capacity 630Tons-JCP Project.

Gasco Takreer plant -UAESaudi Aramco-UAE/KSA

JCP-UAE/KSA

Sept03-Nov06

Sr. Q.C Inspection Engineer cum Procurement Quality/vendor Inspection Engineer

4) ALBA Line 5 Expansion Project – Bahrain

ALBA-BahrainDec02 –Aug03

QA/QC Engineer

A) Olefins 111 propane project (Aramco petrokemya )

C) Jizan Bulk plantD) Qatif Bulk plantE) Jizan to Abha Supply pipe

line & Booster pump station

Aramco petrokemya-KSA

Aramco-KSAAramco-KSAAramco-KSA

Sept99-Nov02

QA/QC Engineer cum Aramco approved welding inspector

4) LNG PROJECT Sur-OMAN Sept97-Oct98

Asst. QA/QC Engineer

CAREER RECORD

Position : Sr.QA/QC Engineer ( Brown field project Govt.sector employee)Duration : January 2015 to till date.Company : ZADCO (ADNOC GROUP) -UAEProject : Brown field Oil & Gas project at Zirku IslandOwner : ZADCO employee (Employee#I.D#15949)Project Type : EPC WORK Duties and responsibilities @ ZADCO Brown Field project:

1- Ensure that all actions, works and services undertaken by PMC contractor, are in accordance with the respective agreement with company.2- Ensure compliance with company’s objectives, requirements priorities, policies, procedure, rules, regulations and guidelines provided by company. 3- Ensure that cost effective solutions in engineering design are adopted while maintaining quality, constructability, operability and maintainability.4- Ensure that project is technically sound and optimally designed, engineered to appropriate standards and specifications, meeting required product specification and meeting the requirement.5- Guide & direct PMC/ contractor, as applicable to ensure that project deliverables fully reflect QA/QC requirements and other specific guidelines set by company.6- Avoid/minimize the variations from PMC/contractor and associated rework cost by taken proactive/preventive actions.7- Supervise contractor QA/QC performance through spot inspection.8- Ensure provision of proper technical coordination to PMC and solving operation and process problem and support various project groups to resolve and prevent quality issue.

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9- Ensure that QA/QC culture is fully visible across the project levels.10- Closely monitor the site construction activities and report any non –conformance and required corrective action. 11- Verify all non-conformities report raised and assist company project team in taking effective corrective actions for their closure.12- Coordinate with relevant parties for the issuance of approved inspection test plan, method statements, approved drawing, job safety analysis and issuance of periodic reports and quality performance indicator, trends, review those documents and take necessary action to resolve/improve quality issues.13- Ensure through PMCs that all relevant inspection/punch listed items are completed prior to Mechanical completion.14- Support/Participate in Quality & technical Audits with technical expertise across all the project. Review and verify project audit.15- Support project team members on resolution of quality/Technical issues. 16- Assessing/Ensuring submission of the PMC/contractor project quality docs.17- Seek, share knowledge, introduce and adopt best practice solution /Lessons learnt across the all project activities.18- Promote quality behavior within the organization and facilitate and improvement culture.19- Internally & externally having good Work contact with all projects PMC/contractor/TPI and operations team.

Position : Sr.QA/QC CoordinatorDuration : December 2006 to 31December 2014

Company : Lamprell Energy ltd.UAE + MIS (Part of the lamprell group)Project : Oil & Gas project, MARINE & EPCOwner : GASCO, TECHNIP, ZADCO, PDO, PETROFAC & SAIPEM, SNOC, DUSUP, ENOC & NDCProject Type : Onshore& Ofshore, Fabrication of pressure vessel, jackets structural platforms and Modules. Skids, deck piping, Refinery & Gas plan Plant expansion & Self Elevating new Build Rig manufacturing.

