Year Illus Description Year Part No. - Freestephane.laisne.free.fr/technic/AutomaticTransmission/DataSheet... · Illus Description Year Part No. FORD 1 Part No. FORD AXOD ... FORD

YearDescriptionIllus

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)

Illus Year Part No.Description

FORD 1

Part No.

FORD AXOD

KITSMaster 86/90 187 01 01Master 91- 187 01 02

Overhaul 86/90 187 02 01Overhaul 90- 187 02 02

Boost valve kit 187 62 01

HARD PARTSControl valve (AXOD only) 187 62 021 - 2 upgrade servo piston 187 45 011 - 2 upgrade servo spring 187 24 01

TOOLSManual 187 33 20

Iss 07/05/98

FORD 2 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)

2

6

7

10

1112

1314

1516

21

22

24

28

29

36

37

4041

42

43

5052

5355

56

57

5859

54

51

44

70

71

72

808182

83

84

85

86

100

101

102

103

104

105107108

111112

114

115

120

121

122

123

124

134

140

141

150

151152153 154

155156

157158159160161162

163164

165166

167168

169170171172

173

174175176177178179

180

185

186

187

188

189

190

191

192

193

102

145

19

110128130

113

142

194

116117

FORD A4LD



Illus Year Part No.DescriptionPart No.

FORD 3

Manual control lever 114 15 03

SHAFT SEALING RINGS40 Stator support to converter - teflon S.J. (1) 177 26 0141 Overdrive clutch - teflon S.J. (2) 117 26 0542 Aluminium centre support (narrow rubber) (2) - 92 177 26 0442 Aluminium centre support (wide rubber) (2) 92 - 177 26 0643 Forward clutch —steel L.J. (2) 84- 117 26 0244 Governor - steel L.J. Either (3) 84-89 117 26 0344 Governor - rubber full ring Or (3) 84-89 117 26 0444 Governor - metal liquid coated (3) 9/89- 177 26 05

CLUTCH PLATES50 Overdrive friction 123mm x 1.90 x 32T (2/3) 84-89 177 11 0150 Overdrive friction 123mm x 1.70 x 32T 3 89- 177 11 0250 Overdrive friction 123mm x 1.70 x 32T (rotation) 3 89- 177 11 05

51 Overdrive steel 128mm x 1.70 x 20T (2/3) 117 12 0551 Overdrive steel 128mm x 1.65 x 20T 6 89- 177 12 0152 Overdrive pressure -89 117 13 0252 Overdrive pressure 89- 177 13 02

53 Third & reverse friction 125mm x 1.90x 48T (3/5) 84-90 117 11 0153 Third & reverse friction 125mm x 1.70 x 48T (3/6) 90- 177 11 0353 Third & reverse friction (rotational) (3/6) 90- 177 11 06

54 Third & reverse steel 128mm x 1.75 x 20T 84-90 117 12 0554 Third & reverse steel 128mm x 1.65 x 20T 90- 177 12 0155 Third & reverse pressure - 89 117 13 0255 Third & reverse pressure 89 - 117 13 03

56 Forward clutch friction 118mm x 1.90 x 72T (3/5) -89 117 11 0256 Forward clutch friction 118mm x 1.70 x 72T (4/6) 89- 177 11 0456 Forward clutch friction (rotational) (3/6) 90- 177 11 07

57 Forward steel 122mm x 1.75 x 19T -89 117 12 0657 Forward steel 122mm x 1.65 x 19T 89 - 177 12 0258 Forward pressure -89 117 13 0158 Forward pressure 89- 177 13 0159 Rubber cushion ring -89 117 12 0459 Rubber cushion ring 89- 177 24 02

BRAKE BANDS70 Overdrive 117 14 3171 Intermediate 117 14 3172 Reverse (double wrap) 117 14 02

FILTERNI Pickup 84-85 177 27 01NI Pickup Sierra / Granada 85-88 177 27 02NI Pickup Sierra / Granada (short pickup) 88 - 177 27 03NI Pickup Transit (2" long pickup) 177 27 04NI Valve body filter 177 27 05NI Pickup - 4R44E 2WD 177 27 06NI Pickup - 4R44E 4WD 177 27 07

Transit 96 - 177 27 07

BUSHES & BEARINGS80 Pump - bronze 117 21 0180 Pump - babbit 117 21 0281 Stator support front (1) 177 21 0682 Stator support rear (1) 117 21 0383 Overdrive drum 177 21 0284 Centre support nose (external with face) 177 21 01

85 Top & reverse drum 177 21 0286 Extension housing 117 21 07NI Output shaft front early 11.20mm x 14 x 10 177 21 0388 Output shaft front late 10.00mm x 14 x 10 177 21 04NI Case bush for output shaft 117 21 09NI Case governor feed bore salvage sleeve 177 21 05

THRUST WASHERS100 Rear of pump selective 1.40mm Stamp 1 177 22 04100 Rear of pump selective 1.60mm Stamp 2 117 22 03100 Rear of pump selective 1.80mm Stamp 4 117 22 14100 Rear of pump selective 2.00mm Stamp 6 177 22 06100 Rear of pump selective 2.20mm Stamp 5 or B 177 22 07100 Rear of pump selective 2.40mm Stamp C 117 22 05100 Rear of pump selective 2.60mm 177 22 14

KITSOverhaul 177 02 01Overhaul A4LD 177 02 01Overhaul (with OEM valve body gaskets) 177 02 01AOverhaul - A4LD Transit & Metrocab diesel 177 02 02Overhaul - A4LD (with OEM valve body gaskets) 177 02 02AOverhaul - 4R44E & 4R55E 177 02 04Overhaul - 5R55E 177 02 05

Gasket & seal 177 03 01Shaft sealing ring - 92 177 06 01Shaft sealing ring 92 - 177 06 02Thrust washers 177 10 01Vent kit replacing breather 177 29 17Valve body programming kit 177 08 01Vacuum holding kit - see Vacuum sectionThird & reverse HD clutch pack 177 07 05Valve body ball & puck kit 177 62 05Boost valve kit. Large high ratio quick rise A4LD 177 62 03Boost valve kit. Small low ratio moderate rise A4LD 177 62 04Boost valve kit. 4R44E 177 62 06Shift kit 4R44E, 5R55E 177 08 02

GASKETSNI Pan - Cork 177 25 01NI Pan - Composite 177 25 092 Pump 177 25 02

NI Valve body - lower 177 25 05NI Valve body - upper 177 25 06

NI Rear servo 117 25 056 Extension 117 25 067 Converter housing bolts (alluminium) 117 25 07

RUBBER COMPONENTS10 Converter housing to case lathe cut seal 117 17 0111 Overdrive clutch inner lathe cut seal 117 17 0512 Overdrive clutch outer lathe cut seal 117 17 06

13 Third & reverse clutch inner lathe cut seal 84-87 117 17 0514 Third & reverse clutch outer lathe cut seal 84-87 117 17 0613 Third & reverse clutch inner lip seal 87- 177 18 0114 Third & reverse clutch outer lip seal 87-90 117 18 0214 Third & reverse clutch outer lip seal 90- 177 18 03

15 Forward clutch inner lathe cut seal 117 17 0216 Forward clutch outer lathe cut seal 117 17 0317 Reverse servo - large “O” ring 117 16 0118 Reverse servo - small “O” ring 117 16 02

19 Intermediate servo cover “O” ring 177 16 0221 Inter servo moulded piston CB 46mm dia 177 45 0121 Inter servo moulded piston 49mm dia 117 29 4221 Inter servo moulded piston DB 44mm dia 177 45 0321 Inter servo moulded piston E 43mm dia 177 45 06

22 Overdrive servo cover “O” ring 177 16 0224 Overdrive servo moulded piston 49mm dia 117 29 4224 Overdrive servo moulded piston AB 53mm dia 117 29 36

NI Pipe union “O” ring (4) 113 16 09NI Speedo “O” ring 117 16 05NI Kickdown lever shaft “O” ring 117 16 06

28 Switch “O” ring 117 16 0729 Modulator “O” ring 117 16 08NI Shift lever grommet 117 19 01NI Oil filler "O" ring 117 16 09

NI Valve body balls (5) 117 20 02NI Filter “O” ring - large 84-85 177 16 05NI Filter “O” ring - small 84-85 177 16 06NI Filter “O” ring - large 85- 132 16 07NI Filter “O” ring - small 85- 177 16 04NI Converter bolt "O" ring 177 16 01

METAL CLAD SEALS36 Pump with flange 177 15 0336 Pump no flange (Transit & late Metrocab) 177 15 0237 Extension (with boot) 117 15 0237 Extension (no boot) 117 15 03

4 & 5 speed rear wheel drive, with lock up.FORD A4LD, 4R44E 4R55E & 5R55EIss 02/02/2000

Part No.Illus Description Year Description Year Part No.


