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Your Turnkey Solution for Steam Turbine Valves Repairs Inspection Assembly Reverse Engineering Parts Manufacturing Reverse Engineering Parts Manufacturing Repairs Inspections Assembly

Your Turnkey Solution for Steam Turbine Valves · Your Turnkey Solution for Steam Turbine Valves ... Trip Throttle Valve, V1 ... Repaired Throttle Valve Repaired Valve Rack

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Page 1: Your Turnkey Solution for Steam Turbine Valves · Your Turnkey Solution for Steam Turbine Valves ... Trip Throttle Valve, V1 ... Repaired Throttle Valve Repaired Valve Rack

Your Turnkey Solution forSteam Turbine Valves

Repairs Inspection Assembly Reverse Engineering Parts Manufacturing Reverse Engineering Parts Manufacturing Repairs Inspections Assembly

ISO 9001 Certified

Alin Machining Co., Inc. d/b/a

Power Plant Services"The Turnkey Solution"

Page 2: Your Turnkey Solution for Steam Turbine Valves · Your Turnkey Solution for Steam Turbine Valves ... Trip Throttle Valve, V1 ... Repaired Throttle Valve Repaired Valve Rack

All types of valves and valve parts have historically high maintenance schedules due to the severe operating conditions they are required to meet. A lack of maintenance can lead to forced outages and the unavailability of the turbines associated with these valves.

Power Plant Services (PPS) is offering a Turnkey Solution for your valve maintenance. We have increased our capabilities to meet customer’s needs by providing services such as Parts Manufacturing, Technical & Engineering Services, Repair Services, Field Machining, Field Service, exceptional delivery time, as well as cost efficiency.

Contact us for a quote today at [email protected] or (708) 345-8600 to see how quickly and efficiently we can assist you with any valve parts repairs needs!

Repairing ValvesPower Plant Services performs complete repairs and field machining in our shop or on-site at your facility. PPS can manufacture standard and customized parts efficiently and quickly to decrease your downtime during outages. We have proper fixtures, tooling, manpower, and equipment to repair most common valves of different OEM’s.

• Our valve assembly repair department follows proper inspection procedures.• Incoming inspections and final inspection data are documented and submitted to the customer in a timely manner.• Highly skilled machinists work a 24/7 schedule, operating CNC and manual machine tools.• Project engineers and project managers are devoted to the customer and are responsible

for in-process coordination, daily reports and final reports.• Our in-house parts manufacturing and repair capabilities gives you fast and reliable

operation.

PPS inspects and repairs turbine valves, which include: Control, Throttle, Intercept, Main Stop, Trip Throttle Valve, V1 - V2 Valve Racks, Non-Return Valve, BFPT HP / LP Valves, Combine Intercept / Combine Reheat, Governor, Blow Down and Ventilator.

Field Service Power Plant Services, can disassemble, inspect and perform valve repairs on-site when parts cannot be transported. We provide union as well as non-union services. Our team of TD / TFA and Mechanics are very experienced in valve maintenance.

We currently have four (4) major tool sets, (2) minor tool sets (set up for valve outages, etc.), (2) metric sets, as well as warehoused spare tooling. The tool sets have all tooling safe and securely stored within 20’ shipping containers. We continually review, inspect, and purchase the equipment as required to complete inspections and repairs on your machines as efficiently as possible. All tooling sets have at a minimum duplicates to assure no tooling delay issues.

We have portable machine shops, boring bars and all necessary tools to provide field machining. Below is a list of a popular field machining work we can assist with:

• Drilling Out Studs • Valve Seat Installation • Mapping• Valve Seat Repair • Flexitalic Gasket Modification • and more

▲Open Tool Kit

▼Repaired Valve Inspection On-site

▲Repaired Throttle Valve ▼Repaired Valve Rack

Field Machining

Page 3: Your Turnkey Solution for Steam Turbine Valves · Your Turnkey Solution for Steam Turbine Valves ... Trip Throttle Valve, V1 ... Repaired Throttle Valve Repaired Valve Rack

Valve Parts ManufacturingPPS has over 150k sq.ft. of total manufacturing space. We have over 75 modern machines and experienced machinist in one campus to manufacture parts. We stock raw material and finish parts for quick turnaround time.PPS also has in house capability for stellite welding, stress relieving, nitriding and malcomizing. We also offer chrome carbiding and boron nitride coatings.Manufactured Valve Parts include (but are not limited to):

• Stems• Bushings• Main Disc• Caps • Crossheads• Bypass Discs • Lockheads• Strainers• Seals• Trim Parts• Guides

