WP4100 MK ll Controller control systems - Mita-Teknik · Mita-Teknik Ordering Information Order Number Order Name

control systemsWP4100 MK ll Controller

MT_WP4100 MK ll_DataSheet_R3_0

© 2013 Mita-Teknik. All rights reserved

The WP4x00 MK ll Control ConceptThe WP4100 MK ll controller is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security, and advanced data collection.

The concept typically consists of a power supply/backbone module, a WP4100 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.

Advantages of the WP4x00 MK ll Control Concept:› Corrosion robust construction› Robust WP-Line interconnection› Fast and easy DIN-rail mounting› Automatic node assignment of WP-Line modules› Simplified module status indication› Supports removable LED matrix display› Service-friendly

The WP4100 MK llThe WP4100 MK ll controller is at the center of the entire WP4x00 MK ll Control Concept and is, among other things, equipped with two 230kBit/s RS232 COM-ports for modem connection and for other purposes, e.g. UPS.

Furthermore, the WP4100 MK ll is equipped with 10/100Mbit Ethernet COM-port for park communication as well as back-bone connection via WP-Line 111 MK ll. The WP4100 MK ll controller is part of- and surveys the ”hardwired” safety chain. The WP4100 MK ll controller contains internal maintenance-free power back-up, so essential data will not be lost in case of system power failure. WP4100 MK ll is based on a high-speed CPU. The WP4100 MK ll controller contains an advanced OS4000 operation system software that has the TCP/IP protocol stack, web server, PC-compatible file system on an USB disk, plug-and-play identification/configuration of all WP-Line modules, status code system, a 30-year summation structure, and a total log system.

It is easy to up-/download data/programs via an USB flash drive. The USB disk can also be used as storage for extended data collection. It can handle up to 10 simultaneous/inde-pendent application programs in the turbine control, park power management, dump-load control, condition moni-toring, camera control, customer-adapted communication protocols etc. The WP4100 MK ll controller is using event-based communication, which means that only changed values are transmitted via the network. The WP4100 MK ll controller can automatically update the program of the WP-Line modules via the network.

OPTION: The WP4100 MK ll controller supports the IEC61131-3 PLC programming standard.

› Intelligent controller for all types of wind turbines

› Advanced data collection and storage › Onboard webserver

› Redundant use of the controller

› Park communication via RJ45 Ethernet

› Data up/download via USB disk

› 1 Ethernet interface 10/100 Mbits/s

› 2 pc. 230 kBAUD RS232 COM-ports

› Intelligent thermal control




Technical Data

MemoryDRAM 128 MBFlash Disk 256 MB

WP-Line BUS Supply VoltageNominal 12 VDCAllowed range 10.5 to 13.5 VDC

Typical 0.06 AMaximum 0.75 AStandard module load 1

External Supply VoltageNominal 24 VDCAllowed range 18 to 30 VDC

Typical 0.25 AMaximum 1.00 A

Typical 6.75 W

Isolation (1 kVolt)Nominal voltage 24 VDCInput current/signal “1” 10 mA to 1AInput impedance Relay

Isolation (1 kVolt @ 1 sec)Nominal voltage 24 VDC (Master/Slave)Input impedance 1K6Ω

No. of ports 1Communication speed 300 BAUD to 230.4 kBAUD (software configuration)Max. cable length 3 m.Recommended 0.25 w/shieldConnector 9-pin Sub D connector


USB type Host, type A connectorUSB Ver. 1.1

Communication speed 10/100 Mbit/sConnector RJ45 Shielded

Operation temperature -30 to +60 °CTransportation/Storage temperature -40 to +85 °CMax. relative humidity max. 95% RH (non-condensing @ 40 °C)

2000 m. above sea level (higher levels only by specialagreement with Mita-Teknik)

ConstructionDimensions (WxHxD) 170 x 166 x 65 mmRequired gap (top/buttom) Min. 25 mmWeight 0.6 Kg

Degree of ProtectionDegree of Protection IP30Standards EN61000-6-2 (CE)

EN61000-6-4 (CE)EN61000-4-5 (Surge)

Current Consumption (WP-Line BUS)

Module Power Dissipation

Current Consumption (External 24V Supply)

Digital Relay I/O (Safety Chain)

Master/Slave

Port for RS232 Communication (Modem)

Port for ETHERNET RJ45 Communication

Max. operation height

Permissible Ambient Conditions

USB for Disk

Port for RS232 Communication with RTS/CTS




Order Number Order Name978410002 WP4100 MK ll Controller

Accessories9788080 WP-Line 80 LED module978800101 WP-Line BUS flat cable 27 mm molded978800202 WP-Line BUS Terminator MK ll9788106 WP-Cable, WP4100 - N-Port 5 m9788108 WP-Cable, WP4100, Modem 2 m9788109 WP-Cable, WP4100 - PC 3 m3389210 Ethernet Patch Cable 1 m3389220 Ethernet Patch Cable 2 m3389250 Ethernet Patch Cable 5 m978904101 Connector Kit Screw Black WP4100978410010 Upgrading Kit WP4000 to WP4100

Mita-Teknik Ordering Information

Technical Data

MemoryDRAM 128 MBFlash Disk 256 MB



External Supply VoltageNominal 24 VDCAllowed range 18 to 30 VDC


Typical 6.75 W

Isolation (1 kVolt)Nominal voltage 24 VDCInput current/signal “1” 10 mA to 1AInput impedance Relay

Isolation (1 kVolt @ 1 sec)Nominal voltage 24 VDC (Master/Slave)Input impedance 1K6Ω



USB type Host, type A connectorUSB Ver. 1.1

Communication speed 10/100 Mbit/sConnector RJ45 Shielded

Operation temperature -30 to +60 °CTransportation/Storage temperature -40 to +85 °CMax. relative humidity max. 95% RH (non-condensing @ 40 °C)

2000 m. above sea level (higher levels only by specialagreement with Mita-Teknik)

ConstructionDimensions (WxHxD) 170 x 166 x 65 mmRequired gap (top/buttom) Min. 25 mmWeight 0.6 Kg

Degree of ProtectionDegree of Protection IP30Standards EN61000-6-2 (CE)

EN61000-6-4 (CE)EN61000-4-5 (Surge)



Current Consumption (External 24V Supply)

Digital Relay I/O (Safety Chain)

Master/Slave

Port for RS232 Communication (Modem)

Port for ETHERNET RJ45 Communication

Max. operation height


USB for Disk

Port for RS232 Communication with RTS/CTS




The WP4200 MK ll ControllerBeing based on the latest CPU multi-core technology, the WP4200 MK ll offers superior performance and with its built-in floating point unit it is perfectly suited for high demanding control- and regulation applications. Furthermore, the controller is equipped with two high-speed gigabit interfaces, one for communication in the wind farm and one for backbone communication to the distributed I/O modules. It also features safety chain relay logic that integrates with the safety system to fulfill the requirements in the ISO 13849-1 standard.

The controller is equipped with internal maintenance-free power back-up, ensuring all data is stored in the event of system power failure (UPS shutdown/failure) and program update.

The USB 2.0 port can be used with USB devices complying with the USB Mass Storage Class Specification, like USB FLASH drives and hard disc drives, allowing storage of up to 2 TB of data.

The controller uses the advanced OS42xx Operating System software, featuring the FAILSAFE FLASH file system, TCP/IP protocol stack, WEB-server, plug-and-play identification/configuration of all WP-Line modules, status code system, 30-year summation structure, menu system and log systems.

The OS42xx Operating System API is 100% backwards compatible with the OS4000 and OS4100 operating systems – this ensures that existing applications can be used with the WP4200 MK II controller without any modification or recompilation.

The module handles the execution of up to 10 different synchronous/asynchronous applications running in parallel. As an example this can be: turbine control application, park control application, standard communication protocols, customer specific communication protocols, CoDeSys RTS, etc.

The controller supports the IEC 61131-3 (CoDeSys) PLC programming languages as well as advanced programming in C and C++, using PEPTOOL or other programming tool of your choice.