Illus

100 Rear of pump selective 2.80mm Stamp E 117 22 06

101 Rear of C/support selective 1.40mm Stamp 1 -1/92 177 22 04101 Rear of C/support selective 1.60mm Stamp 2 -1/92 117 22 03101 Rear of C/support selective 1.80mm Stamp 4 -1/92 117 22 14101 Rear of C/support selective 2.00mm Stamp 6 -1/92 177 22 06101 Rear of C/support selective 2.20mm Stamp 5 or B -1/92 177 22 07101 Rear of C/support selective 2.40mm Stamp C -1/92 117 22 05101 Rear of C/support selective 2.60mm -1/92 177 22 14101 Rear of C/support selective 2.80mm Stamp E -1/92 117 22 06

101 Rear c/support ndl small No 5 41 x 54 x 4.00mm 92- 177 23 06101 Rear c/support ndl small No 5 41 x 54 x 3.80mm 92 - 177 23 07101 Rear c/support ndl small No 5 41 x 54 x 3.60mm 92 - 177 23 08101 Rear c/support ndl small No 5 41 x 54 x 3.40mm 92 - 177 23 09

101 Rear c/support ndl large No 4 3.35mm 0895 177 23 10101 Rear c/support ndl large No 4 3.15mm 0895 177 23 11101 Rear c/support ndl large No 4 2.95mm 0895 177 23 12101 Rear c/support ndl large No 4 2.80mm 0895 177 23 13

101a Rear c/support ndl large No 4 3.35mm 95 - 177 23 10101a Rear c/support ndl large No 4 3.15mm 95 - 177 23 11101a Rear c/support ndl large No 4 2.95mm 95 - 177 23 12101a Rear c/support ndl large No 4 2.80mm 95 - 177 23 13

102 O/D carrier to O/D hub needle 52mm/20mm/46N 177 23 01102 O/D g/set needle thrust 183 23 03103 Ally c/support - front 76mm/62.5mm/2legs 84-91 177 22 03103 Ally c/support needle thrust Number 3 92 - 177 23 05104 Inter to fwd drum 78mm/58mm/4legs 177 22 01

105 Fwd g/set to fwd clutch 38mm/26mm/3legs 84/87 117 22 08105 Fwd g/set to fwd clutch (non-circlip) 87 on 177 22 08105 Fwd g/set brass top hat 177 22 09107 Fwd g/set (under circlip) 48mm/38mm/4legs 117 22 10108 Forward gearset carrier to hub needle 84/87 177 23 02108 Forward gearset carrier to hub needle 87 on 177 23 03

110 Sun gear shell 75mm/27 int spline 117 22 11111 Reverse planet - front 70mm/52mm/6legs 117 22 09111 Reverse planet - front 70mm/52mm/1.6 117 22 19

112 Reverse planet - rear 70mm/52mm/6legs 117 22 09112 Reverse planet - rear 76mm/52mm/1.6 117 22 20

113 Output ring gear hub 58mm/37mm/3legs 117 22 12113 Output ring gear hub 50mmx61mmx1.60mm 177 22 15113 Output ring gear hub 50mmx80mmx1.60mm 177 22 16113 Output ring gear hub 4R44E 177 23 14

114 Case to governor hub 58mm/31mm/3legs 117 22 13

NI Overdrive planet 1.000" x 0.456" x 0.033" 177 22 12NI Forward & reverse gearset shim 0.015" 177 22 17NI Forward & reverse gearset shim 0.030" 177 22 18

VACUUM MODULATORSierra TL18, TL20, & TV23 to Jan 87

115 Vacuum unit small cannister (gold) 177 28 01116 Pin (34.5mm long x 2.45mm dia) 177 28 05117 Valve (6.40mm dia x 38.00mm long) 177 28 08

Sierra TL18, & TL20 Feb 87 to Feb 89115 Vacuum unit large cannister 117 28 06116 Pin (34.5mm long x 2.45mm dia) 177 28 05117 Valve (6.40mm dia x 38.00mm long) 177 28 08

Sierra TV28 Mar 85 to Jan 87115 Vacuum unit small cannister (silver) 177 28 03116 Pin (34.5mm long x 3.13mm dia) 177 28 06117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Sierra TV28 Jan 87 to Feb 89115 Vacuum unit 177 28 09116 Pin (34.5mm long x 3.13mm dia) 177 28 06117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Granada TL20 to Dec 86115 Vacuum unit small cannister (gold) 177 28 01116 Pin (34.5mm long x 2.45mm dia) 177 28 05117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Granada TL20 Dec 86 to Feb 89115 Vacuum unit large cannister 117 28 06116 Pin (34.5mm long x 3.13mm dia) 177 28 06117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Granada TV2.4 Sep 86 to Dec 86

115 Vacuum unit small cannister (gold) 177 28 01116 Pin (34.5mm long x 2.45mm dia) 177 28 05117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Granada TV24 Dec 86 to Feb 89115 Vacuum unit large cannister 117 28 06116 Pin (34.5mm long x 3.13mm dia) 177 28 06117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Granada TV28 to Feb 89115 Vacuum unit small cannister (silver) 177 28 03116 Pin (34.5mm long x 2.45mm dia) 177 28 05117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Granada TV29 Sep 86 Dec 86115 Vacuum unit small cannister (gold) 177 28 01116 Pin (34.5mm long x 2.45mm dia) 177 28 05117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Granada TV 29 Dec 86 Feb 89115 Vacuum unit large cannister 117 28 06116 Pin 177 28 06117 Valve (9.16mm dia x 40.89mm long) 177 28 07

Transit Feb 89 on115 Vacuum unit large cannister 117 28 06116 Pin117 Valve (9.16mm dia x 40.89mm long) 177 28 07

115 MetroCab Vacuum unit small cannister (gold) 177 28 01

General use115 Adjustable large cannister 177 28 04115 Adjustable Rostra modulator 177 28 13

Vacuum holding system kit Ford TSB 86 comprising:-Solenoid valve 177 35 03Vacuum sustain valve 177 28 10"T" piece (2) 177 28 11Vacuum hose 0.50 metre 177 28 12

115 Vacuum mod 117 28 06 replaced by electronicversion mid 1997 177 35 01

CIRCLIPS120 Third & reverse clutch selective 1.37mm 177 32 01120 Third & reverse clutch selective 1.73mm 117 32 02120 Third & reverse clutch selective 2.08mm 117 32 03120 Third & reverse clutch selective 2.44mm 117 32 04121 Forward clutch selective 1.37mm 117 32 05

121 Forward clutch selective 1.73mm 117 32 06121 Forward clutch selective 2.08mm 117 32 07121 Forward clutch selective 2.44mm 117 32 08122 Third & reverse spring retainer 117 32 09123 Sun gear (2) 117 32 10

124 Forward spring retainer 117 32 11128 Ring gear to output shaft 117 32 16

NI Rear servo 117 32 17130 Reverse gearset hub to ring gear (2) 117 32 18

NI Control rod 117 32 1132 Governor rod (early) 117 32 20

NI Governor to output shaft (early) 117 32 21134 One way clutch 117 32 22

SPRINGS140 Third & reverse clutch return nest (20) 117 24 01141 Forward clutch return nest (15) 117 24 02142 Overdrive clutch return nest

NI Rear servo - large 117 24 03NI Rear servo - small 117 24 10NI Park pawl 117 24 04

NI 1-2 shift valve (reduces hard shift) 117 24 05NI Lock up valve return 177 24 01

145 Governor valve (early) 117 24 06145 Governor valve (late) 117 24 07

NI Kickdown lever 117 24 08NI Front servo 117 24 09NI Converter shift spring (anti shudder) 177 24 04

HARD PARTS150 Input shaft 177 64 01151 BELL HOUSING

Sierra/Granada TL eng 10/84 to 6/87 177 55 01

FORD A4LD, 4R44E4R55E & 5R55E Iss 02/02/2000

4 & 5 speed rear wheel drive, with lock up.




FORD 5

Part No.

Sierra/Granada TL eng 6/87 on 177 55 02Sierra/Granada TV eng 10/84 to 6/87 177 55 03Sierra/Granada TVeng 6/87 on 177 55 04Sierra HL18 04/88 on 177 55 05Transit TL 11/88 on 177 55 02Transit diesel 2.5 11/88 on 177 55 06

152 Pump wear plate 84 to 85 177 38 02152 Pump wear plate 85 to 5/87 177 38 03152 Pump wear plate 6/87 on 177 38 04

153 Pump assembly 84 to 6/87 177 38 01153 Pump assembly (Allen bolt type) 6/87 to 02/91 177 38 05153 Pump assembly (Allen bolt type) 02/91 on 177 38 06

154 Pump gears (set) 117 29 11154 Pump gears (0.025" oversize diameter 117 29 57155 Overdrive clutch assembly 6/89 - 177 29 16155 Overdrive drum available seperately

156 Overdrive clutch piston 117 29 44157 Overdrive sun adaptor plate 177 65 02

158 Overdrive sun 177 65 01159 Overdrive planet gear carrier 177 66 01160 Overdrive ring gear 84-89 177 66 02

161 Overrun sprag retaining plate 177 29 09162 Overrun sprag clutch -6/92 177 44 01162 Overrun sprag clutch 6/92- 177 44 02

163 Overdrive OWC shaft only outer 84-89 177 66 06163 Overdrive OWC shaft only outer 89 - 177 66 07

164 Aluminium centre support 2/92 177 43 03164 Aluminium centre support 2/92 -5/93 177 43 04164 Aluminium centre support 5/93- 177 43 05

165 Third & reverse drum - TL18,TL20, & TV23 177 29 04165 Third & reverse drum - TV28l 177 29 05165 Third & reverse drum - Granada 8/92- 177 29 10165 Third & reverse drum - Cosworth 8/92- -12/92 177 29 10165 Third & reverse drum - Cosworth 12/92- 177 29 20165 Third & reverse drum - 6 friction 177 29 26165 Third & reverse drum late - 5 friction 93- 177 29 23165 Third & reverse drum snap in type 177 29 30

