Wiring Diagrams - Kohler Co. Wiring Diagrams TP-6797 1/13 Wiring Diagrams Use the Wiring Diagram Cross-Reference

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  • Industrial Generator Sets

    Models:

    350--500REOZJ350--500REOZJB

    Controllers:

    Decision-Maker 550

    Decision-Maker 3000

    Decision-Maker 6000

    TP-6797 1/13b

    Wiring Diagrams

  • Product Identification Information

    Product identification numbers determine service parts.

    Record the product identification numbers in the spaces

    below immediately after unpacking the products so that

    the numbers are readily available for future reference.

    Record field-installed kit numbers after installing the

    kits.

    Generator Set Identification Numbers

    Record the product identification numbers from the

    generator set nameplate(s).

    Model Designation

    Specification Number

    Serial Number

    Accessory Number Accessory Description

    Engine Identification

    Record the product identification information from the

    engine nameplate.

    Manufacturer

    Model Designation

    Serial Number

    Controller Identification

    Record the controller description from the generator set

    operation manual, spec sheet, or sales invoice.

    Controller Description

  • TP-6797 1/13 3Introduction

    Introduction

    This manual provides wiring diagrams for the

    350--500REOZJ and 350--500REOZJB generator sets

    equipped with one of the following controllers:

    Decision-Maker 550

    Decision-Maker 3000

    Decision-Maker 6000

    Information in this publication represents data available

    at the time of print. Kohler Co. reserves the right to

    change this publication and the products represented

    without notice and without any obligation or liability

    whatsoever.

    Service Assistance

    For professional advice on generator set power

    requirements and conscientious service, please contact

    your nearest Kohler distributor or dealer.

    Consult the Yellow Pages under the heading

    GeneratorsElectric.

    Visit the Kohler Power Systems website at

    KohlerPower.com.

    Look at the labels and stickers on your Kohler product

    or review the appropriate literature or documents

    included with the product.

    Call toll free in the US and Canada 1-800-544-2444.

    Outside the US andCanada, call the nearest regional

    office.

    Headquarters Europe, Middle East, Africa

    (EMEA)

    Kohler Power Systems

    3 rue de Brennus

    93200 Saint Denis

    France

    Phone: (33) 1 49 178300

    Fax: (33) 1 49 178301

    Asia Pacific

    Power Systems Asia Pacific Regional Office

    Singapore, Republic of Singapore

    Phone: (65) 6264-6422

    Fax: (65) 6264-6455

    China

    North China Regional Office, Beijing

    Phone: (86) 10 6518 7950

    (86) 10 6518 7951

    (86) 10 6518 7952

    Fax: (86) 10 6518 7955

    East China Regional Office, Shanghai

    Phone: (86) 21 6288 0500

    Fax: (86) 21 6288 0550

    India, Bangladesh, Sri Lanka

    India Regional Office

    Bangalore, India

    Phone: (91) 80 3366208

    (91) 80 3366231

    Fax: (91) 80 3315972

    Japan, Korea

    North Asia Regional Office

    Tokyo, Japan

    Phone: (813) 3440-4515

    Fax: (813) 3440-2727

    Latin America

    Latin America Regional Office

    Lakeland, Florida, USA

    Phone: (863) 619-7568

    Fax: (863) 701-7131

  • TP-6797 1/134 Wiring Diagrams

    Wiring Diagrams

    Use the Wiring Diagram Cross-Reference chart to

    determine the wiring diagram version number for a

    given model number and spec number. Then find that

    version number and the controller type on the Wiring

    Diagrams Reference chart to determine the wiring

    diagram numbers for your unit. Refer to Controller

    Identification for controller type identification, if

    necessary.

    Wiring Diagram Cross-Reference

    Generator SetModel No. Hz

    Generator SetSpec No.

    WiringDiagramVersion No.

    350REOZJ 60 GM76156-GA1 1

    350REOZJB 60 GM85455-GA1 1

    400REOZJ 60 GM76156-GA2 1

    400REOZJB 60 GM85455-GA2 1

    500REOZJ 60 GM76157-GA2 1

    500REOZJB 60 GM85455-GA3 1

    350--500REOZJ and 350--500REOZJB

    Wiring Diagrams Reference

    Controller Description Version 1 Page

    Decision-Maker 550Controller

    Point-to-Point Wiring Diagram

    Sheet 1 GM77988A- 14

    Sheet 2 GM77988B- 15

    Schematic Diagram

    Sheet 1 ADV-7999A- 8

    Sheet 2 ADV-7999B- 9

    Accessory Connections

    Sheet 1 GM78247A-D 19

    Sheet 2 GM78247C-D 21

    Sheet 3 GM78247D-D 22

    Decision-Maker 3000Controller

    Point-to-Point Wiring Diagram

    Sheet 1 GM77987A-A 12

    Sheet 2 GM77987B-A 13

    Schematic Diagram

    Sheet 1 ADV-8000-A 10

    Accessory Connections

    Sheet 1 GM78246- 18

    Decision-Maker 6000Controller

    Point-to-Point Wiring Diagram

    Sheet 1 GM77989A-C 16

    Sheet 2 GM77989B-C 17

    Schematic Diagram

    Sheet 1 ADV-8001A-C 11

    Accessory Connections

    Sheet 1 GM78247B-D 20

    Sheet 2 GM78247C-D 22

    Alternator Reconnections

    Pilot-Excited Permanent

    Magnet AlternatorADV-5875D-P 7

  • TP-6797 1/13 5Controller Identification

    Controller Identification

    Decision-Maker 550 Controller

    Decision-Maker 3000 Controller

    Decision-Maker 6000 Controller

  • TP-6797 1/136 Controller Identification

    Notes

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  • 2011, 2012, 2013 by Kohler Co. All rights reserved.

    TP-6797 1/13b

    KOHLER CO. Kohler, Wisconsin 53044Phone 920-457-4441, Fax 920-459-1646For the nearest sales/service outlet in theUS and Canada, phone 1-800-544-2444KOHLERPower.com

    Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455