12
1 Flexibility to meet all your needs YR Turbines

Yr Steam Turbines

Embed Size (px)

DESCRIPTION

Steam Turbines technology

Citation preview

Page 1: Yr Steam Turbines

1

Flexibility to meet all your needs

YR Turbines

Page 2: Yr Steam Turbines

2

Elliott YR steam turbines are among the most rugged

and reliable pieces of precision turbomachinery

available anywhere in the world. These master-

pieces of Elliott engineering and craftsmanship

serve thousands of customers continuously day and

night under conditions ranging from humid tropical

heat and rainfall to freezing icy tundra and snowfall.

Many YRs have been performing for decades. Day

after day, year after year.

Because of their flexibility in adapting to customer

needs and the available selection of different

models, YR turbines are found in a great diversity of

applications such as driving pumps, compressors,

fans, blowers, generators, sugar mill tandems, cane

shredders, paper machine lineshafts and other es-

sential production equipment.

YR turbine products are standardized, and Elliott

offers numerous models and accessory options to

satisfy the many customer turbine requirements. Be-

cause YRs are standardized and major components

are stocked, customers can expect prompt shipment

to site, avoiding lost production.

Page 3: Yr Steam Turbines

3

General specifications English/Metric

Frame PYR AYR BYR CYR & CYRH DYR & DYRH BYRH (DYRM & DYRN) (& BYRHH)Maximum initial pressure (psig/bar) 650/45 700/48 700/48 900/62 900/62 900/62Maximum initial temperature (oF/oC) 750/400 825/440 900/482 900/482 900/482 900/482Maximum exhaust pressure (psig/bar) 100/6.9 vac-100/6.9 vac-100/6.9 vac-150/10.3 vac-150/10.3 (1,2) 375/25 (3)Maximum speed (rpm) 5000 7064 6675 6950 (4) 5770 (4) 7090 (4)Wheel pitch diameter (in./mm) 12/305 14/360 18/460 22/560 28/710 18/460Number of stages (impulse type) (5) 1 1 1 1 1 1Number of rows of rotating blades 2 2 2 2 (5) 2 (5) 2 (5)Inlet sizes (ANSI, in.) 3" 3" 3", 4" 3", 4", 6" 3", 4", 6", 8" (6) 3", 4", 6"Inlet location (facing governor) up right right right right rightExhaust size (ANSI, in.) 6" 6" 8" 10" 12"(1,2) 8"Exhaust location (L.H. Standard) R.H. L.H. or R.H. L.H. or R.H. L.H. or R.H. L.H. or R.H. L.H. or R.H.Approximate range of capacities (hp/kW) 200/150 750/560 to 1400/1050 to 2500/1850 to 3500/2600 to 3000/2250Approximate shipping weight (lb/kg) 550/250 870/400 1275/580 2050/930 2600/1180 2300/1050

(1) DYRM: 14 in.max. exhaust pressure 100 psig/6.9 bar(2) DYRN: 16 in. up, max. exhaust pressure 20 psig/1.4 bar(3) BYRH: maxium exhaust pressure 250psig/17.2 bar(4) Optional higher speeds are available(5) "Single row" Rateau staging also available on C, D & BYRH(6) 450 psig/750˚ F maximum inlet steam

Single-valve, single-stage, multi-purpose YR turbines have a world-wide reputation for the highest quality, reliability and adaptability to serve many needs. Available in ratings up to 3500 hp (2611 kW), the YR turbine is a cost-effective answer for a wide range of re-quirements such as driving pumps, fans, compressors, shredders, generators and other machinery for continuous or stand-by service.