Duties and responsibilities @ U.A.E project:

Lead a team of QA/QC Engineer, Inspector & Procurement quality Vendor team of different project disciplines. Preparation, implementation, monitoring, revision and updating of the project specific Contract Quality Plan. Development, preparation, implementation and monitoring of all projects Specific QA/QC procedures, Manual and Work

Instructions. Develop project Quality Control Plans (PQCP), Inspection test plan (ITP), NDE Map as per project base scope of works , ASME code division, NBIC23, Certification of class Rules (Like ABS &DNV Class) and project specific specification & Procedure. Plan and coordinate quality assurance and quality control activities following Project Quality Plan, in line with national

and international quality norms /rules /regulations Review PQR‘S, WPS & WQT performance records as per the project scope of work requirements. Liaison with the Company on matters related to Quality and provides technical support/coordination with PMC/PMT. Review and Monitoring of Sub-Contractor’s Quality Systems, WQT performance records and quality performance. Coordinate & Review of WPS/PQR, NDE Procedures, ITP, etc., submitted by Vendors /Subcontractors. Coordinate and record regular quality meetings with subcontractor project team. Conduct of Auditing - internal and external as per project requirement, and follow up of Corrective Actions. Overall control, supervision and implementation of Contract quality and ASME & Class Authority technical requirements;

resolution of quality problems; preparation and maintenance of Contract quality records. Review of contract documents to ensure identification and comprehension of all quality requirements. Establish supplier QA/QC coordination procedure and inspection Management Plan. Ensure availability of adequate and qualified resources for project relevant Vendor Inspection. Supervise and/or direct Inspectors and Resident Inspectors as applicable, directly or through the inspection coordinator.

a) Confirm that the inspector meets all HSE requirements for the visit.b) Ensure that the inspector is qualified to witness the Inspection or Test.c) Ensure Inspector’s access to or possess all specifications, purchase requisition, standards, etc. that are relevant to the scope of supply.d) Provide the inspector a copy of the inspection and Test Plan and a copy of the Pre-Inspection Meeting (PIM) Minutes for the commodity being tested. Also provide the inspector with an ITP Witness Report.e) Ensure the inspector has sufficient time to become familiar with these documents before travelling to the supplier’s facility.f) Ensure & Coordinate all Non-Destructive Testing requirements for site job and shop floor areas.

Closely involvement & monitoring of the project punch list issue resolution, NCR closing prior to Issuing MCC. Ensure mechanical completion certification (MCC) issuance as per project requirement. Responsible for Inspectors On-boarding/ Briefing about the Project & Requirements. Prepare ASME vessel MDR and reviewing of complete QA/QC dossiers of manufacturing vessel, Major jackets

structural platforms and module. Skids, deck piping, Plant activities dossiers, Self Elevating new build Rig.

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Secure Quality focus in contracts and follow-up of suppliers and contractors, incl. site visits. Identify non-conformances and agree corrective actions(s) with responsible Management and the Company. Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality

management system, maintain Internal and External NCR, assessment reports and opportunity for improvements & follow-up of corrective and preventive actions.

Control all Non-Conformance Reports and undertake remedial action Coordinate and implement Inspection Management through ASME AI & TPI agencies/Class Authority (ABS, DNV and BV)

project assigned inspector & resident inspectors. Attend Kick-Off Meetings and Pre-Inspection Meetings with PMT/PMC and suppliers team. Check availability and approval status of the Vendor document & authorize the inspection. Review manufacturing record books issued by vendor suppliers. Coordinate, perform & monitoring of inspections and examinations activities along with ASME AI surveyors for ASME

vessel, TPI & class body surveyors (ABS & DNV ) for drilling unit. Resolve all site technical quires as per code. Interface with the project expeditors, Inspection coordinators and discipline engineers. Identifying quality requirements for designated purchase orders.

Reviewing and approving quality related aspects of bids, including vendor assessment.

Position : Sr. QC Inspection Engineer (ARAMCO approved TPI &Procurement QA/QC Engr.) Duration : September 2003 to October-2006. Company : SGS Gulf ltd. (Deputed to Japan gas corporation- JGC & J.Ray McDermott –UAE , Chiyoda, L&T)Project : JGC-JCP630 Tons Boiler & Heat Exchanger-& SFNY, MRJN & ZULF ARAMCO Jackets -UAEOwner : JCP –KSA & SAUDI ARMACO Project Type : Onshore Fabrication of pressure vessel, jackets structural platforms and Module, Skids, deck piping & Procurement vendor activities.

(a) Duties and responsibilities for JAPAN GAS CORPORATION (JGC) @ UAE project : JGC- JCP PROJECT AT FBM-UAE: Worked as procurement QA/QC Engineer/Residence Engineer for JGC JOB#5384 BOILER &HEAT EXCHANGER (Total capacity=630 Tons) FOR JCP PROJECT-KSA

Lead implementation of Flawless Project Delivery in accordance with the approved Project Flawless Implementation Plan, technical integration verification, contract documents review,OIL&GAS,EPC/vendor assessments, oversight of QA programs, and identification of quality resource needs and auditing as part of the overall Quality Plans, incorporate the Flawless Delivery Process and coordinate/ monitor implementation with the other members of the Project Leadership Team.