166 Third & reverse piston 84-87 117 29 44166 Third & reverse piston 87- 177 45 02166 Third & reverse piston late 93- 177 45 04

167 Forward drum - 3 plate 117 29 51167 Forward drum - 4 plate 177 29 14167 Forward drum - 5 plate early 117 29 53167 Forward drum - 5 plate late 177 29 11167 Forward drum - 6 plate 177 29 25

168 Forward piston 117 29 56168 Forward piston 117 29 56

169 Forward ring gear hub 177 66 03

170 Forward ring gear 117 29 24171 Forward planet assembly 10/87 to 6/89 177 66 04171 Forward planet assembly 6/89 on 177 66 05171 Forward planet assembly - 6 planets 177 66 09172 Sun gear 117 29 33

173 Input shell 117 29 34174 Reverse planet assembly 117 29 26174 Reverse planet assembly - 6 planets 177 66 10

175 Output ring gear (early) 117 29 27175 Output ring gear (early) 177 66 08176 Output ring gear hub (early) 117 29 30176 Output ring gear hub (early) 117 29 29176 Output ring gear hub 4R44E 177 29 30

177 Reverse band drum (for roller type OWC) -6/92 117 29 31177 Reverse band drum (including sprag type OWC) 6/92- 177 29 27

178 Roller clutch inner race 117 44 03179 Roller clutch accordion springs (10) 117 29 83179 Rollers (10) 117 29 84

180 Roller clutch spring retainer 117 29 85

179 Sprag type OWC - replaces roller type 94 - 177 44 03

185 Inter servo cover 46mm dia 177 29 06185 Inter servo cover 49mm dia 117 29 87

Inter servo cover fix kit 177 45 05

186 Overdrive servo cover 49mm dia 117 29 87186 Overdrive servo cover 53mm dia 117 29 88

187 Governor hub188 Governor body 117 29 77189 Governor weight 117 29 78190 Governor valve 2.3 litre 117 29 80190 Governor valve 2.0 & 2.8 litre 117 29 81191 Output shaft - with 6 start speedo drive 177 57 01

NI Speedo driven gear 19 teeth Sierra & Transit 177 60 02NI Speedo driven gear 20 teeth Sierra & Transit 177 60 03

192 Ext housing Cas ref AA 177 54 01192 Ext housing Cas ref AC 177 54 02192 Ext housing (with speedo hole) Cas ref ABR 177 54 03192 Ext housing (no speedo - Transit) Cas ref ABR 177 54 04

193 Case - Sierra TL18,TL20L/H,TV23,TL20L/H 177 53 01193 Case - Sierra & Granada TL20l,TV28l 177 53 02193 Case - for late sprag type OWC 177 53 03

NI Breather assembly 177 29 28

NI Rear servo piston 117 29 15Detent roller & spring 117 29 38Selector rod securing clip (ext) 177 29 15Band adjuster lock nut (2) 117 29 01

Rear servo rod 84.65mm 117 29 03Rear servo rod 86.35mm 117 29 04Rear servo rod 88.05mm 117 29 05T/C house to eng. seperater plate 2.4 & 2.9 117 29 59Manual valve index 177 62 03

ELECTRICAL194 Inhibitor switch 3 prong 117 35 01194 Inhibitor switch 4 prong 117 35 20194 Inhibitor switch 4R44E 177 35 16

Speedometer sensing head 177 60 01Computer speed sensor 06/89 - 01/90 177 35 10Computer speed sensor 01/90- 177 35 11Computer speed sensor 4R44E 10/95- 177 35 14Lockup solenoid 177 35 02Lockup solenoid 4R44E 177 35 18Pressure regulator 4R44E 177 35 19Throttle position sensor (no lead) 177 35 23Throttle position sensor (with lead) 177 35 12

Shift solenoid 4R44E 177 35 17

Lockup insulated connector -01/87 177 35 05Lockup insulated connector 01/87- 177 35 06Lockup insulated connector DL 20H engine 05/89- 177 35 06Lockup insulated connector DL 20i & TV,CV29 eng 05/89- 177 35 07Valve body loom 2.0 DOHC 177 35 13

Kickdown solenoid -04/89 177 35 01Kickdown solenoid 04/89 to 04/92 177 35 04Kickdown solenoid 05/92 to 10/94 177 35 26

Kickdown relay 177 35 15

3 - 4 shift solenoid 06/89 to 08/90 177 35 083 - 4 shift solenoid 08/90- 177 35 093 - 4 shift solenoid plug 177 62 01

115 Electronic modulator mid 97 on 177 35 21Centre support sensor 177 35 27

FORD A4LD, 4R44E 4R55E & 5R55EIss 02/02/2000




Illus

TORQUE CONVERTERSGranada 2000 etc 177 30 01Granada 2.9 no catilyst 177 30 02Granada 2000 DOHC 177 30 03Metro Cab with ring gear hi stall 177 30 04Metro Cab with ring gear low stall 177 30 11Metro Cab without ring gear 177 30 05Transit diesel 177 30 06Cosworth Granada 177 30 07Transit late high stall 177 30 084 litre V6 USA vehicles only (twin friction) 177 30 09

FORD A4LD, 4R44E4R55E & 5R55E





FORD 7

Part No.

FORD CTX

BUSHES & BEARINGSDifferential roller bearing 188 21 01Rear case - primary shaft 188 21 02Rear case - secondary shaft 188 21 03Secondary shaft - front 188 21 04Secondary shaft - front Rover Metro 188 21 10Idler gear bearing 188 21 06

THRUST WASHERSReduction drive gear spacer 2.06mm 188 36 01Reduction drive gear spacer 2.10mm 188 36 02Reduction drive gear spacer 2.14mm 188 36 03Reduction drive gear spacer 2.18mm 188 36 04Reduction drive gear spacer 2.22mm 188 36 05

Reduction drive gear spacer 2.26mm 188 36 06Reduction drive gear spacer 2.30mm 188 36 07Reduction drive gear spacer 2.34mm 188 36 08Reduction drive gear spacer 2.38mm 188 36 09Reduction drive gear spacer 2.42mm 188 36 10Reduction drive gear spacer 2.46mm 188 36 11Reduction drive gear spacer 2.50mm 188 36 12

Reduction drive gear spacer 2.54mm 188 36 13Reduction drive gear spacer 2.58mm 188 36 14Reduction drive gear spacer 2.62mm 188 36 15Reduction drive gear spacer 2.66mm 188 36 16Reduction drive gear spacer 2.70mm 188 36 17

Reduction drive gear spacer 2.74mm 188 36 18Reduction drive gear spacer 2.78mm 188 36 19Reduction drive gear spacer 2.82mm 188 36 20Reduction drive gear spacer 2.86mm 188 36 21Reduction drive gear spacer 2.90mm 188 36 22

Reduction drive gear spacer 2.94mm 188 36 23Reduction drive gear spacer 2.98mm 188 36 24Reduction drive gear spacer 3.02mm 188 36 25Reduction drive gear spacer 3.06mm 188 36 26

Damper plate bearing to clutch spacer 1.00mm 188 36 27Damper plate bearing to clutch spacer 1.25mm 188 36 28Damper plate bearing to clutch spacer 1.50mm 188 36 29Damper plate bearing to clutch spacer 1.75mm 188 36 30Damper plate bearing to clutch spacer 2.00mm 188 36 31

Diff driving gear bearing spacer 0.06mm 188 36 32Diff driving gear bearing spacer 0.10mm 188 36 33Diff driving gear bearing spacer 0.20mm 188 36 34

Diff driving gear bearing spacer 4.20mm 188 36 35Diff driving gear bearing spacer 4.60mm 188 36 36Diff driving gear bearing spacer 5.00mm 188 36 37

TUBESPitot tube (1) 188 63 01Belt lubrication tube (1) 188 63 02

CIRCLIPSPulley & pinion assembly retaining 1.65mm 188 32 01Pulley & pinion assembly retaining 1.85mm 188 32 02Pulley & pinion assembly retaining 2.15mm 188 32 03Fwd clutch diaphram (CTX)` 188 32 04

HARD PARTSPump (Van Doorne) 188 38 02Pump (CTX) 188 38 01Drive belt assembly 188 29 01Primary pulley (Van Doorne) 188 29 05Pulley steel balls 6mm 188 21 05

Secondary pulley (Van Doorne & CTX) 188 29 18Secondary pulley (Rover Metro) 188 29 20Gearset (Van Doorne) 188 29 02Gearset (CTX) 89 on 188 66 01Forward clutch drum & sun gear 89 on 188 65 01

Primary pulley nut 89 on 188 37 01Secondary pulley nut 89 on 188 37 02

KITSOverhaul (Van Doorne manufacturer) 87/88 188 02 02Overhaul (Ford manufacture) 89 on 188 02 01Overhaul - Rover Metro 188 02 03

Gasket & rubber 188 03 01Rubber only kit 188 05 01Rubber - Rover Metro 188 05 03

1100cc drum modification kit 188 29 031600cc drum modification kit 188 29 02

CTX modified spring kit 188 62 01CTX modified valve & spring kit 188 62 16

GASKETSPan gasket (Rover Metro) 188 25 05Pan gasket (Ford) 188 25 01Pan gasket (Van Doorne only) 188 25 04Valve body to case 188 25 02Plate to valve body 188 25 03V/B to case Ford Zetec 1.6, & 1.8 188 25 06Plate to V/B Ford Zetec 1.6, & 1.8 188 25 07

