YOUNG POONG BALL VALVES - yppc.co.kr 6d oilgas_ball valve.pdf · API 6D/6A Oil & Gas ... INTRODUCTION. 3 QUALITY MANAGEMENT INTERNAL QUALITY ... Standard Production Range Model Name

YOUNG POONGBALLVALVES

YOUNG POONG PRECISION CORPORATION

API 6D/6A Oil & GasTrunnion Mounted Ball valves

API 6D/6A Oil & GasTrunnion Mounted Ball valves

2

Now, we solidified our name in domestic industrial field.Furthermore we started to expand the sales to overseas with good quality and service tosatisfy costomers.

"Excel " is our quality campaign slogan.It stands for YPPC is continuously trying to excel customers' needs.

Head Quarter Ansan Plant Test Facility in Ansan Plant

INTRODUCTION

3

QUALITY MANAGEMENT

INTERNAL QUALITY

CONTROL OF QUALITYMANAGEMENT MANUAL

QUALITY TEAM

CONTROL OF IN-PROCESS INSPECTION

CALIBRATION OF GAGES

CONTROL OF FINAL INSPECTION

CONTROL OF RECEIVING INSPECTION

CONTROL OF QUALITY PROCEDURES &STANDARD

ASSESSMENT & MONITORING OFSUPPLIERS

API Monogram

ISO 9001:2000

Fire Safe Certificate

Quality Program

4

Design API Spec. 6D Specification for Pipeline ValvesAPI Spec. 6A Specification for Wellhead and Christmas Tree EquipmentASME B 16.34 Valves-Flanged and Butt-Welding End

Face to Face ASME B 16.5 Pipe Flanges and Flanged FittingsASME B 16.10 Face to Face and End to End Dimensions of Ferrous Valves

Fire Safe API Std. 607 Fire Test for Soft-Seated Quarter-Turn ValvesAPI Spec. 6FA Specification for Fire Test for Valves

Test API Spec. 6D Specification for Pipeline ValvesASME B 16.34 Valves-Flanged and Butt-Welding End

Others ISO 5211 Part-Turn Valve Actuator AttachmentNACE MR 0175 Sulfide Stress Cracking Resistant Metallic Material for Oilfield Equipment

Size*1

150 300 600 900 1500 2500

Class

*1 : ( ) DN SIZE Other class & size available on request

Applicable Standards

Standard Production Range

Model Name E2 / Trunnion Block Type

Model Name E1 / Trunnion Pin Type

2 (50)

2-1/2 (65)

3 (80)

4 (100)

6 (150)

8 (200)

10 (250)

12 (300)

14 (350)

16 (400)

18 (450)

20 (500)

22 (550)

24 (600)

26 (650)

28 (700)

30 (750)

32 (800)

34 (850)

36 (900)

40(1000)

42(1050)

�� - XX - X - X - X - XX - XX - XX - X - X

Example : 24E2FCJS1AF1P2Z : 24″E2 Series Ball Valve, Full Bore, 600#, RTJ Flanged End, A105 Body,A105/ENP Ball, Nylon Inserted Seat, Gear Operator, Fire Safe Design

Other materials available on request

SIZE Bore Class End Body Trim Seat Operator OptionModel

2″ E1 F A F S1 AF 1A 0 Z

3″ Trunnion Full 150# FF A105 A105/ENP Glass PTFE Bare Fire safe

4″ Pin

6″ Type R B R S2 AR 2A 1 N

8″ Reduced 300# RF LF2 LF2/ENP Carbon Wrench NACE

10″ E2 PTFE

12″ Trunnion C J S4 S4 2 T

14″ Block 600# RTJ F304 F304 1C Gear Extended

16″ Type Graphite Bonnet

18″ D W S6 S6 PTFE 3

20″ 900# Butt F316 F316 Actuator

22″ weld 1D

24″ E S9 S9 Virgin

26″ 1500# F51 F51 PTFE

28″

30″ F Etc. Etc. 1E

32″ 2500# Carbon

34″ Fiber PTFE

36″ G

40″ API 1P

42″ 5000 Nylon

H 1R

API PEEK

10000

2C

Viton O-Ring

Figure Numbering Systems

6

Double Barrier Stem SealThe upper seal can be replaced withthe valves, under pressure with theball in the closed position.

Wide Range Seat MaterialFor special conditions of flow service.Seat will comply with the correspondingcustomer's specific standard.The soft sealing between the seat andthe ball is achieved by a plastic insert onE1 & E2 Series valves.

Sealant Injection FittingBuilt in sealant injection systemfor emergency seat seal.

Wide Materials SelectionCorrosion resistant stainless steels,Nickel base and reactive alloys.

Rugged Heavy-Duty BodyThe body is made of two or three forgedparts and the bolted construction allowdisassembly on the job site for repairs.

The body drain is located in the lowestpart of the body cavity.

Stem ConstructionThe stem of the E1 valves isof an anti-blow-out design.

Low TorqueShort coupled trunnions minimizeunit bearing loads and operatingtorque.

Standard Features / E1 Series

7

YPPC E1 & E2 Series ball

valves offer the process

industries widest range of

trunnion mounted ball valves,

materials and configurations.

This provides customers the

flexibility to specify ball

valves to meet virtually all

their applications needs.