› To be used as CPU module in WP42xx systems and concepts

› High performing controller for use in all types of wind turbines › Safe operation in harsh environments

› Maintenance free - no fans and no batteries that needs replacing

› Advanced event based data logging and storage

› Direct integration with safety system

› Integrated FAILSAFE FLASH disc

› High-speed multi-core processor (CPU and DSP)

› Built-in floating point unit (FPU) for fast advanced mathematical calculations

› Gigabit Ethernet, Serial RS232/RS422/RS485 and USB 2.0 port




Technical Data

CPU SystemCPU ARM Cortex™- A8 1.2 GHzDSP TI C674X Core 1 GHzFPGA Xilinx FPGA Spartan - 3 ANNVRAM Dynamic allocated up to 10 MBDDR lll RAM 256 MBFlash disk 512 MB

USB type Host, type A connectorUSB ver. 2.0Supported devices USB Mass Storage Class (up to 2TB)

Communication speed 10/100/1000 Mbit/sConnector RJ45 Shielded

Communication speed 10/100 Mbit/sConnector WP-Line BUS connector (left side)

Isolation type Relay contactNominal voltage 24 VDCInput current/signal “1” 10 mA to 1 AInput impedance 2.4 kΩ

Isolation type OptocouplerNominal voltage 24 VDCInput impedance 1.6 kΩ

Port type RS232 (RTS/CTS/RI)Communication speed 300 BAUD to 230.4 kBAUD (software configuration)Connector 9-pin Sub D connector

Port type RS232 (RTS/CTS)Communication speed 300 BAUD to 230.4 kBAUD (software configuration)Connector 9-pin Sub D connector

WP-Line BUS Required voltage 12 VDC (10.5 to 13.5 VDC)Current consumption - typical 0.06 A @ 12 VDCCurrent consumption - maximum 0.20 A @ 12 VDCStandard module load 1

External 24 V Required voltage 24 VDC (19 to 30 VDC)Typical 0.41 A @ 24 VDCMaximum 0.80 A @ 24 VDC

Typical 10 W

Operation temperature -30 to +60°C (fanless operation)Storage temperature -40 to +85°CRelative humidity Max. 95% RH (non-condensing @ 40°C)Operation altitude Max. 2000 m above sea level

(up to 4000 m at derated temperature)

Mechanical InformationDimensions (WxHxD) 170 x 165 x 65 mmRequired gap (top/buttom) Min. 25 mmWeight 0.6 kgDegree of protection IP30

Applied StandardsDamp heat EN60068-2-78Vibration EN 60068-2-6Bump EN 60068-2-27Shock EN 60068-2-27Temperature EN 60068-2-1, EN 60068-2-2 and EN 60068-2-14EMC EN 61000-6-2 (Immunity standard for industrial environments)

EN 61000-6-4 (Emission standard for industrial environments)


Relay Output - Safety

Redundant System Interface - Master

Module Power Consumption

USB

Serial Communication Port - COM 2

Ethernet WP-Line BUS


Ethernet RJ45 LAN Port




Technical Data

CPU SystemCPU ARM Cortex™- A8 1.2 GHzDSP TI C674X Core 1 GHzFPGA Xilinx FPGA Spartan - 3 ANNVRAM Dynamic allocated up to 10 MBDDR lll RAM 256 MBFlash disk 512 MB

USB type Host, type A connectorUSB ver. 2.0Supported devices USB Mass Storage Class (up to 2TB)

Communication speed 10/100/1000 Mbit/sConnector RJ45 Shielded

Communication speed 10/100 Mbit/sConnector WP-Line BUS connector (left side)

Isolation type Relay contactNominal voltage 24 VDCInput current/signal “1” 10 mA to 1 AInput impedance 2.4 kΩ

Isolation type OptocouplerNominal voltage 24 VDCInput impedance 1.6 kΩ

Port type RS232 (RTS/CTS/RI)Communication speed 300 BAUD to 230.4 kBAUD (software configuration)Connector 9-pin Sub D connector

Port type RS232 (RTS/CTS)Communication speed 300 BAUD to 230.4 kBAUD (software configuration)Connector 9-pin Sub D connector

WP-Line BUS Required voltage 12 VDC (10.5 to 13.5 VDC)Current consumption - typical 0.06 A @ 12 VDCCurrent consumption - maximum 0.20 A @ 12 VDCStandard module load 1

External 24 V Required voltage 24 VDC (19 to 30 VDC)Typical 0.41 A @ 24 VDCMaximum 0.80 A @ 24 VDC

Typical 10 W

Operation temperature -30 to +60°C (fanless operation)Storage temperature -40 to +85°CRelative humidity Max. 95% RH (non-condensing @ 40°C)Operation altitude Max. 2000 m above sea level

(up to 4000 m at derated temperature)

Mechanical InformationDimensions (WxHxD) 170 x 165 x 65 mmRequired gap (top/buttom) Min. 25 mmWeight 0.6 kgDegree of protection IP30

Applied StandardsDamp heat EN60068-2-78Vibration EN 60068-2-6Bump EN 60068-2-27Shock EN 60068-2-27Temperature EN 60068-2-1, EN 60068-2-2 and EN 60068-2-14EMC EN 61000-6-2 (Immunity standard for industrial environments)

EN 61000-6-4 (Emission standard for industrial environments)


Relay Output - Safety

Redundant System Interface - Master

Module Power Consumption

USB


Ethernet WP-Line BUS


Ethernet RJ45 LAN Port





Order Number Order Name978420002 WP4200 MK II Controller 978420002010 WP4200 MK II Controller Coated Module

Accessories978800101 WP-Line BUS flat cable 27 mm molded978800202 WP-Line BUS Terminator MK II978904201 Connector Kit Screw Black WP4200 MK II9788080 WP-Line MK II 80 LED module9788106 Serial Cable RS232 WP4x00 / N-Port 5 m978810601 Serial Cable RS232 WP4x00 / N-Port 1.5 m9788108 Serial Cable RS232 WP4x00 / Modem 2 m3389210 Ethernet Patch Cable RJ45, Cat. 6 STP Shielded Grey 1 m3389220 Ethernet Patch Cable RJ45, Cat. 6 STP Shielded Grey 2 m3389250 Ethernet Patch Cable RJ45, Cat. 6 STP Shielded Grey 5 m9788042 WP4100 to WP4200 MK II SC/MS Adaptor

control systemsWP-Line 111 MK ll Power Supply/Backbone

MT_WP-Line 111 MK ll_DataSheet_R3_0

®


The WP4x00 MK ll Control ConceptThe WP-Line 111 MK ll Power Supply/Backbone module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures opti-mal operation, high security, and advanced data collection.

The concept typically consists of a power supply/backbone module, a WP4100 MK ll controller, a grid measurement module as well as an analog/digital I/O module depend-ent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solu-tions. The concept is constructed as a plug-and-play sys-tem with automatic module detection and error reporting.

Advantages of the WP4x00 MK ll Control Concept:› Corrosion robust construction› Robust WP-Line interconnection› Fast and easy DIN-rail mounting› Automatic node assignment of WP-Line modules› Simplified module status indication› Service-friendly

The WP-Line 111 MK llThe WP-Line 111 MK ll Power Supply/Backbone module is an improvement of the older WP-Line 110 and functions as power supply for the single module blocks in the WP4x00 MK ll Control Concept. The inter-block communication (backbone) in the WP4x00 MK ll Control Concept is carried out by the WP-Line 111 MK ll via an optical Ethernet. The backbone is constructed as a single ring. The fibre optic type is 62.5/125µm.

Furthermore, the WP-Line 111 MK ll is equipped with 2 x 100Mbit Ethernet RJ45 plugs for connection of a graphi-cal display/keypad or PC. This enables operating the com-plete WP4x00 MK ll Control System at all available module blocks.

