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x x x x X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES 11 /6 / 08 REV. C REV. A REV. B MFG GS 4 / 19 / 04

X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

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Page 1: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

xx

xx

X2004C-04 INT.MIX LITE CHOPPER GUNSUB ASSEMBLIES

HOURDATE7:00 - 7:30PM1/ 23/09

xx

xx

11 /6 / 08

REV. C

REV. AREV. B

MFGGS 4 / 19 / 04

Page 2: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

MFGGS

11/6/08

REV. A

REV. CREV. B

3 /25/ 04

7/2/07

xxxx

X-GUN F1-X-04DA TIP ASSEMBLY

*:REPAIR KIT : F1-X-04 RK

INDICATES PARTS INCLUDED IN THE KIT

*

*

*

*

**

*

*

*

*

*

*: REPAIR KIT : F1-X-04 RK

Page 3: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

GSMFG

MFG

3 /16 /04

10/15/02

2 /16 /06REV. BREV. A

REV. C

GS

**

*

**

**

OFF POSITION

X202C-A FLUID SECTION ASSEMBLY***

: X254 KIT INCLUDES 6 PIECES (2 REQ'D): X252 KIT INCLUDES 5 PIECES (2 REQ'D)

COMPLETE REBUILD KIT: X202-RK.

Page 4: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

REBUILD KIT : X200-RK(*)- INDICATES PARTS INCLUDED IN THE KIT

3 / 19 / 043 / 18 / 03

REV. BREV. A

REV. C

GS MFG

X200AC-04 LITE CYLINDER ASSEMBLY

GSMFG

REBUILD KIT : X200-RK

*

*

*

*

Page 5: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

TOOLS TO PLACE ORINGS X219 ANDX220 ON SLEEVE X217 AND TRIGGERVALVE X218 RESPECTIVELY

INDICATES PARTSINCLUDED IN THE KIT

*

*

GS MFG

REV. A

REV. CREV. B

5/30 / 033 / 19 / 044 / 19 / 088 / 15 / 14

DATE

X201AC-04 HANDLE / TRIGGERASSEMBLY ( CHOPPER )REBUILD KIT : X201C-RK*:

*

*

*

*

*

*

GS MFG

Page 6: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

1. BE SURE THAT X249(*) SET SCREW IS TIGHTENED TO THE FLAT ON X255 STEM AND FACING OUTWARDS.

2. IF THIS IS DONE CORRECTLY, THE BALLS WILL BE IN THE OFF POSITION. THE TIMING OF THE GEARS IS VERY IMPORTANT SO THAT THE X236 RACK WILL SLIDE INTO POSIITION AS SHOWN IN FIG. 2.

ALIGNMENT OF X202 FLUID SECTION ASSEMBLY TO X200 CYLINDER ASSEMBLY

:USE BLUE LOCTITE 242 ON THE THREADS

NOTE; *

7 / 30 / 152 / 16 / 06

REV. BREV. A

REV. C

MFGGS 12/21/04

*

FIG. 1

3. ATTACH X200 CYLINDER ASSY. TO X202 ASSY. LEAVING THE X245(*) BOLT LOOSE. MAKE SURE X233 SHAFT IS PUSHED ALL THE WAY FORWARD.

4. INSERT X236 RACK ONTO X235 T-NUT ALIGNED WITH X248 GEARS AS SHOWN IN FIG. 2.

5. AFTER X236 RACK IS SEATED ONTO X235 T-NUT TIGHTEN X237(*) AND X245(*) BOLTS.

*

FIG. 2

*

Page 7: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

8/ 5 / 15MFGGS

REV. CREV. BREV. A

1/ 23/09 7:00 - 7:30PM

DATE HOUR

xx

xx

X-GUN INT.MIX LITE CHOPPER HOSES AND HARDWARE

xx

xx

xx

xx

xx

xx

Page 8: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

*

*

*

*

*

*

*

*

**:

*

*

*

1/30/07

REV. B

REV. A

REV. C

MFGGS

8 /15/ 02

3 /18 /04

RC100SF-RK

RC100SF-04 LITE- CHOPPER MOTOR

Page 9: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

*

*

*

*

*

*

*

*

8 /31 /06

REV. B

REV. A

REV. C

MFGGS

10/15/01

8 / 3 /04

*

*

HOURDATE

*

*

*

*

*

REBUILD KITS:

S10097-RK - PUMP

S133-04RK - RELIEF VALVE

S1000-1000-04

Page 10: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

REBUILD KITS:S10097-RK - PUMPS133-RK - RELIEF VALVE

12/6/ 07

DATE8:20-9:10

HOUR

7/ 2 / 09

5/ 5 / 0810/8/ 08REV. B

REV. A

REV. C

MFGGS 8 /3 /04

**

*

*

*

*

*

REBUILD KIT: S133-RK-04*S133-04 RELIEF VALVE

10/15/07

: Y= YELLOW/160 & 200 PSIO= ORANGE/ 400 PSIW= WHITE /1000 PSIB= BLUE / 3000 PSI

**

Page 11: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

55 GALLON PUTTY UNITS ORDER:

-S147-5 SIPHON HOSE

-S140-5 RETURN LINE

EXTERNAL MIX UNITS DO NOT

REQUIRE 2nd RETURN LINE

MEKP SIPHON HOSES / BOTTLES

2 GAL.

*:

*

*

1 GAL.

1 QT.

2/15/06

10/15/01

MFGGS

REV. C

REV. A

REV. B

GRAVITY FEED

BOTTLES

1 GAL.

Page 12: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

MFGGS

REV. BREV. A

REV. C

11/15/04

9/18/159/29/09 3 / 5 /03

9 /1 /09REV. C

REV. AREV. B

MFGGS

207-352-GS AIR MOTOR

Page 13: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

PRES

GS-151%

2%

1.5%

MEKP

2.5%3%

GS-15

2.5%

MEKP

1.5%

1%

2%

3%

45

6

12

GS

1

3

1351 16 17 81

9

GS02

4121

1110

78

9

15:1AND 10:1S200-SLAVE ARM ASSEMBLY

REV. C12/18/05REV. B

REV. A

MFGGS5 /20/03

Page 14: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

8/1 /14

2/9 /07

REV. CREV. BREV. A

GSMFG 6/24/03

10/27/09

GS MFG

Page 15: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

SUPERFLOW RESIN INT.10:1 PUMP ASSEMBLY

8/ 17/09

MFG

REV. AREV. BREV. C

11/16/098/14/12

GS

Page 16: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

PURGE VALVE ASSEMBLY

1/15/03MFG

REV. B

REV. C

REV. A 2/17/10

GS

Page 17: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

ACCUMULATOR

6/ 2 /03

REV. C

REV. AREV. B

MFGGS8/ 1 /14

Page 18: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

P31 MATERIAL FILTER

6 /27/007/31/97

REV. BREV. C

MFG

REV. AGS

GS MFG

REV. AREV. B

7 /31/976/27/007/23/13

REV. C

Page 19: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

1 /28/08GS MFG

REV. BREV. A

REV. C 9 /14/124 / 7/097 / 7/08

M15- SF AIR MANIFOLD ASSEMBLYFOR INTERNAL MIX

M15-SF AIR MANIFOLDFOR EXTERNAL MIX

Page 20: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

NM2304A-TRSOLVENT PUMP

REV. AREV. B

11 /13/ 12

REV. C

GS MFG

Page 21: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

ROVING BRAKE-RGB-99

Page 22: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

GS ROVING BRAKE- PART #- RGB-99

ROVING BRAKE ADJUSTMENT- THE ROVING BRAKE IS DESIGNEDTO PREVENT THE ROVING FROM "OVERSHOOTING" THE GUNWHEN THE OPERATOR RELEASES THE TRIGGER. PUTTING TOMUCH TENSION ON THE ROVING COULD CAUSE THE BINDER TORUB OFF WHICH IN TURN CAUSES THE ROVING TO WRAP AROUNDRC16 BEARING. START TENSION CROSSBAR AT BOTTOM OF SLOTAND RAISE IN SMALL INCREMENTS UNTIL ROVING STOPS WHENTRIGGER IS RELEASED.

RAISING CROSSBAR CAUSES MORE TENSION

Page 23: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

GSMFG

8 / 21 /07REV. B

REV. C

REV. A

10/28/04

2 / 4 /06

SUPER FLOW Boom, Mast, Cart

RB100-ASSEMBLY

( 5 REQUIRED )

Page 24: X2004C-04 INT.MIX LITE CHOPPER GUN SUB ASSEMBLIES · rack will slide into posiition as shown in fig. 2. alignment of x202 fluid section assembly to x200 cylinder assembly:use blue

PIN INSTALLATION:

12 / 19 / 01

REV. A

REV. CREV. B

MFGGS

IN

(4 FT. IS STANDARD)

MEKP HOSE W / RESTRICTOR PINS

1-THE TAPERD END OF THE B28-Z-R1 PIN IS INSERTEDINTO THE INBOUND END OF THE HOSE FIRST .

2-ADD B28-Z-R2 PINS (APPROX.15 PIECES) INTO THEINBOUND END OF THE HOSE .

3-ATTACH HOSE TO THE GUN / HOSE ASSEMBLY .

IMPROPER INSTALLATION OF THE PINS WILLBLOCK THE FLOW OF MEKP.

IN

OUT