Project quality management System deployment consistent with corporate requirements. Implement criticality based intervention program for procured items, services etc. Actively participate in audits and review plan development and management including closing out audit

findings along with end-user JCP rep., creating audits finding reports and determine proper corrective and preventive actions.

Review and approval of Design drawing, QA/QC project specific procedures, different types of NDT methods, ITP, WPS, PQR, WQT, weld maps, welding data sheets, welding inspection strategy, repair procedures, material requisitions, purchase orders and contract documents etc.

Review and approval, implementation and monitoring of all Contract Specific Procedures and Work Instructions.

Witness and review of vendor supplied incoming project relevant applicable material. Stage wise inspection of fabrication of pressure vessel, Heat Exchanger & Tank. Radiographic film interpretation, review of PWHT Procedures and charts. Witness of PQR, WQT, Pneumatic Test, Destructive tests, PMI & ferrite test. Provide input into the Risk and Opportunities system & Participate in tender process, as relevant. Review and secure manufacturers implementation of Quality Management and Quality Control Plans,

including ensuring Quality surveillance/verification process is in place. Implementation, monitoring, revision and updating of the Contractor’s Contract Quality Plan with in the

project schedule. Review of manufacturers KPI and Quality Index.

Auditing - internal and external, and follow up of Corrective Actions and Preventive actions.

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Perform regular Audits on manufacturers/ contractor’s quality systems and implement suitable correct measures to meet project requirements and specifications.

Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality management system, maintain Internal and External NCR, assessment reports and opportunity for improvements & follow-up of corrective and preventive actions.

Ensure that concessions and deficiencies are properly documented, processed and reported to vendor & Contractors project quality manager.

Overall control, supervision and implementation of Contract quality and technical requirements; resolution of quality problems; preparation and maintenance of Contract quality records.

Coordinating field inspection activities, including provision of approved relevant data to field inspectors and Support the field Inspectors to ensure that they comply with the relevant requirements of the quality management system.

Responsible for implementing various standards & codes and project specific requirement for Specialty Items.

Record and report Quality activities & Site quality surveillance and assessment and reporting to JGC on daily basis.

Witness Final visual & dimensional inspection of pressure equipment Item prior to release hydro test activities.

Initially pressure equipment MRB (Manufacturing record book) review prior to release for hydro test stages.

Witnessing of hydro test and coating application stages.

Final pressure equipment MRB review and handover to end-user rep. (JCP) QA/QC department.

(b) Duties and responsibilities for J.Ray McDermott project @ UAE project: JACKET SFNY, ZULF & MRJN FOR ARAMCO PROJECT: - Worked as Sr. QA/QC Inspection Engineer for Fabrication & Erection of Jackets Structural Platform & Deck piping. Reviewing of approved WPS, PQP, Quality work instruction and ensure the approved design drawing as per client

requirement. Witness of PQR, WQT, Pneumatic Test, Hydrostatic Test, Destructive tests. Perform frontline inspection of JACKET structural welding & piping of off shore decks, boat landings, flare towers, bridges

and piping of different materials at fabrication shop and sites. Close monitoring on TKY fit up joints and welds visual inspection. Ensure fabricated structures and fabricated spools as per drawing. Request for NDT as per the requirements. Ensure required NDE are done. Coordinate with work force for the execution of prepared plans and ensure the correct procedures are followed. Perform line check and punch listing/Involved in hydro, sheath leak testing, pneumatic testing and re – installments

activities. Involved in QC of PMI activities on various metals review and maintain records. Involved in TPI activities with various clients. Preparation and tracking of Welder’s weekly repair rate and providing this input in KPI

Maintain welder performance status, welder continuity, repair rate, WPS and qualification matrix.

Ensure that concessions and deficiencies are properly documented, processed and reported to Contractors project quality manager Lead and coordinate with a team of QA/QC/ WELDING / NDT / Painting Supervisors and Inspectors Managing and coordinating inspection and surveillance activities associated with material, consumables, fabrication, assembly and

testing of process equipment and Refinery Project. Responsible for implementing various standards & codes and project specific requirement for Specialty Items. Responsible for reviewing the final QA/QC dossier prior to handover End-user client QA/QC department.