Stems Bushing Main Valve (Throttle)

StrainersCrosshead Guide

Pressure Seal Head Seat Main Stop Valve Disc Seat

Valve Design Modifications & Reverse Engineering

Description

SPECIAL INSTRUCTIONS: SPECIAL INSTRUCTIONS Continued:125

CAD FILE

PART #

TITLE

Melrose Park ,IL 60160Power Plant Services,Inc.

phone:708-345-8600 fax:708 345-9181Unless otherwise specified:

Two place decimal ± .01

Angular mach:± 12°

Three place decimal ± .005

Fractional ± 1

64

Angular bend:± 2°

DO NOT SCALE DRAWING

Finish:

Rev

RevBy

Description

Date

By

Date

MATERIAL

STOCK SIZE

Revision

CHECKED BY DATE

DRAWN BY DATE

FINISHWEIGHT WEIGHT

Previously made Under Job #Under Job #

Previously made

QUANTITY:

Extra Quantity for stock:

Due Date

D.S. 08/27/08

CV DISCassembly dwg

-clearence places- date1

date2

by3

date3

by4

date4

by5

date5

by6

date6

by7

date7

by8

date8

by9

date9

date10

AA

clearence per DIA.0.016 to 0.018"

(cro

sshe

ad-s

tem

bus

hing

)

0.00

1 to

0.0

03C

LEA

REN

CE

betw

een

stem

and

cr

ossh

ead

0.067

0.060±0.002LIFTB

B

SECTION A-A SCALE 1 : 4.5

5 4

2

1

3

30°

0.010±0.002clearence

SECTION B-B SCALE 1 : 4.5

ITEM NO. PART NUMBER DESCRIPTION MATERIAL QTY.

1 207B1160P0101 BALANCE CHAMBERSLEEVE 422 SS 12 162C3289P0001 CONTROL VALVE DISC 422 SS 13 169C2414P0001 CONTROL VALVE STEM Inco 901 14 222A6358P0001 Inner Valve 422 SS 15 182A2017P009 ANTIROTATION SCREW- A 286 46 133D4196P0002 Cross head B-16 17 133D4196P0003 Cross head Bushing N135 1

Description

SPECIAL INSTRUCTIONS:

125

CAD FILE

PART NO

TITLE

Melrose Park ,IL 60160Power Plant Services,Inc.

phone:708-345-8600 fax:708 345-9181Unless otherwise specified:

Two place decimal ± .01

Angular mach:± 12°

Three place decimal ± .005

Fractional ± 1

64

Angular bend:± 2°

DO NOT SCALE DRAWING

Finish:

Rev

RevBy

Description

Date

By

Date

CHECKED BY DATE

DRAWN BY DATE

FINISHWEIGHT WEIGHT

Previously made Under Job #Under Job #

Previously made

REV2

REV3

REV4

REV5

H

H

A B

C

D

F

EG

H

2.750STROKE

ref

0.210LIFTref.

1.000ref.

0.769LIFTref.

SECTION H-H SCALE 1 : 2.25

Skim cut thisdisc bushing face to set the lift

4

6

7

3

2

1

5

8

9

All should be concentric within 0.001" TIR.1.Break all sharp edges 0.01" X 45 , internal edges R0.016", unless otherwise specified.2.Finish machining RMS unless otherwise specified.3.

LOCATION DIM 1 DIM 2 CLEARANCE

A TV DISC BUSHING ID2.625 +0.001/-0.000

TV STEM OD2.612 +0.000/-0.001 0.013"-0.015"

B TV DISC BUSHING ID1.723 +0.001/-0.000

TV STEM OD1.709 +0.000/-0.001 0.014"-0.016"

C TV LINER BUSHING ID5.500 +0.001/-0.000

TV DISC OD5.485 +0.000/-0.001 0.015"-0.017"

D TV GUIDE BUSH ID2.500 +0.001/0.000

SPRING GUIDE OD2.488 +0.000/-0.001 0.012"-0.014"

E SPRING GUIDE ID1.255 +0.001/-0.000

TV STEM OD1.250 +0.000/-0.001 0.005"-0.007"

F TV DISC WIDTH0.250 +0.001/-0.000

ENER. ABS RING THK0.245 +0.000/-0.001 0.005"-0.007"

G BONNET BUSHING ID1.723 +0.001/-0.000

TV STEM OD1.709 +0.000/-0.001 0.014"-0.016"