Stem ExtensionsE1 Series ball valves can be provided with optional stemextensions allowing buried or underground installations inremote or inaccessible areas.Drain and Sealant injectors will be piped up to the top of theextension for an easier access.The distance between valve center line and operator hand-wheel must be specified.

PupsButt-weld valves may be supplied with transitionpieces(Pups) to avoid any risk of seat and sealdamage during welding and post weld heattreatment operation.

Large Port OpeningsAssure less pressure dropand higher Cv.

High Flow CapacityWith minimal pressure lossthrough the valve, therebyreducing plant operating costs.

Smooth Sealing SurfacesHighly polished surfaces eliminate wearand enhance seal integrity.

Body ConstructionThe body is designed and manufacturedin accordance with ASME B16.34.

The bolted bonnet design complies withASME Code Section VIII, Div. I.

NACE RequirementsOn request E1 & E2 Series ball valvescan be supplied in accordance withNACE MR0175.

8

Valves from 2″through 4″have 2-pieces body. 6″through 12″are in 3-pieces body design.This design is standard in sizes 2″through 12″for all pressure class and available insizes over 12″.

Exploded View & Assembly of Model E1

210_

103A

111_

150D

150_

150A

150D

151A

151_

130A

181_

130_

122_

130C

123_

104A

104_

199_

104B

101B

101C

101A

120_

121_

121A

110_

102_

102B

102C

100_

160_

140B

124_

140_

140A

101_

9

100_ BODY A105 A350 LF2 A182 F316

101_ END CAP A105 A350 LF2 A182 F316

101A GASKET S.S316/GRAPHITE

101B STUD BOLT A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2

101C HEAVY HEX NUT A194 Gr. 2H A194 Gr. 2HM A194 Gr. 7M A194 Gr. 8M

102_ BALL A105/ENP A350 LF2/ENP A182 F316

102A BEARING-BALL METAL BACK PTFE

102B THRUST WASHER METAL BACK PTFE

103_ SEAT INSERT NYLON Note1)

103A SPRING 17-7PH or INCONEL X-750 S.S302 or S.S316

104_ STEM AISI 1040/ENP A350 LF2/ENP A182 F316

104A BEARING METAL BACK PTFE


110_ SEAT RETAINER A105/ENP A350 LF2/ENP A182 F316

111_ PACKING FLEXIBLE GRAPHITE

120_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�


121A O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�




130_ GLAND A105 A350 LF2 A182 F316

130A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M

130C GASKET S.S316/GRAPHITE

140_ TRUNNION PIN A105 or A350 LF2 A350 LF2 A182 F316

140A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2

140B GASKET S.S316/GRAPHITE

150_ ADAPTOR PLATE C.S S.S316


150D ANCHOR PIN S.S304

151_ MOUNTING PAD C.S S.S304


160_ ANTI-STATIC S.S316L

180_ DRAIN PLUG C.S/Zn plated F316

181_ VENT PLUG C.S/Zn plated F316

199_ SQUARE KEY C.S

210_ SEALANT FITTING C.S/Zn plated F316


ITEM NO. DESCRIPTION

STANDARDSOUR SERVICENACE MR0175

LOW TEMP. up to -50℉

CORROSIVESERVICE

MATERIALS

REMARKS

Other materials available on request

Note1) Inserted Seat Material - Viton(O-Ring), PTFE, Nylon, PEEK, Devlon, Others...2) All Valves are Certified to API 607 or 6FA

Bill of Materials of Model E1

10

Wide Range Seat MaterialFor special conditions of flow service.Seat will comply with the correspondingcustomer's specific standard.

Electro-Less Nickel PlatingElectro-less Nickel plating for trim partssuch as Ball, Seat retainer and Stemguarantee long-lasting anti-corrosion at anycorrosive environments in application.

High Flow Capacity(Cv)With minimal pressure lossthrough the valve, it reduces plantoperating costs.

Sealant Injection FittingBuilt in sealant injection systemfor emergency seat seal.

Double block & BleedYPPC E1 & E2 Series ball valves are equipped with a special NPTVent and drain plug installed in the lower body area. Vent plug permitsventing and draining of the body cavity with the valve in the closed positionunder pressure : confirming block and bleed capability.Valve body cavities can be vented to atmosphere are completelydrained down with the ball in the closed position and the valveunder pressure by the special vent plug.The body drain is located in the lowest part of the body cavity and consistsof a NPT drain safety plug.

Standard Features / E2 Series

11

Ball PositionThe ball open and closed positions are assured bycorresponding stops on the adaptor plate.The valve is normally mounted with the actuator stops orgear stops.

Trunnion BearingMetal-backed self lubricated PTFE sleevebearings and thrust washer reduce torqueand extended service life.Large diameter short coupled trunnionsminimize unit bearing loads andoperating torque.

Trunnion BlockThe stem is separated from the ball and is connectedwith the upper ball trunnion by stainless steel pins.Trunnion blocks are located on the upper andlower ball trunnion which absorb all the pressure loadon the ball.The stem is a free member and carries no side thrust.

Heavy Duty Body ConstructionThe body is made of three forged parts and the boltedconstruction allows disassembly on the job site for repairs.The bolt threads are as per depending on market request.The tightening of the bolts is made by hydraulic tools with apredetermined torque.

High Sphericity BallYPPC E1 & E2 Series ball valves have high sphericitically machinedball and seat retainer.They guarantee long-lasting seat sealing and smooth operating forany customer's conditions.