RUBBER COMPONENTSPrimary pulley cover "O" ring (1) 188 16 04Secondary pulley cover "O" ring (1) 188 16 03Secondary pulley cover "O" ring (small) (1) 117 16 05Secondary pulley piston "O" ring (captive) (1) 188 16 12Pump outer "O" ring (1) 178 16 10Pump internal "O" ring (1) 178 16 10

Dipstick to case "O" ring (1) 132 16 09Filter screen "O" ring 120 16 01Dipstick to dipstick tube "O" ring 188 16 01Sensor (adjusting) shaft "O" ring 173 16 20Inhibitor switch "O" ring 117 16 07

Cable "O" ring 114 16 09Speedo driven gear housing "O" ring (1) 173 16 19

Forward clutch moulded piston & seals (1) 188 45 01Forward clutch inner lip seal 188 18 01Forward clutch outer lip seal 188 18 02

Reverse clutch moulded piston & seals (1) - 92 188 45 02Reverse clutch inner lip seal (1) 92 - 188 18 03Reverse clutch outer lip seal (1) 92 - 188 18 04Seal - rear of sun gear assembly "O" ring (1) 188 16 02

METAL CLAD SEALSInput shaft seal (1) 188 15 01Manual control seal (1) 173 15 06Drive shaft seals Fiesta, Escort & Orion (2) 188 15 02Drive shaft seal Rover Metro (2) 188 15 04

SHAFT SEALING RINGSPump (1) 188 26 01Secondary pulley & pinion assembly cover (1) 188 26 02Seal - rear of sun gear assembly (was SSR) (1) 188 16 11

CLUTCH PLATESForward clutch friction (ungrooved) (3) 188 11 01Forward clutch friction (grooved) (3) 188 11 03Forward clutch steel (3) 188 12 01Forward clutch steel Metro 2.5mm thick (3) 188 12 02Forward top pressure plate (1) 188 13 01Forward clutch diaphram spring (1) 188 24 01

Reverse clutch friction (plain) (3) 188 11 01Reverse clutch friction (grooved) (3) 188 11 03Reverse clutch steel (3) 188 12 01Reverse clutch steel Metro 2.5mm thick (3) 188 12 02Reverse top pressure plate (1) 188 13 01Reverse clutch diaphram spring (1) 188 24 02

FILTERScreen 188 27 01Screen (Van Doorne & Metro only) 87- 188 27 02

Ford Fiesta, Escort & Orion. Fiat. Rover MetroVariable ratio transmission - front wheel drive

Iss 15/06/00



Illus

FORD CTX Ford Fiesta, Escort & Orion. Fiat. Rover MetroVariable ratio transmission - front wheel drive

Primary sun gear nut 188 37 03Valve body (Van Doorne) 188 66 02Modified V/B CTX 188 62 01Kickdown control rod (CTX) 188 29 26Sump pan - Rover metro 188 56 03Ratio sensor fork - Van Doorne 188 29 22Ratio sensor fork pin 188 29 24Control rod clip 188 29 25Kick down control rod CTX 188 29 26

ELECTRICALInhibitor switch 117 35 01Potentiometer 1.3FI 188 35 03

DRIVE PLATESDamper assembly 89-90 188 70 01Damper assembly 8/90- 188 70 02Damper assembly - Fiat Uno CVT 188 70 03

CABLESSelector cable clevis (plastic) 188 29 08Escort/Orion HL14G, HL16 89-90 188 50 01Escort/Orion HL16 8/90- 188 50 02Escort/Orion HL14CFI 8/90- 188 50 03Fiesta with Van Doorne transmission - 89 188 50 06Fiesta 89-90 188 50 04Fiesta 10/90- 188 50 05Rover Metro 188 50 08

Iss 10/08/98




FORD 9

KITSMaster 165 01 02Overhaul 165 02 01Gasket & seal 165 03 01Shaft sealing ring 165 06 01Shift kit 165 08 01Bush kit 165 09 01

GASKETSPan 165 25 01Valve body cover 165 25 02Pump 165 25 03Valve body to separator plate 165 25 04Valve body separator plate to case 165 25 05Differential retainer flange (replaces lathe cut) 85 on 165 25 06

RUBBER COMPONENTSIdler gear shaft “O” ring 165 16 01Speedo drive gear “O” ring 165 16 02Pump to case lathe cut seal 165 17 01Reverse lathe cut seal 165 17 02Diff bearing retainer lathe cut (replaced by gask) to 85 165 17 03

Low & Int servo cover lathe cut seal (3) 165 17 04Low & Int servo piston lathe cut seal 165 17 05Governor cover lathe cut seal 165 17 06Filter lathe cut seal 165 17 07

Direct outer lip seal (late)) 165 18 03Direct inner lip seal (late) 165 18 04Intermediate outer lip seal 165 18 05Intermediate inner lip seal 165 18 06

Reverse outer lip seal 165 18 07Reverse inner lip seal 165 18 08Servo piston lip seal (early) 165 18 09Servo piston lip seal (late) 165 18 10Valve body ball (5) 165 62 01

METAL CLAD SEALSConverter 165 15 01Transaxle 165 15 02Manual control 165 15 03Kickdown shaft 165 15 04

SHAFT SEALING RINGSInter clutch inner 165 26 01Inter clutch outer 165 26 02

CLUTCH PLATESIntermediate friction 184mm x 2.0 x 40T (4) 165 11 02Intermediate steel 185mm x 1.7 x 36T (3) 165 12 01Intermediate pressure 165 13 01

Direct friction 129mm x 2.0 x 30T (4) 165 11 01

Direct steel 129mm x 1.7 x 18T (4) 165 12 02Direct pressure 165 13 02

Reverse friction 184mm x 2.1 x 40T (3) 165 11 02Reverse steel 184mm x 1.7 x 11T (3) 165 12 03

BRAKE BANDSForward double wrap 165 14 01

FILTERPick up 165 27 01

BUSHES & BEARINGSDifferential roller bearing 165 21 01

THRUST WASHERSGearset planets 0.780" x 0.395" x 0.020" 110 22 11

CIRCLIPSDirect clutch (sel 1.30mm) 165 32 01Direct clutch (sel 1.63mm) 165 32 02

Direct clutch (sel 1.95mm) 165 32 03

Inter clutch (sel 1.20mm) 165 32 04Inter clutch (sel 1.58mm) 165 32 05Inter clutch (sel 1.78mm) 165 32 06

Reverse clutch 1.93mm 82-85 165 32 07Reverse clutch 1.30mm selective 85 0n 165 32 08Reverse clutch 1.83mm selective 85 0n 165 32 09Reverse clutch 2.16mm selective 85 0n 165 32 10Reverse clutch 2.59mm selective 85 0n 165 32 11

HARD PARTSGovernor spring 165 24 02Pump gear set 165 66 01Pump shaft 165 29 02Pump gear drive 165 29 01

Gearset with coarse spline 82-85 165 66 02Gearset with fine spline 85-86 165 66 04Gearset with split pinion 86-89 165 66 04

Gearset ring gear 85-86 165 29 14Gearset ring gear 86-89 165 29 16

OWC race & sun gear 85-89 165 29 13

Band reaction drum & forward sun 85-86 165 29 15Band reaction drum & forward sun 86-89 165 29 17

Servo piston rod (sel no notch) 165 29 03Servo piston rod (sel 1 notch) 165 29 04

Servo piston rod (sel 2 notch) 165 29 05Servo piston rod (sel 3 notch) 165 29 06Servo piston rod (sel 4 notch) 165 29 07Servo piston rod (sel 5 notch) 165 29 08Servo piston 69mm small O/D 165 29 11

Servo sleeve 69mm O/D bore 165 29 12Modified governor 165 59 01Speedo & gov driving gear 165 60 03Speedo & gov driving gear - split - easy assembly 165 60 04

Speedo driven gear 165 60 02Governor driven gear 165 60 01OWC cone & roller assembly 165 44 01Shim diff to drive gear 165 36 01

MISCELLANEOUSInhibitor switch 165 35 01

TORQUE CONVERTERAll European models 165 30 01

TOOLSManual 653320

3 speed front wheel drive, with low slip converter FORD ATXIss 01/05/97


FORD C3 iss 8/5/97

142141 79

29 47 1335

116

121

67

12068

80

119

118

122

6759

146

73 117 33 57

96

128

81

129

12719

144

143

10882

30140

18

17

6020

58

15139

17

1683

21

4

3

22

43

1

145

77

91

78

14

95

71

13

569 113

112 111110

5642

105

65104

70

10355

102

5453

60

107

64

100

99

106

10151

72

52

6650

76

76 1211

3236 35

98

115 61 34

62 39 3740 135

38

65

49 63 134 10 9 114 41 73137

89

147

452

94

92 132

7

44 28 90

75 97 138

154

136

8

31 48

93




FORD 11

Part No.