› High-efficiency power supply for the WP4x00 MK ll Control Concept - up to 15 WP-Line modules can be connected

› Optical backbone Ethernet with optional redundancy › 2 RJ45 Ethernet plugs for display and service

› Activity LED showing operational status

› Fast and easy DIN-rail mounting

› Supports removable LED matrix display

› New flexible serial COM-port




®


Supply Voltage 1Nominal 24 VDCAllowed range 18 to 30 VDCCurrent consumption <0,3 A - 2,0 A

WP-Line BUS SupplyVoltage delivered, nominal 12 VDCAllowed range 11.5 to 12.75 VDCDelivered current, maximum 3A/15 standard module loads*

Ethernet 2 x RJ45Ethernet 2 x SCSerial COM-Port 1

Communication speed 10/100 mbit/sRange, maximum recommended 50 m

Communication speed 100 mbit/sRange, maximum recommended 2000 mFibre type 62.5/125 μmWave length 1300 nm

No. of ports 1Isolation Digital isolator (4000-V peak isolation, 560-Vpeak VIORM)Communication speed 300 BAUD to 230.4 kBAUD (software configuration)

RS422 max. 1200 meters @ 2 nodes RS485 max. 1200 meters @ 1.2K BAUDRS232 max. 30 m

Recommended cable type Multi wire cable with shieldTermination For RS422 and RS485 mount 120 Ω at line endsConnector 6-pin 5.08 mm plugin terminal block with EARTH

Permissible Ambient ConditionsOperation temperatur -30 to 60 °CTransportation/Storage temperature -40 to 85 °CMax. relative humidity max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m above sea level (higher levels only by

special agreement with Mita-Teknik)

ConstructionDimensions (W x H x D) 85 x 166 x 65 mmRequired gap (top/bottom) Min. 25 mmWeight 370 g

Degree of ProtectionDegree of protection IP30Standards EN61000-6-2 (CE)

EN61000-6-4 (CE)EN61000-4-5 (Surge)

BUS Port Connectors

ETHERNET RJ45 Communication Port

ETHERNET Optical Communication Port

*For load of individual modules, see specific technical manuals

Port for RS232/RS422/RS485 Communication

Max. cable length

Technical Data



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Supply Voltage 1Nominal 24 VDCAllowed range 18 to 30 VDCCurrent consumption <0,3 A - 2,0 A

WP-Line BUS SupplyVoltage delivered, nominal 12 VDCAllowed range 11.5 to 12.75 VDCDelivered current, maximum 3A/15 standard module loads*

Ethernet 2 x RJ45Ethernet 2 x SCSerial COM-Port 1

Communication speed 10/100 mbit/sRange, maximum recommended 50 m

Communication speed 100 mbit/sRange, maximum recommended 2000 mFibre type 62.5/125 μmWave length 1300 nm

No. of ports 1Isolation Digital isolator (4000-V peak isolation, 560-Vpeak VIORM)Communication speed 300 BAUD to 230.4 kBAUD (software configuration)

RS422 max. 1200 meters @ 2 nodes RS485 max. 1200 meters @ 1.2K BAUDRS232 max. 30 m


Permissible Ambient ConditionsOperation temperatur -30 to 60 °CTransportation/Storage temperature -40 to 85 °CMax. relative humidity max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m above sea level (higher levels only by




EN61000-6-4 (CE)EN61000-4-5 (Surge)

BUS Port Connectors



*For load of individual modules, see specific technical manuals


Max. cable length


Technical Data

Fibre Optical Patch Cable 2X 62.5µm SC/SC-D 1 m

9788109 Cable WP-Line 4x00/PC 3 m3389210 Ethernet Patch Cable 1 m

3370525

978911101

Fibre Optical Patch Cable 2X 62.5µm SC/SC 2 m

3389220 Ethernet Patch Cable 2 m

33705153389250 Ethernet Patch Cable 5 m

978011102 WP-Line 111 MK ll Power Backbone

9788080 WP-Line 80 LED module

9788106 Cable WP-Line 4x00/N-Port 5 m

Order Number

9788108 Cable WP-Line 4x00/Modem 2 m

Accessories

Order Name

978800101 WP-Line Bus Flat Cable 27 mm molded

3370545 Fibre Optical Patch Cable 2X 62.5µm SC/SC-D 5 mConnector Kit Screw Black WP-Line 111 MK ll

control systemsWP-Line 151 MK ll Grid Measurement


®


› Realtime DSP grid measurement module

› Surveillance of 3 currents and 3 voltages › New, improved algorithms for precise, fast and reliable grid measurements

› Calculation of all grid data

› Measures grid quality data

› Supports FRT/LVRT

› Supplies data for machine control

› Supplies data for production statistics


› Configurable measuring modes to present Power, Energy and Powerfactor

The WP4x00 MK ll Control ConceptThe WP-Line 151 MK ll Grid Measurement module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security, and advanced data collection.

The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 151 MK llThe WP-Line 151 MK ll module has three voltage and three current analog inputs. The module is powered from the WP-

Line BUS. The WP4x00 MK ll controller can automatically update the programs via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network. Analog part is based on 16bit precision ADC.

The WP-Line 151 MK ll module performs three basic functions:› Calculates main grid parameters› Calculates grid quality parameters› Provides WP4x00 MK ll controller with these data

Main grid parameters like voltage, current, active and reactive powers, etc. are used by WP4x00 control application for turbine overall control. Calculation of main grid parameters by precise and reliable DSP algorithms has the following features:› Frequency calculation algorithm assures measurement accuracy 0.01 Hz and higher› Voltage and currents are calculated using FFT algorithms› Powers and energies are measured according to IEC 61400-21 standard› Precise DSP algorithms and high update rate make support for FRT/LVRT



®


Apart from measuring main grid parameters the WP-Line 151 MK ll module monitors a wide range of grid quality parameters. This monitoring is carried out in two directions:

› Asynchronous detection of most important grid disturbances and collection of correspondent signals containing disturbances with pre- and post- data. Collected data is then sent to the WP4x00 MK ll controller and further to Mita-Teknik’s surveillance system. (Grid Trigger log functionality)

› Permanent monitoring of live grid quality data (Grid Oscilloscope functionality)

› Flexible configuration of grid quality measurements. Channels and grid disturbance type to monitor as well as conditions for disturbance data collection are user configurable

The Grid Trigger Log functionality includes detection of:

› Transient events caused by switching events in the grid. Reducing grid disturbances number caused by transient events leads to increased generator’s lifetime

› Voltage fluctuations - sag and swell. Voltage sag is a grid disturbance typically caused by a short circuit. Voltage swell is a grid disturbance caused by earth fault on another phase. Detection and analysis of these events may allow to avoid insulation ageing

› Frequency deviations as consequence of wind generator’s trip leading to short time under- or overvoltage

› Unbalance disturbance due to problems with a phase weak connection leading to increased load on one phase

In the case of detection of any of these events the data on nine channels is collected with proper header information about grid disturbance type, timestamp of detection, channel number, etc. and transferred to Surveillance system for further analysis.

After reviewing in Mita-Teknik’s surveillance system the detected grid disturbance data, including raw waveforms, are stored in the surveillance system database what makes possible to store large number of grid quality historical data.

The WP-Line 151 MK ll module is time-synchronized with WP4x00 MK ll controller.

Grid Oscilloscope functionality supports collection of live grid quality data on up to 9 channels. This data includes:

› Frequency data with 0,01 Hz accuracy› Phase unbalance parameter› Voltage and current data on all channels› Flicker index measurement according to IEC60868 standard

The module has been designed to undertake grid voltage measurements via the WP3090 interface. R e l a y o u t p u t fo r fa s t s w i t c h i n g ( c u s t o m e r -specific).