The ellioTT YR TuRbine … The world’s preferred standard for more than 70 years

Benefits• Low initial cost• Proven high reliability• Competitive lead times• Compact design• Simple maintenance• Meets the demanding needs of API 611• Optional API 612 design (Not AYR, BYR, PYR) • Highly suitable for continuous or stand-by duty• Interchangeability of parts

Page 4: Yr Steam Turbines

4

General specifications English/Metric Frame 2DYR3 2DYR5 2DYR7

Inlet Pressure (psig/bar) to 900/62 to 900/62 to 900/62

Inlet Temperature (oF/oC) to 900/482 to 900/482 to 900/482

Exhaust Pressure (psig/bar) Condensing to 250/17.2 Condensing to 250/17.2 Condensing

Wheel Pitch Diameter (in./mm) 28/710 28/710 28/710

Maximum Speed (rpm) 8500 8500 7000

Maximum Number of Stages 4 6 9

Inlet Sizes (ANSI, in.) 4, 6, 8, 10 4, 6, 8, 10 4, 6, 8, 10

Exhaust Sizes (ANSI, in.) 14, 24, 30 14, 24, 30 30, 36, 42

Power (hp/kW) to 5000/3730 to 7000/5222 to 10000/7500

Approximate Shipping Weight (lb/kg) to 9500/4310 to 10000/4535 to 17000/7710

ellioTT MulTi YR TuRbine

For improved steam consump-tion, Elliott engineers designed the Multi-YR Turbine product line. This design combines the reliability and parts interchange-ability of our popular single-stage YR turbine with the power and efficiency of our traditional multistage turbines. Because the Multi-YR produces more horse-power without additional steam, it can be mounted in many areas where single-stage steam turbines are currently operating. Multi-YR turbines are available up to 10,000 hp (7500 kW).

... produce more power without additional steam consumption

Benefits• Improved efficiency• Low cost• Standardized parts• Flexibility to meet customer needs• Meets the demanding standards of API 611 and API 612

Typical steam rate improvementMulti-YR versus single stage turbine600 psig, 750o F, 75 psig(41.4 bar, 400o C, 5.2 bar)3600 r/min

Page 5: Yr Steam Turbines

5

General specificationsFrame VB, VC SVK, SVJ

Maximum Initial Pressure (psig/bar) 1500/103 700/48

Maximum Initial Temperature (oF/oC) 900/482 900/482

Exhaust Pressure (psig/bar) 350/24 vac to 350/24

Maximun Speed Range (rpm) 16,000 16,000

Maximun Number of Stages 3 5

Maximun Number of Hand Valves 2 2

Inlet sizes (ANSI) 4", 6" 4", 6", 8"

Exhaust Sizes (ANSI) 10" 10", 30"

Approximate Range of Capacities (hp/kW) to 4000/2985 to 6000/4475

Steam Admission < 50% 100%

ellioTT V TuRbine

While retaining the reliability and economy of the standard YR turbines, Elliott specialists created the V Turbine line in response to customer demand for a simpler and more economical means of operating high-speed equipment.

A lower-cost alternative for high-speed equipment mechanical drives ...

Benefits• Skillfully engineered – over 30 years’ field

experience• Low initial cost• High operating efficiency• Compact design• Designed for high-speed applications• Meets the demanding standards for API 611

and API 612• Designs for speeds to 16000 rpm

Page 6: Yr Steam Turbines

6

Outline HardwareRotor AssemblyCasingsBearing HousingBearingsOil RingsControlsPacking CasesCarbon RingsNozzle RingsSentinel ValveNozzle/BladeStationary Seal

FeaTuRes & FlexibiliTY

Common• Parts interchangeability between frame sizes. Horizontally split casings for ease of mainte-

nance• Metal to metal casing joints that can be resealed without rigid gasket• True centerline support assures alignment cold or hot• Dynamically balanced rotor• Liner type journal bearing snap into place without scraping or fitting (ball bearing on PYR’s)• Steam chest can be fully insulated to protect personnel• Separate steam seal covers so you an replace seals without lifting and re-sealing main casing

(except AYR, PYR)• Bearing case seals with inner and outer slingers to keep contaminants out, oil in.• Water jacketed bearing housings can be drained without installing valve (N/A on V products)• Separate force-actuated positive closing overspeed trip• Labyrinth or carbon ring steam seals• Electronic governors• Electronic trip