KITSMaster 68-78 117 01 02Master 78- 117 01 03Overhaul 117 02 01Gasket & seal 117 03 01Shaft sealing ring 117 06 01Thrust washers 117 10 01Valve body shift kit 117 08 01

GASKETS1 Pan 117 25 012 Pump 117 25 023 Valve body - lower 117 25 034 Valve body - upper 117 25 045 Rear servo 117 25 05

6 Extention 117 25 067 Converter housing bolts (alluminium) 117 25 07

RUBBER COMPONENTS8 Converter housing to case lathe cut seal 117 17 019 Top & reverse clutch inner lip seal to 77 117 18 01

10 Top & reverse clutch outer lip seal to 77 117 18 029 Top & reverse clutch inner lathe cut seal 77 on 117 17 05

10 Top & reverse clutch outer lathe cut seal 77 on 117 17 06

11 Forward clutch inner lathe cut seal 117 17 0212 Forward clutch outer lathe cut seal 117 17 0313 Reverse servo - large “O” ring 117 16 0114 Reverse servo - small “O” ring 117 16 0215 Intermediate servo cover “O” ring 117 17 04

16 Intermediate servo moulded piston 49mm dia 117 29 4216 Intermediate servo moulded piston AB 53mm dia 117 29 3617 Pipe union “O” ring (4) 117 16 04NL Speedo “O” ring 117 16 0518 Kickdown lever shaft “O” ring 117 16 06

19 Switch “O” ring 117 16 0720 Modulator “O” ring 117 16 08NL Shift lever grommet 117 19 0121 Dipstick tube grommet 117 19 02NL Dipstick tube "O" ring (top) 117 16 0922 Filter seal 117 20 01

NL Valve body balls (5) 117 20 02

METAL CLAD SEALS28 Pump 117 15 0129 Extension (with boot) 117 15 0229 Extension (no boot) 117 15 0330 Manual control lever 114 15 03

SHAFT SEALING RINGS31 Top & reverse to pump-steel B.JJ (2) 117 26 0132 Forward clutch- steel L.J. (2) 117 26 0233 Governor-steel L.J. (3) 117 26 03

CLUTCH PLATES34 Top & reverse friction 125mm x 1.85 x 48T (3/5) 117 11 0135 Top & reverse steel 128mm x 1.96 x 20T - 78 117 12 0135 Top & reverse steel 128mm x 1.72 x 20T 117 12 0536 Top & reverse pressure plate 117 13 02

37 Forward clutch friction 118mm x 1.90 x 72T (3/5) 117 11 0238 Forward steel 122mm x 2.0 x 19T - 78 117 12 0238 Forward steel 122mm x 1.73 x 19T 117 12 0639 Forward pressure plate 117 13 0140 Forward steel cushion plate (early)) 117 12 0340 Forward rubber cushion ring (late) 117 12 04

BRAKE BANDS41 Intermediate 117 14 3142 Reverse (double wrap) 117 14 02

FILTER43 Pickup 117 27 01

BUSHES & BEARINGS44 Pump - babbit 117 21 0245 Stator support (2) 117 21 0346 Sungear (2) 117 21 06NL Reverse drum front 117 21 04NL Reverse band drum 117 21 05NL Rear case 117 21 0947 Extension housing 117 21 07

THRUST WASHERS48 Rear of pump selective 1.30mm 177 22 0448 Rear of pump selective 1.60mm 117 22 0348 Rear of pump selective 1.80mm 117 22 1448 Rear of pump selective 2.00mm 177 22 0648 Rear of pump selective 2.20mm 177 22 07

48 Rear of pump selective 2.40mm 117 22 0548 Rear of pump selective 2.80mm 117 22 0649 Inter to fwd drum 73mm/57mm/4legs 117 22 0750 Fwd g/set to fwd clutch 38mm/26mm/3legs 117 22 0851 Fwd g/set to hub 70mm/52mm/6legs 117 22 09

52 Fwd g/set (undr circlip) 48mm/38mm/4 int tabs 117 22 1053 Sun gear shell 75mm/27 int splines 117 22 1154 Reverse planet - front 70mm/52mm/6legs 117 22 0955 Reverse planet - rear 70mm/52mm/6legs 117 22 0956 Output r/gear hub 58mm/37mm/3legs 117 22 12

57 Case to governor 58mm/31mm/3legs 117 22 13

VACUUM MODULATOR58 Standard 117 28 0258 Six cylinder 117 28 0358 2800cc Ford OEM 117 28 0659 Clamp 117 28 0460 Push rod 117 28 05

CIRCLIPS61 Top & reverse clutch selective 1.37mm 117 32 0161 Top & reverse clutch selective 1.73mm 117 32 0261 Top & reverse clutch selective 2.08mm 117 32 0361 Top & reverse clutch selective 2.44mm 117 32 0462 Forward clutch selective 1.37mm 117 32 05

62 Forward clutch selective 1.73mm 117 32 0662 Forward clutch selective 2.08mm 117 32 0762 Forward clutch selective 2.44mm 117 32 0863 Top & reverse spring retainer 117 32 0964 Sun gear (2) 117 32 10

65 Forward spring retainer 117 32 1166 Forward gearset assembly 117 32 1267 Governor 18mm (black) 117 32 1368 Governor 28mm (grey) 117 32 1469 Reverse carrier assembly 117 32 15

70 Ring gear to output shaft 117 32 1671 Rear servo 117 32 1772 Hub to ring gear (2) 117 32 18NL Control rod 117 32 19NL Governor rod (early) 117 32 20

73 Governor to output shaft (early) 117 32 2174 One way clutch 117 32 22

SPRINGS75 Top & reverse clutch return (20) 117 24 0176 Forward clutch return (15) 117 24 0277 Rear servo - large 117 24 0378 Rear servo - small 117 24 1079 Park pawl 117 24 04

NL 1-2 shift valve (reduces hard shift) 117 24 0580 Governor valve (early) 117 24 0681 Governor valve (late) 117 24 0782 Kickdown lever 117 24 0883 Front servo 117 24 09

FORD C33 speed rear wheel drive , no lock up. Ford, Reliant, Stonefield

Iss 07/05/98



Illus

HARD PARTS89 Band adjuster lock nut 117 29 0190 Input shaft 117 29 0291 Rear servo rod 84.65mm 117 29 0391 Rear servo rod 86.35mm 117 29 0491 Rear servo rod 88.05mm 117 29 05

92 Pump wear plate 117 29 0993 Pump assembly 117 29 1094 Pump gears (set) 117 29 1194 Pump gears (0.025" oversize diameter) 117 29 5795 Rear servo piston 117 29 15

96 Main case 117 29 1697 Top & reverse piston (for lathe cut seal) 77 on 117 29 4498 Forward piston(for lathe cut seal) 77 on 117 29 5699 Forward ring gear hub 117 29 23

100 Forward ring gear 117 29 24

101 Forward planet assembly 117 29 25102 Reverse planet assembly 117 29 26103 Output ring gear 117 29 27104 Output ring gear hub 117 29 30105 Reverse band drum 117 29 31

106 Sun gear 117 29 33107 Input shell to85 117 29 34107 Input shell 85 on 117 29 95108 Detent roller & spring 117 29 38110 Roller OWC clutch inner race to 84 117 44 02

110 Roller OWC clutch inner race 84 on 117 44 03Roller OWC kit 117 44 01

111 Roller OWC clutch accordion springs (10) 117 29 83112 Rollers -OWC (10) 117 29 84113 Roller OWC clutch spring retainer 117 29 85

114 Top & reverse drum - 3 plate 117 29 47114 Top & reverse drum - 4 plate 117 29 48114 Top & reverse drum - 5 plate 117 29 49115 Forward drum - 3 plate 117 29 51115 Forward drum - 4 plate 117 29 52

115 Forward drum - 5 plate 117 29 53116 Output shaft - 4 start speedo gear to 77 117 29 69116 Output shaft - 5 start speedo gear to 77 117 29 35116 Output shaft - 6 start speedo gear to 77 117 29 70116 Output shaft - 4 start speedo gear 77 on 117 29 71

116 Output shaft - 5 start speedo gear 77 on 117 29 72116 Output shaft - 6 start speedo gear 77 on 117 29 73116 Output shaft - 7 start speedo gear 77 on 117 29 74117 Park wheel to 77 117 29 75117 Park wheel 77 on 117 29 76

141 Park pawl 117 29 39139 Intermediate servo cover (large) 117 29 88

Engine to trans seperator plate - TV23, & TV28 117 29 59

127 Governor body 117 29 77

128 Governor weight 117 29 78129 Governor valve 2.3 litre 117 29 80

129 Governor valve 2.0 & 2.8 litre 117 29 81Engine to trans seperator plate - OHC 117 29 60

OIL COOLER PIPES (etc)Cortina Pipe assembly 117 63 01Cortina Pipe assembly 117 63 02

Granada 2.8 pipe assembly (59" long) 117 63 08Granada 2.8 pipe assembly (48" long) 117 63 09

Bare cooler pipe 117 63 04Cooler pipe end nuts 117 37 05Cooler pipe connecting adaptor 117 63 07Cooler pipe support clips 117 63 03

TORQUE CONVERTERSCortina etc with feet 117 30 01Granada 3000 with feet 117 30 02Granada 2.5 with stretched feet 117 30 03Granada 2.3 with feet 117 30 04Granada 2.0 with feet 117 30 05Granada 2.8 with feet 117 30 07Granada 2.8 with threaded studs 117 30 08Cortina 2.3 with threaded studs 117 30 09Cortina 2.0 with threaded studs 117 30 10

TOOLSPump aligning tool 117 33 02Converter seal remover 117 33 12Converter seal installer 117 33 04Clutch spring compressor 117 33 05Rear servo piston rod adjustment gauge 117 33 06

Extension housing seal remover 117 33 07Extension housing seal installer 117 33 08Extension bearing remover 117 33 09Extension bearing installer 117 33 10Manual lever seal installer 117 33 11

FORD C3 3 speed rear wheel drive , no lock up. Ford, Reliant, Stonefield

Iss 01/05/97




FORD 13

Part No.

