Welding Consumables 10 - Lincoln Electric

www.lincolnelectric.com

2010 C1.10 Product Catalog

CONSUMABLES WELDING

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T H E L I N C O L N E L E C T R I C C O M P A N Y

New ProductsC

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Stick Electrode Product and Packaging

Flux-Cored Wire

Excalibur® 8018-B2 XF MR, 10018-D2 MR

Pipeliner® LH-D80, LH-D90, LH-D100

Plastic Stick Retail Tubes

SuperArc® L-59

Pipeliner® 80Ni1

Accu-Pak® Boxes

MIG Wire Product and Packaging

Metal-Cored Wire

H4 Metalshield® MC-6, MC-706

UltraCore® 70C, 75C

UltraCore® StainlessFC/FCP 308L, FC/FCP 309L, FC/FCP 316L

Submerged Arc Flux Products and Wire Packaging

Lincolnweld® WTX, SPX80

Wind TowerSlimReel™

Speed-Feed®

Stem

Lincoln Electric’s industry leading Stick (SMAW), TIG (GTAW), MIG (GMAW), Flux-Cored (FCAW-G and FCAW-S) and Submerged Arc (SAW) welding consumables are now offered in redesigned, eco-friendly packaging to help reduce our customer’s overall impact on the environment. All cardboard used in consumable packaging will be non-bleached and bio-degradable. When compared to bleached cardboard alternatives, the non-bleached version reduces the amount of harmful chemicals used in its production and is 100% recyclable.

IMPROVED!

Eco-Friendly Consumable Packaging

www.lincolnelectric.com/green

Eco-Friendly Consumable PackagingNon-Bleached and Bio-Degradable

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W E L D I N G C O N S U M A B L E S C A T A L O G

We are a global manufacturer and the market leader of the highest

quality welding, cutting and joining products. Our enduring passion

for the development and application of our technologies

allows us to create complete solutions that make

our customers more productive and successful.

We will distinguish ourselves through an

unwavering commitment to our

employees and customers.

The Lincoln Electric Company

Table of ContentsIntroduction ......................................... 4Stick Electrodes ................................ 17MIG & TIG ........................................... 97Metal-Cored ..................................... 129Flux-Cored ....................................... 145Submerged Arc................................ 233Stainless & Nickel ........................... 289

Hardfacing ....................................... 363Aluminum & Cast Iron ..................... 461Appendix.......................................... 475Packaging ........................................ 523Equipment ....................................... 539LE Sales Offices ............................... 590

quality welding, cutting and joining products. Our enduring passion

for the development and application of our technologies

allows us to create complete solutions that make

our customers more productive and successful.

We will distinguish ourselves through an

unwavering commitment to our

employees and customers.

Table of ContentsIntroduction......................................... 4 Hardfacing ....................................... 363

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[4 ] T H E L I N C O L N E L E C T R I C C O M P A N Y

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ISO 9001:200014001:2004

Lincoln Electric is focused on helping companies make their welding operations more effective, more efficient and more profitable. We are dedicated to two equally important goals: exceptional quality and exceptional service. Our field support team — with hundreds of field sales engineers and thousands of knowledgeable and responsive Lincoln distributors in countries all over the world — is the largest in the industry. Lincoln is innovative thinking, a quality-first attitude, fresh approaches to design and worldwide strength.

Industry-Leading ConsistencyConsistency is critical to the strength and appearance of every weld. Lincoln quality starts with superior materials – incoming raw steel slated for use in consumables is analyzed for chemical composition, checking more than 20 different elements before being cleared for production. The result is a line of weld consumables that are reliably uniform in diameter and chemical composition. In fact, Lincoln standards are considerably more restrictive than AWS requirements.

Better Manufacturing SystemsLincoln employs the most technically advanced and carefully monitored manufacturing and quality control systems in the welding industry. The result is a line of weld consumables that are reliably uniform.

introduction

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[5 ]W E L D I N G C O N S U M A B L E S C A T A L O G

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Industry SolutionsLincoln Electric is committed to developing welding solutions that meet the unique needs of our customers, worldwide. Becoming Lincoln’s global partner provides your company with specialized, industry-tested equipment and consumables created to meet industry specific welding requirements. Whether your company manufactures pipelines, wind towers or offshore oil rigs, choosing Lincoln Electric ensures maximum productivity, quality and profitability for our customers.

introduction

Important Information On Our WebsiteConsumable AWS Certificates: http://www.lincolnelectric.com/products/certificates/

Material Safety Data Sheets (MSDS):http://www.lincolnelectric.com/product/msds/

ANSI Z49.1, E205 Safety Booklet, and other Arc Welding Safety Materials: http://www.lincolnelectric.com/community/safety/

D1.8 Resource Center: http://www.lincolnelectric.com/D1.8

Safe Practices Article: http://www.lincolnelectric.com/knowledge/articles/content/lenstaybl.asp

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Certification to Meet Your NeedsLincoln offers three levels of Q Lot Certification. And while each is indicative of a unique set of tests, traceabilities and records, all Q Lot Certs share a common heritage grounded in chemical composition control and Lincoln’s Six Sigma driven production system. No matter which Q Lot Cert you require – from our standard Q1 Lot® Cert to our comprehensive and exacting Q3 Lot® Cert, you get the peace-of-mind that comes from knowing that you can count on the performance of your welding consumables.

introduction

Q Lot Certifications

Q1 Q2 Q3Lincoln standard ISO manufacturing system

Certificates of conformance

Lincoln Q Lot number on product meets AWS A5.01 lot definition requirements

Link Q Lot number to certificate of conformance

Traceable to Lincoln manufacturing date, shift and operator

Recorded flux/mix chemistry

Items below represent additional agency requirements for testing and traceability

Independent verification of records

Recorded steel chemistry

Lot control number per a specification (ASME code, for instance)

Testing per specification (when required)

Independent verification of all tests

Test results traceable to Lincoln archived records

Certification with test results issued to customer

Certification with test results traceable from Lincoln to customer

Lincoln Electric keeps records on file

Certification issued to customer

Q1 Lot® – Identification for a quantity of consumable material run under one production schedule using Controlled Chemical Composition of materials. Traceable with the Lincoln QA System to date of manufacture, operator, line and shift. Examples: Standard commercial products plus the certificate of conformance.

Q2 Lot® – Q1 Lot® plus archived records of in-process testing and manufacturing as well as any testing of finished product. Examples: Stainless & Pipeliner® Consumables, and AASHTO/FCM certification.

Q3 Lot® – Q2 Lot® plus archived records tying material to a specific shipment and customer. Examples: Military and nuclear certification.

Q LO

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CERTIFICATION

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INTRODUCTION

Disclaimers

TEST RESULTS

Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levelswere obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature,weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application.

CUSTOMER ASSISTANCE POLICY

The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations.On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products.Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

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1. Catalog Section – Refer to the top of each page for a reference to the consumable category.

2. Brand Name – The name of each product appears in the top left or right corner of each page.

3. Product Category within Section –Each consumable section of the catalog has subcategories to further define each product.

4. Classification – AWS or EN classification.

5. Key Features – Top 3 to 5 features of each product.

6. Typical Applications – List of where customers typically use product.

7. Welding Positions – Flat and Horizontal or All Position capability.

8. Conformances – Every specification and conformance to which the product is tested.

9. Shielding Gas – Recommended shielding gas in order of performance and flow rate (where applicable).

10. Diameters & Packaging Chart – Diameters and packaging available foreach product (manufactured to theunit of measurement listed first).

11. Mechanical Properties – Details the AWS mechanical property requirementsand typical test results for each product’s weld deposit.

12. Chemical Composition – Details the AWS chemical content requirements and typical test results for each product or product’s weld deposit.

13. Typical Operating Procedures –Recommended operating ranges and resulting melt-off and/or deposition rates for each product diameter.

Catalog User Guide

INTRODUCTION

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Excalibur®

7018 MR

STICK (SMAW) ELECTRODE

Welding Positions

Typical Applications

All, except vertical down

Mild steel

Power generation

Petrochemical

Pressure vessels

Pressure piping

Premium arc performance

Square coating burn-off

Easy strike and re-strike

Effortless slag removal

Minimal spatter for enhanced operability and clean weld surface

Conformances

Mild Steel, Low HydrogenAWS E7018 H4R

Key Features

E7018 H4RE7018 H4R3Y H53YM H53 YH53YH53YHHHE4918

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:

DIAMETERS / PACKAGING

Diameter Length 1 lb (0.5 kg) Plastic Tube

6 lb (3.6 kg) Carton

10 lb (4.5 kg) EO Can


50 lb (22.7kg)

Cartonin (mm) in (mm)

3/321/8

5/323/167/321/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

141414141818

(350)(350)(350)(350)(450)(450)

ED032086ED031468

ED032588ED032589ED032590

ED028280ED028281ED028282ED028283ED028917ED028918

Catalog User Guide

INTRODUCTION


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Excalibur®

7018 MR

STICK (SMAW) ELECTRODE

(AWS E7018 H4R)

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity

3/32 in

(2.4 mm)

1/8 in

(3.2 mm)

5/32 in

(4.0 mm)

3/16 in

(4.8 mm)

7/32 in

(5.6 mm)

1/4 in

(6.4 mm)

DC+ 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400

AC 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 420

MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004

Yield Strength(2) Tensile Strength Elongation

Charpy V-Notch

MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements

AWS E7018 H4R 400 (58) min. 490 (70) min. 22 min. 27 (20) min.

Typical Performance(3)

As-Welded 430 - 510 (62 - 74) 510 - 605 (74 - 88) 25 - 37 121 - 332 (89 - 246)

Preferred polarity is listed first.

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004

%C %Mn %Si %P %S %Ni

Requirements

AWS E7018 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.

Typical Performance(3) 0.03 - 0.08 1.01 - 1.55 0.34 - 0.68 0.01 - 0.02 0.01 0.01 - 0.06

%Cr %Mo %V

%Mn + Ni + Cr

+ Mo + V mL/100g weld metal

Requirements

AWS E7018 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.

Typical Performance(3) 0.02 - 0.07 0.05 0.02 1.04 - 1.75 2 - 3

(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.

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Shielding GasShielding Gas 9

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StickSelection Guide .......................................... 18

Stick Electrode

Mild Steel, CellulosicFleetweld® 5P...................................... 22Fleetweld® 5P+ .................................. 24Pipeliner® 6P+ .................................... 26Fleetweld® 180.................................... 28Fleetweld® 35...................................... 30Fleetweld® 35LS.................................. 32

Mild Steel, RutileFleetweld® 37...................................... 34Fleetweld® 22...................................... 36Fleetweld® 47...................................... 37

Mild Steel, High DepositionJetweld® 2 .......................................... 39Jetweld® 1 .......................................... 41

Mild Steel, Low HydrogenPipeliner® 16P ..................................... 43Excalibur® 7018 MR ............................ 45Jetweld® LH-70................................... 47Jet-LH® 78 MR .................................... 49Lincoln® 7018AC ................................. 51Excalibur® 7018-1 MR......................... 53Excalibur® 7028 .................................. 55

Low Alloy, CellulosicShield-Arc® HYP+ ............................... 57Pipeliner®7P+ ..................................... 59Shield-Arc® 85 .................................... 61Shield-Arc® 70+ ................................. 63Pipeliner® 8P+ .................................... 65Shield-Arc® 90 .................................... 67

Stick Electrode

Low Alloy, Low HydrogenExcalibur® 7018-A1 MR....................... 69Excalibur® 8018-B2 MR....................... 71Excalibur® 8018-B2 XF MR.................. 73Excalibur® 8018-C1 MR....................... 75Excalibur® 8018-C3 MR....................... 77Pipeliner® 18P ..................................... 79Excalibur® 9018-B3 MR....................... 81Excalibur® 9018M MR ......................... 83Excalibur® 10018-D2 MR..................... 85Excalibur® 11018M MR ....................... 87Pipeliner® LH-D80 ............................... 89Pipeliner® LH-D90 ............................... 91Pipeliner® 19P ..................................... 93Pipeliner® LH-D100 ............................. 95

MIG & TIGSelection Guide .......................................... 98

MIG Wire

Mild Steel, BareSuperGlide® S3................................... 100SuperGlide® S6................................... 102

Mild Steel, Copper CoatedSuperArc® L-50 .................................. 104SuperArc® L-56 .................................. 107SuperArc® L-59 .................................. 111

Low Alloy, Copper CoatedSuperArc® LA-75................................ 113SuperArc® LA-90................................ 115SuperArc® LA-100.............................. 118

Detailed Table of Contents

INTRODUCTION

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MIG Wire

Mild and Low Alloy Steel PipePipeliner® 70S-G ................................ 121Pipeliner® 80S-G ................................ 123Pipeliner® 80Ni1................................. 125

TIG Cut-Lengths

Mild SteelLincoln® ER70S-2............................... 127Lincoln® ER70S-6............................... 128

Metal-CoredSelection Guide ........................................ 130

Wires

Mild SteelMetalshield® MC-6 ............................. 131Metalshield® MC-706 ......................... 134Metalshield® MC-710XL ..................... 137

Low AlloyMetalshield® MC-900 ......................... 139Metalshield® MC-1100 ....................... 142

Flux-CoredSelection Guide ........................................ 146

Self-Shielded Wire

Mild Steel, Flat and HorizontalInnershield® NR-5............................... 152Innershield® NS-3M............................ 154Innershield® NR-305........................... 156Innershield® NR-311........................... 158Innershield® NR-131........................... 160

Self-Shielded Wire

Mild Steel, All PositionInnershield® NR-152........................... 162Innershield® NR-211-MP .................... 164Innershield® NR-203MP...................... 166Innershield® NR-232........................... 168Innershield® NR-233........................... 170

Low Alloy, Flat and HorizontalInnershield® NR-311 Ni ...................... 172

Low Alloy, All PositionInnershield® NR-212........................... 174Innershield® NR-203 Nickel (1%)........ 176Innershield® NR-207........................... 178Pipeliner® NR-207+ ........................... 180Pipeliner® NR-208-P........................... 182Pipeliner® NR-208-XP......................... 184Innershield® NR-208-H....................... 186

Gas-Shielded Wire

Mild Steel, All PositionUltraCore® 71A85 ............................... 188UltraCore® 71C ................................... 190UltraCore® 71A75 Dual ....................... 192UltraCore® 712C................................. 194UltraCore® 712A80 ............................. 196UltraCore® 712A80-H ......................... 198Outershield® 71 Elite .......................... 200Outershield® 71 Supreme ................... 202Outershield® 71M............................... 204Pipeliner® G70M................................. 207

Mild Steel, Flat and HorizontalUltraCore® 70C ................................... 209UltraCore® 75C ................................... 211Outershield® 70.................................. 213


INTRODUCTION

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Gas-Shielded Wire

Low Alloy, All PositionUltraCore® 81Ni1A75-H ...................... 215UltraCore® 81Ni1C-H .......................... 217UltraCore® 81Ni2A75-H ...................... 219UltraCore® 81Ni2C-H .......................... 221UltraCore® 81K2A75-H ....................... 223UltraCore® 81K2C-H ........................... 225Outershield® 91K2-H .......................... 227Pipeliner® G80M................................. 229Pipeliner® G90M................................. 231

Submerged ArcSelection Guide ........................................ 234

Flux

700 Series Active FluxLincolnweld® 760 ............................... 240Lincolnweld® 761 ............................... 241Lincolnweld® 780 ............................... 242Lincolnweld® 781 ............................... 243

800 Series Neutral FluxLincolnweld® 860 ............................... 244Lincolnweld® 865 ............................... 246Lincolnweld® 880 ............................... 247Lincolnweld® 880M ............................ 248Lincolnweld® 882 ............................... 250Lincolnweld® 888 ............................... 252Lincolnweld® 8500 ............................. 254Lincolnweld® MIL800-H...................... 256

Special Neutral FluxLincolnweld® 960 ............................... 258Lincolnweld® 980 ............................... 260Lincolnweld® WTX .............................. 261

Flux

Flux for Seam Welding of PipeLincolnweld® 761-Pipe ....................... 262Lincolnweld® P223 ............................. 263Lincolnweld® SPX80........................... 264Lincolnweld® 995N............................. 266

High Performance / Alloy FluxLincolnweld® AXXX-10........................ 267Lincolnweld® MIL800-HPNi................. 268

Solid Wire

Mild SteelLincolnweld® L-50.............................. 269Lincolnweld® L-56.............................. 270Lincolnweld® L-60.............................. 271Lincolnweld® L-61.............................. 272Lincolnweld® L-S3.............................. 273Lincolnweld® LA-71............................ 274

Low AlloyLincolnweld® L-70.............................. 275Lincolnweld® LA-75............................ 276Lincolnweld® LA-81............................ 277Lincolnweld® LA-82............................ 278Lincolnweld® LA-84............................ 279Lincolnweld® LA-85............................ 280Lincolnweld® LA-90............................ 281Lincolnweld® LA-92............................ 282Lincolnweld® LA-93............................ 283Lincolnweld® LA-100.......................... 284

Cored Wire

Mild SteelLincolnweld® LC-72............................ 285


INTRODUCTION

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Cored Wire

Low AlloyLincolnweld® LAC-B2 ......................... 286Lincolnweld® LAC-M2......................... 287Lincolnweld® LAC-Ni2 ........................ 288

Stainless & NickelSelection Guide ........................................ 290

Stick Electrode

Stainless SteelRed Baron® 308/308L-V MR............... 295Red Baron® 308L MR.......................... 297Red Baron® 308/308H MR.................. 299Blue Max® 308/308L AC-DC ............... 301Red Baron® 309/309L-V MR............... 303Red Baron® 309/309L MR .................. 305Blue Max® 309/309L AC-DC ............... 307Red Baron® 316/316L-V MR............... 309Red Baron® 316/316L MR .................. 311Blue Max® 316/316L AC-DC ............... 313Red Baron® 310 MR ........................... 315

MIG Wire

Stainless SteelBlue Max® MIG 308LSi ....................... 317Blue Max® MIG 309LSi ....................... 319Blue Max® MIG 316LSi ....................... 321Blue Max® LNM 307 ........................... 323Blue Max® LNM 347Si ........................ 325

Flux-Cored (FCAW-G) Wire

Stainless SteelUltraCore® FC 308L ............................ 327UltraCore® FCP 308L .......................... 329UltraCore® FC 309L ............................ 331

Flux-Cored (FCAW-G) Wire

Stainless SteelUltraCore® FCP 309L .......................... 333UltraCore® FC 316L ............................ 335UltraCore® FCP 316L .......................... 337

Submerged Arc Wire

Stainless SteelBlue Max® S308/308L ........................ 339Blue Max® S309/309L ........................ 341Blue Max® S316/316L ........................ 343

Submerged Arc Flux

Stainless SteelBlue Max® 2000 ................................. 345Blue Max® 3000 ................................. 346Blue Max® 4000 ................................. 347Lincolnweld® ST-100.......................... 348

TIG Cut Lengths

Stainless SteelLincoln® ER308/308L ......................... 349Lincoln® ER309/309L ......................... 350Lincoln® ER316/316L ......................... 351

Metal-Cored Wire

Stainless SteelOutershield® MC-409 ......................... 352

MIG Wire

Nickel-BasedLNM NiCro 60/20................................ 353LNM NiCroMo 60/16........................... 355

Submerged Arc Wire

Nickel-BasedLNS NiCro 60/20................................. 357


INTRODUCTION

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TIG Cut LengthsNickel-Based

LNT NiCro 60/20 ................................. 359LNT NiCroMo 60/16 ............................ 361

HardfacingSelection Guide ........................................ 364

Stick ElectrodeBuild-Up

Wearshield® BU .................................. 372

Metal-to-Metal Wear Wearshield® MI ................................... 374

Severe Impact Wearshield® Mangjet® ........................ 376Wearshield® 15CrMn .......................... 378Wearshield® FROG MANG® ................. 380

Abrasion Plus Impact Wearshield® ABR ................................ 382Wearshield® 44 .................................. 384

Metal-to-Earth Wear Wearshield® ME .................................. 386

Severe Abrasion Wearshield® 60 .................................. 388Wearshield® 70 .................................. 390

Maintenance and Repair Blue Max® 2100 ................................. 392

Flux-Cored (FCAW-G) WireBuild-Up

Lincore® BU-G .................................... 393

Metal-to-Metal Lincore® 55-G .................................... 395

Metal-Cored WireBuild-Up

Lincore® 60-G .................................... 397

Flux-Cored (FCAW-S) WireBuild-Up

Lincore® BU ........................................ 399Lincore® 33 ........................................ 401

Metal-to-Metal Lincore® 40-O .................................... 403Lincore® 55 ........................................ 405Lincore® T & D .................................... 407

Severe Impact Lincore® M ......................................... 409Lincore® 15CrMn ................................ 411Lincore® FROG MANG® ....................... 413

Abrasion Plus Impact Lincore® 50 ........................................ 415

Severe Abrasion Lincore® 60-O .................................... 417Lincore® 65-O .................................... 419

Metal-Cored Submerged Arc WireBuild-Up

Lincore® 30-S ..................................... 421

Detailed Table of Contentsintroduction

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Metal-Cored Submerged Arc Wire

Metal-to-Metal, Build UpLincore® 32-S..................................... 423Lincore® 35-S..................................... 425

Metal-to-MetalLincore® 40-S..................................... 427Lincore® 42-S..................................... 429

Severe AbrasionLincore® 60-S..................................... 431

Roll Rebuilding, Build UpLincore® 20 ........................................ 433Lincore® 8620 .................................... 435Lincore® 4130 .................................... 437

Roll Rebuilding, Metal-to-MetalLincore® 410 ...................................... 439Lincore® 410NiMo .............................. 441Lincore® 423L .................................... 443Lincore® 423Cr................................... 445Lincore® 420 ...................................... 447Lincore® 96S ...................................... 449Lincore® 102W ................................... 451Lincore® 102HC.................................. 453

Submerged Arc Flux

HardfacingLincolnweld® A-96-S .......................... 455Lincolnweld® H-535 ........................... 456Lincolnweld® H-560 ........................... 457

Neutral FluxLincolnweld® 801 ............................... 458Lincolnweld® 802 ............................... 459Lincolnweld® 803 ............................... 460

Aluminum & Cast Iron

Selection Guide ........................................ 462

MIG Wire

AluminumSuperGlaze® 4043 .............................. 464SuperGlaze® 4047 .............................. 465SuperGlaze® 5183 .............................. 466SuperGlaze® 5356 .............................. 467SuperGlaze® 5554 .............................. 468SuperGlaze® 5556 .............................. 469

TIG Cut Lengths

AluminumSuperGlaze® 4043 .............................. 470SuperGlaze® 5356 .............................. 471

Stick Electrode

Cast IronSoftweld® 55Ni................................... 472Softweld® 99Ni................................... 473Ferroweld® ......................................... 474

AppendixAWS Classification System

Stick................................................... 476MIG, TIG & Metal-Cored ...................... 477Flux-Cored.......................................... 478Submerged Arc................................... 480


INTRODUCTION

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AppendixGeneral Information

Stick ElectrodeTypes of Coating & Current ................. 482ASME Boiler & Pressure Vessel Code .. 483

Submerged ArcFlux Types & General Characteristics .. 484Selecting Flux/Wire Combinations....... 485

HardfacingCross Checking .................................. 487

AluminumTypical Joint Designs .......................... 488Typical Operating Procedures ............. 489

Innershield®

Wire Selection Guide........................... 491

Pipeliner®

Electrode Selection Guide ................... 493LH-D80/90/100 Welding Guidelines .... 496EN and ISO Classifications .................. 497

Agency Approvals ...................499

Safety Guidelines ....................514

PackagingOptions

Tubes, Cans & Cartons........................ 524Reels & Stem...................................... 526Spools ................................................ 528Coils, Boxes & Bags............................ 530Drums & Pails..................................... 532

Storage and HandlingStick Electrode ................................... 534Metal-Cored & Flux-Cored Wire .......... 536Submerged Arc Flux & Wire ................ 537

EquipmentReference Charts

Stick Welders...................................... 540TIG Welders ........................................ 542MIG Wire feeder Welders..................... 544MIG & FCAW industrial Welders........... 546Multi-Process Welders ........................ 548Advanced Process Welders ................. 550Multi-Operator Welding Systems......... 552Engine Drives: Commercial ................. 554Engine Drives: Industrial ..................... 558Semiautomatic Wire Feeders .............. 562Submerged Arc Equipment ................. 566Automated Solutions........................... 570Environmental Systems ...................... 574Auto-Darkening Welding Helmets........ 578Guns and Torches............................... 580

WarrantyEquipment Warranty Commitment ...... 586

LE Sales Offices

District Sales Offices.............. 590


INTRODUCTION

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STICKCONSUMABLES

SMAW

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Selection GuideStick (SMAW) ElEctrodES

(1) Manufactured to 2.5 mm diameter.

Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features

Diameters Availablein (mm)

Mild Steel, Cellulosic 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Fleetweld® 5P(E6010)

•Deep arc penetration•Light slag with minimal arc interference•Excellent vertical and overhead capability

Fleetweld® 5P+(E6010)

•High operator appeal and control•Easy slag removal•Standard in the pipe welding industry

Pipeliner® 6P+(E6010)

•High operator appeal and control•Easy slag removal•Q2 Lot® - Certificate showing actual deposit chemistry

available online

(1)

Fleetweld® 180(E6011)

•AC polarity welding•Performs on low amperages and OCV•Easy to strike arc


•Stable arc performance•High operator appeal•DC and AC welding

Fleetweld® 35LS(E6011)

•Use for tack welds under Innershield® deposits•Light, easy to remove slag•DC and AC welding

Mild Steel, Rutile 5/64(2.0)

3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)


•Operable with low amperages on sheet metal•Excellent bead appearance•Slag control accommodates vertical down welding


•Deep penetration•Optimized for burn-through spot welding•Little slag interference in arc


•High deposition rates•Excellent operator appeal•Easy to use

Mild Steel, High Deposition 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Jetweld® 2(E6027)

•High deposition rates•Smooth bead appearance•Shallow penetration for minimal dilution

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(1) Manufactured to 2.5 mm diameter. (2) Manufactured to a 5.0 mm diameter.




Mild Steel, High Deposition 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Jetweld® 1(E7024-1)

•High deposition rates•Smooth bead appearance•Minimal spatter

Mild Steel, Low Hydrogen 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Pipeliner® 16P(E7016 H4)

•Low hydrogen, vertical up capability on X60 grade pipe•Q2 Lot® - Certificate showing actual deposit chemistry

available online

(1)

Excalibur® 7018 MR(E7018 H4R)

•Premium arc performance•Square coating burn-off•Easy strike and re-strike

Jetweld® LH-70(E7018 H4R)

•Low hydrogen•Smooth arc performance

Jet-LH® 78 MR(E7018 H4R)

•Low hydrogen•Smooth arc performance

Lincoln® 7018AC(E7018 H8)

•AC polarity welding•Capable of cold re-strikes•Minimal spatter

Excalibur® 7018-1 MR(E7018-1 H4R)

•Premium arc performance•Square coating burn-off•Effortless slag removal

Excalibur® 7028(E7028 H8)

•High deposition rates•Premium arc performance•High speed

Low Alloy, Cellulosic 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Shield-Arc® HYP+(E7010-P1)

•Light slag for minimal arc interference•Deep penetration•Clean, visible weld puddle

Pipeliner® 7P+(E7010-P1)

•High productivity in vertical down and out-of-position pipe welding •Q2 Lot® - Certificate showing actual deposit chemistry

available online

(2)

Shield-Arc® 85(E7010-A1)

•For welding 0.50% molybdenum steel•Light slag for minimal arc interference•Deep penetration and superior puddle control

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Selection GuideSTICK (SMAW) ELECTRODES



Low Alloy, Cellulosic 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Shield-Arc® 70+(E8010-P1)

• Light slag for minimal arc interference• Deep penetration• Clean, visible weld puddle

Pipeliner® 8P+(E8010-P1)

• High productivity in vertical down and out-of-position pipe welding

• Q2 Lot® - Certificate showing actual deposit chemistry available online

(1)

Shield-Arc® 90(E9010-G)

• Light slag for minimal arc interference• Deep penetration• Clean, visible weld puddle

(1)

Low Alloy, Low Hydrogen 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Excalibur® 7018-A1 MR(E7018-A1 H4R)

• Designed for welding 0.50% molybdenum steel• Premium arc performance• Square coating burn-off

Excalibur® 8018-B2 MR(E8018-B2 H4R)

• Designed for welding 1.25% chromium, 0.50% molybdenum steel

• Premium arc performance• Square coating burn-off

Excalibur® 8018-B2 XF MR(E8018-B2 H4R)

• X-Factor < 15 ppm • Premium arc performance and strikeability • Q2 Lot® - Certificate showing actual deposit

chemistry available online

Excalibur® 8018-C1 MR(E8018-C1 H4R)

• Designed to produce a nominal 2-1/4% nickel deposit

• Premium arc performance• Square coating burn-off

Excalibur® 8018-C3 MR(E8018-C3 H4R)

• Designed to produce a 1% nickel deposit• Premium arc performance • Square coating burn-off

Pipeliner® 18P(E8018-G H4)

• Low hydrogen, vertical up capability on X70 grade pipe

• Charpy V-Notch impact toughness tested to -46°C (-50°F)

• Q2 Lot® - Certificate showing actual deposit chemistry available online


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Low Alloy, Low Hydrogen 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Excalibur® 9018-B3 MR(E9018-B3 H4R)

•Designed for all-position welding of 2.25% chromium, 1% molybdenum low alloy steels•Premium arc performance•Square coating burn-off

Excalibur® 9018M MR(E9018M H4R)

•Designed to produce weld deposits with 620 MPa (90 ksi) tensile strength •Premium arc performance •Square coating burn-off

Excalibur® 10018-D2 MR(E10018-D2 H4R)

•Capable of exceeding 690 MPa (100 ksi) yield strength after 12 hours at 635°C (1175°F)•Premium arc performance•Q2 Lot® - Certificate showing actual deposit


Excalibur® 11018M MR(E11018M H4R)

•Capable of producing weld deposits with 760 MPa (110 ksi) tensile strength •Premium arc performance •Square coating burn-off

Pipeliner® LH-D80(E8045-P2 H4R)

•Low hydrogen, vertical down capability on up to X70 pipe•High productivity•Q2 Lot® - Certificate showing actual deposit


(1)




(1)

Pipeliner® 19P(E10018-G H4R)

•Low hydrogen, vertical up capability on X80 grade pipe •Charpy V-Notch impact toughness tested to

-46°C (-50°F)•Q2 Lot® - Certificate showing actual deposit





(1)

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Fleetweld ® 5PStick (SMAW) ElEctrodE

Welding Positions


All

�Steel with moderate surface contaminants

�Cross country and in-plant pipe welding

�Square edge butt welds

�Deep arc penetration

�Light slag with minimal arc interference

�Excellent vertical and overhead capability

Mild Steel, CellulosicAWS E6010

Key Features

Conformances

E6010E6010E60103ME4310EN ISO 2560-A: E 42 3 C25

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:CWB/CSA W48-06:TUV:


Diameter Length 5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton

10 lb (4.5 kg) EO Can30 lb (13.6 kg) Carton

50 lb (22.7kg)Easy Open Canin (mm) in (mm)

3/321/8

5/323/167/32

1/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

121414141414

(300)(350)(350)(350)(350)(350)

ED032402ED032403ED032404

ED032561ED032562ED032563

ED010211ED010203ED010216ED010207ED010219ED010200

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Fleetweld ® 5PSTICK (SMAW) ELECTRODE

(AWS E6010)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

DC+ 40 - 80 70 - 130 90 - 165 140 - 225 200 - 275 220 - 325



Yield Strength(2) Tensile Strength ElongationCharpy V-Notch

J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)

RequirementsAWS E6010

330 (48) min.

430 (60) min.

22 min.

27 (20) min.


As-Welded 420 - 475 (61 - 69) 515 - 570 (75-83) 25 - 31 41 - 68 (30 - 50)


%C %Mn %Si %P %S

RequirementsAWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified


As-Welded 0.09 - 0.17 0.40 - 0.63 0.09 - 0.43 0.005 - 0.017 0.005 - 0.014

%Ni %Cr %Mo %V

RequirementsAWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max.


As-Welded 0.01 - 0.05 0.01 - 0.05 ≤ 0.03 ≤ 0.01


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Fleetweld ® 5P+ Stick (SMAW) ElEctrodE

Welding Positions


All



�Repair welding

�High operator appeal and control

�Easy slag removal

�Standard in the pipe welding industry

Conformances


Key Features

E6010E6010E6010E4310EN ISO 2560-A: E 42 3 C25

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:CWB/CSA W48-06:TUV:


Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Carton

50 lb (22.7kg) Easy Open Canin (mm) in (mm)

3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED032564ED032565ED032566

ED010283ED010278ED010285ED010281

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Fleetweld ® 5P+ STICK (SMAW) ELECTRODE

(AWS E6010)


%C %Mn %Si %P %S



As-Welded 0.09 - 0.20 0.46 - 0.79 0.10 - 0.32 0.005 - 0.017 0.004 - 0.014

%Ni %Cr %Mo %V



As-Welded ≤ 0.04 ≤ 0.04 ≤ 0.02 ≤ 0.01


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 50 - 85 75 - 135 100 - 175 140 - 225

DC- 50 - 85 75 - 135 100 - 175 –






330 (48) min.

430 (60) min.

22 min.

27 (20) min.


As-Welded 415 - 500 (60 - 73) 500 - 610 (73 - 88) 22 - 29 51 - 93 (38 - 69)


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Pipeliner ® 6P+ STICK (SMAW) ELECTRODE

Welding Positions


All


�Root pass on up to X80 grade pipe

�Hot, fill and cap pass on up to X60 grade pipe

�High operator appeal and control


�Q2 Lot® - Certificate showing actual deposit chemistry available online

�Standard in the pipe welding industryConformances


Key Features

E6010E6010E6010E4310

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:CWB/CSA W48-06:


Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Master Carton

50 lb (22.7 kg) Easy Open Canmm (in) in (mm)

2.53.24.0

(3/32)(1/8)(5/32)

121418

(300)(350)(450)

ED032609ED032610ED032611

ED030848ED030849


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(AWS E6010)


%C %Mn %Si %P %S



As-Welded 0.11 - 0.20 0.51 - 0.77 0.15 - 0.32 0.006 - 0.016 0.005 - 0.011

%Ni %Cr %Mo %V



As-Welded 0.01 - 0.04 0.01 - 0.04 0.01 - 0.02 ≤ 0.01


Current (Amps)

Polarity2.5 mm(3/32)

3.2 mm(1/8)

4.0 mm(5/32)

DC+ 50 - 85 75 - 135 100 - 175

DC- 50 - 85 75 - 135 100 - 175






330 (48) min.

430 (60) min.

22 min.

27 (20) min.


As-Welded 405 - 515 (59 - 75) 495 - 620 (72 - 90) 22 - 36 27 - 85 (20 - 63)



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Fleetweld ® 180Stick (SMAW) ElEctrodE

Welding Positions


All

�Small AC welders

�Sheet metal

�Edge, corner and butt joints

�AC polarity welding

�Performs on low amperages and OCV

�Easy to strike arc

Conformances


Key Features

E6011E6011E4311

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:CWB/CSA W48-06:



5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton

50 lb (22.7 kg) Easy Open Canin (mm) in (mm)

3/321/8

5/32

(2.4)(3.2)(4.0)

121414

(300)(350)(350)

ED031152ED031722

ED032448ED032449ED032412

ED010110ED010105ED010114

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(AWS E6011)


%C %Mn %Si %P %S



As-Welded 0.13 - 0.20 0.44 - 0.71 0.23 - 0.45 0.009 - 0.014 0.005 - 0.008

%Ni %Cr %Mo %V



As-Welded ≤ 0.03 ≤ 0.03 ≤ 0.01 ≤ 0.01


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)

AC 40 - 90 65 - 120 115 - 150

DC± 40 - 80 60 - 110 105 - 135






330 (48) min.

430 (60) min.

22 min.

27 (20) min.


As-Welded 460 - 490 (67 - 71) 570 - 590 (83 - 86) 22 - 32 35 - 72 (26 - 53)


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Welding Positions


All

�Sheet metal

� In-plant pipe welding


�Stable arc performance

�High operator appeal

�AC and DC welding

Conformances


Key Features

E6011E6011E60113M

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:


Diameter Length 50 lb (22.7 kg) Cartonin (mm) in (mm)

3/321/8

5/323/167/32

1/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

141414141818

(350)(350)(350)(350)(450)(450)

ED028152 ED028153 ED028154 ED028155 ED032301 ED028157

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(AWS E6011)


%C %Mn %Si %P %S



As-Welded 0.11 - 0.16 0.32 - 0.60 0.09 - 0.28 0.006 - 0.011 0.004 - 0.013

%Ni %Cr %Mo %V



As-Welded ≤ 0.06 0.01 - 0.04 ≤ 0.02 ≤ 0.01


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

AC 50 - 85 75 - 120 90 - 160 120 - 200 150 - 260 190 - 300

DC± 40 - 75 70 - 110 80 - 145 110 - 180 135 - 235 170 - 270






330 (48) min.

430 (60) min.

22 min.

27 (20) min.


As-Welded 385 - 415 (56 - 60) 470 - 510 (68 - 74) 26 - 33 56 - 101 (42 - 75)


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Fleetweld ® 35LSStick (SMAW) ElEctrodE

Welding Positions


All

�Tack welding


�Use for tack welds under Innershield® deposits

�Light, easy to remove slag

�AC and DC welding Conformances


Key Features

E6011E6011E4311




1/85/32

(3.2)(4.0)

1414

(350)(350)

ED028158ED028159

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Fleetweld ® 35LSStick (SMAW) ElEctrodE

(AWS E6011)


%C %Mn %Si %P %S



As-Welded 0.09 - 0.19 0.32 - 0.90 0.03 - 0.13 0.007 - 0.017 0.005 - 0.011

%Ni %Cr %Mo %V



As-Welded ≤ 0.06 0.01 - 0.04 ≤ 0.02 0.01 max.


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)

AC 80 - 130 120 - 160

DC± 70 - 120 110 - 150






330 (48) min.

430 (60) min.

22 min.

27 (20) min.


As-Welded 400 - 435 (58 - 63) 495 - 560 (72 - 81) 22 - 31 29 - 64 (22 - 47)


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Welding Positions


All

�Sheet metal

� Irregular short welds that change positions

�Maintenance or repair welding

�For use with small AC welders with low OCV

�Operable with low amperages on sheet metal

�Excellent bead appearance

�Slag control accommodates vertical down welding Conformances

Mild Steel, RutileAWS E6013

Key Features

E6013E6013E60133M111E4313





50 lb (22.7 kg) Cartonin (mm) in (mm)

5/643/32

1/85/323/16

(2.0)(2.4)(3.2)(4.0)(4.8)

1212141414

(300)(300)(350)(350)(350)

ED031726ED031727

ED032450ED032451ED032422

ED010170ED010161ED010153ED010165ED010156

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(AWS E6013)


%C %Mn %Si %P %S



As-Welded 0.04 - 0.07 0.32 - 0.45 0.16 - 0.24 0.01 - 0.02 0.01 - 0.02

%Ni %Cr %Mo %V



As-Welded ≤ 0.07 0.02 - 0.04 ≤ 0.02 0.01 - 0.02


Current (Amps)

Polarity5/64 in

(2.0 mm)3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

AC 50 - 80 75 - 105 110 - 140 160 - 200 205 - 260

DC± 45 - 75 70 - 95 100 - 135 145 - 180 190 - 235






330 (48) min.

430 (60) min.

17 min.

Not Specified


As-Welded 400 - 440 (58 - 64) 460 - 515 (67 - 75) 20 - 31 37 - 76 (27 - 56)


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Welding Positions


Flat & Horizontal

�Spot welding floor decking to beams


�Deep penetration

�Optimized for burn-through spot welding

�Little slag interference in arc Conformances


Key Features

E6022E6022

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:



1/85/32

(3.2)(4.0)

1414

(350)(350)

ED021896ED021895


Tensile Strength Longitudinal BendMPa (ksi) Test


430 (60) min.

Required


As-Welded 415 - 565 (60 - 82) Pass(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)

DC- 110 - 150 150 - 180

AC 110 - 150 150 - 180


68281_017_096_ACG.indd 36 3/30/10 2:40 PM


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Welding Positions


All

�Maintenance and repair welding

�Sheet metal and fillet welds

�Heavy sections

�High deposition rates

�Excellent operator appeal

�Easy to use

�Operates on low amperages Conformances


Key Features

E7014E7014E70141M111E4914

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB:




50 lb (22.7kg)Cartonin (mm) in (mm)

3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

14141414

(350)(350)(350)(350)

ED031713ED031153

ED030566ED030567ED032430

ED010189ED010183ED010193ED010186

68281_017_096_ACG.indd 37 3/30/10 2:40 PM


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(AWS E7014)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

AC 80 - 100 110 - 155 150 - 225 200 - 285

DC± 75 - 95 100 - 145 135 - 200 185 - 235



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)


400 (58) min.

490 (70) min.

17 min.

Not Specified


As-Welded 400 - 510 (58 - 74) 490 - 585 (70 - 85) 17 - 29 45 - 103 (33 - 76)



%C %Mn %Si %P %S

RequirementsAWS E7014 0.15 max. 1.25 max. 0.90 max. 0.035 max. 0.035 max.


As-Welded 0.06 - 0.10 0.25 - 0.67 0.04 - 0.69 0.01 - 0.02 ≤ 0.02

%Ni %Cr %Mo %V%Mn + Ni + Cr +

Mo + V

RequirementsAWS E7014 0.30 max. 0.20 max. 0.30 max. 0.08 max. 1.50 max.


As-Welded 0.02 - 0.09 0.01 - 0.05 ≤ 0.02 ≤ 0.02 0.37


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Jetweld ® 2Stick (SMAW) ElEctrodE

Welding Positions


Flat & Horizontal

�Multiple pass welding

�Fast-fill single pass welds

�Fillet and lap welds


�Smooth bead appearance

�Shallow penetration for minimal dilution

Conformances

Mild Steel, High DepositionAWS E6027

Key Features

E6027E6027E60273M333E4327




3/161/4

(3.2)(4.0)

1818

(450)(450)

ED010501ED010500

68281_017_096_ACG.indd 39 3/30/10 2:40 PM


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(AWS E6027)


Current (Amps)

Polarity3/16 in

(4.8 mm)1/4 in

(6.4 mm)

AC 250 - 300 350 - 450

DC± 230 - 270 315 - 405





330 (48) min.

430 (60) min.

22 min.

27 (20) min.


As-Welded 365 - 395 (53 - 57) 435 - 470 (63 - 68) 26 - 34 53 - 80 (39 - 60)



%C %Mn %Si %P %S



As-Welded 0.02 - 0.05 0.56 - 0.96 0.12 - 0.41 0.016 - 0.024 0.005 - 0.013

%Ni %Cr %Mo %V



As-Welded 0.03 - 0.07 0.02 - 0.05 0.01 - 0.04 ≤ 0.002


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Welding Positions


Flat & Horizontal

�Large welds

�Slightly downhill (15° max) positions




�Minimal spatter

�Shallow penetration Conformances

Mild Steel, High DepositionAWS E7024-1

Key Features

E7024-1E7024-1E7024-11M111E4924-1



Diameter Length 50 lb (22.7 kg)Cartonin (mm) in (mm)

1/85/323/167/32

1/4

(3.2)(4.0)(4.8)(5.6)(6.4)

1414181818

(350)(350)(450)(450)(450)

ED010362ED010372ED010366ED010375ED010360

68281_017_096_ACG.indd 41 3/30/10 2:40 PM


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(AWS E7024-1)


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

AC 115 - 175 180 - 240 240 - 300 300 - 380 340 - 440

DC± 100 - 160 160 - 215 220 - 280 270 - 340 320 - 400



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F)

RequirementsAWS E7024-1

400 (58) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 455 - 490 (66 - 71) 530 - 565 (77 - 82) 22 - 31 27 - 60 (20 - 44)



%C %Mn %Si %P %S

RequirementsAWS E7024-1 0.15 max. 1.21 max. 0.90 max. 0.035 max. 0.035 max.


As-Welded 0.03 - 0.06 0.63 - 1.02 0.13 - 0.68 0.010 - 0.022 0.005 - 0.011

%Ni %Cr %Mo %V%Mn + Ni + Cr +

Mo + V

RequirementsAWS E7024-1 0.30 max. 0.20 max. 0.30 max. 0.08 max. 1.50 max.


As-Welded ≤ 0.06 0.01 - 0.04 ≤ 0.02 0.01 max. 0.75


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Pipeliner ® 16PStick (SMAW) ElEctrodE

Welding Positions


All

�Root pass welding of up to X100 grade pipe

�Hot, fill and cap pass welding up to X60

�Low hydrogen, vertical up capability on X60 grade pipe


�Charpy V-Notch impact toughness tested to -46°C (-50°F)

Conformances

Mild Steel, Low HydrogenAWS E7016 H4

Key Features

E7016 H4E7016 H4



Diameter Length 50 lb (22.7 kg)Easy Open Canmm (in) in (mm)

2.53.24.0

(3/32)(1/8)(5/32)

141418

(350)(350)(450)

ED030916ED030917ED030918

68281_017_096_ACG.indd 43 3/30/10 2:40 PM


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(AWS E7016 H4)


Current (Amps)

Polarity2.5 mm(3/32)

3.2 mm(1/8)

4.0 mm(5/32)

DC± 55 - 80 75 - 120 120 - 160

AC 60 - 80 80 - 120 120 - 160



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

RequirementsAWS E7016 H4

400 (58) min.

490 (70) min.

22 min.

27 (20) min.

Not Specified


As-Welded 435 - 545 (63 - 79) 550 - 640 (80 - 93) 23 - 34 84 - 161 (62 - 119) 65 - 129 (48 - 95)




RequirementsAWS E7016 H4 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.


As-Welded 0.04 - 0.08 1.10 - 1.60 0.39 - 0.67 0.005 - 0.020 0.004 - 0.012 < 0.07

%Cr %Mo %V%Mn + Ni + Cr

+ Mo + VDiffusible HydrogenmL/100g weld metal

RequirementsAWS E7016 H4 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.


As-Welded 0.01 - 0.07 0.01 - 0.03 0.01 - 0.02 1.14 - 1.71 1 - 4


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Excalibur ® 7018 MRStick (SMAW) ElEctrodE

Welding Positions



�Mild steel

�Power generation

�Petrochemical

�Pressure vessels

�Pressure piping

�Premium arc performance

�Square coating burn-off

�Easy strike and re-strike

�Effortless slag removal

�Minimal spatter for enhanced operability and clean weld surface

Conformances


Key Features

E7018 H4RE7018 H4R3Y H53YM H53 YH53YH53YHHHE4918






3/321/8

5/323/167/32

1/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

141414141818

(350)(350)(350)(350)(450)(450)

ED032086ED031468

ED032588ED032589ED032590

ED028280ED028281ED028282ED028283ED028917ED028918

68281_017_096_ACG.indd 45 3/30/10 2:40 PM


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Excalibur ® 7018 MRStick (SMAW) ElEctrodE

(AWS E7018 H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

DC+ 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400

AC 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 420




RequirementsAWS E7018 H4R

400 (58) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 430 - 510 (62 - 74) 510 - 605 (74 - 88) 25 - 37 121 - 332 (89 - 246)




RequirementsAWS E7018 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.

Typical Performance(3) 0.03 - 0.08 1.01 - 1.55 0.34 - 0.68 0.01 - 0.02 ≤ 0.01 0.01 - 0.06



RequirementsAWS E7018 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.

Typical Performance(3) 0.02 - 0.07 ≤ 0.05 ≤ 0.02 1.04 - 1.75 2 - 3


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Jetweld ® LH-70Stick (SMAW) ElEctrodE

Welding Positions



�General fabrication

�Military low hydrogen applications

�Low hydrogen

�Smooth arc performance

Conformances


Key Features

E7018 H4RE7018 H4RE7018, 3Y3YM H53 Y40H53YH53YHHHE4918-1MIL-7018

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:MIL-E-22200/1:


Diameter Length 50 lb (22.7 kg)Easy Open Canin (mm) in (mm)

3/321/8

5/323/167/32

1/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

141414141818

(350)(350)(350)(350)(450)(450)

ED010568ED010561ED010575ED010564ED010577ED010558

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Jetweld ® LH-70Stick (SMAW) ElEctrodE

(AWS E7018 H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

DC+ 70 - 110 90 - 150 120 - 190 170 - 280 210 - 330 290 - 430

AC 80 - 120 110 - 170 135 - 225 200 - 300 260 - 380 325 - 440





400 (58) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 400 - 485 (58 - 70) 490 - 570 (71- 83) 23 - 36 156 - 334 (115 - 246)









Typical Performance(3) 0.03 - 0.06 ≤ 0.02 ≤ 0.02 1.05 1 - 2


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Jet-LH ® 78 MRStick (SMAW) ElEctrodE

Welding Positions




�Low hydrogen


Conformances


Key Features

E7018 H4RE7018 H4RE70183YM H53 YH53YH53YHHHE4918-1

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06


Diameter Length 5 lb (2.3 kg) Plastic Tube20 lb (9 kg) Carton

50 lb (22.7 kg)Easy Open Canin (mm) in (mm)

3/321/8

5/323/16

1/4

(2.4)(3.2)(4.0)(4.8)(6.4)

1214141418

(300)(350)(350)(350)(450)

ED030174ED030175ED032436

ED015161ED015198ED015141ED015186ED015383

68281_017_096_ACG.indd 49 3/30/10 2:40 PM


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Jet-LH ® 78 MRStick (SMAW) ElEctrodE

(AWS E7018 H4R)





400 (58) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 415 - 570 (60 - 83) 495 - 640 (72 - 93) 22 - 34 156 - 353 (115 - 260)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)1/4 in

(6.4 mm)

DC+ 65 - 100 110 - 160 130 - 200 180 - 270 300 - 400

AC 70 - 105 120 - 170 140 - 230 210 - 290 325 - 420





Typical Performance(3) 0.04 - 0.07 0.75 - 1.35 0.13 - 0.69 ≤ 0.01 ≤ 0.01 0.02 - 0.04




Typical Performance(3) 0.02 - 0.06 ≤ 0.03 ≤ 0.03 0.85 1 - 3


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Lincoln ® 7018ACStick (SMAW) ElEctrodE

Welding Positions




�Tack and skip welds

�Thin sections

�AC polarity welding

�Low open circuit voltage operation

�Minimal spatter

�Capable of cold re-strikes Conformances


Key Features

E7018 H8E7018 H8E4918-H8






3/321/8

5/32

(2.4)(3.2)(4.0)

141414

(350)(350)(350)

ED031714ED031715

ED030568ED030569ED032444

ED031732ED031734ED031738

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Lincoln ® 7018ACStick (SMAW) ElEctrodE

(AWS E7018 H8)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)

AC 75 - 120 105 - 150 130 - 200

DC+ 70 - 115 100 - 140 120 - 185





400 (58) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 435 - 625 (63 - 91) 515 - 685 (75 - 99)

23 - 29 27 - 76 (20 - 56)









Typical Performance(3) 0.03 - 0.08 ≤ 0.01 0.02 - 0.05 1.13 2 - 4


68281_017_096_ACG.indd 52 3/30/10 2:40 PM


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Excalibur ® 7018-1 MRStick (SMAW) ElEctrodE

Welding Positions



�Power generation

�Petrochemical

�Pressure vessels

�Pressure piping

�Fill and cap pass welding of up to X65 grade pipe





� Impact toughness tested to -46°C (-50°F)

Conformances

Mild Steel, Low HydrogenAWS E7018-1 H4R

Key Features

E7018-1 H4RE7018-1 H4R3Y H53YM H53 YH53YH53YHHHE4918-1DIN EN ISO 2560-A:E

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:TUV:


Diameter Length 8 lb (3.6 kg) Easy Open Can24 lb (11 kg) Carton

10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Carton

50 lb (22.7kg)Easy Open Canin (mm) in (mm)

3/323/32

1/85/323/167/32

1/4

(2.4)(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

12141414141818

(300)(350)(350)(350)(350)(450)(450)

ED033179ED032591ED032592

ED028700ED028702ED028704ED028706ED028919ED028920

68281_017_096_ACG.indd 53 3/30/10 2:40 PM


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Excalibur ® 7018-1 MRStick (SMAW) ElEctrodE

(AWS E7018-1 H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

DC+ 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400

AC 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 420





RequirementsAWS E7018-1 H4R

400 (58) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 405 - 515 (59 - 75) 530 - 605 (77 - 88) 22 - 36 56 - 178 (42 - 131)



RequirementsAWS E7018-1 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.

Typical Performance(3) 0.04 - 0.07 0.80 - 1.44 0.28 - 0.51 0.006 - 0.019 0.003 - 0.013 0.01 - 0.07



RequirementsAWS E7018-1 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.