®




Typical 4.6 W

No. of current inputs 3Current input range 5 A RMSCurrent input impedance 10 mΩNo. of voltage inputs 3Voltage input range 18 V RMSVoltage input impedance 8.3 kΩResolution 16 bitAccuracy 0.2 % of full scaleSample speed 4 kHz

Max. switching current 1AMax. switching voltage 125 VDC/ACMax. response time 20 ms

Permissible Ambient ConditionsOperation temperature -30 to +60 °CTransportation/Storage temperature -40 to +85 °CMax. relative humidity Max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m above sea level (higher levels only by special

agreement with Mita-Teknik)

ConstructionDimensions (WxHxD) 85 x 166 x 65 mmRequired gap (top/buttom) Min. 25 mmWeight 0.35 Kg (incl. plug in terminal blocks)


EN61000-6-4 (CE)EN61000-4-5 (CE)


Grid Measurement Input

Relay output


Technical Data



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Order Number Order Name978015102 WP-Line 151 MK ll Grid Measurement

Accessories9788080 WP-Line 80 LED module978800101 WP-Line BUS flat transmission cable, 27 mm molded 978800202 WP-Line BUS Terminator MK ll978915101 Connector Kit978802020 Cable WP-Line 151 - WP3090 2 m

Grid Measurement9723090 Grid Measurement Interface

control systemsWP-Line 351 MK ll Combi I/O


®


The WP4x00 MK ll Control ConceptThe WP-Line 351 MK ll Combi I/O module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal opera-tion, high security, and advanced data collection. The concept typicaly consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 351 MK llThe WP-Line 351 MK ll Combi I/O module is equip-ped with 2 flexible COM-ports. COM1 can be configured to RS232/422/485 or SSI, COM2 can be configured to

RS422/485 or SSI via the software - as per requirement. The module also consists of various I/O‘s.

The digital I/O‘s are based on 24 Volt and consist of the following:› 16 high current digital solid state outputs› 26 digital inputs› 4 high-speed counter inputs to 10 kHz

The analog section is based on 12 bit analog convertion and contains:› 4 flexible analog outputs that can be configured to -/+ 10 V or 0-20 mA as per requirement› 4 analog inputs, -/+10 V › 4 analog inputs, 0-20 mA › 8 PT100 inputs, - 60° to +230 °C› 2 thermistor inputs, with the possiblity of connecting more thermistors in series

All I/O‘s are galvanic separated and all outputs are short-circuit protected. The WP4x00 MK ll controller automatically updates the program via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.

Plug-and-play connection to the WP4x00 MK ll Control Concept.

› Optimized I/O Combi module

› 2 serial COM-ports › 16 digital outputs/26 digital inputs/4 high-speed counter inputs

› 4 analog outputs/8 analog inputs/8 PT100 inputs/2 thermistor inputs

› Compact design

› Improved PT100 temperature range

› Improved PT100 accuracy




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Technical Data


Typical 0.25 AMaximum 0.30 AModule load 2

External Supply VoltageTypical 24 VDCMaximum 18 to 30 VDC



Typical 9.0 W

No. of points 26Isolation OptocouplerNominal voltage 24 VDCSignal “1” 15 to 30 VDCSignal “0” 0 to 5 VDCFrequency 0 to 50 Hz

No. of points 4Isolation OptocouplerNominal voltage 24 VDCMeasurement precision +/- 0.05%Signal “1” 15 to 30 VDCSignal “0” 0 to 5 VDCInput current/signal “1” +/- 16 mA (@ 24 V in)Input impedance 1.5 kΩInput frequency 0 to 10 kHz

Thermistor InputNo. of points 2Isolation OptocouplerSignal “1” >2800 Ω analog measurementSignal “0” <1300 Ω analog measurementInput frequency 0 to 4 Hz

Digital OutputNo. of points 16Number of groups 2Points per group 8Isolation OptocouplerOperation voltage 24 VDC +/- 2 VoltRated current per point Max. 500 mAMax. per group Max. 4 AOutput frequency 0 to 1 kHzShort-circuit protection Yes

No. of points 4Isolation OptocouplerInput configuration NoneInput voltage +/- 10 VMeasurement precision +/- 50mVInput frequency 0-100 HzResolution 12 bitInput impedance 37.5 kΩ

No. of points 4Isolation OptocouplerInput configuration NoneInput current 0-20 mAMeasurement precision +/- 50µAInput frequency 0-100 HzResolution 12 bitImput impedance 250 Ω

No. of points 8Isolation OptocouplerInput impedance 10 kΩ (PT100 current max. 1 mA)Resolution 12 bitAccuracy +/- 0.5 °CMeasuring range - 60 °C to 230 °C

Analog Voltage/Current OutputNo. of points 4Isolation OptocouplerOutput configuration Connection to interface

Setup as VoltageOutput voltage +/-10 V (10 mA @ RL = 1 kΩ)Output tolerance +/- 39mVResolution 12 bitOutput impedance 100 mΩShort-circuit protection Yes

Setup as CurrentOutput current 0 to 20 mA / max. 10 V @ RL = 500 ΩOutput tolerance +/- 39µAResolution 12 bit

No. of ports 1Isolation OptocouplerCommunication speed 300 BAUD to 230.4 kBAUD (software configuration)

RS422 max. 1200 m @ 2 nodes RS485 max. 1200 m @ 1.2K BAUDRS232 max. 30 m


No. of ports 1Isolation OptocouplerCommunication speed 300 BAUD to 230.4 kBAUD (software configuration)Max. cable length RS422 max. 1200 m @ 2 nodes

RS485 max. 1200 m @ 1.2 KBAUDRecommended cable type Multi wire cable with shieldTermination Mount 120 Ω at line endsConnector 6-pin 5.08 mm plugin terminal block with EARTH

No. of ports 2 (shared with RS232/RS422/RS485)Isolation OptocouplerCommunication speed 70 kBAUDNumber of bits 1-32 (software configuration)Max. cable length 1200 mRecommended cable type Multi wire cable with shieldTermination Mount 120 Ω at line endsConnector 6-pin 5.08 mm plugin terminal block with EARTH

Permissible Ambient ConditionsOperation temperature -30 to +60 °CTransportation/Storage temperature -40 to +85 °CMax. relative humidity Max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m. above sea level (higher levels only by special




EN61000-6-4 (CE)EN61000-4-5 (Surge)

Port for SSI Communication

Max. cable length

Analog Voltage Input

Digital Input

Counter -/High Speed Input


PT100 Input

Port for RS422/RS485 Communication

Analog Current Input


Current Comsumption (External 24V Supply. Include Active Digital Output 0.5A x 16)

Module Power Dissipation (Without Active Digital Outputs)

Current Consumption (External 24V Supply. Exclude Active Digital Outputs)



®


Technical Data






Typical 9.0 W





















EN61000-6-4 (CE)EN61000-4-5 (Surge)


Max. cable length


Digital Input



PT100 Input









®


Technical Data






Typical 9.0 W





















EN61000-6-4 (CE)EN61000-4-5 (Surge)


Max. cable length


Digital Input



PT100 Input









®


Order Number Order Name978035102 WP-Line 351 MK ll Combi-1

Accessories9788080 WP-Line 80 LED module978800101 WP-Line BUS flat cable 27 mm molded 978800202 WP-Line BUS Terminator MK ll978935101 Connector kit


control systemsWP-Line 411 MK ll PT100/PT1000 Input


®


The WP4x00 MK ll Control ConceptThe WP-Line 411 MK ll PT100/PT1000 Input module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal opera-tion, high security and advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 411 MK llThe WP-Line 411 MK ll PT100/PT1000 Input module has 16 x PT1000/PT100 inputs with extended temperature measur-ing range from -60 to +230 °C.

PT1000 or PT100 sensor mode is configured with software.

The module is powered from the WP-Line BUS. Software maintenance can be done onboard, even while the wind turbine is running/operating. All inputs are galvanic isolated from the system, have short circuit protection and sensor failure detection.

The WP4x00 MK ll controller automatically updates the pro-gram via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.