12

Model E2 have 3-pieces body design.This design is standard in sizes 14″″and larger for all pressure class.

Exploded View & Assembly of Model E2

101_

103A

115_115B199_

150A

150_

150D

111_

130A

130_

211_

122_

130C

123_

150D

104_

104B

181_

103A

121_

210_

101B

101D

101A

120_

110_

115C

115A

100_

180_

101C

102_

13

100_ BODY A105 A350 LF2 A182 F316

101_ END CAP A105 A350 LF2 A182 F316

101A GASKET S.S316/GRAPHITE

101B STUD BOLT A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2

101C HEAVY HEX NUT A194 Gr. 2H A194 Gr. 2HM A194 Gr. 7M A194 Gr. 8M

102_ BALL A105/ENP A350 LF2/ENP A182 F316

103_ SEAT INSERT NYLON Note 1)

103A SPRING 17-7PH or INCONEL X-750 S.S302 or S.S316

104_ STEM AISI 1040/ENP A350 LF2/ENP A182 F316


110_ SEAT RETAINER A105/ENP A350 LF2/ENP A182 F316

115_ TRUNNION BLOCK C.S S.S316

115A BEARING METAL BACK PTFE

115B DOWEL PIN S.S304 S.S316

115C THRUST WASHER METAL BACK PTFE



121A O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�



130_ GLAND A105 A350 LF2 A182 F316


130C GASKET S.S316/GRAPHITE

150_ ADAPTOR PLATE C.S S.S304


150D ANCHOR PIN S.S304


180_ DRAIN PLUG C.S/Zn plated F316

181_ VENT PLUG C.S/Zn plated F316

199_ SQUARE KEY C.S



ITEM NO. DESCRIPTION

STANDARDSOUR SERVICENACE MR0175

LOW TEMP. up to -50℉

CORROSIVESERVICE

MATERIALS

REMARKS

Other materials available on request.

Note1) Inserted Seat Material - Viton(O-Ring), PTFE, Nylon, PEEK, Devlon, Others...2) All Valves are Certified to API 607 or 6FA.

Bill of Materials of Model E2

14

Seat and GasketPlastic polymer is inserted for seat sealing.

PTFE various grades reinforced gasket andO-ring for seat sealing.

Double sealing barrier in both direction forclass 150, 300, 600, 900, 1500, 2500.

Metal Backed-Self Lubricating BearingThe ball rotates in metal-backed selflubricated PTFE bearings located in stemand trunnion block, which ensureconsistently low operating torque.

Emergency Sealant FittingsSealant can be injected to the seats andstem for emergency seal.

Triple Stem SealTriple barrier stem seals upper stem seal“O-ring”is replaceable with pressure in lineduring the ball in the closed position.

900# to higher... Spring energized lip seal - Stem and outside diameter of seat retainer seal.

Low Torque for Easier OperationMost suitable shape of material property,machining accuracy and ultra smooth,surface finish.

3rd

2nd

1st

Features & Benefits

15

Wide Range Seat MaterialFor special conditions of flow service.Seat will comply with the correspondingcustomer's specific standard.

Fire-Safety DesignWith the valve burned in a fire,such non-metal parts as seat,packing, gasket etc may burnout.Then, an excessive leakagewill result that the firegain headway.

To prevent such situation,the E1 & E2 Series Trunnion mounted ball valvesprovided with the fire-safe mechanism.

Self Relief Seat DesignIndependent floating spring loaded seats arealways in contact with the ball provide aneffective tight seal even at low differential pressure.Independent upstream and downstream seatspermit draining of fluid from the body cavity,so allowing double block and bleed operation.With the single sealing feature, there is automaticbody cavity release of over-pressure to the linethrough the downstream seat.

Double Seal PrincipleDouble sealing feature(available on request)maintains the sealing capacity of the valve even ifcase of the up-stream seat.Body cavity over-pressure in this case can bereleased through a relief valve to atmosphere.

A combination of double sealing feature on thedownstream side and single sealing on theupstream seat is available on request.This configuration maintains the sealing capacityof the valve in case of failure of the upstreamseat and release the body cavity over-pressurethrough the upstream seat.

All JointsCombination of O-ring and gaskets grants a perfectand safe sealing on body and gland.Thus making the E1 and E2 ball valves is suitable forboth above the ground and buried installation.

Up-Stream

Body Cavity

Down-Stream

Up-Stream

Body Cavity

Down-Stream

Up-Stream

Body Cavity

Down-Stream

SpringSeat Insert

Ball

Seat Lock

O-Ring

Secondary Seal Primary Seal

Closure

Body

16

RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced Bore Available

Class 150 / 300 - 2″(DN 50) to 42″(DN 1050)

2 7 (178) - 8.5 (216) - 9.1 (230) 3.98(101) - 2 (52) 5.9 (150) 3.8 (96) - 23 (51) 28 (63)

2-1/2 7.5 (190) - 9.5 (241) - 15.75(400) 5.12(130) - 2.5 (63.5) 7.1 (180) 4.3(110) - 36 (79) 44 (97)

3 8 (203) - 11.13(283) - 18.11(460) 5.95(151) - 3 (76) 7.9 (200) 5.7(140) - 43 (95) 53 (117)

4 9 (229) - 12 (305) - 18.11(460) 7.96(202) - 4 (102) 9.5 (240) 6.7(170) - 66 (146) 77 (170 )