Typical Performance(3) 0.01 - 0.07 0.11 - 0.28 ≤ 0.01 0.93 - 1.75 2 - 3


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Excalibur ® 7028Stick (SMAW) ElEctrodE

Welding Positions


Flat & Horizontal

� Structural

� Heavy fabrication

� Shipbuilding

� Storage tanks

� Bridge fabrication

� High deposition rates

� Premium arc performance

� High travel speed

� H8 diffusible hydrogen levels

� Capable of producing weld deposits with impacttoughnessexceeding84J(60ft•lbf) at -40°C (-40°F)

Conformances


Key Features

E7028 H8E7028 H8E7028, 3Y H10 (Fillet Only)3YM H103 YH10E4928 H8

AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:

Lloyd’s Register:DNV Grade:CWB/CSA W48-06:


Diameter Length 50lb (22.7kg)Easy Open Canin (mm) in (mm)

5/323/167/32

(4.0)(4.8)(5.6)

141818

(350)(450)(450)

ED032636ED032790ED032638

68281_017_096_ACG.indd 55 3/30/10 2:40 PM


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Excalibur ® 7028Stick (SMAW) ElEctrodE

(AWS E7028 H8)


Current (Amps)

Polarity5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)

AC 130 - 180 190 - 250 250 - 310

DC+ 125 - 175 185 - 245 220 - 280




J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F)


400 (58) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 450 - 470 (66 - 69) 540 - 560 (79 - 82) 27 - 34 84 - 193 (62 - 142)








Typical Performance(3) 0.02 - 0.05 0.01 - 0.03 0.01 max. 1.25 - 1.62 4 - 5


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Shield-Arc ® HYP+ Stick (SMAW) ElEctrodE

Welding Positions


All

� Root pass welding of up to X80 grade pipe

� Hot, fill and cap pass of up to X65 grade pipe

� Vertical down welding

� Light slag for minimal arc interference

�Deep penetration

� Clean, visible weld puddle

� Superior puddle control Conformances

Low Alloy, Cellulosic, PipeAWS E7010-P1

Key Features

E7010-P1, E7010-GE7010-P1, E7010-GE7010-P1E4910-P1DIN EN ISO 2560-A:E




1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

ED029511ED029513ED029509

68281_017_096_ACG.indd 57 3/30/10 2:40 PM


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Shield-Arc ® HYP+ Stick (SMAW) ElEctrodE

(AWS E7010-P1)


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 75 - 130 90 - 185 140 - 225




RequirementsAWS E7010-P1

415 (60) min.

490 (70) min.

22 min.

27 (20) min.


As-Welded 435 - 525 (63 - 76) 525 - 635 (76 - 92) 22 - 28 27 - 56 (20 - 41)


%C %Mn %Si %P %S

RequirementsAWS E7010-P1 0.20 max. 1.20 max. 0.60 max. 0.03 max. 0.03 max.

Typical Performance(3) 0.13 - 0.17 0.49 - 0.63 0.08 - 0.18 ≤ 0.01 ≤ 0.01

%Ni %Cr %Mo %V

RequirementsAWS E7010-P1 1.00 max. 0.30 max. 0.50 max. 0.50 max.

Typical Performance(3) 0.01 - 0.02 0.02 0.27 - 0.31 < 0.01


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Pipeliner ®7P+ STICK (SMAW) ELECTRODE

Welding Positions


All


�Hot, fill and cap pass of up to X65 grade pipe

�Vertical down welding

�High productivity in vertical down and out-of-position pipe welding

�Deep penetration


�Clean, visible weld puddle

�Superior puddle control

Conformances


Key Features

E7010-P1E7010-P1E7010-P1



Diameter Length 50 lb (22.7 kg)Easy Open Canmm (in) mm (in)

3.24.05.0

(1/8)(5/32)(3/16)

350350350

(14)(14)(14)

ED031611ED031612ED031613

Notes��This product contains micro-alloying elements. Additional information available upon request.


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Pipeliner ® 7P+ Stick (SMAW) ElEctrodE

(AWS E7010-P1)


Current (Amps)

Polarity3.2 mm(1/8 in)

4.0 mm(5/32 in)

5.0 mm(3/16 in)

DC+ 65 - 130 100 - 165 130 - 210





415 (60) min.

490 (70) min.

22 min.

27 (20) min.

Not Specified


As-Welded 455 - 515 (66 - 75) 525 - 635 (76 - 92) 23 - 29 49 - 92 (36 - 68) 31 - 85 (23 - 63)


%C %Mn %Si %P %S



As-Welded 0.09 - 0.20 0.44 - 0.83 0.06 - 0.31 0.01 - 0.02 0.01 - 0.02

%Ni %Cr %Mo %V



As-Welded 0.58 - 0.90 0.02 - 0.05 0.04 - 0.21 ≤ 0.01


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Shield-Arc ® 85Stick (SMAW) ElEctrodE

Welding Positions


All

�API 5L X42 through X56 grade pipe

�Cross country and in-plant pipe

�For welding 0.50% molybdenum steel

�Light slag for minimal arc interference

�Deep penetration and superior puddle control


�Capable of 480 MPa (70 ksi) tensile strength weld deposits

Conformances

Low Alloy, Cellulosic, PipeAWS E7010-A1

Key Features

E7010-A1E7010-A1E7010-A1E4910-A1DIN EN ISO 2560-A:EMIL-7010-A1

AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CWB/CSA W48-06:TUV:MIL-E-22200/7:


Diameter Length 50 lb (22.7 kg) Easy Open Canin (mm) in (mm)

3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED012893ED012885ED012896ED012889

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Shield-Arc ®85Stick (SMAW) ElEctrodE

(AWS E7010-A1)


%C %Mn %Si %P %S %Mo

RequirementsAWS E7010-A1 0.12 max. 0.60 max 0.40 max 0.03 max 0.03 max 0.40 - 0.65



Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 50 - 90 75 - 130 90 - 175 140 - 225





RequirementsAWS E7010-A1

390 (57) min.

490 (70) min.

22 min.

Not Specified


As-Welded 440 - 510 (64 - 74) 540 - 580 (78 - 84) 25 - 30 35 - 43 (26 - 32)

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Shield-Arc ® 70+ Stick (SMAW) ElEctrodE

Welding Positions


All

�Relatively high silicon pipe


�Cross country and in-plant pipe


�Deep penetration


�Superior puddle control Conformances


Key Features

E8010-P1, E8010-GE8010-P1, E8010-GE8010-GE5510-GDIN EN ISO 2560-A:E




1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

ED012841ED012849ED012845

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Shield-Arc ® 70+ Stick (SMAW) ElEctrodE

(AWS E8010-G)


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 75 - 130 90 - 185 140 - 225




RequirementsAWS E8010-G

460 (67) min.

550 (80) min.

19 min.

Not Specified

Not Specified


As-Welded 460 - 620 (67 - 90) 585 - 690 (85 - 100)

19 - 31 37 - 81 (27 - 60) 26 - 64 (19 - 47)


%C %Mn %Si %P %S

Requirements(4)

AWS E8010-G Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max.


%Ni %Cr %Mo %V

RequirementsAWS E8010-G 0.50 min. 0.30 min. 0.20 min. 0.10 min.

Typical Performance(3) 0.75 - 0.97 0.01 - 0.20 0.05 - 0.15 0.02 - 0.04

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least one of the elements listed.

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Welding Positions


All


�Hot, fill and cap pass of up to X70 grade pipe

�High productivity in vertical down and out-of-position pipe welding

�Deep penetration



�Superior puddle control

Conformances


Key Features

E8010-P1, E8010-GE8010-P1, E8010-GE8010-P1E5510-P1

AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CSA/CWB W48-06:


Diameter Length 50 lb (22.7 kg) Easy Open Canmm (in) in (mm)

3.24.05.0

(1/8)(5/32)(3/16)

141414

(350)(350)(350)

ED030826ED030827ED030828

Notes��This product contains micro-alloying elements. Additional information available upon request.


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Pipeliner ® 8P+ Stick (SMAW) ElEctrodE

(AWS E8010-P1)


Current (Amps)


4.0 mm(5/32 in)

5.0 mm(3/16 in)

DC+ 65 - 120 100 - 165 130 - 210





460 (67) min.

550 (80) min.

19 min.

27 (20) min.

Not Specified


As-Welded 475 - 545 (69 - 79) 560 - 670 (81 - 97) 19 - 32 49 - 149 (36 - 110) 41 - 119 (30 - 88)


%C %Mn %Si %P %S


Typical Performance(3) 0.09 - 0.20 0.55 - 0.98 0.07 - 0.27 0.01 - 0.02 0.01 - 0.02

%Ni %Cr %Mo %V


Typical Performance(3) 0.73 - 1.00 0.02 - 0.05 0.13 - 0.22 0.01 max.

(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. NOTE 1: This product contains micro-alloying elements. Additional information available on request.

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Welding Positions


All

�Root and hot pass welding of up to X80 grade pipe, when followed by low hydrogen fill and cap


�Cross country pipe


�Deep penetration


�Superior puddle control Conformances

Low Alloy, Cellulosic, PipeAWS E9010-G

Key Features

E9010-GE9010-G




1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

EDS01693EDS01694EDS01695

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(AWS E9010-G)


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 75 - 130 80 - 185 140 - 225




RequirementsAWS E9010-G

530 (77) min.

620 (90) min.

17 min.

Not Specified

Not Specified


As-Welded 530 - 605 (77 - 88) 620 - 690 (90 - 100)

17 - 29 45 - 94 (33 - 69) 28 - 62 (21 - 46)


%C %Mn %Si %P %S

Requirements(4)

AWS E9010-G Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max.

Typical Performance(3) 0.13 - 0.18 0.55 - 0.79 0.08 - 0.22 0.01 - 0.02 ≤ 0.01

%Ni %Cr %Mo %V

RequirementsAWS E9010-G 0.50 min. 0.30 min. 0.20 min. 0.10 min.

Typical Performance(3) 0.66 - 0.77 0.01 - 0.06 0.43 - 0.70 ≤ 0.01

(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. (4) In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least one of the elements listed.

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Excalibur ® 7018-A1 MRStick (SMAW) ElEctrodE

Welding Positions



�Fabrication and maintenance welding

�Pressure vessels and pressure piping

�Designed for welding 0.50% molybdenum steel



�Easy strike, re-strike and slag removal

�Capable of exceeding AWS minimum requirement of 490 MPa (70 ksi) tensile strength after 8 hours of stress-relieving at 620°C (1150°F)

Conformances

Low Alloy, Low HydrogenAWS E7018-A1 H4R

Key Features

E7018-A1 H4RE7018-A1 H4RE7018-A1 H4RE4918-A1



Diameter Length 8 lb (3.6 kg) EO Can24 lb (10.9 kg) Carton


25 lb (11.3 kg) Easy Open Can


3/321/8

5/32

(2.4)(3.2)(4.0)

121414

(300)(350)(350)

ED032893ED032873

ED032875ED032876ED032877

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Excalibur ® 7018-A1 MRStick (SMAW) ElEctrodE

(AWS E7018-A1 H4R)


%C %Mn %Si %P %S %MoDiffusible Hydrogen

RequirementsAWS E7018-A1 H4R 0.12 max. 0.90 max. 0.80 max. 0.03 max. 0.03 max. 0.40 - 0.65 4.0 max.

Typical Performance(3) 0.04 - 0.06 0.55 - 0.80 0.35 - 0.55 ≤ 0.01 ≤ 0.01 0.45 - 0.65 2 - 4


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)

DC+ 60 - 110 85 - 160 110 - 210

AC 65 - 120 90 - 170 115 - 220

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4) Industry Specific Data (Not AWS Requirement).




RequirementsAWS E7018-A1 H4R

390 (57) min.

490 (70) min.

22 min.

Not Specified


As-Welded Stress-Relieved 1 hr @ 620°C (1150°F) 470 - 500 (68 - 72) 565 - 585 (82 - 85) 25 - 32 60 - 130 (46 - 96) Stress-Relieved 8 hrs @ 620°C (1150°F)(4) 450 - 485 (65 - 70) 545 - 570 (79 - 83) 27 - 32 50 - 107 (38 - 79)


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Excalibur ® 8018-B2 MRStick (SMAW) ElEctrodE

Welding Positions



�Power generation

�Petrochemical

�Pressure vessels

�Process piping

�Designed for welding 1.25% chromium, 0.50% molybdenum steel




�Capable of exceeding AWS minimum requirement of 550 MPa (80 ksi) tensile strength after 8 hours of stress-relieving at 690°C (1275°F)

Conformances

Low Alloy, Low HydrogenAWS E8018-B2 H4R

Key Features

E8018-B2 H4RE8018-B2 H4RE5518-B2





25 lb (11.3 kg)Easy Open Can


3/321/8

5/32

(2.4)(3.2)(4.0)

121414

(300)(350)(350)

ED032878ED032879

ED032881ED032882ED032883

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(AWS E8018-B2 H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)

DC+ 60 - 110 85 - 160 110 - 210

AC 65 - 120 90 - 170 115 - 220






RequirementsAWS E8018-B2 H4R

460 (67) min.

550 (80) min.

19 min.

Not Specified




%C %Mn %Si %P

RequirementsAWS E8018-B2 H4R 0.05 - 0.12 0.90 max. 0.80 max. 0.03 max.


%S %Cr %Mo Diffusible Hydrogen

RequirementsAWS E8018-B2 H4R 0.03 max. 1.00 - 1.50 0.40 - 0.65 4.0 max.

Typical Performance(3) ≤ 0.01 1.05 - 1.30 0.40 - 0.60 2 - 4

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Excalibur ® 8018-B2 XF MRStick (SMAW) ElEctrodE

Welding Positions



�1.25% chromium, 0.50% molybdenum steels

� High temperature

�Step-cooling

�Petrochemical

�Pressure vessels

�X-Factor < 15 ppm

�Premium arc performance and strikeability

� Q2 Lot® - Certificate showing actual deposit chemistry available online


�Square coating burn-off and easy slag removal

Conformances


Key Features

E8018-B2 H4RE8018-B2 H4RE5518-B2




10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonin (mm) in (mm)

3/321/8

5/32

(2.4)(3.2)(4.0)

121414

(300)(350)(350)

ED033165ED033166ED033167

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Excalibur ® 8018-B2 XF MRStick (SMAW) ElEctrodE

(AWS E8018-B2 H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)

DC+ 60 - 110 85 - 160 110 - 210

AC 65 - 120 90 - 170 115 - 220


(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Industry specific data, not required by AWS. (5)X = (10 P + 5 Sb + 4 Sn + As) / 100 (elements in ppm).NOTE: Additional test data available upon request.



J (ft•lbf) Hardness(4)

MPa (ksi) MPa (ksi) % @ -29°C (-20°F) HV10


460 (67) min.

550 (80) min.

19 min.

Not Specified Not Specified


As-Welded Stress-Relieved 1 hr @ 690°C (1275°F) 550 - 580 (80 - 84) 650 - 680 (95 - 99) 22 - 26 91 - 131 (67 - 97) 199 - 219 8 hrs @ 690°C (1275°F)(4) 495 - 520 (72 - 76) 600 - 630 (87 - 92) 25 - 27 107 - 127 (79 - 94) 193 - 195


%C %Mn %Si %P

RequirementsAWS E8018-B2 H4R 0.05 - 0.12 0.90 max 0.80 max 0.03 max


%S %Cr %Mo %Sb

RequirementsAWS E8018-B2 H4R 0.03 max 1.00 - 1.50 0.40 - 0.65 Not Specified

Typical Performance(3) ≤0.01 1.25 - 1.42 0.49 - 0.57 0.0005 - 0.0008

%Sn %AsDiffusible Hydrogen

(mL/100g weld deposit) X-Factor(4,5)

RequirementsAWS E8018-B2 H4R Not Specified Not Specified 4.0 max ≤15

Typical Performance(3) 0.0005 - 0.0036 0.0029 - 0.0040 1 - 2 9 - 12

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Excalibur ® 8018-C1 MRStick (SMAW) ElEctrodE

Welding Positions



�Low temperature applications

�Refrigerated ammonia tanks

�Liquefied gas storage, piping and transportation

�Weathering steels

�Designed to produce a nominal 2 1/4% nickel deposit




�Capable of exceeding AWS minimum requirement of 550 MPa (80 ksi) tensile strength after 1 hour of stress-relieving at 610°C (1125°F)

Conformances

Low Alloy, Low HydrogenAWS E8018-C1 H4R

Key Features

E8018-C1 H4RE8018-C1 H4RE5518-C1




3/321/8

5/323/167/32

1/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

141414141818

(350)(350)(350)(350)(450)(450)

ED030876ED030877ED030878ED030879ED030881ED030880

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(AWS E8018-C1 H4R)


%C %Mn %Si %P

RequirementsAWS E8018-C1 H4R 0.12 max. 1.25 max. 0.80 max. 0.03 max.


As-Welded 0.05 - 0.09 0.89 - 1.25 0.17 - 0.53 ≤ 0.02

%S %Ni Diffusible Hydrogen (mL/100g weld deposit)

RequirementsAWS E8018-C1 H4R 0.03 max. 2.00 - 2.75 4.0 max.


As-Welded ≤ 0.01 2.00 - 2.58 1 - 3


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

AC 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400

DC+ 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 430




RequirementsAWS E8018-C1 H4R

460 (67) min.

550 (80) min.

19 min.

20 (27) min.


Stress-Relieved 1 hr @ 610°C (1125°F)(4) 460 - 525 (67 - 76) 565 - 615 (82 - 89) 24 - 32 79 - 129 (58 - 95)


(1)Typical all weld metal. (2)Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. (4) Industry Specific Data (Not AWS Requirement).

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Welding Positions



�Shipbuilding

�Piping and gas storage tanks


�Cross country pipe repair

�Designed to produce a 1% nickel deposit

� Premium arc performance




Conformances

Low Alloy, Low HydrogenAWS E8018-C3 H4R

Key Features

E8018-C3 H4RE8018-C3 H4RE8018-C3 H4RE5518-C3





3/321/8

5/323/167/32

1/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

141414141818

(350)(350)(350)(350)(450)(450)

ED032599ED032600

ED030892ED030893ED030894ED030895ED030897ED030896

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(AWS E8018-C3 H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)7/32 in

(5.6 mm)1/4 in

(6.4 mm)

AC 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400

DC± 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 425




RequirementsAWS E8018-C3 H4R

470 - 550 (68 - 80)

550 (80) min.

24 min.

27 (20) min.


As-Welded 505 - 590 (73 - 86) 550 - 675 (80 - 98) 24 - 32 81 - 163 (60 - 120)




%C %Mn %Si %P %S

RequirementsAWS E8018-C3 H4R 0.12 max. 0.40 - 1.25 0.80 max. 0.03 max. 0.03 max.


%Ni %Cr %Mo %VDiffusible Hydrogen

(mL/100g weld deposit)

RequirementsAWS E8018-C3 H4R 0.80 - 1.10 0.15 max. 0.35 max. 0.05 max. 4.0 max.

Typical Performance(3) 0.81 - 1.09 0.04 - 0.06 0.07 - 0.27 ≤ 0.01 1 - 2

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Welding Positions







Conformances

Low Alloy, Low Hydrogen, PipeAWS E8018-G H4

Key Features

E8018-G H4E8018-G H4E8018-G



Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonmm (in) in (mm)

3.24.0

(1/8)(5/32)

1414

(350)(350)

ED032620ED032621

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(AWS E8018-G H4)


Current (Amps)


4.0 mm(5/32 in)

DC+ 80 - 145 120 - 185

AC 90 - 155 130 - 195




RequirementsAWS E8018-G H4

460 (67) min.

550 (80) min.

19 min.

Not Specified

Not Specified


As-Welded 515 - 655 (75 - 95) 620 - 710 (90 - 103) 24 - 32 96 - 167 (71 - 123) 50 - 121 (37 - 89)


(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. (4) In order to meet the alloy requirements of the “G” Designation, the undiluted weld metal shall have the minimum of at least one of the elements listed.


%C %Mn %Si %P %S %Ni(4)

RequirementsAWS E8018-G H4 Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max. 0.50 min.


%Cr(4) %Mo(4) %V(4) %Cu(4)

Diffusible Hydrogen(mL/100g weld deposit)

RequirementsAWS E8018-G H4 0.30 min. 0.20 min. 0.10 min. 0.20 min. 4.0 max.

Typical Performance(3) 0.04 - 0.06 0.17 - 0.39 < 0.01 < 0.02 1 - 4

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Welding Positions



�2.25% chromium, 1% molybdenum steels

�Power generation

�Petrochemical

�Pressure vessels

�Process piping

�Designed for all-position welding of 2.25% chromium, 1% molybdenum low alloy steels




�Capable of exceeding AWS minimum requirements of 620 MPa (90 ksi) tensile strength after 8 hours of stress-relieving at 690°C (1275°F)

Conformances


Key Features

E9018-B3 H4RE9018-B3 H4RE6218-B3







3/321/8

5/32

(2.4)(3.2)(4.0)

121414

(300)(350)(350)

ED032884ED032885

ED032887ED032888ED032889

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Excalibur ® 9018-B3 MRSTICK (SMAW) ELECTRODE

(AWS E9018-B3 H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)

DC+ 60 - 110 85 - 160 110 - 210

AC 65 - 120 90 - 170 115 - 220







530 (77) min.

620 (90) min.

17 min.

Not Specified




%C %Mn %Si %P

RequirementsAWS E9018-B3 H4R 0.05 - 0.12 0.90 max. 0.80 max. 0.03 max.

Typical Performance(3) 0.07 - 0.08 0.65 - 0.79 0.39 - 0.49 ≤0.01

%S %Cr %Mo Diffusible Hydrogen

RequirementsAWS E9018-B3 H4R 0.03 max. 2.00 - 2.50 0.90 - 1.20 4.0 max.

Typical Performance(3) ≤0.01 2.21 - 2.46 1.03 - 1.13 2 - 4


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Excalibur ® 9018M MRStick (SMAW) ElEctrodE

Welding Positions



�High strength steel, such as HY-80, HY-90 and ASTM A514

�Cross country pipe repair

�DC welding

�Designed to produce weld deposits with 620 MPa (90 ksi) tensile strength





Conformances

Low Alloy, Low HydrogenAWS E9018M H4R

Key Features

E9018M H4RE9018M H4RE9018M H4RE6218-M H4R (9018M H4R)

AWS A5.5/A5.5M: 2006ASME SFA-A5.5: ABS:CWB/CSA W48-06:




3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

14141414

(350)(350)(350)(350)

ED032602ED032603

ED030868ED030869ED030870ED030871

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(AWS E9018M H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 70 - 110 90 - 160 130 - 210 180 - 300

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.




RequirementsAWS E9018M H4R

540 - 620 (78 - 90) min.

620 (90) min.

24 min.

27 (20) min.


As-Welded 540 - 620 (78 - 90) 620 - 705 (90 - 102) 24 - 37 27 - 122 (20 - 90)


%C %Mn %Si %P %S

RequirementsAWS E9018M H4R 0.10 max. 0.60 - 1.25 0.80 max. 0.03 max. 0.03 max.


%Ni %Cr %MoDiffusible Hydrogen


RequirementsAWS E9018M H4R 1.40 - 1.80 0.15 max. 0.35 max. 4.0 max.

Typical Performance(3) 1.50 - 1.80 0.05 - 0.12 0.25 - 0.35 1 - 3

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Excalibur ® 10018-D2 MRStick (SMAW) ElEctrodE

Welding Positions



�Chromium-molybdenum and other low alloy steels, including AISI 4130, 4140, 8630 and ASTM A182 and A336 Grades F22

�Carbon-manganese and other low alloy steels

�Offshore and subsea components

�Process piping

�Meets NACE MR0175/ISO15156-2

�Capable of producing weld deposits that exceed 690 MPa (100 ksi) yield strength after 12 hours at 635°C (1175°F)





Conformances

Low Alloy, Low HydrogenAWS E10018-D2 H4R

Key Features

E10018-D2 H4RE10018-D2 H4R3YQ620 H53Y62 H53Y62 H5E6918-D2

AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:


Diameter Length 25 lb (11.3 kg)Easy Open Can


3/321/8

5/32

(2.4)(3.2)(4.0)

121414

(300)(350)(350)

ED033162ED033163ED033164

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Excalibur ® 10018-D2 MRStick (SMAW) ElEctrodE

(AWS E10018-D2 H4R)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Industry specific data, not required by AWS. NOTE: Additional test data available upon request.


%C %Mn %Si %P

RequirementsAWS E10018-D2 H4R 0.15 max. 1.65 - 2.00 0.80 max. 0.03 max.


%S %Ni %MoDiffusible Hydrogen


RequirementsAWS E10018-D2 H4R 0.03 max. 0.90 max. 0.25 - 0.45 4.0 max.

Typical Performance(3) ≤0.01 0.68 - 0.77 0.34 - 0.39 2 - 3


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)

DC+ 60 - 110 85 - 160 110 - 210

AC 65 - 120 90 - 170 115 - 220



J (ft•lbf) Hardness(4)

MPa (ksi) MPa (ksi) % @ -51°C (-60°F) HV10

RequirementsAWS E10018-D2 H4R

600 (87) min.

690 (100) min.

16 min.

27 (20) min.

Not Specified


Stress-Relieved 1 hr @ 620°C (1150°F) 650 - 715 (94 - 104) 725 - 780 (105 - 113) 22 - 25 56 - 69 (41 - 51) 219 - 242

Welded on AISI 4130 SteelTypical Performance(3)

Stress-Relieved 12 hrs @ 620°C (1150°F)(4) 560 - 580 (81 - 84) 650 - 675 (94 - 98) 24 - 25 47 - 68 (35 - 50) 210 - 214


68281_017_096_ACG.indd 86 3/30/10 2:40 PM


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Welding Positions



�Quenched and tempered steels, such as A514, A517 and A709

�General fabrication of high strength steels

�Crane booms

�Trailer frames

�Capable of producing weld deposits with 760 MPa (110 ksi) tensile strength





Conformances

Low Alloy, Low HydrogenAWS E11018M H4R

Key Features

E11018M H4RE11018M H4R4YQ690 H54 YM69 H5E7618-M H4R

AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:DNV Grade:CWB/CSA W48-06:




3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

14141414

(350)(350)(350)(350)

ED032607ED032608

ED031975ED031976ED031977ED031978

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(AWS E11018M H4R)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 70 - 110 90 - 160 130 - 210 180 - 300





RequirementsAWS E11018M H4R

680 - 760 (98 - 110) min.

760 (110) min.

20 min.

27 (20) min.


As-Welded 690 - 758 (100 - 110) 765 - 807 (111 - 117) 20 - 26 76 - 103 (56 - 76)


%C %Mn %Si %P %S

RequirementsAWS E11018M H4R 0.10 max. 1.30 - 1.80 0.60 max. 0.03 max. 0.03 max.

Typical Performance(3) 0.04 - 0.05 1.55 - 1.80 0.40 - 0.55 ≤ 0.02 0.01 - 0.03

%Ni %Cr %MoDiffusible Hydrogen


RequirementsAWS E11018M H4R 1.25 - 2.50 0.40 max. 0.25 - 0.50 4.0 max.

Typical Performance(3) 0.35 - 0.50 1.90 - 2.50 0.01 - 0.02 1 - 4

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Pipeliner ® LH-D80Stick (SMAW) ElEctrodE

Welding Positions


Vertical Down

�Fill and cap pass welding on up to X70 grade pipe

�Pipe repair

�Hot tapping

�Low hydrogen, vertical down capability on up to X70 pipe

�High productivity


�Touch start tapered tip

�Meets H4R diffusible hydrogen level and moisture resistance

Conformances

Low Alloy, Low Hydrogen, PipeAWS E8045-P2 H4R

Key Features

E8045-P2 H4RE8045-P2 H4RE8045-P2 H4R



Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonmm (in) mm (in)

3.24.04.5

(1/8)(5/32)(11/64)

350350350

(14)(14)(14)

ED032626ED032627ED032628

Notes �This product contains micro-alloying elements. Additional information available upon request.

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(AWS E8045-P2 H4R)


Current (Amps)


4.0 mm(5/32 in)

4.5 mm(11/64 in)

DC+ 120 - 170 170 - 250 200 - 300




RequirementsAWS E8045-P2 H4R

460 (67) min.

550 (80) min.

19 min.

27 (20) min.

Not Specified


As-Welded 485 - 515 (70 - 75) 570 - 600 (83 - 87) 26 - 31 75 - 125 (55 - 92) 50 - 95 (37 - 70)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. NOTE: This product contains micro-alloying elements. Additional information available on request.


%C %Mn %Si %P %S

RequirementsAWS E8045-P2 H4R 0.12 max. 0.90 - 1.70 0.80 max. 0.03 max. 0.03 max.


As-Welded 0.04 - 0.06 1.10 - 1.25 0.35 - 0.50 ≤ 0.01 ≤ 0.01



RequirementsAWS E8045-P2 H4R 1.00 max. 0.20 max. 0.50 max. 0.05 max. 4.0 max.


As-Welded ≤ 0.04 ≤ 0.05 ≤ 0.02 ≤ 0.01 2 - 4

68281_017_096_ACG.indd 90 3/30/10 2:40 PM


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Welding Positions


Vertical Down


�Pipe repair

�Hot tapping






Conformances


Key Features

E9045-P2 H4RE9045-P2 H4RE9045-P2 H4R




3.24.04.5

(1/8)(5/32)(11/64)

141414

(350)(350)(350)

ED032629ED032630ED032631


68281_017_096_ACG.indd 91 3/30/10 2:40 PM


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(AWS E9045-P2 H4R)





530 (77) min.

620 (90) min.

17 min.

27 (20) min.

Not Specified


As-Welded 550 - 600 (80 - 87) 625 - 670 (91 - 97) 26 - 31 75 - 125 (55 - 92) 50 - 95 (37 - 70)


Current (Amps)


4.0 mm(5/32 in)

4.5 mm(11/64 in)

DC+ 120 - 170 170 - 250 200 - 300

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Range for 3.2 mm (1/8 in) size only. (5)Range for 4.0 mm (5/32 in) and 4.5 mm (11/64 in) sizes. NOTE: This product contains micro-alloying elements. Additional information available on request.


%C %Mn %Si %P %S



As-Welded 0.04 - 0.06 1.15 - 1.35 0.35 - 0.55 ≤ 0.01 ≤ 0.01





As-Welded 0.25 - 0.30(4)

0.80 - 1.00(5)≤ 0.05 0.15 - 0.25 ≤ 0.01 2 - 4

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Welding Positions







Conformances

Low Alloy, Low Hydrogen, PipeAWS E10018-G H4R

Key Features

E10018-G H4RE10018-G H4R




3.24.0

(1/8)(5/32)

1414

(350)(350)

ED032622ED032623

68281_017_096_ACG.indd 93 3/30/10 2:40 PM


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(AWS E10018-G H4R)


Current (Amps)


4.0 mm(5/32 in)

DC+ 80 - 155 130 - 210

AC 80 - 160 140 - 215




RequirementsAWS E10018-G H4R

600 (87) min.

690 (100) min.

15 min.

Not Specified

Not Specified


As-Welded 660 - 740 (96 - 107) 740 - 825 (107 - 120) 20 - 26 91 - 129 (69 - 95) 81 - 111 (60 - 82)


(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4) In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have the minimum of at least one of the elements listed.


%C %Mn %Si %P %S %Ni(4)

RequirementsAWS E10018-G H4R Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max. 0.50 min.


As-Welded 0.03 - 0.05 1.44 - 1.78 0.34 - 0.57 0.01 - 0.02 ≤ 0.01 1.92 - 2.36

%Cr(4) %Mo(4) %V(4) %Cu(4)


RequirementsAWS E10018-G H4R 0.30 min. 0.20 min. 0.10 min. 0.20 min. 4.0 max.


As-Welded 0.02 - 0.07 0.37 - 0.47 0.01 - 0.02 0.01 - 0.07 2 - 3

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Welding Positions


Vertical Down


�Pipe repair

�Hot tapping






Conformances


Key Features

E10045-P2 H4RE10045-P2 H4RE10045-P2 H4R




3.24.04.5

(1/8)(5/32)(11/64)

141414

(350)(350)(350)

ED032632ED032633ED032634


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(AWS E10045-P2 H4R)





600 (87) min.

690 (100) min.

16 min.

27 (20) min.

Not Specified


As-Welded 620 - 690 (90 - 100) 705 - 750 (102 - 109) 21 - 28 75 - 110 (55 - 81) 56 - 85 (41 - 63)


Current (Amps)


4.0 mm(5/32 in)

4.5 mm(11/64 in)

DC+ 120 - 170 170 - 250 200 - 300

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. NOTE: This product contains micro-alloying elements. Additional information available on request.


%C %Mn %Si %P %S



As-Welded 0.04 - 0.06 1.25 - 1.65 0.35 - 0.55 ≤ 0.01 ≤ 0.01





As-Welded 0.70 - 1.00 ≤ 0.08 0.40 - 0.50 ≤ 0.01 2 - 4

68281_017_096_ACG.indd 96 3/30/10 2:41 PM


MIG & TIGCONSUMABLES

GMAW/GTAW

68281_097_128_ACG.indd 97 3/30/10 2:35 PM


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Selection GuideMIG (GMAW) WIre

MIG (GMAW) Solid WireProduct Name& AWS Class Key Features


Mild Steel, Bare 0.025(0.6)

0.030(0.8)

0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

SuperGlide® S3(ER70S-3)

•Deoxidizers tolerate light mill scale•Microguard® Ultra provides excellent feeding and

arc stability•Bare wire reduces copper fumes

SuperGlide® S6(ER70S-6)

•Deoxidizers tolerate medium to heavy mill scale•Microguard® Ultra provides excellent feeding and

arc stability•Bare wire reduces copper fumes

Mild Steel, Copper Coated 0.025(0.6)

0.030(0.8)

0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

SuperArc® L-50(ER70S-3 & EM13K)

•Moderate levels of manganese and silicon for deoxidization of light mill scale surfaces•Superior feeding and arc stability•Copper coated for long contact tip life

SuperArc® L-56(ER70S-6 & EH11K)

•High levels of manganese and silicon deoxidizers tolerate medium to heavy mill scale surfaces•Excellent toe-wetting provides optimal bead

appearance•Copper coated for long contact tip life

SuperArc® L-59(ER70S-6)

•High deposition rates similar to metal-cored wire•Minimal spatter•Engineered alloy system enhances silicon island

management

Low Alloy, Copper Coated 0.025(0.6)

0.030(0.8)

0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

SuperArc® LA-75(ER80S-Ni1 & ENi1K)

•Capable of producing weld deposits with 552 MPa (80 ksi) tensile strength •Suitable for use in applications requiring less than

1% Ni weld deposits •Microguard® Ultra provides superior feeding and

arc stability

SuperArc® LA-90(ER80S-D2, ER90S-D2 & EA3K)

•Capable of producing weld deposits with 552 - 620 MPa (80 - 90 ksi) tensile strength •Contains 0.50% molybdenum for strength after

stress-relief •Microguard® Ultra provides superior feeding

and arc stability

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MIG (GMAW) WireProduct Name& AWS Class Key Features


Low Alloy, Copper Coated 0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

SuperArc® LA-100(ER100S-G, ER110S-G & EM2)

•Capable of producing welds with 690 MPa (100 ksi) tensile strength•Excellent for welding quenched and tempered steels and

HY-80 base materials •Microguard® Ultra provides superior feeding and arc stability

Mild & Low Alloy Steel Pipe 0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

Pipeliner® 70S-G(ER70S-G)

•Root pass capability up to X100 and hot, fill and cap pass up to X70 grade pipe•Good back bead shape on STT® root passes •Q2 Lot® - Certificate showing actual deposit chemistry

available online

Pipeliner® 80S-G(ER80S-G)

•Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe•Impact toughness tested to -29°C (-20°F) •Q2 Lot® - Certificate showing actual deposit chemistry

available online

Pipeliner® 80Ni1(ER80S-G)

•Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe •Impact toughness capable of exceeding 69 -95 J (51-70ft•lbf)at-50°C(-58°F)•Q2 Lot® - Certificate showing actual deposit chemistry

available online

(1)

TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features


Mild Steel, Copper Coated 1/16(1.6)

3/32(2.4)

1/8(3.2)

Lincoln® ER70S-2(ER70S-2)

•Contains zirconium, titanium, and aluminum in addition to silicon and manganese•Produces x-ray quality welds over most surface conditions•Recommended for TIG welding on all grades of steel

Lincoln® ER70S-6(ER70S-6)

•High levels of silicon and manganese for use on slightly contaminated base materials•Better puddle fluidity•Excellent wetting action

Selection GuideMIG (GMAW) WIre

(1) Manufactured to 1.2 mm (0.047 in) diameter.

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[100] T H E L I N C O L N E L E C T R I C C O M P A N Y

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SuperGlide ® S3MIG (GMAW) WIre

Welding Positions


All

�Clean to light mill scale base material

�Sheet metal to 380 - 485 MPa (55 - 70 ksi) yield strength material

�Pipeline

�Pressure vessels

�Structural steel

�Deoxidizers tolerate light mill scale

�Microguard® Ultra provides superior feeding and arc stability

�Bare wire reduces copper fumes

�Supports short-circuiting, globular, axial spray and pulsed spray transfer

Conformances

Shielding Gas100% CO275 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH

Mild Steel, Bare WireAWS ER70S-3

Key Features

ER70S-3ER70S-3ER49S-3



Diameter 44 lb (20 kg)Fiber Spool

500 lb (227 kg)Accu-Trak® Drum

1000 lb (453 kg)Accu-Trak® Drumin (mm)

0.0350.045

(0.9)(1.1)

ED028621 ED028622 ED030773 ED029087



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

RequirementsAWS ER70S-3As-Welded with 100% CO2

400 (58) min.

485 (70) min.

22 min.

27 (20) min.

Not Specified

Test Results(3)

As-Welded with 100% CO2 405 (59) 510 (74) 26 100 (74) 87 (64)

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[101]W E L D I N G C O N S U M A B L E S C A T A L O G

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WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005

%C %Mn %Si %S %P

RequirementsAWS ER70S-3 0.006 - 0.15 0.90 - 1.40 0.45 - 0.75 0.035 max. 0.025 max.


%Cr %Mo %Ni %V %Cu

RequirementsAWS ER70S-3 0.15 max. 0.15 max. 0.15 max. 0.03 max. 0.50 max.

Typical Performance(3) ≤ 0.03 ≤ 0.01 ≤ 0.04 < 0.01 0.02 - 0.04


(AWS ER70S-3)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (5)Procedures in these areas are procedures for short circuiting mode using 100% CO

2. When using 75% Argon, 25% CO

2 for short circuit transfer, reduce voltage by 1 to 2 volts.


Diameter, PolarityShielding Gas

CTWD(4)

mm (in)Wire Feed Speed Voltage

(volts)

Approx. Current(amps)

Melt-Off Ratem/min (in/min) kg/hr (lb/hr)

0.035 in (0.9 mm), DC+

Short Circuit Transfer

100% CO2(5)

9-12 (3/8-1/2)2.53.86.4

(100)(150)(250)

181922

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+


100% CO2

(5)

12-19 (1/2-3/4)3.23.85.1

(125)(150)(200)

192021

145165200

1.51.82.4

(3.4)(4.0)(5.4)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

68281_097_128_ACG.indd 101 3/30/10 2:35 PM


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Welding Positions


All

�Medium to heavy mill scale base material


�Automotive repair

�Deoxidizers tolerate medium to heavy mill scale


�Bare wire reduces copper fumes


Conformances

Shielding Gas

100% CO275 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH

Mild Steel, Bare WireAWS ER70S-6

Key Features

ER70S-6ER70S-6ER49S-6MIL-70S-6

AWS A5.18/A5.18M: 2005ASME SFA-A5.18:CWB/CSA W48-06:MIL-E-23765/1:




0.0350.045

(0.9)(1.1)

ED028635 ED028636

ED029089 ED029090




Requirements(4)

AWS ER70S-6As-Welded with 100% CO2

400 (58) min.

485 (70) min.

22 min.

27 (20) min.

Test Results(3)

As-Welded with 100% CO2 430 (62) 540 (78) 28 71 (52)

68281_097_128_ACG.indd 102 3/30/10 2:35 PM


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(AWS ER70S-6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (5)Procedures in these areas are procedures for short circuiting mode using 100% CO




%C %Mn %Si %S %P



%Cr %Ni %Mo %V %Cu (Total)


Typical Performance(3) 0.01 - 0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.01 - 0.04



CTWD(4)


(volts)



0.035 in (0.9 mm), DC+


100% CO2 (5)

9-12 (3/8-1/2)2.53.86.4

(100)(150)(250)

181922

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+


100% CO2

(5)

12-19 (1/2-3/4)3.23.85.1

(125)(150)(200)

192021

145165200

1.51.82.4

(3.4)(4.0)(5.4)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

68281_097_128_ACG.indd 103 3/30/10 2:35 PM


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SuperArc ® L-50MIG (GMAW) WIre

Welding Positions


All

�Clean to light mill scale base material


�Pipeline

�Pressure vessels

�Structural steel

�Moderate levels of manganese and silicon for deoxidization of clean to light mill scale surfaces

�Superior feeding and arc stability

�Copper coated for long contact tip life


Conformances

Shielding Gas100% CO2

75 - 95% Argon/Balance CO2

95 - 98% Argon/Balance O2

Flow Rate: 30 - 50 CFH

Mild Steel, Copper CoatedAWS ER70S-3 & EM13K

Key Features

ER70S-3EM13K3YSA3YS H15III YMSER49S-3MIL-70S-3

AWS A5.18/A5.18M: 2005 & ASME SFA-A5.18:AWS A5.17/A5.17M: 1997ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:MIL-E-23765/1:


Diameter 33 lb (15 kg)Plastic Spool

33 lb (15 kg)Steel Spool


44 lb (20 kg)Fiber Spool



0.0300.0350.0450.0521/16

(0.8)(0.9)(1.1)(1.3)(1.6)

ED032923ED032924ED032925

ED031407 ED031408 ED031409

ED031914ED031915ED031916

ED021268 ED021270

ED021269 ED021271 ED021273 ED027274

ED029223 ED021052 ED020526 ED020527

Diameter500 lb (227 kg)

Accu-Pak® Box

600 lb (272 kg)Speed-Feed®

Drum

1000 lb (453 kg)Accu-Trak®

Drum

900 lb (408 kg)Accu-Pak®

Box1000 lb (453 kg)Accu-Pak® Boxin (mm)

0.0300.0350.0450.0521/16

(0.8)(0.9)(1.1)(1.3)(1.6)

ED032899 ED032901 ED032902 ED032903 ED011316

ED028825 ED028826 ED029082 ED029083

ED032842 EDO32844 EDO32845 EDO32846

68281_097_128_ACG.indd 104 3/30/10 2:35 PM


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Yield Strength(2)

Tensile Strength Elongation

Charpy V-NotchJ (ft•lbf)

MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)


400 (58) min.

485 (70) min.

22 min.

27 (20) min.

Not Specified

MIL-70S-3 per MIL-E-23765/1As-Welded with CO2 and 98% Ar/2% O2 380 - 485 (55 - 70) 485 (70) min. 22 min. Not Specified Not Specified

Test Results(3)

As-Welded with 100% CO2

Stress Relieved 1 hr. @ 621°C (1150°F)415365

(60)(53)

515475

(75)(69)

2634

95118

(70)(87)

88100

(65)(74)

As-Welded with 75% Ar/25% CO2


(61)(53)

525490

(76)(71)

2833

106165

(78)(122)

102163

(75)(120)



(65)(53)

545485

(79)(70)

3035

142–

(105)–

122214

(90)(158)

As-Welded with 98% Ar/2% O2


(62)(51)

540475

(78)(69)

2733

108–

(80)–

95339

(70)(250)


(AWS ER70S-3)


%C %Mn %Si %S %P



%Cr %Mo %Ni %V %Cu (Total)(4)


Typical Performance(3) ≤ 0.04 ≤ 0.02 ≤ 0.03 < 0.01 0.15 - 0.25

68281_097_128_ACG.indd 105 3/30/10 2:35 PM


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(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 100% CO




(AWS ER70S-3)



CTWD(5)


(volts)



0.030 in (0.8 mm), DC+


100% CO2

9-12 (3/8-1/2)1.93.87.6

(75)(150)(300)

171822

3570130

0.40.81.6

(0.9)(1.8)(3.6)

0.035 in (0.9 mm), DC+


100% CO2

(6)

9-12 (3/8-1/2)2.53.86.4

(100)(150)(250)

181922

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+


100% CO2 (6)

12-19 (1/2-3/4)3.23.85.1

(125)(150)(200)

192021

145165200

1.51.82.5

(3.4)(4.0)(5.4)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

0.052 in (1.3 mm), DC+

Spray Transfer100% CO2 12-19 (1/2-3/4)

7.68.1

12.3

(300)(320)(485)

303032

300320430

4.85.27.8

(10.6)(11.5)(17.1)

1/16 in (1.6 mm), DC+

Spray Transfer100% CO2 12-25 (1/2-1)

5.36.07.4

(210)(235)(290)

252728

325350430

4.85.46.7

(10.7)(12.0)(14.8)

68281_097_128_ACG.indd 106 3/30/10 2:35 PM


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Welding Positions


All

�Medium to heavy mill scale base material


�Automotive repair

�Robotic or hard automation

�Structural steel

�High levels of manganese and silicon deoxidizers tolerate medium to heavy mill scale surfaces

�Excellent toe-wetting provides optimal bead appearance



Conformances

Shielding Gas

100% CO2




Mild Steel, Copper CoatedAWS ER70S-6 & EH11K

Key Features

ER70S-6EH11K3YSA3YS H15III YMSER49S-6EN 440 G3Si1 EN 440 G3Si1MIL-70S-6

AWS A5.18/A5.18M: 2005 & ASME SFA-A5.18:AWS A5.17/A5.17M: 1997ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:DB:TUV:MIL-E-23765/1:

68281_097_128_ACG.indd 107 3/30/10 2:35 PM


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(AWS ER70S-6)


Diameter2 lb (1 kg)

Plastic Spool 10 lb (4.5 kg) Carton

12.5 lb (6 kg)Plastic Spool

33 lb (15 kg)Plastic Spool


44 lb (20 kg)Fiber Spoolin (mm)

0.0250.0300.0350.0400.0450.0521/16

(0.6)(0.8)(0.9)(1.0)(1.1)(1.3)(1.6)

ED030583 ED030631 ED030632

ED015790 ED023334 ED028676

ED032926ED032927ED032928

ED031411

ED031412

ED021274 ED027384 ED021276 ED021278

Diameter 44 lb (20 kg)Steel Spool




500 lb (227 kg)Accu-Pak® Boxin (mm)

0.0250.0300.0350.0400.0450.0521/16

(0.6)(0.8)(0.9)(1.0)(1.1)(1.3)(1.6)

ED025945

ED025946

EDO21275

EDO21277 EDO21279

ED029914

ED029915 ED029916

ED021056

ED020532 ED020533 ED029225

ED032904

ED032906ED032907

Diameter 900 lb (408 kg)Accu-Pak® Box



0.0250.0300.0350.0400.0450.0521/16

(0.6)(0.8)(0.9)(1.0)(1.1)(1.3)(1.6)

ED032847 EDO28827 EDO31032 EDO28828 EDO29084 EDO29085

ED032849ED032850ED032851

68281_097_128_ACG.indd 108 3/30/10 2:35 PM


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(AWS ER70S-6)


%C %Mn %Si %S %P



%Cr %Ni %Mo %V %Cu (Total)(4)


Typical Performance(3) 0.01 - 0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.17 - 0.22


Yield Strength(2)



MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)


400 (58) min.

485 (70) min.

22 min.

27 (20) min.

Not Specified

MIL-70S-6 per MIL-E-23765/1As-Welded with CO2 and 98% Ar/2% O2 380 - 550 (55 - 80) 485 (70) min. 22 min. Not Specified Not Specified

MIL-70S-6 per MIL-E-23765/1Stress Relieved 1 hr. @ 621°C (1150° F) With CO2 and 98% Ar/2% O2 360 (52) min. 485 (70) min. 26 min. 27 (20) min. Not Specified




(64)(57)

560510

(81)(74)

2929

7195

(52)(70)

6168

(45)(50)



(67)(60)

565540

(82)(78)

2731

82140

(60)(103)

72122

(53)(90)



(68)(64)

580550

(84)(80)

2832

119183

(88)(135)

78156

(57)(115)



(66)(60)

565545

(82)(79)

2734

122190

(90)(140)

108176

(80)(130)

68281_097_128_ACG.indd 109 3/30/10 2:35 PM


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(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 100% CO




(AWS ER70S-6)



CTWD(5)


(volts)



0.025 in (0.6 mm), DC+

Short Circuit Transfer100% CO2

9-12 (3/8-1/2)

2.56.4

(100)(250)

1719

3580

0.40.9

(0.9)(2.0)

0.030 in (0.8 mm), DC+


100% CO2

9-12 (3/8-1/2)1.93.87.6

(75)(150)(300)

171822

3570130

0.40.81.6

(0.9)(1.8)(3.6)

0.035 in (0.9 mm), DC+


100% CO2 (6)

9-12 (3/8-1/2)2.53.86.4

(100)(150)(250)

181922

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+


100% CO2 (6)

12-19 (1/2-3/4)3.23.85.1

(125)(150)(200)

192021

145165200

1.51.82.5

(3.4)(4.0)(5.4)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

0.052 in (1.3 mm), DC+

Spray Transfer

100% CO2

12-19 (1/2-3/4)7.68.1

12.3

(300)(320)(485)

303032

300320430

4.85.27.8

(10.7)(11.5)(17.1)

1/16 in (1.6 mm), DC+

Spray Transfer

100% CO2

12-25 (1/2-1)5.36.07.4

(210)(235)(290)

252728

325350430

4.85.46.7

(10.7)(12.0)(14.8)

68281_097_128_ACG.indd 110 3/30/10 2:35 PM


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Welding Positions


All

�Robotic or hard automation

�Automotive

�Pipeline & Offshore

�Pressure vessels

�Alternative to metal-cored wire

�High deposition rates similar to metal-cored wire

�Minimal spatter

�Engineered alloy system enhances silicon island management


�Fast travel speeds

Conformances

Shielding Gas

100% CO275 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH

Mild Steel, Copper CoatedAWS ER70S-6

Key Features

ER70S-6ER70S-63YSA (100 C02 & Mixed)III YMS H5 (Mixed)SA3YHHH (Mixed)ER49S-6

AWS A5.18/A5.18M: 2005ASME SFA-A5.18:ABS:DNV Grade:BV Grade:CWB/CSA W48-06:





500 lb (227 kg)Accu-Pak® Box

900 lb (409 kg)Accu-Pak® Box


0.0350.0400.0450.0521/16

(0.9)(1.0)(1.1)(1.3)(1.6)

ED033033 ED032366

ED032367ED032368ED032968

ED032814

ED032894ED032895ED032896ED032897

ED032861ED032862ED032863ED032864ED032865


Yield Strength(2)





400 (58) min.

485 (70) min.

22 min.

27 (20) min.

Not Specified

Test Results(3)




455485460

(66)(70)(67)

565595570

(82)(86)(83)

282525

715675

(52)(41)(55)

535365

(39)(39)(48)

68281_097_128_ACG.indd 111 3/30/10 2:35 PM


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%C %Mn %Si %S %P

RequirementsAWS ER70S-6 0.06 - 0.15 1.40 - 1.85

0.80 - 1.15

0.035 max. 0.025 max.

%Cu(4) %Ni %Cr %Mo %V

RequirementsAWS ER70S-6 0.50 max.

0.15 max.

0.15 max. 0.15 max. 0.03 max.


(AWS ER70S-6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO

2.

NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.



CTWD(5)


(volts)



0.035 in (0.9 mm), DC+


75% Ar/25% CO2 (6)

12 (1/2)2.53.86.4

(100)(150)(250)

171820

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

19 (3/4)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+


75% Ar/25% CO2 (6)

12 (1/2)3.23.85.1

(125)(150)(200)

181920

145165200

1.51.82.4

(3.4)(4.0)(5.4)

Spray Transfer

90% Ar/10% CO2

19 (3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

0.052 in (1.3 mm), DC+

Spray Transfer

90% Ar/10% CO2

19 (3/4)7.68.1

12.3

(300)(320)(485)

303032

300320430

4.85.27.8

(10.6)(11.5)(17.1)

1/16 in (1.6 mm), DC+

Spray Transfer

90% Ar/10% CO2

19 (3/4)5.36.07.4

(210)(235)(290)

252728

325350430

4.85.46.7

(10.7)(12.0)(14.8)

68281_097_128_ACG.indd 112 3/30/10 2:35 PM


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SuperArc ® LA-75MIG (GMAW) WIre

Welding Positions


All

�ASTM A588 weathering steel requiring good atmospheric corrosion resistance

�NACE applications

�Capable of producing weld deposits with 550 MPa (80 ksi) tensile strength

�Suitable for use in applications requiring less than 1% Ni weld deposits



Conformances

Shielding Gas

75 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH

Low Alloy, Copper CoatedAWS ER80S-Ni1 & ENi1K

Key Features

ER80S-Ni1ENi1KER80S-Ni1ER55S-Ni1 (ER80S-Ni1)

AWS A5.28/A5.28M: 2005 & ASME SFA-A5.28:AWS A5.17/A5.17M: 1997ABS:CWB/CSA W48-06:


Diameter 33 lb (15 kg)Steel Spoolin (mm)

0.0350.045

(0.9)(1.1)

ED031415ED031416


Yield Strength(2)



MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -45°C (-50°F) @ -62°C (-80°F)

RequirementsAWS ER80S-Ni1As-Welded with 98% Ar/2% O2

470 (68)

min.