(c) Duties and responsibilities for CHIYODA,TOYO ENGINEERING ,TECHNIP, L&T@ UAE project:

Procurement QA/QC /Vendor Inspection Engineer for various clients like: SAUDI ARAMCO, NPCC, JGS-JAPAN, L&T, CHIYODA, TOYO ENGINEERING & TECHNIP.

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Attend Kick off Meeting(s) and Pre Inspection Meeting with manufacturers / supplier as per Project Inspection Meeting schedule. Responsible for implementing various standards & codes and project specific requirement for Specialty Items. Preparation and preliminary review of quality related various deliverables at design, procurement, construction and commissioning

stage of the project.

Review and approval of Various types of Quality Management system documents like Project Quality Plan, Quality Manual, Work Procedures, Work Instructions, Inspection and test Plans etc.

Evaluating suppliers including previous approval from Saudi Aramco, production capability, reviewing quality systems (ISO 9001), previous similar job history, profile, technical capability, offer review etc.

Monitor Inspection Look-ahead plan for implementation.

Ensure all inspection reports and records are duly generated and collated by Supplier.

Release authorisation for issue of inspection release note.

Review and acceptance of Inspection Record Book.

Identifying quality requirements for designated purchase orders.

Reviewing and approving quality related aspects of bids, including vendor assessment.

Review and approval of Inspection disposition reports and MRB.

Lead and coordinate with a team of QA/QC/ WELDING / NDT / Painting Supervisors and Inspectors.

Development and Implementation of QMS and inspection management plan and programme.

Conducting vendor visits and supporting audits as technical expert, as required. Work towards the quality objectives and compliance to codes and standards and client specifications. Coordinating Vendor inspection activities, including provision of relevant data to field inspectors and Support the vendor Inspectors to

ensure that they comply with the relevant requirements of the quality management system. Preparation and preliminary review of procedures of different NDT methods WPS, PQR, WQT, weld maps, welding data sheets, welding

inspection strategy, repair procedures, material requisitions, purchase orders and contract documents etc. Witness of PQR, WQT, Pneumatic Test, Hydrostatic Test, Destructive tests, PWHT etc. Preparation and tracking of Welder’s weekly repair rate and providing this input in KPI. Responsible for Long lead Items.

Ensure that concessions and deficiencies are properly documented, processed and reported to Contractors project quality manager. Internal audit of QMS procedure and programs and prepare inputs to ensure effectiveness of Quality

management system.

Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality management system.

Ensure timely resolution of supplier failure, corrective actions and preventive actions. Review and approval of supplier quality documents.

Review allocation of material designated specific no’s in conjunction with relevant discipline engineer.

Monitor inspection activity of Third Party Inspector and resident inspector for efficient and effective implementation of ITP.

Review and acceptance of inspection reports from Third Party Inspector and resident Inspector.

Attend Kick off Meeting(s) and Pre Inspection Meeting with manufacturers / supplier as per Project Inspection Meeting schedule.

Review and participate in internal management reviews and support improvement activities to simplify and lean internal project processes.

Planning, identifying, reviewing and approving suitable field inspection resources.

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Raising quality related technical queries, deviations etc. as necessary.

Briefing field inspectors regarding purchase order specific requirements, coordinating field inspection activities, including provision of relevant data to field inspectors and Support the field Inspectors to ensure that they comply with the relevant requirements of the quality management system,

Reviewing field inspection reports, identifying potential problems and resolving quality issues. Authorizing the issue and closure of Non-conformance reports. Facilitating release of purchase order items, including authorizing inspection release.

Position : QA/QC Engineer Duration : December 2002 to Aug 2003 Company : NASH the GroupProject : ALBA LINE 5 Expansion project -BahrainClient representative : ALBA Owner : ALBA Project Type : Fabrication of Heavy super structural fabrication including erection and start-up

Duties and responsibilities @ Bharain project:

Preparation and approval of project specific Q.C active inspection control plan. Preparation and approval of project quality procedures / relevant applicable NDT methods, Develop, Implement, maintain & update QMS procedures & Programs of the Project & work towards

achievement of the Quality Objectives & compliance to Codes, Standards & client Preparation and approval of WPS, PQR, WQT, weld maps, welding data sheets, repair procedures etc. Witness and conducting the welding procedure qualification records (WPQR) & Welder performance

qualification tests (WQT) for different kind of welds welder qualification test Plan and schedule stage & final inspection including client and TPI. Co-ordinate Project / Quality Kick-off Meetings and client representative. Stage wise inspection of heavy superstructure fabrication inspection on daily wise. Close monitoring on supplied welder quality performance at site and shop floor. Fit-up, dimensional, distortion control, Pre welding, during and post welding monitoring, inspection and

control,Consumables storage, baking, drying and control.