6 15.5(394) 18 (457) 15.88(403) 18 (457) 18.11(460) 8.47(215) 10.9 (278) 6 (152) 12 (305) 10 (254) 11 (279) 175 (386) 205 (452)

8 18 (457) 20.5(521) 19.75(502) 20.5(521) 18.11(460) 10.1 (255) 12.5 (318) 8 (203) 15.8 (400) 11 (280) 11 (279) 270 (595) 310 (683)

10 21 (533) 22 (560) 22.38(568) 22 (560) 22 (560) 11.8 (300) 14.3 (363) 10 (254) 18.3 (465) 13.4(340) 12.3(312) 405 (893) 530 (1168)

12 24 (610) 25 (635) 25.5 (648) 25 (635) 22 (560) 13.8 (350) 16.3 (413) 12 (305) 21.7 (550) 14.7(374) 12.3(312) 585 (1290) 780 (1720)

14 27 (686) 30 (762) 30 (762) 30 (762) 22 (560) 15 (380) 17.4 (443) 13.25 (337) 23.2 (590) 15.7(400) 12.3(312) 805 (1775) 1090 (2403)

16 30 (762) 33 (838) 33 (838) 33 (838) 22 (560) 16.34(415) 18.8 (478) 15.25 (387) 26.4 (670) 17.7(450) 12.3(312) 1070 (2359) 1480 (3263)

18 34 (864) 36 (914) 36 (914) 36 (914) 24.81(630) 18.1 (460) 21.7 (550) 17.25 (438) 29.9 (760) 20 (510) 14.6(371) 1270 (2800) 1685 (3715)

20 36 (914) 39 (991) 39 (991) 39 (991) 24.81(630) 19.7 (500) 23.2 (590) 19.25 (489) 33.1 (840) 22 (560) 14.6(371) 1850 (4079) 2290 (5049)

22 40(1016) 43 (1092) 43 (1092) 43 (1092) 27.96(710) 21.3 (540) 248.1 (630) 21.25 (540) 36.2 (920) 24.8(630) 16.7(425) 2450 (5401) 2880 (6349)

24 42(1067) 45 (1143) 45 (1143) 45 (1143) 27.96(710) 22.8 (580) 26.4 (670) 23.24 (591) 39 (990) 27.6(700) 16.7(425) 3180 (7011) 3610 (7959)

26 45(1143) 49 (1245) 49 (1245) 49 (1245) 27.96(710) 24.8 (630) 28.4 (720) 25 (635) 41.7(1060) 26.8(680) 316.7(425) 770 (8311) 4810(10604)

28 49(1245) 53 (1346) 53 (1346) 53 (1346) 31.5 (800) 26 (660) 30.6 (777) 27 (686) 44.9(1140) 29.9(760) 20.2(513) 4635 (10219) 5920(13051)

30 51(1295) 55 (1397) 55 (1397) 55 (1397) 31.5 (800) 27.6 (700) 32.2 (817) 30 (737) 48.8(1240) 31.5(800) 20.2(513) 5370 (11840) 6740(14859)

32 54(1372) 60 (1524) 60 (1524) 60 (1524) 31.5 (800) 29.1 (740) 33.7 (857) 30.75 (781) 51.2(1300) 31.5(800) 20.2(513) 6960 (15344) 8080(17813)

34 58(1473) 64 (1626) 64 (1626) 64 (1626) 35.44(900) 31.1 (790) 36 (915) 32.75 (832) 53.6(1360) 31.9(810) 21.1(536) 7950 (17526) 9260(20415)

36 60(1524) 68 (1727) 68 (1727) 68 (1727) 35.44(900) 32.5 (825) 37.4 (950) 34.5 (876) 57.1(1450) 33 (840) 21.1(536) 8950 (19731) 10280(22663)

40 70(1778) 78 (1981) 78 (1981) 78 (1981) 39.4(1000) 35.8 (910) 41.2(1045) 38.5 (978) 64.2(1630) 37 (940) 11.5(675) 12730(28064) 13970(30798)

42 73(1854) 82 (2083) 82 (2083) 82 (2083) 39.4(1000) 38.2 (970) 43.5(1105) 40.25(1022) 67.7(1720) 38.6(980) 11.5(675) 14450(31856) 16300(35935)

HL A B C D E F

RF BW RF BW

Weight, lbs(kg)L

Class 150Valve

SizeClass 300

Class 150 Class 300

inch (mm)

Outline Dimensions

Size 2" (DN 50) to 4" (DN 100) Size 8" (DN 200) above

HL

C C

L L

A AB

HL

F

E

D

17

RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced bore available

2 11.5(292) 11.63 (295) 15.8 (400) 4 (102) - 2 (52) 6 (152) 3.8 (96) - 34 (75)

2-1/2 13 (330) 13.11 (333) 15.8 (400) 5.1(130) - 2.5 (63.5) 7.5 (190) 4.3(110) - 44 (97)

3 14 (356) 14.13 (359) 18.1 (460) 6 (152) - 3 (76) 8.6 (219) 5.5(140) - 66 (145)

4 17 (432) 17.13 (435) 18.1 (460) 8 (203) - 4 (102) 11.4 (290) 6.7(170) - 120 (265)