KITSMaster 118 01 03Overhaul 118 02 03Gasket & rubber 118 03 03

GASKETSPan 118 25 02Pump to case 118 25 03Valve body 118 25 04Manual control 118 25 05Extension to case 118 25 06

CLUTCH PLATESCoast friction (2) 118 11 05Coast steel (2) 118 12 05

Overdrive friction (2) 118 11 06Overdrive steel (2) 118 12 06

Intermediate friction (3) 118 11 07Intermediate steel (2) 118 12 07

Direct friction (3/4) 118 11 08Direct steel (4) 118 12 08

Forward friction (4) 118 11 04Forward steel (4) 118 12 01

Reverse friction (5) 118 11 03Reverse steel (6) 118 12 09

TORQUE CONVERTERSHigh Stall / Code "A" 7.5L petrol 188 30 02High Stall / Code "B" 4.9L petrol 188 30 03Low Stall / Code "C" 7.3L diesel 188 30 04High Stall / Code "E" 5.0 & 5.8L petrol 188 30 05High Stall / Code "F & M" 5.8L petrol 188 30 06High Stall / Code "G & L" 4.9 & 7.5L petrol 188 30 07High Stall / Code "J & K" 7.3L petrol 188 30 08

FORD E40DIss 02/02/2000



Illus

5performance kit- KITSMaster AOD 164 01 01Overhaul AOD 164 02 01Overhaul AODE-W 92-95 164 02 02Overhaul AODE-W 96- 164 02 03Overhaul AODE-W 4R70 96- 164 02 04

Direct clutch performance kit AOD 164 07 01Direct clutch plate module AODE (not 4R70W) 164 07 06Direct clutch performance kit AODE, 4R70W 90-95 164 07 03Intermediate performance kit 164 07 04

Bushings AOD 164 09 01Thrusts AOD 164 10 01Shift kit AOD 164 08 01

GASKETSPan 164 25 01Pan AODE 164 25 02

METAL CLAD SEALSPump body - without flange 116 15 01Pump body - with flange 116 15 03Extension - with long boot 116 15 02Extension - no boot 120 15 02

CLUTCH PLATESForward / reverse friction (5) 115 11 01Forward steel (5) 114 12 01

Reverse friction (4) 164 11 02

Direct friction (5) 164 11 03Direct steel (5) 164 12 03Direct module update kit (8fric, 8stl, 1 pres., instrs) 164 07 01Direct module update kit late 164 07 03

Inter friction 180 X 2.00 X 60T 80-93 (3) 80-93 164 11 01Inter friction 180 X 1.70 X 60T (3) 92 - 164 11 04Intermediate steel 0.069" thick (3) 164 12 01Intermediate steel 0.097" thick (A/R) 164 12 02Intermediate clutch power pack kit 164 07 04

BRAKE BANDSFront - 0verdrive AOD 164 14 01Front - 0verdrive AODE 92 - 164 14 03Reverse 164 14 02

FILTERSPick up AOD 2WD 164 27 01Pick up AOD 4WD with pick up tube 164 27 03Pick up AODE 2 WD 164 27 02Pick up E40D 2WD 118 27 03Pick up E40D 4WD 118 27 04Pick up AODE-W 164 27 04

BUSHESPump body 164 21 01Extension housing bush 164 21 02

THRUST WASHERSFwd sun gear combo needle 56 x 36 x 3 164 23 01Direct clutch inner combo needle 53 x 32 x 4.5 164 23 02Direct clutch outer needle/race 63 x 45 x 2.5 x 59N 164 23 03

HARD PARTSFront pump & stator AOD 80-93 164 38 01Reverse drum sprag kit 164 44 01Reverse drum retainer 164 29 03One way clutch (7 roller) 164 44 02Overrun clutch circlip 164 29 04Direct stub shaft 164 29 06Reverse drum 4 plate 84 - 164 29 01Reverse drum - AODE 164 29 10Reverse drum kit late 164 29 16Intermediate clutch hub 164 29 02Direct drum - 6 plate 164 29 13

FORD AODAODE, 4R70W

4 speed in line rear wheel driveR1980 on non lock up

Iss 29/11/2000

Shell & sun gear AOD 164 29 05Shell & sun gear AODE 164 29 11Forward clutch hub 80-91 164 29 07Direct clutch hub 164 29 08Output hub AOD 164 29 09Gearset support & bush 164 29 14Output ring gear 72 teeth 164 29 15Forward sun gear 30T AOD 80-93 164 65 01

Rear gearset 18T 0.567" spline AOD 80-93Diode snap ring 164 32 05Reverse servo piston & rod 1 groove 164 45 01Reverse servo piston & rod 2 groove 164 45 02Reverse servo piston & rod 3 groove 164 45 03

1 - 2 Accumulator piston 92 - 164 45 041 - 2 accumulator piston cover 92 - 164 45 052 - 3 accumulator piston (retrofits AOD) 92 - 164 45 06

ELECTRICALLock up solenoid AODE 164 35 01

TOOLSManual 164 33 20Piston installer kit 164 33 01




FORD 15

Part No.



Illus

KITSMaster 65-69 116 01 01Master 70- 116 01 02

Overhaul 65-69 116 02 01Overhaul 70-81 116 02 02

Gasket & seal All 116 03 01Shaft sealing ring 65-69 116 06 01Shaft sealing ring 70- 116 06 02Shaft sealing ring 78- 116 06 03Bushings 70- 116 09 02

GASKETSPan (European) 116 25 01Pan (USA) 116 25 02Pump 116 25 03Extension 116 25 04Intermediate servo cover 116 25 05

RUBBER COMPONENTSPump to case lathe cut seal 116 17 01Forward clutch inner 70- 116 17 03High & reverse outer lathe cut seal 116 17 04High & reverse inner 70- 116 17 06

METAL CLAD SEALSConverter 116 15 01Extension with boot 116 15 02Extension no boot 116 15 04

SHAFT SEALING RINGSGovernor (3) 116 26 03High & reverse clutch cylinder (2) 116 26 04Forward clutch cylinder (2) 116 26 05

CLUTCH PLATEHigh & reverse friction (0.090" thick-1964 only) 116 11 04High & reverse friction 116 11 02High & reverse steel 116 12 02High & reverse steel (0.020" O/S) 116 12 03High & reverse pressure (1) 66-72 116 13 04

High & reverse pressure (1) 66-72 116 13 02High & reverse pressure (2) 72-74 116 13 02Forward friction 116 11 03Forward steel - dull finish 116 12 01Forward steel normal finish 116 12 02

Forward pressure (next to dia spring) 116 13 01Forward pressure 116 13 03Forward diaphram spring 116 24 01

BRAKE BANDSIntermediate rigid 1.3" wide 116 14 05Intermediate rigid 116 14 03Intermediate flexible 116 14 01Intermediate - Flexible “snap-in” 116 14 04Reverse 116 14 02

FILTERPick up 65-69 116 27 01Pick up 70- 116 27 02Pick up deep pan 116 27 03

BUSHES & BEARINGSFront pump body 116 21 01Front stator support 70-86 116 21 04Reverse & high clutch drum with lip 70-86 116 21 09Case rear 64-86 116 21 10Low & reverse drum 64-86 116 21 12Extension 116 21 02

VACUUM MODULATORSingle diaphram screw in 116 28 01Single diaphram push in 116 28 02Dual diaphram push in 116 28 03

HARD PARTSPump gearset 116 29 01Low & Rev servo piston 116 29 04

FORD C4 3 speed rear wheel drive no lock up.Ford international 1965 to 81

Iss 01/05/97




FORD 17

Part No.