› 16 PT1000/PT100 inputs

› Max 1 mA current for each PT100 input › Max 0.33 mA current for each PT1000 input

› Temperature measuring range -60 to +230 °C

› Sensor failure output to WP4x00 controller

› Accuracy better than ±0.5 °C

› Designed for new cabinet, MK ll

› Data processing on module



®


WP-Line BUS Supply VoltageNominal 12 VDCAllowed range 10.5 – 13.5 VDC

Typical 200 mAMaximum 280 mAStandard module load 1

Typical 2.4 W

Number of inputs 16Isolation Galvanic isolationTemperature measuring range -60 to +230 °CAccuracy ±0.5 °CResolution 0.1 °CCurrent for PT100 input Max. 1 mACurrent for PT1000 input Max. 330 uAConversion time 250 ms data refresh rate

Operation temperature -30 to 60 °CTransportation/Storage temperature -40 to 85 °CMax. relative humidity Max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m above sea level (higher levels only by special


ConstructionDimensions (WxHxD) 85 x 166 x 65 mmRequired gap (top/bottom) Min. 25 mmWeight 0.35 Kg (incl. plug in terminal blocks)


EN61000-6-4 (CE)EN61000-4-5 (Surge)

Inputs




Technical Data



®



Order Number Order Name978041102 WP-Line 411 MK ll 16 X PT100/PT1000 Input

Accessories978800101 WP-Line BUS Flat Cable 27 mm Molded978800202 WP-Line MK ll BUS Terminator978941101 Connector Kit Screw Black WP-Line 411



®


The WP4x00 MK ll Control ConceptThe WP-Line 412 MK ll PT100/PT1000 Input module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal opera-tion, high security and advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 412 MK ll The WP-Line 412 MK ll PT100/PT1000 Input module has 32 x PT1000/PT100 inputs with extended temperature measuring range from -60 to +230 °C.

PT1000 or PT100 sensor mode is configured with software.

The module is powered from the WP-Line BUS. Software maintenance can be done onboard, even while the wind turbine is running/operating. All inputs are galvanic isolated from the system, have short circuit protection and sensor failure detection.

The WP4x00 MK ll controller automatically updates the pro-gram via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.



› Max 1 mA current for each PT100 input › Max 0.33 mA current for each PT1000 input


› Sensor failure output to WP4x00






®


Technical Data



Typical 3.6 W

Number of inputs 32Isolation Galvanic isolationTemperature measuring range -60 to +230 °CAccuracy ±0.5 °CResolution 0.1 °CCurrent for PT100 input Max. 1 mACurrent for PT1000 input Max. 330 uAConversion time 250 ms data refresh rate





EN61000-6-4 (CE)EN61000-4-5 (Surge)

Inputs






®



Order Number Order Name978041202 WP-Line 412 MK ll 32 X PT100/PT1000 Input


control systemsWP-Line 413 MK ll Analog Current Output


®


The WP4x00 MK ll Control ConceptThe WP-Line 413 MK ll Analog Current Output module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 413 MK ll The WP-Line 413 MK ll Analog Current Output module manages 16 x 0-20 mA software calibrated outputs.

The module is powered from the WP-Line BUS and 24 VDC external PSU. Software maintenance can be done onboard, even while the wind turbine is running/operating.

All outputs are galvanic separated from the CPU side and short-circuit protected. The WP4x00 MK llcontroller automatically updates the program via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.


Analogue part is based on 12bit precision DAC.

› 16 current outputs

› 0 – 20 mA current range for each output › 3 kHz analogue bandwidth

› 12 bit DAC resolution





®


Technical Data



Nominal 24 V, two supply pins for 8 analogue outputs eachAllowed range 19 – 30 VDC including ripple, max ripple ±2 V

Typical 100-200 mA, depends on the outputs stateMaximum 300 mA

Typical 4.7 W

Number of outputs 16Isolation Digital isolatorCurrent range 0 to 20 mAAccuracy ±39 uALoad resistance 0-500 OhmsDAC resolution 12 Bit (4.88uA/cnt)Analogue bandwidth 3 kHz





EN61000-6-4 (CE)EN61000-4-5 (Surge)

Outputs



External Supply Voltage

Current Consumption (External Supply)




®



Order Number Order Name

978041302 WP-Line 413 MK ll 16 X 0-20 mA Current Output

Accessories

978800101 WP-Line BUS Flat Cable 27 mm Molded978800202 WP-Line MK ll BUS Terminator978941301 Connector Kit Screw Black WP-Line 413

control systemsWP-Line 414 MK ll Combi


®


The WP4x00 MK ll Control ConceptThe WP-Line 414 MK ll Digital Input/Output, PT100/PT1000 Input module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and, advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 414 MK ll The WP-Line 414 MK ll Digital Input/Output, PT100/PT1000 Input module is equipped with both digital input/outputs

and PT100/PT1000 inputs.The digital I/O’s are based on 24 Volt and consist of the following:› 32 digital input› 16 digital output› Digital output: 24 VDC/0.5 Amp› Digital input: 24 VDC

The analog section contains:› 8 PT100/PT1000 inputs› Temperature masuring range from -60 to +230 °C › PT100 or PT1000 sensor mode is configured by software

Software maintenance can be done onboard, even while the wind turbine is running/operating. All I/O’s are galvanic separated from CPU system. All outputs are short circuit protected. PT100/PT1000 inputs have sensor failure detection.

The WP4x00 MK ll controller automatically updates the program via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.


› Optimized I/O combi module

› 32 digital input › Digital input voltage: 24 VDC

› 16 digital output

› Digital output voltage: 24 VDC/0.5 Amp



› Sensor failure output to WP4x00 MK ll controller

› Accuracy better than ± 0.5 °C

› Designed for new cabinets, MK ll




®


Technical Data


Typical (all LED's on) 232 mAMaximum (all LED's on) 240 mAModule load 2

External Supply VoltageTypical 24 VDC. One connector for each 16 digital I/OMaximum 19 to 30 VDC

Typical 27 mAMaximum 35 mA

Typical 4.0 AmpMaximum 4.3 Amp

Typical (all inputs/outputs active) 5.0 WMaximum (all inputs/outputs active) 6.2 W

Number of input 32Number of groups 2Isolation Galvanic isolationInput Nominal voltage 24 VDCInput Signal "1" 15 to 30 VDCInput Signal "0" 0 to 5 VDCInput Frequency 0 to 50 Hz

Number of outputs 16Number of groups 1Output Voltage "1" 24 VDC (0.95 * Supply voltage)Output Voltage "0" 0 to 2 VDCOutput rated current per single output 0.5 Amp maxOutput current limit, totally 4.0 Amp max (16 outputs)Output short-circuit protection YesOutput frequency 0 to 500 Hz

Number of input 8Isolation Galvanic isolationTemperature measuring range -60 to +230 °CAccuracy ± 0.5 °CResolution 0.1 °CCurrent for PT100 input Max 1 mACurrent for PT1000 input Max 330 uAConversion time 250 ms data refresh rate

Operation temperature -30 to 60 °CTransportation/Storage temperature -40 to 85 °CMax. relative humidity 95% at 40 °CMax. operation height 2000 m above sea level (higher levels only by special


Dimensions (WxHxD) 85 x 166 x 65 mmRequired gap (top/buttom) Min 25 mmWeight 0.50 Kg (incl. plug in terminal blocks)

Degree of protection IP30Standards EN 61000-6-2 (CE)

EN 61000-6-4 (CE)EN 61000-4-5 (Surge)

Current Consumption (External 24 V supply. Digital Inputs Active. Digital Outputs Inactive)

Current Consumption (External 24 V supply. Digital Outputs Active. Digital Inputs Inactive)


Digital Input

Digital Output

Degree of Protection

PT100 Input



Construction



®



Technical Data





Typical 4.0 AmpMaximum 4.3 Amp



Number of outputs 16Number of groups 1Output Voltage "1" 24 VDC (0.95 * Supply voltage)Output Voltage "0" 0 to 2 VDCOutput rated current per single output 0.5 Amp maxOutput current limit, totally 4.0 Amp max (16 outputs)Output short-circuit protection YesOutput frequency 0 to 500 Hz

Number of input 8Isolation Galvanic isolationTemperature measuring range -60 to +230 °CAccuracy ± 0.5 °CResolution 0.1 °CCurrent for PT100 input Max 1 mACurrent for PT1000 input Max 330 uAConversion time 250 ms data refresh rate





EN 61000-6-4 (CE)EN 61000-4-5 (Surge)

Current Consumption (External 24 V supply. Digital Inputs Active. Digital Outputs Inactive)

Current Consumption (External 24 V supply. Digital Outputs Active. Digital Inputs Inactive)


Digital Input

Digital Output


PT100 Input



Construction

Order Number Order Name978041402 WP-Line 414 MK ll 32 X Digital Input 16 X Digital Output

8 X PT100/PT1000 Input

Accessories9788080 WP-Line 80 LED module978800101 WP-Line BUS Flat Cable 27 mm Molded978800202 WP-Line MK ll BUS Terminator978941401 Connector Kit Screw Black WP-Line 414

control systemsWP-Line 415 MK ll Analog Input


®


The WP4x00 MK ll Control ConceptThe WP-Line 415 MK ll Analog Input module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines- on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analogue/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 415 MK ll The WP-Line 415 MK ll Analog Input module manages 16x 0 - 20 mA and 16x 0 - 10V software calibrated inputs.

