Zelio and Altivar Pushbuttons and Lights System User GuideZelio and Altivar Pushbuttons and Lights_EN.doc Schneider Electric 16 Appendix Detailed Component list Type / Software Revision/Version

Zelio and Altivar Pushbuttons and Lights

System User Guide

3300

3483

.02

JUN 2006

Zelio and Altivar Pushbuttons and Lights_EN.doc

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Table of Contents

Typical Applications .......................................................................................................... 3 System................................................................................................................................ 4

Architecture ....................................................................................................................... 4

Installation ......................................................................................................................... 5 Hardware................................................................................................................................................ 6 Software................................................................................................................................................. 8 Communication ....................................................................................................................................... 8

Implementation .................................................................................................................. 9 HMI .......................................................................................................................................................10 PLC.......................................................................................................................................................10 Devices .................................................................................................................................................13

Appendix.......................................................................................................................... 16 Detailed Component list ................................................................................................... 16 Component Features ....................................................................................................... 17

Contact ............................................................................................................................. 20

Introduction This document is intended to provide a quick introduction to the described System.

It is not intended to replace any specific product documentation. On the contrary, it offers additional information to the product documentation, for installing, configuring and starting up the system. A detailed functional description or the specification for a specific user application is not part of this document. Nevertheless, the document outlines some typical applications where the system might be implemented.


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Abbreviations

Word / Expression Signification AC Alternating Current Advantys SE product name for a family of I/O modules Altivar (ATV) SE product name for a family of VSDs CANopen Name for a communications maschine bus system CB Circuit Breaker CoDeSys Hardware-independant IEC 61131-3 programming software ConneXium SE product name for a Family of Transparent Factory devices DC Direct Current EDS Electronic Data Sheet E-OFF, E-STOP Emergency Off switch Harmony SE product name for a family of switches and indicators HMI Human Machine Interface I/O Input/Output IclA (ICLA) SE product name for a compact drive Lexium/Lexium05/LXM SE product name for a family of servo-drives Magelis SE product name for a family of HMI-Devices MB - SL SE name for a serial Modbus communications protocol Micro SE product name for a middle range family of PLCs NIM SE product name for a Network Interface Module PC Personal Computer Phaseo SE product name for a family of power supplies PLC Programmable Logic Computer Powersuite An SE software product for configuring ALTIVAR drives Premium SE product name for a middle range family of PLCs Preventa SE product name for a family of safety devices PS1131 (CoDeSys) SE Product name for PLC programming software with CoDeSys PS Power Supply SE Schneider Electric Sycon SE product name of a Field bus programming software Telefast SE product name for a series of distributed I/O devices Tesys U SE product name for a decentralised I/O System Twido SE product name of a middle range family of PLCs TwidoSoft SE product name for a PLC programming software Unity (Pro) SE product name for a PLC programming software Vijeo Designer An SE software product for programming Magelis HMI devices VSD Variable Speed Drive WxHxD Dimensions : Width, Height and Depth XBT-L1000 An SE software product for programming Magelis HMI devices


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Typical Applications

Introduction Typical applications or sub-applications which use systems as outlined in the

following chapters are seen in the following market sectors: Industry Small machinery automation systems Decentralised automation systems supplementary to large and medium size

machinery Buildings/Services Lighting management Access, control and surveillance management Heating and air conditioning management

Application Description Example Mobile Pump Station The application controls the

filling or emptying of fluid tanks. With a VVD the speed of pumping is adjustable and , allows for adaptation based on the fluidity of the liquid and the volume of the tank.

Control of a roll gate The application allows opening

and closing of gates protecting the entry of a plant or cordoned off area.

Window mover in a greenhouse

The application regulates the air conditioning in a greenhouse.


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System

Introduction The system chapter describes the architecture, the components, the dimensions and

the number of components used within this system.

Architecture

Overview The system is built up with a low end PLC with pushbutton control and visualization via

pilot lights and illuminated beacon to control a connected VVD – AC motor unit. Safety protection is provided in the form of an emergency stop and a mains switch. All application variables (time, speed or control logic) can be changed using the integrated PLC or VVD panel.

Layout

Components Hardware:

ZELIO Logic Compact (PLC) Phaseo power supply (PS) Altivar ATV 11 (VVD) Tesys circuit breaker GV2 (CB) Harmony Style 5 pushbutton XB5 (PB), pilot light XB5 (PL) and emergency stop Illuminated beacon Style XVB (LT) Vario switch-disconnect VCF Standard AC-Motor Software: Zeliosoft Version 2.0 PowerSuite Version 1.5

Quantities of Components

For this stand-alone application you require only one of each component.