Coordinate with work force for the execution of prepared plan and ensure the correct procedures are followed.

Lead and Participate in a team of QA/QC/ WELDING / NDT / Painting Inspectors for inspection issues and quality implementation in fabrication shop and site.

Ensure required NDE are done. Establish and manage/ execute the site QA/QC-processes including audits, reviews, etc., in order to ensure

that project objectives are met. Ensure follow up and appropriate close out of all review / audit action items. Coordinating field inspection activities, including provision of relevant data to field inspectors and Support

the field Inspectors to ensure that they comply with the relevant requirements of the quality management system.

Monitoring stage wise welding jobs including pre-heating, post heating & PWHT (post weld heat treatment) stages.

Handling troubleshooting, failure analysis, root cause analysis & metallurgical evaluations. Establishing welding sequences to avoid distortion; executing periodical calibration for welding equipment. Maintain Quality Documentation / information management system, reports and records Preparation on daily

wise. Testing of paints for the determination of volatile/non-volatile, flash point, density, degree of dispersion of

paint & viscosity Review of calibration of equipment’s used in painting/coating works. Painting related all inspections from surface preparation to paint application. Monitor and verify construction completion accordance with approved GA, Isometric Drawings, etc. and

CCMS (Construction Completion Management System) Maintain Internal and External NCR, assessment reports and opportunity for improvements.

Auditing - internal and external, and follow up of Corrective Actions and Preventive actions.

Responsible for Final documents review and handover to owner.

Position : QA/QC Engineer cum welding inspector cum (ARAMCO approved)

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Duration : September 1999 to November-2002. Company : Metal services co. (EPC Specialized for ARAMCO project)Project : 1- Olefins111 propane Aramco Petrokemya –Raheema- K.S.A 2- QATIF Bulk plant –Qatif -K.S.A 3- Jizan Bulk plant –Jizan- KSA 4-Jizan to Abha Supply pipe line- ABHA JIZAN- K.S.A 5-Booster pump station (SSSP Project) - ABHA – K.S.A Owner : SAUDI ARMACO Project Type : EPC, Pipeline & Booster pump station.

Duties and responsibilities @ K.S.A Project: Execution of site quality management system (QMS), plans and procedures required to manage and control the execution of the

project i.e. from material receipt through to commissioning and start-up, Development, preparation, implementation and monitoring of all Contract Specific Procedures and Work Instructions.

Create an effective work environment within the site team, ensuring teamwork, staff development and motivation. Ensure that the plant ongoing activities and plant constructed in accordance with approved fabrication and installation plans and

procedures.

Ensure and Review of project relevant applicable Aramco procedures, approved client procedure and specification and review of relevant applicable WPS,PQR,WQT, applicable ND methods, weld maps, welding data sheets, repair procedures, material requisitions, purchase orders and contract documents etc.,

Involving in the welding and imparting training to welders about the processes & techniques. Steering all other Piping works pertaining to Spool Erection, Line Supporting, ISO Clearance, Hydro Testing / Box up and System

Clearance. Preparing material and work estimations, checklists, balance works system conformity to GA, P&ID, ISO and support standards. Direct involvement and Coordinating of the field inspection activities, including provision of relevant data to field junior inspectors to

ensure that they comply with the relevant requirements of the quality management system and project Witness of PQR, WQT, Pneumatic Test, Hydrostatic Test, Destructive tests, PWHT etc Maintain welder performance status, welder continuity, repair rate, WPS and qualification matrix Direct involvement in Inspection of fabrication of piping, structural, piles, , pre assessed pipe racks, LNG Jetty pipe racks, skids, pipe

supports etc. Ensure and close monitoring for welding and consumable issues. Steering all other Piping works pertaining to Spool Erection, Line Supporting, ISO Clearance, Hydro Testing / Box up and System

Clearance. Surveillance and Review of calibration of equipment’s used in welding, Hydrotest & painting/coating works on. Lead a team of QA/QC/ WELDING / NDT / Painting Supervisors and Inspectors at plant and site.