• Common components with other frame sizes

• Single-standardized compo-nent design

• Steam path components matched to the customer’s needs for optimum perfor-mance and price

Optional• API 612 on C, D, BH, HH, V, MYR turbines• Solid rotor construction• Tilt pad thrust bearings and journal bearings• Integral coupling hub (API 612 units)• Integral thrust disk (API 612 units)• At-speed balance

Outline HardwareRotor AssemblyCasingsBearing HousingBearingsOil RingsControlsPacking CasesCarbon RingsNozzle RingsSentinel ValveNozzle/BladeStationary Seal

• Common components with other frame sizes

• Designed for NEMA A or D govenors

• Ring oil or pressure lubrication

• Industrial, API 611, API 612

• Designed for NEMA A or D govenors• Ring oil or pressure lubrication• Industrial, API 611, API 612

MulTi-YR

YR

Page 7: Yr Steam Turbines

7

• Venturi governor valve• Shown as typical API 611 top half and

API 612 bottom half

• Venturi governor valve• Shown as typical API 612• Rateau stage up to 5 stages• High speed applications

to 20,000 RPM

• Designed to be a direct pump driver• Ring oil lubrication

API 611• Built up rotor• Sleeve journal bearings• Carbon ring steam seals• Keyed shaft• NEMA D govenor• Curtis stage

API 612• Solid rotor• Tilt pad journal bearings• Laby steam seals• Integral coupling hub• NEMA D govenor• Rateau stage

sVJ & sVK

PYR

Vb-VC

Page 8: Yr Steam Turbines

8

Liner-Type Bearing

Shaft Seals

Self-Locating Rotor

• Easy to inspect• Easy to replace• Inexpensive

Doweled bearing caps are removed without disturbing other parts – including gov-ernor and linkage and are replaced without any adjusting. Bearing liners snap and lock in place no hand-scraping or fitting is required. To promote rapid heat transfer, bearings have a thin-wall steel shell with a bonded babbitt surface. A water jacket removes heat from the lubricating oil, and combined with air spaces at the bolting surfaces, insulates the oil from casing heat.

Bearing cases are sealed by rotating “air-turbulence” labyrinth seals that have both internal and external slingers. Lubrication is by oil rings and oil is supplied by a constant-level oiler.

Plugged openings are furnished for inspection of oil ring rotation, and for draining the water jacket and oil reservoir.

• Easy to inspect• Easy to replace

The casing seal glands (packing cases) are separate from and bolted to the casing except for the AYR. The carbon sealing rings are thus easily inspected or replaced by a single person; only the upper half of the gland is removed. The heavy casing cover, rotor, and lower half of the gland need not be disturbed.

Non-rusting Inconel springs hold the three segments of each ring firmly in place. Spring stops, locked in position by the cover, prevent the seals from rotating. The rings are sized by computer to assure proper clearance at shaft operating tempera-ture.

In the seal area, the shaft is spray coated with stainless steel to prevent corrosion and wear then ground to a mirror finish.

• No fitting• No clearance adjustment required

The rotor is always in perfect position without adjustment. A large single-row, anti-friction locating bearing (red arrow) fits against a machined shoulder on the turbine shaft and into a groove in the steam end bearing case. Numerically controlled machining of components makes shimming for positioning the rotor unnecessary. The bearing’s outer race has an anti-rotation band with a stop that is locked in place by the bearing case cover.

The dynamically balanced rotor has stainless steel blades with stainless steel shroud bands mounted in the high strength alloy steel disks. The latter are shrunk and keyed onto an annealed carbon steel shaft.