The module is powered from the WP-Line BUS. Software maintenance can be done on-site, even while the wind turbine is operating.

All inputs are galvanic separated from the CPU side and overvoltage protection. The WP4x00 MK ll controller automatically updates the program via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.

Plug-and-play connection to the WP4x00 MK ll Control Concept. The analogue part is based on 16bit precision ADC.

› 32 analogue inputs

› 16 curent inputs, 0 – 20 mA for each input › 16 voltage inputs, 0 – 10V for each input

› 16 bit ADC resolution

› Accuracy better than ±0.15 % from full scale for current input and ±0.25 % from full scale for voltage input

› ≤300 Ohm input impedance for curent inputs and ≥10 kOhm for voltage inputs




®


Technical Data



Typical 4.5 W

Number of inputs 16Isolation Digital isolatorCurrent range 0 to 20 mAAccuracy +/- 0.15% from full scaleLoad resistance ≤300 Ohm ADC resolution 16 bitAnalogue bandwidth 0 – 100 Hz

Number of outputs 16Isolation Digital isolatorVoltage range 0 - 10 VAccuracy +/- 0.25% from full scaleInput impedance ≥10 kOhmADC resolution 16 bit Analogue bandwidth 0 – 100 Hz





EN61000-6-4 (CE)EN61000-4-5 (Surge)


Current Inputs



Voltage Inputs



®



Order Number Order Name978041502 WP-Line 415 MK ll Analog Input module


control systemsWP-Line 416 MK ll Digital Input


®


The WP4x00 MK ll Control ConceptThe WP-Line 416 MK ll Digital Input module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and, advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 416 MK ll The WP-Line 416 MK ll Digital Input module is equipped with 64 digital inputs.

The digital inputs are based on 24 Volt and consist of the following:› 64 digital input› Digital input: 24 VDC

Software maintenance can be done onboard, even while the wind turbine is running/operating. All inputs are galvanic separated from CPU system.

The WP4x00 MK ll controller automatically updates the program via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.


› Optimized input module

› 64 digital input › Digital input voltage: 24 VDC





®


Technical Data



External Supply VoltageTypical 24 VDC. One connector for each 16 digital inputMaximum 19 to 30 VDC


Typical (all inputs active) 5.0 WMaximum (all inputs active) 6.5 W






EN 61000-6-4 (CE)EN 61000-4-5 (Surge)



Construction

Current Consumption (External 24V supply. Digital Inputs Active)


Digital Input




®



Order Number Order Name978041602 WP-Line 416 MK ll 64 X Digital Input

Accessories9788080 WP-Line 80 LED module978800101 WP-Line BUS Flat Cable 27 mm Molded978800202 WP-Line MK ll BUS Terminator978941601 Connector Kit Screw Black WP-Line 416

control systemsWP-Line 417 MK ll Digital Output


®


The WP4x00 MK ll Control ConceptThe WP-Line 417 MK ll Digital Output module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and, advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 417 MK ll The WP-Line 417 MK ll Digital Output module is equipped with 64 digital outputs.

The digital outputs are based on 24 Volt and consist of the following:› 64 digital outputs› Digital output: 24 VDC/0.5 A

Software maintenance can be done onboard, even while the wind turbine is running/operating. All I/O’s are galvanic separated from the CPU system. All outputs are short circuit protected.

The WP4x00 MK ll controller automatically updates the software via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.


› Optimized output module

› 64 digital output › Digital output voltage: 24 VDC/0.5 A





®


Technical Data


Typical 24 VDC. One connector for each 16 digital outputMaximum 19 to 30 VDC

Typical 16 AMaximum 17.2 A

Typical 48.2 mAMaximum 100 mA

Typical (all outputs active) 10.5 WMaximum (all outputs active) 12 W

Digital OutputNumber of outputs 64Number of groups 4Output Voltage "1" 24 VDC (0.95 * supply voltage)Output Voltage "0" 0 to 2 VDCOutput rated current per single output 0.5 A maxOutput current limit, totally 4 A pr. 16 outputs Output short-circuit protection YesOutput frequency 0 to 500 Hz

Operation temperature -30 to 60 °CTransportation/Storage temperature -40 to 85 °CMax. Relative humidity 95% at 40 °CMax. Operation height 2000 m above sea level (higher levels only by special


Dimensions (WxHxD) 85 x 166 x 65 mmRequired gap (top/buttom) Min 25 mmWeight 0.50 Kg (incl. Plug in terminal blocks)


EN 61000-6-4 (CE)EN 61000-4-5 (Surge)

External Supply Voltage

Construction


Current Consumption (External 24 V supply. Digital Outputs Active)


Current Consumption (External 24 V supply. Digital Outputs InActive)





®



Order Number Order Name978041702 WP-Line 417 MK ll 64 x Digital Output

Accessories9788080 WP-Line MK ll 80 LED Module978800101 WP-Line BUS Flat Cable 27 mm Molded978800202 WP-Line MK ll BUS Terminator978941701 Connector Kit Screw Black WP-Line 417



®


The WP4x00 MK ll Control ConceptThe WP-Line 418 MK ll Digital Input/Output, Analog Current Input, PT100/PT1000 Input module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and, advanced data collection. The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.


The WP-Line 418 MK ll The WP-Line 418 MK ll module is equipped with digital inputs, digital outputs, analog current inputs and PT100/

PT1000 inputs. The digital I/O’s are based on 24 Volt and consist of the following:› 16 digital inputs› Digital inputs: 24 VDC› 16 digital outputs› Digital outputs: 24 VDC/0.5 A

The analog section contains of: › 16 analog current inputs› 0 – 20 mA, with an accuracy better than ± 0.15% of full scale› 8 PT100/PT1000 inputs› Temperature measuring range -60 to +230 °C› PT100 or PT1000 sensor mode is configured by software

Software maintenance can be done onboard, even while the wind turbine is operating. All I/O’s are galvanic separated from the CPU system and all outputs are short circuit protected. The PT100/PT1000 inputs have sensor failure detection. The WP4x00 MK ll controller automatically updates the software via the network.

The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.