550 (80)

min.

24

min.

Not

Specified

27 (20)

min.

Not

Specified

Test Results(3)


Stress Relieved 1 hr. @ 621°C (1150° F)475450

(69)(65)

580565

(84)(82)

2832

119-

(88)-

82127

(60)(93)

35112

(26)(82)



(72)(64)

595560

(86)(81)

2731

49127

(36)(94)

54114

(40)(84)

- 54

-(40)



(71)(61)

580540

(84)(78)

3031

- -

--

172230

(127)(170)

- 165

-(122)

68281_097_128_ACG.indd 113 3/30/10 2:35 PM


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(AWS ER80S-Ni1 & ENi1K)


%C %Mn %Si %Ni %Cr

RequirementsAWS ER80S-Ni1 0.12 max. 1.25 max. 0.40 - 0.80 0.80 - 1.10 0.15 max.


%Mo %S %P %V %Cu (Total)(4)

RequirementsAWS ER80S-Ni1 0.35 max. 0.025 max. 0.025 max. 0.05 max. 0.35 max.

Typical Performance(3) ≤ 0.02 0.007 - 0.010 0.005 - 0.010 < 0.01 0.16 - 0.21

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in the shaded areas are procedures for short circuiting mode using 75% Argon, 25% CO

2.




CTWD(5)


(volts)



0.035 in (0.9 mm), DC+


75% Ar/25% CO2 (6)

9-12 (3/8-1/2)2.53.86.4

(100)(150)(250)

171822

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+


75% Ar/25% CO2

(6)

12-19 (1/2-3/4)3.23.85.1

(125)(150)(200)

192021

145165200

1.51.82.4

(3.4)(4.0)(5.4)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

68281_097_128_ACG.indd 114 3/30/10 2:35 PM


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SuperArc ® LA-90MIG (GMAW) WIRE

Welding Positions


All

�Requirements for strength after stress relieving

�ASTM A182, A217, A234 and A335 high temperature service pipe, fittings, flanges and valves

�ASTM A336 pressure vessel forgings

�Capable of producing weld deposits with 550 - 620 MPa (80 - 90 ksi) tensile strength

� Contains 0.50% molybdenum for strength after stress-relief



Conformances

Shielding Gas

100% CO2




Low Alloy, Copper CoatedAWS ER80S-D2, ER90S-D2 & EA3K

Key Features

ER80S-D2 (100% CO2), ER90S-D2 (Mixed)EA3KER55S-D2 (ER80S-D2),ER62S-D2 (ER90S-D2)MIL-80S-3

AWS A5.28/A5.28M: 2005 & ASME SFA-A5.28:

AWS A5.23/A5.23M: 2007CWB/CSA W48-06:

MIL-E-23765/2:





60 lb (27 kg)Fiber Spoolin (mm)

0.0350.0450.0521/16

(0.9)(1.1)(1.3)(1.6)

ED031413 ED031414

EDS30775 EDS30776 EDS30777

ED029546 EDS01380

Diameter 500 lb (227 kg)Accu-Trak® Drum


1000 lb (453 kg) Speed-Feed® Reelin (mm)

0.0350.0450.0521/16

(0.9)(1.1)(1.3)(1.6)

EDS01372EDO01378

EDS29590ED029591ED029592

ED014828EDS01383


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(AWS ER80S-D2, ER90S-D2 & EA3K)


Yield Strength(2)




RequirementsAWS ER80S-D2As-Welded with 100% CO2

470 (68) min.

550 (80) min.

17 min.

27 (20) min.

Not Specified

AWS ER90S-D2As-Welded with 95-99% Ar/Balance O2 540 (78) min. 620 (90) min. 17 min. 27 (20) min. Not Specified

Test Results(3)




560650620

(81)(94)(90)

655730705

(95)(106)(102)

232526

36125124

(26)(92)(91)

--

122

--

(90)


%C %Mn %Si %Ni

RequirementsAWS ER80S-D2 & ER90S-D2 0.07 - 0.12 1.60 - 2.10 0.50 - 0.80 0.15 max.


%Mo %S %P %Cu (Total)(4)

RequirementsAWS ER80S-D2 & ER90S-D2 0.40 - 0.60 0.025 max. 0.025 max. 0.50 max.

Typical Performance(3) 0.43 - 0.46 ≤ 0.010 0.007 - 0.016 0.16 - 0.22

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(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO

2.



(AWS ER80S-D2, ER90S-D2 & EA3K)



CTWD(5)


(volts)



0.035 in (0.9 mm), DC+


75% Ar/25% CO2 (6)

9-12 (3/8-1/2)2.53.86.4

(100)(150)(250)

181922

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+


75% Ar/25% CO2 (6)

12-19 (1/2-3/4)3.23.85.1

(125)(150)(200)

192021

145165200

1.51.82.5

(3.4)(4.0)(5.4)

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

0.052 in (1.3 mm), DC+

Spray Transfer

90% Ar/10% CO2

12-19 (1/2-3/4)7.68.1

12.3

(300)(320)(485)

303032

300320430

4.85.27.8

(10.6)(11.5)(17.1)

1/16 in (1.6 mm), DC+

Spray Transfer

90% Ar/10% CO2

12-25 (1/2-1)5.36.07.4

(210)(235)(290)

252728

325350430

4.85.46.7

(10.7)(12.0)(14.8)

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Welding Positions


All

�HY-80 base material

�ASTM A514, A543, A724 and A782 quenched and tempered plate

�Various heat input conditions

�Military low alloy applications

�Capable of producing welds with 690 MPa (100 ksi) tensile strength

�Excellent for welding quenched and tempered steels and HY-80 base materials



Conformances

Shielding Gas

90 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH

Low Alloy, Copper CoatedAWS ER100S-G, ER110S-G & EM2

Key Features

ER100S-G, ER110S-G EM24YQ550SAER69S-G (ER100S-G)EN 12534 T 69 5 Mn3Ni1, 5 Mo EN 12534 T 69 5 Mn3Ni1, 5 MoMIL-100S-1

AWS A5.28/A5.28M: 2005 & ASME SFA-A5.28:AWS A5.23/A5.23M: 2007ABS:CWB/CSA W48-06:DB:

TUV:

MIL-E-23765/2:





0.0350.0451/16

(0.9)(1.1)(1.6)

ED031417EDS30778EDS30779

ED031445EDS01162

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(AWS ER100S-G, ER110S-G & EM2)


Yield Strength(2)




RequirementsAWS ER100S-GAs-Welded - Gas Not Specified

Not Specified

690 (100) min.

Not Specified

Not Specified

Not Specified

AWS ER110S-GAs-Welded - Gas Not Specified Not Specified 760 (110) min. Not Specified Not Specified Not Specified

MIL-100S-1 per MIL-E-23765/2C, 2D, 2E & T9074-BC-G1B-010/0200 As-Welded with 98% Ar /2% O2 565 - 825 (82 - 120) Not Specified 16 min. 81 (60) min. 47 (35) min.

Test Results(3)

As-Welded at 30 kJ/in with 95% Ar/5% CO2

As-Welded at 45 kJ/in with 98% Ar/2% O2

750730

(109)(106)

790780

(115)(114)

2220

164-

(121)-

138118

(102)(87)

Pulse As-Welded at 110 kJ/in with 95% Ar/5% CO2 580 (84) 745 (108) 25 138 (102) 70 (52)

CV As-Welded at 110 kJ/in with 95% Ar/5% CO2 620 (90) 740 (107) 25 170 (125) 106 (78)

As-Welded at 45 kJ/in with 95% Ar/5% CO2 682 (99) 765 (111) 20 - - 117 (86)


%C %Mn %Si %Ni %Mo %Cr %S

RequirementsAWS ER100S-G, ER110S-G - - - (A) (A) (A) -

Typical Performance(3) 0.05 - 0.06 1.63 - 1.69 0.46 - 0.50 1.88 - 1.96 0.43 - 0.45 0.04 - 0.06 0.002 - 0.005

%P %V %Al %Ti %Zr %Cu

RequirementsAWS ER100S-G, ER110S-G - - - - - -

Typical Performance(3) 0.005 - 0.009 ≤ 0.01 ≤ 0.01 0.03 - 0.04 ≤ 0.01 0.11 - 0.14

(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.

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(AWS ER100S-G, ER110S-G & EM2)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (5)Procedures in this area are for pulse MIG mode for welding in the vertical up and overhead welding positions. Actual results are dependent on joint, material thickness, as well as wave shape and pulse frequency.



CTWD(5)


(volts)



0.035 in (0.9 mm), DC+


90% Ar/25% CO2

9-12 (3/8-1/2)2.53.86.4

(100)(150)(250)

181922

80120175

0.71.11.8

(1.6)(2.4)(4.0)

Spray Transfer

90% Ar/10% CO2

9-12 (3/8-1/2)9.5

12.715.2

(375)(500)(600)

232930

195230275

2.73.64.4

(6.0)(8.0)(9.6)

0.045 in (1.1 mm), DC+

Pulsed Spray Transfer(5)

12-19 (1/2-3/4)

5.16.4

(200)(250)

19-2120-23

130140

2.43.0

(5.4)(6.7)

Spray Transfer98% Ar/2% O2

95% Ar/5% CO2

12-19 (1/2-3/4)8.9

12.112.7

(350)(475)(500)

273030

285335340

4.25.76.0

(9.2)(12.5)(13.2)

0.052 in (1.3 mm), DC+

Spray Transfer98% Ar/2% O2

95% Ar/5% CO2

12-25 (1/2-1)12-25 (1/2-1)

5.36.07.4

(210)(235)(290)

252728

325350430

4.85.46.7

(10.7)(12.0)(14.8)

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Pipeliner ® 70S-GMIG (GMAW) WIre

Welding Positions


All


�Hot, fill and cap pass welding of up to X70 grade pipe

�Root pass capability up to X100 and hot, fill and cap pass up to X70 grade pipe

�Good back bead shape on STT® root passes


�Low silicon level for minimal clean-up

�ProTech® packaging system

Conformances

Shielding Gas

100% CO275 - 95% Argon/Balance CO2Flow Rate: 30 - 50 CFH

Mild & Low Alloy Steel PipeAWS ER70S-G

Key Features

ER70S-GER70S-G

AWS A5.18/A5.18M: 2005ASME SFA-A5.18:


Diameter 10 lb (4.5 kg) Plastic Spool (Vacuum Sealed Foil Bag)

25 lb (11.3 kg) Plastic Spool (Vacuum Sealed Foil Bag)in (mm)

0.045 (1.1) ED030904 ED030905

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%C %Mn %Si %S %P %Cu

RequirementsAWS ER70S-G Not Specified

Typical Performance(3) 0.05 - 0.15 0.80 - 1.40 0.30 - 0.60 ≤0.02 ≤0.02 ≤0.02




RequirementsAWS ER70S-GAs-Welded with 100% CO2

400 (58) min.

485 (70) min.

22 min.

Not Specified


As-Welded with 100% CO2 405 - 425 (59 - 62) 510 - 540 (74 - 78) 24 - 26 54 - 81 (40 - 60)


Diameter, Polarity

CTWD(4)


(volts)



1.1 mm (0.045 in)DC+

12 - 19 (1/2 - 3/4) 3.2 - 12.7 (125 - 500) 19 - 30 145 - 340 1.5 - 6.0 (3.4 - 13.2)


(AWS ER70S-G)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in. (6.4 mm) to calculate Electrical Stickout.

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Welding Positions


All




� Impact toughness tested to -29°C (-20°F)



�ProTech® packaging system

Conformances

Shielding Gas

100% CO275 - 95% Argon/Balance CO2Flow Rate: 30 - 50 CFH


Key Features

ER80S-GER80S-G

AWS A5.28/A5.28M: 2005ASME SFA-A5.28:



30 lb (13.6 kg) Plastic Spool (Vacuum Sealed Foil Bag)in (mm)

0.045 (1.1) ED031493 ED031494

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RequirementsAWS ER80S-G Not Specified

Typical Performance(3) 0.05 - 0.15 1.40 - 1.60 0.40 - 0.70 ≤0.02 ≤0.02 ≤0.02





Not Specified

550 (80) min.

Not Specified

Not Specified




585 - 620620 - 690

(85 - 90)(90 - 100)

620 - 690690 - 760

(90 - 100)(100 - 110)

22 - 2420 - 24

27 - 54110 - 150

(20 - 40)(80 - 110)


(AWS ER80S-G)


Diameter, Polarity

CTWD(4)


(volts)



1.1 mm (0.045 in)DC+

12 - 19 (1/2 - 3/4) 3.2 - 12.7 (125 - 500) 19 - 30 145 - 340 1.5 - 6.0 (3.4 - 13.2)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.

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Pipeliner ® 80Ni1MIG (GMAW) WIre

Welding Positions


All

�Root pass welding on up to X100 grade pipe

� Hot, fill and cap pass welding on up to X80 grade pipe

�Pipeline

�Offshore


� Impact toughness capable of exceeding 69-95J(51-70ft•lbf)at-50°C(-58°F)


�Excellent wire placement for narrow groove welding

� ProTech® packaging system

Conformances

Shielding Gas

75 - 95% Argon/Balance CO2100% CO2


Key Features

ER80S-GER80S-G14341-A-G 3Ni1

AWS A5.28/A5.28M: 2005ASME SFA-5.28:EN ISO:



33 lb (15 kg) Plastic Spool (Vacuum Sealed Foil Bag)mm (in)

1.11.2

(0.040)(0.047)

ED033121ED033122

ED033119ED033120

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Pipeliner ® 80Ni1MIG (GMAW) WIre

(AWS ER80S-G)


%C %Mn %Si %Ni(4) %Ti %S

RequirementsAWS ER80S-G(4)

EN ISO 14341-A-G 3Ni1

Not Specified

0.06 - 0.14

Not Specified

1.00 - 1.60

Not Specified

0.50 - 0.90

≥0.50

0.80 - 1.50

Not Specified

≤0.15

Not Specified

≤0.020

Typical Performance(3) 0.07 - 0.08 1.50 - 1.60 0.65 - 0.75 0.85 - 0.95 ≤0.10 ≤0.015

%P %Cu %Cr %Mo %V %Al

RequirementsAWS ER80S-GEN ISO 14341-A-G 3Ni1

Not Specified

≤0.020

Not Specified

≤0.35

Not Specified

≤0.15

Not Specified

≤0.15

Not Specified

≤0.03

Not Specified

≤0.02

Typical Performance(3) ≤0.015 ≤0.20 ≤0.05 ≤0.01 ≤0.01 ≤0.01





Not Specified

550 (80) min.

Not Specified

Not Specified Not Specified


As-Welded 100% CO2

80% Ar/20% CO2

585 - 620620 - 690

(85 - 90)(90 - 100)

620 - 690690 - 760

(90 - 100)(100 - 110)

22 - 2420 - 24

27 - 54110 - 150

(20 - 40)(80 - 110)

69 - 95 (51 - 70)34 - 61 (25 - 45)



CTWD(5)


(volts)



1.0 mm (0.040 in), DC+75-95% Ar/Balance CO2

12-19 (1/2-3/4) 2.5-14.0 (100-550) 19-31 105-320 1.0-5.2 (2.1-11.5)

1.2 mm (0.047 in), DC+75-95% Ar/Balance CO2

12-19 (1/2-3/4) 3.2-12.7 (125-500) 19-31 145-360 1.7-6.5 (3.7-14.3)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To meet the ER80S-G classification, weld deposit must have minimum of 1 or more of the following: 0.50% Ni, 0.30% Cr or 0.20% Mo. (5)For Electrical Stickout (ESO) subtract 6.4 mm (0.25 in.) from CTWD. (6)For 100% C0

2 shielding gas add 1 - 2 volts to recommended procedures.

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Lincoln ® ER70S-2TIG (GTAW) CuT LenGThs

Welding Positions


All

�Repairs on a variety of mild and low alloy steel

�Small diameter pipe and tubing

�Sheet metal applications

�Root pass pipe welding

�Contains zirconium, titanium, and aluminum in addition to silicon and manganese

�Produces x-ray quality welds over most surface conditions

�Recommended for TIG welding on all grades of steel

�Embossed on each end for easy alloy identification

Conformances

Mild Steel Cut LengthAWS ER70S-2

Key Features

ER70S-2ER70S-2

AWS A5.18/A5.18M: 2005ASME SFA-A5.18:


Diameter 5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton

10 lb (4.5 kg)Carton

50 lb (22.7 kg) Cartonin (mm)

1/163/32

1/8

(1.6)(1.8)(3.2)

ED025880ED025881ED025882

ED025439ED025442ED025445

ED026649ED026650ED026651


%C %Mn %S %Si %P %Cu %Cr

RequirementsAWS ER70S-2 0.07 max. 0.90 - 1.40 0.035 max. 0.40 - 0.70 0.0025 max. 0.50 max. (1)

Test Results(2) 0.04 1.08 0.005 0.55 0.0003 0.20 0.08

%Ni %Mo %V %Al %Ti %Zr

RequirementsAWS ER70S-2 (1) (1) (1) 0.05 - 0.15 0.05 - 0.15 0.02 - 0.12

Test Results(2) 0.08 0.08 < 0.002 0.08 0.10 0.07(1)Total 0.50% maximum, combined. (2)See test results disclaimer on pg. 9.

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Lincoln ® ER70S-6TIG (GTAW) CuT LenGThs

Welding Positions


All

�Repairs on a variety of mild and low alloy steel

�Small diameter pipe and tubing

�Sheet metal applications

�Root pass pipe welding

�High levels of silicon and manganese for use on slightly contaminated base materials

�Better puddle fluidity

�Excellent wetting action

�Embossed on each end for easy alloy identification Conformances

Mild Steel Cut LengthAWS ER70S-6

Key Features

ER70S-6ER70S-6

AWS A5.18/A5.18M: 2005ASME SFA-A5.18:




50 lb (22.7 kg) Cartonin (mm)

1/163/32

1/8

(1.6)(1.8)(3.2)

ED025877ED025878ED025879

ED025448ED025451ED025454

ED026652ED026653ED026654


%C %Mn %S %Si %P

RequirementsAWS ER70S-6 0.06 - 0.15 1.40 - 1.85 0.035 max. 0.80 - 1.15 0.025 max.

Test Results(2) 0.09 1.63 0.007 0.90 0.007

%Cu %Cr %Ni %Mo %V

RequirementsAWS ER70S-6 0.50 max. (1) (1) (1) (1)

Test Results(2) 0.20 0.05 0.05 0.05 0.05(1)Total 0.50% maximum, combined. (2)See test results disclaimer on pg. 9.

68281_097_128_ACG.indd 128 3/30/10 2:35 PM


METAL-COREDCONSUMABLESGMAW-C

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Metal-Cored (GMAW-C) WireProduct Name& AWS Class Key Features


Mild Steel 0.045(1.1)

0.052(1.3)

1/16(1.6)

Metalshield® MC-6(E70C-6M H4)

•Excellent performance in fast follow, high travel speed applications•Optimal wetting action, even at low voltages•H4 diffusible hydrogen level

Metalshield® MC-706(E70C-6M H4)

•High deposition rates and travel speed•Enhanced silicon island management•H4 diffusible hydrogen level

Metalshield® MC-710XL(E70C-6M H8)

•High column strength for excellent feedability•Tolerates moderate amounts of surface contaminants

Low Alloy 0.045(1.1)

0.052(1.3)

1/16(1.6)

Metalshield® MC-900(E90C-G H4)

•Tensile strength of 620 MPa (90 ksi)•Produces welds with Charpy V-Notch toughness tested

to -50°C (-58°F)•Tolerates moderate amounts of surface contaminants

Metalshield® MC-1100(E110C-G H4)

•Capable of producing 760 MPa (110 ksi) tensile strength•Can be used to weld HSLA and quenched and tempered

steels•Tolerates moderate amounts of surface contaminants

Selection Guidemetal-cored (GmaW-c) Wire

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Metalshield ® MC-6metal-cored (GmaW-c) Wire

Welding Positions


All

�Robotics/Hard automation

�Automotive

�Structural fabrication

�Process piping and pressure vessels


�Excellent performance in fast follow, high travel speed applications

�Optimal wetting action, even at low voltages

�H4 diffusible hydrogen level

�Use with Rapid-Arc® Waveform Control Technology®

�Deoxidizing arc action minimizes pre-weld work

Conformances

Shielding Gas

75 - 95% Argon/Balance CO2Flow Rate: 40 - 60 CFH

Mild SteelAWS E70C-6M H4

Key Features

E70C-6M H4E70C-6M H4E491C-6MJ-H4





60 lb (27 kg)Coil


0.0450.0521/16

(1.1)(1.3)(1.6)

ED030392ED030393ED030394

ED030554ED030556ED030555

ED030549ED030550ED030577

ED031011ED030946ED030947

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(AWS E70C-6M H4)



Requirements AWS E70C-6M H4 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 0.50 max.


As-Welded with 75% Argon / 25% CO2

(4)

90% Argon / 10% CO2

0.03 - 0.050.03 - 0.05

1.25 - 1.601.25 - 1.70

0.40 - 0.600.40 - 0.70

0.01 - 0.020.01 - 0.02

0.01 - 0.020.01 - 0.02

0.01 - 0.050.01 - 0.05

%Ni %Cr %Mo %V

%Ni + %Cr + %Mo+ %V

Diffusible Hydrogen (mL/100g)

Requirements AWS E70C-6M H4 0.50 max. 0.20 max. 0.30 max. 0.08 max. 0.50 max. ≤ 4



(4)

90% Argon / 10% CO2

0.02 - 0.050.02 - 0.05

0.01 - 0.040.01 - 0.04

0.01 - 0.020.01 - 0.02

0.01 - 0.020.01 - 0.02

0.05 - 0.100.05 - 0.10

2 - 4




RequirementsAWS E70C-6M H4

400 (58) min.

480 (70) min.

22 min.

27 (20) min.

Not Specified



(4)

with 90% Argon / 10% CO2

450 - 510480 - 550

(65 - 75)(70 - 80)

510 - 590550 - 620

(75 - 85)(80 - 90)

24 - 2824 - 28

81 - 12275 - 102

(60 - 90)(55 - 75)

47 - 7561 - 81

(35 - 55)(45 - 60)

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(AWS E70C-6M H4)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing. (5)To estimate ESO, subtract 3/16 in

(4.8 mm) from CTWD. (6)For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts.



CTWD(5)

mm (in)Wire Feed Speed Voltage(6)

(volts)


Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)

0.045 in (1.1 mm)DC+

90% Argon / 10% CO2

19-25 (3/4-1)

5.16.47.68.9

10.212.715.217.8

(200)(250)(300)(350)(400)(500)(600)(700)

21-2322-2522-2622-2723-2723-2825-2926-30

170190210245265300335370

2.52.93.54.14.65.77.08.1

(5.6)(6.4)(7.8)(9.1)(10.2)(12.6)(15.4)(17.8)

2.32.73.23.94.55.66.97.9

(5.2)(6.1)(7.1)(8.7)(9.9)(12.4)(15.3)(17.5)

9295929597989998

0.052 in (1.3 mm) DC+

90% Argon / 10% CO2

25-32(1-1 1/4)

5.16.47.68.9

10.212.715.2

(200)(250)(300)(350)(400)(500)(600)

22-2422-2622-2723-2724-2827-3027-31

220260300335360410455

3.24.04.95.66.37.99.5

(7.0)(8.7)(10.7)(12.3)(13.9)(17.4)(21.1)

2.93.84.75.56.37.89.4

(6.4)(8.3)(10.3)(12.0)(13.8)(17.3)(20.8)

92959698999999

1/16 in (1.6 mm)DC+

90% Argon / 10% CO2

25-32(1-1 1/4)

2.53.85.16.47.6

10.212.7

(100)(150)(200)(250)(300)(400)(500)

21-2422-2522-2622-2823-2926-3127-32

175235290345360425485

2.13.24.35.46.48.5

10.8

(4.7)(7.1)(9.5)(11.9)(14.2)(18.7)(23.8)

2.02.94.05.26.38.4

10.7

(4.4)(6.4)(8.9)(11.4)(13.9)(18.5)(23.5)

93909496989999

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Welding Positions


Flat & Horizontal

�Robotics/hard automation


�Process piping and pressure vessels

�Shipbuilding

�Heavy fabrication

�High deposition rates and travel speed

�Enhanced silicon island management

�H4 diffusible hydrogen level

�Tolerates high amounts of surface contaminants

�Superior arc wetting and bead appearance

Conformances

Shielding Gas75 - 95% Argon/Balance CO2Flow Rate: 40 - 60 CFHNot recommended for use with 100% CO2


Key Features

E70C-6M H4E70C-6M H4E70C-6M H4E492C-6MJ-H4





50 lb (23 kg)Coil


0.0450.0521/16

(1.1)(1.3)(1.6)

ED031583ED031584ED031585

ED031586ED031587ED031588

ED031589ED031590ED031591

ED031592ED031593ED031594


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(AWS E70C-6M H4)





400 (58) min.

480 (70) min.

22 min.

27 (20) min.

Not Specified



(4)


450 - 510480 - 550

(65 - 75)(70 - 80)

510 - 590550 - 620

(75 - 85)(80 - 90)

24 - 2824 - 28

96 - 13757 - 108

(71 - 101)(42 - 80)

81 - 11141 - 94

(60 - 82)(30 - 69)






(4)

90% Argon / 10% CO2

0.03 - 0.05 0.03 - 0.05

1.25 - 1.60 1.25 - 1.70

0.50 - 0.80 0.60 - 0.85

0.02 - 0.030.02 - 0.03

0.01 - 0.02 0.01 - 0.02

0.01 - 0.05 0.01 - 0.05

%Ni %Cr %Mo %V%Ni + %Cr

+ %Mo + %VDiffusible Hydrogen

(mL/100g)




(3)

90% Argon / 10% CO2

0.01 - 0.03 0.01 - 0.03

0.01 - 0.04 0.01 - 0.05

0.01 - 0.02 0.01 - 0.02

0.01 - 0.02 0.01 - 0.02

0.05 - 0.10 0.05 - 0.10

2 - 4

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(AWS E70C-6M H4)



CTWD(5)


(volts)



0.045 in (1.1 mm)DC+

90% Argon / 10% CO2

19-25 (3/4-1)

5.16.47.68.9

10.211.412.714.015.216.517.8

(200)(250)(300)(350)(400)(450)(500)(550)(600)(650)(700)

21-23 22-2422-2622-2723-2723-2823-2924-2925-3026-3026-30

155185220245260280305315325355360

2.32.83.54.04.65.25.76.36.87.58.0

(5.0)(6.2)(7.7)(8.9)(10.1)(11.4)(12.6)(13.9)(15.1)(16.5)(17.7)

2.12.63.23.74.34.95.56.26.77.47.9

((4.6)(5.8)(7.0)(8.2)(9.4)(10.7)(12.2)(13.6)(14.8)(16.3)(17.5)

9294919393949798989899

0.052 in (1.3 mm) DC+

90% Argon / 10% CO2

25-32(1-1 1/4)

5.16.47.68.9

10.211.412.714.0

(200)(250)(300)(350)(400)(450)(500)(550)

22-2422-2622-2723-2724-2825-2827-2927-30

210260290315350370390420

3.03.94.65.46.36.97.78.4

(6.7)(8.5)(10.2)(11.8)(13.8)(15.2)(16.9)(18.5)

2.93.54.35.26.16.87.68.3

(6.3)(7.8)(9.5)(11.4)(13.4)(15.1)(16.8)(18.3)

9492949797999999

1/16 in (1.6 mm)DC+

90% Argon / 10% CO2

25-32(1-1 1/4)

3.85.16.47.68.9

10.211.4

(150)(200)(250)(300)(350)(400)(450)

22-2422-2523-2824-2926-3026-3127-31

230280310370400450480

3.24.35.36.37.48.39.5

(7.0)(9.4)(11.6)(13.9)(16.3)(18.4)(21.0)

2.83.95.06.37.28.39.3

(6.2)(8.7)(11.0)(13.8)(15.9)(18.4)(20.6)

89939499989998



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Metalshield ® MC-710XLmetal-cored (GmaW-c) Wire

Welding Positions


All

�Automotive


�Shipbuilding


�High column strength for excellent feedability

�Tolerates moderate amounts of surface contaminants

Conformances

Shielding Gas75 - 95% Argon/Balance CO2



Key Features

E70C-6M H8, E70C-G H8E70C-6M H8, E70C-G H8E491C-6M-H8




60 lb (27 kg)Coil


0.0450.0521/16

(1.1)(1.3)(1.6)

ED030592 ED030593 ED030594

ED028526 ED028527 ED028528

ED029524 ED028451 ED028450





400 (58) min.

480 (70) min.

22 min.

27 (20) min.



(4)


450 - 510480 - 550

(65 - 75)(70 - 80)

510 - 590550 - 620

(75 - 85)(80 - 90)

24 - 2824 - 28

54 - 14954 - 149

(40 - 110)(40 - 110)

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Metalshield ® MC-710XLmetal-cored (GmaW-c) Wire

(AWS E70C-6M H8)



CTWD(5)


(volts)



0.045 in (1.1 mm)DC+

90% Argon / 10% CO2

19-25 (3/4-1)

5.16.48.9

11.414.016.5

(200)(250)(350)(450)(550)(650)

24-25 25-26 28-29 30-31 32-33 35-36

165 200 230 310 355 385

2.32.94.15.26.47.6

(5.1)(6.4)(9.0)(11.5)(14.1)(16.7)

2.22.83.95.06.27.4

(4.8)(6.1)(8.6)(11.1)(13.7)(16.2)

949595969797

0.052 in (1.3 mm) DC+

90% Argon / 10% CO2

25-32(1-1 1/4)

4.46.48.9

11.414.0

(175)(250)(350)(450)(550)

23-25 25-27 28-30 31-33 34-36

195 260 330 390 430

2.73.95.47.08.5

(6.0)(8.6)(11.9)(15.4)(18.8)

2.53.65.16.68.1

(5.5)(8.0)(11.2)(14.5)(17.8)

9293949495

1/16 in (1.6 mm)DC+

90% Argon / 10% CO2

25-32(1-1 1/4)

3.86.48.9

11.4

(150)(250)(350)(450)

24-26 28-30 33-35 35-37

235 330 410 460

3.15.27.49.4

(6.9)(11.4)(16.3)(20.7)

2.94.97.09.0

(6.5)(10.8)(15.5)(19.8)

94959596








(4)

90% Argon / 10% CO2

0.02 - 0.05 0.02 - 0.05

1.20 - 1.65 1.40 - 1.85

0.50 - 0.75 0.50 - 0.90

0.01 - 0.02 0.01 - 0.02

0.01 - 0.02 0.01 - 0.02

0.01 - 0.05 0.01 - 0.05

%Ni %Cr %Mo %V%Ni + %C

+ %Mo + %VDiffusible Hydrogen

(mL/100g)




(4)

90% Argon / 10% CO2

0.02 - 0.04 0.02 - 0.05

0.01 - 0.04 0.01 - 0.04

0.01 - 0.02 0.01 - 0.02

0.01 - 0.02 0.01 - 0.02

0.05 - 0.10 0.05 - 0.10

6 - 10

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Welding Positions


All

�HSLA steels (i.e. HY-80 and ASTM 710)

�Undermatching 690 MPa (100 ksi) steels

�Cranes

�Offshore and shipbuilding

�Pressure vessels

�Tensile strength of 620 MPa (90 ksi)

�Produces welds with Charpy V-Notch toughness tested to -50°C (-58°F)



Conformances

Shielding Gas



Low AlloyAWS E90C-G H4

Key Features

E90C-G H4E90C-G H4

AWS A5.28/A5.28M: 2005ASME SFA-A5.28:



0.0450.0521/16

(1.1)(1.3)(1.6)

ED032838ED032839ED032840

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(AWS E90C-G H4)




RequirementsAWS E90C-G H4

Not Specified

620 (90) min.

Not Specified

Not Specified

Not Specified




550 - 620580 - 750

(80 - 90)(85 - 110)

630 - 690620 - 790

(92 - 100)(90 - 115)

20 - 2220 - 24

33 - 3933 - 59

(24 - 36)(24 - 45)

33 - 3833 - 38

(24 - 28)(24 - 28)



Requirements AWS E90C-G H4 Not Specified(4)



90% Argon / 10% CO2

0.04 - 0.06 0.04 - 0.06

1.20 - 1.75 1.20 - 1.75

0.25 - 0.45 0.25 - 0.45

0.01 - 0.02 0.01 - 0.02

0.01 - 0.02 0.01 - 0.02

0.01 - 0.05 0.01 - 0.05


(mL/100g)

Requirements AWS E90C-G H4 Not Specified(4) ≤ 4



90% Argon / 10% CO2

1.70 - 1.901.70 - 1.90

0.01 - 0.100.01 - 0.10

0.35 - 0.400.35 - 0.40

0.01 - 0.02 0.01 - 0.02

3 - 4

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CTWD(5)


(volts)



0.045 in (1.1 mm)DC+

85-95% Argon / Balance CO2

19-25 (3/4-1)

5.16.47.68.9

10.212.715.217.8

(200)(250)(300)(350)(400)(500)(600)(700)

21-2322-2522-2622-2723-2723-2825-2926-30

170190210245265300335370

2.52.93.54.14.65.77.08.1

(5.6)(6.4)(7.8)(9.1)(10.2)(12.6)(15.4)(17.8)

2.32.73.23.94.55.66.97.9

(5.2)(6.1)(7.1)(8.7)(9.9)(12.4)(15.3)(17.5)

9295929597989998

0.052 in (1.3 mm) DC+

90% Argon / 10% CO2

25-32(1-1 1/4)

5.16.48.9

11.414.0

(200)(250)(350)(450)(550)

22-2523-2624-2826-2927-30

195225280340390

3.13.95.57.18.6

(6.9)(8.7)(12.1)(15.6)(19.0)

2.93.75.36.98.5

(6.3)(8.1)(11.6)(15.2)(18.7)

9193969798

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Must have a minimum of one or more of the following: 0.50% Nickel, 0.30% Chromium or 0.20% Molybdenum. (5)To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. (6)For greater percentage of CO

2 shielding gas, increase voltage by 1-2 volts.

PREHEAT / INTERPASS

Up to 19 mm(3/4 in)

19 - 38 mm(3/4 in to 1-1/2 in)

38 - 64 mm(1-1/2 to 2-1/2 in)

Over 64 mm(2-2/2 in)

Recommended Minimum Preheat Temperature 66°C (150°F) 66°C (150°F) 79°C (175°F) 107°C (225°F)

Recommended MinimumInterpass Temperature 66°C (150°F) 66°C (150°F) 107°C (225°F) 149°C (300°F)

NOTE: Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input.


(AWS E90C-G H4)

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Welding Positions


All

�HSLA steels (i.e. HY-100 and ASTM 514)

�Quenched and tempered steels

�Cranes

�Offshore and shipbuilding

�Pressure vessels

�Capable of producing 760 MPa (110 ksi) tensile strength

�Can be used to weld HSLA and quenched and tempered steels



Conformances

Shielding Gas75 - 90% Argon/Balance CO2Flow Rate: 40 - 60 CFH

Low AlloyAWS E110C-G H4

Key Features

E110C-G H4E110C-G H4E76C-G-H4 (E110C-G-H4)




0.045 (1.1) ED032841

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(AWS E110C-G H4)




RequirementsAWS E110C-G H4

Not Specified

690 (100) min.

Not Specified

Not Specified

Not Specified




720 - 760720 - 820

(105 - 110)(105 - 120)

750 - 790790 - 860

(110 - 115)(115 - 125)

20 - 2320 - 23

47 - 6543 - 57

(35 - 48)(32 - 42)

43 - 5741 - 54

(32 - 42)(30 - 40)



Requirements AWS E110C-G H4 Not Specified(4)



90% Argon / 10% CO2

0.04 - 0.06 0.04 - 0.06

1.75 - 1.85 1.85 - 1.95

0.55 - 0.65 0.60 - 0.68

0.01 - 0.02 0.01 - 0.02

0.01 - 0.02 0.01 - 0.02

0.01 - 0.05 0.01 - 0.05

%Ni(4) %Cr(4) %Mo(4) %VDiffusible Hydrogen

(mL/100g)

Requirements AWS E110C-G H4 Not Specified(4) ≤ 4



90% Argon / 10% CO2

1.70 - 1.901.70 - 1.90

0.01 - 0.100.01 - 0.10

0.35 - 0.400.35 - 0.40

0.01 - 0.02 0.01 - 0.02 3 - 4

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(AWS E110C-G H4)



CTWD(5)


(volts)



0.045 in (1.1 mm)DC+

90% Argon / 10% CO2

19-25 (3/4-1)

6.48.9

11.414.016.5

(250)(350)(450)(550)(650)

24-2625-2826-2927-3028-31

180225270310345

2.94.15.26.47.5

(6.4)(9.0)(11.5)(14.1)(16.6)

2.83.95.16.27.4

(6.1)(8.6)(11.2)(13.7)(16.2)

9596979798

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Must have a minimum of one or more of the following: 0.50% Nickel, 0.30% Chromium or 0.20% Molybdenum. (5)To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. (6)For greater percentage of CO

2 shielding gas, increase voltage by 1-2 volts.

PREHEAT / INTERPASS

Up to 19 mm(3/4 in)

19 - 38 mm(3/4 in to 1-1/2 in)

38 - 64 mm(1-1/2 to 2-1/2 in)

Over 64 mm(2-2/2 in)

Recommended Minimum Preheat Temperature 66°C (150°F) 66°C (150°F) 79°C (175°F) 107°C (225°F)

Recommended MinimumInterpass Temperature 66°C (150°F) 66°C (150°F) 107°C (225°F) 149°C (300°F)

NOTE: Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input.

68281_129_144_ACG.indd 144 3/30/10 2:32 PM


FLUX-COREDCONSUMABLES

FCAW-S/FCAW-G

68281_145_232_ACG.indd 145 3/30/10 2:28 PM


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Selection GuideFlux-cored

Flux-Cored Self-Shielded (FCAW-S) WireProduct Name& AWS Class Key Features

Mild Steel, Flat & Horizontal 0.045(1.1)

1/16(1.6)

0.068(1.7)

5/64(2.0)

3/32(2.4)

7/64(2.8)

0.120(3.0)

Innershield® NR-5(E70T-3)

•Fast travel speeds•Increased resistance to porosity•Consistent bead appearance

Innershield® NS-3M(E70T-4)

•Very high deposition rates •Increased resistance to hydrogen cracking

and porosity •Soft, low penetrating arc for minimal base

material admixture

Innershield NR-305(E70T-6)

•High deposition rates in the flat and horizontal positions •Smooth arc and low spatter levels •Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at -29°C (-20°F)


•High deposition rates and fast travels speeds•Easy slag removal•Optimal toe wash-in


•Fast travel speeds and high deposition rates•Maximum penetration•Flat bead profile on butt welds

Mild Steel, All Position 0.030(0.8)

0.035(0.9)

0.045(1.1)

1/16(1.6)

0.068(1.7)

5/64(2.0)

3/32(2.4)


•Designed for high speed welding of specially coated steels•Soft, consistent arc•Porosity resistant

Innershield® NR-211-MP(E71T-11)

•Versatile welding capability on a variety of base materials•High operator appeal and good bead appearance•Easy slag removal

Innershield® NR-203MP(E71T-8-J)

•Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset•Fast freezing slag with excellent wash-in•Root bead capability without back-up bars

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1/16(1.6)

0.068(1.7)

0.072(1.8)

5/64(2.0)


•High deposition rates for out-of-position welding•Penetrating arc•Fast freezing, easy to remove slag system


•High deposition rates for out-of-position welding•Welder-friendly, easy to use and great bead appearance•Minimal gas marking

Low Alloy, Flat & Horizontal 0.045(1.1)

0.068(1.7)

5/64(2.0)

3/32(2.4)

7/64(2.8)

Innershield® NR-311 Ni(E70T7-K2, E80TG-K2)

•Designed to provide a nominal 1.5% nickel weld deposit•High deposition rates and fast travel speeds •Capable of producing weld deposits with impact properties exceeding27J(20ft•lbf)at-29°C(-20°F)

Low Alloy, All Position 0.045(1.1)

0.068(1.7)

5/64(2.0)

3/32(2.4)

7/64(2.8)

Innershield® NR-212(E71TG-G)

•Accommodates a wide range of mild steels•Fast freeze characteristics accommodate poor fit-up•Smooth arc performance

Innershield® NR-203 Nickel (1%)(E71T8-Ni1)

•Designed to produce a nickel bearing weld deposit•Capable of producing weld deposits with impact toughness exceeding27J(20ft•lbf)at-29°C(-20°F)•Color match on weathering steels

Innershield® NR-207(E71T8-K6)

•Vertical down, hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe•Recommended for API grades X42 up to undermatching X70•High deposition rates

Pipeliner® NR-207+(E71T8-K6)

•Vertical down hot, fill and cap pass welding of up to X70 grade pipe •Capable of producing weld deposits with impact toughness exceeding27J(20ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry

available online

Pipeliner® NR-208-P(E81T8-G)

•Vertical down hot, fill and cap pass welding of up to X80 grade pipe •Capable of producing weld deposits with impact toughness exceeding83-133J(61-98ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry

available online

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Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features



0.052(1.3)

1/16(1.6)

UltraCore® 71A85(E71T-1M-H8, E71T-9M-H8)

•Fast freezing slag for out-of-position welding •Designed for welding with 75 - 85% Argon/balance CO2

shielding gas •Premium arc performance and bead appearance

UltraCore® 71C(E71T-1C-H8, E71T-9C-H8)

•Fast freezing slag for out-of-position welding •Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance

UltraCore® 71A75 Dual(E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8)

•Fast freezing slag for out-of-position welding •Designed for welding with either 100% CO2 or 75%

Argon/25% CO2 shielding gases •Premium arc performance and bead appearance

UltraCore® 712C(E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)

•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-40°C(-40°F)•Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance

UltraCore® 712A80(E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8)

•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-40°C(-40°F)•Designed for welding with 75-80% Argon/balance CO2




Low Alloy, All Position 5/64(2.0)

Pipeliner® NR-208-XP(E81T8-G)

•Vertical down hot, fill and cap pass welding of up to X80 grade pipe •Capable of producing weld deposits with impact toughness exceeding153-302J(113-223ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry

available online

Innershield® NR-208-H(E91T8-G-H8)

•Designed to create high strength weld deposits•Recommended for API grade X80 •High deposition rates


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0.045(1.1)

0.052(1.3)

1/16(1.6)

UltraCore® 712A80-H(E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)

•Capable of producing low hydrogen weld deposits withimpacttoughnessexceeding27J(20ft•lbf)at-40°C (-40°F) •Designed for welding with 75-80% Argon/balance CO2

gas •Premium arc performance and bead appearance

Outershield® 71 Elite(E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8)

•Smooth arc transfer and low spatter •Designed for welding with either 100% CO2 or

75-82% Argon/balance CO2 shielding gases •Good bead appearance

Outershield® 71 Supreme(1)

(E491T-9C-H8, E491T-9M-H8)•Designed to be used with either 100% CO2 or

75% Argon/25% CO2 gas.•Smooth, consistent arc performance•The finished weld exhibits an extremely smooth bead

appearance, even on out-of-position welds

Outershield® 71M(E71T-1C, E71T-9C)

•High travel speeds •Designed for welding with 100% CO2 shielding gas•Spray like transfer with minimal spatter

Pipeliner® G70M(E71T-1M-JH8, E71T-9M-JH8)

•Hot, fill and cap pass welding on up to X70 grade pipe•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-40°C(-40°F)•Q2 Lot® - Certificate showing actual deposit chemistry

available online

Mild Steel, Flat & Horizontal 0.052(1.3)

1/16(1.6)

5/64(2.0)

3/32(2.4)

UltraCore® 70C(E70T-1C-H8, E70T-9C-H8)

•High deposition in the flat and horizontal positions•Low fume generation rates •Designed for welding with 100% CO2 shielding gas

UltraCore® 75C(E70T-5C-JH4)

•High deposition in the flat and horizontal positions•H4 diffusible hydrogen levels •Designed for welding with 100% CO2 shielding gas

Outershield® 70(E70T-1C, E70T-9C)

•High deposition in the flat and horizontal positions•Designed for welding with 100% CO2 shielding gas•Excellent bead wetting and low spatter


(1) Made for Canada only.

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0.052(1.3)

1/16(1.6)

UltraCore® 81Ni1A75-H(E81T1-Ni1M-JH4)

•Capable of producing weld deposits with impact toughnessexceeding88-123J(65-91ft•lbf)at -40°C (-40°F) •Designed for welding with 75-85% Argon/Balance CO2


UltraCore® 81Ni1C-H(E81T1-Ni1C-JH4)

•Capable of producing weld deposits with impact toughnessexceeding84-130J(62-96ft•lbf)at -40°C (-40°F) •Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance

UltraCore® 81Ni2A75-H(E81T1-Ni2M-JH4)

•Capable of producing weld deposits with impact toughnessexceeding41-89J(30-66ft•lbf)at -51°C (-60°F)•Designed for welding with 75-85% Argon/Balance CO2


UltraCore® 81Ni2C-H(E81T1-Ni2C-JH4)

•Capable of producing weld deposits with impact toughnessexceeding54-84J(40-62ft•lbf)at -51°C (-60°F)•Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance

UltraCore® 81K2A75-H(E81T1-K2M-JH4)

•Capable of producing weld deposits with impact toughness89-127J(66-94ft•lbf)at-40°C(-40°F)•Designed for welding with 75-85% Argon/Balance CO2


UltraCore® 81K2C-H(E81T1-K2C-JH4)

•Capable of producing weld deposits with impact toughness111-141J(82-104ft•lbf)at-40°C(-40°F)•Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance


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0.052(1.3)

1/16(1.6)

Outershield® 91K2-H(E91T1-K2M-H8)

•Designed for welding with 75-95% Argon/Balance CO2 shielding gas •Capable of producing weld deposits with tensile

strength exceeding 620 MPa (90 ksi) •Use on high strength, low alloy steel applications

Pipeliner® G80M(E101T1-GM-H8)

•Hot, fill and cap pass welding of up to X80 grade pipe•Charpy V-Notch impact toughness tested to

-40°C (-40°F)•Q2 Lot® - Certificate showing actual deposit chemistry

available online

Pipeliner® G90M(E111T1-K3M-JH4

•Hot, fill and cap pass welding of up to X80 grade pipe•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry

available online

(1)



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Innershield ® NR-5Flux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions


Flat & Horizontal

�Single pass welding on up to 48 mm (3/16 in) thicknesses

�3 o’clock welding positions

�Welds with copper back-up

�Propane cylinders


�Fast travel speeds

� Increased resistance to porosity

�Consistent bead appearance

Conformances

Mild Steel, Flat & HorizontalAWS E70T-3

Key Features

E70T-3E70T-3

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:

Warning �NR-5 is NOT recommended for welding multiple passes.

Maximum Plate ThicknessDiameter Maximum Plate Thicknessin (mm) in (mm)

3/320.120

(2.4)(3.0)

3/163/16

(4.8)(4.8)


Diameter 600 lb (272.2 kg)Speed-Feed® Drum

600 lb (272.2 kg)Speed-Feed® Reelin (mm)

3/320.120

(2.4)(3.0)

ED012699ED012698

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(AWS E70T-3)


%C %Mn %Si %S %P %Al %Ti

RequirementsAWS E70T-3

Not Specified

Typical Performance(2) 0.17 - 0.22 0.95 - 1.11 0.34 - 0.40 0.008 - 0.02 0.01 - 0.02 0.07 - 0.12 0.40 - 0.49


Transverse Tensile Strength Longitudinal HardnessMPa (ksi) Bend Test Rockwell B


480 (70) min. 180° over 3/4 in Radius

No openings exceeding 1/8 in

–

Typical Performance(2) 505 - 560 (75 - 80) Passed 99

(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.


Diameter,Polarity

CTWDmm (in)

Wire Feed Speed Voltage (volts)



3/32 in (2.4 mm)DC+

32 (1-1/4)

2.53.85.16.4

(100)(150)(200)(250)

22-2323-2424-2525-26

500435510575

4.56.79.0

11.2

(9.9)(14.8)(19.8)(24.7)

3.55.67.79.7

(7.8)(12.3)(16.9)(21.4)

77838587

0.120 in (3.0 mm)DC+

32 (1-1/4)

3.34.26.56.5

(130)(165)(205)(255)

22-2323-2424-2525-26

500600700800

8.210.412.916.1

(18.0)(23.0)(28.5)(35.5)

7.69.5

11.614.3

(16.7)(20.9)(25.6)(31.5)

93919090

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Innershield ® NS-3MFlux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions


Flat & Horizontal

�Open groove welds

�Machinery bases and heavy equipment repair

� Installing wear plates

�6.4 - 12.7 mm (1/4 - 1/2 in) single pass fillet and lap welds

�Very high deposition rates

� Increased resistance to hydrogen cracking and porosity

�Soft, low penetrating arc for minimal base material admixture

Conformances


Key Features

E70T-4E70T-4E492T-4 H16EN 758 T38 Z W N 3

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:CWB/CSA W48-06:DB:


Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton

50 lb (22.6 kg)Coil

600 lb (272.2 kg)Speed-Feed® Drumin (mm)

5/643/32

0.120

(2.0)(2.4)(3.0)

ED012739 ED012740ED012736ED012732

ED012735ED012731

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Innershield ® NS-3MFlux-cored SelF-Shielded (FcAW-S) Wire

(AWS E70T-4)


%C %Mn %Si %S %P %Al

RequirementsAWS E70T-4 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.

Typical Performance(3) 0.21 - 0.25 0.37 - 0.53 0.25 - 0.29 ≤0.01 ≤0.01 1.3 - 1.6



Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC+ 54

(2 1/4)

5.16.16.67.6

(200)(240)(260)(300)

29-3130-3230-3231-33

280315330350

5.56.77.38.4

(12.2)(14.8)(16.0)(18.6)

4.65.56.06.9

(10.1)(12.1)(13.2)(15.2)

83828382

3/32 in (2.4 mm)DC+

76 (3)

2.83.84.75.87.0

(110)(150)(185)(230)(275)

28-3029-3130-3231-3332-34

250300350400450

4.66.47.99.8

11.8

(10.1)(14.0)(17.4)(21.6)(26.0)

3.75.36.68.3

10.0

(8.2)(11.7)(14.6)(18.3)(22.0)

8184848585

0.120 in (3.0 mm)DC+

Electrical Stickout:2 - 3/4 in (70 mm)

76 (3)

3.54.45.17.6

(140)(175)(200)(225)

28-3029-3130-3231-33

380450500550

9.011.212.714.2

(19.8)(24.6)(28.0)(31.4)

7.09.1

10.511.9

(15.5)(20.0)(23.2)(26.2)

78818383

0.120 in (3.0 mm)DC+

Electrical Stickout:3 - 3/4 in (95 mm)

102 (4)

5.36.47.69.0

(210)(250)(300)(355)

35-3736-3837-3938-40

450500550600

13.215.618.822.2

(29.0)(34.5)(41.5)(49.0)

11.313.215.418.0

(25.0)(29.0)(34.0)(39.5)

86848281


Yield Strength(2) Tensile Strength Elongation HardnessMPa (ksi) MPa (ksi) % Rockwell B

RequirementsAWS E70T-4 400 (58) min. 480 - 655 (70 -95) 22 min. –


As-Welded 415 - 450 (60 - 65) 580 - 620 (84 - 90) 25 - 28 87 - 91

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Welding Positions


Flat & Horizontal

�General plate fabrication

�Structural fabrication, including those subject to seismic requirements [3/32 in (2.4 mm) diameter only]

�Shipyards, stiffener welding on barges

�Bridges and offshore rigs

�Welding over tack welds made with stick electrode

�High deposition rates in the flat and horizontal positions

�Smooth arc and low spatter levels

�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at -29°C (-20°F)

�Welds on lightly rusted or primed plate

Conformances


Key Features

E70T-6 H16E70T-6 H162YSA, E70T-6 H16II YMSEN 758 T42 O W N 3EN 758 T42 O W N 33/32 in (2.4 mm) only3/32 in (2.4 mm) only

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:DNV Grade:DB:TUV:FEMA 353:AWS D1.8:


Diameter 25 lb (11.3 kg)Steel Spool

25 lb (11.3 kg)Plastic Spool

(Vacuum Sealed Foil Bag)50 lb (22.6 kg)

Coil


(Vacuum Sealed Foil Bag)in (mm)

5/643/32

(2.0)(2.4)

ED030648ED030971 ED012593 ED030005

Note �FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

Structural Welding Code Seismic Supplement

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Innershield ® NR-305FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E70T-6)







Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC+

35-51 (1 3/8-2)

4.45.66.67.17.68.3

(175)(220)(260)(280)(300)(325)

21-2322-2423-2524-2625-2725-27

295345385404420435

8.56.07.17.78.28.9

(10.5)(13.3)(15.7)(16.9)(18.1)(19.7)

4.05.05.96.46.97.4

(8.8)(11.1)(13.1)(14.2)(15.2)(16.4)

848383848483

3/32 in (2.4 mm)DC+

54 (2 1/4)

4.16.17.6

10.2

(160)(240)(300)(400)

21-2324-2627-2933-35

330425475525

6.09.1

11.315.2

(13.3)(20.0)(25.0)(33.4)

5.07.69.5

12.7

(11.0)(16.7)(21.0)(28.0)

82838483


Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch

J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

RequirementsAWS E70T-6 400 (58) min. 480 - 655 (70 - 95) 22 min. – 27 (20) min.