H BONNET BUSHING ID2.498 +0.001/-0.000

SPRING GUIDE OD2.488 +0.000/-0.001 0.010"-0.012"

ITEM NO. PART NUMBER DESCRIPTION QTY. MAT'L1 784D774001 TV DISC 1 422SS

2 1869D51G03 TV STEM 1 INCO 901

3 6037J65209 TV DISC BUSHING 1 422SS

4 649D089206 TV LINER BUSHING 1 INCO 901

5 784D774002 ENER. ABS. RING 1 410SS

6 7944D98004 THROTTLE VALVE SPRING GUIDE 1 422SS

7 892C169005 TV GUIDE BUSHING 1 422SS

8 03H0653003 Energy abs screw 4 422SS

9 1870J52005 Bonnet bushing 1 422SS

JW 02/24/11

Alliant LasingThrottle Valve

AIB 9402 Upgrade

PPS-2685B55-1

2685B55-1

Engrave with: PPS-2685B55-1,

MATERIAL

STOCK SIZE

Customer Rev. Number

VERIFIED TO

PPS Revision Letter

Stock Weight

Material

Stock Size

Symbols/Finish

Throttle Valve Assembly

The process begins with a part number or new or used sample for your made to order parts.

After receiving your sample, we confirm all required properties using our state of the art equipment; properties such as dimensions, hardness, and material composition. In addition we will consider all application parameters as well.

We utilize state-of-the-art 3-D laser scanning technology to reverse engineer the parts to achieve the original design intended.

We employ GOM 3-D structured light scanner, material analyzer and a 3-D printer.

Control Valve Assembly

Cap

• Seats• Nuts/Bolts• Rings• Throttle Plugs• Balance Chambers• BFPT Valve Assembly• Complete Valve Assemby• BFPT Steam Chest HP• Bushings with Stellite Inlay• Pressure Seal Head• and much more!

Bypass Disc Lockhead

Page 4: Your Turnkey Solution for Steam Turbine Valves · Your Turnkey Solution for Steam Turbine Valves ... Trip Throttle Valve, V1 ... Repaired Throttle Valve Repaired Valve Rack

© 2017 All rights reserved. All photos and drawings are property of Alin Machining Co., Inc. d/b/a Power Plant Services, Power Plant Repair Services, and Power Plant Field Services and should not be copied or reused without written permission.

MKL-023, Rev-1, 217

24/7 Mfg. Service ● Machining ● Turbine Parts ● Blades/Buckets ● Reverse Engineering ● Fasteners ● Valve Com-ponents ● Strainers ● Blades/Buckets ● Seals/Packing ● Diaphragms ● Specialty Parts ● Turbine Parts ● Rotor

Repair ● Diaphragm & Nozzle Repair ● Valve Inspection/Repair ● Pump & Turning Gear Repair ● Large Machining

Valve AssemblyPPS manufactures complete valve assemblies. We are also capable of doing on-site as well as in-shop repairs of your valves. We have proper fixtures, tooling, manpower, and equipment to repair most common valves of different OEM’s.

• Provide complete data sheets and final reports for the project• Daily & weekly updates• Modern technology to stream live videos• Access to the project management folder on our ftp server • After assembly we secure valve on skid or fixture for safe

transportation• We also provide

services for pickup and delivery of the valves

Control Valve Assembly Fixture

▲Main Stop Valve Assembly Ready for Shipping ▲Control Valve Bonnet Ready for Shipping

▲Valve Rack Packed for Shipping

Oswego, IL Ball Ground, GA Ball Ground, GA

PPRS - Repair Services & Field Machining 80 Kendall Point Dr., Oswego, IL 60543Ph: (708) 345-8600 Fax: (630) 820-8431

PPRS - Repair Services & Field Machining 345 Wilbanks Dr., Ball Ground, GA 30107 Ph: (708) 345-8600 Fax: (770) 472-9847

PPFS - Field Services508 Wilbanks Dr., Ball Ground, GA 30107Ph: (708) 345-8600 Fax: (678) 493-4430

Our Facilities

Melrose Park, IL Melrose Park, IL Marion, OH

PPS - Special Parts / Headquarters 3131 W. Soffel Ave., Melrose Park, IL 60160Ph: (708) 345-8600 Fax: (708) 345-9181

PPS - Standard Parts Division 3201 W. Soffel Ave., Melrose Park, IL 60160Ph: (708) 345-8600 Fax: (708) 345-9181

PPS - Packing & Seals Division 875 E. Mark Street, Marion, OH 43302 Ph: (708) 345-8600 Fax: (708) 345-9181