6 22 (559) 22.13 (562) 17.7 (450) 10 (254) 12 (305) 6 (152) 13.2 (334) 10 (254) 11 (279) 275 (606)

8 26 (660) 26.13 (664) 17.7 (450) 11.4(289) 13.4 (340) 8 (203) 16.5 (420) 11.1(280) 11 (279) 510 (1124)

10 31 (787) 31.13 (791) 22.1 (560) 14.1(358) 16.7 (425) 10 (254) 19.7 (500) 13.4(340) 12.3(312) 800 (1764)

12 33 (838) 33.13 (841) 22.1 (560) 14.9(377) 17.3 (440) 12 (305) 19.7 (500) 14.7(374) 12.3(312) 1110 (2447 )

14 35 (889) 35.13 (892) 22.1 (560) 15.8(402) 18.3 (465) 13.25 (337) 24.4 (620) 15.8(400) 12.3(312) 1130 (2491 )

16 39 (991) 39.13 (994) 22.1 (560) 16.9(430) 19.4 (493) 15.25 (387) 27.6 (700) 17.7(450) 12.3(312) 1580 (3483)

18 43 (1092) 43.13(1095) 24.8 (630) 18.6(473) 22.1 (562) 17.25 (438) 30.9 (784) 20.1(510) 14.6(371) 2180 (4806)

20 47 (1194) 47.13(1200) 24.8 (630) 19.4(493) 22.9 (582) 19.25 (489) 33.9 (860) 22.1(560) 14.6(371) 2780 (6129)

22 51 (1296) 51.38(1305) 28 (710) 21.3(540) 24.8 (630) 21.25 (540) 37.4 (950) 25.6(650) 16.7(425) 3930 (8664)

24 55 (1397) 55.38(1407) 28 (710) 23.9(606) 27.4 (697) 23.24 (591) 40.6(1103) 27.6(700) 16.7(425) 4880 (10759)

26 57 (1448) 57.5 (1461) 28 (710) 25.6(651) 29.1 (740) 25 (635) 44.1(1120) 26.8(680) 16.7(425) 5830 (12853)

28 61 (1549) 61.5 (1562) 31.5 (800) 26 (660) 30.6 (777) 27 (686) 46.5(1180) 30.7(780) 20.2(513) 6940 (15300)

30 65 (1651) 65.2 (1664) 31.5 (800) 28 (711) 32.6 (828) 30 (737) 50.4(1280) 31.5(800) 20.2(513) 8560 (18871)

32 70 (1778) 70.63(1794) 31.5 (800) 29.9(760) 34.7 (880) 30.75 (781) 52.6(1335) 31.5(800) 20.2(513) 9940 (21914)

34 76 (1930) 76.63(1946) 35.4 (900) 31.5(800) 36.4 (925) 32.75 (832) 55.5(1410) 31.9(810) 21.1(536) 11570(25507 )

36 82 (2083) 82.63(2099) 35.4 (900) 31.5(800) 37.6 (955) 34.5 (876) 58.3(1480) 33.1(840) 21.1(536) 13530 (29828)

40 92 (2337) - 39.4(1000) 36.6(930) 41.9(1065) 38.5 (978) 66.2(1680) 37.1(940) 26.9(675) 18570(40939 )

42 96 (2437) - 39.4(1000) 38.6(980) 43.3(1100) 40.25(1022) 68.7(1745) 38.6(980) 26.9(675) 21590 (47597)

HL A B C D E FRTJRF/BW

Weight,lbs(kg)

LValve

Size

Class 600 - 2″(DN 50) to 42″(DN 1050)inch (mm)


2 14.5 (368) 14.63 (371) 15.8(400) 5.1(130) - 2 (52) 6.7 (170) - 4.7(120) 31 (68)

2-1/2 16.5 (419) 16.63 (422) 15.8(400) 6 (152) - 2.5 (63.5) 7.9 (200) - 5.3(135) 59 (130)

3 15 (381) 15.13 (384) 18.1(460) 6.3(160) - 3 (76) 7.9 (200) - 5.7(145) 85 (187)

4 18 (457) 18.13 (460) 18.1(460) 7.5(190) - 4 (102) 10.2 (260) - 7.1(180) 180 (397)

6 24 (610) 24.13 (613) 22.1(560) 10 (254) 12.5(317) 6 (152) 13.4 (340) 12.3(312) 10 (254) 390 (860)

8 28.9 (734) 29.13 (737) 22.1(560) 11.4(289) 13.9(352) 8 (203) 16.5 (420) 12.3(312) 11.1(280) 640 (1401)

10 33 (838) 33.13 (841) 24.8(630) 14.1(358) 17.6(447) 10 (254) 20.1 (510) 14.6(371) 13.4(340) 960 (2116)

12 38 (965) 38.13 (968) 24.8(630) 15.8(402) 19.3(491) 12 (305) 23.6 (600) 14.6(371) 14.7(374) 1330 (2932)

14 40.52(1029) 40.88(1039) 28 (710) - - 12.75(324) 26.8 (680) 16.7(425) 15.8(400) 1640 (36155)

16 44.5 (1130) 44.88(1140) 28 (710) - - 14.75(375) 30.3 (770) 16.7(425) 17.7(450) 1980 (4365)

18 48 (1219) 48.5 (1232) 28 (710) - - 16.7 (425) 33.5 (850) 16.7(425) 20.1(510) 2770 (6107)