As-Welded 465 - 535 (68 - 77) 565 - 620 (82 - 90) 24 - 28 88 - 93 27 - 41 (20 - 30)


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Welding Positions


Flat & Horizontal

�Recommended for fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel, including some low alloy steels

�Horizontal butt welds, such as column-to-column structural connections


�Assembly welding

�High deposition rates and fast travel speeds


�Optimal toe wash-in

�Deep penetration

�High resistance to cracking

Conformances


Key Features

E70T-7E70T-7E70T-7E492T-7




25 lb (11.3 kg)Steel Spool

50 lb (22.6 kg)Coil

600 lb (272.2 kg)Speed-Feed® Reel

600 lb (272.2 kg)Speed-Feed®Drumin (mm)

5/643/327/64

(2.0)(2.4)(2.8)

ED014464 ED030649 ED014459ED012629ED012632 ED012633

ED012628

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(AWS E70T-7)








RequirementsAWS E70T-7 400 (58) min. 480 - 655 (70 -95) 22 min. –


As-Welded 420 - 475 (61 - 69) 600 - 645 (87 - 93) 23 - 26 88 - 92


Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

38 (1 1/2)

2.54.16.17.6

(100)(160)(240)(300)

20-2324-2825-2927-31

190275355410

2.94.77.08.8

(6.4)(10.3)(15.4)(19.3)

2.33.65.67.2

(5.0)(8.0)(12.4)(15.8)

78788082

3/32 in (2.4 mm)DC-

45 (1 3/4)

1.93.43.85.36.9

(75)(135)(150)(210)(270)

20-2323-2624-2726-2828-30

200300325400450

3.25.96.69.3

11.9

(7.0)(13.1)(14.6)(20.4)(26.2)

2.54.65.27.5

10.0

(5.4)(10.2)(11.4)(16.5)(22.0)

7778788184

7/64 in (2.8 mm)DC-

45 (1 3/4)

2.53.74.46.17.6

(100)(145)(175)(240)(300)

23-2625-2726-2830-3232-34

325400450550625

5.48.19.8

13.416.7

(12.0)(17.8)(21.5)(29.5)(36.9)

4.56.68.2

11.615.0

(10.0)(14.5)(18.0)(25.5)(33.0)

8382838689

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Welding Positions


Flat & Horizontal

�Single pass welding on up to 2.8 mm (0.110 in) thicknesses

�Sheet metal

�Automotive

�Fast travel speeds and high deposition rates

�Maximum penetration

�Flat bead profile on butt welds

�Join dissimilar plate thicknesses with even heat distribution

Conformances


Key Features

E70T-10E70T-10

AWS A5.20/A5.20M: 2005ASME SFA-A5.20


Diameter 600 lb (272.2 kg)Speed-Feed® Reelin (mm)

3/32 (2.4) ED012163

Warning �NR-131 is NOT recommended for welding multiple passes.

68281_145_232_ACG.indd 160 3/30/10 2:28 PM


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(AWS E70T-10)




Not Specified







–




Diameter,Polarity

CTWDmm (in)




3/32 in (2.4 mm)Single Arc, DC-

38 (1-1/2)

3.85.16.48.9

10.8

(150)(200)(250)(350)(425)

25-2625-2726-2726-2827-28

390490570720810

6.58.6

10.815.018.2

(14.3)(19.0)(23.7)(33.1)(40.1)

5.37.18.9

33.615.2

(11.6)(15.6)(19.6)(27.6)(33.6)

8182828383

3/32 in (2.4 mm)Twinarc, DC-

44 (1-3/4)

3.34.45.77.08.3

(130)(175)(225)(275)(325)

25-2626-2726-2827-2928-30

55074091010301090

11.115.019.323.527.9

(24.5)(33.0)(42.5)(51.9)(61.4)

8.112.015.819.121.9

(17.9)(26.4)(34.8)(42.0)(48.2)

7279818078

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Welding Positions


All

�Single pass welding on thicknesses from 0.8 mm - 4.8 mm (0.030 in - 3/16 in)

�Spot or short intermittent welds

�Continuous welding on galvanized or zinc coated carbon steel

�Automotive

�Transportation

�Designed for high speed welding of specially coated steels

�Soft, consistent arc

�Porosity resistant

�Excellent overlapping capabilities

� Ideal for robotic applications

Conformances

Mild Steel, All PositionAWS E71T-14

Key Features

E71T-14E71T-14

AWS A5.20/A5.20M: 2005ASME SFA-A5.20


Diameter 50 lb (23 kg)Coil

500 lb (227 kg)Speed-Feed® Reelin (mm)

1/160.068

(1.6)(1.7)

ED012185ED012186

ED024301

WarningNR-152 is NOT recommended for welding multiple passes.


1/160.068

(1.6)(1.7)

3/163/16

(4.8)(4.8)

Note �The preferred drag angle is 15°, however, NR-152 is capable of welding at zero drag angle, facilitating easy fixturing in automatic applications.

68281_145_232_ACG.indd 162 3/30/10 2:28 PM


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(AWS E71T-14)




Not Specified







–




Diameter,Polarity

CTWDmm (in)




1/16 in (1.6 mm)DC-

16 (5/8)

0.81.01.31.82.8

(30)(40)(50)(70)(110)

13-1414-1515-1616-1719-20

90115140185265

0.50.80.91.42.1

(1.3)(1.8)(2.2)(3.1)(4.8)

0.50.70.91.32.0

(1.2)(1.6)(2.0)(2.8)(4.4)

9288909091

0.068 in (1.7 mm)Twinarc, DC-

19 (3/4)

0.81.01.31.52.02.8

(30)(40)(50)(60)(80)(110)

13-1413-1414-1515-1616-1720-21

6895120145190240

0.70.91.21.41.92.7

(1.6)(2.2)(2.7)(3.3)(4.4)(6.0)

0.60.91.11.31.82.4

(1.4)(1.9)(2.4)(2.9)(3.9)(5.4)

878688878890

68281_145_232_ACG.indd 163 3/30/10 2:28 PM


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Innershield ® NR-211-MPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions


All, except 3/32 in (2.4 mm) diameter

�Plate thicknesses in the range of 7.9 mm (5/16 in) to 12.7 mm (1/2 in)

�Applications with copper back-up

�Sheet or thin gauge metal

�Propane cylinders


�Versatile welding capability on a variety of base materials

�High operator appeal and good bead appearance


�Fast freezing characteristics accommodate poor fit-up

Conformances


Key Features

E71T-11E71T-11E71T-11* E491T-11-H16 EN 758 T42 Z S N 1 EN 758 T42 Z S N 1

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:CWB/CSA W48-06: DB: TUV:


Diameter

1 lb (0.5 kg)Plastic Spool5 lb (2.3 kg)

Carton

1 lb (0.5 kg)Plastic Spool10 lb (4.5 kg)

Carton10 lb (4.5 kg)Plastic Spool

14 lb (6.4 kg)Coil



50 lb (22.6 kg)Coilin (mm)

0.0300.0350.0450.0685/643/32

(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)

ED031448ED027641

ED033130ED016354ED016363

ED012506ED012508

ED030637ED030638ED030641ED030645

ED012507ED012509ED013869


0.0300.0350.0450.0685/643/32

(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)

5/165/165/16

1/21/21/2

(7.9)(7.9)(7.9)(12.7)(12.7)(12.7)

*Except 0.030 in (0.8 mm) and 0.035 in (0.9 mm) diameters


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Innershield ® NR-211-MPFlux-cored SelF-Shielded (FcAW-S) Wire

(AWS E71T-11)







Diameter, Polarity

CTWDmm (in)




0.030 in (0.8 mm)DC-

13 (1/2)

1.32.53.85.16.47.6

(50)(100)(150)(200)(250)(300)

13-1413-1414-1514-1515-1618-19

306080100130140

0.20.50.71.01.21.4

(0.5)(1.1)(1.6)(2.1)(2.6)(3.2)

0.20.40.60.81.01.2

(0.4)(0.8)(1.2)(1.7)(2.1)(2.6)

817578818081

0.035 in (0.9 mm)DC-

13-16 (1/2-5/8)

1.31.82.83.85.1

(50)(70)(110)(150)(200)

14-1515-1616-1717-1818-19

3060115130155

0.40.50.71.01.4

(0.8)(1.2)(1.6)(2.2)(3.0)

0.30.50.60.81.1

(0.7)(1.0)(1.3)(1.7)(2.5)

8183787884

0.045 in (1.1 mm)DC-

16 (5/8)

1.82.32.83.3

(70)(90)(110)(130)

15-1616-1717-1818-19

120140160170

0.71.01.21.5

(1.6)(2.2)(2.7)(3.2)

0.50.81.01.2

(1.1)(1.7)(2.3)(2.7)

69778584

0.068 in (1.7 mm)DC-

19-32(3/4-1 1/4)

1.01.93.34.4

(40)(75)(130)(175)

15-1618-1920-2123-24

125190270300

1.01.83.24.3

(2.1)(4.0)(7.0)(9.4)

0.81.52.83.8

(1.7)(3.4)(6.1)(8.4)

81858889

5/64 in (2.0 mm)DC-

19-32 (3/4-1 1/4)

1.31.93.04.1

(50)(75)(120)(160)

16-1718-1920-2122-23

180235290325

1.62.43.85.1

(3.5)(5.3)(8.4)(11.2)

1.32.03.44.5

(2.9)(4.5)(7.4)(10.0)

83858889

3/32 in (2.4 mm)DC-

19-32 (3/4-1 1/4)

1.31.92.53.3

(50)(75)(100)(130)

16-1719-2020-2122-23

245305365400

2.33.44.55.9

(5.0)(7.5)(10.0)(12.9)

1.92.93.95.1

(4.2)(6.4)(8.7)(11.3)

84858788



RequirementsAWS E71T-11 400 (58) min. 480 - 655 (70 - 95) 20 min. –

Typical Performance(3) 435 - 475 (63 - 69) 605 - 645 (88 - 94) 22 - 25 89 - 92

68281_145_232_ACG.indd 165 3/30/10 2:29 PM


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Innershield ® NR-203MPFlux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions


All

�General plate fabrication, including bridge fabrication, hull plate and stiffener welding on ships and barges

�Storage tanks

�Structural welding

�Offshore welding in TKY joints

�Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset

�Fast freezing slag with excellent wash-in

�Root bead capability without back-up barsConformances

Mild Steel, All PositionAWS E71T-8-J

Key Features

E71T-8-JH16E71T-8-JH163YSA3YS H15III YMS H103YH15SSA3YMHE491T-8 H16




25 lb (11.3 kg)Steel Spoolin (mm)

0.0685/64

(1.7)(2.0) ED021604

ED030640

68281_145_232_ACG.indd 166 3/30/10 2:29 PM


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Innershield ® NR-203MPFlux-cored SelF-Shielded (FcAW-S) Wire

(AWS E71T-8-J)



RequirementsAWS E71T-8-J 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.



Yield Strength(2)

Tensile Strength Elongation Hardness


MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F) @-40°C (-40°F)

RequirementsAWS E71T-8-J 400 (58) min. 480 - 655 (70 - 95) 22 min. – Not Specified 27 (20) min.

Typical Performance(3) 415 - 440 (60 - 64) 510 - 545 (74 - 79) 29 - 33 82 - 87 75 - 203 (55 - 150) 68 - 224 (50 - 165)



Diameter, Polarity

CTWDmm (in)




0.068 in (1.7 mm)DC-

25 (1)

1.82.33.03.53.8

(70)(90)(120)(140)(150)

16-1718-1920-2121-2223-24

145180225255265

1.51.92.52.93.1

(3.3)(4.2)(5.6)(6.4)(6.8)

1.01.52.02.22.3

(2.3)(3.2)(4.3)(4.8)(5.1)

6976767575

5/64 in (2.0 mm)DC-

25 (1)

1.31.82.32.83.03.5

(50)(70)(90)(110)(120)(140)

16-1718-1919-2020-2121-2222-23

130180220260280310

1.42.02.53.13.43.9

(3.1)(4.3)(5.6)(6.8)(7.4)(8.7)

0.91.31.92.42.73.1

(1.9)(2.9)(4.2)(5.3)(5.9)(6.8)

616775777979

68281_145_232_ACG.indd 167 3/30/10 2:29 PM


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Welding Positions


All

�Structural fabrication, including those subject to seismic requirements


�Hull plate and stiffener welding on ships and barges

�Machinery parts, tanks, hoppers, racks and scaffolding

�High deposition rates for out-of-position welding

�Penetrating arc

�Fast freezing, easy to remove slag system

�Meets AWS D.18 seismic lot waiver requirements

Conformances


Key Features

E71T-8-H16E71T-8-H163YSA3YS H15III YMS H153YH10SSA3YMHE491T-8 H16EN 758 T42 3 Y N 2EN 758 T42 3 Y N 2MIL-71T-8AS

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS: Lloyd’s Register: DNV Grade:GL:BV Grade:CWB/CSA W48-06: DB: TUV:MIL-E-24403/1:*FEMA 353AWS D1.8


Diameter 13.5 lb (6.1 kg) Coil54 lb (24.5 kg) Carton

13.5 lb (6.1 kg) Coil54 lb (24.5 kg)

Hermetically Sealed Pail25 lb (11.3 kg)

Steel Spool

25 lb (11.3 kg)Plastic Spool (Vacuum

Sealed Foil Bag)50 lb (22.6 kg)

Coilin (mm)

0.0680.0725/64

(1.7)(1.8)(2.0)

ED012518ED012522ED012525

ED030232ED030643ED030644ED030647

ED030949ED012519ED012523ED012526

*Military Grade Classification of MIL-71T-8AS for 0.068 in (1.7 mm) and 0.072 in (1.8 mm) diameters only.

Note �FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.


68281_145_232_ACG.indd 168 3/30/10 2:29 PM


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(AWS E71T-8)










As-Welded 460 - 520 (66 - 75) 575 - 615 (83 - 89) 25 - 31 87 - 90 47 - 75 (35 - 55)



Diameter, Polarity

CTWD(6)


(volts)



0.068 in (1.7 mm)DC-

19-32 (3/4-1 1/4)

2.83.33.84.35.06.47.4

(110)(130)(150)(170)(195)(250)(320)

18-1919-2119-2120-2223-2423-2425-27

195225250270300350400

2.32.83.23.54.35.46.9

(5.0)(6.2)(7.1)(7.8)(9.4)(11.8)(15.2)

1.82.02.42.83.24.05.2

(3.9)(4.6)(5.3)(6.1)(7.0)(9.0)(11.4)

78747578747675

0.072 in (1.8 mm)DC-

19-32 (3/4-1 1/4)

2.03.53.94.36.47.4

(80)(140)(155)(170)(250)(290)

16-1818-2119-2220-2322-2423-25

130225240255315350

1.83.13.33.65.36.2

(4.0)(6.8)(7.2)(8.0)(11.7)(13.6)

1.52.52.72.94.35.0

(3.3)(5.5)(6.0)(6.5)(9.6)(11.0)

838183818281

5/64 in (2.0 mm)DC-

19-32 (3/4-1 1/4)

1.52.93.03.34.6

(60)(115)(120)(130)(180)

16-1719-2019-2020-2122-23

145260270285365

1.73.23.33.55.0

(3.7)(7.0)(7.3)(7.8)(10.9)

1.22.52.62.83.9

(2.7)(5.5)(5.7)(6.2)(8.7)

7378787980

68281_145_232_ACG.indd 169 3/30/10 2:29 PM


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Welding Positions


All

�Structural fabrication, including those subject to seismic requirements


�Ship and barge fabrication

�Vertical up and overhead fillets and groove welds

�High deposition rates for out-of-position welding

�Welder-friendly, easy to use and great bead appearance

�Minimal gas marking

�Meets AWS D.18 seismic lot waiver requirements

Conformances


Key Features

E71T-8-H16E71T-8-H16E71T-8-H16

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS: FEMA 353 AWS D1.8


Diameter 12.5 lb (5.7 kg) Plastic Spool50 lb (22.6 kg) Carton


25 lb (11.3 kg)Plastic Spool (Vacuum Sealed Foil Bag)in (mm)

1/160.0725/64

(1.6)(1.8)(2.0)

ED030933 ED030934ED031030ED033039

ED031576

ED033024

Notes � Innershield® K126 Gun Assembly requires one of the following gun tube assemblies for better wire feeding - KP2454-1 (62°, 7.5 in), KP2455-1 (45°, 6 in), KP2456-1 (30°, 12 in)

�FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.


68281_145_232_ACG.indd 170 3/30/10 2:29 PM


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(AWS E71T-8)





(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD for 5/64 in (2.0 mm) for 5.1 and 6.1 m/min (200 and 240 in/min.) is 25-32 mm (1-1 1/4 in). (5)For horizontal welding, subtract 1 volt.


Diameter, Polarity

CTWD(4)


(volts)



1/16 in (1.6 mm)DC-

25 (1)

3.85.16.47.68.9

(150)(200)(250)(300)(350)

17-1919-2121-2323-2525-27

220245270295315

2.43.24.04.75.6

(5.3)(7.1)(8.9)(10.4)(12.3)

1.92.53.03.54.3

(4.2)(5.4)(6.6)(7.7)(9.4)

8076747577

0.072 in (1.8 mm)DC-

19-25(3/4-1)

2.53.85.16.47.6

(100)(150)(200)(250)(300)

17-1818-1920-2122-2323-24

184250295330355

2.03.14.05.16.1

(4.5)(6.7)(8.9)(11.2)(13.4)

1.62.53.24.04.8

(3.6)(5.4)(7.1)(8.9)(10.6)

8080817979

5/64 in (2.0 mm)DC-

19-25 (3/4-1)(4)

2.33.23.85.16.1

(90)(125)(150)(200)(240)

18-1919-2020-2121-2222-23

210260300340380

4.97.08.4

11.213.3

(2.2)(3.2)(3.8)(5.1)(6.1)

4.15.66.79.0

10.8

(1.8)(2.6)(3.0)(4.1)(4.9)

8281808181






As-Welded 435 - 455 (63 - 66) 575 - 595 (83 - 86) 26 - 29 87 - 89 34 - 54 (25 - 40)

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Innershield ® NR-311 NiFlux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions


Flat & Horizontal

�Fillet and lap welds

�Horizontal and square edge butt welds, such as column-to-column structural connections

�Deep groove welds



�Designed to provide a nominal 1.5% nickel weld deposit

�High deposition rates and fast travel speeds

� Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf)at-29°C (-20°F)

�Color match on weathering steel applications

� 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D.18 seismic lot waiver requirements

Conformances

Low Alloy, Flat & HorizontalAWS E70T7-K2, E80TG-K2

Key Features

E70T7-K2-H16, E80TG-K22YSA2YSII YMS2YSSA2YMEN 758 T42 2 1, 5Ni W N 53/32 in (2.4 mm) only3/32 in (2.4 mm) only

AWS A5.29/A5.29M: 2005 & ASME SFA-A5.29:

ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:DB:

FEMA 353:AWS D1.8:



50 lb (22.6 kg)Coil

50 lb (22.6 kg) Coil (Vacuum Sealed Foil Bag)in (mm)

5/643/327/64

(2.0)(2.4)(2.8)

ED030650ED017822ED017824

ED032530

Note �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.


68281_145_232_ACG.indd 172 3/30/10 2:29 PM


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Innershield ® NR-311 NiFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E70T7-K2, E80TG-K2)


%C %Mn %Si %S %P

RequirementsAWS E70T7-K2 / E80TG-K2 0.15 max. 0.50 - 1.75 0.80 max. 0.030 max. 0.030 max.

Typical Performance(3) 0.06 - 0.08 1.25 - 1.40 0.18 - 0.22 ≤0.003 0.005 - 0.008

%Ni %Cr %Mo %V %Al

RequirementsAWS E70T7-K2 / E80TG-K2 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 1.8 max.

Typical Performance(3) 1.29 - 1.56 0.03 - 0.04 ≤0.03 – 1.0 - 1.3



Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

32 (1 1/4)

2.53.34.15.16.1

(100)(130)(160)(200)(240)

21-2324-2625-2726-2827-29

170205235270295

2.53.34.05.06.1

(5.5)(7.2)(8.8)(11.0)(13.3)

1.82.42.93.84.5

(3.9)(5.2)(6.5)(8.3)(10.0)

7072737575

3/32 in (2.4 mm)DC-

38 (1 1/2)

1.92.53.13.84.45.1

(75)(100)(125)(150)(175)(200)

20-2221-2323-2525-2726-2827-29

200245285330365390

2.83.84.75.76.67.6

(6.2)(8.3)(10.4)(12.5)(14.5)(16.6)

1.92.73.44.14.95.6

(4.2)(5.9)(7.5)(9.1)(10.8)(12.3)

677172727474

7/64 in (2.8 mm)DC-

44.5 (1 3/4)

2.53.54.35.16.1

(100)(140)(170)(200)(240)

22-2424-2626-2828-3029-31

310370430470520

5.27.28.9

10.412.4

(11.4)(15.8)(19.5)(22.8)(27.2)

3.85.46.67.79.2

(8.4)(11.8)(14.5)(17.0)(20.4)

7374747475




RequirementsAWS E70T7-K2AWS E80TG-K2

400 (58) min.470 (68) min.

480 - 620 (70 - 90)550 - 690 (80 - 100)

20 min.19 min.

– 27 (20) min.Not Specified


As-Welded 470 - 515 (68 - 75) 575 - 615 (83 - 89) 27 - 30 88 - 93 41 - 87 (30 - 65)


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Welding Positions


All

�Single or multiple pass welding on up to 19 mm (3/4 in) thicknesses

�Truck bodies, tanks, hoppers, racks and scaffolding


�Robotics

�Accommodates a wide range of mild steels

�Fast freeze characteristics accommodate poor fit-up


�Ease of useConformances

Low Alloy, All PositionAWS E71TG-G

Key Features

E71TG-GE71TG-GE491TG-G-H16 (E71TG-G H16)



Diameter 10 lb (4.5 kg)Plastic Spool

14 lb (6.4 kg) Coil56 lb (25.4 kg)

Carton25 lb (11.3 kg)

Steel Spool50 lb (22.6 kg)

Coilin (mm)

0.0450.0685/64

(1.1)(1.7)(2.0)

ED026090ED027803ED027794

ED030639ED030642ED030646 ED026858


0.0450.0685/64

(1.1)(1.7)(2.0)

3/43/43/4

(19.1)(19.1)(19.1)



RequirementsAWS E71TG-G 400 (58) min. 480 - 655 (70 - 95) 20 min. –

Typical Performance(3) 440 - 505 (64 - 74) 575 - 605 (84 - 88) 24 - 28 89 - 92

68281_145_232_ACG.indd 174 3/30/10 2:29 PM


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(AWS E71TG-G)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy AWS requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of these elements.


%C %Mn(4) %Si %S %P

RequirementsAWS E71TG-G Not Specified 0.50 min. 1.00 max. 0.030 max. 0.030 max.


%Ni(4) %Cr(4) %Mo(4) %V(4) %Al

RequirementsAWS E71TG-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.

Typical Performance(3) 1.02 - 1.15 0.02 - 0.04 ≤0.02 – 1.3 - 1.6


Diameter, Polarity

CTWDmm (in)




0.045 in (1.1 mm)DC-

16 (5/8)

1.41.82.32.83.34.1

(55)(70)(90)(110)(130)(160)

14-1515-1616-1717-1818-1919-20

7590115135155170

0.50.71.01.21.41.6

(1.3)(1.6)(2.1)(2.6)(3.1)(3.5)

0.50.60.81.01.21.4

(1.1)(1.4)(1.8)(2.2)(2.6)(3.0)

848785848385

0.068 in (1.7 mm)DC-

25 (1)

1.51.92.33.03.84.4

(60)(75)(90)(120)(150)(175)

16-1717-1818-1919-2020-2122-23

145180200230255275

1.41.72.02.73.33.9

(3.1)(3.8)(4.5)(6.0)(7.4)(8.7)

1.11.41.72.32.93.4

(2.4)(3.2)(3.8)(5.2)(6.4)(7.5)

778484868686

5/64 in (2.0 mm)DC-

25 (1)

1.51.92.32.83.33.8

(60)(75)(90)(110)(130)(150)

16-1718-1919-2020-2121-2322-23

200225245275300325

1.72.12.63.23.74.3

(3.8)(4.7)(5.7)(7.1)(8.3)(9.6)

1.51.82.32.83.33.8

(3.3)(4.1)(5.0)(6.2)(7.3)(8.4)

868787878787

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Innershield®

NR-203 Nickel (1%)Flux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions


All

�Roundabout groove welds on heavy wall tubular construction

�Offshore

�Bridges and other structural components made from weathering steels



�Designed to produce a nickel bearing weld deposit

�Capable of producing weld deposits with impact toughness capable of exceeding 27 J (20ft•lbf)at-29°C(-20°F)

�Color match on weathering steels

�Handles poor fit-up

�Root bead capability

Conformances

Low Alloy, All PositionAWS E71T8-Ni1

Key Features

E71T8-Ni1-H16E71T8-Ni1-H163YSA3YS H15III YMS H10E491T8-Ni1 H16 (E71TG-G-H16)EN 758 T42 3 1Ni Y NEN 758 T42 3 1Ni Y N

AWS A5.29/A5.29M: 2005ASME SFA-5.29:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:

DB:TUV:




5/64 (2.0) ED012385 ED012386

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Innershield ® NR-203 Nickel (1%) Flux-cored SelF-Shielded (FcAW-S) Wire

(AWS E71T8-Ni1)




RequirementsAWS E71T8-Ni1 400 (58) min. 480 - 620 (70 - 90) 20 min. – 27 (20) min.


As-Welded 450 - 480 (65 - 70) 545 - 575 (79 - 83) 27 - 32 86 - 90 81 - 156 (60 - 115)


CHEMICAL COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005

%C %Mn %Si %S %P

RequirementsAWS E71T8-Ni1 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.


%Ni %Cr %Mo %V %Al

RequirementsAWS E71T8-Ni1 0.80 - 1.10 0.15 max. 0.35 max. 0.05 max. 1.8 min.



Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

25 (1)

1.31.82.32.83.03.5

(50)(70)(90)(110)(120)(140)

16-1718-1919-2020-2121-2222-23

145195240275290310

1.42.02.53.03.33.9

(3.0)(4.3)(5.5)(6.7)(7.3)(8.5)

1.01.52.02.42.63.0

(2.3)(3.3)(4.3)(5.3)(5.8)(6.9)

767678797981

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Welding Positions


All

�Standard cross-country pipelines

�Arctic grade pipe up to undermatched X70

�Vertical down hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe

�Recommended for API grades X42 up to undermatching X70


Conformances

Low Alloy, All PositionAWS E71T8-K6

Key Features

E71T8-K6-H16E71T8-K6-H16E71T-8-K6III YMS H15 3YH15S SA3YMH

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:DNV Grade:GL:BV Grade:


Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Hermetically Sealed Pailin (mm)

0.0685/64

(1.7)(2.0)

ED016312ED012438

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(AWS E71T8-K6)




Requirements(4)

AWS E71T8-K6 400 (58) min. 480 - 620 (70 - 90) 20 min. – 27 (20) min.

Typical Performance(3) 415 - 445 (60 - 64) 520 - 545 (75 - 79) 29 - 33 84 - 87 81 - 237 (60 - 175)


%C %Mn %Si %S %P

RequirementsAWS E71T8-K6 0.15 max. 0.50 - 1.50 0.80 max. 0.030 max. 0.030 max.


%Ni %Cr %Mo %V %Al

RequirementsAWS E71T8-K6 0.40 - 1.00 0.20 max. 0.15 max. 0.05 max. 1.8 max.




Diameter, Polarity

CTWDmm (in)




0.068 in (1.7 mm)DC-

25 (1)2.02.63.03.54.4

(80)(105)(120)(140)(175)

17-1818-1919-2021-2221-22

190230245275295

1.72.22.53.03.6

(3.8)(5.3)(5.7)(6.8)(8.0)

1.31.82.02.42.9

(3.0)(4.0)(4.5)(5.5)(6.4)

7980798180

5/64 in (2.0 mm)DC-

25 (1)1.72.02.22.73.3

(70)(80)(90)(110)(130)

17-1818-1918-1920-2120-21

205225240275300

2.02.32.63.13.7

(4.5)(5.1)(5.8)(7.0)(8.3)

1.51.72.02.42.9

(3.4)(3.9)(4.5)(5.5)(6.5)

7676787978

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Pipeliner ® NR-207+ Flux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions


All, except vertical up


�Vertical down hot, fill and cap pass welding of up to X70 grade pipe

�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at -29°C (-20°F)

� Q2 Lot® - Certificate showing actual deposit chemistry available online


�ProTech® hermetically sealed packaging

Conformances

Low Alloy, All PositionAWS E71T8-K6

Key Features

E71T8-K6E71T8-K6

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:



5/64 (2.0) ED030924

Note �This product contains micro-alloying elements. Additional information available upon request.

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Pipeliner ® NR-207+ Flux-cored SelF-Shielded (FcAW-S) Wire

(AWS E71T8-K6)


Diameter, PolarityCTWD(4)


(volts)



5/64 in (2.0 mm), DC- 19 (3/4) 1.7-3.3 (70 -130) 18-21 210-305 2.0-3.7 (4.3-8.1)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).

DEPOSIT COMPOSITION(1) - As Required per AWS A5.29/A5.29M: 2005

%C %Mn %Si %P %S

RequirementsAWS E71T8-K6 0.15 max. 0.75 - 2.25 0.80 max. 0.030 max. 0.030 max.


%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)

RequirementsAWS E71T8-K6 1.25 - 2.60 0.15 max. 0.25 -0.65 0.05 max. 8.0 max.

Typical Performance(3) 0.78 - 0.93 0.02 - 0.03 0.01 - 0.02 < 0.01 0.9 - 1.2




RequirementsAWS E71T8-K6 400 (58) min. 485 - 620 (70 - 90) 20 min. 27 (20) min.


As-Welded 425 - 470 (62 - 68) 540 - 565 (78 - 82) 29 - 31 119 - 205 (88 - 151)

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Pipeliner ® NR-208-PFlux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions




�Warm weather cross country pipe welding applications


�Capable of producing weld deposits with impact toughness exceeding 83 - 133 J (61-98ft•lbf)@-29°C(-20°F)


�High operator appeal


Conformances

Low Alloy, All PositionAWS E81T8-G

Key Features

E81T8-GE81T8-G

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:


Diameter 6.3 kg (14 lb) Coil25.4 kg (56 lb) Hermetically Sealed Pailmm (in)

2.0 (5/64) ED032890


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Pipeliner ® NR-208-PFlux-cored SelF-Shielded (FcAW-S) Wire

(AWS E81T8-G)




RequirementsAWS E81T8-G

470 (68) min.

550 - 690 (80 - 100)

21 min.

Not Specified


As-Welded 490 - 515 (71- 75) 595 - 622 (86 - 90) 26 - 31 83 - 133 (61 - 98)


Diameter, Polarity

CTWD(5)


(volts)



2.0 mm (5/64 in), DC- 19 (3/4) 1.7-3.3 (70-130) 18-21 210-305 1.6-3.0 (3.6-6.7)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).


%C %Mn %Si %P %S

RequirementsAWS E81T8-G Not Specified 0.50 min 1.00 max. 0.030 max. 0.030 max.


%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)

RequirementsAWS E81T8-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.

Typical Performance(3) 0.94 - 1.11 ≤ 0.01 0.01 - 0.02 ≤0.03 1.0 - 1.2

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Pipeliner ® NR-208-XPFlux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions




�Cold temperature cross country pipe applications


�Capable of producing weld deposits with impact toughness exceeding 153 - 302 J (113-223ft•lbf)@-29°C(-20°F)


� ProTech® hermetically sealed packaging

Conformances

Low Alloy, All PositionAWS E81T8-G

Key Features

E81T8-GE81T8-G

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:



Diameter 6.3 kg (14 lb) Coil25.4 kg (56 lb) Hermetically Sealed Pailmm (in)

2.0 (5/64) ED031968

68281_145_232_ACG.indd 184 3/30/10 2:29 PM


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Pipeliner ® NR-208-XPFlux-cored SelF-Shielded (FcAW-S) Wire

(AWS E81T8-G)


Yield Strength(2) Tensile Strength(4) ElongationCharpy V-Notch


RequirementsAWS E81T8-G

470 (68) min.

550 - 690 (80 - 100)

19 min.

Not Specified


As-Welded 485 - 515 (70 - 75) 550 - 585 (80 - 85) 27 - 29 153 - 302 (113 - 223)


Diameter, Polarity

CTWD(5)


(volts)



2.0 mm (5/64 in), DC- 19 (3/4) 1.7-3.3 (70-130) 17-20 195-295 1.8-3.5 (4.0-7.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).


%C %Mn(4) %Si %P %S

RequirementsAWS E81T8-G Not Specified 0.50 min 1.00 max. 0.030 max. 0.030 max.

Typical Performance(3) ≤ 0.02 2.10 - 2.20 0.12 - 0.13 0.004 - 0.007 < 0.003

%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)

RequirementsAWS E81T8-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.

Typical Performance(3) 0.74 - 0.80 0.04 - 0.05 0.01 - 0.03 < 0.004 0.9 - 1.1

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Innershield ® NR-208-HFlux-cored SelF-Shielded (FcAW-S) Wire

Welding Positions



�Standard cross-country pipelines

�Undermatched X80 grade pipe

�Designed to create high strength weld deposits

� Recommended for API grade X80

�High deposition rates Conformances

Low Alloy, All PositionAWS E91T8-G-H8

Key Features

E91T8-G-H8E91T8-G-H8

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:



5/64 (2.0) ED023366

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Innershield ® NR-208-HFlux-cored SelF-Shielded (FcAW-S) Wire

(AWS E91T8-G-H8)


Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

25 (1)1.72.02.22.73.3

(70)(80)(90)(110)(130)

16-1717-1818-1919-2019-20

195220235270295

1.82.12.52.93.5

(4.0)(4.6)(5.4)(6.5)(7.6)

1.41.72.02.42.9

(3.2)(3.9)(4.5)(5.5)(6.5)

8184848585

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of the elements marked.




RequirementsAWS E91T8-G-H8 540 (78) min. 620 - 760 (90 - 110) 17 min. – Not Specified


As-Welded 555 - 600 (81 - 87) 630 - 670 (91 - 97) 24 - 27 91 - 95 54 - 129 (40 - 95)


%C %Mn %Si %S %P %Ni(4)

RequirementsAWS E91T8-G-H8 Not Specified 0.50 min. 1.00 max. 0.030 max. 0.030 max. 0.50 min.

Typical Performance(3) 0.04 - 0.07 1.48 - 2.02 0.11 - 0.31 ≤0.003 0.004 - 0.010 0.71 - 0.98

%Cr(4) %Mo(4) %V(4) %Al(4)

Diffusible Hydrogen(mL/100g)

RequirementsAWS E91T8-G-H8 0.30 min. 0.20 max. 0.10 min. 1.8 min. 8.0 max.

Typical Performance(3) 0.02 - 0.03 ≤0.04 ≤0.01 0.9 - 1.2 ≤8

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UltraCore ® 71A85Flux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All

�Shipbuilding

�Seismic structural fabrication


�Fast freezing slag for out-of-position welding

� Designed for welding with 75 - 85% Argon/ balance CO2 shielding gas

�Premium arc performance and bead appearance

�ProTech® foil bag packaging

�Meets AWS D1.8 seismic lot waiver requirements

Conformances

Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1M-H8, E71T-9M-H8

Key Features

E71T-1M-H8, E71T-9M-H83YSA H103YS H10III YMS H10E491T-9M H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS: Lloyd’s Register:DNV Grade: CWB/CSA W48-06: FEMA 353 & AWS D1.8


Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton

33 lb (15 kg) Plastic Spool (Foil Bag)



0.0450.0521/16

(1.1)(1.3)(1.6)

ED031885ED031886ED031887

ED031663ED031664ED031665

ED031847ED031848ED031849

ED032047ED032048ED032049




Requirements(4)

AWS E71T-1M-H8,AWS E71T-9M-H8

400 (58)

min.

480 - 655 (70 - 95)

22

min.

27 (20) min.

Not Specified

Not Specified 27 (20) min.


As-Welded with75%-85% Ar/balance CO2 550 - 600 (80 - 88) 600 - 650 (87 - 94) 24 - 26 64 - 115 (47 - 85) 43 - 95 (32 - 70)


Notes �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

�This product contains micro-alloying elements. Additional information available upon request.

68281_145_232_ACG.indd 188 3/30/10 2:29 PM


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(AWS E71T-1M-H8, E71T-9M-H8)


%C %Mn %Si %S %P Diffusible Hydrogen (mL/100g weld deposit)

Requirements(4)

AWS E71T-1M-H8,AWS E71T-9M-H8

0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.


As-Welded with75%-85% Ar/balance CO2

0.04 1.43 - 1.56 0.52 - 0.59 <0.01 0.01 6 - 8



CTWD(5)


(volts)Approx. Current

(amps)Melt-Off Rate Deposition Rate Efficiency

(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)

0.045 in (1.1 mm), DC+

75%-85% Ar/ balance CO2

25 (1)

All Position

86-88

4.46.47.68.9

10.211.4

(175)(250)(300)(350)(400)(450)

21-2622-2723-2823-2925-3026-31

115-135135-165150-180175-205190-220215-235

1.82.63.13.64.14.7

(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)

1.62.32.73.23.64.1

(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)

Flat & Horizontal

12.714.015.2

(500)(550)(600)

27-3228-3328-34

230-260250-280265-295

5.25.76.2

(11.4)(12.5)(13.7)

4.55.05.4

(10.0)(10.9)(11.9)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

21-2621-2722-2723-2824-2925-30

135-165150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

26-3127-3227-33

260-290280-310300-330

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.24.45.15.76.47.6

(125)(175)(200)(225)(250)(300)

20-2521-2622-2723-2824-2925-30

170-200200-230220-250250-280270-300300-330

2.43.33.84.34.85.7

(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.12.93.33.74.25.0

(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

26-3127-3228-33

320-350350-380370-400

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75%-85% Argon/Balance CO2

(5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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UltraCore ® 71CFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All

�Shipbuilding

�Seismic structural fabrication


�Barge and railcar fabrication


� Designed for welding with 100% CO2 shielding gas




Conformances

Shielding Gas100% CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1C-H8, E71T-9C-H8

Key Features

E71T-1C-H8,E71T-9C-H8E71T-1C-H8, E71T-9C-H83YS H10III YMS H10E491T-9 H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:

Lloyd’s Register: DNV Grade:CWB/CSA W48-06: FEMA 353 & AWS D1.8






0.0450.0521/16

(1.1)(1.3)(1.6)

ED031818ED031819ED031820

ED031666ED031667ED031668

ED031822ED031823ED031824

ED031876ED031877ED031878




Requirements(4)

AWS E71T-1C-H8AWS E71T-9C-H8

400 (58)

min.

480 - 655 (70 - 95)

22

min.

27 (20) min.

Not Specified



As-Welded with 100% CO2 515 - 560 (74 - 81) 570 - 605 (82 - 84) 25 - 27 56 - 115 (41 - 85) 34 - 72 (25 - 53)



68281_145_232_ACG.indd 190 3/30/10 2:29 PM


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(AWS E71T-1C-H8, E71T-9C-H8)


%C %Mn %Si %S %P Diffusible Hydrogen (mL/100g weld deposit)

Requirements(4)


0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.


As-Welded with 100% CO20.03 - 0.04 1.31 - 1.41 0.43 - 0.49 0.01 0.01 4 - 7



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.46.47.68.9

10.211.4

(175)(250)(300)(350)(400)(450)

21-2622-2723-2824-2925-3026-31

110-140135-175150-180175-205190-220215-245

1.82.63.13.64.14.7

(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)

1.62.32.73.23.64.1

(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)

Flat & Horizontal

12.714.015.2

(500)(550)(600)

27-3228-3329-34

230-260250-280260-290

5.25.76.2

(11.4)(12.5)(13.7)

4.55.05.4

(10.0)(10.9)(11.9)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

21-2622-2723-2824-2925-3026-31

135-165150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

28-3329-3430-36

260-290280-310300-330

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.24.45.15.76.47.6

(125)(175)(200)(225)(250)(300)

21-2622-2723-2824-2925-3027-31

170-200200-230220-250250-280270-300300-330

2.43.33.84.34.85.7

(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.12.93.33.74.25.0

(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

26-3329-3430-36

320-350350-380380-410

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2 (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

68281_145_232_ACG.indd 191 3/30/10 2:29 PM


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UltraCore ® 71A75 DualFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All



� Designed for welding with either 100% CO2 or 75% Argon/25% CO2 shielding gases

� Premium arc performance and bead appearance


Conformances

Shielding Gas100% CO275% Argon/25% CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8

Key Features

E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8E491T-9 H8, E491T-9M H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

CWB/CSA W48-06:




50 lb (23 kg)Fiber Spool (Foil Bag)


0.0450.0521/16

(1.1)(1.3)(1.6)

ED031882 ED031669ED031670ED031671

ED031844ED031845ED031846

ED032044

ED032046


Yield Strength(2)




Requirements(4)

AWS E71T-1C-H8, E71T-1M-H8 AWS E71T-9C-H8, E71T-9M-H8

400 (58)

min.

480 - 655 (70 - 95)

22

min.

27 (20) min.

Not Specified



As-Welded with: 100% CO2

75% Ar/25% CO2

510 - 550 (73 - 79)570 - 610 (82 - 88)

570 - 600 (82 - 87)620 - 660 (89 - 95)

26 - 2824 - 26

38 - 95 (28 - 70)62 - 111 (46 - 82)

27 - 65 (20 - 48)39 - 85 (29 - 63)

Note��This product contains micro-alloying elements. Additional information available upon request.


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UltraCore ® 71A75 DualFlux-cored GAS-Shielded (FcAW-G) Wire

(AWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8)


%C %Mn %Si %S %PDiffusible Hydrogen


Requirements(4)

AWS E71T-1C-H8, E71T-1M-H8 AWS E71T-9C-H8, E71T-9M-H8

0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.




0.03 - 0.040.03 - 0.04

1.28 - 1.411.45 - 1.60

0.42 - 0.490.54 - 0.62

0.010.01

0.01 - 0.020.01 - 0.02

3 - 84 - 8



CTWD(5)





0.045 in (1.1 mm), DC+

75% Ar/25% CO2

25 (1)

All Position

86-88

4.46.47.68.9

10.211.4

(175)(250)(300)(350)(400)(450)

20-2521-2622-2723-2824-2925-30

120-150135-165150-180175-205190-220215-235

1.82.63.13.64.14.7

(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)

1.62.32.73.23.64.1

(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)

Flat & Horizontal

12.714.015.2

(500)(550)(600)

26-3127-3227-33

230-260250-280270-300

5.25.76.2

(11.4)(12.5)(13.7)

4.55.05.4

(10.0)(10.9)(11.9)

0.052 in (1.3 mm), DC+

75% Ar/25% CO2

25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

20-2521-2622-2723-2824-2925-30

140-170150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

27-3128-3329-35

260-290280-310310-340

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+

75% Ar/25% CO2

25 (1)

All Position

86-88

3.24.45.15.76.47.6

(125)(175)(200)(225)(250)(300)

20-2521-2622-2723-2824-2925-31

180-210200-230220-250250-280270-300300-330

2.43.33.84.34.85.7

(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.12.93.33.74.25.0

(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

25-3226-3328-35

320-350350-380390-420

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2 & As-Welded 75% Argon / 25% CO

2.

(5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. (6)When welding under CO2, increase voltage by 1 Volt.

68281_145_232_ACG.indd 193 3/30/10 2:29 PM


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Welding PositionsTypical Applications

All�Bridge fabrication

�Pressure vessels

�Shipbuilding

�Offshore

�ASME related applications


�Designed for welding with 100% CO2 shielding gas



Conformances

Shielding Gas100% CO2Flow Rate: 40-50 CFH

Mild Steel, All PositionAWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8

Key Features

E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH83YSA H103YS H10III YMS H10E491T-12J H8, E491T-9J H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS: Lloyd’s Register:DNV Grade:CWB/CSA W48-06:






0.0450.0521/16

(1.1)(1.3)(1.6) ED031896

ED031672ED031673ED031674

ED031839ED031840

ED031681

ED031799


Yield Strength(2)



MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)

Requirements(4)

AWS E71T-1C-JH8 AWS E71T-9C-JH8AWS E71T-12C-JH8

400 (58) min.480 - 655 (70 - 95)

22 min.27 (20) min. Not Specified

27 (20) min.Not Specified 27 (20) min.

480 - 620(70 - 90)



As-Welded with 100% CO2 485 - 535(70 - 77)

540 - 585 (78 - 84)

25 - 28 135 - 193 (100 - 143)

91 - 164 (67 - 121)

57 - 133 (42 - 98)


68281_145_232_ACG.indd 194 3/30/10 2:29 PM


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(AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)


%C %Mn %Si %S %P %NiDiffusible Hydrogen


Requirements(4)

AWS E71T-1C-JH8, E71T-9C-JH8AWS E71T-12C-JH8

0.12 max.

1.75 max. 0.90 max.

0.03 max.

0.03 max.

0.50 max.

8.0 max.1.60 max.


As-Welded with 100% CO2 0.03 1.34 - 1.49 0.26 - 0.32 0.01 0.01 - 0.02 0.33 - 0.41 3 - 8



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.45.77.08.38.9

10.2

(175)(225)(275)(325)(350)(400)

20-2521-2622-2723-2824-2925-30

120-150135-165150-180175-205190-220215-245

1.82.32.83.43.64.1

(4.0)(5.1)(6.3)(7.4)(8.0)(9.1)

1.62.02.52.93.23.6

(3.5)(4.5)(5.5)(6.5)(7.0)(8.0)

Flat & Horizontal

11.412.113.3

(450)(475)(525)

26-3127-3228-33

230-260250-280270-300

4.74.95.4

(10.3)(10.8)(12.0)

4.14.34.7

(9.1)(9.5)(10.4)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

22-2723-2824-2926-3127-3228-33

145-175150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.1)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

30-3531-3632-37

260-290280-310325-355

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.45.15.76.47.6

(150)(175)(200)(225)(250)(300)

21-2723-2824-2925-3127-3429-36

200-230235-265275-305300-330315-345350-380

2.93.33.84.34.85.7

(6.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.52.93.33.74.25.0

(5.5)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

11.4

(325)(350)(450)

31-3832-3934-39

375-405405-435430-460

6.26.78.6

(13.7)(14.7)(18.9)

5.45.87.5

(11.9)(12.8)(16.5)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

68281_145_232_ACG.indd 195 3/30/10 2:29 PM


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Welding Positions


All

�Offshore

�Pressure vessels

�Shipbuilding

�Heavy equipment

�ASME related applications


�Designed for welding with 75-80% Argon/ balance CO2 shielding gas



Conformances


Mild Steel, All PositionAWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8

Key Features

E71T-1M-JH8E71T-9M-JH8 E71T-12M-JH84YSA H104YS H10IV YMS H10 E491T-12MJ-H8, E491T-9MJ-H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:






0.0450.0521/16

(1.1)(1.3)(1.6) ED031890

ED031675ED031676ED031677

ED031850ED031851ED031852

ED032050ED032051ED032052


Yield Strength(2)




Requirements(4)

AWS E71T-1M-JH8AWS E71T-9M-JH8AWS E71T-12M-JH8

400 (58) min.480 - 655 (70 - 95)

22 min.

27 (20) min. Not Specified


480 - 620 (70 - 90) Not Specified 27 (20) min.


As-Welded with 75%-80% Ar/balance CO2 505 - 555

(73 - 80)565 - 610 (82 - 88)

25 - 27 166 - 186 (123 - 137)

100 - 160 (74 - 118)

72 - 142 (53 - 105)


68281_145_232_ACG.indd 196 3/30/10 2:29 PM


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(AWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8)




Requirements(4)

AWS E71T-1M-JH8, E71T-9M-JH8AWS E71T-12M-JH8

0.12 max.

1.75 max. 0.90 max.

0.03 max.

0.03 max.

0.50 max.

8.0 max.1.60 max.


As-Welded with 75%-80% Ar/balance CO2 0.03 - 0.04 1.40 - 1.53 0.31 - 0.36 0.01 0.01 0.32 - 0.38 4 - 8



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.77.08.38.9

10.2

(175)(225)(275)(325)(350)(400)

20-2521-2622-2722-2723-2824-29

125-155135-165150-180175-205190-220215-245

1.82.32.83.43.64.1

(4.0)(5.1)(6.3)(7.4)(8.0)(9.1)

1.62.02.52.93.23.6

(3.5)(4.5)(5.5)(6.5)(7.0)(8.0)

Flat & Horizontal

11.412.113.3

(450)(475)(525)

25-3126-3227-33

230-255250-280265-395

4.74.95.4

(10.3)(10.8)(12.0)

4.14.34.7

(9.0)(9.5)(10.4)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.47.68.3

(150)(175)(200)(225)(250)(300)(325)

20-2521-2622-2723-2824-2925-3027-31

135-165150-180175-205200-230220-250240-270260-290

2.02.42.73.13.44.14.4

(4.5)(5.2)(6.0)(6.7)(7.5)(9.0)(9.7)

1.82.12.42.72.93.53.8

(3.9)(4.6)(5.2)(5.9)(6.5)(7.8)(8.5)

Flat & Horizontal

8.911.4

(350)(450)

28-3229-34

280-310315-345

4.76.1

(10.5)(13.5)

4.15.3

(9.1)(11.7)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.47.6

(150)(175)(200)(225)(250)(300)

21-2622-2722-2824-2925-3026-31

185-215200-230220-250250-280270-300300-330

2.93.33.84.34.85.7

(6.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.52.93.33.74.25.0

(5.5)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

27-3228-3329-34

320-350350-380400-430

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded 75%-80% Argon/Balance CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

68281_145_232_ACG.indd 197 3/30/10 2:29 PM


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UltraCore ® 712A80-HFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All

�Offshore

�Heavy equipment

�Shipbuilding

�Pressure vessels

�Capable of producing low hydrogen weld deposits with impact toughness exceeding 27J(20ft•lbf)at-40°C(-40°F)

�Designed for welding with 75-80% Argon/ balance CO2 gas



Conformances


Mild Steel, All PositionAWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4

Key Features

E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH44YSA H54YS H5IV YMS H5E491T-12MJ H4, E491T-9MJ H4

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:




33 lb (15 kg) Plastic Spool (Foil Bag)in (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED031891

ED031893

ED031678ED031679ED031680


Yield Strength(2)




Requirements(4)

AWS E71T-1M-JH4AWS E71T-9M-JH4AWS E71T-12M-JH4

400 (58) min.480 - 655 (70 - 95)

22 min.

27 (20) min. Not Specified


480 - 620(70 - 90)



As-Welded with 75%-80% Ar/balance CO2 490 - 570

(71 - 83)550 - 615 (80 - 89)

27 - 28 149 - 180 (111 - 133)

56 - 164 (41 - 121)

27 - 98 (20 - 72)


68281_145_232_ACG.indd 198 3/30/10 2:29 PM


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UltraCore ® 712A80-HFlux-cored GAS-Shielded (FcAW-G) Wire

(AWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)




Requirements(4)

AWS E71T-1M-JH4, E71T-9M-JH4AWS E71T-12M-JH4

0.12 max.

1.75 max. 0.90 max.

0.03 max.

0.03 max.

0.50 max.

4.0 max.1.60 max.


