WORKHOLDING SOLUTIONS - Jergens · PDF fileWORKHOLDING SOLUTIONS Uptime Optimization Products Results ® MANUFACTURING EFFICIENCY

WORKHOLDING SOLUTIONS

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Uptime Optimization Products Results

®

MANUFACTURING EFFICIENCY

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Jergens Workolding Solutions Group...Your Uptime ConsultantsTo compete in today’s global industry you need to accommodate shorter lead times, smaller batch sizes and frequent set up changes.

Get more savings by changing what’s UNDER the spindle, not ON it.

Shave 90% from your set up times by implementing a quick change fixturing system for a fraction of the cost of your cutting tool investment. Jergens’ workholding efficiency improvement process helps:

• Increasespindleuptime

• Speedimplementationofleanmanufacturing

• Improveproductivity

• Optimizeworkholding

• Reducedowntime

• Maximizecostsavings

• Eliminatesetuperrorsandinefficiencies

• Fasterpart-to-partchangeover

RESULTS

“The applications of the Ball Lock® System are

basically limitless - you’re completely free from

the design limitations of common tooling. We

have increased utilization rates 75% - 90%.”

Jergens Ball Lock® Customer

®

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Jergens Workolding Solutions Group...Your Uptime Consultants

RESULTS

Make the Most of Your Workholding.

We’ve spent years working with customers to solve application challenges and help them get more machine UPTIME. Our proven process includes:

• ApplicationandCostSavingsAnalysis

• Workholding/QuickChangeFixturingSystemDesign

• ImplementationandRetrofitAssistance

Results…From the Uptime Consultants at Jergens.

Jergens offers everything a manufacturer

would need to get started, including fixture

plates, subplates and tooling columns to

customize your quick change system.

90%

MILITARY/DEFENSE CONTRACTOR

Application: Multiple job changes average 15 to 20 set up changes per week

Results: • 76 hours per week set up time

reduction • 3,800 annual machine hours gained• Annual Cost Saving: $300,000 +

JOB SHOP

Application: Rotary indexer set upSet Up Time: Original method— 30 minutes

Results: • Set up time reduced to <5 minutes • Set up time reduction 87%

Original30 minutes <5 minutes

®


ORTHOPEDIC MANUFACTURER

Application: Vise set up to machine tableSet Up Time: Original method— 60-90 minutes

Results: • Set up time with Ball Lock 1-5

minutes • Set up time reduction = 94%

Original60-90 minutes 1-5 minutes

®


+

After

Before

®


$470K

$170K

Set Up Cost

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Jergens Ball Lock® Mounting System

Reduce Set Up Time by 90% or More

• FAST setups and changeover• STRONG holding forces• COMBINES locking and locating• ELIMINATES the need for indicating

• REPEATABILITY of +/-0.0005" (+/-0.013mm) or better

• FLEXIBLE DESIGNS AND OPTIONS adapt existing fixtures

• INCREASE THE NUMBER of VISES AND PARTS AVAILABLE for every machine cycle.

Quick Change Fixturing Solutions

Build your own Ball Lock® in 3 easy steps with the wizard.

1. Choose your machine tool by brand and model number.2. Select components and layout your system with our graphical interface.3. Generate custom documentation, quotes, bill of materials, CAD drawings, and system images.

Jergens Bock Brand Quick Change System

Maximize Productivity with Ease• Alpha-numericlocatorplatesystemforquickandACCURATE MOUNTING with

DEXLOC™ LOCATOR PINS• REPEATABILITYwithin+/-.0005”(+/-0.013mm)orbetter• MachinableQUICK CHANGEjawssnapoffinseconds• QUICKLY AND ACCURATELY CHANGE VISES inapplicationswhichrequiremultiplevisechanges

• INCREASE THE NUMBER OF VISES AND PARTS AVAILABLE foreverymachinecycle

Visit: www.jergensinc.com

to start your configuration.

CONFIGURE YOURS. . . IN SECONDS!


Jergens Zero Point System

Reduce Set Up Times by 90%

Jergens 5-Axis FixturePro® Quick Change System

RAISE the part, RIGIDLY clamp it and RAPIDLY change it out.

• Part-to-PartCHANGEOVER IN 60 SECONDS• MODULARdesign• HIGH CLAMPINGforces• MOUNTS QUICKLY AND ACCURATELY withQLS(QuickLocatingSystem)

• HIGH STRENGTH ALLOY STEELforlonglifeanddurability

• MAXIMIZESyourmachinetable• UNRESTRICTED ACCESStoyourpart

• REPEATABILITY 0.0002”(<0.005mm)orbetter• MINIMIZEset-uptime• HardenedSTAINLESS (AISI 440B) STEELconstruction

• FAST AND ACCURATE

• INTEGRATED SAFETY system• COMPACT DESIGN• POSITIVE LOCKING• HIGH retainingforce• HYDRAULICorPNEUMATICactivation

Quick Change Fixturing Solutions

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Jergens Production Vises, Columns & Accessories

Precision Part Clamping and Quick Change Features

Jergens Power Clamping & Workholding Components

All The Components You Need In One Place

Even our standard products are designed with unique time and cost-saving features, and we lead the industry with unparalleled customer service and delivery. Choose from a huge inventory of tooling components and power clamps for all your workholding needs.

• QUICK-CHANGE, MACHINABLE JAWS speedparttopartchangeover.

• DUAL STATIONSpermitmorepartspermachinecycle

• STRONG, LIGHTWEIGHT BODIES improvehandling

• INTEGRATE WITH BALL LOCK® AND BOCK DEXLOC™ forfurthersetuptimereductions

• HydraulicunitsavailableforPRECISE CLAMPING FORCE• Columnsavailablein6-8-12 and 16 STATIONS

Power Clamping• Swing Clamps• Cylinders• Pumps• Boosters• Valves

Components• Locating Pins• Sine Fixture Keys • Rest Buttons• Clamps • Dowels• T-Slot Nuts and Bolts


Jergens is a world leader in innovative quick change fixturing solutions, but we also provide:

• World-classcustomerservice

• Onlineorderingatwww.jergensinc.com

• Quickturnaroundonmodifiedstandards

• Immediateavailability(andnoquantityminimumsonmanystandardproducts)

• CAD,2Dand3Ddrawingsatwww.jergensinc.com

• Customdesigntomeetyourapplications

Support, Locate, and Hold

Industries

With more than 60 years of field experience, we can provide technical assistance and problem-solving advice to make sure that you’re getting the most out of your Jergens products.:

Quality

Our state-of-the-art manufacturing facility is ISO 9001:2008 certified and we maintain strict control of our processes from start to finish. This kind of control makes it possible for us to meet tight deadlines, control costs and guarantee you quality you can depend on.

MILITARYAEROSPACE AUTOMOTIVE MEDICAL MACHINING

15700 S. Waterloo Road, Cleveland, OH 44110-3898

800.537.4367 216.481.6193 [email protected] www.jergensinc.com

ALSO AVAILABLE:Workholding Solutions Catalog

Request a copy or download at www.jergensinc.com

WORLD HEADQUARTERS

877.426.2504

[email protected]

© Copyright Jergens, Inc. 2012AD0812

WORKHOLDING SOLUTIONS GROUP

®


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WORKHOLDING SOLUTIONS - Jergens · PDF fileWORKHOLDING SOLUTIONS Uptime Optimization Products Results ® MANUFACTURING EFFICIENCY