KITSMaster 148 01 01Overhaul 148 02 01

GASKETSPan 116 25 02Pump 68- 116 25 03Extension 116 25 04Intermediate servo cover 116 25 05

METAL CLAD SEALSConverter 116 15 01Extension with boot 116 15 02Extension no boot 116 15 04

SHAFT SEALING RINGSGovernor (3) 116 26 03High & reverse clutch cylinder (2) 116 26 04Forward clutch cylinder (2) 116 26 05

CLUTCH PLATESHigh & reverse friction (0.090" thick-1964 only) 116 11 04High & reverse friction 116 11 02High & reverse steel 116mm x 2.00 x 26T 116 12 02High & reverse steel 116mm x 2.50 x 26T 64-81 116 12 03High & reverse steel (4) 82-

High & reverse pressure (1) 66-72 116 13 04High & reverse pressure (1) 66-72 116 13 02High & reverse pressure (2) 72-74 116 13 02High & reverse pressure outer 81- 148 13 03

Forward friction 115mm x 1.60 x 112T 116 11 03

Forward steel - dull finish 116 12 01Forward steel normal finish 116 12 02Forward pressure (next to dia spring) 116 13 01Forward pressure 116 13 03Forward pressure outer 81- 148 13 02

Forward pressure inner 81- 148 13 01Forward diaphram spring 116 24 01

BRAKE BANDSIntermediate rigid 1.3" wide 116 14 05Intermediate rigid 116 14 03Intermediate flexible 116 14 01Intermediate - Flexible “snap-in” 116 14 04Reverse 116 14 02

FILTERPick up 65-69 116 27 01Pick up 70- 116 27 02Pick up deep pan 116 27 03

VACUUM MODULATOR‘ Single diaphram screw - in 116 28 01

Single diaphram push - in 116 28 02Dual diaphram push - in 116 28 03

148 28 01

TOOLS

FORD C6

KITSMaster -76 118 01 01Master 76- 118 01 02

Overhaul 118 02 01

Gasket & seal 118 03 01

Shaft sealing ring 118 06 01Bushes 118 09 01Pump selective thrust washers 118 10 02Thrusts - exc pump selective 118 10 03

GASKETSPan 118 25 01

METAL CLAD SEALSConverter 116 15 01Extension 118 15 02Extension no boot 118 15 03Manual lever 114 15 03

CLUTCH PLATESDirect friction (63 square teeth) (3/4) 118 11 01Direct steel (3/4) 118 12 01Direct pressure (outer) 118 13 01Forward friction 161mm x 1.60 x 90T (3/5) 67-76 118 11 02Forward friction 161mm x 2.00 x 90T (4) 76- 118 11 04

Forward steel waved (3/4) 67-76 118 12 03Forward steel (4) 76- 118 12 01

Forward steel (0.015" O/S) 118 12 04Forward pressure (outer) 118 13 01Forward pressure (inner ) 118 13 02

Forward diaphram spring 0.076" 66-76 118 24 01Forward diaphram spring 0.094" 76 on 118 24 02Reverse friction (square teeth 6.770" dia) 66- 118 11 03Reverse steel 18 splines (4/6) 66- 118 12 02

BRAKE BANDSIntermediate - flexible 118 14 01Intermediate snap- in 118 14 02

FILTERPick up 66-74 118 27 01Pick up for deep pan 75- 118 27 02

VACUUM MODULATORDual diaphram 118 28 01Single diaphram 116 28 01

BUSHES & BEARINGSPump body 118 21 01Extension 127 21 02

HARD PARTSOne way clutch repair kit 118 44 01

TOOLSManual 118 33 20

3 speed rear wheel drive no lock up. Ford USA 1968 to 81

3 speed rear wheel drive with lock up. Ford USA1975 up FORD C5

Iss 01/05/97


FORD CD4E iss 9

184

90103

183

185

190

191

88

192

193

93

7989

35180 1

195

111196

197

11

12

202

95 203

96204

97205

113206

207208

209

114

100 212

10

5152

54

53

135

135

194

9884

9483

181110

4158

60

59

63

65

67

136

21414

15216

16

17121

68

67

69121

219

122

71

72

73123

124102

116

215

220

221 138

226

217

137

42

101

227

2

20

252

23

34

25

36

6

19

21

7

228

229230

236 235

244

240

125

240

245 (assembly)

7624 43

44

22

38

28

251

238 (assembly)

239




FORD 19

FORD CD4E (Mondeo)4 speed front wheel drive with lock up.Ford Mondeo 1994 on

KITSMaster 198 01 01Banner 198 01 02Overhaul 198 02 01Friction & steel kit 198 07 01Friction only kit 198 07 02Shaft sealing ring kit 198 06 01Bush kit 198 09 01

Bypass regulator clutch valve kit 198 62 01Bypass regulator clutch valve tool kit 198 33 04Torque converter clutch regulator valve kit 198 62 02Torque converter clutch regulator valve tool kit 198 33 05

2-4 accumulator piston kit 198 62 03Low/rev accumulator piston kit 198 62 04Forward accumulator piston kit 198 62 05

GASKETS1 Case gasket 198 25 022 Valve body pan gasket 198 25 013 Valve body outer gasket 198 25 034 Valve body inner gasket 198 25 045 Valve body solenoid gasket 198 25 056 Pump body gasket 198 25 067 Valve body pressure tap cover gasket 198 25 07

RUBBER COMPONENTS10 Oil filler tube grommet 198 20 0211 Low / Reverse outer lip seal 198 18 0112 Low / Reverse inner lip seal 198 18 02

14 Forward clutch piston outer lip seal 198 18 0315 Forward clutch piston inner "D" ring 198 17 0216 Direct clutch piston outer lip seal 198 18 0417 Direct clutch piston inner lip seal 198 18 05

19 Oil pump "D" ring 198 17 0120 Valve body electrical connector "O" ring 198 16 0121 Turbine speed sensor "O" ring 198 16 0222 Breather grommet 198 20 0123 2/4 accumulator "O" ring 198 16 03

24 Filter recirculating exhaust tube 198 20 03NI Final drive lub tube seal 198 20 0428 Filter pick up grommet 198 20 05

METAL CLAD SEALS35 Converter 198 15 0136 Drive shaft seal (2) 198 15 0237 Manual control shaft (1) 198 15 0338 Dedentshaft (1) 198 15 04

SHAFT SEALING RINGS41 Forward / Coast cyl 46 x 41 x 2 full ring (1) 198 26 0442 Direct / Coast cyl 51 x 45.5 x 2 scarf (2) 198 26 0343 Rear of pump 17 x 14 x 1.75 scarf (1) 198 26 0244 Rear of pump 36 x 32 x 2 scarf (6) 198 26 01

CLUTCH PLATES51 Low & Rev waved steel 198 12 0752 Low & Rev pressure sel 2.06 x 2.16 198 13 0452 Low & Rev pressure sel 2.66 x 2.76 198 13 0552 Low & Rev pressure sel 3.26 x 3.36 198 13 0653 Low & Rev frict 228 x 174 x 1.66 x 4 x 9T (3) 198 11 0354 Low & Rev steel 228 x 198 x 1.80 x 18T (3) 198 12 03

58 Forward clutch pressure 198 13 0359 Forward friction 134 x 106 x 1.64 x 32T (3) 198 11 0160 Forward steel 134 x 103 x 1.75 x 25T (2) 198 12 01

63 Coast clutch pressure64 Coast friction 123 x 95 x 1.65 x 24T 93-96 (2) 198 11 0564 Coast friction 123 x 95 x 1.65 x 24T 97 on (2) 198 11 0665 Coast steel 134 x 96 x 1.75 x 25T x 4 gaps (2) 198 12 05

67 Direct friction 134 x 103 x 1.64 x 24T (3/4) 198 11 0268 Direct steel 140 x 104 x 2.1 x 32T (3/4) 198 12 0268 Direct steel 140 x 104 x 3.0 x 32T (AR) 198 12 06

69 Direct clutch pressure 198 13 02

71 Rev input friction 154 x 119 x 1.63 x 36T (2) 198 11 0472 Rev input steel 158 x 121 x 1.75 x 32T (2) 198 12 0473 Rev clutch pressure 198 13 01

BRAKE BANDS75 Forward flex band 52 mm wide (42mm band NLA) 198 14 02

FILTER76 Pick up 198 27 01

BUSHES & BEARINGSBush kit 198 09 01Converter hub bush 198 21 01Pump gear bush 198 21 06Stator bush 198 21 08

79 Driven sprocket needle bush 54 x 45 x 30 x 29N 198 21 0283 Drive spkt needle bush (part of illus 195 from OE)84 Drive spkt needle bush 28.5 x 23.5 x 10 x 32N 198 21 03

Direct drum bush 198 21 04Reverse drum bush - early change point not known 198 21 05Reverse drum bush - late change point not known 198 21 07Clutch hub shell bush 198 21 09Internal sun gear bush 198 21 10

Final drive bush 198 21 11Low Intermediate bush 198 21 12Rear planetary bush 198 21 13Sun gear shell bush 198 21 14Carrier left bush 198 21 15

Carrier right bush 198 21 18Turbine shaft bush 198 21 16Rear case bush 198 21 17

THRUST WASHERS88 Driven sprock comb needle 79.5 x 63 x 3.6 198 23 0189 Driven sprock comb needle 79 x 59.5 x 4 (lipped) 198 23 0290 Diff carrier combination needle 58 x 36 x 4 198 23 1091 Diff pinion thrust93 Driven sprocket thrust sel 64 x 60 x 1.27 mm 198 22 0593 Driven sprocket thrust sel 64 x 60 1.45 mm 198 22 0693 Driven sprocket thrust sel 64 x 60 1.62 mm 198 22 07

93 Driven sprocket thrust sel 64 x 60 1.80 mm 198 22 0893 Driven sprocket thrust sel 64 x 60 1.97 mm 198 22 0993 Driven sprocket thrust sel 64 x 60 2.15 mm 198 22 10

94 Drive sprocket thrust sel - blue 1.41 / 1.51mm 198 22 0194 Drive sprocket thrust sel - black 1.67 / 1.77mm 198 22 0294 Drive sprocket thrust sel - grey 1.93 / 2.03mm 198 22 0394 Drive sprocket thrust sel - green 2.19 / 2.29mm 198 22 04

95 Reverse overdrive sun gear comb ndl 76.5 x 55.5 198 23 0696 Low / Inter carrier comb needle 66.25 x 50 x 4 198 23 0597 Low / Inter thrust comb needle 49.5 x 34.5 x 3.5 198 23 0498 Rev / O.D ring gear comb needle 99 x 79 x 4 198 23 07