... No other single-stage turbine gives you all of these advantages QualiTY & FlexibiliTY

Page 9: Yr Steam Turbines

9

Elliott gear benefits and features

• Proven high reliability-manufactured since 1912• Backed by worldwide service• Easy maintenance/inspection• Economic/quiet operation• Custom ratios• Large oil tank in gear case - no need for separate oil tank for most

applications• Eight frame sizes to match turbine frames• Single source gear - turbine responsibility• Horizontally-split gear case can be opened w/o disturbing piping on

connections• Gears and pinions are hubbed and finish ground• Pinion is solid single forging• Gear can be designed to API 677 or API 613• Gears are rated to AGMA 6011• Gear cases are poured high tensile, heavy section cast iron• Thin walled liner bearings

• Improved speed control and reliability over hydraulic governors• No need for easily misplaced, separate programmer• Sized for 19" rack mounting• Low initial cost• MPU okay indication• Remote speed control capability 4-20 ma oC 300 ohms• Fail safe• Programmable idle speed, ramp rate, turbine speed, electronic trip speed

Elliott bearing housing isolators

• Longer bearing life• Single source component responsibility• Designed by the steam turbine manufacturer for steam turbine

applications to address - Turbine growth - Turbine materials - Turbine bearing options• Installed and tested by Elliott

Electronic Digital Govenor

ellioTT designed oPTions & aCCessoRies

Page 10: Yr Steam Turbines

10

Air conditioning package

All Elliott equipment is designed with the user in mind. The equipment can be installed quickly and easily maintained.

woRldwide seRViCe neTwoRK

ellioTT’s FlexibiliTY FoR YouR TuRbine aPPliCaTions

The Elliott YR turbines should be your only consideration for your turbine needs.

MYR turbine generator package

T

T

TTTTT

T

T

TTT

T

T

T

TT

T

T

T

T

T

T

T

Elliott’s worldwide service locations are staffed with experienced sales, service engineers, parts specialists and service supervisors. Installation, supervision, or start-up assistance is available. Rerate programs are another service offered by Elliott. These programs include re-engineered equipment from Elliott and other turbomachinery manufacturers for improved efficiency and upgrade of con-trols and instrumentation.