20 52 (1321) 52.5 (1334) 31.5(800) - - 18.63(473) 36.2 (920) 20.2(513) 22.1(560) 3740 (8245)

22 - - 31.5(800) - - 50.68(524) 40.6(1030) 20.2(513) 25.6(650) 4640 (10229)

24 61 (1549) 61.75(1568) 31.5(800) - - 22.5 (572) 43.7(1110) 20.2(513) 27.6(700) 5560 (12257)


Weight,lbs(kg)

LValve

Size


18


2 14.5 (368) 14.625 (372) 15.75(400) 5.12(130) - 2 (52) 6.7 (170) 4.73(120) - 59 (130)

3 18.5 (470) 18.625 (473) 18.11(460) 6.3 (160) - 3 (76) 8.67(220) 5.71(145) - 109 (240)

4 21.5 (546) 21.625 (549) 18.11(460) 7.48(190) - 4 (102) 10.24(260) 7.09(180) - 141 (310)

6 27.76(705) 28 (711) 22 (560) 10 (254) 12.48(317) 6 (152) 16.93(430) 12.6 (320) 12.29(312) 460 (1014)

8 32.76(832) 33.125 (841) 22 (560) 11.38(289) 13.86(352) 8 (203) 21.26(540) 14.57(370) 12.29(312) 760 (1675)

10 39 (991) 39.375(1000) 24.8 (630) 14.1 (358) 17.6 (447) 10 (254) 26 (660) 17.33(440) 14.61(371) 1150 (2535)

12 44.5(1130) 45.125(1146) 24.8 (630) 15.83(402) 19.33(491) 12 (305) 30.32(770) 19.7 (500) 14.61(371) 1590 (3505)


Weight,lbs(kg)

LValve

Size



2 17.76 (451) 17.875 (454) - 7.88(200) - 1.75 (44) 7.88(200) 4.73(120) - 118 (260)

3 22.76 (578) 23 (584) 15.75(400) 9.85(250) 11.97(304) 2.5 (63.5) 9.85(250) 5.71(145) 9.06(230) 218 (480)

4 26.5 (673) 26.875 (683) 18.11(460) 10.83(275) 13.31(338) 3.5 (89) 14.57(370) 7.09(180) 11 (279) 362 (798)

6 36 (914) 36.5 (327) 22.05(560) 13.4 (340) 15.87(403) 5.25 (133) 16.93(430) 12.6 (320) 12.3 (312) 750 (1653)

8 40.24(1022) 40.875(1038) 22.05(560) 16.93(430) 19.41(493) 7.125(181) 26 (660) 14.57(370) 12.3 (312) 1080 (2380)


Weight,lbs(kg)

LValve

Size



2-1/16 17.76 (451) 14.616(371) - 7.88(200) - 2.06 (52.4) 7.88(200) 4.73(120) - 118 (260)

3-1/ 8 22.76 (578) 18.622(473) 15.75(400) 9.85(250) 11.97(304) 3.12 (79.3) 9.85(250) 5.71(145) 9.06(230) 218 (480)

4-1/16 26.5 (673) 21.614(549) 18.11(460) 10.83(275) 13.31(338) 4.07(103.2) 14.57(370) 7.09(180) 11 (279) 362 (798)

5-1/ 8 36 (914) 28.622(727) 22.05(560) 13.4 (340) 15.87(403) 5.12 (130) 16.93(430) 12.6 (320) 12.3 (312) 750 (1653)

7-1/16 40.24(1022) 32 (813) 22.05(560) 16.93(430) 19.41(493) 7.06(179.4) 26 (660) 14.57(370) 12.3 (312) 1080 (2380)


Weight,lbs(kg)

LValve

Size

API 6A Class 5000 - 2″(DN 50) to 8″(DN 200)inch (mm)


2-1/16 17.76(451) 20.512(521) - 7.88(200) - 2.06(52.4) 7.88(200) 4.73(120) - 118 (260)

3-1/16 22.76(578) 24.37 (619) 15.75(400) 9.85(250) 11.97(304) 3.07 (78) 9.85(250) 5.71(145) 9.06(230) 218 (480)

4-1/16 26.5 (673) 26.378(670) 18.11(460) 10.83(275) 13.31(338) 4.07 (103) 14.57(370) 7.09(180) 11 (279) 362 (798)


Weight,lbs(kg)

LValve

Size

API 6A Class 10000 - 2″(DN 50) to 8″(DN 200)inch (mm)

19

2″150/600 8-1/4 5-3/8 5/8 5/8 1.97 1.25 1.437 0.375 90 (10)

900/2500 8-1/4 5-3/8 5/8 5/8 1.97 1.25 1.437 0.375 340 (38)

3″150/600 8-1/4 5-3/8 5/8 5/8 2 1.38 1.535 0.375 220 (25)

900/2500 9-3/4 8-1/4 5/8 5/8 2 1.38 1.535 0.375 645 (73)

4″150/600 11-1/2 10-1/4 5/8 7/8 3-1/16 1.57 1.752 0.375 370 (42)

900/2500 11-1/2 10-1/4 5/8 7/8 3-1/16 1.57 1.752 0.375 680 (77)

6″150/600 9-3/4 8-1/4 13/16 7/8 3-9/16 1.75 1.917 0.375 460 (52)

900/2500 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 2100 (237)

8″150/900 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 960 (108)

1500/2500 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 3270 (369)