Monitoring Sub-Contractor’s Quality Systems and Quality Performance.

Witness of hydrotest package prior to start of the line /piping system hydrotest.

Auditing - internal and external, and follow up of Corrective Actions and Preventive actions.

Record and report Quality activities on daily basis.

Site quality surveillance and assessment.

Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality management system.

Maintain Internal and External NCR, assessment reports and opportunity for improvements.

Responsible for Final documents review and handover to owner

Radiographic film interpretation, Review of different NDT methods reports viz. RT,UT,MT,PT,LT,VB,PWHT etc Review of Piping Test package and final handover documents for handover and client. Responsible for implementing various standards & codes and project specific requirement for Specialty Items. Responsible for Final line walk inspection along with client prior to dossier handover documents review and handover to owner.

Responsible for Final project dossier handover documents handover to owner.

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Position : Asst. QA/QC EngineerDuration : September’1997 to October’1998 Company : M/S DODSAL & LLC (LNG Project)Project : SUR, LNG Project- OMAN Project detail : New buildup of LNG plant EPC Contractor : ChiyodaOwner : Shell& PDOProject Type : New Build Of LNG Plant.

Duties and responsibilities @ OMAN project:

Assist to QA/QC Engineer for Develop ITP and quality Control Procedures as per project scope of work requirement. Implementing QCP and project specification.

Tracing and review of incoming manufactured supplied material. Review IFC drawing, carrying out inspection of spool fabrication & structural items like beams, ducts, Columns, Tower etc. All Stages of Inspection from initial to final inspection of Visual, dimensional and painting Inspection etc. including review of

radiographs & scrutinizing NDT reports. After installation of plant piping, Carried out the final line inspection of plant process piping Execution of site quality management system (QMS), plans and procedures required to manage and control

the execution of the project i.e. from material receipt through to commissioning and start-up, Asist to QA/QC Engineer for developing procedures on NDT and Hydro Testing; examining the test packs and

creating final documentation. Manage QC Inspectors at worksites and ensure project quality objectives are achieved. Create an effective work environment within the site team, ensuring teamwork, staff development and

motivation. Ensure that the plant is constructed in accordance with approved fabrication and installation plans and

procedures. Ensure that the project is inspected and tested in accordance with approved project quality plans (PQP’s),

quality control procedures, inspection and test plans (ITP’s), relevant codes, standards, etc. including tightness and cleanliness of the installed systems.

Maintenance of all types of inspection reports, welder qualification status, and repair rates etc. Assist to Witness of Project applicable PQR & WQT Inspecting static, rotating & packaged equipment’s at site in accordance with manufacture specifications. Review of Piping Test package and final handover documents to client for hydro test. Monitor and verify construction completion accordance with approved PEFS, GA, Isometric Drawings, etc.

and CCMS (Construction Completion Management System) Fit-up and welding inspection at different stages like spool fabrication plate, tray line structural fabrication. Assist to Project / Operational Management on Quality Issues in relationship to Technical integrity of desired

output along with QA/QC supervisor and Manager. Plan and schedule stage & final inspection including client and TPI. Maintain welder performance status, welder continuity, repair rate, WPS and qualification matrix. Ensuring conformance of work with quality, safety, health and environment requirements and interacting

with the contractor(s) to take corrective action in case of any problem. Reviewing of calibration of equipment’s on daily basis works. Assist to QA/QC Engineer for track & analyze NCR’S, CAR’S & Audit findings for continuous improvement of

QMS. Maintain Quality Documentation / information management system, reports and records Preparation. Ensure compilation and submission of final Quality Documentation to client QA/QC Head..

PERSONAL DOSSIER

Date of Birth : 1st July 1974Nationality : IndianPassport Details : Passport No. Z3072406; Place of Issue: Abudhabi UAE, Validity: 24/08/2025 Current Address : Lamprell Energy limited, Sharjah Main yard P.O.Box #42149 Sharjah -UAEPermanent Address : House # E-83, Mohallha Soofi compound opposite Near Tiwaripur Thana, Tiwaripur, Dist:

Gorakhpur State: U.P, India, Pincode-273001 Languages Known : English, Hindi and Arabic.

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REFERENCE PERSON: . DEEDR SHAH TWI Head –DUBAI Mobile No: +971-504592944 . SURESH AMIN Lamprell Group Q.C Manager Mob# +971-506359682 –DUBAI


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