Page 11: Yr Steam Turbines

11

Part Name Frame Size Material Description Material Spec P A B BH BHH C/CH D/DH DM DN MYR V K/J Casing Steam/Exh. End and Steam Chest Class I • • • • High Strength Cast Iron ASTM A-278 Class 40Class I 36” & 42” exh. • High Strength Cast Iron ASTM A-278 Class 40Class III • • • • • • • • • • • Cast Carbon Steel ASTM A-216 WCBClass IIIA • • • • • • • • Cast Carbon Molybdenum Steel ASTM A-217 WC1Class IIIB • • • • • Cast Chromium-Molybdenum Steel ASTM A-217 WC6Class IV • • • • • • • • • Cast Carbon Steel ASTM A-216 WCBClass IVA • • • • • • • • • Cast Carbon Molybdenum Steel ASTM A-217 WC1Class IVB • • • • • • • • • Cast Chromium-Molybdenum Steel ASTM A-217 WC6Rotor, Built-up Shaft, Rotor Std 2, 3 • • • • • • • • • Chromium-Molybdenum AISI 4140Shaft, Rotor Std 4 & Higher & MYR • • • • • • • Nickel-Chromium-Molybdenum AISI 4340Disk, Rotor Std 2 & 3 • • • • • • High Strength Steel ASTM 517, Type BDisk, Rotor Std 4 & 5, Forged (DYR & MYR) • • • • Nickel-Chromium-Molybdenum AISI 4340MYR Disk • Nickel-Chromium-Molybdenum AISI 4340MYR Shaft • Nickel-Chromium-Molybdenum AISI 4340Rotor, Solid • • • • • • • • • Nickel-Vanadium-Molybdenum ASTM A-470 CL4, 7 or 8Rotor Blades Blades • • • • • • • • • • • • 12% Chromium Stainless Steel AISI 403Shroud Band • • • • • • • • • • • • 12% Chromium Stainless Steel AISI 410Diaframs • Ductile Iron ASTM A339 • Carbon Steel SA516Diafram Blades • 12% Chromium Stainless Steel AISI 403 • Stainless Steel ASTM A-276, Type 405Reversing Bucket Holder Bucket Holder • • • • • • • • • Carbon Steel Plate ASTM A-516 Grade 60Bucket Holder • • Stainless Steel Plate AISI 410Stationary Blades • • • • • • • • • • • 12% Chromium Stainless Steel AISI 403Nozzle Ring Drilled & Reamed • • • • • • • • • • • Stainless Steel AISI 410 Precision cast nozzle • Stainless Steel ASTM A-743 Gr CA-6NMEB weld nozzle • • • • • • • • • Stainless Steel ASTM A-276, Type 405Milled nozzle • • • • • • • • • Stainless Steel ASTM A-276, Type 405 Packing Cases Class I • • • • • • • • • Ductile Iron ASTM A-536 Gr 60-40-18Class III • • • • • • • • • Ductile Iron ASTM A-536 Gr 60-40-18Class III • • Carbon Steel ASTM A-216 WCB Class IIIA • • • • • • • • • • • Carbon-Molybdenum Cast Steel ASTM A-217, Grade WC1Class IIIB • • • • • • • Cast Chromium-Molybdenum Steel ASTM A-217 WC6Class IV • Carbon Steel ASTM A-216 WCBClass IVA • Carbon-Molybdenum Cast Steel ASTM A-217 WC1Class IVB • Cast Chromium-Molybdenum Steel ASTM A-217 WC6 Bearing Cases • Cast Iron ASTM A536 Gr 65-45-12 • • • • • • • • • • Cast Iron ASTM A-278 Class 30 • • • • • • • • • Carbon Steel ASTM A-216 WCBBearings Ball • Retainer • • • • • • • • • Cold Rolled Steel AISI 1018Liner • • • • • • • • • • • Bonded Babbitt SAE 12Bearing Housing Oil Seals • • • • • • • • Low Carbon Steel Tubing ASTM A-108, Grade 1018Aluminum • Aluminum Alloy ASTM B-211 alloy 2017T4Aluminum • • Aluminum Alloy ASTM B26 Alloy 443.0Aluminum • • • • • • • Aluminum Alloy ASTM B-209 Alloy 6061-T6Governor Valve & Seat Valve • • • • 13% cr STEEL AISI 416Seat • • High Alloy Stl. 17-4PHSeat • 13% cr STEEL AISI 416 Valve and Seat • • • • • • • • • Nickel Alloy, ductile cast iron D2, Ni-resistStem • • • • • • • • • 304 Stainless Steel ASTM A-479Stem • • • 13% CR Steel Nitrided AISI 416Trip Valve & Seat Valve, Class III • Stainless Steel ASTM A743 Gr CA-6NMValve, Class I & III • 13% cr STEEL AISI 416Valve, Class I & III • • • • • • • • Carbon Steel AISI C-1018Valve, Class I & III • • • • • • • Cast Steel for 6” inlet ASTM A-216 Grade WCB Valve, Class IIIA & IIIB • • • • • • • • • Nickel-Chromium-Molybdenum AISI 4340Stem • • • • • • • • • Chromium-Molybdenum AISI 4140, Flash ChromedSeat, Class I • • • • High Strength Cast Iron ASTM A-278, Class 40Seat, Class III • • • • • • • • • • Cast Steel ASTM A-216 Grade WCBSeat, Class IIIA • • • • • • • • • Cast Carbon Molybdenum Steel ASTM A-217 WC1Seat, Class IIIB • • • • • • • Cast Chromium-Molybdenum Steel ASTM A-217 WC6

MaTeRial sPeCiFiCaTion

Page 12: Yr Steam Turbines

12

Elliott Company901 North Fourth StreetJeannette, PA 15644-1473Phone: 724-527-2811Fax: 724-600-8442Email: [email protected]: www.elliott-turbo.com

YR4 6.08

Elliott Company reserves the right to modify the design or construction of the equip-ment described in this bulletin and to furnish it, as altered, without further reference to the illustrations or information contained herein.