As-Welded with 75%-80% Ar/balance CO2 0.03 - 0.04 1.25 - 1.37 0.28 - 0.33 0.01 0.01 0.35 - 0.41 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

21-2522-2623-2723-2824-2925-30

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

26-3127-3228-33

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.46.97.6

(150)(185)(225)(250)(275)(300)

21-2522-2623-2724-2824-2924-30

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)

Flat & Horizontal

8.59.5

10.2

(335)(375)(400)

25-3126-3226-33

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.46.9

(150)(175)(200)(225)(250)(275)

22-2623-2724-2924-2924-3026-31

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)

Flat & Horizontal8.38.9

(325)(350)

27-3228-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded 75%-80% Argon/Balance CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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Outershield ® 71 EliteFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All

�Shipbuilding, barges and offshore platforms

�Heavy equipment



�Smooth arc transfer and low spatter

� Designed for welding with either 100% CO2 or 75-82% Argon/balance CO2 shielding gases

� Good bead appearance



Conformances

Shielding Gas100% CO275 - 82% Argon/Balance CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8

Key Features

E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

FEMA 353AWS D1.8




60 lb (27 kg)Coil


0.0450.0521/16

(1.1)(1.3)(1.6)

ED029418 ED029419

ED029201 ED029204 ED029206

ED029202 ED029205 ED029207 ED029387



68281_145_232_ACG.indd 200 3/30/10 2:29 PM


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Outershield ® 71 EliteFlux-cored GAS-Shielded (FcAW-G) Wire

(AWS E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8)


%C %Mn %Si %S %P

RequirementsAWS E71T-1C-H8, E71T-9C-H8 0.180 max. 1.75 max. 0.900 max. 0.030 max. 0.030 max.




0.016 - 0.040 0.021 - 0.040

1.41 - 1.50 1.55 - 1.65

0.440 - 0.600 0.560 - 0.750

0.008 - 0.013 0.009 - 0.013

0.009 - 0.014 0.008 - 0.014




RequirementsAWS E71T-1C-H8AWS E71T-9C-H8

400 (58) min.

485 (70) min.

22 min.

27 (20) min.

–

– 27 (20) min.




545 - 565585 - 595

(79 - 82)(85 - 87)

585 - 615625 - 630

(85 - 90)(91 - 92)

2825 - 28

74 - 8392 - 99

(55 - 61)(68 - 73)

58 - 6470 - 83

(43 - 47)(52 - 61)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.



CTWD(6)


(volts)



0.045 in (1.1 mm)DC+

100% CO2 19 (3/4)

4.5 6.4 7.6 8.9

10.2 12.8 15.3

(175)(250)(300)(350)(400)(500)(600)

22-25 24-27 25-28 26-29 27-30 28-31 29-32

130 155 180 205 230 260 290

1.7 2.42.93.4 4.0 5.0 6.0

(3.8)(5.4)(6.4)(7.6)(8.7)(10.9)(13.1)

1.52.1 2.5 3.0 3.5 4.3 5.2

(3.3)(4.7)(5.6)(6.6)(7.6)(9.5)(11.4)

87 87 87 87 87 87 87

0.052 in (1.3 mm)DC+

100% CO2

19 (3/4)

3.8 5.1 6.4 7.6

10.2 12.8

(150)(200)(250)(300)(400)(500)

22-25 23-26 24-27 25-28 27-29 29-32

150 180 210 240 315 335

2.1 2.83.4 4.8 6.2 6.9

(4.6)(6.1)(7.6)(10.6)(13.7)(15.2)

1.8 2.4 3.0 4.1 5.4 6.0

(3.9)(5.2)(6.5)(9.1)(11.8)(13.1)

86 86 86 86 86 86

3/32 (2.4 mm) DC+

100% CO2

19 (3/4)

3.23.85.1 6.4 7.6

10.2

(125)(150)(200)(250)(300)(400)

22-25 23-26 23-27 24-28 25-29 28-32

190 205 240 290 325 400

2.42.8 3.84.7 5.6 7.5

(5.2)(6.2)(8.3)(10.3)(12.4)(16.5)

2.0 2.43.2 4.0 4.86.4

(4.4)(5.3)(7.0)(8.8)(10.5)(14.0)

85 85 85 85 85 85

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Outershield ® 71 SupremeFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All

�Mining

�Offshore

�Bridge fabrication

�High strength fabrication

�Structural steel

�Designed to be used with either 100% CO2 or 75% Argon/25% CO2 gas

�Smooth, consistent arc performance

�The finished weld exhibits an extremely smooth bead appearance, even on out-of-position welds

Conformances

Shielding Gas75% Argon/25% CO2100% CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E491T-9C-H8, E491T-9M-H8

Key Features

E491T-9C-H8, E491T-9M-H8E491T-9-H8, E491T-9M-H8

AWS A5.20/A5.20M: 2005

CWB/CSA W48-06:


Diameter 33 lb (15 kg)Spool

60 lb (27 kg)Coil



0.0450.0521/16

(1.1)(1.3)(1.6)

ED503040ED503041ED503042

ED503043ED503044ED503045

ED503046ED503047

ED503048

Note �This product is only sold in Canada.


68281_145_232_ACG.indd 202 3/30/10 2:29 PM


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Outershield ® 71 SupremeFlux-cored GAS-Shielded (FcAW-G) Wire

(AWS E491T-9C-H8, E491T-9M-H8)

TYPICAL OPERATING PROCEDURES – All Position


CTWD(4)


(volts)



0.045 in (1.1 mm), DC+

100% CO2

22 (7/8) 4.4-12.7 (175-500) 22-28 125-260 2.0-5.2 (4.5-11.3) 1.8-4.6 (4.0-10.05) 89

0.052 in (1.3 mm), DC+

100% CO2

22 (7/8) 3.8-10.2 (150-400) 22-31 135-295 2.1-5.4 (4.6-12.0) 1.8-4.9 (4.0-10.07) 89

1/16 in (1.6 mm), DC+

100% CO2

22 (7/8) 3.8-8.9 (150-350) 23-31 135-365 2.9-6.7 (6.4-14.7) 2.5-5.9 (5.6-13.1) 89


MECHANICAL PROPERTIES(1) – As Required per CSA W48.06



RequirementsCWB E491T-9-H8, E491T-9M-H8

400 (58) min. 490 (71) min.

22 min.

27 (20) min.

Test Results(3)

100% CO2

75%Ar/25% CO2

595 645

(86)(94)

640700

(93)(102)

2625

98119

(72)(88)

DEPOSIT COMPOSITION(1) – As Required per CSA W48.06

%C %Mn %Si %S %P %Ni

RequirementsCWB E491T-9-H8, E491T-9M-H8 0.18 max. 1.75 max. 0.90 max. 0.03 max. 0.80 max. 0.50 max.

Test Results(3)

100% CO2

75%Ar/25% CO2

0.040.03

1.431.64

0.430.68

0.010.01

0.010.01

0.020.02

%Cr %Mo %V %CuDiffusible Hydrogen

(mL/100g)

RequirementsCWB E491T-9-H8, E491T-9M-H8 0.20 max. 0.30 max. 0.08 max. 0.35 max. 8.0 max.

Test Results(3)

100% CO2

75%Ar/25% CO2

0.040.04

0.020.02

0.030.03

0.040.04

8.04.8

68281_145_232_ACG.indd 203 3/30/10 2:29 PM


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Outershield ® 71MFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions



�Bridge, ship, barge or offshore drilling rig construction


�Machinery fabrication


�Dual classified for both 100% CO2 and mixed gas


�High travel speeds

�Spray like transfer with minimal spatter

�Rod based manufacturing for industry leading wire stiffness and feedability

Conformances

Shielding Gas100% CO275% Argon / 25% CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1C, E71T-9C

Key Features

E71T-1C-H16, E71T-9C-H163YSA H153YS H15III YMS H10SA3YH (CO2 only)E491T-9 H16, E491T-9M H16MIL-71T-1C, MIL-71T-1M

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:Lloyd’s Register:DNV Grade:BV Grade:CWB/CSA W48-06:

MIL-E-24403/1:



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(AWS E71T-1C, E71T-9C)


Yield Strength(2)




RequirementsAWS E71T-1C-J / E71T-1M-J AWS E71T-9C-J / E71T-9M-J

400 (58)

min.

485 (70)

min.

22

min.

27 (20) min.

–

27 (20) min.(a)

– 27 (20) min. 27 (20) min.(a)


As-Welded with 100% CO2 and 75% Ar/25% CO2

500 - 570 (72 - 83)

560 - 630 (81 - 91)

27 - 29

176 - 190

(130 - 140)

176 - 190

(130 - 140)130 - 163 (96 - 120)


%C %Mn %Si %S %P

RequirementsAWS E71T-1C-J / E71T-1M-J AWS E71T-9C-J / E71T-9M-J

0.18 max.

1.75 max.

0.90 max.

0.03 max.

0.03max.


As-Welded with 100% CO2 and 75% Ar/25% CO2 0.05-0.07 1.04-1.60 0.25-0.50 ≤ 0.01 < 0.01



25 lb (11 kg)Plastic Spool


50 lb (23 kg)Coilin (mm)

0.0350.0450.0521/16

(0.9)(1.1)(1.3)(1.6)

ED026804 ED020836

ED026805 ED022659 ED022660 ED022661

ED030007 ED030008 ED030009

ED020844 ED020845 ED020846

Diameter 300 lb (136 kg)Speed-Feed® Reel


600 lb (272 kg)Speed-Feed® Reelin (mm)

0.0350.0450.0521/16

(0.9)(1.1)(1.3)(1.6) ED020848

ED027364 ED029778 ED029779 ED020851

(a)Electrodes with the optional supplemental designator “J” shall meet the minimum Charpy V-Notch impact energy requirement for its classification at a test temperature of 10*C lower than the test temperature for its classification.


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CTWD(6)


(volts)



0.035 in (0.9 mm)DC+

100% CO2 and75% Argon/25% CO2

19 (3/4)

5.1 6.4 7.6 8.9

10.2 12.7 15.2 17.8

(200) (250) (300) (350)(400) (500) (600) (700)

20-23 21-24 22-25 23-26 24-27 26-30 28-32 30-34

85100115130145170190210

1.31.61.92.2 2.5 3.13.8 4.4

(2.8)(3.5)(4.2)(4.9)(5.6)(6.9)(8.4)(9.8)

1.1 1.4 1.6 1.9 2.2 2.7 3.3 3.8

(2.4)(2.8)(3.4)(4.0)(4.6)(5.7)(7.1)(8.2)

8585868686868686

0.045 in (1.1 mm)DC+


19 (3/4)

5.1 6.4 7.6 8.9

10.2 12.7 15.2 17.8

(200) (250) (300) (350) (400) (500) (600) (700)

23-26 24-27 25-28 26-29 27-30 28-31 30-33 32-35

155175190210225255285 315

2.12.6 3.1 3.6 4.2 5.2 6.37.3

(4.6)(5.8)(6.9)(8.0)(9.2)(11.5)(13.8)(16.0)

1.8 2.3 2.7 3.1 3.6 4.55.46.3

(4.0)(5.0)(5.9)(6.9)(7.9)(9.9)(11.9)(13.9)

83 84 84 84 84 84 85 85

0.052 in (1.3 mm) DC+


19 (3/4)

3.8 5.1 6.4 7.6 8.9

11.4 12.7 15.2

(150) (200) (250) (300) (350) (450) (500) (600)

23-26 24-27 25-28 26-29 27-30 28-31 30-33 31-34

175205235260285330350390

2.12.8 3.4 4.1 4.8 6.26.9 8.3

(4.6)(6.1)(7.6)(9.1)(10.6)(13.7)(15.2)(18.2)

1.8 2.4 3.0 3.6 4.2 5.4 6.0 7.2

(3.9)(5.2)(6.5)(7.9)(9.2)(11.8)(13.2)(15.8)

81 83 83 84 84 85 85 85

1/16 in (1.6 mm) DC+


19 (3/4)

3.2 3.8 5.1 6.4 7.6

10.2 12.7

(125) (150) (200) (250) (300) (400) (500)

24-27 24-27 25-28 26-29 27-30 30-33 34-37

195 215 250 290 320 385 440

2.4 3.0 3.94.95.97.99.8

(5.4)(6.5)(8.6)(10.8)(13.0)(17.3)(21.6)

2.1 2.5 3.3 4.2 5.0 6.7 8.4

(4.6)(5.5)(7.3)(9.2)(11.0)(14.7)(18.4)

82 82 83 83 84 84 84




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Pipeliner ® G70MFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All

�Hot, fill and cap pass welding on up to X70 grade pipe

�Hot, fill and cap pass welding on up to X70 grade pipe


�Q2 Lot® - Certificate showing actual depositchemistry available online



Conformances


Mild Steel, All PositionAWS E71T-1M-JH8, E71T-9M-JH8

Key Features

E71T-1M-JH8, E71T-9M-JH8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:


Diameter 10 lb (4.5 kg) Plastic SpoolVacuum Sealed Foil Bag

25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)

0.045 (1.1) ED030926 ED030927


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(AWS E71T-1M-JH8, E71T-9M-JH8)


%C %Mn %Si %P

RequirementsAWS E71T-1M-JH8, E71T-9M-JH8 0.18 max. 1.75 max. 0.90 max. 0.03 max.


As-Welded with 75-80% Ar/balance CO20.04 - 0.06 1.43 - 1.50 0.35 - 0.40 0.009 - 0.02

%S %NiDiffusible Hydrogen


RequirementsAWS E71T-1M-JH8, E71T-9M-JH8 0.03 max. 0.50 max. 8.0 max.


As-Welded with 75-80% Ar/balance CO20.01 - 0.02 0.34 - 0.36 4 - 8




RequirementsAWS E71T-1M-JH8, E71T-9M-JH8

400 (58) min.

485 (70) min.

22 min.

27 (20) min.


As-Welded with 75-80% Ar/balance CO2 550 - 580 (80 - 84) 635 - 655 (92 - 95) 25 - 27 119 -130 (88 - 96)



CTWDmm (in)




0.045 in (1.1 mm)DC+

75-80% Ar/balance CO2 25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-5.4 (3.9-11.9)


68281_145_232_ACG.indd 208 3/30/10 2:29 PM


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UltraCore ® 70CFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


Flat & Horizontal


�Heavy equipment

�Shipbuilding

�High deposition in the flat and horizontal positions

�Low fume generation rates




Conformances


Mild Steel, Flat & HorizontalAWS E70T-1C-H8, E70T-9C-H8

Key Features

E70T-1C-H8, E70T-9C, E70T-9C-H8E492T-9 H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

CWB/CSA W48-06:FEMA 353:AWS D1.8:


Diameter 50 lb (22.7 kg) Coil (Vacuum Sealed Foil Bag)

500 lb (226.8 kg)Accu-Trak® Drum


1/165/643/32

(1.6)(2.0)(2.4)

ED032978ED032977ED032941

ED033064ED033065ED033066




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(AWS E70T-1C-H8, E70T-9C-H8)




Requirements(4)


0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.


As-Welded with 100% CO2 0.04 - 0.05 1.46 - 1.59 0.54 - 0.59 ≤ 0.01 ≤ 0.01 5 - 8

TYPICAL OPERATING PROCEDURES – Flat & Horizontal


CTWD(5)


(volts)



1/16 in (1.6 mm), DC+

100% CO2

25 (1)

3.25.16.47.69.5

(125)(200)(250)(300)(375)

23-2724-2825-3027-3128-32

160-180215-235250-270270-290310-330

2.43.84.85.77.1

(5.3)(8.4)(10.5)(12.6)(15.7)

2.13.24.14.96.1

(4.7)(7.1)(9.0)(10.8)(13.5)

84 - 89

5/64 in (2.0 mm), DC+

100% CO2

25 (1)

3.24.45.76.47.68.3

(125)(175)(225)(250)(300)(325)

23-2724-2925-3026-3227-3329-34

220-240295-315355-375375-395410-430440-460

3.85.46.87.79.09.9

(8.4)(11.8)(15.0)(16.9)(19.8)(21.7)

3.24.65.96.57.88.7

(7.1)(10.1)(13.0)(14.3)(17.2)(19.0)

84 - 88

3/32 in (2.4 mm),DC+

100% CO2

25 (1)3.25.1

(125)(200)

26-3327-34

340-360490-510

5.48.6

(11.9)(19.0)

4.77.6

(10.3)(16.7)

87 - 89

31 (1 1/4)6.47.68.3

(250)(300)(325)

29-3531-3732-38

560-580620-640710-730

10.613.114.3

(23.3)(28.8)(31.5)

9.411.412.4

(20.8)(25.1)(27.2)


Yield Strength(2)




Requirements(4)


400 (58)

min.480 - 655 (70 - 95)

22

min.

27 (20)

min.27 (20)

min.


As-Welded with 100% CO2 485 - 520 (70 - 75) 555 - 590 (81 - 86) 28 - 30 47 - 72 (35 - 53) 28 - 47 (21 - 35)


68281_145_232_ACG.indd 210 3/30/10 2:29 PM


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Welding Positions


Flat & Horizontal

�Highly restrained joints

�Hard to weld base metals

�Thick steel sections in structural fabrication

�Heaving equipment

�Mining


�H4 diffusible hydrogen levels




Conformances


Mild Steel, Flat & HorizontalAWS E70T-5C-JH4

Key Features

E70T-5C-JH4E70T-5C-JH4E492T-5J H4



Diameter 50 lb (22.7 kg) Coil (Vacuum Sealed Foil Bag)in (mm)

1/165/643/32

(1.6)(2.0)(2.4)

ED032974ED032975ED032940

68281_145_232_ACG.indd 211 3/30/10 2:29 PM


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(AWS E70T-5C-JH4)




Requirements(4)

AWS E70T-5C-JH4 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 4.0 max.


As-Welded with 100% CO2 0.06 - 0.08 1.51 - 1.66 0.44 - 0.53 0.01 0.01 2 - 4

TYPICAL OPERATING PROCEDURES – Flat & Horizontal

Diameter, Polarity

Shielding GasCTWD(5)


(volts)



1/16 in (1.6 mm), DC+

100% CO2

19-25(3/4-1)

5.16.4

7.628.89

10.1611.43

12.7

(200)(250)(300)(350)(400)(450)(500)

29-3431-3632-3733-3833-3834-3935-40

220-240260-280285-305325-345350-370375-395405-425

3.6-4.54.5-5.45.4-6.36.3-7.27.2-8.18.6-9.5

9.5-10.4

(8-10)(10-12)(12-14)(14-16)(16-18)(19-21)(21-23)

2.7-3.63.6-4.54.1-5.05.0-5.95.9-6.86.8-7.78.2-9.1

(6-8)(8-10)(9-11)(11-13)(13-15)(15-17)(18-20)

76-86

5/64 in (2.0 mm), DC+

100% CO2

25-32 (1-1 1/4)

5.16.4

7.628.89

10.16

(200)(250)(300)(350)(400)

29-3430-3532-3733-3834-39

285-305335-355380-400415-435455-475

5.4-6.36.8-7.78.2-9.1

9.5-10.410.9-11.8

(12 - 14)(15 - 17)(18 - 20)(21 - 23)(24 - 26)

4.5-5.45.4-6.46.8-7.78.2-9.1

9.5-10.4

(10-12)(12-14)(15-17)(18-20)(21-23)

82-86

3/32 in (2.4 mm),DC+

100% CO2

32 (1-3/8)

3.25.16.4

7.628.3

(125)(200)(250)(300)(325)

23-2827-3229-3431-3632-37

320-350435-455490-510580-600595-615

5.0-5.98.2-9.1

10.4-11.312.7-13.613.6-14.5

(11 - 13)(18 - 20)(23 - 25)(28 - 30)(30 - 32)

4.5-5.47.3-8.2

9.1-10.011.3-12.212.2-13.2

(10-12)(16-18)(20-22)(25-27)(27-29)

87-90


Yield Strength(2)




Requirements(4)

AWS E70T-5C-JH4

400 (58) min. 480 - 655 (70 - 95)

22 min.

27 (20) min. 27 (20) min.


As-Welded with 100% CO2 465 - 510 (68 - 74) 545 - 580 (79 - 84) 29 - 32 91 - 142 (67 - 105) 53 - 113 (39 - 83)


68281_145_232_ACG.indd 212 3/30/10 2:29 PM


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Outershield ® 70Flux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


Flat & Horizontal


�Barge fabrication

�Heavy fabrication

�Construction equipment



�Excellent bead wetting and low spatter

�Tolerates mild levels of surface contaminants

� Stiff wire for easy breaking

Conformances


Flow Rate: 40-50 CFH

Mild Steel, Flat & HorizontalAWS E70T-1C, E70T-9C

Key Features

E70T-1C-H16, E70T-9C-H162YSAII YMS H15E492T-9 H16EN 758 T 46 0 R C3 / M3 H10MIL-70T-1C

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:DNV Grade:CWB/CSA W48-06:TUV:

MIL-E-24403/1:



600 lb (272 kg)Speed-Feed® Reel

600 lb (272 kg)Speed-Feed® Drumin (mm)

1/165/643/32

(1.6)(2.0)(2.4)

ED012782 ED012785 ED012784

ED014588

ED014120 ED030262


68281_145_232_ACG.indd 213 3/30/10 2:29 PM


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Outershield ® 70Flux-cored GAS-Shielded (FcAW-G) Wire



%C %Mn %Si %S %P

RequirementsAWS E70T-1C, E70T-9C 0.180 max. 1.75 max. 0.900 max. 0.030 max. 0.030 max.


As-Welded with 100% CO20.080 - 0.084 1.41 - 1.43 0.640 - 0.730 0.010 - 0.011 0.009 - 0.010




RequirementsAWS E70T-1CAWS E70T-9C

400 (58)

min.

485 (70)

min.

22

min.

27 (20) min.

–

– 27 (20) min.


As-Welded with 100% CO2 525 - 575 (76 - 83) 620 - 635 (90 - 92) 27 - 28 39 - 42 (29 - 31) 31 -34 (21 - 25)

Stress Relieved with 100% CO2

for1hr@621°C(1150°F) 525 (76) 555 (80) 27 - 28 27 (20) 24 (18)


Diameter, Polarity



(volts)



1/16 in (1.6 mm), DC+

100% CO2

25 (1)

3.25.16.47.69.5

(125)(200)(250)(300)(375)

23-25 25-27 25-28 27-29 29-31

170 235 275 310 365

2.43.84.85.8 7.2

(5.3) (8.5)(10.6)(2.7)(15.9)

2.13.44.25.06.4

(4.6)(7.6)(9.2)(11.1) (14.0)

87 87 878788

5/64 in (2.0 mm), DC+

100% CO2

28 (1-1/8)

3.24.45.76.4 7.6 8.3

(125)(175)(225)(250)(300)(325)

23-26 26-28 27-29 29-31 30-32 31-33

250 350 375 400 450 470

3.85.46.97.7 9.2 9.9

(8.4)(11.8)(15.2)(16.9)(20.2)(21.9)

3.24.55.96.5 7.98.5

(7.0)(10.0)(13.0)(14.4)(17.4)(18.8)

83 85 86 86 86 86

3/32 in (2.4 mm),DC+

100% CO2

32 (1-1/4)

3.2 5.1 6.4 7.6 8.3

(125)(200)(250)(300)(325)

24-27 28-31 30-32 31-34 33-35

335 455 530 590 615

5.38.5

10.612.7 13.7

(11.7)(18.6)(23.3)(28.0)(30.3)

4.47.39.2

11.012.0

(9.8)(16.0)(20.2)(24.3)(26.4)

84 86 87 87 87


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UltraCore ® 81Ni1A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All



�Offshore

��Structural fabrication

��NACE applications

�Capable of producing weld deposits with impact toughness exceeding 88 - 123 J (65 - 91 ft•lbf) at -40°C (-40°F)

� Designed for welding with 75-85% Argon/ balance CO2 shielding gas




Conformances

Shielding Gas75% - 85% Argon/Balance CO2

Flow Rate: 40-50 CFH

Low Alloy, All PositionAWS E81T1-Ni1M-JH4

Key Features

E81T1-Ni1M-JH4E81T1-Ni1M-JH44YQ460SA H54Y46S H5IV 46MS H5E551T1-Ni1M-JH4 (E81T1-Ni1M-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:


FEMA 353 & AWS D1.8


Diameter 33 lb (15 kg)Plastic Spool (Foil Bag)in (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032206ED032279ED032207




Requirements(4)

AWS E81T1-Ni1M-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 75% Ar/25% CO2 545 - 595 (79 - 86) 595 - 640 (86 - 93) 24 - 28 107 - 142 (79 - 105) 88 - 123 (65 - 91)


Notes��FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

��This product contains micro-alloying elements. Additional information available upon request.


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(AWS E81T1-Ni1M-JH4)


%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-Ni1M-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 75% Ar/25% CO20.04 - 0.05 1.26 - 1.36 0.25 - 0.29 0.006 - 0.009 0.005 - 0.008

%Ni %Mo %Cr %VDiffusible Hydrogen


Requirements (4)

AWS E81T1-Ni1M-JH4 0.80 - 1.10 0.35 max. 0.15 max. 0.05 max. 4.0 max.


As-Welded with 75% Ar/25% CO20.86 - 0.96 0.01 0.04 - 0.05 0.02 - 0.03 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

22-2723-2824-2924-2925-3025-30

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)

Flat & Horizontal10.812.112.7

(425)(475)(500)

26-3127-3228-33

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

22-2723-2823-2824-2924-2925-30

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

25-3126-3226-33

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.57.0

(150)(175)(200)(225)(250)(275)

22-2723-2824-2924-2925-3025-31

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

26-3227-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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UltraCore ® 81Ni1C-HFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All



�Offshore



�Capable of producing weld deposits with impact toughness exceeding 84 - 130 J (62-96ft•lbf)at-40°C(-40°F)





Conformances


Low Alloy, All PositionAWS E81T1-Ni1C-JH4

Key Features

E81T1-Ni1C-JH4E81T1-Ni1C-JH44YQ460SA H54Y46S H5IV Y46MS H5E551T1-Ni1C-JH4 (E81T1-Ni1C-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:


FEMA 353 & AWS D1.8



0.0450.0521/16

(1.1)(1.3)(1.6)

ED032204ED032280ED032205




Requirements(4)

AWS E81T1-Ni1C-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 100% CO2 540 - 585 (78 - 84) 595 - 635 (86 - 91) 25 - 28 111 - 152 (82 - 112) 84 - 130 (62 - 96)


Notes �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.


68281_145_232_ACG.indd 217 3/30/10 2:29 PM


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(AWS E81T1-Ni1C-JH4)


%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-Ni1C-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 100% CO20.04 - 0.05 1.24 - 1.34 0.27 - 0.31 0.006 - 0.007 0.007 - 0.009

%Ni %Mo %Cr %V Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-Ni1C-JH4 0.80 - 1.10 0.35 max. 0.15 max. 0.05 max. 4.0max.


As-Welded with 100% CO20.88 - 0.99 0.01 0.04 - 0.05 0.02 - 0.03 3 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

23-2824-2925-3025-3026-3126-31

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)


(425)(475)(500)

27-3228-3329-34

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

23-2824-2924-2925-3025-3026-31

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

26-3127-3227-34

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.47.0

(150)(175)(200)(225)(250)(275)

24-2924-3025-3025-3126-3126-32

185-215195-225220-250250-280270-300290-320

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

27-3228-34

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)


68281_145_232_ACG.indd 218 3/30/10 2:29 PM


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Welding Positions


All

�Mining

�Offshore

��Bridge fabrication

��High strength fabrication






Conformances

Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 40-55 CFH

Low Alloy, All PositionAWS E81T1-Ni2M-JH4

Key Features

E81T1-Ni2M-JH4E81T1-Ni2M-JH43YSA H53YS H5III Y40MS H5E551T1-Ni2M-JH4 (E81T1-Ni2M-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:




0.0450.0521/16

(1.1)(1.3)(1.6)

ED032217ED032277ED032216




Requirements(4)

AWS E81T-1Ni2M-JH4 470 (68) min. 550-670 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with: 75% Ar/25% CO2 555 - 580 (80 - 84) 615 - 635 (89 - 92) 25 - 28 69 - 115 (51 - 85) 41 - 89 (30 - 66)



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(AWS E81T1-Ni2M-JH4)


%C %Mn %Si %S

Requirements(4)

AWS E81T1-Ni2M-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max.


As-Welded with 75% Ar/25% CO20.04 - 0.05 0.93 - 1.05 0.25 - 0.28 0.005 - 0.006

%P %Ni Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-Ni2M-JH4 0.030 max. 1.75 - 2.75 4.0 max.


As-Welded with 75% Ar/25% CO20.006 - 0.008 2.01 - 2.13 3 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

21-2622-2722-2723-2824-2924-29

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)


(425)(475)(500)

25-3026-3127-32

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

21-2622-2722-2723-2823-2824-29

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

24-3025-3125-32

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.47.0

(150)(175)(200)(225)(250)(275)

21-2721-2822-2923-3024-3124-32

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

24-3225-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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Welding Positions



�Mining

�Offshore


�High strength fabrication






Conformances


Low Alloy, All PositionAWS E81T1-Ni2C-JH4

Key Features

E81T1-Ni2C-JH4E81T1-Ni2C-JH43YSA H53YS H5III Y40MS H5E551T1-Ni2C-JH4 (E81T1-Ni2C-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:


Diameter 33 lb (15 kg)Spoolin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032215ED032278ED032214




Requirements(4)

AWS E81T1-Ni2C-JH4 470 (68) min. 550-670 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 100% CO2 555 - 600 (80 - 86) 615 - 650 (89 - 94) 26 - 28 76 - 111 (56 - 82) 54 - 84 (40 - 62)


68281_145_232_ACG.indd 221 3/30/10 2:29 PM


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UltraCore ® 81Ni2C-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E81T1-Ni2C-JH4)


%C %Mn %Si %S

Requirements(4)

AWS E81T1-Ni2C-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max.Typical Performance(3)

As-Welded with 100% CO20.04 - 0.05 1.14 - 1.24 0.27 - 0.32 0.006 - 0.007

%P %Ni Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-Ni2C-JH4 0.030 max. 1.75 - 2.75 4.0 max.Typical Performance(3)

As-Welded with 100% CO20.006 - 0.007 1.86 - 2.19 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.45.16.47.68.99.5

10.8

(175)(200)(250)(300)(350)(375)(425)

23-2824-2925-3025-3026-3126-3127-32

125-155135-165150-180175-205190-220215-235230-260

1.82.12.63.13.63.94.4

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)(9.7)

1.61.82.32.73.23.43.8

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)(8.5)


(475)(500)

28-3329-34

250-280260-290

4.95.2

(10.8)(11.4)

4.34.5

(9.5)(10.0)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

23-2824-2924-2925-3025-3026-31

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

26-3127-3227-34

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.45.15.76.4

(150)(175)(200)(225)(250)

24-2924-3025-3025-3126-31

185-215195-225220-250250-280290-320

2.93.33.84.34.8

(6.3)(7.4)(8.4)(9.5)(10.5)

2.52.93.33.74.2

(5.5)(6.4)(7.3)(8.2)(9.2)


(275)(325)(350)

26-3227-3228-34

290-320320-350350-380

5.36.26.7

(11.6)(13.7)(14.7)

4.65.45.8

(10.1)(11.9)(12.8)



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UltraCore ® 81K2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions



��High strength steels with 550 MPa (80 ksi) tensile strength

��Offshore

��Shipbuilding






Conformances


Low Alloy, All PositionAWS E81T1-K2M-JH4

Key Features

E81T1-K2M-JH4E81T1-K2M-JH44YQ460SA H54Y46S H5IV 46MS H5

AWS A5.29/A5.29: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:


Diameter 33 lb (15 kg)Plastic Spoolin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032385ED032386ED032387


Yield Strength(2)




Requirements(4)

AWS E81T1-K2M-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 75% Argon/25% CO2 535 - 550 (78 - 80) 585 - 605 (85 - 88) 26 - 27 117 -155 (86 - 114) 89 - 127 (66 - 94)


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UltraCore ® 81K2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E81T1-K2M-JH4)


%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-K2M-JH4 0.15 max. 0.50 - 1.75 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 75% Ar/25% CO2 0.04 - 0.05 0.98 - 1.09 0.25 - 0.28 0.006 - 0.009 0.005 - 0.008



Requirements (4)

AWS E81T1-K2M-JH4 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 4 max.Typical Performance(3)

As-Welded with 75% Ar/25% CO2 1.40 - 1.63 0.03 - 0.04 0.01 - 0.02 0.02 - 0.03 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

22-2723-2824-2924-2925-3025-30

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)


(425)(475)(500)

26-3127-3228-33

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.46.97.6

(150)(185)(225)(250)(275)(300)

22-2723-2823-2824-2924-2925-30

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

25-3126-3226-33

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.46.9

(150)(175)(200)(225)(250)(275)

22-2723-2824-2924-2925-3025-31

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

26-3227-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon/25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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UltraCore® 81K2C-HFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions


All

�High strength steels with 550 MPa (80 ksi) tensile strength

�Offshore

�Shipbuilding






Conformances

Shielding Gas100% CO2Flow Rate: 35 - 45 CFH

Low Alloy, All PositionAWS E81T1-K2C-JH4

Key Features

E81T1-K2C-JH4E81T1-K2C-JH44YQ460SA H54Y46S H5IV 46MS H5

AWS A5.29/A5.29: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:


Diameter 33 lb (15 kg) Plastic Spoolin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032388ED032389ED032390



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40° C (-40° F)

RequirementsAWS E81T1-K2C-J H4As-Welded with 100% CO2

470 (68)

min.

550 - 690 (80 - 100)

19

min.

27 (20)

min.

27 (20)

min.


As-Welded with 100% CO2 530 - 555 (77 - 80) 580 - 610 (84 - 88) 27 - 29 127 - 157 (94 - 116) 111 - 141 (82 - 104)

68281_145_232_ACG.indd 225 3/30/10 2:29 PM


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%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-K2C-JH4 0.15 max. 0.50-1.75 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 100% CO2 0.04 1.08 - 1.15 0.23 - 0.31 0.005 - 0.009 0.005 - 0.009

%Ni %Cr %Mo %V Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-K2C-JH4 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 4.0 max.


As-Welded with 100% CO2 1.30 - 1.62 0.03 - 0.05 0.01 - 0.02 0.01 - 0.02 2 - 3

UltraCore ® 81K2C-HFlux-cored GAS-Shielded (FcAW-G) Wire

(AWS E81T1-K2C-JH4)



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.45.16.47.68.99.5

10.8

(175)(200)(250)(300)(350)(375)(425)

23-2824-2925-3025-3026-3126-3127-32

125-155135-165150-180175-205190-220215-235230-260

1.82.12.63.13.63.94.4

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)(9.7)

1.61.82.32.73.23.43.8

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)(8.5)


(475)(500)

28-3329-34

250-280260-290

4.95.2

(10.8)(11.4)

4.34.5

(9.5)(10.0)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.75.76.46.97.6

(150)(185)(225)(250)(275)(300)

23-2824-2924-2925-3025-3026-31

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

26-3127-3227-34

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.45.15.76.46.9

(150)(175)(200)(225)(250)(275)

24-2924-3025-3025-3126-3126-32

185-215195-225220-250250-280270-300290-320

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

27-3228-34

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)


68281_145_232_ACG.indd 226 3/30/10 2:29 PM


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Outershield ® 91K2-HFlux-cored GAS-Shielded (FcAW-G) Wire

Welding Positions



�For applications requiring high strength weld metal, such as HY-80, HSLA 80 and ASTM A710 steels


�Capable of producing weld deposits with tensile strength exceeding 620 MPa (90 ksi)

� Use on high strength, low alloy steel applications


Conformances


Low Alloy, All PositionAWS E91T1-K2M-H8

Key Features

E91T1-K2M-H8E91T1-K2M-H8E91T1-K2M-H8



Diameter 25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED030975 ED030976 ED030977



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -51° C (-60° F)

RequirementsAWS E91T1-K2M-H8

540 (78)

min.

620 - 760 (90 - 110)

17

min.

27 (20) min.

–

– 27 (20) min.


As-Welded with:

75% Ar/25% CO2 565 - 605 (82 - 88) 620 - 690 (90 - 100) 22 - 28 81 - 149 (60 - 110) 47 - 95 (35 - 70)

95% Ar/5% CO2 650 (94) 660 (96) 27 108 (80) 79 (58)

68281_145_232_ACG.indd 227 3/30/10 2:29 PM


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Outershield ® 91K2-HFlux-cored GAS-Shielded (FcAW-G) Wire

(AWS E91T1-K2M-H8)


Diameter, Polarity



(volts)



0.045 in (1.2 mm) DC+

75-95% Ar/ balance CO2

25 (1)

4.47.09.5

12.7 15.9

(175)(275)(375)(500)(625)

20-22 23-25 25-27 27-29 30-32

130 180 220 265 305

2.03.04.1 5.2 6.9

(4.3)(6.7)(9.1)(12.2)(15.2)

1.5 2.4 3.44.35.8

(3.4)(5.4)(7.4)(10.0)(12.7)

79 81 81 82 84

1/16 in (1.6 mm) DC+


25 (1)

3.25.1 6.4 7.68.9

10.210.8

(125)(200)(250)(300)(350)(400)(425)

21-23 22-24 24-25 25-27 27-29 28-30 30-31

170 235 275 310 350 385 400

2.43.84.85.76.67.6 8.1

(5.3)(8.4)(10.5)(12.5)(14.6)(16.7)(17.8)

2.03.2 4.0 4.8 5.66.56.9

(4.3)(7.0)(8.8)(10.6)(12.4)(14.2)(15.2)

81 83 84 85 85 85 85



%C %Mn %Ni %Si %Mo

RequirementsAWS E91T1-K2M-H8 0.150 max. 0.500 -1.750 1.00 -2.00 0.800 max. 0.350 max.

Typical Results(3)



0.060 0.060

1.350 1.450

1.80 1.80

0.300 0.320

0.020 0.020

%P %S %Cr %V

RequirementsAWS E91T1-K2M-H8 0.030 max. 0.030 max. 0.150 max. 0.050 max.

Typical Results(3)



0.005 0.005

0.010 0.010

0.030 0.030

0.005 0.005

68281_145_232_ACG.indd 228 3/30/10 2:29 PM


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Welding Positions






� Q2 Lot® - Certificate showing actual depositchemistry available online



Conformances


Low Alloy, All PositionAWS E101T1-GM-H8

Key Features

E101T1-GM-H8E101T1-GM-H8

AWS A5.29/A5.29M: 2005ASME SFA-A5.29



25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)

0.045 (1.1) ED031107 ED031486


68281_145_232_ACG.indd 229 3/30/10 2:30 PM


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(AWS E101T-GM-H8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. NOTE: This product contains micro-alloying elements. Additional information available upon request.


%C %Mn %Si %P %S

RequirementsAWS E101T1-GM-H8 Not Specified 1.75 min. 0.80 min. 0.03 max. 0.03 max.



0.03 - 0.04 1.70 - 1.79 0.37 - 0.41 0.015 - 0.017 0.008 - 0.012

%Ni(4) %Cr(4) %Mo(4) %V(4)


RequirementsAWS E101T1-GM-H8 0.50 min. 0.30 min. 0.20 min. 0.10 min. 8.0 max.


As-Welded with 75% Ar/25% CO2 0.90 - 0.98 0.07 - 0.11 0.24 - 0.27 0.022 - 0.023 4 -7



CTWDmm (in)




0.045 in (1.1 mm)DC+


25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-4.1 (4.0-9.0)


Yield Strength(2) Tensile Strength(4) ElongationCharpy V-Notch


RequirementsAWS E101T1-GM-H8

605 (88) min.

690 - 825 (100 - 120)

16 min.

Not Specified

Not Specified


As-Welded with 75% Ar/25% CO2 660 - 700 (95 - 102) 700 - 740 (102 - 107) 21 - 26 52 - 58 (44 - 64) 46 - 49 (34 - 36)

68281_145_232_ACG.indd 230 3/30/10 2:30 PM


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Welding Positions






�Q2 Lot® - Certificate showing actual depositchemistry available online

�High stacking efficiency


Conformances

Shielding Gas75 - 80% Argon/Balance CO2


Low Alloy, All PositionAWS E111T1-K3M-JH4

Key Features

E111T1-K3M-JH4E111T1-K3M-JH4E111T1-K3MJ-H4

AWS A5.29/A5.29M: 2005ASME SFA-A5.29ABS:



33 lb (15 kg) Plastic SpoolVacuum Sealed Foil Bagmm (in)

1.21.3

(0.047)(0.052)

ED032860 ED032664

ED031931




RequirementsAWS E111T1-K3M-JH4

675 (98) min.

760 - 860 (110 - 125)

15 min.

27 (20) min.


As-Welded with 75% Ar/25% CO2 760 - 825 (110 - 120) 795 - 860 (115 - 125) 19 - 22 56 - 85 (41 - 63)


68281_145_232_ACG.indd 231 3/30/10 2:30 PM


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(AWS E111T1-K3M-JH4)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD). NOTE: This product contains micro-alloying elements. Additional information available upon request.


%C %Mn %Si %P %S

RequirementsAWS E111T1-K3M-JH4 0.15 max. 0.75 - 2.25 0.80 max. 0.030 max. 0.030 max.



0.05 - 0.07 1.45 - 1.70 0.21 - 0.28 0.01 - 0.02 0.01 - 0.02



RequirementsAWS E111T1-K3M-JH4 1.25 - 2.60 0.15 max. 0.25 - 0.65 0.05 max. 4.0 max.


As-Welded with 75% Ar/25% CO2 1.80 - 2.22 0.03 - 0.06 0.50 - 0.61 0.02 2 - 3



CTWD(4)


(volts)



1.2 mm (0.045 in)DC+


25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-4.1 (3.9-9.0)

1.3 mm (0.052)DC+

75-80% Ar/balance CO2

25 (1) 4.4-9.5 (175-375) 23-30 130-275 2.5-5.0 (5.5-11.0)

68281_145_232_ACG.indd 232 3/30/10 2:30 PM


SUBMERGED ARC

CONSUMABLESSAW

68281_233_288_ACG.indd 233 3/30/10 2:20 PM


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Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available

700 Series Active Flux PaperBag

PlasticBag

SteelDrum

Lincolnweld® 760(EN 760 – S A MS 1; EN 760 – S A CS 1)

•Highly active flux for handling rust and mill scale•Helps resist porosity caused by arc blow•Slow freezing slag for good weld appearance

Lincolnweld® 761(EN 760 – S A MS 1; EN 760 – S A CS 1)

•Manganese alloying and carbon reducing flux designed to provide superior crack resistance•Slow freezing slag for a wide, flat weld•Excellent resistance to cracking in single pass applications

Lincolnweld® 780(EN 760 – S A AB 1; EN 760 – S A AR 1)

•Industry standard for submerged arc welding applications•Fast freezing slag for easy removal and minimized spilling

on circumferential welds•When paired with Lincolnweld® L-61 it is recommended

for up to three pass welding applications

Lincolnweld® 781(EN 760 – S A ZS 1)

•Features fast follow characteristics that allow for uniform welds at high speeds without undercut or voids•Recommended for high speed, limited pass welding on

clean plate and sheet steel

800 Series Neutral Flux PaperBag

PlasticBag

SteelDrum

Lincolnweld® 860(EN 760 – S A AB 1)

•Industry standard for submerged arc welding applications•Excellent operating characteristics in a variety of general

welding applications •Capable of producing weld deposits with impact toughness exceeding27J(20ft•lbf)at-40°C(-40°F)with Lincolnweld® L-61

Lincolnweld® 865(EN 760 – S A AR 1; EN 760 – S A AB 1)

•General purpose flux designed to weld butt joints and flat and horizontal fillets•When used with Lincolnweld® L-50 or L-61, it is capable of producing480MPa(70ksi)tensilestrengthafterstressrelief•Small loss of strength when used in the stress-relieved

condition

Lincolnweld® 880(EN 760 – S A AS 1; EN 760 – S A FB 1)

•Can be used for both joining and hardfacing welding•Optimal bead appearance when used with solid low alloy

steel electrodes with a minimum of 0.20% silicon•Use with both solid and flux cored wires

Lincolnweld® 880M(EN 760 – S A FB 1)

•A basic flux which features industry proven results in multiple pass applications•Recommended for welding with solid mild steel and low

alloy electrodes, as well as Lincoln’s LAC series of low alloy flux-cored electrodes•Good deep groove slag removal

Selection Guidesubmerged arc

68281_233_288_ACG.indd 234 3/30/10 2:20 PM


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800 Series Neutral Flux PaperBag

PlasticBag

Hermetically Sealed Pail

Lincolnweld® 882(EN 760 – S A AS 1; EN 760 – S A AS 2)

•Designed for a variety of welding applications and is known for providing consistent mechanical properties•Recommended for stainless steel welding and can be

paired with both mild and low alloy steel electrodes

Lincolnweld® 888(EN 760 – S A FB 1)

•Designed for use in critical applications•Recommended for joining mild steel and low alloy

steels in as-welded and stress-relieved applications•LowH4diffusiblehydrogenlevels

Lincolnweld® 8500(EN 760 - S A FB 1)

•Capable of providing impact properties necessary for thick weld joints from root to cap pass •Operates well on AC and multiple arcs with good

resistance to nitrogen porosity •Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-62°C(-80°F)

Lincolnweld® MIL800-H(EN 760 - S A CS 1; EN 760 - S A FB 1)

•Capable of providing industry leading H2 diffusible hydrogen levels•Designed for low temperature applications•Recommended for both single and multiple arc

welding of both butt and fillet welds

Special Neutral Flux PaperBag

PlasticBag


Lincolnweld® 960(EN 760 - S A AB 1)

•Low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets•Recommended for automatic and semiautomatic

submerged arc welding•A versatile, cost-effective flux that can be used with

many alloy systems

Lincolnweld® 980(EN 760 - S A AB 1; EN 60 - S A AR 1)

•Combines many of the features of the 700 and 800 series fluxes and is ideal for semiautomatic submerged arc welding•Exceptional resistance to flash-through and porosity

caused by arc blow in a variety of applications•Especially high productivity when used with

Lincolnweld® LC-72 wire

Lincolnweld® WTX(EN 760 SA AB 1)

•Neutral submerged arc welding flux designed to meet the specific requirements of wind tower welding applications •Recommended for use with Lincolnweld® L-61

electrode on both longitudinal and circumferential seam welds •Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-62°C(-80°F)


68281_233_288_ACG.indd 235 3/30/10 2:20 PM


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Flux for Seam Welding of Pipe PaperBag

PlasticBag


Bulk Bag

Lincolnweld® 761-Pipe(EN 760 S A MS 1; EN 760 S A CS 1)

•Features the chemical composition of 761 with a particle size optimized for seam welding•Low-melting slag system produces wide flat welds

with superior resistance to cracks and pockmarking•Can handle up to 5 arcs or 5,000 amps

Lincolnweld® P223(EN 760 - S A AB 1)

•Industry standard for pipe welding on up to X80 grade pipe•Fast freezing and easily removable slag for excellent

bead profile•Can be used for welding with up to three arcs

Lincolnweld® SPX80(EN 760 SA AB 1)

•Designed to meet the specific requirements of spiral pipe seam welding of up to API X80 grade pipe •High speed welding capability for increased productivity•Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-51°C(-60°F)with Lincolnweld® LA-81

Lincolnweld® 995N(EN 760 - S A AB 1)

•A nitrogen limiting flux designed for seam welding of pipe•Recommended for automatic single pass welding

with up to five arcs•Produces welds with minimal buildup and good

penetration

High Performance / Alloy Flux PaperBag

PlasticBag


Bulk Bag

Lincolnweld® AXXX-10 •An alloy flux designed to produce a 1% nickel-bearing weld deposit•Recommended for use on ASTM A533 Class 1 and

A588 weathering steels when combined with Lincolnweld® L-61

Lincolnweld® MIL800-HPNi(EN 760 - S A CS 1; EN 760 - S A FB 1)

•When used with Lincolnweld® LA-85 the nickel content will increase from a nominal 1% to a minimum 1%•Use on high performance steel applications, including

HPS70W or HPS100W•Capable of producing ultra low H2 diffusible hydrogen

levels on HPS steels


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Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features


Mild Steel 1/16(1.6)

5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Lincolnweld® L-50(EM13K)

•A low carbon, medium manganese, medium silicon wire•Pair it with Lincolnweld® 980 flux for the best flux/wire

combination when semiautomatic submerged arc welding

Lincolnweld® L-56(EH11K)

•A low carbon, high manganese, very high silicon wire•Can be used with Lincolnweld® 800 series fluxes on weldsrequiring480MPa(70ksi)tensilestrengthinstress relieved conditions

Lincolnweld® L-60(EL12; EN 756: S 1)

•A low carbon, low manganese, low silicon general purpose electrode•Provides the lowest hardness and is best suited for

use with the Lincolnweld® 700 series of active fluxes

Lincolnweld® L-61(EM12K; EN 756: S 2Si)

•Industry standard for submerged arc welding applications•A low carbon, medium manganese, low silicon general

purpose submerged arc electrode

Lincolnweld® L-S3(EH12K; EN 756: S 3Si)

•A low carbon, high manganese, medium silicon electrode designed for use with the Lincolnweld® 800 series of neutral fluxes •Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-62°C(-80°F)when used with Lincolnweld® 888, 8500, and MIL800-H neutral fluxes

Lincolnweld® LA-71(EM14K)

•A low carbon, medium manganese, medium silicon electrode containing approximately 0.1% titanium•Small addition of titanium allows deposits to be

stress-relieved with little loss of strength, even with extended stress relief times

Low Alloy 1/16(1.6)

5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Lincolnweld® L-70(EA1; EN 756: S 2Mo)

•A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used for single or multiple pass welds•A standard choice for pipe fabrication and other limited

pass applications

Lincolnweld® LA-75(ENi1K)

•A low carbon, medium manganese, high silicon, nickel-bearing electrode designed for use with Lincolnweld® neutral fluxes•Suitable for use in applications requiring less than

1% Ni wire composition


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Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features


Low Alloy 1/16(1.6)

5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Lincolnweld® LA-81(EG)

• A low carbon, medium manganese, low silicon, 1/2% molybdenum wire containing small additions of titanium and boron for improved fracture toughness

• Generally used in two run applications for arctic grade line pipe

Lincolnweld® LA-82(EF2)

• Designed especially for high strength applications• Recommended when over 620 MPa (90 ksi) tensile

strength is required in the as-welded condition or when low temperature impact toughness is required in the stress-relieved condition

Lincolnweld® LA-84(EF3; EN 756: S3 Ni1Mo)

• A nickel-bearing electrode with 1/2% molybdenum• Can be used for higher strength weldments where

impact properties exceeding 27 J (20 ft•lbf) at -62°C (-80°F) are required

Lincolnweld® LA-85(ENi5)

• A nickel-bearing wire with 0.2% molybdenum designed for use on weathering steels

• Capable of producing weld deposits exceeding 480-550 MPa (70-80 ksi) tensile strength in the as-welded and stress-relieved conditions

Lincolnweld® LA-90(EA3K)

• A low carbon, high manganese, high silicon, 1/2% molybdenum special purpose wire

• Recommended for seam welding of pipe and for the general welding of high strength plate

Lincolnweld® LA-92(EB2R; EN 12070: Cr Mo1)

• Designed for welding 1 1/4% chromium, 1/2% molybdenum steels in high temperature service applications such as pressure vessels or piping

• The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)

Lincolnweld® LA-93(EB3R; EN 12070: Cr Mo2)

• Designed for high temperature applications such as pressure vessels and piping for 2 1/4% chromium, 1% molybdenum steels

• The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)

Lincolnweld® LA-100(EM2)

• A low carbon, high manganese wire with nickel and molybdenum designed to weld high strength steels such as HY-80 and HSLA-80

• Delivers yield strength greater than 690 MPa (100 ksi)

Selection GuideSUBMERGED ARC


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Submerged Arc (SAW) Cored WireProduct Name& AWS Class Key Features


Mild Steel 5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincolnweld® LC-72(EC1)

•A cored wire designed to increase deposition rates 10-30% when used with 980 flux•Designed to provide optimal bead shape, penetration, and

slag removal in semiautomatic submerged arc welding

Low Alloy 5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincolnweld® LAC-B2(ECB2)

•A cored wire designed to weld with either single or tandem arcs using a neutral flux•Acost-effectivechoicewhenwelding11/4%chromium,

1/2% molybdenum steels where a low Bruscato factor (X-factor)isnotrequired

Lincolnweld® LAC-M2(ECM2)

•Capableofdelivering690MPa(100ksi)yieldstrengthwhenwelded with Lincolnweld® 880, 880M, 888 or MIL800-H fluxes

Lincolnweld® LAC-Ni2(ECNi2)

•A 2% nickel electrode used primarily in weathering steel applications •When used with 888 flux, it can produce impact properties exceeding27J(20ft•lbf)at-73ºC(-100°F)


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Lincolnweld ® 760submerged arc (saW) Flux

Recommended Wires


For Mild Steel Lincolnweld® L-50, L-60, and L-61

�Single pass welding of mild steel

�Flat fillet welds with constant voltage power source

�Highly active flux for handling rust and mill scale

�Helps resist porosity caused by arc blow

�Slow freezing slag for good weld appearance

Product Information

Basicity Index: 0.8Density: 1.2 g/cm3

700 Series Active FluxEN 760 – S A MS 1; EN 760 – S A CS 1

Key Features

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO % Metal Alloys

Lincolnweld® 760 47 33 17 5 2 2 1 6 max.