Dimensions The compact size of the PLC, power supply, and ATV11 allows the use cabinet with

a size of 300x200x200mm (BxHxW). The pushbuttons and pilot lights can be integrated into the front door of the cabinet.


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Installation

Introduction This chapter describes the steps necessary to install the hardware and to setup the

software to attain the following application architecture.

Layout


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Hardware

General All devices, with the exception of the GV2 circuit breaker can be mounted on the

rear wall of the cabinet.

The GV2 needs a DIN rail for mounting.

The illuminated beacon is delivered as single parts. The user has to assemble the beacon before installation. This allows the user to define the position of the different coloured elements.

There are two possibilities for mounting the XB5 pushbutton or pilot light. In the 1st case, the user drills a 22mm hole in the correct position in the front side of the cabinet. The 2nd case is to mount the parts in an XALD housing which can take up to 5 push buttons or lights. The XALD could also be mounted on a surface on or in the cabinet.

Mainly need of M5*18mm screws and nuts and 35mm DIN rail for fixing

230VAC wiring between main switch, emergency stop and VVD

24VDC wiring between power supply, PLC, pushbutton, light and control circuits of the VVD

Main switch

VCF-02GE

Emergency Stop

XALK174G

Power supply

ABL7RM24011


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Zelio Logic

SR2121BD

Motor protection

GV2-M08

VVD Altivar

ATV11HU18M2E

illuminated Beacon

XVB


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Software

General To implement the system the user does not necessarily need a software tool.

The Zelio Logic CPU and the Altivar 11 can be started or programmed using the front panel on both devices. However, for more comfort and the possibility of data storage, simulation and multiple usage of the application, it is recommended that you install and use Zeliosoft to configure the PLC and/or PowerSuite for the VVD. Your PC needs to have a Microsoft Windows operating system installed - either Windows 98, Windows 2000, or Windows NT. To start the installation, place the CDs in the CD or DVD drive of your PC. The CDs usually starts automatically due to the "Auto-Start" functionality of the PC. Please follow the installation routine. In case of problems please check the installation guidelines in the product documentation. The software tools have the following default install paths: Zeliosoft \Program Files\Schneider Electric\Zeliosoft

PowerSuite \Program Files\Schneider Electric\PowerSuite

Communication

General This is a hardwired configuration with no communication via bus system.

The HMI functionality is implemented using pushbuttons and pilot lights.


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Implementation

Introduction The implementation chapter describes all steps necessary to initialize, parameterize,

program and to start-up the system.

Function Functional description

1. Use the left or right pushbutton to select the direction of rotation.

2. Press ON to start the motor with the selected direction of rotation.

3. If you select the opposite direction of rotation while the motor is running, the

speed drops to zero before the motor changes to the new direction.

4. With the push button OFF the motor stops.


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HMI

Introduction No HMI was implemented in this application.

PLC

Introduction The PLC section describes the different steps needed to initialize, parameterize and

program the PLC logic to fulfill the above description of the system functionality. The user application is written with the Zeliosoft tool.

When you start the Zeliosoft software for the first time, you are shown the welcome screen with choices to generate a new program or to work on an existing program. For a new PLC application select “new program”. You are shown the screen to select the Zelio modules - presented with their pictures. Please select your PLC then select the correct module type reference shown in the list in the lower half of the screen.

After selecting the appropriate module you can choose the programming language. The PLC logic can be written in two different programming languages: Ladder or FBD.


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In our example we use FBD (Function Block Derived). The example shows the FBD screen including the logic program for this example.

Before you can transfer the logic program to the PLC, you have to configure the communication port of the PC. Open the menu “communication setup” under “Transfer” in the toolbar. The COM-port 1 and 3 are selectable. If you have connected the Zelio programming cable to the PC and the Zelio Logic controller you can test the connection with the Test button in the Port configure menu.


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The logic program can be transferred to the controller now. Use the menu “Transfer – Transfer Program- PC Module.

Before you set the PLC in running mode, read the safety instructions for your system. After a successful transfer you can start the Zelio Logic controller. Select: Transfer-> RUN Module.


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Devices

Introduction The devices section describes the different steps needed to initialize and

parameterize the device logic/behaviour to fulfill the described system functionality. The devices are initialized and parameterized using the Powersuite tool.