10″ 150/900 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1790 (202)

12″150/600 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1980 (224)

900/1500 15-5/8 14 13/16 1-5/16 4-1/2 2.874 3.200 0.750 4780 (540)

14″150/300 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1670 (188)

600/900 15-5/8 14 13/16 1-5/16 5-1/2 3.499 3.882 0.875 3220 (364)

16″150 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1600 (181)

300/900 15-5/8 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.875 4430 (500)

18″ 150/900 15-5/8 14 13/16 1-9/16 5-1/2 3.499 3.882 0.875 9720 (1098)

20″150/600 15-5/8 14 13/16 1-9/16 5-1/2 3.499 3.882 0.875 8020 (906)

900 15-5/8 14 13/16 1-9/16 6 4.748 5.292 1.250 12810 (1447)

150 15-5/8 14 13/16 1-9/16 5-1/2 3.499 3.882 0.875 4150 (469)

22″ 300/600 15-5/8 14 13/16 1-9/16 6 4.748 5.292 1.250 10200 (1152)

900 18 16 1-1/16 1-9/16 6 4.748 5.292 1.250 16080 (1816)

24″150/600 15-5/8 14 13/16 1-9/16 6 4.748 5.292 1.250 10890 (1230)

900 18 16 1-1/16 1-3/16 6 4.748 5.292 1.250 17340 (1959)

26″150/300 15-5/8 14 13/16 1-7/8 6 4.748 5.292 1.250 11830 (1337)

600 18 16 1-1/16 1-9/16 6 4.748 5.292 1.250 14780 (1670)

28″150 15-5/8 14 13/16 2-1/16 6 4.748 5.292 1.250 8780 (992)

300/600 18 16 1-1/16 1-13/16 7 5.998 6.655 1.500 17210 (1944)

30″150 15-5/8 14 13/16 2-1/16 6 5.998 6.655 1.500 9970 (1126)

300/600 18 16 1-1/16 1-13/16 7 4.748 5.292 1.250 20820 (2352)

32″150 15-5/8 14 13/16 2-1/16 6 5.998 6.655 1.500 11350 (1282)

300/600 18 16 1-1/16 1-13/16 7 5.998 6.655 1.500 26020 (2940)

34″ 150/600 18 16 1-1/16 2-3/16 7 4.748 5.292 1.250 18000 (2034)

36″ 150/600 18 16 1-1/16 2-3/16 7 5.998 6.655 1.500 19840 (2242)

40″150/300 18 16 1-1/16 2-3/16 7 5.998 6.655 1.500 24320 (2748)

600 22 20 1-1/16 2-3/16 7-1/2 5.998 6.655 1.500 37640 (4253)

42″150/300 18 16 1-1/16 2-3/16 7 5.998 6.655 1.500 26360 (2978)

600 22 20 1-1/16 2-3/16 7-1/2 5.998 6.655 1.500 40920 (4623)

CLASS A B C D E F G HTORQUEIn-lb (Nm)

Valve

Size

inch

Top Works & TorqueG

SQ

.H

ED

CLOSE

B B.C

A DIA.

C HOLE DIA. B *8HOLES EQUALLYSPACED STRADDLE E.*4HOLES UP TO 5″

F D

IA.

20

A105 -20℉ [-29℃] 800℉ [426℃] 70 [485] 36 [250]

A350 LF2 -50℉ [-46℃] 650℉ [343℃] 70 [485] 36 [250]

A182 F316 -425℉ [-254℃] 1500℉ [815℃] 75 [515] 30 [205]

A182 F51 -50℉ [-46℃] 600℉ [315℃] 90 [ 620] 65 [450]

Temperature Range, ℉ [℃] Mechanical Properties

Low High Tensile, ksi [㎫ ] Yield, ksi [㎫ ]Material

FERROUS METAL / BODY

FKM (Viton A)

-15℉ [-26℃] 400℉ [204℃] Non-flammable hydraulic fluids(HFD).

Silicone oil and grease.

Mineral and vegetable oil and grease.

Aliphatic hydrocarbons (butane, propane,

natural gas), High vacuum,

Gasoline (including high alcohol content).

Glycol based brake fluids.

Ammonia gas, amines, alkalis.

Superheated steam.

Low molecular weight organic

acids (formic and acetic acids).

Excellent resistance for wear,

ozone, weather, aging,

compression set, permeation

HNBR, HSN-55℉ [-48℃] 300℉ [150℃] Aliphatic hydrocarbons

Vegetable and animal fats and oils

HFA, HFB and HFC hydraulic fluids.

Dilute acids, bases and salt solutions at

moderate temperatuures.

Ozone, aging and weathering.

Chlorinated hydrocarbons.

Polar solvents (ketones, esters

and ethers)

Strong acids.

Hydrogenated nitrile is a synthetic

polymer that results from the

hydrogenation of nitrile rubber

(NBR). Suuperior mechanical

characteristics.

PTFE-400℉ [-240℃] 500℉ [260℃] Chemical inertness to nearly all industrial

chemicals and solvents, and Granular

Compression Molding Resin low friction

and antistick surfaces.