(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

AWS TEST RESULTS(1)

Flux/Wire Combination

Weld Condition

Yield Strength(2)


(%)Charpy V-Notch

AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)

L-50L-60L-61

As-weldedAs-weldedAs-welded

440390410

(64)(57)(59)

550490530

(80)(71)(77)

303028

539869

(39)(72)(51)

-18-29-29

(0)(-20)(-20)

F7A0-EM13KF6A2-EL12

F7A2-EM12K

Packaging

50lb(22.7kg)PlasticBag ED032799

68281_233_288_ACG.indd 240 3/30/10 2:20 PM


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submerged arc (saW) Flux


Lincolnweld ® 761

Recommended Wires


For Mild Steel Lincolnweld® L-50, L-60, and L-61For Low Alloy Steel Lincolnweld® L-70


�Large fillets with constant current power sources

�Manganese alloying and carbon reducing flux designed to provide superior crack resistance

�Slow freezing slag for a wide, flat weld

�Excellent resistance to cracking in single pass applications

Product Information


700 Series Active FluxEN 760 – S A MS 1; EN 760 – S A CS 1

Key Features

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 %FeO % Metal Alloys

Lincolnweld® 761 45 19 22 5 2 2 2 1 6 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-60L-61L-70

As-weldedAs-weldedAs-weldedAs-welded

480440480550

(69)(64)(70)(80)

590530590640

(85)(75)(85)(93)

29292824

45645458

(33)(47)(40)(43)

-29-29-29-18

(-20)(-20)(-20)(0)

F7A2-EM13K-H8F7A2-EL12

F7A2-EM12K-H8F9A0-EA1-G

Packaging


68281_233_288_ACG.indd 241 3/30/10 2:20 PM


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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-60 and L-61


�Roundabouts with minimal spillage

�Horizontal position welding

� Industry standard for submerged arc welding applications

�Fast freezing slag for easy removal and minimized spilling on circumferential welds

�When paired with Lincolnweld® L-61 it is recommended for up to three pass welding applications

�Excellent bead shape and slag removal

�Good resistance to moisture contamination for reduced porosity

Product Information

Basicity Index: 0.7Density: 1.4g/cm3

700 Series Active FluxEN 760 – S A AB 1; EN 760 – S A AR 1

Key Features

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 % Metal Alloys

Lincolnweld® 780 9 16 2 11 2 45 1 9 6 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-60L-61


520440530

(75)(64)(77)

600520600

(87)(76)(87)

273027

658846

(48)(65)(34)

-18-18-29

(0)(0)(-20)

F7A0-EM13KF7A0-EL12-H8

F7A2-EM12K-H8(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

Packaging

50lb(22.7kg)Bag550lb(249.5kg)SteelDrum

ED019586ED032007

68281_233_288_ACG.indd 242 3/30/10 2:20 PM


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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-60, and L-61For Low Alloy Steel Lincolnweld® L-70

�Single pass welding – on clean plate and sheetmetalupto48mm(3/16in)inthickness

�Hot water tanks, metal buildings and other applications requiring high speed welds

�Features fast follow characteristics that allow for uniform welds at high speeds without undercut or voids

�Recommended for high speed, limited pass welding on clean plate and sheet steel

�Good wetting action

Product InformationBasicity Index: 0.8Density: 1.5 g/cm3

700 Series Active FluxEN 760 – S A ZS 1

Key Features

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %ZrO2 %TiO2 %CaO % Metal Alloys

Lincolnweld® 781 21 17 14 5 2 4 21 12 1 3 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-60L-61L-70


530460530590

(77)(67)(77)(85)

610550610660

(89)(80)(89)(96)

29292825

38423135

(28)(31)(23)(26)

-18-18-18-18

(0)(0)(0)(0)

F7A0-EM13KF7A0-EL12

F7A0-EM12KF9A0-EA1-G


Packaging

50lb(22.7kg)Bag ED019587

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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-56, L-60, L-61, LA-71, L-S3For Low Alloy Steel Lincolnweld® L-70, LA-75, LA-82, LA-85

�AASHTO Fracture Critical applications with Lincolnweld® L-61 wire

�Pipe and other double ending applications

�General purpose structural and multiple pass welds

�Storage tanks using L-61 or LA-85

�May be used in as-welded or stress-relieved applications


�Excellent operating characteristics in a variety of general welding applications

�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at-40°C(-40°F)withLincolnweld® L-61

Product Information


800 Series Neutral FluxEN 760 – S A AB 1

Key Features

Packaging

50lb(22.7kg)Bag ED019589

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(EN 760 – S A AB 1)

(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-56L-56L-60L-61L-61L-S3LA-71LA-71L-70L-70LA-75LA-75LA-82LA-85

As-weldedAs-welded

Stress-relieved(3)

As-weldedAs-welded

Stress-relieved(3)

As-weldedAs-welded

Stress relieved(3)

As-weldedStress-relieved(3)


As-weldedAs-welded

430470440370410340500450400450430460410660520

(62)(68)(64)(54)(59)(49)(73)(65)(58)(65)(62)(66)(60)(96)(75)

520590570450500440590540520550520550540740600

(75)(86)(82)(65)(72)(64)(86)(78)(75)(80)(76)(80)(79)(107)(87)

302829343137283032283132302426

846180

13858

22252

1101195447

107995038

(62)(45)(59)(102)(43)(164)(38)(81)(88)(40)(35)(79)(73)(37)(28)

-29-29-29-29-40-46-29-29-29-29-29-29-29-40-40

(-20)(-20)(-20)(-20)(-40)(-50)(-20)(-20)(-20)(-20)(-20)(-20)(-20)(-40)(-40)

F7A2-EM13K-H8F7A2-EH11KF7P2-EH11K

F6A2-EL12-H8F7A4-EM12K-H8F6P5-EM12K-H8

F7A2-EH12KF7A2-EM14K-H8F7P2-EM14K-H8F7A2-EA1-A2-H8F7P2-EA1-A2-H8

F7A2-ENi1K-Ni1-H8F7P2-ENi1K-Ni1-H8F9A4-EF2-F2-H8E8A4-ENi5-Ni5-H8

FLUX COMPOSITION(1)


Lincolnweld® 860 19 11 17 12 2 32 2 2 3 max.

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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-61, LA-71For Low Alloy Steel Lincolnweld® LA-75

�Butt joints and flat and horizontal fillets

�Pair with Lincolnweld® L-61 on A516 steels

�General purpose flux designed to weld butt joints and flat and horizontal fillets

�When used with Lincolnweld® L-50 or L-61, itiscapableofproducing480MPa(70ksi)tensile strength after stress relief

�Small loss of strength when used in the stress-relieved condition Product Information


800 Series Neutral FluxEN 760 – S A AR 1; EN 760 – S A AB 1

Key Features

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 % Metal Alloys

Lincolnweld® 865 11 1 14 19 2 37 12 3 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-50L-61L-61LA-71LA-75LA-75



As-weldedAs-welded

Stress-relieved(3)

500440480450540520500

(72)(64)(70)(65)(78)(76)(73)

580550570550630600610

(84)(80)(83)(80)(91)(87)(88)

27302230262327

532885

117737779

(39)(21)(63)(86)(54)(57)(58)

-29-46-29-29-29-29-29

(-20)(-50)(-20)(-20)(-20)(-20)(-20)

F7A2-EM13K-H8F7P5-EM13K-H8F7A2-EM12K-H8F7P2-EM12K-H8F7A2-EM14K-H8F8A2-ENi1K-G-H8F8P2-ENi1K-G-H8

(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

Packaging

50lb(22.7kg)Bag EDS27857

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Lincolnweld ® 880

Recommended Wires


For Low Alloy Steel Lincolnweld® LA-75, LA-90, LA-100, LAC-B2, LAC-M2, LAC-Ni2

�Applications requiring smooth bead appearance

�Hardfacing applications

�Can be used for both joining and hardfacing welding

�Optimal bead appearance when used with solid low alloy steel electrodes with a minimum of 0.20% silicon

�Use with both solid and flux cored wires Product Information


800 Series Neutral FluxEN 760 – S A AS 1; EN 760 – S A FB 1

Key Features

Packaging

50lb(22.7kg)Bag550lb(249.5kg)SteelDrum

ED027866 ED028322

FLUX COMPOSITION(1)

%SiO2 %MnO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 % Metal Alloys

Lincolnweld® 880 17 27 27 2 16 2 7 5 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


LA-75LA-90LA-100LAC-B2LAC-M2LAC-Ni2LAC-Ni2


Stress relieved(4)

As-weldedAs-welded

Stress relieved(3)

430540630480730460430

(62)(79)(92)(70)(106)(66)(63)

530640700590820540540

(77)(93)(101)(85)(119)(79)(78)

30282826182930

986153

13572140

95

(72)(45)(39)(100)(53)(103)(70)

-62-40-40-29-51-51-73

(-80)(-40)(-40)(-20)(-60)(-60) (-100)

F7A8-ENi1K-Ni1-H8F8A4-EA2K-A4-H8F9A4-EM2-M2-H8F8P2-ECB2-B2-H8

F11A6-ECM2-M2-H8F7A6-ECNi2-Ni2-H8F7P10-ECNi2-Ni2-H8

(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

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Lincolnweld ® 880Msubmerged arc (saW) Flux

Recommended Wires


For Mild Steel Lincolnweld® L-50, L-56, LA-71, L-S3For Low Alloy Steel Lincolnweld® LA-75, LA-85, LA-90, LA-92, LA-93, LA-100, LAC-B2, LAC-M2, LAC-Ni2

�Tandem arc applications for offshore fabrication

�Jobsrequiring480MPa(70ksi)tensilestrength after stress relief when used with L-56, L-S3, or LA-71

�A basic flux which features industry proven results in multiple pass applications

�Recommended for welding with solid mild steel and low alloy electrodes, as well as Lincoln’s LAC series of low alloy flux-cored electrodes

�Good deep groove slag removal

�Excellent choice for single arc AC submerged arc welding

Product Information


800 Series Neutral FluxEN 760 – S A FB 1

Key Features

Packaging


68281_233_288_ACG.indd 248 3/30/10 2:20 PM


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Lincolnweld ® 880Msubmerged arc (saW) Flux

(EN 760 – S A FB 1)

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys

Lincolnweld® 880M 12 1 29 29 1 18 8 1 1 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-56L-56L-S3LA-71LA-71LA-75LA-85LA-85LA-90LA-90LA-92LA-93LA-100LAC-B2LAC-M2LAC-Ni2LAC-Ni2

As-weldedAs-welded

Stress-relieved(3)

As-weldedAs-welded

Stress-relieved(3)

As-weldedAs-welded

Stress-relieved(3)


Stress-relieved(4)

Stress-relieved(4)


As-weldedAs-welded

Stress-relieved(3)

410480400400480430440520490580520460510680500760510480

(59)(69)(58)(58)(70)(63)(64)(76)(71)(84)(75)(66)(74)(98)(72)(110)(73)(69)

510580540510570550550610590680630570610730600820600570

(74)(85)(78)(74)(82)(80)(80)(88)(85)(99)(91)(82)(88)(106)(87)(119)(87)(83)

323132322931312427262828262525232228

263121158264143164167

57145

68145178214129144

8377

103

(194)(89)(116)(195)(105)(121)(123)(42)(107)(50)(107)(131)(158)(95)(106)(61)(57)(76)

-62-51-51-51-62-62-62-51-62-51-62-29-18-51-29-51-73-73

(-80)(-60)(-60)(-60)(-80)(-80)(-80)(-60)(-80)(-60)(-80)(-20)(0)(-60)(-20)(-60)(-100)(-100)

F7A8-EM13K-H8F7A6-EH11K-H8F7P6-EH11K-H8F7A6-EH12K-H8F7A8-EM14K-H8F7P8-EM14K-H8

F7A8-ENi1K-Ni1-H8F7A6-ENi5-Ni5-H8F7P8-ENi5-Ni5-H8F9A6-EA3K-A3-H8F8P8-EA3K-A3-H8F7P2-EB2R-B2-H8F7P0-EB3R-B3-H8F9A6-EM2-M2-H8F8P2-ECB2-B2-H8

F11A6-ECM2-M2-H8F7A10-ECNi2-Ni2-H8F7P10-ECNi2-Ni2-H8


68281_233_288_ACG.indd 249 3/30/10 2:20 PM


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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-56, L-60, L-61, LA-71, L-S3For Low Alloy Steel Lincolnweld® L-70, LA-75, LA-82, LA-85, LA-92, LA-93, LAC-Ni2

�Single wire or tandem welding

�Used for welding of stainless, mild and low alloy steel

�Excellent for multiple pass fillet welds

�Designed for a variety of welding applications and is known for providing consistent mechanical properties

�Recommended for stainless steel welding and can be paired with both mild and low alloy steel electrodes



800 Series Neutral FluxEN 760 – S A AS 1; EN 760 – S A AS 2

Key Features

Packaging

50lb(22.7kg)Bag ED027859

68281_233_288_ACG.indd 250 3/30/10 2:20 PM


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(EN 760 – S A AS 1; EN 760 – S A AS 2)

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 % Metal Alloys

Lincolnweld® 882 16 1 22 24 2 24 1 7 3 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-56L-56L-60L-61L-S3L-S3LA-71LA-71L-70LA-75LA-82LA-85LA-85LA-92LA-93LAC-Ni2LAC-Ni2

As-weldedAs-welded

Stress-relieved(3)


Stress-relieved(3)


Stress-relieved(3)


Stress-relieved(3)

Stress-relieved(4)

Stress-relieved(4)


420500420370400410410480430450430660510500520610570500

(61)(73)(61)(54)(58)(60)(59)(69)(62)(65)(62)(95)(74)(73)(75)(88)(83)(73)

520600560460500520510570550550540740610590610700660600

(76)(87)(81)(67)(72)(76)(78)(82)(80)(80)(79)(108)(88)(86)(89)(101)(95)(87)

292830323128323132303226252627232025

1309247

207190130115

617076

1335688

10283214

72100

(96)(68)(35)(153)(140)(96)(85)(45)(52)(56)(98)(41)(65)(75)(61)(158)(53)(74)

-51-40-46-51-51-51-62-51-51-40-40-51-40-40-29-18-40-40

(-60)(-40)(-50)(-60)(-60)(-60)(-80)(-60)(-60)(-40)(-40)(-60)(-40)(-40)(-20)(0)(-40)(-40)

F7A6-EM13K-H8F7A4-EH11K-H8F7P5-EH11K-H8F6A6-EL12-H8

F7A6-EM12K-H8F7A6-EH12K-H8F7P8-EH12K-H8F7A6-EM14K-H8F7P6-EM14K-H8F7P4-EA1-A2-H8F7A4-ENi1K-Ni1-H8F10A6-EF2-F2-H8F7A4-ENi5-Ni5-H8F7P4-ENi5-Ni5-H8F7P2-EB2R-B2-H8F9P0-EB3R-B3-H8F8A4-ECNi2-Ni2-H8F7P4-ECNi2-Ni2-H8


68281_233_288_ACG.indd 251 3/30/10 2:20 PM


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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-56, L-S3, L-61, LA-71For Low Alloy Steel Lincolnweld®L-70,LA-75,LA-82,LA-84, LA-85, LA-90, LA-100, LAC-Ni2, LAC-M2, LAC-B2

�Excellent operation with multiple arcs

�Offshore


�Shipbuilding

�Designed for deep groove slag removal in critical applications

�Recommended for joining mild steel and low alloy steels in as-welded and stress-relieved applications

�LowH4diffusiblehydrogenlevels

�Moisture resistant packaging

�Charpy V-Notch and CTOD test results available for most alloy systems Product Information


800 Series Neutral FluxEN 760 – S A FB 1

Key Features

Packaging


68281_233_288_ACG.indd 252 3/30/10 2:20 PM


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Lincolnweld ® 888Submerged Arc (SAW) Flux

(EN 760 – S A FB 1)

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %FeO %K2O % Metal Alloys

Lincolnweld® 888 18 1 27 25 2 19 5 1 2 3 max.

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-50L-56L-56L-61L-S3L-S3LA-71LA-71L-70L-70LA-75LA-82LA-82LA-84LA-84LA-85LA-85LA-90LA-100LAC-B2LAC-M2LAC-Ni2LAC-Ni2



As-weldedAs-welded

Stress-relieved(3)



As-weldedAs-welded

Stress-relieved(3)



As-weldedAs-welded

Stress-relieved(4)

As-weldedAs-welded

Stress-relieved(3)

430370510410420480370520410510470470690600630580540500610690520860540480

(62)(53)(74)(59)(61)(70)(54)(75)(60)(74)(69)(68)(99)(87)(92)(84)(78)(72)(89)(100)(76)(124)(78)(70)

540510610540520570510610540600570580780700720670640590700760620930630580

(78)(74)(88)(79)(75)(83)(74)(89)(78)(87)(83)(84)(113)(102)(105)(98)(92)(86)(102)(111)(90)(135)(92)(84)

313229323133332832293131232523262627262524152027

122187

71118121

70165

68134

60126122

707977347976566182635664

(90)(138)(52)(87)(89)(52)(122)(50)(99)(45)(93)(90)(52)(58)(57)(25)(58)(56)(41)(45)(60)(46)(42)(47)

-62-62-51-62-51-62-62-51-62-40-40-62-62-51-62-51-51-51-51-40-40-62-62-73

(-80)(-80)(-60)(-80)(-60)(-80)(-80)(-60)(-80)(-40)(-40)(-80)(-80)(-60)(-80)(-60)(-60)(-60)(-60)(-40)(-40)(-80)(-80)(-100)

F7A8-EM13K-H4F6P8-EM13K-H4F8A6-EH11K-H4F7P8-EH11K-H4F7A6-EM12K-H4F7A8-EH12K-H4F6P8-EH12K-H4F7A6-EM14K-H4F7P8-EM14K-H4F7A4-EA1-A2-H4F7P4-EA1-A2-H4

F7A8-ENi1K-Ni1-H4F10A8-EF2-F2-H4F9P6-EF2-F2-H4F9A8-EF3-F3-H4F8P6-EF3-F3-H4

F8A6-ENi5-Ni5-H4F7P6-ENi5-Ni5-H4F9A6-EA3K-A3-H4F10A4-EM2-M2-H4F8P4-ECB2-B2-H8F12A8-ECG-G-H8

F8A8-ECNi2-Ni2-H8F7P10-ECNi2-Ni2-H8


68281_233_288_ACG.indd 253 4/6/10 9:32 AM


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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-56, L-61, L-S3, LA-71For Low Alloy Steel Lincolnweld® LA-82, LA-85, LA-90, LA-92

�Fabrication of offshore drilling platforms


�Single and multiple arc welding

�Capable of providing impact properties necessary for thick weld joints from root to cap pass

�Operates well on AC and multiple arcs with good resistance to nitrogen porosity

�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-62°C(-80°F)

�CTOD data available for this flux with many alloy systems

Product Information


800 Series Neutral FluxEN 760 - S A FB 1

Key Features

Packaging



68281_233_288_ACG.indd 254 3/30/10 2:20 PM


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(EN 760 - S A FB 1)

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-56L-56L-61L-S3LA-71LA-71LA-82LA-82LA-85LA-85LA-90LA-92

As-weldedAs-welded

Stress-relieved(3)


Stress-relieved(3)




430470430400460450420660610510500670550

(63)(68)(62)(58)(67)(66)(61)(95)(89)(74)(72)(97)(80)

520570540480570550520740700590590590640

(76)(82)(79)(70)(82)(80)(75)(108)(102)(86)(85)(85)(93)

32313331293032222429282426

129132151168

91155220

8783

15513484

209

(95)(97)(111)(124)(67)(115)(162)(64)(61)(114)(99)(62)(154)

-62-62-62-51-62-62-62-51-51-62-51-29-18

(-80)(-80)(-80)(-60)(-80)(-80)(-80)(-60)(-60)(-80)(-60)(-20)(0)

F7A8-EM13K-H8F7A8-EH11KF7P8-EH11K

F7A6-EM12K-H8F7A8-EH12K-H8F7A8-EM14K-H8F7P8-EM14K-H8F9A6-EF2-F2-H8F9P6-EF2-F2-H8

F8A8-ENi5-Ni5-H8F7P6-ENi5-Ni5-H8F9A2-EA3K-A3-H8F8P0-EB2-B2-H8


FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O %TiO2 % Metal Alloys

Lincolnweld® 8500 13 1 30 24 2 19 8 1 1 1 max.

68281_233_288_ACG.indd 255 3/30/10 2:20 PM


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Lincolnweld ® MIL800-Hsubmerged arc (saW) Flux

Recommended Wires


For Mild Steel Lincolnweld® L-S3, LA-71For Low Alloy Steel Lincolnweld® LA-75, LA-82, LA-85, LA-90, LA-93, LA-100

�HY-80 and HSLA-80 steels with Lincolnweld® LA-100 wire

�Horizontal and flat fillet welds


�High strength or highly restrained weldments where delayed cracking is a concern

�Capable of providing industry leading H2 diffusible hydrogen levels

�Designed for low temperature applications

�Recommended for both single and multiple arc welding of both butt and fillet welds


800 Series Neutral FluxEN 760 - S A CS 1; EN 760 - S A FB 1

Key Features

Packaging

50lb(22.7kg) Hermetically Sealed Pail ED020925

68281_233_288_ACG.indd 256 3/30/10 2:20 PM


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Lincolnweld ® MIL800-Hsubmerged arc (saW) Flux

(EN 760 - S A CS 1; EN 760 - S A FB 1)

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-S3L-S3LA-71LA-71LA-75LA-82LA-82LA-85LA-85LA-90LA-90LA-93LA-100



As-weldedAs-welded

Stress-relieved(3)



Stress-relieved(4)

As-welded

500570570540560800740660630710690690780

(73)(64)(68)(61)(67)(102)(95)(82)(78)(90)(86)(84)(97)

610570570540560800740660630710690690780

(88)(82)(82)(79)(82)(116)(108)(95)(92)(103)(100)(99)(112)

27303032302125252626262325

76118163193156

9176

10883778434

107

(56)(87)(120)(140)(115)(67)(56)(80)(61)(57)(62)(25)(79)

-62-62-51-51-62-51-51-62-62-51-51-29-51

(-80)(-80)(-60)(-60)(-80)(-60)(-60)(-80)(-80)(-60)(-60)(-20)(-60)

F7A8-EH12K-H2F7P8-EH12K-H2F7A6-EM14K-H2F7P6-EM14K-H2

F7A8-ENi1K-Ni1-H2F10A6-EF2-F2-H2F10P6-EF2-F2-H2F8A8-ENi5-Ni5-H2F8P8-ENi5-Ni5-H2F9A6-EA3K-A3-H2F9P6-EA3K-A3-H2F9P2-EB3R-B3-H2F10A6-EM2-M2-H2


FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys

Lincolnweld® MIL800-H 13 1 34 23 1 16 8 1 1 max.

68281_233_288_ACG.indd 257 3/30/10 2:20 PM


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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-61, LA-71For Low Alloy Steel Lincolnweld® LA-75, LA-85, LA-93, LA-100

�Single and multiple pass welding

�Fillet and butt welds with unlimited plate thickness

�Can weld steel with heavy scale or rust when used with Lincolnweld® L-50 wire

�Weathering steels when used with Lincolnweld® LA-75 wire

�Low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets

�Recommended for automatic and semiautomatic submerged arc welding

�A versatile, cost-effective flux that can be used with many alloy systems

�Can be used on A588 weathering steels when combined with Lincolnweld® LA-75

Product InformationBasicity Index: 1.1Density: 1.4g/cm3

Special Neutral FluxEN 760 - S A AB 1

Key Features

Packaging

50lb(22.7kg)Bag ED022412

AWS D1.8 and FEMA 353Approved when paired with the following wires:• 1/8in(3.2mm)Lincolnweld® L-61• 1/8in(3.2mm)Lincolnweld®LA-84• 1/8in(3.2mm)Lincolnweld® LA-85


68281_233_288_ACG.indd 258 3/30/10 2:20 PM


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(EN 760 - S A AB 1)

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-61LA-71LA-71LA-75LA-75LA-85LA-85LA-93LA-100


Stress-relieved(3)



Stress-relieved(4)

As-welded

460420460420480420520500580680

(66)(61)(66)(61)(69)(61)(76)(73)(84)(99)

570520570540600550640610680740

(83)(75)(82)(79)(87)(80)(93)(88)(98)(108)

27322931302924252225

581254489765357396533

(43)(92)(32)(66)(56)(39)(42)(29)(48)(24)

-29-29-29-29-29-51-29-46-18-40

(-20)(-20)(-20)(-20)(-20)(-60)(-20)(-50)(0)(-40)

F7A2-EM13K-H8F7A2-EM12K-H8F7A2-EM14K-H8F7P2-EM14K-H8

F8A2-ENi1K-Ni1-H8F7P6-ENi1K-Ni1-H8

F8A2-ENi5-G-H8F7P5-ENi5-G-H8F9P0-EB3R-G-H8F10A4-EM2-G-H8


FLUX COMPOSITION(1)


Lincolnweld® 960 21 10 21 10 2 31 1 1 3 max.

68281_233_288_ACG.indd 259 3/30/10 2:20 PM


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Recommended Wires


For Mild Steel Lincolnweld® L-50, L-61, LC-72For Low Alloy Steel Lincolnweld® LA-75, LAC-Ni2

�Semiautomatic, single and multiple pass submerged arc welding

�General purpose fabrication

�Fillet welds

�Combines many of the features of the 700 and 800 series fluxes and is ideal for semiautomatic submerged arc welding

�Exceptional resistance to flash-through and porosity caused by arc blow in a variety of applications

�Especially high productivity when used with Lincolnweld® LC-72 wire

Product Information


Special Neutral FluxEN 760 - S A AB 1; EN 760 - S A AR 1

Key Features

Packaging

50lb(22.7kg)Bag ED027861

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-50L-61LC-72LA-75LAC-Ni2

As-weldedAs-weldedAs-weldedAs-weldedAs-welded

430430450510540

(63)(63)(65)(74)(79)

540530540600630

(78)(77)(78)(87)(91)

3131282825

43374361

110

(32)(27)(32)(45)(81)

-29-29-29-29-29

(-20)(-20)(-20)(-20)(-20)

F7A2-EM13K-H8F7A2-EM12K-H8

F7A2-EC1-H8F7A2-ENi1K-Ni1-H8F8A2-ECNi2-Ni2-H8


FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 % Metal Alloys

Lincolnweld® 980 11 14 2 12 2 47 7 4max.

68281_233_288_ACG.indd 260 3/30/10 2:20 PM


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Lincolnweld ® WTX

Recommended Wires


For Mild Steel Lincolnweld® L-61For Low Alloy Steel Lincolnweld® L-70

�Wind tower base

�Wind tower door frame

�Neutral submerged arc welding flux designed to meet the specific requirements of wind tower welding applications

�Recommended for use with Lincolnweld® L-61 electrode on both longitudinal and circumferential seam welds

�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-62°C(-80°F)

�Smooth bead profile to achieve excellent toe angles, tie-in, and bead appearance on interior and exterior applications

Product Information

BasicityIndex: 1.4Density: 1.2 g/cm3

Special Neutral FluxEN 760 SA AB 1

Key Features

Packaging


AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-61L-70

As-weldedAs-welded

430500

(63)(73)

540610

(78)(88)

3125

8446(62)(34)

-62-40

(-80)(-40)

F7A8-EM12K-H8F8A4-EA1-A3-H8


FLUX COMPOSITION(1)

%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %K2O %TiO2

Lincolnweld® WTX 21 9 23 13 2 25 5 1 2 1 1

68281_233_288_ACG.indd 261 3/30/10 2:20 PM


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Lincolnweld ® 761-Pipesubmerged arc (saW) Flux

Recommended Wires


For Mild Steel Lincolnweld® L-61For Low Alloy Steel Lincolnweld® L-70


�Longitudinal seam welding of API grade pipe

�Spiral seam welding of API grade or water pipe

�Features the chemical composition of 761 with a particle size optimized for seam welding

�Low-melting slag system produces wide flat welds with superior resistance to cracks and pockmarking

�Can handle up to 5 arcs or 5,000 amps Product Information


Flux for Seam Welding of PipeEN 760 S A MS 1; EN 760 S A CS 1

Key Features

Packaging


AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-61L-70

As-weldedAs-welded

490550

(70)(80)

580640

(85)(93)

2824

5458(40)(43)

-29-18

(-20)(0)

F7A2-EM12K-H8F9A0-EA1-G


FLUX COMPOSITION(1)

%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3 %TiO2 %FeO % Metal Alloys

Lincolnweld® 761-Pipe 45 19 22 5 2 2 2 1 6 max.

68281_233_288_ACG.indd 262 3/30/10 2:20 PM


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Lincolnweld ® P223

Recommended Wires


For Mild Steel Lincolnweld® L-56, L-61, LA-71, L-S3For Low Alloy Steel Lincolnweld® L-70, LA-90

�Pipe welding up to X80 grade pipe

�Two run welding applications for pipe fabrication

�Multiple pass welding for general construction

� Industry standard for pipe welding on up to X80 grade pipe

�Fast freezing and easily removable slag for excellent bead profile

�Can be used for welding with up to three arcsProduct Information


Flux for Seam Welding of Pipe EN 760 - S A AB 1

Key Features

Packaging

50lb(22.7kg)PlasticBag2600lb(1179kg)BulkBag

ED032764ED032767

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-56L-56L-61LA-71LA-71L-S3L-S3L-70LA-90


As-weldedAs-welded

Stress-relieved(3)


As-weldedAs-welded

500540430480410460410550630

(73)(65)(63)(69)(60)(67)(60)(80)(91)

620580530570540570540650720

(90)(84)(77)(83)(78)(82)(78)(94)(105)

303031293230322525

6866

126947688

1035360

(50)(49)(93)(69)(56)(65)(76)(39)(44)

-51-51-40-40-51-62-62-29-18

(-60)(-60)(-40)(-40)(-60)(-80)(-80)(-20)(0)

F7A6-EH11K-H8F7P6-EH11K-H8F7A4-EM12KF7A4-EM14K-H8F7P6-EM14K-H8F7A8-EH12K-H8F7P8-EH12K-H8

F8A2-EA1-A2F9A0-EA3K-G

(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys

Lincolnweld® P223 23 4 21 21 2 20 4 2 1 1 3 max.

68281_233_288_ACG.indd 263 3/30/10 2:20 PM


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Lincolnweld ® SPX80submerged arc (saW) Flux

Recommended Wires


For Mild Steel Lincolnweld® L-61

For Low Alloy Steel Lincolnweld® L-70, LA-81, LA-90

�Spiral pipe mills

�Two run welding applications

�Weld up to API X80 pipe

�Designed to meet the specific requirements of spiral pipe seam welding of up to API X80 grade pipe

�High speed welding capability for increased productivity

�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-51°C(-60°F)withLincolnweld® LA-81

� Smooth bead profile achieves optimal appearance on both inner and outer diameter welds

� Self-peeling slag allows for clean and easy slag removal for reliable non-destructive testing results

Product Information


Flux for Seam Welding of PipeEN 760 SA AB 1

Key Features

Packaging


68281_233_288_ACG.indd 264 3/30/10 2:20 PM


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Lincolnweld ® SPX80submerged arc (saW) Flux

(EN 760 SA AB 1)

AWS TEST RESULTS(1) - MULTI-PASS


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-61L-70LA-90

As-WeldedAs-WeldedAs-Welded

430530610

(62)(77)(89)

543620720

(79)(89)(105)

312525

946839

(69)(50)(29)

-46-40-40

(-50)(-40)(-40)

F7A5-EM12K-H8F8A4-EA1-A4-H8F8A4-EA1-A4-H8

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %TiO2

Lincolnweld® SPX80 23 9 21 14 2 25 2 2 1 1

AWS TEST RESULTS(1) - TWO RUN


SteelType

Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-61L-70L-70LA-81LA-81LA-90LA-90LA-90

A131A131X65X65X80X65X70X80

As-weldedAs-weldedAs-weldedAs-weldedAs-weldedAs-weldedAs-weldedAs-welded

460500560580630590580630

(67)(72)(82)(84)(92)(86)(85)(93)

600620650680690690700690

(87)(89)(94)(98)(101)(101)(102)(100)

3027262526242727

4538884311437

11372

(33)(28)(65)(32)(84)(27)(83)(53)

-18-40-40-40-51-51-40-40

(0)(-40)(-40)(-40)(-60)(-60)(-40)(-40)

F7TA0-EM12KF7TA4-EA1F8TA4G-EA1F9TA4G-EGF9TA6G-EG

F9TA6G-EA3KF9TA4G-EA3KF9TA4G-EA3K


68281_233_288_ACG.indd 265 3/30/10 2:20 PM


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Lincolnweld ® 995Nsubmerged arc (saW) Flux

Recommended Wires


For Mild Steel Lincolnweld® L-61For Low Alloy Steel Lincolnweld® L-70, LA-81, LA-90

�Automatic, single pass welding

�Single or multiple arc welding

�High speed longitudinal seam welding on a range of pipe steels

�One side welding requiring impact properties

�A nitrogen limiting flux designed for seam welding of pipe

�Recommended for automatic single pass welding with up to five arcs

�Produces welds with minimal buildup and good penetration

�Capable of producing Charpy V-Notch test results required for arctic grade service

Product Information


Flux for Seam Welding of PipeEN 760 - S A AB 1

Key Features

Packaging


AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-61L-70LA-81LA-90


430510590600

(63)(74)(96)(87)

540610660700

(79)(88)(96)(102)

29242625

83735854

(61)(54)(43)(40)

-40-29-29-29

(-40)(-20)(-20)(-20)

F7A4-EM12K-H8F8A2-EA1-A4F9A2-EG-G

F9A2-EA3K-G

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 %FeO %TiO2 % Metal Alloys

Lincolnweld® 995N 19 11 16 14 3 27 5 2 1 1 3 max.


68281_233_288_ACG.indd 266 3/30/10 2:20 PM


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Lincolnweld ® AXXX-10

Recommended Wires


For Low Alloy Lincolnweld® L-61

�Welding of A588 weathering steels and ASTM A533-Class 1

�An alloy flux designed to produce a 1% nickel-bearing weld deposit

�Recommended for use on ASTM A533 Class 1 and A588 weathering steels when combined with Lincolnweld® L-61

Product Information


High Performance / Alloy Flux

Key Features

Packaging

50lb(22.7kg)Bag ED027862

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


L-61 As-welded 460 (67) 570 (83) 30 85 (63) -40 (-40) F7A4-EM12K-Ni1-H8

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %ZrO2 %TiO2 % Metal Alloys

Lincolnweld® AXXX-10 18 5 22 11 2 19 22 1 5 max.


Notes

�Since the alloy level in the weld deposit depends upon the arc voltage, and thus the arc length, always maintain a consistent arc voltage. If more flexibility in procedure is necessary, use 960 flux and LA-75 electrode.

68281_233_288_ACG.indd 267 3/30/10 2:20 PM


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Lincolnweld ® MIL800-HPNisubmerged arc (saW) Flux

Recommended Wires


For Low Alloy Steel Lincolnweld® LA-75, LA-85, LA-100

�Bridge fabrication with HPS70W steel, when used with LA-85 wire

�Single or multiple wire arc welding

�Butt and fillet welds on low alloy steels

�When used with Lincolnweld® LA-85 the nickel content will increase from a nominal 1% to a minimum 1%

�Use on high performance steel applications, including HPS70W or HPS100W

�Capable of producing ultra low H2 diffusible hydrogen levels on HPS steels

Product Information


High Performance / Alloy FluxEN 760 - S A CS 1; EN 760 - S A FB 1

Key Features

Packaging

50lb(22.7kg) Hermetically Sealed Pail ED028657

AWS TEST RESULTS(1)


Weld Condition

Yield Strength(2)


(%)Charpy V-Notch


LA-75LA-85LA-100


560600800

(81)(88)(116)

640690850

(93)(100)(123)

282523

145143

91

(107)(105)(67)

-51-40-40

(-60)(-40)(-40)

F8A6-ENi1K-G-H2F9A4-ENi5-G-H2F11A4-EM2-G-H2

FLUX COMPOSITION(1)

%SiO2 %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys

Lincolnweld® MIL800-HPNi 13 34 22 1 16 8 2 1 1 3 max.


68281_233_288_ACG.indd 268 3/30/10 2:20 PM


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submerged arc (saW) electrode

WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997


Lincolnweld® L-50 0.06 - 0.16 0.90-1.40 0.35 - 0.75 0.030 0.030 0.35

Lincolnweld ® L-50

Recommended FluxesLincolnweld® 760, 761, 780, 781, 860, 865, 880M, 882, 888™, 8500, 960, 980, P223

�A low carbon, medium manganese, medium silicon wire

�Pair it with Lincolnweld® 980 flux for the best flux/wire combination when semiautomatic submerged arc welding

Mild Steel Solid ElectrodeAWS EM13K

Key Features


Diameter 60 lb (27.2 kg)Coil

600 lb (272 kg)Speed Feed® Drum



2200 lb (998 kg)Speed Feed® Stemin. (mm)

1/165/643/32

1/85/32

(1.6)(2.0)(2.4)(3.2)(4.0)

ED011317ED011335ED011328ED011323ED011332

ED011316ED011334ED011327ED011322ED011331

ED029083

ED032997

ConformancesEM13KMIL-70S-3

AWS A5.17/A5.17M: 1997MIL-E-23765/1D &1E:

(1)Single values are maximums.

68281_233_288_ACG.indd 269 3/30/10 2:20 PM


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Lincolnweld ® L-56submerged arc (saW) electrode

Recommended FluxesLincolnweld® 860, 880M, 882, 888, 8500, P223

�A low carbon, high manganese, very high silicon wire

�Can be used with Lincolnweld® 800 series fluxesforweldsrequiring480MPa(70ksi)tensile strength in stress relieved conditions

Mild Steel Solid ElectrodeAWS EH11K

Key Features ConformancesEH11KMIL-70S-6

AWS A5.17/A5.17M: 1997MIL-E-23765/1D & 1E:



Lincolnweld® L-56 0.06 - 0.15 1.40-1.85 0.80 - 1.15 0.030 0.030 0.35



500 lb (227 kg)Accu-Trak®

Drum

1000 lb (453 kg)

Speed Feed® Reel

1000 lb (453 kg)

Speed Feed® Drum

1000 lb (453 kg)

Accu-Trak® Drum

2200 lb (998 kg)

Speed Feed® Stemin. (mm)

1/165/643/32

1/85/32

(1.6)(2.0)(2.4)(3.2)(4.0)

ED011666ED011678ED011674ED011671EDS11677

ED029225EDS01631

ED030425ED030426ED028264

ED029085

ED032998ED032999


68281_233_288_ACG.indd 270 3/30/10 2:20 PM


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Lincolnweld ® L-60

Recommended FluxesLincolnweld® 760, 761, 780, 781, 860, 882

�A low carbon, low manganese, low silicon general purpose electrode

�Provides the lowest hardness and is best suited for use with the Lincolnweld® 700 series of active fluxes

Mild Steel Solid ElectrodeAWS EL12; EN 756: S 1

Key Features ConformancesEL12S 1MIL-EL12

AWS A5.17/A5.17M: 1997EN 756:MIL-E-23765/4:



Lincolnweld® L-60 0.04-0.14 0.25 - 0.60 0.10 0.030 0.030 0.35




1000 lb (453 kg)Speed Feed® Drumin. (mm)

1/165/643/32

1/85/32

(1.6)(2.0)(2.4)(3.2)(4.0)

ED011762ED011752ED011743ED011758ED011749

EDS11760

EDS11741

ED011761ED011751ED011742ED011757ED011748


68281_233_288_ACG.indd 271 3/30/10 2:20 PM


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Lincolnweld ® L-61submerged arc (saW) electrode

Recommended FluxesLincolnweld® 760, 761, 780, 781, 860, 865, 882, 888, 761-Pipe, P223, 960, 980, WTX, AXXX-10, 995N, SPX80


�A low carbon, medium manganese, low silicon general purpose submerged arc electrode

�A good choice for a wide range of applications with single or multiple pass subarc welding

Mild Steel Solid ElectrodeAWS EM12K; EN 756: S 2Si

Key Features ConformancesEM12KS 2SiMIL-EM12K

AWS A5.17/A5.17M: 1997EN 756:MIL-E-23765/4:



Lincolnweld® L-61 0.05 - 0.15 0.80 - 1.25 0.10 - 0.35 0.030 0.030 0.35




300 lb (136 kg)Speed Feed® Reel



1/16 5/64 3/32 1/8 5/32 3/16

(1.6)(2.0)(2.4)(3.2)(4.0)(4.8)

ED011803ED011825ED011815ED011807ED011821ED011812

ED030412 ED030628

EDS11823EDS11813EDS11805EDS11819

Diameter 750 lb (340 kg)Speed Feed® Reel



1/16 5/64 3/32 1/8 5/32 3/16

(1.6)(2.0)(2.4)(3.2)(4.0)(4.8)

ED011826EDS11817EDS11809ED030012

ED011824ED011814ED011806ED011820ED011811

ED032973ED032972ED032994

68281_233_288_ACG.indd 272 3/30/10 2:20 PM


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Lincolnweld ® L-S3

�A low carbon, high manganese, medium silicon electrode designed for use with the Lincolnweld® 800 series of neutral fluxes

�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-62°C(-80°F)whenusedwithLincolnweld® 888, 8500, and MIL800-H neutral fluxes

Mild Steel Solid ElectrodeAWS EH12K; EN 756: S 3Si

Key Features

Recommended FluxesLincolnweld® 860, 880M, 882, 888, 8500, MIL800-H, P223

ConformancesEH12KS 3Si

AWS A5.17/A5.17M: 1997EN 756:



Lincolnweld® L-S3 0.06 - 0.15 1.50 - 2.0 0.25 - 0.65 0.025 0.025 0.35



Diameter 60 lb (27.2 kg)Coilin. (mm)

1/85/32

(3.2)(4.0)

ED016767ED016248

68281_233_288_ACG.indd 273 3/30/10 2:20 PM


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Lincolnweld ® LA-71submerged arc (saW) electrode

�A low carbon, medium manganese, medium silicon electrode containing approximately 0.1% titanium

�Small addition of titanium allows deposits to be stress-relieved with little loss of strength, even with extended stress relief times

�Widely used with neutral basic fluxes in both as-welded and post-weld heat treated conditions

Mild Steel Solid ElectrodeAWS EM14K

Key Features

Recommended FluxesLincolnweld® 860, 865, 880M, 882, 888, 8500, MIL800-H, 960, P223

ConformancesEM14KAWS A5.17/A5.17M: 1997


%C %Mn %Si %Ti %S %P %Cu

Lincolnweld® LA-71 0.06 - 0.19 0.90-1.40 0.35 - 0.75 0.03 - 0.17 0.025 0.025 0.35





3/321/8

5/32

(2.4)(3.2)(4.0)

ED011052ED011051ED011053

EDS30781EDS30782

68281_233_288_ACG.indd 274 3/30/10 2:20 PM


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Lincolnweld ® L-70

�A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used for single or multiple pass welds

�A standard choice for pipe fabrication and other limited pass applications

Low Alloy Solid ElectrodeAWS EA1; EN 756: S 2Mo

Key Features

Recommended FluxesLincolnweld® 761, 781, 860, 882, 888, 995N, 761-Pipe, P223, SPX80

ConformancesEA1S 2MoMIL-EA1

AWS A5.23/A5.23M: 2007EN 756:MIL-E-23765/4:


%C %Mn %Si %Mo %S %P %Cu

Lincolnweld® L-70 0.05 - 0.15 0.65 - 1.00 0.20 0.45-0.65 0.025 0.025 0.35






5/641/8

5/323/16

(2.0)(3.2)(4.0)(4.8)

ED012054ED012051ED012053ED012052

ED021192ED021193EDS21194

ED032971ED032970ED032996

68281_233_288_ACG.indd 275 3/30/10 2:20 PM


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�A low carbon, medium manganese, high silicon, nickel-bearing electrode designed for use with Lincolnweld® neutral fluxes

�Suitable for use in applications requiring less than 1% Ni wire composition

Low Alloy Solid ElectrodeAWS ENi1K

Key Features

Recommended FluxesLincolnweld® 860, 865, 880, 880M, 882, 888, MIL800-H, MIL800-HPNi, 960, 980

ConformancesENi1KAWS A5.23/A5.23M: 2007


%C %Mn %Si %Ni %S %P %Cu

Lincolnweld® LA-75 0.12 0.80-1.40 0.40-0.80 0.75 - 1.25 0.020 0.020 0.35





5/643/32

1/85/32

(2.0)(2.4)(3.2)(4.0)

ED011066ED011064ED011062ED011065

ED027225

ED027224

68281_233_288_ACG.indd 276 3/30/10 2:20 PM


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Lincolnweld ® LA-81

�A low carbon, medium manganese, low silicon, 1/2% molybdenum wire containing small additions of titanium and boron for improved fracture toughness

�Generally used in two run applications for arctic grade line pipe

� It can be used to weld up to API X90 grade pipe

Low Alloy Solid ElectrodeAWS EG

Key Features

Recommended FluxesLincolnweld® 995N, SPX80

ConformancesEGAWS A5.23/A5.23M: 2007

WIRE COMPOSITION - As Required per AWS A5.23/A5.23M:2007

%C %Mn %Si %Mo %Ti %B %Cu

Lincolnweld® LA-81(1) 0.05 1.2 0.2 0.50 0.1 0.01 0.20

(1)No AWS limits. Values are typical.





1/85/323/16

(3.2)(4.0)(4.8)

ED023163 EDS31060ED032993ED032992ED032995

68281_233_288_ACG.indd 277 3/30/10 2:20 PM


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�Designed especially for high strength applications

�Recommendedwhenover620MPa(90ksi)tensile strength is required in the as-welded condition or when low temperature impact toughness is required in the stress-relieved condition

Low Alloy Solid ElectrodeAWS EF2

Key Features

Recommended FluxesLincolnweld® 860, 882, 888, 8500, MIL800-H

Conformances

EF2AWS A5.23/A5.23M: 2007


%C %Mn %Si %Ni %Mo %S %P %Cu

Lincolnweld® LA-82 0.10 - 0.18 1.70-2.40 0.2 0.40-0.80 0.40-0.65 0.025 0.025 0.35




3/321/8

5/32

(2.4)(3.2)(4.0)

EDS30785ED026958ED026959

68281_233_288_ACG.indd 278 3/30/10 2:20 PM


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�A nickel-bearing electrode with 1/2% molybdenum

�Can be used for higher strength weldments where impact properties exceeding 27 J (20ft•lbf)at-62°C(-80°F)arerequired

�Suitable for use where consumables with less than 1% Ni are required

Low Alloy Solid ElectrodeAWS EF3; EN 756: S3 Ni1Mo

Key Features

Recommended FluxesLincolnweld® 860, 880M, 882, 888, P223, MIL800-H, MIL800-HPNi

Conformances

EF3S3 Ni1Mo

AWS A5.23/A5.23M: 2007EN 756:

DEPOSIT COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007


Lincolnweld®LA-84 0.10 - 0.18 1.75 - 2.20 0.2 0.80 - 1.0 0.45-0.60 0.010 - 0.020 0.010 - 0.020 0.05 - 0.15





3/32 (2.4) ED031871 ED031872

68281_233_288_ACG.indd 279 3/30/10 2:20 PM


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�A nickel-bearing wire with 0.2% molybdenum designed for use on weathering steels

�Capable of producing weld deposits with 480-550MPa(70-80ksi)tensilestrengthinthe as-welded and stress-relieved conditions

Low Alloy Solid ElectrodeAWS ENi5

Key Features

Recommended FluxesLincolnweld® 860, 880M, 882, 888, 8500, MIL800-H, MIL800-HPNi, 960

Conformances

ENi5AWS A5.23/A5.23M: 2007



Lincolnweld® LA-85 0.12 1.20 - 1.60 0.05 - 0.30 0.75 - 1.25 0.10 - 0.30 0.025 0.020 0.35





3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

ED023166ED023167ED023168ED023169

ED029965

68281_233_288_ACG.indd 280 3/30/10 2:20 PM


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�A low carbon, high manganese, high silicon, 1/2% molybdenum special purpose wire

�Recommended for seam welding of pipe and for the general welding of high strength plate

Low Alloy Solid ElectrodeAWS EA3K

Key Features

Recommended FluxesLincolnweld® 880, 880M, 888, 8500, MIL800-H, 995N, P223, SPX80

Conformances

EA3KAWS A5.23/A5.23M: 2007


%C %Mn %Si %Mo %S %P %Cu

Lincolnweld® LA-90 0.05 - 0.15 1.60 - 2.10 0.50 - 0.80 0.40-0.60 0.025 0.025 0.35






1/165/643/32

1/85/32

(1.6)(2.0)(2.4)(3.2)(4.0)

ED013999ED011086ED011084EDS11083EDS11085 EDS01154 EDS01152

68281_233_288_ACG.indd 281 3/30/10 2:20 PM


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�Designedforwelding11/4%chromium,1/2% molybdenum steels in high temperature service applications such as pressure vessels or piping

�The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor(X-factor)

Low Alloy Solid ElectrodeAWS EB2R; EN 12070: Cr Mo1

Key Features

Recommended FluxesLincolnweld® 880M, 882, MIL800-H, 960

Conformances

EB2RCr Mo1

AWS A5.23/A5.23M: 2007EN 12070:



3/321/8

5/32

(2.4)(3.2)(4.0)

EDS30783EDS26960EDS26961


%C %Mn %Si %Cr %Mo %S %P %Cu

Lincolnweld® LA-92 0.07 - 0.15 0.45-1.00 0.05 - 0.30 1.00 - 1.75 0.45-0.65 0.025 0.025 0.35


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�Designed for high temperature applications such as pressure vessels and piping for 21/4%chromium,1%molybdenumsteels

�The AWS R designator denotes ultra low residuals which will result in a low Bruscatofactor(X-factor)

Low Alloy Solid ElectrodeAWS EB3R; EN 12070: Cr Mo2

Key Features

Recommended FluxesLincolnweld® 880M, 882, MIL800-H, 960

Conformances

EB3RCr Mo2

AWS A5.23/A5.23M: 2007EN 12070:




3/321/8

5/32

(2.4)(3.2)(4.0)

EDS30784EDS26962EDS26963

ED032185


%C %Mn %Si %Cr %Mo %S %P %Cu

Lincolnweld® LA-93 0.05 - 0.15 0.40-0.80 0.05 - 0.30 2.25 - 3.00 0.90 - 1.10 0.025 0.025 0.35


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�A low carbon, high manganese wire with nickel and molybdenum designed to weld high strength steels such as HY-80 and HSLA-80

� Delivers yield strength greater than 690MPa(100ksi)

�Low H2 hydrogen levels can be achieved when used with MIL800-H flux

Low Alloy Solid ElectrodeAWS EM2 & ER100S-G & ER110S-G

Key Features

Recommended FluxesLincolnweld® 880, 880M, 888, MIL800-H, MIL800-HPNi, 960

ConformancesEM2MIL-100S-1 or MIL-100S-2 (withMIL800-H)

AWS A5.23/A5.23M: 2007MIL-E-23765/2D & /2E:*



1/165/643/32

1/85/32

(1.6)(2.0)(2.4)(3.2)(4.0)

ED010996ED011002ED010999ED010998EDS11001


%C %Mn %Si %Cr %Ni %Mo %Ti

Lincolnweld® LA-100 0.10 1.25 - 1.80 0.20 - 0.60 0.30 1.40-2.10 0.25 - 0.55 0.10

%Zr %Al %V %S %P %Cu

Lincolnweld® LA-100 0.10 0.10 0.05 0.015 0.010 0.25


*NAVSEATechnicalPublicationT9074-BC-GIB-010/0200

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Lincolnweld ® LC-72

�A cored wire designed to increase deposition rates 10-30% when used with 980 flux

�Designed to provide optimal bead shape, penetration, and slag removal in semiautomatic submerged arc welding

Mild Steel Cored ElectrodeAWS EC1

Key Features

Recommended FluxesLincolnweld® 980

Conformances

EC1AWS A5.17/A5.17M: 1997






5/643/32

(2.0)(2.4)

ED011099ED011098 EDS01186 EDS27184 EDS01187

DEPOSIT COMPOSITION - As Required per AWS A5.23/A5.23M:2007


Lincolnweld® LC-72(1) 0.15 1.8 0.9 0.035 0.035 0.35

(1)Limits are for weld metal deposited with a particular flux (Lincolnweld® 980 flux).