100 Turbine shaft comb needle 44 x 28.5 x 4 198 23 08101 Direct clutch thrust 70 x 56 x 2 x 4 tangs 198 22 16102 Pump support comb needle 75 x 56.5 x 3 198 23 09103 Diff bearing spacer sel 69 x 36.5 x 1.00 mm 198 22 11103 Diff bearing spacer sel 69 x 36.5 x 1.35 mm 198 22 12103 Diff bearing spacer sel 69 x 36.5 x 1.60 mm 198 22 13103 Diff bearing spacer sel 69 x 36.5 x 1.90 mm 198 22 14103 Diff bearing spacer sel 69 x 36.5 x 2.20 mm 198 22 15

CIRCLIPS110 Final drive 198 32 11111 Low one way clutch 198 32 12112 Low / reverse clutch return spring 198 32 01113 Forward one way clutch 198 32 13114 Coast clutch hub 198 32 14

115 Forward clutch plate retainer sel 1.32mm 198 32 02115 Forward clutch plate retainer sel 1.42mm 198 32 03115 Forward clutch plate retainer sel 1.58mm 198 32 04

Iss 15/06/00

Part No.Illus Description Year Description Year Part


Illus

115 Forward clutch plate retainer sel 1.70mm 198 32 05116 Forward clutch spring retainer

120 Direct clutch plate sel 1.32mm 198 32 02120 Direct clutch plate sel 1.42mm 198 32 03120 Direct clutch plate sel 1.58mm 198 32 04120 Direct clutch plate sel 1.70mm 198 32 05121 Direct clutch spring retainer 198 32 10

122 Reverse clutch spring retainer 198 32 09123 Reverse clutch plate retainer sel 1.44 mm 198 32 06123 Reverse clutch plate retainer sel 1.58 mm 198 32 07123 Reverse clutch plate retainer sel 1.73 mm 198 32 08

124 Reverse clutch hub 0.85 mm 198 32 15125 Inter / O.D. band servo 198 32 16126 Band servo apply rod (pt of illus 245 from OE)

SPRINGS135 Low / reverse clutch spring return assembly 198 24 03136 Forward / Coast clutch return spring 06/93-04/98 198 24 01136 Forward / Coast clutch return spring 05/98 - 198 24 06137 Direct clutch spring return assembly 198 24 04138 Reverse clutch spring return assembly 198 24 02

HARD PARTS179 Converter housing 06/93 - 08/95 198 53 01179 Converter housing 08/95 - 198 53 02180 Stator support (not available new seperately)181 Converter housing case 06/93 - 08/95 198 53 01181 Converter housing case 08/95 - 198 53 02

NI Speedo gear driven 24T 06/93 - 11/95 198 60 01NI Speedo gear driven 24T 11/95 up 198 60 02NI Speedo gear driven 23T 12/94 -11/95 198 60 03NI Speedo gear driven 23T 11/95 up 198 60 04

184 Final drive gear ring ZH engine 86T 198 29 26184 Final drive gear ring MP25 engine 74T - 10/94 198 29 27184 Final drive gear ring MP25 engine 10/94 - 198 29 28185 Diff assembly ZH engine 30T 198 68 01185 Diff assembly MP25 engine 25T 198 68 02190 Chain cover inner 198 29 24

191 Chain 20.4mm wide 06/93 to 07/94 198 29 01191 Chain 26.7mm wide 07/94 on 198 29 02192 Driven sprocket ZH engine 16.5mm wide 198 29 18192 Driven sprocket MP25 engine 22.8mm wide 198 29 20193 Chain cover outer 06/93 - 07/95 198 29 22193 Chain cover outer 08/95 - 198 29 23

194 Drive spkt & O/D / reverse ring gear ZH engine 198 29 19194 Drive spkt & O/D / reverse ring gear MP25 engine 198 29 21

195 Overdrive / reverse planet set 198 66 02196 Low one way clutch steel plate 198 29 25197 Low OWC assembly 198 44 01201 Low / reverse spring piston 198 45 05202 Sun gear & shell 198 65 02

203 Low intermediate ring gear 198 29 11204 Low intermediate gearset 198 66 01205 Low intermediate sun assembly 198 65 01206 Forward one way clutch retainer 198 29 29207 Forward one way clutch race 198 29 30

208 Forward OWC assembly 198 44 01209 Coast clutch hub 198 29 31212 Input shaft early ZH 1.8 & 2.0 engine 25mm spline 198 64 01212 Input shaft late ZH 1.8 & 2.0 engine 25mm spline 198 64 02212 Input shaft early MP 2.5 engine 40mm spline 198 64 03

212 Input shaft late (MP 2.5 engine) 198 64 04214 Coast clutch piston -03/98 198 45 03214 Coast clutch piston 03/98- 198 45 05215 Forward piston 06/93 - 04/98 198 45 01215 Forward piston 05/98 - 198 45 07

216 Forward, Direct, Coast cyl (ZH eng) 06/93-08/95 198 29 03216 Forward, Direct, Coast cyl (ZH eng) 08/95-11/95 198 29 05216 Forward, Direct, Coast cyl (ZH eng) 11/95 -04/98 198 29 07216 Forward, Direct, Coast cyl (ZH eng) 05/98 - 198 45 35216 Forward, Direct, Coast cylinder (MP25 eng) 198 29 09

FORD CD4E (Mondeo) 4 speed front wheel drive with lock up.Ford Mondeo 1994 on

217 Direct piston 198 45 02219 Direct clutch shell 198 29 04

220 Reverse drum 198 29 32221 Reverse piston 198 45 04226 Reverse hub 198 29 06227 Oil pump drive shaft (ZH engine) 355mm long 198 29 08227 Oil pump drive shaft (MP25 engine) 374mm long 198 29 12

228 Oil pump support Nil from OE229 Oil pump separator plate Nil from OE230 Oil pump drive insert Nil from OE235 Oil pump driven gear Nil from OE236 Oil pump drive gear Nil from OE

238 Pump 06/93 - 01/97 198 38 01238 Pump 01/97 - 198 38 03

239 Main case 06/93 - 08/95 198 53 03239 Main case 08/95 - 198 53 04240 Servo cover 198 67 01240 Servo cover 198 67 02

244 Servo return spring 198 24 05245 Servo piston and rod 101.67mm 06/93 to 08/96 93-96 198 67 03245 Servo piston and rod 102.87mm 06/93 to 08/96 93-96 198 67 04245 Servo piston and rod 103.87mm 06/93 to 08/96 93-96 198 67 05

245 Servo piston and rod 101.67mm 08/96 on 96- 198 67 06245 Servo piston and rod 102.87mm 08/96 on 96- 198 67 07245 Servo piston and rod 103.87mm 08/96 on 96- 198 67 08

ELECTRICALNI Inhibitor switch 198 35 01NI Speed sensor -1/95 198 35 02NI Speed sensor 1/95- 198 35 06

251 Speed sensor 198 35 03252 Solenoid pack 06/93 - 05/98 198 35 05252 Solenoid pack 05-98 up 198 35 07

MISCELLANEOUSTorque converter nuts 198 37 01Converter clutch control pressure kit 198 62 01

TOOLSPump alignment pins 198 33 03Piston installation kit 198 33 01Manual (Ford) 198 33 20Manual (ATSG) 198 33 21

CONVERTERSMondeo 1.8, 2.0 198 30 01Mondeo V6 2.5 198 30 02

Iss 30/11/00




FORD 21

FORD 5R55N (Jaguar)

CLUTCH PLATES

Overdrive friction 124mm x 1.75 x 16T (2/3) 177 11 05Overdrive steel128 x 1.65mm x 20Ext T (2/3) 177 12 01Overdrive pressure 5mm

Direct drive friction 102 x 2.10mm x 20Ext T (4/5) 220 11 02(Friction on one side only)

Direct driven friction 124 x 2.10mm x 48 Int T (3/4) 220 11 04(Friction on one side only)

Direct pressure

Inter drive friction (3/4)110 x 2.5mm x 33Ext T (Friction on one side only) 220 11 05

Inter driven friction (3/4)145 x 2.40mm x 24 Int T & 8 holes 220 11 06

(Friction on one side only)

Forward clutch friction 133 x 1.75mm x 89 Int T(4/5) 220 11 03Forward steel 138 x 1.70mm x 27 Ext T 220 12 01Forward pressure 4mm

BRAKE BANDSOverdrive 117 14 31Intermediate 177 14 01Reverse (double wrap) 220 14

Iss 30/11/00

Part No.Illus Description Year Description Year Part


Illus

Ford Focus Zetec 1.6 EFI 8/99 onProtege 1999 -Tierra 1999 - Iss 18/09/00

FORD 4F27E

KITS

GASKETSPan (original equipement uses sealant) 226 25 01

RUBBER COMPONENTS

METAL CLAD SEALS

CLUTCH PLATES

BRAKE BANDS

FILTERPick up 226 27 01

BUSHES & BEARINGS

THRUST WASHERS

CIRCLIPS

HARD PARTS

ELECTRICAL

MISCELLANEOUS

CONVERTERS

Documents

Year Illus Description Year Part No. - Freestephane.laisne.free.fr/technic/AutomaticTransmission/DataSheet... · Illus Description Year Part No. FORD 1 Part No. FORD AXOD ... FORD