General The ATV 11 can be programmed using the front panel. The advantage of using the

PowerSuite software tool is to have the data storage on PC and the possibility to print out the documentation. The tool can also help in online optimization of the parameters.

1st PowerSuite screen after program start: After reading the instructions press Alt+F to continue.

Select the device ATV 11 for our application example.


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Select the exact device type of ATV 11 according to the catalogue number for our application example.

Parameterizing the AC-Motor. For our example use the default settings.

After this procedure you can store the settings on the PC. Use the icon with the disk symbol.


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Check and, if necessary, establish the connection between the PC and the Altivar.

Transfer the settings to the Altivar. Use the menu: Link->Transfer File.


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Appendix

Detailed Component list

Type / Software Revision/Version ZELIO Logic Compact – SR2PACBD (PLC + Zeliosoft

+ Programming cable) PowerSuite V2.0 - VW3A8104 Phaseo power supply - ABL7RM2401 (PS) Altivar ATV11 - ATV11HU18M2E (VVD) ATV Connection Kit -VW3A8106 (cable) Harmony Style 5 pushbuttonXB5AA3311 - green (PB) Harmony Style 5 pushbuttonXB5AA3341 - white (PB) Harmony Style 5 pushbuttonXB5AA3351 - black (PB) Harmony Style 5 pushbuttonXB5AA4322 - red (PB) Harmony Style 5 pilot light XB5AVB3 – green (PL) Harmony Style 5 pilot light XB5AVB4 – red (PL) Harmony Style 5 pilot light XB5AVB5 – orange (PL) Harmony Style 5 pilot light XB5AVB6 – blue (PL) Harmony Style 5 case XALD04H7 – for PB+PL Illuminated beacon Style XB5AVB3 – green (LT) Illuminated beacon Style XB5AVB4 – red (LT) Illuminated beacon Style XB5AVB5 – orange (LT) Illuminated beacon fixing bracket – XVBC12 (LT) Illuminated beacon Unit base + cover – XVBC21 (LT) Vario switch- disconnector VCF02GE – main switch Harmony Style 5 emergency stop XALK174G (ESTOP) Tesys circuit breaker GV2ME08 (CB) Standard AC-Motor.

ALTEUM0040001 - 0,75Kw, 4-pol Form TE80 230VAC single phase

Optional: SR-EEPROM Card - SR2ME01

Zelio Soft Powersuite Altivar 11

V2.0.7 V1.50


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Component Features

Components PLC Zelio Logic: Zelio Logic Compact - SR1B121BD (Package including Software and Hardware): 24VDC 8 digital Input /4 Relay Output, Front panel for Ladder and FBD programming no PC required or by using

Zeliosoft Software on a PC.


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Components contd.

PLC Zelio ZelioSoft Functions - Ladder: User-friendliness of the "free input" mode: LADDER or electrical symbols

120 rungs

5 contacts + 1 coil per programming line

16 textfunctionblocks,

16 timers,

16 up/downcounters,

1 fast counter,

16 analoguecomparators,

28 auxiliary relays,

8 counter comparators,

LCD screen with programmableback-lighting,

Automatic 1 hour clock change:summer/winter,

Diversity of coil functions; withmemory (set/reset), remoteswitch, contactor.

Zelio Soft Functions - FBD:


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Components contd.

Power supply Phaseo: ABL7RM2401 240VAC / 24 VDC

1,3 A

VVD Altivar : ATV11 HU18M2E 0.75KW ,230VAC single phase

Temperature range :- 10 ... + 50°C

Speed range from 1 to 20 (0...200 Hz)

Speed regulation by flux vector control

Protection of drive and motor

Compact, side by side mounting , DIN rail mounting possible

Integrated class B EMC filter Circuit breaker : GV2ME08 2,5...4A

Thermic and 51A magnetic tripping

Schneider Electric GmbH Steinheimer Strasse 117 D - 63500 Seligenstadt Germany


As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication

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Contact

Author Telephone E-Mail Schneider Electric GmbH Customer & Market System & Architecture Architecture Definition Support

+49 6182 81 2555 [email protected]

mailto:[email protected]

Documents

Zelio and Altivar Pushbuttons and Lights System User GuideZelio and Altivar Pushbuttons and Lights_EN.doc Schneider Electric 16 Appendix Detailed Component list Type / Software Revision/Version