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Lincolnweld ® LAC-B2submerged arc (saW) electrode

�Designed to weld with either single or tandem arcs using a neutral flux

�Acost-effectivechoicewhenwelding11/4%chromium, 1/2% molybdenum steels where a lowBruscatofactor(X-factor)isnotrequired

Low Alloy Cored ElectrodeAWS ECB2

Key Features

Recommended FluxesLincolnweld® 880, 880M, 888

Conformances

ECB2AWS A5.23/A5.23M: 2007




3/325/32

(2.4)(4.0)

ED010954ED010955

ED019581ED019582

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Lincolnweld ® LAC-M2

�Capableofdelivering690MPa(100ksi) yield strength when welded with Lincolnweld® 880, 880M, 888 or MIL800-H fluxes

Low Alloy Cored ElectrodeAWS ECM2

Key Features

Recommended FluxesLincolnweld® 880, 880M, 888, MIL800-H

Conformances

ECM2AWS A5.23/A5.23M: 2007


Diameter 50 lb (23 kg)Coilin. (mm)

3/325/32

(2.4)(4.0)

ED010981ED010982

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Lincolnweld ® LAC-Ni2submerged arc (saW) electrode

�A 2% nickel electrode used primarily in weathering steel applications

�When used with 888 flux, it can produce impactpropertiesexceeding27J(20ft•lbf) at-73ºC(-100°F)

Low Alloy Cored ElectrodeAWS ECNi2

Key Features

Recommended FluxesLincolnweld® 880, 880M, 882, 888, 980

Conformances

ECNi2AWS A5.23/A5.23M: 2007


Diameter 50 lb (23 kg)Coilin. (mm)

3/32 (2.4) ED010986

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STAINLESS &NICKEL

CONSUMABLES

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Stainless Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features


Stainless Steel 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Red Baron® 308/308L-V MR(E308-15, E308L-15)

•Designed specifically for vertical down welding•Contains 20% chromium, 10% nickel•Q2 Lot® - Certificate showing actual deposit chemistry

and calculated ferrite number (FN) available online

Red Baron® 308L MR(E308L-16)

•Contains 20% chromium, 10% nickel•Resistance to intergranular corrosion•Q2 Lot® - Certificate showing actual deposit chemistry


Red Baron® 308/308H MR(E308-16, E308H-16)

•Contains 20% chromium, 10% nickel•Provides improved high temperature strength•Q2 Lot® - Certificate showing actual deposit chemistry


Blue Max® 308/308L AC-DC(E308-17, E308L-17)

•Spray type metal transfer •Low spatter •Q2 Lot® - Certificate showing actual deposit chemistry



•Contains 24% chromium, 13% nickel •High chromium level provides resistance to corrosion

and oxidation •Q2 Lot® - Certificate showing actual deposit chemistry


Red Baron® 309/309L MR(E309-16, E309L-16)

•Contains 24% chromium, 13% nickel•High chromium level provides resistance to corrosion

and oxidation•Q2 Lot® - Certificate showing actual deposit chemistry



•Spray type metal transfer •Low spatter •Q2 Lot® - Certificate showing actual deposit chemistry



•Designed for vertical down welding of molybdenum bearing austenitic stainless steels •Contains 19% chromium, 12% nickel and over 2%

molybdenum •Controlled ferrite content for maximum crack resistance

Red Baron® 316/316L MR(E316-16, E316L-16)

•Contains 19% chromium, 12% nickel and over 2% molybdenum •Controlled ferrite content for maximum crack resistance•Q2 Lot® - Certificate showing actual deposit chemistry


Selection GuideStainleSS & nickel

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Stainless Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features



1/8(3.2)

5/32(4.0)

3/16(4.8)


•Substantial ferrite content for crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry


Red Baron® 310 MR(E310-16)

•Contains 25% chromium, 20% nickel •Q2 Lot® - Certificate showing actual deposit chemistry


Stainless MIG (GMAW) WireProduct Name& AWS Class Key Features


Stainless Steel 0.030(0.8)

0.035(0.9)

0.045(1.1)

1/16(1.6)

Blue Max® MIG 308LSi(ER308Si, ER308LSi)

•Superior corrosion and crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry



•Superior corrosion and crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry



•Undiluted weld metal is designed to contain considerable ferrite for high crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry


Blue Max® LNM 307 •Designed for joining dissimilar steels •7% Mn increases resistance to hot cracking •Q2 Lot® - Certificate showing actual deposit chemistry


(1)

Blue Max® LNM 347Si(ER347-Si)

•Designed for joining Ti or Nb (Cb) stabilized CrNi steels•Excellent resistance to intergranular corrosion and

oxidizing environments•Q2 Lot® - Certificate showing actual deposit chemistry


(1)



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Stainless Gas-Shielded Flux-Cored (FCAW-G) WireProduct Name& AWS Class Key Features



1/16(1.6)

UltraCore® FC 308L(E308LT0-1, E308LT0-4, E308T0-1, E308T0-4)

•Designed for flat and horizontal welding positions •For welding 304L and other common 18/8 stainless steels •Superior weld performance and enhanced operator appeal

UltraCore® FCP 308L(E308LT1-1, E308LT1-4, E308T1-1, E308T1-4)

•Designed for all-position welding •For welding 304L and other common 18/8 stainless steels •Superior weld performance and enhanced operator appeal


•Designed for flat and horizontal welding positions•For welding dissimilar metals - stainless and mild or low alloy•Superior weld performance and enhanced operator appeal


•Designed for all-position welding •For welding dissimilar metals - stainless and mild or low alloy•Superior weld performance and enhanced operator appeal


•Designed for flat and horizontal welding positions •For welding 1.5 – 3% Mo austenitic stainless steels•Superior weld performance and enhanced operator appeal


•Designed for all-position welding •For welding 1.5 – 3% Mo austenitic stainless steels•Superior weld performance and enhanced operator appeal

Stainless Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features



3/32(2.4)

1/8(3.2)

5/32(4.0)

Blue Max® S308/308L(ER308, ER308L)

•Designed to be used primarily with basic fluxes•Balanced chromium and nickel levels provide enough

ferrite in the weld metal for high resistance to hot cracking


•Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit•Provides good resistance to hot cracking


•Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit•Provides good resistance to hot cracking


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Stainless Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available

Stainless Steel PlasticBag


Steel Drum

Blue Max® 2000 •Neutral basic flux designed for welding the more difficult stainless steels such as 347 and 2205 as well as nickel-based alloys•Produces sound welds with excellent slag removal and

bead appearance•Exhibits superior resistance to moisture pickup

Blue Max® 3000 •A chromium alloyed flux for strip cladding where ferrite content of at least 4 FN is desired with 309L strip on carbon steel in one layer•Low dilution into the base material being surfaced•Achieves high alloy and low carbon content deposit even

in the first layer of cladding

Blue Max® 4000 •A neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes

Lincolnweld® ST-100 •An alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit•Formulated to compensate for the chromium in the wire

that is not recovered in the weld deposit•Slag removal characteristics are exceptionally good, even

on niobium (columbium) bearing steels which normally cause slag to adhere to the weld metal

Stainless TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features



3/32(2.4)

1/8(3.2)

Lincoln® ER308/308L(ER308, ER308L)

•Use on base metals of similar composition•Dual classification ensures the maximum carbon content is 0.03%


•Use for welding similar alloys in wrought or cast form•Occasionally used for welding “18-8” base metals when severe

corrosion conditions exist or dissimilar metals


•Use for welding similar alloys containing approximately 2% molybdenum•Use for high temperature service applications


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Stainless Metal-Cored (GMAW-C) WireProduct Name& AWS Class Key Features



Outershield® MC-409(EC-409)

•Designed for joining 409 stainless steel•Improved wetting action•Low spatter and minimal slag



Nickel-Based ConsumablesProduct Name& AWS Class Key Features


MIG (GMAW) Wire 0.040(1.0)

0.045(1.1)

1/16(1.6)

LNM NiCro 60/20(ERNiCrMo-3)

•Designed for joining nickel-based alloys for applications with both high and low temperatures

(1)

LNM NiCroMo 60/16(ERNiCrMo-4)

•Designed for welding CrMoW nickel alloys, such as C276•Weld deposits are extremely resistant to corrosive

environments including exposure to sulfuric acid and chlorides•For high temperature surfacing applications up to

1200°C (2192°F)

(1

Submerged Arc (SAW) Solid Wire 1/16(1.6)

3/32(2.4)

1/8(3.2)

LNS NiCro 60/20(ERNiCrMo-3)

•Designed for joining nickel-based alloys•Depending on the application, it is also suitable for

welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints

TIG (GTAW) Cut Lengths 1/16(1.6)

3/32(2.4)

1/8(3.2)

LNT NiCro 60/20(ERNiCrMo-3)

•Designed for joining nickel-based alloys for applications with both high and low temperatures

LNT NiCroMo 60/16(ERNiCrMo-4)

•Designed for welding CrMoW and nickel alloys•Weld deposits are extremely resistant to corrosive

environments including exposure to sulfuric acid and chlorides

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Red Baron ® 308/308L-V MRStick (SMaW) electrode

Welding Positions


All

�304 and 304L stainless steels

�Common austenitic stainless steels referred to as “18-8” steels

�Designed specifically for vertical down welding

�Contains 20% chromium, 10% nickel

�Excellent for thin gauge materials and pipe

�Resistance to intergranular corrosion

�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online

Conformances

StainlessAWS E308-15, E308L-15

Key Features

E308-15, E308L-15E308-15, E308L-15E308-15, E308L-15




3/321/8

(2.4)(3.2)

1212

(300)(300)

ED025079ED025080


Yield Strength(2)

MPa (ksi)Tensile Strength

MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E308-15AWS E308L-15

Not SpecifiedNot Specified

550 (80) min.520 (75) min.

35 min.35 min.


Test Results(3)

As-Welded 455 (66) 625 (91) 44 8 - 10

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(AWS E308-15, E308L-15)


%C(4) %Cr %Ni %Mo %Mn

RequirementsAWS E308L-15 0.04 max. 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5

Typical Performance(3) 0.03 19.9 9.9 - 10.2 0.05 - 0.09 0.7 - 0.8

%Si %P %S %Cu

RequirementsAWS E308L-15 1.00 max. 0.04 max. 0.03 max. 0.75 max.

Typical Performance(3) 0.69 - 0.73 0.02 0.01 0.08


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)

DC+ 60 - 70 90 - 100

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E308-15 is 0.08% max. carbon.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.

BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

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Red Baron ® 308L MRStick (SMaW) electrode

Welding Positions



�Type 302, 304 and 308 stainless steels

�A743 and A744 Type CF-8 cast material


�Controlled ferrite content for maximum crack resistance



Conformances

StainlessAWS E308L-16

Key Features

E308L-16E308L-16E308L-16E308L-16MIL-308L-16

AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:CWB/CSA W48-06:MIL-E-22200/2:


Diameter Length 8 lb (3.6 kg) Easy Open Can


3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED020388ED020389ED020390ED020391


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E308L-16 Not Specified 520 (75) min. 35 min. Not Specified


As-Welded 370 - 420 (54 - 61) 540 - 595 (78 - 86) 50 - 55 8 - 9

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Red Baron ® 308L MRStick (SMaW) electrode

(AWS E308L-16)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 70 60 - 100 90 - 140 120 - 185

AC 40 - 70 60 - 100 90 - 140 120 - 185







%Si %P %S %Cu






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Red Baron ® 308/308H MRStick (SMaW) electrode

Welding Positions



� 304H stainless steel

� A743 and A744 Type CF-8 cast materials


�Provides improved high temperature strength




Conformances

StainlessAWS E308-16, E308H-16

Key Features

E308-16, E308H-16E308-16, E308H-16 E308-16, E308H-16 E308-16, E308H-16MIL-308-16





3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED020397ED020398ED020399ED020400


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E308-16AWS E308H-16


550 (80) min.550 (80) min.

35 min.35 min.



As-Welded 435 - 545 (63 - 79) 595 - 640 (86 - 93) 41 - 48 2 - 4

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Red Baron ® 308/308H MRStick (SMaW) electrode

(AWS E308-16, E308H-16)


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 70 60 - 100 90 - 140 120 - 185

AC 40 - 70 60 - 100 90 - 140 120 - 185

(1Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9




RequirementsAWS E308H-16 0.04 - 0.08 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5


%Si %P %S %Cu

RequirementsAWS E308H-16 1.00 max. 0.04 max. 0.03 max. 0.75 max.





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Blue Max ® 308/308L AC-DCStick (SMaW) electrode

Welding Positions



�Common austenitic steels referred to as “18-8”

�304 and 304L stainless steel

�ASTM A743 or A744 Types CF-8 and CF-3

�Spray type metal transfer

�Low spatter


Conformances


Key Features

E308-17, E308L-17E308-17, E308L-17E308-17, E308L-17






3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED031472ED025089

ED025090ED025091ED025092


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number



550 (80) min.520 (75) min.

35 min.35 min.



As-Welded 425 - 470 (62 - 68) 585 - 635 (85 - 92) 42 - 50 6 - 11

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(AWS E308-17, E308L-17)




Typical Performance(3) 0.03 20.0 - 20.5 9.7 - 9.9 0.20 0.6 - 0.7

%Si %P %S %Cu




Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 80 75 - 110 95 - 150 130 - 200

AC 40 - 80 75 - 110 95 - 150 130 - 200






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Welding Positions


All

�Joining stainless steel to mild or low alloy steel

� Thin gauge materials and pipe


�High chromium level provides resistance to corrosion and oxidation



Conformances


Key Features

E309-15, E309L-15E309-15, E309L-15E309-15, E309L-15




3/321/8

(2.4)(3.2)

1214

(300)(350)

ED025081ED025082


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number



550 (80) min.520 (75) min.

30 min.30 min.


Test Results(3)

As-Welded 490 (71) 640 (93) 38 6 - 8

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(AWS E309-15, E309L-15)




Typical Performance(3) 0.03 23.6 - 23.9 13.6 - 13.8 0.03 - 0.05 0.7 - 1.0

%Si %P %S %Cu




Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)

DC+ 60 - 70 90 - 100

AC 60 - 70 90 - 100






68281_289_362_ACG.indd 304 3/30/10 2:12 PM


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Red Baron ® 309/309L MRStick (SMaW) electrode

Welding Positions





�High chromium level provides resistance to corrosion and oxidation



Conformances


Key Features

E309-16, E309L-16E309-16, E309L-16E309-16, E309L-16 E309-16, E309L-16MIL-309-16, MIL-309L-16





3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED020401ED020402ED020403ED020404


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number



550 (80) min.520 (75) min.

30 min.30 min.



As-Welded 455 - 470 (66 - 68) 580 - 585 (84 - 85) 38 - 47 10 - 18

68281_289_362_ACG.indd 305 3/30/10 2:12 PM


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(AWS E309-16, E309L-16)





%Si %P %S %Cu




Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 70 60 - 100 90 - 140 120 - 185

AC 40 - 70 60 - 100 90 - 140 120 - 185






68281_289_362_ACG.indd 306 3/30/10 2:12 PM


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Welding Positions




�ASTM A240 Type 309S

�ASTM A743 or A744 Type CG-12

�Spray type metal transfer

�Low spatter


Conformances


Key Features

E309-17, E309L-17E309-17, E309L-17E309-17, E309L-17E309-17, E309L-17





3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED025093ED025094ED025095ED025096


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number



550 (80) min.520 (75) min.

30 min.30 min.



As-Welded 455 - 490 (66 - 71) 585 - 620 (85 - 90) 37 - 45 7 - 11

68281_289_362_ACG.indd 307 3/30/10 2:12 PM


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(AWS E309-17, E309L-17)





%Si %P %S %Cu




Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 80 75 - 110 95 - 150 130 - 200

AC 40 - 80 75 - 110 95 - 150 130 - 200






68281_289_362_ACG.indd 308 3/30/10 2:12 PM


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Welding Positions


All

�Molybdenum bearing austenitic stainless steels

�Type 316 and 316L

�Designed for vertical down welding of molybdenum bearing austenitic stainless steels

� Contains 19% chromium, 12% nickel and over 2% molybdenum



Conformances


Key Features

E316-15, E316L-15E316-15, E316L-15E316-15, E316L-15E316-15, E316L-15




3/321/8

(2.4)(3.2)

1214

(300)(350)

ED025087ED025088


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number



520 (75) min.490 (70) min.

30 min.30 min.


Test Results(3)

As-Welded 470 (68) 620 (90) 38 4 - 12

68281_289_362_ACG.indd 309 3/30/10 2:12 PM


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(AWS E316-15, E316L-15)



RequirementsAWS E316L-15 0.04 max. 17.0 - 20.0 11.0 - 14.0 2.0 - 3.0 0.05 - 2.5

Typical Performance(3) 0.02 18.6 - 19.3 12.0 - 12.4 2.2 - 2.6 0.7

%Si %P %S %Cu




Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)

DC+ 60 - 70 90 - 100





68281_289_362_ACG.indd 310 3/30/10 2:12 PM


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Welding Positions



�Molybdenum bearing austenitic stainless steels

�Type 316 and 316L

�Contains 19% chromium, 12% nickel and over 2% molybdenum



Conformances


Key Features

E316-16, E316L-16E316-16, E316L-16E316-16, E316L-16 E316L-16MIL-316-16MIL-316L-16





3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED025083ED025084ED025085ED025086


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number



520 (75) min.490 (70) min.

30 min.30 min.



As-Welded 425 - 450 (62 - 65) 560 - 585 (81 - 85) 40 - 54 8 - 13

68281_289_362_ACG.indd 311 3/30/10 2:12 PM


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(AWS E316-16, E316L-16)





%Si %P %S %Cu




Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 70 60 - 100 90 - 140 120 - 185

AC 40 - 70 60 - 100 90 - 140 120 - 185






68281_289_362_ACG.indd 312 3/30/10 2:12 PM


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Welding Positions



�316 and 316L stainless steel

�ASTM A240 Type 316 and 316L

�ASTM A743 or A744 Types CF-8M and CF-3M

� For joining extra low carbon molybdenum bearing austenitic stainless steels

�Substantial ferrite content for crack resistance

� Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online

Conformances


Key Features

E316-17, E316L-17E316-17, E316L-17E316-17, E316L-17





3/321/8

5/323/16

(2.4)(3.2)(4.0)(4.8)

12141414

(300)(350)(350)(350)

ED025097ED025098ED025099ED025100


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number



520 (75) min.490 (70) min.

30 min.30 min.


Test Results(3)

As-Welded 469 (68) 586 (85) 45 13

68281_289_362_ACG.indd 313 3/30/10 2:12 PM


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(AWS E316-17, E316L-17)




Typical Performance(3) 0.03 19.1 - 19.7 11.6 - 12.7 2.1 - 2.4 0.8 - 1.0

%Si %P %S %Cu




Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 80 75 - 110 95 - 150 130 - 200

AC 40 - 80 75 - 110 95 - 150 130 - 200






68281_289_362_ACG.indd 314 3/30/10 2:12 PM


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Red Baron ® 310 MRStick (SMaW) electrode

Welding Positions



�Types 310S and 310H wrought materials

�A743 type CK-20 cast materials

�Buffer layers and dissimilar steels



Conformances

StainlessAWS E310-16

Key Features

E310-16E310-16E310-16





3/321/8

(2.4)(3.2)

1214

(300)(350)

ED020410ED020411


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E310-16 Not Specified 550 (80) min. 30 min. Not Specified


As-Welded 420 - 435 (61 - 63) 620 - 640 (90 - 93) 39 - 46 0

68281_289_362_ACG.indd 315 3/30/10 2:12 PM


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Red Baron ® 310 MRStick (SMaW) electrode

(AWS E310-16)


%C %Cr %Ni %Mo %Mn

RequirementsAWS E310-16 0.08 - 0.20 25.0 - 28.0 20.0 - 22.5 0.75 max. 1.0 - 2.5


%Si %P %S %Cu

RequirementsAWS E310-16 0.75 max. 0.03 max. 0.03 max. 0.75 max.

Typical Performance(3) 0.45 - 0.54 0.02 <0.01 0.06


Current (Amps)

Polarity3/32 in

(2.4 mm)1/8 in

(3.2 mm)

DC+ 40 - 70 60 - 100

AC 40 - 70 60 - 100

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9





68281_289_362_ACG.indd 316 3/30/10 2:12 PM


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Blue Max ® MIG 308LSiMiG (GMaW) Wire

Welding Positions


All

�For joining 304 or 304L and other common “18-8” austenitic stainless steel grades

� ASTM A743, A744 Types CF-8 & CF-3

�Superior corrosion and crack resistance


Conformances

Shielding GasShort Circuiting Transfer 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer 98% Argon / 2% Oxygen

StainlessAWS ER308Si, ER308LSi

Key Features

ER308Si, ER308LSi ER308Si, ER308LSi ER308Si, ER308LSiER308LSi





0.0300.0350.0451/16

(0.8)(0.9)(1.1)(1.6)

ED023961ED019292ED019293ED019294

ED029768ED029769


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS ER308Si, ER308LSi Not Specified

Test Results(3)

As-Welded 455 (66) 635 (92) 46 13

WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006

%C(3) %Cr %Ni %Mo %Mn %Si %P %S %N(4) %Cu

RequirementsAWS ER308LSi 0.03 max. 19.5 - 22.0 9.0 - 11.0 0.75 max. 1.0 - 2.5 0.65 - 1.00 0.03 max. 0.03 max. Not Specified 0.75 max.

Test Results(3) 0.01 19.9 10.0 0.16 2.1 0.88 0.02 0.01 0.05 0.17

68281_289_362_ACG.indd 317 3/30/10 2:12 PM


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(AWS ER308Si, ER308LSi)

(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 (3)AWS Requirement for ER308Si is 0.08% max. carbon. (4)Included in 0.50% max. for other elements not specified. (5)To estimate ESO, subtract 1/8 in (3 mm) from CTWD.



CTWD(5) Wire Feed Speed Voltage(Volts)

Approx. Current(Amps)

Deposition Ratemm (in) m/min (in/min) kg/hr (lb/hr)


0.035 in (0.9 mm)DC+

90% He / 7-1/2% Ar / 2-1/2% CO

2

131313131313131313131313

(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)

3.03.84.65.25.86.97.68.38.99.5

10.210.8

(120)(150)(180)(205)(230)(275)(300)(325)(350)(375)(400)(425)

19-20 19-20 19-20 19-20 20-21 20-21 20-21 20-21 21-22 21-22 22-23 22-23

55758595105110125130140150160170

0.91.21.41.61.82.12.32.52.72.93.13.3

(2.0)(2.5)(3.0)(3.4)(3.9)(4.6)(5.0)(5.4)(5.9)(6.3)(6.7)(7.1)

0.045 in (1.1 mm)DC+

90% He / 7-1/2% Ar / 2-1/2% CO2

13131313131313

(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)

2.53.23.84.45.66.47.0

(100)(125)(150)(175)(220)(250)(275)

19-2019-20

212122

22-2322-23

100120135140170175185

1.11.51.72.02.62.93.2

(2.8)(3.5)(4.2)(4.8)(6.1)(6.9)(7.6)

Axial Spray Transfer

0.035 in (0.9 mm)DC+

98% Ar/2% O2

13131313

(1/2)(1/2)(1/2)(1/2)

10.210.811.412.1

(400)(425)(450)(475)

22232323

180190200210

3.13.33.53.7

(6.7)(7.1)(7.5)(8.0)

0.045 in (1.1 mm)DC+

98% Ar/2% O2

1313131313

(1/2)(1/2)(1/2)(1/2)(1/2)

6.16.67.68.39.1

(240)(260)(300)(325)(360)

2324242525

195230240250260

2.83.03.53.84.2

(6.6)(7.2)(8.3)(9.0)(10.0)

1/16 in (1.6 mm)DC+

98% Ar/2% O2

1919191919

(3/4)(3/4)(3/4)(3/4)(3/4)

4.45.16.47.07.6

(175)(200)(250)(275)(300)

2526262728

260310330360390

4.34.96.26.87.4

(9.2)(10.5)(13.1)(14.4)(15.8)




68281_289_362_ACG.indd 318 3/30/10 2:12 PM


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Welding Positions


All

�Joins carbon steels and low alloy steels to austenitic stainless steels

�“18-8” steels if the weldment will not be exposed to temperatures of 538°C to 927°C (1000°F to 1700°F)


�ASTM A743, A744 Type CG-12

�Superior corrosion and crack resistance


Conformances

Shielding GasShort Circuiting Transfer 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer 98% Argon / Balance Oxygen


Key Features

ER309Si, ER309LSi ER309Si, ER309LSiER309Si, ER309LSiER309LSi





0.0300.0350.0451/16

(0.8)(0.9)(1.1)(1.6)

ED023962 ED019295ED019296ED019297

ED029770ED029771


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number


Test Results(3)

As-Welded 450 (65) 595 (86) 42 14



RequirementsAWS ER309LSi 0.03 max. 23.0 - 25.0 12.0 - 14.0 0.75 max. 1.0 - 2.5 0.65 - 1.00 0.03 max. 0.03 max. Not Specified 0.75 max.

Test Results(3) 0.03 23.5 13.7 0.28 2.0 0.89 0.02 0.01 0.06 0.22

68281_289_362_ACG.indd 319 3/30/10 2:12 PM


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0.035 in (0.9 mm)DC+

90% He / 7-1/2% Ar / 2-1/2% CO2

131313131313131313131313

(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)

3.03.84.65.25.86.97.68.38.99.5

10.210.8

(120)(150)(180)(205)(230)(275)(300)(325)(350)(375)(400)(425)

19-20 19-20 19-20 19-20 20-21 20-21 20-21 20-21 21-22 21-22 22-23 22-23

55758595105110125130140150160170

0.91.21.41.61.82.12.32.52.72.93.13.3

(2.0)(2.5)(3.0)(3.4)(3.9)(4.6)(5.0)(5.4)(5.9)(6.3)(6.7)(7.1)

0.045 in (1.1 mm)DC+

90% He / 7-1/2% Ar / 2-1/2% CO2

13131313131313

(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)

2.53.23.84.45.66.47.0

(100)(125)(150)(175)(220)(250)(275)

19-2019-20

212122

22-2322-23

100120135140170175185

1.11.51.72.02.62.93.2

(2.8)(3.5)(4.2)(4.8)(6.1)(6.9)(7.6)


0.035 in (0.9 mm)DC+

98% Ar/2% O2

13131313

(1/2)(1/2)(1/2)(1/2)

10.210.811.412.1

(400)(425)(450)(475)

22232323

180190200210

3.13.33.53.7

(6.7)(7.1)(7.5)(8.0)

0.045 in (1.1 mm)DC+

98% Ar/2% O2

1313131313

(1/2)(1/2)(1/2)(1/2)(1/2)

6.16.67.68.39.1

(240)(260)(300)(325)(360)

2324242525

195230240250260

2.83.03.53.84.2

(6.6)(7.2)(8.3)(9.0)(10.0)

1/16 in (1.6 mm)DC+

98% Ar/2% O2

1919191919

(3/4)(3/4)(3/4)(3/4)(3/4)

4.45.16.47.07.6

(175)(200)(250)(275)(300)

2526262728

260310330360390

4.34.96.26.87.4

(9.2)(10.5)(13.1)(14.4)(15.8)





68281_289_362_ACG.indd 320 3/30/10 2:12 PM


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Welding Positions


All

� For joining and cladding 316L joints and overlays

� “18-8” steels

� ASTM A240 types 316 and 316L

� ASTM A743, A744 types CF-8M & CF-3M

� For joining extra low carbon molybdenum bearing austenitic stainless steels

�Undiluted weld metal is designed to contain considerable ferrite for high crack resistance


Conformances

Shielding GasShort Circuiting Transfer 90% Helium/7-1/2% Argon/2-1/2% CO2

Axial Spray Transfer 98% Argon/2% Oxygen


Key Features

ER316Si, ER316LSiER316Si, ER316LSiER316Si, ER316LSiER316LSi





0.0300.0350.0451/16

(0.8)(0.9)(1.1)(1.6)

ED023963ED019298ED019299ED019300

ED029772ED029773


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number


Test Results(3)

As-Welded 405 (59) 560 (81) 40 10



RequirementsAWS ER316LSi 0.03 max. 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5 0.65 - 1.00 0.03 max. 0.03 max. Not Specified 0.75 max.

Test Results(3) 0.02 18.9 11.8 2.2 2.1 0.81 0.02 0.01 0.05 0.23

68281_289_362_ACG.indd 321 3/30/10 2:12 PM


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0.035 in (0.9 mm)DC+

90% He / 7-1/2% Ar / 2-1/2% CO

2

131313131313131313131313

(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)

3.03.84.65.25.86.97.68.38.99.5

10.210.8

(120)(150)(180)(205)(230)(275)(300)(325)(350)(375)(400)(425)

19-20 19-20 19-20 19-20 20-21 20-21 20-21 20-21 21-22 21-22 22-23 22-23

55758595105110125130140150160170

0.91.21.41.61.82.12.32.52.72.93.13.3

(2.0)(2.5)(3.0)(3.4)(3.9)(4.6)(5.0)(5.4)(5.9)(6.3)(6.7)(7.1)

0.045 in (1.1 mm)DC+

90% He / 7-1/2% Ar / 2-1/2% CO2

13131313131313

(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)

2.53.23.84.45.66.47.0

(100)(125)(150)(175)(220)(250)(275)

19-2019-20

212122

22-2322-23

100120135140170175185

1.11.51.72.02.62.93.2

(2.8)(3.5)(4.2)(4.8)(6.1)(6.9)(7.6)


0.035 in (0.9 mm)DC+

98% Ar/2% O2

13131313

(1/2)(1/2)(1/2)(1/2)

10.210.811.412.1

(400)(425)(450)(475)

22232323

180190200210

3.13.33.53.7

(6.7)(7.1)(7.5)(8.0)

0.045 in (1.1 mm)DC+

98% Ar/2% O2

1313131313

(1/2)(1/2)(1/2)(1/2)(1/2)

6.16.67.68.39.1

(240)(260)(300)(325)(360)

2324242525

195230240250260

2.83.03.53.84.2

(6.6)(7.2)(8.3)(9.0)(10.0)

1/16 in (1.6 mm)DC+

98% Ar/2% O2

1919191919

(3/4)(3/4)(3/4)(3/4)(3/4)

4.45.16.47.07.6

(175)(200)(250)(275)(300)

2526262728

260310330360390

4.34.96.26.87.4

(9.2)(10.5)(13.1)(14.4)(15.8)





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Blue Max ® LNM 307MiG (GMaW) Wire

Welding Positions


All

� Armor plate

� Hardenable steel

�Non-magnetic austenitic steel

�Work hardening manganese steel

�Designed for joining dissimilar steels

�7% Mn increases resistance to hot cracking


Conformances

Shielding Gas95% Argon/5% CO2

StainlessSimilar to AWS ER307

Key Features

ER307G 18 8 Mn

Similar to AWS A5.9/A5.9M: 2006EN 12072-99:



500 lb (226.7 kg)Drumin (mm)

0.045 (1.2) ED031326 ED032662

MECHANICAL PROPERTIES(1) – As Required per AWS Similar to AWS A5.9/A5.9M: 2006

Yield Strength(2)


MPa (ksi)Elongation

%


@ 20°C (68°F) @ -120°C (-184°F)

RequirementsAWS ER307(4) Not Specified

Test Results(3)

As-Welded 400 (58) 630 (91) 40 80 (59) 50 (37)

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Blue Max ® LNM 307MiG (GMaW) Wire

(AWS ER307)

DEPOSIT COMPOSITION(1) – As Required per AWS Similar to AWS A5.9/A5.9M: 2006

%C %Cr %Ni %Mo %Mn

RequirementsAWS ER307(4) 0.04 - 0.14 19.5 - 22.0 8.0 - 10.7 0.5 - 1.5 3.3 - 4.75

Test Results(3) 0.08 19.2 9.0 0.3 7.1

%Si %P %S %Cu

RequirementsAWS ER307(4) 0.30 - 0.65 0.03 0.03 0.75

Test Results(3) 0.80 0.03 0.03 0.30

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Nearest classification.




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Blue Max ® LNM 347SiMiG (GMaW) Wire

Welding Positions


All

�AISI 321, 321H, 347, 347H

�CR-8C

�UNS S32100, S32109, S34700, S34709, J92710

�Designed for joining Ti or Nb (Cb) stabilized CrNi steels

�Excellent resistance to intergranular corrosion and oxidizing environments


Conformances

Shielding Gas95% Argon/Balance CO2

97% Argon/Balance O2

StainlessAWS ER347-Si

Key Features

ER347SiG 19 9 NbSi / W 19 9 NbSi

AWS A5.9/A5.9M:2006EN 12072-99:



0.045 (1.2) ED031352


Yield Strength(2)


MPa (ksi)Elongation

%


@ 20°C (68°F)

RequirementsAWS ER347Si Not Specified

Test Results(3)

As-Welded 460 (68) 650 (94) 35 100 (74)

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Blue Max ® LNM 347SiMiG (GMaW) Wire

(AWS ER347-Si)


%C %Cr %Ni %Mo %Mn

RequirementsAWS ER347Si 0.08 max. 19.0 - 21.5 9.0 - 11.0 0.75 max. 1.0 - 2.5

Test Results(3) 0.04 19.2 9.9 0.3 1.3

%Si %P %S %Cu Nb(4)

RequirementsAWS ER347Si 0.65 - 1.00 0.03max. 0.03max. 0.75max. 10 X C min. / 1.0 max.

Test Results(3) 0.90 0.03 0.02 0.30 0.6

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Included in 0.50% max. for other elements not specified.




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UltraCore ® FC 308LFlux-cored GaS-Shielded (FcaW-G) Wire

Welding Positions


Flat & Horizontal

�304L and other common 18/8 stainless steels

�Nitrogen bearing 304LN and titanium stabilized 321

�General fabrication including piping, tanks, and pressure vessels

�Designed for flat and horizontal welding positions

�Superior weld performance and enhanced operator appeal



Conformances


75% Argon/25% CO2

StainlessAWS E308T0-1, E308T0-4, E308LT0-1, E308LT0-4

Key Features

E308LT0-1, E308LT0-4, E308T0-1, E308T0-4E308LT0-1, E308LT0-4, E308T0-1, E308T0-4E308LT0-1, E308LT0-4

AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:

ABS:

CWB/CSA W48-06:


Diameter 25 lb (11.3 kg)Plastic Spool in Foil Bagin (mm)

0.0451/16

(1.1)(1.6)

ED033004ED033005


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E308T0-1, E308T0-4AWS E308LT0-1, E308LT0-4


520 (75) min.550 (80) min.

35 min.


Test Results(3)

As-Welded with 100% CO2As-Welded with 75% Ar/25% CO2

405 (59)440 (64)

580 (84)605 (88)

4337

89

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(AWS E308T0-1, E308T0-4, E308LT0-1, E308LT0-4)


%C(4) %Mn %Si %S %P

RequirementsAWS E308LT0-1 & E308LT0-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.

Test Results(3)



0.020.02

1.31.4

0.60.7

0.010.01

0.030.03

%Ni %Cr %Mo %Cu

RequirementsAWS E308LT0-1 & E308LT0-4 9.0 - 11.0 18.0 - 21.0 0.5 max. 0.5 max.

Test Results(3)



9.69.6

18.519.1

0.30.3

0.30.3

(1)Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Requirement for E308T0-1 and E308T0-4 is 0.08% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO

2.



CTWD(5)


(Volts)



0.045 in (1.1 mm)DC+

75% Ar/25% CO2

3/4 (19)3/4 (19)3/4 (19)

6.48.9

11.4

(250)(350)(450)

23-2624-2725-28

145170205

2.73.74.8

(5.9)(8.3)(10.6)

2.33.34.2

(5.2)(7.3)(9.3)

888888

1/16 in (1.6 mm)DC+

75% Ar/25% CO2

1 (25)1 (25)1 (25)

3.66.47.6

(140)(250)(300)

23-2624-2725-28

175260285

2.85.19.1

(6.3)(11.1)(20.0)

2.54.47.9

(5.4)(9.7)(17.4)

868787




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UltraCore ® FCP 308LFlux-cored GaS-Shielded (FcaW-G) Wire

Welding Positions


All

�304L and other common 18/8 stainless steels

�Nitrogen bearing 304LN and titanium stabilized 321

�General fabrication including piping, tanks, and pressure vessels

�Designed for all-position welding




Conformances


75% Argon/25% CO2

StainlessAWS E308LT1-1, E308LT1-4, E308T1-1, E308T1-4

Key Features


AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:

ABS:

CWB/CSA W48-06:



0.0451/16

(1.1)(1.6)

ED027949ED027950


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E308LT1-1, E308LT1-4 AWS E308T1-1, E308T1-4


520 (75) min. 550 (80) min.

35 min.



As-Welded with 100% CO2 and 75% Ar/25% CO2 400 - 430 (58 - 62) 560 - 595 (81 - 86) 38 - 44 4 - 11

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(AWS E308LT1-1, E308LT1-4, E308T1-1, E308T1-4)


%C(4) %Mn %Si %S %P


Test Results(3)

As-Welded with 100% CO2 and 75% Ar/25% CO20.02 - 0.04 1.3 - 1.6 0.6 - 0.7 0.01 - 0.02 0.03

%Ni %Cr %Mo %Cu


Test Results(3)

As-Welded with 100% CO2 and 75% Ar/25% CO29.5 - 10.0 18.3 - 19.3 0.3 0.3 - 0.4

(1) Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Requirement for E308T0-1 and E308T0-4 is 0.08% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO

2



CTWD(5)


(Volts)



0.045 in (1.1 mm)DC+

75% Ar/25% CO2

3/4 (19)3/4 (19)3/4 (19)

5.17.6

10.2

(200)(300)(400)

23-2625-2827-30

120155185

2.13.24.3

(4.7)(7.0)(9.4)

1.82.73.6

(4.0)(6.0)(7.9)

858684

1/16 in (1.6 mm)DC+

75% Ar/25% CO2

1 (25)1 (25)1 (25)

3.65.18.9

(140)(200)(350)

23-2624-2726-29

175210290

2.84.07.0

(6.2)(8.9)(15.5)

2.43.45.9

(5.3)(7.4)(13.0)

858384




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UltraCore ® FC 309LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


Flat & Horizontal

�Buffer layers and clad steels – overlays on CMn, mild steel or low alloy steels

�Dissimilar joints – stainless types 410, 304L, 321, and 316L to mild and low alloy steels


�For welding dissimilar metals - stainless and mild or low alloy




Conformances


75% Argon/25% CO2


Key Features

E309T0-1, E309T0-4E309LT0-1, E309LT0-4E309T0-1, E309T0-4E309LT0-1, E309LT0-4, E309LT0-1, E309LT0-4

AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:

ABS:

CWB/CSA W48-06:



0.0451/16

(1.1)(1.6)

ED033006ED033007


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E309LT0-1, E309LT0-4 AWS E309T0-1, E309T0-4


520 (75) min.550 (80) min.

30 min.


Test Results(3)



440 (64)435 (63)

570 (83)580 (84)

3637

1617


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(AWS E309T0-1, E309T0-4, E309LT0-1, E309LT0-4)


%C(4) %Mn %Si %S %P

RequirementsAWS E309LTO-1 & E309LTO-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.

Test Results(3)



0.020.02

1.51.6

0.80.9

0.010.01

0.020.02

%Ni %Cr %Mo %Cu

RequirementsAWS E309LTO-1 & E309LTO-4 12.0 - 14.0 22.0 - 25.0 0.5 max. 0.5 max.

Test Results(3)



12.712.7

23.123.3

0.30.3

0.30.3

(1)Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Requirement for E309T1-1 and E309T1-4 is 0.10% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO

2



CTWD(5)


(Volts)



0.045 in (1.1 mm)DC+

75% Ar/25% CO2

3/4 (19)3/4 (19)3/4 (19)

6.48.9

11.4

(250)(350)(450)

24-2725-2826-29

145180200

2.73.84.9

(5.9)(8.3)(10.7)

2.43.34.3

(5.2)(7.3)(9.4)

888888

1/16 in (1.6 mm)DC+

75% Ar/25% CO2

1 (25)1 (25)1 (25)

3.66.47.6

(140)(250)(300)

22-2524-2726-29

170245270

2.85.16.1

(6.3)(11.2)(13.4)

2.54.45.3

(5.5)(9.7)(11.6)

878787





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UltraCore® FCP 309LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

�Buffer layers and clad steels - overlays on CMn, mild steel or low alloy steels

�Dissimilar joints - stainless types 410, 304L, 321, and 316L to mild and low alloy steels


�For welding dissimilar metals - stainless and mild or low alloy




Conformances


Key Features


AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:

ABS:

CWB/CSA W48-06:



0.0451/16

(1.1)(1.6)

ED033010ED033011


75% Argon/25% CO2


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E309LT1-1, E309LT1-4AWS E309T1-1, E309T1-4


520 (75) min.550 (80) min.

30min.


Test Results(3)



440 (64)450 (65)

570 (83)580 (84)

3435

11.014.6


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(AWS E309LT1-1, E309LT1-4, E309T1-1, E309T1-4)


%C(4) %Mn %Si %S %P


Test Results(3)



0.020.02

0.91.1

0.60.7

0.010.01

0.020.02

%Ni %Cr %Mo %Cu


Test Results(3)



13.613.6

23.623.6

0.20.2

0.30.3


2



CTWD(5)


(Volts)



0.045 in (1.1 mm)DC+

75% Ar/25% CO2

3/4 (19)3/4 (19)3/4 (19)

5.17.6

10.2

(200)(300)(400)

24-2725-2826-29

130155190

2.13.24.2

(4.6)(7.0)(9.3)

1.82.63.5

(3.9)(5.8)(7.8)

858384

1/16 in (1.6 mm)DC+

75% Ar/25% CO2

1 (25)1 (25)1 (25)

3.65.18.9

(140)(200)(350)

23-2625-2826-29

170210290

2.83.96.9

(6.1)(8.7)(15.1)

2.33.25.7

(5.0)(7.1)(12.5)

828283




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Welding Positions


Flat & Horizontal

�1.5 – 3% Mo austenitic stainless steel

�Suitable for Ti or Nb stabilized and nitrogen-bearing versions of the above alloys

�Applications requiring good resistance to pitting and general corrosion





Conformances


75% Argon/25% CO2


Key Features


AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:

ABS:

CWB/CSA W48-06:



0.0451/16

(1.1)(1.6)

ED033008ED033009


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E316T0-1, E316T0-4AWS E316LT0-1, E316LT0-4


520 (75) min.550 (80) min.

30min.


Test Results(3)


435 (63)430 (62)

570 (83)580 (84)

3237

77


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(AWS E316T0-1, E316T0-4, E316LT0-1, E316LT0-4)


%C(4) %Mn %Si %S %P


Test Results(3)



0.020.02

1.21.4

0.60.7

0.010.01

0.030.03

%Ni %Cr %Mo %Cu

RequirementsAWS E316LT0-1 & E316LT0-4 11.0 - 14.0 17.0 - 20.0 2.0 - 3.0 0.5 max.

Test Results(3)



11.911.8

17.718.0

2.82.6

0.30.3


2



CTWD(5)


(Volts)



0.045 in (1.1 mm)DC+

75% Ar/25% CO2

3/4 (19)3/4 (19)3/4 (19)

6.48.9

11.4

(250)(350)(450)

23-2624-2725-28

140170200

2.73.84.8

(5.9)(8.3)(10.7)

2.33.24.2

(5.1)(7.1)(9.3)

868687

1/16 in (1.6 mm)DC+

75% Ar/25% CO2

1 (25)1 (25)1 (25)

3.66.47.6

(140)(250)(300)

25-2927-3128-32

155250285

2.85.06.0

(6.2)(11.0)(13.2)

2.44.25.2

(5.3)(9.3)(11.4)

858586




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UltraCore ® FCP 316LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

�1.5 - 3% Mo austenitic stainless steel

�Suitable for Ti or Nb stabilized and nitrogen-bearing versions of the above alloys

�Applications requiring good resistance to pitting and general corrosion





Conformances


75% Argon/25% CO2


Key Features


AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:

ABS:

CWB/CSA W48-06:



0.0451/16

(1.1)(1.6)

ED033012ED033013


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS E316LT1-1, E316LT1-4AWS E316T1-1, E316T1-4


520 (75) min.550 (80) min.

30min.


Test Results(3)


435 (63)450 (65)

565 (82)585 (85)

3939

88


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(AWS E316LT1-1, E316LT1-4, E316T1-1, E316T1-4)


%C(4) %Mn %Si %S %P


Test Results(3)



0.040.02

1.01.1

0.60.7

0.020.02

0.030.03

%Ni %Cr %Mo %Cu

RequirementsAWS E316LT1-1 & E316LT1-4 11.0 - 14.0 17.0 - 20.0 2.0 - 3.0 0.5 max.

Test Results(3)



12.612.5

18.619.1

2.72.7

0.30.3


2



CTWD(5)


(Volts)



0.045 in (1.1 mm)DC+

75% Ar/25% CO2

3/4 (19)3/4 (19)3/4 (19)

5.17.6

10.2

(200)(300)(400)

22-2523-2624-27

130165190

2.13.24.3

(4.7)(7.1)(9.4)

1.82.73.6

(4.0)(5.9)(7.9)

858384

1/16 in (1.6 mm)DC+

75% Ar/25% CO2

1 (25)1 (25)1 (25)

3.65.18.9

(140)(200)(350)

23-2624-2725-28

170205290

2.84.07.0

(6.2)(8.8)(15.3)

2.33.35.6

(5.1)(7.2)(12.4)

828281




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Blue Max ® S308/308LSubMerGed arc (SaW) electrode

Typical Applications�For joining the more common austenitic

stainless steel grades referred to as “18-8” steels

�ASTM A240 Types 302, 304, 304L

�ASTM A743, A744 Types CF-8 and CF-3

�Designed to be used primarily with basic fluxes

�Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking


Conformances

Recommended FluxesLincolnweld® 801, 802, 880, 880M, 882, ST-100, Blue Max® 2000

StainlessAWS ER308, ER308L

Key FeaturesER308, ER308LER308, ER308LER308, ER308LER308L



Diameter 60 lb (27 kg)Coilin (mm)

5/643/32

1/85/32

(2.0)(2.4)(3.2)(4.0)

ED021437ED021438ED021439ED021440


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

RequirementsAWS ER308, ER308L Not Specified

Test Results(3, 5)

As-Welded 380 (55) 565 (82) 42 15

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(AWS ER308, ER308L)

WIRE & DEPOSIT COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006

%C(4) %Cr %Ni %Mo %Mn %Si

RequirementsAWS ER308L 0.03 max. 19.5 - 22.0 9.0 - 11.0 0.75 max. 1.0 - 2.5 0.30 - 0.65


Wire Composition 0.02 20.1 9.8 0.1 1.8 0.50

All Weld Metal Composition(5) 0.02 19.0 - 19.5 9.8 0.1 1.5 - 1.9 0.50 - 0.80

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for ER308 is 0.08% max. carbon. (5)Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.


Diameter Wire Feed Speed Voltage(volts)

Current(amps)in (mm) m/min (in/min)

5/643/32

1/85/32

(2.0)(2.4)(3.2)(4.0)

2.0-6.11.5-5.30.9-2.80.8-1.9

(80-240)(60-210)(35-110)(30-75)

24-3026-3228-3430-36

190-500195-575200-700320-775




68281_289_362_ACG.indd 340 3/30/10 2:12 PM


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Typical Applications �For joining carbon or low alloy steel to austenitic stainless steels

�Can also be used on “18-8” steels, since it overmatches the corrosion resistance, if the weldment will not be exposed to temperatures of 538°C to 927°C (1000°F to 1700°F)


�ASTM A743, A744 Types CF-8, CF-3

�Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit

�Provides good resistance to hot cracking

�Q2 Lot® - Certificate showing actual depositchemistry and calculated ferrite number (FN) available online

Conformances

Recommended FluxesLincolnweld® 801, 802, 880, 880M, 882, ST-100, Blue Max® 2000


Key Features

ER309, ER309LER309, ER309LER309, ER309LER309L




5/643/32

1/85/32

(2.0)(2.4)(3.2)(4.0)

ED021445ED021446ED021447ED021448


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number


Test Results(3, 5)

As-Welded 400 (58) 575 (83) 35 8

68281_289_362_ACG.indd 341 3/30/10 2:12 PM


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(AWS ER309, ER309L)

WIRE & DEPOSIT COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006


RequirementsAWS ER309L 0.03 max. 23.0 - 25.0 12.0 - 14.0 0.75 max. 1.0 - 2.5 0.30 - 0.65


Wire Composition 0.02 23.9 13.0 0.15 1.8 0.50






5/643/32

1/85/32

(2.0)(2.4)(3.2)(4.0)

2.0-6.11.5-5.30.9-2.80.8-1.9

(80-240)(60-210)(35-110)(30-75)

24-3026-3228-3430-36

190-500195-575200-700320-775




68281_289_362_ACG.indd 342 3/30/10 2:12 PM


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Typical Applications�ASTM A240 Type 316 or 316L

�ASTM A743, A744 Types CF-8, CF-3

�Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit

�Provides good resistance to hot cracking


Conformances

Recommended Fluxes

Lincolnweld® 801, 802, 880, 880M, 882, ST-100, Blue Max® 2000


Key Features

ER316, ER316LER316, ER316LER316, ER316LER316L




5/643/32

1/85/32

(2.0)(2.4)(3.2)(4.0)

ED021453ED021454ED021455ED021456


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number


Test Results(3, 5)

As-Welded 380 (55) 550 (80) 42 9

68281_289_362_ACG.indd 343 3/30/10 2:12 PM


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(AWS ER316, ER316L)



RequirementsAWS ER316L 0.03 max. 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5 0.30 - 0.65


As-Welded 0.02 19.0 11.9 2.2 1.8 0.50






5/643/32

1/85/32

(2.0)(2.4)(3.2)(4.0)

2.0-6.11.5-5.30.9-2.80.8-1.9

(80-240)(60-210)(35-110)(30-75)

24-3026-3228-3430-36

190-500195-575200-700320-775




68281_289_362_ACG.indd 344 3/30/10 2:12 PM


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Blue Max ® 2000SubMerGed arc (SaW) Flux

Typical Applications �For submerged arc welding of the 300 and 400 series stainless steels, and similar alloy filler metal

�Neutral basic flux designed for welding the more difficult stainless steels such as 347 and 2205 as well as nickel-based alloys

�Produces sound welds with excellent slag removal and bead appearance

�Exhibits superior resistance to moisture pickup

�Designed for maximum toughness and ductility with duplex stainless steels

Stainless

Key Features


50 lb (22.6 kg)Plastic Bag

ED031857

MECHANICAL PROPERTIES(1)

Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

With Blue Max® 2000(3)

S308/308L S309/309LS316/316L

380 (55)400 (58)380 (55)

565 (82)570 (83) 550 (80)

423542

1089

DEPOSIT COMPOSITION(1)

%C %Mn %P %S %Si %Cr %Ni %Mo

With Blue Max® 2000(3)

S308/308L 0.015 1.52 0.022 0.012 0.63 18.83 9.67 0.13

S309/309L 0.026 1.71 0.022 0.009 0.59 23.58 13.35 0.09

S316/316L 0.017 1.36 0.019 0.012 0.58 18.04 11.50 2.14

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 NOTE: There are no AWS requirements for submerged arc stainless steel deposits.

68281_289_362_ACG.indd 345 3/30/10 2:12 PM


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Typical Applications �Austenitic stainless strips including EQ308, EQ309, EQ347 and EQ309Cb

�Low carbon steels including EQ308L, EQ309L and EQ316L

�A chromium alloyed flux for strip cladding where ferrite content of at least 4 FN is desired with 309L strip on carbon steel in one layer

�Low dilution into the base material being surfaced

�Achieves high alloy and low carbon content deposit even in the first layer of cladding

�High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer

Stainless

Key Features


44 lb (20 kg)Hermetically Sealed Pail

ED029474


%C %Mn %Si %Cr %Ni %MoFerrite

Number

AWS Strip Requirements, EQ309L(2)

Strip Composition

0.03 max.

0.01

1.0 - 2.5

1.8

0.30 - 0.65

0.35

23.0 - 25.0

23.8

12.0 - 14.0

13.7

0.75 max.

0.10

Not Specified

14

One Layer Cladding on A516-70 0.06 0.9 0.90 21 12.1 0.10 5

Second Layer Cladding 0.02 0.9 1.10 23.2 13.6 0.10 9

(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 NOTE: There are no AWS requirements for submerged arc stainless steel deposits. Deposit composition depends strongly upon dilution, especially on single layer welds.