High mechanical loading Weather resistance, thermal

stability, low friction

Nylon

-50℉ [-46℃] 250℉ [120℃] Aliphatic and aromatic hydrocarbons,

ketones, acetone, ethers, weak alkalis

and acids, inorganic salt solutions

Strong acids and alkali, strong

ammonia, sodium hydroxide

Excellent load bearing, strength

and rigidity, self lubricating, good

abrasion resistance

PEEK

-50℉ [-46℃] 500℉ [260℃] Excellent resistance to a wide range of

chemical environments, even at elevated

temperatures. The only common

environment which dissolves PEEKTM

polymer is concentrated sulphuric acid.

Some strong acids such as nitric,

chromic, sulfuric, benzene sulfonic

acids and aqua regia, etc., some

inorganics - bromine, chlorine and

fluorine, etc.

Good high temperature

performance, wear resistance,

very low smoke and toxic gas

emission, good hydrolysis

resistance

NBR

-70℉ [-57℃] 212℉ [100℃] Aliphatic hydrocarbons (propane, butane,

petroleum oil, mineral oil and grease,

diesel fuel, fuel oils)

Dilute acids, alkali, and salt solutions at

low temperature.

Fuels of high aromatic content (for

flex fuels a special compound

must be used). Aromatic

hydrocarbons (benzene).

Chlorinated hydrocarbons.

Good resistance for wear,

compression set, permeation

Temperature Range, ℉ [℃]Characteristics

Not recommendedfor

PropertiesLow High

Material

RUBBER & ENGINEERING PLASTIC / SEAT INSERT & SEAL

Engineering Data

Pressure & Temperature Chart

21

American Petroleum Institute

American Society of Mechanical Engineers

Japanese Industrial Standard

British Standard

Manufactures Standardization Society

National Association of Corrosion Engineers

Instrument Society of America

International Organization for Standardization

YPPC ball valves are generally in accordance with API, ANSI,JIS and BS requirements.The following list contains the most important applicable standards for ball valves.YPPC valves may be designed, manufactured and tested in accordance with other international standards on request.

Spec. 6A Specification for Wellhead and Christmas Tree EquipmentSpec. 6D Specification for Pipeline ValvesSpec. 6FA Specification for Fire Test for ValvesStd. 598 Valve Inspection and TestStd. 607 Fire Test for Soft-seated Quarter-turn Valves

B 16.5 Pipe Flanges and Flanged FittingsB 16.10 Face to face and End to end Dimensions of Ferrous ValvesB 16.34 Valves-flanged and Butt-welding end

B 2001 Nominal Size and Bore of ValvesB 2002 Face to face and End to end Dimensions of ValvesB 2003 General Rules for Inspection of ValvesB 2210 Flanged and Fittings

BS 5159 Specification for Cast Iron and Carbon Steel Ball Valve for General PurposesBS 5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied IndustriesBS 6755 Part 1 Specification for Production Pressure Testing RequirementsBS 6755 Part 2 Specification for Fire-Testing Requirements

SP 6 Standard Finishes for Contact faces of Pipe Flanges and Connecting-end Flange of Valves and FittingsSP 25 Standard Marking System for Valves, Fittings, Flanges and UnionsSP 44 Steel Pipe Line FlangesSP 61 Pressure Testing of Steel ValvesSP 72 Ball Valves with Flanged or Butt-welding ends for General Service

MR 0175 Sulfide Stress Cracking Resistant Metallic Material for Oilfield Equipment

5208 Industrial Valves -Pressure Testing of Valves5211 Part 1 Part-Turn Valve Actuator Attachment - Part 1 : Flange Dimensions5211 Part 2 Part-Turn Valve Actuator Attachment - Part 2 : Flange and Coupling Performance Characteristics5211 Part 3 Part-Turn Valve Actuator Attachment - Part 3 : Dimensions of Driving Components10423 Petroleum and natural gas industries?Drilling and production equipment?Wellhead and Christmas

tree Equipment

S93.00.01 Standard Method for the Evaluation of External Leakage of Manual and Automated On-Off Valves

Applicable Standards

Bulletin YB-13-D (AUG. 2009) This catalogue is subject to change without notice.

YPPC providessingle-source responsibilityfor your valve automation needs.

From the CradleTo the Grave for Valves

YOUNG POONG PRECISION CORPORATION

Automated valve assembled withFlowserve-Automax actuation packages.

Head Office : 142, Nonhyun-dong, Kangnam-gu,Seoul, KoreaTEL (02) 519-3508, 3524, 3526, 3528FAX (02) 519-3525

Banwol : 491-3, Moknae-dong, Danwon-gu,Plant Ansan-shi, Gyeonggy-do, Korea

TEL (031) 491-5581 - 4FAX (031) 492-6496

Cast : 363-158, Kyongseo-dong, Seo-gu,Foundry Incheon, Korea

TEL (032) 561-5581FAX (032) 561-5580

Ulsan Office : 1040, Whasan-ri, Onsan-eup, Uljoo-gun,Ulsan, KoreaTEL (052) 239-9963FAX (052) 238-2338

Yeosoo : 205-1, Hak-dong, Yeosoo-shi, Jeonnam, Office Korea

TEL (061) 682-5033, 5004FAX (061) 682-3132

URL : http://www.yppc.co.kr

E-mail (sales) [email protected]

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YOUNG POONG BALL VALVES - yppc.co.kr 6d oilgas_ball valve.pdf · API 6D/6A Oil & Gas ... INTRODUCTION. 3 QUALITY MANAGEMENT INTERNAL QUALITY ... Standard Production Range Model Name