› 16 digital inputs › 16 digital outputs

› Digital output voltage: 24 VDC/0.5 A

› 16 analog current inputs 0 – 20 mA



› Sensor failure output to the WP4x00 MK ll controller






®


Technical Data







Number of input 16Number of groups 1Isolation Galvanic isolationInput nominal voltage 24 VDCInput signal "1" 15 to 30 VDCInput signal "0" 0 to 5 VDCInput frequency 0 to 50 Hz

Number of outputs 16Number of groups 1Output voltage "1" 24 VDC (0.95 * supply voltage)Output voltage "0" 0 to 2 VDCOutput rated current per single output 0.5 A maxOutput current limit, totally 4.0 A max (16 outputs)Output short-circuit protection YesOutput frequency 0 to 500 Hz

Number of inputs 16Isolation Galvanic isolationCurrent range 0 to 20 mAAccuracy +/- 0.15% of full scaleLoad resistance ≤300 Ohm ADC resolution 16 bitAnalogue bandwidth 0 – 100 Hz

Number of input 8Isolation Galvanic isolationTemperature measuring range -60 to +230 °CAccuracy ± 0.5°CResolution 0.1°CCurrent for PT100 input Max 1 mACurrent for PT1000 input Max 330 uAConversion time 250 ms data refresh rate





EN 61000-6-4 (CE)EN 61000-4-5 (Surge)

PT100 Input



Construction

Digital Output

Current Inputs


Current Consumption (External 24V supply. Digital Inputs Active. Digital Outputs Inactive)

Current Consumption (External 24V supply. Digital Outputs Active. Digital Inputs Inactive)


Digital Input



®



Technical Data








Number of outputs 16Number of groups 1Output voltage "1" 24 VDC (0.95 * supply voltage)Output voltage "0" 0 to 2 VDCOutput rated current per single output 0.5 A maxOutput current limit, totally 4.0 A max (16 outputs)Output short-circuit protection YesOutput frequency 0 to 500 Hz


Number of input 8Isolation Galvanic isolationTemperature measuring range -60 to +230 °CAccuracy ± 0.5°CResolution 0.1°CCurrent for PT100 input Max 1 mACurrent for PT1000 input Max 330 uAConversion time 250 ms data refresh rate





EN 61000-6-4 (CE)EN 61000-4-5 (Surge)

PT100 Input



Construction

Digital Output

Current Inputs


Current Consumption (External 24V supply. Digital Inputs Active. Digital Outputs Inactive)

Current Consumption (External 24V supply. Digital Outputs Active. Digital Inputs Inactive)


Digital Input

Order Number Order Name978041802 WP-Line 418 MK ll 16 x DIN 16 x DOUT 16

x AIN(I) 8 x PT100/PT1000




®


The WP4x00 MK ll Control ConceptThe WP-Line 419 MK ll Combi module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines -on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and, advanced data collection.

The concept typically consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system withautomatic module detection and error reporting.


The WP-Line 419 MK ll The WP-Line 419 MK ll module is equipped with digital inputs, analog current outputs and analog current inputs.

The digital I/O’s are based on 24 volt and consist of the following:› 32 digital inputs› Digital inputs: 24 VDC

The analog section contains of:› 8 analog current outputs› 0 - 20mA, with an accuracy better than ±0.39 uA 16 analog current inputs› 16 analog current inputs› 0 - 20mA, with an accuracy better than ±0.15% of full scale

Software maintenance can be done onboard, even while the wind turbine is operating. All I/O’s are galvanic separated from CPU system and all outputs are short circuit protected.

The WP4x00 MK ll controller automatically updates the software via the network. The communication to the WP4x00 MK ll controller is event-based, which means that only changed values are transmitted via the network.



› 32 digital inputs › 8 analog current outputs 0 - 20 mA

› 16 analog current inputs 0 - 20 mA





®


Technical Data



External Supply VoltageTypical 24 VDC. One connector for each 16 digital input

and 8 analog outputMaximum 19 - 30 VDC including ripple, max ripple ±2 V





Number of outputs 8Isolation Digital isolatorCurrent range 0 to 20 mAAccuracy ±39 uALoad resistance 0-500 OhmsDAC resolution 12 Bit (4.88 uA/cnt)Analogue bandwidth 3 kHz






EN 61000-6-4 (CE)EN 61000-4-5 (Surge)



Construction

Current Outputs

Current Inputs


Current Consumption (External 24V supply. Digital Inputs Active and Analog Outputs Inactive)

Current Consumption (External 24V supply. Digital Inputs Inactive and Analog Outputs @20mA)


Digital Input



®



Technical Data



External Supply VoltageTypical 24 VDC. One connector for each 16 digital input

and 8 analog outputMaximum 19 - 30 VDC including ripple, max ripple ±2 V





Number of outputs 8Isolation Digital isolatorCurrent range 0 to 20 mAAccuracy ±39 uALoad resistance 0-500 OhmsDAC resolution 12 Bit (4.88 uA/cnt)Analogue bandwidth 3 kHz






EN 61000-6-4 (CE)EN 61000-4-5 (Surge)



Construction

Current Outputs

Current Inputs


Current Consumption (External 24V supply. Digital Inputs Active and Analog Outputs Inactive)

Current Consumption (External 24V supply. Digital Inputs Inactive and Analog Outputs @20mA)


Digital Input

Order Number Order Name978041902 WP-Line 419 MK ll Combi 32 X DIN 8 X AOUT (I) 16 X AIN (I)


control systemsWP-Line 511 MK ll CANopen Interface


®


The WP4x00 MK ll Control ConceptThe WP-Line 511 MK ll CANopen interface module is part of the WP4x00 MK ll Control Concept which has been specially designed to control large wind turbines - on- and offshore. The WP4x00 MK ll Control Concept ensures optimal operation, high security and advanced data collection.

The concept typical consists of a power supply/backbone module, a WP4x00 MK ll controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 MK ll Con-trol Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detecting and error reporting.

Advantages of the WP4x00 MK ll Control Concept:› Corrosion robust construction› Fast and easy DIN-rail mounting› Simplified module status indication› Service-friendly

The WP-Line 511 MK llHigh speed Ethernet to CANopen Master interface designed for stand alone operation and as a part of the WP4x00 MK ll Control Concept.

Internal 10/100 Ethernet switch for routing and interfacing. Backbone Ethernet communication can be connected with

optic fibre cables as double ring with one spare fibre cable for backup. This setup provides high communication safety, as this con-figuration allows operation despite of a defect optic fiber. The optic fibre cable type is 62.5/125μm or 50/125μm. Additional 2 x 10/100 Ethernet (RJ45) are on the module. Up to 1MBit/s CANopen Master communication to other CANopen based devices. Galvanic isolated CANbus interface.

Internal condition monitoring, 7-segment display showing group number and 3-LED status indication facilitates fast servicing.

Automatic firmware update is managed by the WP4x00 MK ll controller.

The module can easily be programmed as a CANopen Master, interfacing WP4x00 MK ll controller to any CANopen device (frequency Converter, Pitch controller, etc.). Via generic CAN-open application (in compliance with CiA301 and CiA DSP 302 specification standards) and user-friendly interface of Mita-Teknik “CANopen Configuration Tool” all CANopen network parameters can be easily configured and adjusted to meet the preset requirements.

› Stand-alone Ethernet to CANopen Master Interface, designed for the WP4x00 concept

› Up to 1Mbit/s CANopen › 2 x Ethernet 100 Base-FX (SC Optic Backbone with redundant option)

› 2 x RJ45 Ethernet 10/100 for display and service

› Flexible serial COM-Port (RS232/RS422/RS485)

› Supports removable LED matrix display

› +24 VDC supply voltage




®


Technical Data

Supply VoltageNominal 24 VDCAllowed range 18 to 30 VDCPower consumption max 7.2 W

CANopen 1Ethernet 2 x RJ45Ethernet 2 x SCSerial COM-port 1

Communication speed, max 10 kbit/s - 1 mbit/s30 m @ 1 mbit/s100 m @ 500 kbit/s500 m @ 125 kbit/s

Connector 9-pin D-sub male (CiA 303)

Communication speed 10/100 mbit/sMax. cable length 50 m

Communication speed 10/100 mbit/sWave length 1300 nmConnector SCFibre types 50/100 μm 62.5/125 μmOutput Optical Power -23.5 dBm avg. -20 dBm avg.Input Optical Power Minimum -31 dBm avg. -31 dBm avg.Max. BBN cable length at -1.5 dBm/km 2000 m 4000 m(incl. -4.5 dBm loss from up to 6 fibre cable connections)

Isolation Digital isolatorCommunication speed 9.6 kBAUD to 230.4 kBAUD (software configuration)

RS422 max. 1200 m @ 2 nodes RS485 max. 1200 m @ 9.6 kBAUD

RS232 max. 30 m


Permissible Ambient ConditionsOperation temperatur -30 to 60 °CTransportation/Storage temperature -40 to 85 °CMax. relative humidity max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m. above sea level (higher levels only by




EN61000-6-4 (CE)EN61000-4-5 (Surge)

CANopen Communication Port

Max. cable length, examples



BUS Port Connectors


Max. cable length



®



Technical Data

Supply VoltageNominal 24 VDCAllowed range 18 to 30 VDCPower consumption max 7.2 W

CANopen 1Ethernet 2 x RJ45Ethernet 2 x SCSerial COM-port 1

Communication speed, max 10 kbit/s - 1 mbit/s30 m @ 1 mbit/s100 m @ 500 kbit/s500 m @ 125 kbit/s

Connector 9-pin D-sub male (CiA 303)

Communication speed 10/100 mbit/sMax. cable length 50 m

Communication speed 10/100 mbit/sWave length 1300 nmConnector SCFibre types 50/100 μm 62.5/125 μmOutput Optical Power -23.5 dBm avg. -20 dBm avg.Input Optical Power Minimum -31 dBm avg. -31 dBm avg.Max. BBN cable length at -1.5 dBm/km 2000 m 4000 m(incl. -4.5 dBm loss from up to 6 fibre cable connections)

Isolation Digital isolatorCommunication speed 9.6 kBAUD to 230.4 kBAUD (software configuration)

RS422 max. 1200 m @ 2 nodes RS485 max. 1200 m @ 9.6 kBAUD

RS232 max. 30 m


Permissible Ambient ConditionsOperation temperatur -30 to 60 °CTransportation/Storage temperature -40 to 85 °CMax. relative humidity max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m. above sea level (higher levels only by




EN61000-6-4 (CE)EN61000-4-5 (Surge)

CANopen Communication Port

Max. cable length, examples



BUS Port Connectors


Max. cable length

Order Number Order Name978051102 WP-Line 511 MK ll Power Backbone

Accessories9788080 WP-Line 80 LED module9788106 Cable WP-Line 4x00/N-Port 5 m9788108 Cable WP-Line 4x00/Modem 2 m9788109 Cable WP-Line 4x00/PC 3 m3389210 Ethernet Patch Cable 1 m3389220 Ethernet Patch Cable 2 m 3389250 Ethernet Patch Cable 5 m3310060 Gender Changer DB9 Female-Female3370515 Fibre Optical Patch Cable 2X 62.5μm SC/SC-D 1 m3370525 Fibre Optical Patch Cable 2X 62.5μm SC/SC 2 m3370545 Fibre Optical Patch Cable 2X 62.5μm SC/SC-D 5 m978951101 Connector Kit Screw Black WP-Line 511

control systemsWP4052 Touch Display

MT_WP4052_DataSheet_R2_0

®


The WP4x00 MK ll Control ConceptThe WP4052 Graphic Color Touch Screen Display is used with the WP4x00 Control Concept and provide access to the wind turbine. The WP4x00 Control Concept has been specially designed to control large wind turbines - on- and offshore. The WP4x00 Control Concept ensures optimal operation, high security, and advanced data collection.

The concept typically consists of a power supply/backbone module, a WP4x00 controller, a grid measurement module as well as an analog/digital I/O module dependent on the specific configuration task. The WP4x00 Control Concept makes it possible to have redundant solutions. The concept is constructed as a plug-and-play system with automatic module detection and error reporting.

The WP4052 Touch DisplayA touch screen with the possibility of on screen keyboard and a display with resolution of 1024 x 768, 16 bit colours. Operating system with WEB browser for fast and user-friendly operation. The panel is mainly designed for panel mount application. It is also possible to connecting more displays per controller.

Furthermore, the WP4052 display offers: › Ethernet system connection› USB port in front› Sleepmode/screen saver

› Condensation and salt resistant› Degree of protection IP55› User-friendly 3 LED status› Maintenance free (no fan or battery)› Fast response time, 1.6GHz proccesor

Cold Climate VersionThe WP4052 is also available in a cold climate version with internal heater for cold climate operation.

Access and Maintenance Second to none control of wind turbines. Software main-tenance even while the wind turbine is running - by use of JAVA applets from the WP4x00 controller.

› Touch screen graphic display for the WP4x00 Control Concept

› 15” TFT with 1024 x 768 resolution, 16 bit colours › USB Port in front

› Quick and reliable survey of functions and data in the wind turbine

› Maximum user comfort via the HMI principle

› User-friendly menu structure

› Designed for easy mounting

› Pressure sensitive touch screen; responds to finger, gloved hand or pen



®



Typical 1.0 AMaximum 1.3 A @19 VDC


Typical 4.3 AMaximum 5.0 A @ 30 VDC

Typical 24 W

Size 15 "Resolution 1024 x 768Colour resolution 16 bit

Maximum 75 sec.

Ambient temperature > 0 °C 75 sec.Ambient temperature < 0 °C < 30 min.

Communication speed 10/100 Mbit/sMax. cable length 50 m

Permissible Ambient ConditionsOperation temperature Basic version Front (Outside control panel) -30 to +60 °C Back (Inside control panel) 0 to +60 °C Cold climate version -40 to +60 °CTransportation/Storage temperature -40 to +85 °CMax. relative humidity Max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m. above sea level (higher levels only by special


ConstructionDimensions (WxHxD) 400 x 340 x 72 mmCutout Dimensions (WxHxD) 364 x 304 x (62) mmWeight 4.50 Kg

Degree of ProtectionDegree of protection (front) IP55Degree of protection (back) IP20Standards EN61000-6-2 (CE)

EN61000-6-4 (CE)EN61000-4-5 (Surge)

Current Consumption (External 24V Supply) Cold Climate Version (Ambient temperature > 0 °C)

Start-up Time, Basic Version

Display

Ethernet RJ45 Communication Port

Current Comsumption (External 24V Supply) Cold Climate Version (Ambient temperature < 0 °C)

Module Power Dissipation (Without Active Heating Element)

Current Consumption (External 24V Supply) Basic Version

Start-up Time, Cold Climate Version

Mounting Measurements

Technical Data

Recommended panel cut out



®






Typical 4.3 AMaximum 5.0 A @ 30 VDC

Typical 24 W

Size 15 "Resolution 1024 x 768Colour resolution 16 bit

Maximum 75 sec.

Ambient temperature > 0 °C 75 sec.Ambient temperature < 0 °C < 30 min.

Communication speed 10/100 Mbit/sMax. cable length 50 m

Permissible Ambient ConditionsOperation temperature Basic version Front (Outside control panel) -30 to +60 °C Back (Inside control panel) 0 to +60 °C Cold climate version -40 to +60 °CTransportation/Storage temperature -40 to +85 °CMax. relative humidity Max. 95% RH (non-condensing @ 40 °C)Max. operation height 2000 m. above sea level (higher levels only by special


ConstructionDimensions (WxHxD) 400 x 340 x 72 mmCutout Dimensions (WxHxD) 364 x 304 x (62) mmWeight 4.50 Kg

Degree of ProtectionDegree of protection (front) IP55Degree of protection (back) IP20Standards EN61000-6-2 (CE)

EN61000-6-4 (CE)EN61000-4-5 (Surge)

Current Consumption (External 24V Supply) Cold Climate Version (Ambient temperature > 0 °C)

Start-up Time, Basic Version

Display

Ethernet RJ45 Communication Port

Current Comsumption (External 24V Supply) Cold Climate Version (Ambient temperature < 0 °C)

Module Power Dissipation (Without Active Heating Element)

Current Consumption (External 24V Supply) Basic Version

Start-up Time, Cold Climate Version

Order Number Order Name

978405201 WP4052 Touch Display - Basic Mita-Teknik978405202 WP4052 Touch Display - Cold Climate Mita-Teknik

Accessories

3389210 Ethernet Patch Cable RJ45, STP, Grey, 1.0 meter3389220 Ethernet Patch Cable RJ45, STP, Grey, 2.0 meter3389250 Ethernet Patch Cable RJ45, STP, Grey, 5.0 meter

Technical Data

Documents

WP4100 MK ll Controller control systems - Mita-Teknik · Mita-Teknik Ordering Information Order Number Order Name