68281_289_362_ACG.indd 346 3/30/10 2:12 PM


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Typical Applications �For strip cladding using the electroslag process

�A neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes

Stainless

Key Features


44 lb (20 kg)Hermetically Sealed Pail

ED025014

(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 NOTE: There are no AWS requirements for submerged arc stainless steel deposits. Deposit composition depends strongly upon dilution, especially on single layer welds.


%C %Mn %Si %Cr


Strip Composition

0.03 max.

0.01

1.0 - 2.5

1.7

0.30 - 0.65

0.35

23.0 - 25.0

23.9

One Layer Cladding on A516-70 0.03 - 0.40 1.3 - 1.4 0.50 19.9 - 21.9

%Ni %Mo Ferrite Number


Strip Composition

12.0 - 14.0

12.8

0.75 max.

0.10

Not Specified

18

One Layer Cladding on A516-70 10.9 - 12.5 0.10 4 - 9

68281_289_362_ACG.indd 347 3/30/10 2:12 PM


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Lincolnweld ® ST-100SubMerGed arc (SaW) Flux

Typical Applications �General submerged arc welding of common austenitic stainless steels such as 304, 304L, 316, 316L, 309 and 347

�An alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit

�Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing steels which normally cause slag to adhere to the weld metal

�Good performance on seamer applications

Stainless

Key Features


60 lb (27.2 kg)Plastic Bag

600 lb (272 kg)Steel Drum

ED031856 ED012924


Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

With Lincolnweld® ST-100(3)

S308/308L S309/309LS316/316L

405 (59)415 (60)415 (60)

600 (87)585 (85)585 (85)

383740

101410


%C %Mn %Si %Cr %Ni %Mo

With Lincolnweld® ST-100(3, 4)

S308/308L Groove Weld

0.01 0.02

1.9 2.1

0.50 0.70

19.6 19.6

9.8 9.7

0.10 0.10

S309/309LGroove Weld

0.02 0.03

2.1 2.3

0.40 0.60

23.8 24.1

13.7 13.6

0.10 0.10

S316/316L Groove Weld

0.02 0.02

1.7 1.7

0.45 0.65

19.0 18.8

11.9 11.8

2.20 2.20

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Results shown are typical wire compositions for the Blue Max® subarc wires listed, and typical weld deposit composition for 1 in groove welds on matching plate. NOTE: There are no AWS requirements for submerged arc stainless steel deposits.

68281_289_362_ACG.indd 348 3/30/10 2:12 PM


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Lincoln ® ER308/308LtiG (GtaW) cut lenGthS

Welding Positions


All

�Sheet metal on the corresponding stainless steel base metals

�High pressure piping and tubing

�Use on base metals of similar composition

� Dual classification ensures the maximum carbon content is 0.03%

�Low carbon content increases resistance to intergranular corrosion

�Embossed on each end for easy identification after use


Conformances

Shielding Gas100% Argon


Key Features

ER308, ER308LER308, ER308L





50 lb (22.7 kg)Cartonin (mm)

1/163/32

1/8

(1.6)(2.4)(3.2)

ED025410 ED025413 ED025416

ED025412 ED025415 ED025418

ED026655 ED026656 ED026657


%C %Cr %Ni %Mo %Mn

RequirementsAWS ER308L

0.03(2) max. 19.5 - 22.0 9.0 -11.0 0.75 max.

1.0 - 2.5

Test Results(1) 0.02 20.2 9.2 0.03 1.6

%Si %P %S %Cu Total Others

RequirementsAWS ER308L 0.30 - 0.65 0.03 max. 0.03 max. 0.75 max. 0.50 max.

Test Results(1) 0.44 0.02 0.02 0.11 0.03(1)See test results disclaimer on pg. 9 (2)Requirements for ER308 is 0.08% max. carbon.




68281_289_362_ACG.indd 349 3/30/10 2:12 PM


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Welding Positions


All



�Use for welding similar alloys in wrought or cast form

�Occasionally used for welding “18-8” base metals when severe corrosion conditions exist or dissimilar metals

�0.03% carbon content increases resistance to intergranular corrosion



Conformances



Key Features

ER309, ER309LER309, ER309L






1/163/32

1/8

(1.6)(2.4)(3.2)

ED025419 ED025422 ED025425

ED025421 ED025424 ED025427

ED026658 ED026659 ED026660


%C %Cr %Ni %Mo %Mn


0.03(2) max. 23.0 - 25.0 12.0 - 14.0 0.75 max.

1.0 - 2.5

Test Results(1) 0.02 23.7 13.9 0.04 1.8



0.30 - 0.65 0.03 max. 0.03 max. 0.75 max. 0.50 max.

Test Results(1) 0.51 0.02 0.01 0.05 0.06(1)See test results disclaimer on pg. 9 (2)Requirements for ER309 is 0.12% max. carbon.




68281_289_362_ACG.indd 350 3/30/10 2:12 PM


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Welding Positions


All



�Use for welding similar alloys containing approximately 2% molybdenum

�Use for high temperature service applications

� 0.03% carbon content increases resistance to intergranular corrosion



Conformances



Key Features

ER316, ER316LER316, ER316L






1/163/32

1/8

(1.6)(2.4)(3.2)

ED025428 ED025431 ED025434

ED025430 ED025433 ED025436

ED026661 ED026662 ED026663


%C %Cr %Ni %Mo %Mn


0.03(2) max. 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5

Test Results(1) 0.01 23.7 13.9 0.04 1.7


RequirementsAWS ER316L 0.30 - 0.65 0.03 max. 0.03 max. 0.75 max. 0.50 max.

Test Results(1) 0.49 0.01 0.01 0.08 0.04(1) See test results disclaimer on pg. 9 (2) Requirements for ER316 is 0.08% max. carbon.




68281_289_362_ACG.indd 351 3/30/10 2:12 PM


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Outershield ® MC-409Metal-cored (GMaW-c) Wire

Welding Positions



�Stainless steel exhaust systems in the automotive industry

�Designed for joining 409 stainless steel

� Improved wetting action

�Low spatter and minimal slag


Conformances

Shielding Gas

98% Argon/Balance O2

StainlessAWS EC409

Key Features

EC409EC409EC409





0.045 (1.1) ED031419 ED023400


%C %Cr %Ni %Mo %MnRequirementsAWS EC409 0.08 max. 10.5 - 13.5 0.6 max. 0.50 max. 0.80 max.Typical Performance(2) 0.03 11.6 - 12.0 0.04 < 0.02 0.6

%Si %P %S %Cu %TiRequirementsAWS EC409 0.80 max. 0.03 max. 0.03 max. 0.75 max. 10 X C min. / 1.5 max.Typical Performance(2) 0.50 - 0.53 0.01 0.01 < 0.04 1.0

(1)Typical All Weld Metal. (2)See test results disclaimer on pg. 9(3)To estimate ESO, subtract 1/8 in (3 mm) from CTWD.



CTWD(3)


(Volts)Approx. Current

(Amps)Deposition Rate

m/min (in/min) kg/hr (lb/hr)

0.045 in (1.1 mm)DC+

98% Ar/balance O2

16 (5/8)16 (5/8)16 (5/8)

4.66.68.1

(180)(260)(320)

19 - 2121 - 2322 - 24

145205230

1.82.83.5

(4.2)(6.1)(7.6)




68281_289_362_ACG.indd 352 3/30/10 2:12 PM


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LNM NiCro 60/20MiG (GMaW) Wire

Welding Positions


All

�Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825

�254 SMo, UNS S31254

�A353 - 9% nickel steel

�Dissimilar joints that require a postweld heat treatment

�Designed for joining nickel-based alloys for applications with both high and low temperatures

Conformances

Shielding Gas0 - 95% He/Balance Argon

Nickel-BasedAWS ERNiCrMo-3

Key Features

ERNiCrMo-3ERNiCrMo-3

AWS A5.14/A5.14M: 2009ASME SFA-A5.14:



0.0400.045

(1.0)(1.1)

ED032159ED032160


Yield Strength(2)

Tensile Strength

Elongation


MPa (ksi) MPa (ksi) % @ 20°C (68°F) @ -196°C (-320°F)

RequirementsAWS ERNiCrMo-3 Not Specified

Test Results(2)

As-Welded 475 (69) 760 (110) 50 161 (119) 139 (103)

68281_289_362_ACG.indd 353 3/30/10 2:12 PM


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LNM NiCro 60/20MiG (GMaW) Wire

(AWS ERNiCrMo-3)


%C %Mn %Fe %P %S

RequirementsAWS ERNiCrMo-3 0.10 max. 0.50 max. 5.0 max. 0.02 max. 0.015 max.

Test Results(2) 0.01 0.04 0.4 0.01 0.001

%Si %Cu %Ni %Al %Ti


Test Results(2) 0.06 0.05 64.4 0.14 0.20

%Cr %Nb(Cb) +Ta %Mo %Other

RequirementsAWS ERNiCrMo-3 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max.

Test Results(2) 22.2 3.66 8.8 0.07





68281_289_362_ACG.indd 354 3/30/10 2:12 PM


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LNM NiCroMo 60/16MiG (GMaW) Wire

Welding Positions


All

�CrMoW nickel alloys such as C276

�High temperature surfacing applications up to 1200°C (2192°F)

�C-22 and C-4 (depending on corrosion requirements)


�Designed for welding CrMoW nickel alloys, such as C276

�Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides

Conformances

Shielding Gas0 - 95% He / Balance Argon


Key Features


AWS A5.14/A5.14M: 2009ASME SFA-A5.14:



0.0400.045

(1.0)(1.1)

ED032150ED032151


Yield Strength(2)

Tensile Strength

Elongation




Test Results(2)

As-Welded 460 (67) 725 (105) 46 157 (116) 142 (105)

68281_289_362_ACG.indd 355 3/30/10 2:12 PM


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LNM NiCroMo 60/16MiG (GMaW) Wire

(AWS ERNiCrMo-4)



%C %Mn %Fe %P %S

RequirementsAWS ERNiCrMo-4 0.02 max. 1.00 max. 4.0 - 7.0 0.04 max. 0.03 max.

Test Results(2) 0.01 0.5 5.7 0.010 0.01

%Si %Cu %Ni %Co %Cr

RequirementsAWS ERNiCrMo-4 0.08 max. 0.50 max. Balance 2.5 max. 14.5 - 16.5

Test Results(2) 0.05 0.02 57.9 0.1 16.0

%Mo %V %W %Other

RequirementsAWS ERNiCrMo-4 15.0 - 17.0 0.35 max. 3.0 - 4.5 0.50 max.

Test Results(2) 16.0 0.04 3.7 0.01




68281_289_362_ACG.indd 356 3/30/10 2:12 PM


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LNS NiCro 60/20SubMerGed arc (SaW) electrode

Welding Positions


Flat & Horizontal

�Alloy 625, UNS N06625

�Alloy 825, UNS N08825

�254 SMo, UNS S31254

�A353 - 9% nickel steels

�Dissimilar joints that require postweld heat treatment

�Designed for joining nickel-based alloys

�Depending on the application, it is also suitable for welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints

�Composition is controlled to produce consistent mechanical properties

Conformances

Recommended FluxesBlue Max® 2000


Key Features


AWS A5.14/A5.14M: 2009ASME SFA-A5.14:



55 lb (25 kg)Coilin (mm)

1/163/32

1/8

(1.6)(2.4)(3.2)

ED032189ED032165ED032166


Yield Strength(2)


MPa (ksi)Elongation

%


Test Results(3, 4)

As-Welded 520 (75) 780 (113) 40

68281_289_362_ACG.indd 357 3/30/10 2:12 PM


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LNS NiCro 60/20SubMerGed arc (SaW) electrode

(AWS ERNiCrMo-3)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-2006.


%C %Mn %Si %Ni

RequirementsAWS ERNiCrMo-3 0.10 max. 0.50 max. 0.50 max. 58.0 max.

Test Results(3)

Wire Composition 0.02 0.06 0.07 64.0

All Weld Metal Composition(4) 0.01 0.10 0.40 64.5

%Cr %Nb(Cb) +Ta %Mo

RequirementsAWS ERNiCrMo-3 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0

Test Results(3)

Wire Composition 21.9 3.5 9.0

All Weld Metal Composition(4) 21.5 3.8 8.7




68281_289_362_ACG.indd 358 3/30/10 2:13 PM


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LNT NiCro 60/20tiG (GtaW) cut lenGthS

Welding Positions


All

�Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825

�254 SMo, UNS S31254


�Dissimilar joints that require a postweld heat treatment

�Designed for joining nickel-based alloys for applications with both high and low temperatures Conformances

Shielding Gas

100% Argon


Key Features


AWS A5.14/A5.14M: 2009ASME SFA-A5.14:


Diameter 10 lb (4.5 kg)Cartonin (mm)

3/321/8

(2.4)(3.2)

ED032162ED032163


Yield Strength(2)

Tensile Strength

Elongation




Test Results(3)

As-Welded 540 (78) 815 (118) 38 182 (134) 129 (95)

68281_289_362_ACG.indd 359 3/30/10 2:13 PM


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LNT NiCro 60/20tiG (GtaW) cut lenGthS

(AWS ERNiCrMo-3)



%C %Mn %Fe %P %S


Test Results(3) 0.02 0.04 0.3 0.01 0.002

%Si %Cu %Ni %Al %Ti


Test Results(3) 0.04 0.01 64.3 0.26 0.30

%Cr %Nb + Ta %Mo %Other

RequirementsAWS ERNiCrMo-3 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max.

Test Results(3) 22.2 3.51 9.0 0.11




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LNT NiCroMo 60/16tiG (GtaW) cut lenGthS

Welding Positions


All

�CrMoW nickel alloys such as C276

�High temperature surfacing applications up to 1200°C (2192°F)

�C-22 and C-4 (depending on corrosion requirements)


�Designed for welding CrMoW and nickel alloys

�Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides

�For high temperature surfacing applications up to 1200°C (2192°F)


Conformances


Nickel -BasedAWS ERNiCrMo-4

Key Features


AWS A5.14/A5.14M: 2009ASME SFA-A5.14:


Diameter 10 lb (4.5 kg)Cartonin (mm)

3/321/8

(2.4)(3.2)

ED032156ED032157


Yield Strength(2)

Tensile Strength

Elongation




Test Results(3)

As-Welded 535 (78) 780 (113) 44 196 (145) 160 (118)

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LNT NiCroMo 60/16tiG (GtaW) cut lenGthS

(AWS ERNiCrMo-4)

(1)Typical all weld metal. (2)Measured with 0.2% offset.(3)See test results disclaimer on pg. 9


%C %Mn %Fe %P %S

RequirementsAWS ERNiCrMo-4 0.02 max. 1.00 max. 4.0 - 7.0 0.04 max. 0.03 max.

Test Results(3) 0.01 0.5 5.9 0.01 0.01

%Si %Cu %Ni %Co %Cr

RequirementsAWS ERNiCrMo-4 0.08 max. 0.50 max. Balance 2.5 max. 14.5 - 16.5

Test Results(3) 0.03 0.03 57.8 0.1 16.0

%Mo %V %W %Other

RequirementsAWS ERNiCrMo-4 15.0 - 17.0 0.35 max. 3.0 - 4.5 0.50 max.

Test Results(3) 16.1 0.12 3.4 0.05




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HARDFACINGCONSUMABLES

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Hardfacing Stick (SMAW) Electrode

Product Name Key FeaturesDiameters Available

in (mm)

Build-Up 1/8(3.2)

5/32(4.0)

3/16(4.8)

1/4(6.4)

Wearshield® BU •Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding•Can be used as underbase for other hardfacing deposits or

as final overlay on parts to be machined or forged•Unlimited layers with proper preheat, interpass temperatures

and procedures

Metal-to-Metal Wear 1/8(3.2)

5/32(4.0)

3/16(4.8)

1/4(6.4)

Wearshield® MI •Provides a martensitic deposit with considerable retained austenite•General purpose electrode, a good compromise for

metal-to-metal wear, moderate impact and mild abrasion•Can be used on carbon and low alloy steel parts

Severe Impact 1/8(3.2)

5/32(4.0)

3/16(4.8)

1/4(6.4)

Wearshield® Mangjet® •For building up austenitic manganese steel and cladding carbon steels•Produces an austenitic manganese deposit that will work

harden in service•Unlimited layers with proper preheat, interpass temperatures

and procedures

Wearshield® 15CrMn •Provides a premium austenitic chromium manganese deposit•Resists severe impact or gouging even in a single layer over

carbon steel•Used to join Hadfield manganese steel to itself or to carbon

steel

Wearshield® FROG MANG®

•Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry•Provides a high strength high alloy austenitic manganese

deposit to handle the increased loading of railroad cars•Unlimited layers with proper preheat, interpass temperatures

and procedures

Abrasion Plus Impact 1/8(3.2)

5/32(4.0)

3/16(4.8)

1/4(6.4)

Wearshield® ABR •Provides good resistance to abrasion, impact and some metal-to-metal wear•Good hot forging properties•Use on carbon, stainless and manganese steels

Selection GuideHardfacing

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Hardfacing Stick (SMAW) Electrode


in (mm)

Abrasion Plus Impact 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Wearshield® 44 •Moderate hardness to resist abrasion with impact up to 600°C (1100°F)•Higher alloy results in improved spalling resistance than

Wearshield® ABR•Can be used on carbon steels, low alloy steels, cast irons,

austenitic manganese steels and austenitic stainless steels

Metal-to-Earth Wear 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Wearshield® ME •High alloy produces chrome carbides and austenite•Provides greater abrasion resistance than Wearshield® ABR

or Wearshield 44•Low dilution weld metal provides eutectic mix of chromium

carbides and austenite, with limited primary carbides.

Severe Abrasion 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Wearshield® 60 •Designed to resist severe abrasion•It exhibits higher alloy and higher abrasion resistance than

Wearshield® ABR, Wearshield® 44 or Wearshield® ME•Can be used on carbon, low alloy, stainless, and manganese

steels

Wearshield® 70 •Premium complex carbide deposit resists very severe abrasion at temperatures up to 760°C (1400°F)•Exhibits the highest abrasion resistance of the Wearshield

stick electrodes•Can be used with mild steel, low alloy steel, stainless steels

and austenitic manganese steels

Maintenance and Repair 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Blue Max® 2100 •High resistance to cracking•High strength•Designed for joining difficult to weld steel

(1)



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Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire


in (mm)

Build-Up 0.045(1.1)

1/16(1.6)

Lincore® BU-G •Delivers deposits with moderate hardness for build-up or as final overlay•Provides some resistance to metal-to-metal wear and

moderate impact•Can be used for the matrix with the Bulk Tungsten Carbide process

Metal-to-Metal 0.045(1.1)

1/16(1.6)

Lincore® 55-G •Produces a deposit which resists metal-to-metal wear and mild abrasion•The deposit results in an even harder material when used

with the Bulk Tungsten Carbide process•To be used on carbon steel, and low alloy steel

Hardfacing Metal-Cored (GMAW-C) Wire


in (mm)

Abrasion 0.045(1.1)

Lincore® 60-G •Deposits feature higher alloy levels than to resist both abrasion and moderate impact•Can be used at temperatures up to 704°C (1300°F)•To be used on carbon, low alloy, manganese and stainless steels

and cast iron


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Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire


in (mm)

Build-Up 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® BU •Provides a tough machinable deposit for build-up or final overlay•Delivers non-severe metal-to-metal wear with outstanding crack

resistance•Ideal for rebuilding worn parts to near final dimensions before

applying final hardfacing layers which are more wear resistant

Lincore® 33 •Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear•Use for build-up of steel mill parts such as rougher couplings•Build-up deposit on carbon steel and low alloy steel base metals

Metal-to-Metal 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® 40-O •Higher hardness for metal-to-metal wear and mild abrasion•Used on transfer rollers and guides, crane wheels and shafts•Can be used on low carbon, and low alloy steels

Lincore® 55 •Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion•To be used on carbon steel, low alloy steel and manganese steel•Unlimited layers with proper preheat and interpass temperatures

and procedures

Lincore® T & D •Delivers a deposit similar to H12 tool steel•For build-up of tool steel dies and edges, or applying wear

resistance surface on carbon or low alloy steels•To be used on carbon steel, low alloy steel or tool steel

Severe Impact 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® M •Deposit resists severe impact as well as moderate abrasion•Produces an austenitic manganese deposit that work-hardens•Recommended for build-up and repair of Hadfield-type austenitic

manganese materials as well as carbon and low alloy steels

Lincore® 15CrMn •Provides an austenitic manganese deposit which exhibits very good crack resistance•Work-hardens for overlay or joining austenitic manganese steel to

itself or to carbon steel•Can be used as a build-up layer before capping with abrasion

resistant alloys


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Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire


in (mm)

Severe Impact 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® FROG MANG®

•Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry•High alloy austenitic manganese deposit•Can easily handle the increased loading of railroad cars, therefore

reducing the frequency of repairs

Abrasion Plus Impact 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® 50 •Delivers an abrasion resistant deposit, even under conditions of moderate impact•Larger wire diameter sizes may be used for the submerged arc

process•Can be used on low carbon, medium carbon, low alloy, manganese

and stainless steels

Severe Abrasion 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® 60-O •Deposits feature higher alloy levels than to resist both abrasion and moderate impact•Can be used at temperatures up to 704°C (1300°F)•To be used on carbon, low alloy, manganese and stainless steels

and cast iron

Lincore® 65-O •Highest abrasion resistance and hardness of all the Lincore® flux-cored line•Deposits include higher carbon and chrome levels than

Lincore® 60-O•Recommended for use on wear plate, coal pulverizer rolls, earth

engaging tools, and on slurry pipe and elbows

Hardfacing Metal-Cored Submerged Arc (SAW) Wire


in (mm)

Build-Up 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 30-S •Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact•For automatic and semiautomatic operation on mild and low

alloy steels•Good resistance to cross checking


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in (mm)

Metal-to-Metal, Build-Up 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 32-S •Designed for build-up on 4140 drill stems in the deep hole drilling industry•For automatic and semiautomatic operation on mild and low

alloy steels•Good resistance to cross checking

Lincore® 35-S •Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion•For automatic and semiautomatic operation on mild and low

alloy steels•Recommended as final overlay where medium hardness and

good machinability are required

Metal-to-Metal 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 40-S •Designed for rebuilding heavy equipment undercarriages•Deposit is machinable and hot forgeable and resists rolling and

sliding metal-to-metal wear•Full automatic is recommended with Lincolnweld® 801, 802

and 880

Lincore® 42-S •Designed for rebuilding heavy equipment undercarriages•The deposit exhibits enhanced crack resistance and toughness

compared to Lincore® 40-S•Intended to resist rolling and sliding metal-to-metal wear

Severe Abrasion 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 60-S •Resists severe abrasion with mild impact•Can be used on carbon, low alloy, manganese and stainless

steels as well as cast iron•Many layers can be applied using high travel speeds and small

bead sizes, to promote close spaced cross check cracks

Roll Rebuilding - Build-Up 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 20 •Metal-cored wire with moderate hardness for build-up before stainless overlay•Good crack resistance and high compressive strength•Recommended flux is Lincolnweld® 801, 802 and 880

Lincore® 8620 •Metal-cored wire for build-up on worn rolls•A little softer than Lincore® 20 for easier machining•Recommended flux is Lincolnweld® 801, 802 and 880


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in (mm)

Roll Rebuilding - Build-Up 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 4130 •Metal-cored wire for general build-up•Can be flame hardened to 38 Rockwell C (RC)•Used on mining components such as cable drums, sheaves, gears

and shafts

Roll Rebuilding - Metal-to-Metal 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 410 •Metal-cored wire with a 410 martensitic stainless steel deposit•Low carbon content and high corrosion resistance•Soft and easily machined

Lincore® 410NiMo •Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys•Recommended flux is Lincolnweld® 801 and 802

Lincore® 423L •Metal-cored wire, provides a softer “as-welded” deposit than Lincore® 420•More resistance to softening during tempering above 482°C (900°F)•Recommended flux is Lincolnweld® 802

Lincore® 423Cr •Metal-cored wire with a higher chrome deposit than Lincore® 423L for improved corrosion resistance•Recommended flux is Lincolnweld® 802

Lincore® 420 •Metal-cored wire that is most widely used for caster roll rebuilding•Flux recommendation is Lincolnweld® 801 and 802

Lincore® 96S •Metal-cored wire which produces a high carbon, 420 stainless steel deposit•Use where a higher hardness is required•Can be used on work rolls and backup rolls when water spray

causes pitting on tool steel deposits

Lincore® 102W •Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures•Used for guide rolls, and work rolls

Lincore® 102HC •Metal-cored wire with a higher carbon content than Lincore® 102W•Will give a higher hardness tool steel deposit•Deposit is “hot” [above 204°C (400°F)] machinable, for easy sizing

after welding


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Hardfacing and Neutral Submerged Arc (SAW) Flux

Product Name Key Features Packaging Available

Hardfacing Flux Paper Bag

PlasticBag

Steel Drum

Bulk Bag

Lincolnweld® A-96-S •Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness•Carbon will be about 0.23%, with about 13% chromium,

with proper procedures

Metal-to-Metal Paper Bag

PlasticBag

Steel Drum

Bulk Bag

Lincolnweld® H-535 •Produces a deposit with good abrasion resistance, allows some machinability•Low carbon martensitic deposit•Hardness range is 24-45 Rockwell C (RC), depending upon

the actual welding procedure used

Severe Abrasion Paper Bag

PlasticBag

Steel Drum

Bulk Bag

Lincolnweld® H-560 •High alloy flux depositing primary carbides in a martensitic matrix•Excellent material for severe abrasion applications•Resistance to abrasion is 50 to 60 times that of plain

carbon steel

Neutral Flux Paper Bag

PlasticBag

Steel Drum

Bulk Bag

Lincolnweld® 801 •Provides smooth beads and excellent slag removal•Fast-freezing•Use with Lincore 20, 30-S, 35-S, 40-S, 42-S, 4130,

8620, 410, 410NiMo, 420 and 96S

Lincolnweld® 802 •Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels•Use with Lincore 102W, 423L, 423Cr and 102HC

Lincolnweld® 803 •Specially designed for Lincore® 60-S on high speed welding applications, such as the resurfacing of coal crusher rolls and blast furnace bells and hoppers


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Wearshield ® BUHardfacing Stick (SMaW) ElEctrodE

Welding Positions


Flat & Horizontal

For Build-Up �Shovel and bucket lips

�Pump impellers and housings

�Pulverizer plows

�Mill hammers

For Hardfacing �Trunnions, tractor rolls, cranes and gears

�Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding

�Can be used as underbase for other hardfacing deposits or as final overlay on parts to be machined or forged

�Unlimited layers with proper preheat, interpass temperatures and procedures

�Use on mild and low alloy steels

Build-Up

Key Features


Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)

5/323/16

(4.0)(4.8)

1414

(350)(350)

ED021991ED021993


Rockwell Hardness (RC)

1 Layer 2 Layers 3 Layers

15 - 20 18 - 23 23 - 28

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Wearshield ® BUHardfacing Stick (SMaW) ElEctrodE


Current (Amps)

Polarity5/32 in

(4.0 mm)3/16 in

(4.8 mm)1/4 in

(6.4 mm)

DC+ 145 - 210 180 - 280 230 - 360

AC 155 - 225 200 - 290 255 - 375Preferred polarity is listed first.

NOTE: Using a short arc with a slight weave motion, deposit beads about 1/2 in - 3/4 in (13-19 mm) wide with the 5/32 in and 3/16 in (4.0-4.8 mm) electrode diameters, and about 1 in (25 mm) wide with the 1/4 in (6.4 mm) diameter. However, on edges and corners, fast-moving stringer beads or very narrow weaved beads are usually preferred. The exact width and thickness of the bead will depend on the mass of the piece being welded.Work-hardened base or weld metal should be removed before applying Wearshield® BU, since such areas are more prone to embrittlement and possible cracking. The part should be preheated to at least 21°C (70°F). Preheating above 40°C (100°F) is usually not required. Preheating depends largely on the base metal composition. On large, complex, or restrained parts, a preheat of 150°- 260°C (300°- 500°F) may be necessary.


%C %Mn %Si %Cr %S %P

2 or more layers 0.14 1.15 0.60 1.40 0.025 0.015

(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.




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Wearshield ® MIHardfacing Stick (SMaW) ElEctrodE

Welding Positions



�Boom heels

�Conveyor screws

�Dipper lips

�Tractor grousers

�Ditcher teeth

�Lumber equipment

�Hammer mills

�Provides a martensitic deposit with considerable retained austenite

�General purpose electrode, a good compromise for metal-to-metal wear, moderate impact and mild abrasion

�Can be used on carbon and low alloy steel parts

�Deposits tend to cross check and are usually best limited to two layers

Metal-to-Metal

Key Features



1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

ED022003ED022005ED022007



1 Layer 2 or More Layers

50 54

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Wearshield ® MIHardfacing Stick (SMaW) ElEctrodE


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 70 - 120 110 - 150 150 - 200

AC 70 - 120 110 - 150 150 - 200


NOTE: In welding with Wearshield® MI, a short arc or a long arc may be used. The short arc will give greater build-up with each bead. The long arc is ideal for depositing thin layers, though alloy recovery may be reduced. In depositing Wearshield® MI, preheat and interpass temperatures of 200°C (400°F) minimum are helpful, as well as limiting deposit to two layers, to reduce cracking and avoid chipping and fragmentation. Weld deposit cannot be cut with oxy-fuel process. Plasma arc and air-carbon arc processes can cut or gouge the weld deposit successfully. Grinding is usually best if the deposit needs to be shaped.


On Carbon Steel %C %Mn %Si %Cr %Mo

2 or More Layers 0.9 0.4 0.4 9.5 0.6





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Wearshield ® Mangjet ®

Hardfacing Stick (SMaW) ElEctrodE

Welding Positions



�Dragline pins

�Dipper teeth

�Crusher screens and rolls

�Chain hooks

�Hammers

�Bucket teeth

�For building up austenitic manganese steel and cladding carbon steels

�Produces an austenitic manganese deposit that will work harden in service


Severe Impact

Key Features




5/323/16

1/4

(4.0)(4.8)(6.4)

141418

(350)(350)(450)

ED021975ED021977

ED021976ED021978ED021979



As-Welded (2 Layers) Work Hardened (2 Layers)

18 47

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Wearshield ® Mangjet ®



Current (Amps)

Polarity5/32 in

(4.0 mm)3/16 in

(4.8 mm)1/4 in

(6.4 mm)

DC+ 120 - 180 160 - 260 200 - 350


NOTE: Work-hardened base metal or previously deposited weld metal should be ground off before applying a new deposit, since such areas are more prone to embrittlement and possible cracking. Areas that cannot be easily indented with a center punch should be removed.

When joining manganese steel, the joint should be prepared for 100% penetration. A cutting torch may be used to bevel the edges of the plate which can crack if care is not taken to prevent overheating the base metal.

Preheat is not necessary unless work is below room temperature, or if the part is unusually massive or complex in design. In such cases, heating the piece to about room temperature, or 38° - 66°C (100° - 150°F) at the most, should be sufficient.

As with all austenitic manganese welding products, interpass temperatures should be limited to 260ºC (500ºF) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.


On Carbon Steel %C %Mn %Si %Mo %S

2 or More Layers 0.65 14.5 0.14 1.15 0.01





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Wearshield ® 15CrMnHardfacing Stick (SMaW) ElEctrodE

Welding Positions



�Crusher hammers

�Rebuilding and joining of austenitic

�Manganese plates and parts

�Earth moving equipment

�Provides a premium austenitic chromium manganese deposit

�Resists severe impact or gouging even in a single layer over carbon steel

�Used to join Hadfield manganese steel to itself or to carbon steel

�Excellent for build-up on carbon steel prior to chromium carbide hardfacing deposit with an electrode such as Wearshield® 60

�Unlimited layers

Severe Impact

Key Features



1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

ED021980ED021982ED021984


Rockwell Hardness (RC)(Single or Multiple Layers)

As-Welded Work Hardened

18 - 24 40 - 50

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Wearshield ® 15CrMnHardfacing Stick (SMaW) ElEctrodE


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 140 - 160 190 - 210 220 - 250

AC 140 - 160 190 - 210 220 - 250


NOTE: In welding with Wearshield® 15CrMn, a short arc is preferred. The electrode can easily be dragged without fear of snuffing out the arc. For situations involving severe impact and abrasion, a build-up of Wearshield® 15CrMn capped with a single layer of Wearshield® 60 or Lincore® 60-O can provide excellent service. In depositing Wearshield® 15CrMn on itself or on austenitic manganese steel, preheat is generally unnecessary unless the metal is below 16°C (60°F). However, highly hardenable carbon or low alloy steel base metals may require preheat in the 150°C - 204°C (300° - 400°F) range to avoid heat affected zone cracking.

Wearshield® 15CrMn deposits work harden rapidly, which makes them difficult to machine. Best results are obtained with carbide or ceramic tool bits. Avoid superficial cuts, and maintain a sharp cutting edge. Grinding can also be done successfully. Because of the high chromium content, Wearshield®15CrMn cannot be cut with oxy-fuel processes. Plasma arc and air carbon arc processes can cut or gouge the weld deposit successfully. Limit interpass temperature to 260°C (500°F) to avoid embrittlement.


On Carbon Steel %C %Mn %Si %Cr

2 or More Layers 0.35 14.0 0.6 15.0





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Wearshield ® FROG MANG ®


Typical Applications �Manganese crossing diamonds

�Manganese railroad frogs

�Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry

�Provides a high strength, high alloy austenitic manganese deposit to handle the increased loading of railroad cars


�Resistant to deformation and the resultant metal flow

Severe Impact

Key Features



As-Welded Work Hardened

20 - 30 40 - 50


Diameter Length 10 lb (4.5 kg) Easy Open Can 30 lb (13.6 kg) Cartonin (mm) in (mm)

5/323/16

1/4

(4.0)(4.8)(6.4)

141418

(350)(350)(450)

ED033134ED033135ED033136



6 Layers 1.20 21.0 0.4 5.3


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Current (Amps)

Polarity5/32 in

(4.0 mm)3/16 in

(4.8 mm)1/4 in

(6.4 mm)

DC+ 140 - 175 175 - 215 235 - 280


Wearshield ® FROG MANG ®


NOTE: Weld Preparation Remove all damaged and foreign material by air-carbon arc gouging or grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 3.2mm (1/8 in) E308 stainless electrode, such as Blue Max® or Red Baron® 308L AC-DC to tie up these cracks. This will avoid hot cracking during the build-up process. Apply only thin layers and do not build-up with E308 stainless. This is for emergency situations where no other alternative is available to repair flangeway cracks.

Use DC+ to avoid excessive spatter. When possible, weld at alternate locations (skip weld) to avoid overheating of metal in a localized area. Do not exceed interpass temperature of 260°C (500°F). Use a temperature marker 13 mm (1/2 in) from the welded area at frequent intervals to ensure that interpass temperature does not exceed 260°C (500°F).

Use a short arc and a stringer bead width of 10 to 13 mm (3/8 to 1/2 in).

Finish the casting by grinding to a safe contour. Leave enough weld metal during the welding process to allow a level and even contour after grinding. Make sure all areas are finished and the casting has no further visible defects. Check with straight edge so that the casting is free of low spots. As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.




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Wearshield ® ABRHardfacing Stick (SMaW) ElEctrodE

Welding Positions


All

�Crusher hammers

�Dozer blades

�Dipper teeth and lips

�Coal mining cutters

�Truck chain and gears

�Provides good resistance to abrasion, impact and some metal-to-metal wear

�Good hot forging properties

�Use on carbon, stainless and manganese steels

�Deposits limited to two layers

�Can be forged readily without affecting its mechanical properties

Abrasion & Impact

Key Features



1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

ED021996ED021998ED022000



1 Layer 2 Layers

24 - 53 28 - 53



2 Layers 2.1 1.1 0.75 6.5 0.40


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Wearshield ® ABRHardfacing Stick (SMaW) ElEctrodE


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 40 - 150 75 - 200 110 - 250


NOTE: Wearshield® ABR can be forged readily without affecting its mechanical properties. As deposited, Wearshield® ABR weld metal is not machinable, although the deposit can be shaped by grinding.

To obtain a deposit that is machinable with carbide tools, heat to about 749ºC (1380ºF) and hold for one hour per inch of thickness.

Air cool to room temperature.

For maximum machinability, heat to 870° - 900°C (1600° - 1650°F) and hold for one hour per inch of thickness. Furnace cool to 650°C (1200°F) at a rate not exceeding 10°C (50°F) per hour, and air or furnace cool to room temperature. Variation in welding procedures will have little affect on abrasion resistance.

The abrasion resistance can be restored by heating to about 790°C (1450°F), quenching and tempering at 200°C (400°F).




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Wearshield ® 44Hardfacing Stick (SMaW) ElEctrodE

Welding Positions


Flat & Horizontal

�Buckets

�Chain links

�Rolling mill guides

�Pulleys

� Ingot tongs

�Moderate hardness to resist abrasion with impact up to 600°C (1100°F)

�Higher alloy results in improved spalling resistance than Wearshield® ABR

�Can be used on carbon steels, low alloy steels, cast irons, austenitic manganese steels and austenitic stainless steels

Abrasion & Impact

Key Features



1/85/32

(3.2)(4.0)

1414

(350)(350)

ED024940ED024941



1 Layer 1.56 0.17 0.77 19.5 1.92

2 Layers 1.96 0.16 0.87 24.2 2.48

4 Layers 2.21 0.18 0.93 27.1 2.86




42 47 48


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Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)

DC+ 120 - 160 150 - 220

AC 130 - 160 180 - 220


NOTE: Wearshield® 44 electrodes form a deep cup, which permits light dragging of the electrode during welding. The arc is steady with little spatter in the DC+ mode. During AC welding, the arc is also steady, but the usable current range is reduced, and the melt-off rates are reduced at any current. Since the amount of dilution does not affect the microstructure, the impact properties and abrasion resistance will be similar from the first layer to the last.

On cast irons, Wearshield® 44 deposits usually check crack. These check cracks should be closely spaced to prevent spalling. This is obtained by using stringer beads.




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Wearshield ® MEHardfacing Stick (SMaW) ElEctrodE

Welding Positions


Flat & Horizontal

�Muller tires

�Augers

�Bucket teeth

�Dozer blades

�High alloy produces chrome carbides and austenite

�Provides greater abrasion resistance than Wearshield® ABR or Wearshield® 44

�Low dilution weld metal provides eutectic mix of chromium carbides and austenite, with limited primary carbides.

�To be used on carbon and low alloy, austenitic manganese and austenitic stainless steels

Metal-to-Earth

Key Features



1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

ED023323ED023324ED023325



1 Layer 2.5 0.17 0.8 27.0

2 Layers 3.0 0.17 1.0 30.5

3 Layers 3.3 0.16 1.1 32.6




49 59 59


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Wearshield ® MEHardfacing Stick (SMaW) ElEctrodE


Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 125 - 175 175 - 250 220 - 330

AC 130 - 170 180 - 220 230 - 270


NOTE: Wearshield® ME is a heavily coated electrode which forms a deep cup that permits light dragging of the stick during welding. Deposits generally check crack except for single layers on thin base metal. Stringer beads produce a consistent crack spacing of about 13-25 mm (1/2-1 in).

Wide weaves may produce very widely spaced check cracks which can lead to deposit spalling in multiple layers. Weaving is not recommended. For maximum spalling resistance on carbon and low alloy steels, especially in multiple layers, apply a butter layer of Wearshield® 15CrMn, Lincore® 15CrMn or an austenitic stainless steel electrode such as Blue Max® 309/309L AC-DC, before applying Wearshield® ME.




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Welding Positions


Flat & Horizontal

�Conveyor screws

�Grader blades

�Crusher rolls, plates and jaws

�Sleeves

�Brick and coke machinery

�Designed to resist severe abrasion

� It exhibits higher alloy and higher abrasion resistance than Wearshield® ABR, Wearshield® 44 or Wearshield® ME

�Can be used on carbon, low alloy, stainless, and manganese steels

�Deposits consist of primary carbides in a matrix of austenite-carbide eutectic

�Deposits should be limited to two layers

Severe Abrasion

Key Features



1/85/323/16

(3.2)(4.0)(4.8)

141414

(350)(350)(350)

ED022010ED022011ED022012



1 Layer 2 Layers

57 - 60 60 - 62


On Carbon Steel %C %Mn %Si %Cr %Mo %V

2 Layers 5.0 0.80 1.0 23.0 2.3 0.6


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Current (Amps)

Polarity1/8 in

(3.2 mm)5/32 in

(4.0 mm)3/16 in

(4.8 mm)

DC+ 100 - 140 130 - 180 210 - 250

AC 110 - 150 140 - 200 230 - 270


NOTE: The deposit is not machinable or forgeable. Cooling rate does not significantly influence abrasion resistance. Deposit will usually cross check.

If more than two-layer build-up is required, use Wearshield® 15CrMn (preferred), Wearshield® BU or Wearshield® BU30 for the preliminary layer or layers under Wearshield® 60. On manganese steel, use Wearshield® Mangjet® or Wearshield® 15CrMn as build-up. Preheat is not generally necessary except to be sure that work is in room temperature range 25° - 45ºC (75° - 100ºF). However, preheat of 120° - 200ºC (250° - 400ºF) may be necessary to prevent heat affected zone cracking on high carbon steel or low alloy steel base metals. If more than two layers must be used, or if cross checks must be eliminated, preheat to 650ºC (1200ºF).

Prolonged or repeated heating of manganese steel base metal over 260ºC (500ºF) can cause embrittlement and spalling. Avoid base metal embrittlement by:

• Limiting the temperature 260ºC (500ºF) at distances of 13 mm (1/2 in) away from the weld.

• Minimizing the time at elevated temperatures.

The correct welding technique is a vertical electrode with a 3.2 - 4.8 mm (1/8 - 3/16 in) arc length. The large ball on the end of the electrode should never touch the puddle. This technique will give a smooth transfer, low spatter and smooth bead.




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Welding Positions


Flat & Horizontal

�Augers

�Cement crushers

�Sinter crushers

�Furnace chains

�Screw conveyors

�Premium complex carbide deposit resists very severe abrasion at temperatures up to 760°C (1400°F)

�Exhibits the highest abrasion resistance of the Wearshield® stick electrodes

�Can be used with mild steel, low alloy steel, stainless steels and austenitic manganese steels

�Deposits consist of primary chromium carbides along with extra hard premium carbides in a matrix of austenite-carbide eutectic

�Deposits limited to two layers

Severe Abrasion

Key Features



1/85/32

(3.2)(4.0)

1414

(350)(350)

ED024951ED024952



1 Layer

65 - 70


On Carbon Steel %C %Cr %Mo %Cb(Nb) %W %V

1 Layer 5.5 20.0 6.5 6.5 2.5 1.0


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Current (Amps)

Polarity3.2 mm (1/8 in)

4.0 mm (5/32 in)

DC+ 125 - 165 160 - 230

AC 120 - 160 160 - 210Preferred polarity is listed first.

NOTE: Maintain a short arc length. A drag technique is not recommended. Deposit rates are higher using DC+ polarity as compared to AC. Deposit is not slag covered; only a few slag islands, which are easily removed.

Under extremely abrasive conditions or abrasion at high temperatures, two layers of Wearshield® 70 will significantly out-perform deposits of a standard primary chromium carbide electrode, such as Wearshield® 60. However, under low stress abrasion conditions, two layers of Wearshield® 70 or Wearshield® 60 will give similar results. But one layer of Wearshield® 70 will out-perform one layer of Wearshield® 60.

Both stringer and weave welding techniques will result in closely spaced check cracks. A stringer or narrow weave produces more closely spaced check cracks and provides excellent resistance to spalling.

Spalling resistance is enhanced when the deposit, immediately under the Wearshield® 70 deposit, is austenitic such as Lincore® M. For service at temperatures below 260ºC (500ºF), austenitic manganese steel base metal or weld build-up is very suitable. For a single layer of build-up on carbon or low alloy steel, Wearshield® 15CrMn is preferred over the lower alloyed Wearshield® Mangjet®, because of the austenite stability. For service at higher temperatures, austenitic manganese is generally not advisable for build-up due to its embrittlement at high temperatures. An austenitic stainless steel, such as type 309 or 310, provide a better service as a build-up under Wearshield® 70.




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Blue Max ® 2100Hardfacing Stick (SMaW) ElEctrodE

Welding Positions



�High carbon, low alloy, high strength, manganese steels

�Base for hardfacing or stainless steel cladding

�High resistance to cracking

�High strength

�Designed for joining difficult to weld steel

Maintenance & Repair

Key Features



3/321/8

(2.4)(3.2)

1414

(350)(350)

ED032298ED032299


Current (Amps)


3.2 mm(1/8 in)

DC+ 40 -80 75 - 110

AC 40 -80 75 - 110




Yield Strength(2)


MPa (ksi)Elongation

%Ferrite

Number

Test Results 670 (97) 805 (117) 22 > 50

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Lincore ® BU-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE

Welding Positions


Flat & Horizontal

�Rolls

�Shafts

�Pump and shovel parts

�Pulverizer

�Plows

�Delivers deposits with moderate hardness for build-up or as final overlay

�Provides some resistance to metal-to-metal wear and moderate impact

�Can be used for the matrix with the Bulk Tungsten Carbide process

�Unlimited layers

Build-Up

Key Features


Diameter 25 lb (11.3 kg)Plastic Spoolin (mm)

0.0451/16

(1.1)(1.6)

ED029079ED029080


98% Argon/Balance CO2



As-Welded Work-Hardened

21 - 33 40 - 42



4 Layers 0.08 1.60 0.50 0.90 0.30


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Lincore ® BU-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE


Diameter, PolarityESO - in (mm)Shielding Gas

Wire Feed Speed Voltage(Volts)


Deposition Ratem/min (in/min) kg/hr (lb/hr)

0.045 in (1.1 mm), DC+ 5/8 (16)

75% Ar/25% CO2

5.17.6

10.2

(200)(300)(400)

293032

175240300

1.72.83.9

(3.7)(6.1)(8.6)

0.045 in (1.1 mm), DC+ 3/4 (20)

90% Ar/10% CO2

5.17.6

10.2

(200)(300)(400)

252729

215250285

2.13.14.1

(4.7)(6.9)(9.1)

0.045 in (1.1 mm), DC+ 3/4 (20)

98% Ar/2% O2

5.17.6

10.2

(200)(300)(400)

252628

210280315

2.03.24.4

(4.5)(7.1)(9.7)

1/16 in (1.6 mm), DC+ 5/8 (16)

75% Ar/25% CO2

3.86.48.9

(150)(250)(350)

272931

280370460

2.64.76.8

(5.8)(10.4)(15.1)

1/16 in (1.6 mm), DC+ 3/4 (20)

90% Ar/10% CO2

3.86.48.9

(150)(250)(350)

252729

270375470

2.64.97.2

(5.7)(10.8)(15.9)

1/16 in (1.6 mm), DC+ 3/4 (20)

98% Ar/2% O2

3.86.48.9

(150)(250)(350)

242628

290390490

2.85.07.3

(6.1)(11.1)(16.1)




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Lincore ® 55-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE

Welding Positions


All, except overhead

�Crane wheels

�Blower blades

�Bucket lips

�Dredge parts

�Tillage tools

�Produces a deposit which resists metal-to-metal wear and mild abrasion

�The deposit results in an even harder material when used with the Bulk Tungsten Carbide process

�To be used on carbon steel and low alloy steel

�Unlimited layers with proper preheat and interpass temperatures and procedures

Metal-to-Metal

Key Features




0.0451/16

(1.1)(1.6)

ED028176ED028177

ED031475ED031476



Shielding Gas 1 Layer 2 Layer 4 Layers

75%Ar/25%CO2

98%Ar/2%O2

50 - 5154 - 55

53 - 5455 - 56

54 - 5556 - 57



On Carbon Steel (2 Layers) %C %Mn %Si %Cr %Mo

0.045 in (1.1 mm) - Ar/CO2

0.045 in (1.1 mm) - Ar/O2

1/16 in (1.6 mm) - Ar/CO2

1/16 in (1.6 mm) - Ar/O2

0.390.470.410.45

1.241.301.241.25

0.931.180.951.10

5.616.445.695.81

0.550.650.570.58


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Lincore ® 55-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE






0.045 in (1.1 mm), DC+ 5/8 (16)

75% Ar/25% CO2

5.17.6

10.2

(200)(300)(400)

272931

165225290

2.03.04.2

(4.3)(6.7)(9.2)

0.045 in (1.1 mm), DC+ 3/4 (20)

90% Ar/10% CO2

5.17.6

10.2

(200)(300)(400)

252830

145195245

2.13.34.4

(4.7)(7.2)(9.7)

0.045 in (1.1 mm), DC+ 3/4 (20)

98% Ar/2% O2

5.17.68.9

10.2

(200)(300)(350)(400)

25272829

145200225250

2.33.43.94.4

(5.1)(7.5)(8.7)(9.8)

1/16 in (1.6 mm), DC+ 5/8 (16)

75% Ar/25% CO2

3.86.48.9

(150)(250)(350)

283032

260340420

2.64.76.8

(5.8)(10.4)(15.1)

1/16 in (1.6 mm), DC+ 3/4 (20)

90% Ar/10% CO2

3.86.48.9

(150)(250)(350)

252729

230315400

2.74.97.0

(6.0)(10.7)(15.4)

1/16 in (1.6 mm), DC+ 3/4 (20)

98% Ar/2% O2

3.86.48.9

(150)(250)(350)

242628

220315410

2.95.07.1

(6.4)(11.0)(15.7)

NOTE: Work area should be clean, with any previous hardfacing deposit removed, and cracks properly repaired. Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150° - 260ºC (300° - 500°F) on thick parts or heavy sections.




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Lincore ® 60-GHardfacing MEtal-corEd (gMaW-c) WirE

Welding Positions


Flat & Horizontal

�Augers

�Bucket lips and sides

�Loaders

�Brushing and grinding equipment

�Shaper sides and blades

�Deposits feature higher alloy levels than to resist both abrasion and moderate impact

�Can be used at temperatures up to 704°C (1300°F)

�To be used on carbon, low alloy, manganese and stainless steels and cast iron

�Deposit is limited to two layers

Abrasion

Key Features



25 lb (11.3 kg)Plastic Spoolin (mm)

0.045 (1.1) ED029937 ED029936




1 Layer2 Layers

4.65.5

1.21.3

0.50.6

13.817.3




1 Layer 2 Layer

58 60

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Lincore ® 60-GHardfacing MEtal-corEd (gMaW-c) WirE



Wire Feed Speed Voltage(Volts)m/min (in/min)

0.045 in (1.1 mm), DC+ 3/4 (20)

75% Ar/25% CO2

5.17.6

10.2

(200)(300)(400)

23 - 24 25 - 26 27 - 28

0.045 in (1.1 mm), DC+ 3/4 (20)

90% Ar/10% CO2

5.17.6

10.2

(200)(300)(400)

22 - 23 24 - 25 26 - 27

0.045 in (1.1 mm), DC+ 3/4 (20)

98% Ar/2% O2

5.17.6

10.2

(200)(300)(400)

22 - 23 24 - 25 26 - 27




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Lincore ® BUHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE

Welding Positions


Flat & Horizontal

�Cable sheaves

�Crane wheels

�Drums and pulleys

�Provides a tough machinable deposit for build-up or final overlay

�Delivers non-severe metal-to-metal wear with outstanding crack resistance

� Ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant

�Can also be used as the final hardfacing layer for non-severe metal-to-metal wear applications

�Unlimited layers

Build-Up

Key Features



50 lb (22.7 kg)Coil


5/647/64

(2.0)(2.8)

ED031115 ED022064ED022065 ED022069


%C %Mn %Si %Al

6 Layers 0.24 0.50 0.25 1.50





78 - 90 86 - 98

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Lincore ® BUHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE


Diameter, PolarityESO - in (mm)




5/64 in (2.0 mm), DC+ 2 (50)

5.16.16.67.6

(200)(240)(260)(300)

29303031

280315330350

4.65.56.16.9

(10.1)(12.1)(13.2)(15.2)

7/64 in (2.8 mm), DC+ 2-1/2 (64)

3.43.84.45.15.9

(135)(150)(175)(200)(235)

2627282930

360385420450470

5.76.37.38.29.6

(12.6)(13.9)(16.0)(18.1)(21.1)




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Lincore ® 33Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE

Welding Positions


Flat & Horizontal

�Tractor rolls and idlers

�Shovel parts

�Mill and crusher hammers

�Mine car wheels

�Dredge pumps

�Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear

�Use for build-up of steel mill parts such as rougher couplings

�Build-up deposit on carbon steel and low alloy steel base metals

� It is ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant

�Unlimited layers

Build-Up

Key Features




50 lb (22.7 kg)Coil


0.0451/16

5/647/64

(1.2)(1.6)(2.0)(2.8)

ED011237

ED031116ED031117ED031118 ED011238

ED011240 ED011239



No. of Layers As-Welded Work-Hardened Flame-Hardened / Water Quenched

123

14 - 3026 - 3225 - 34

28 - 3432 - 3635 - 38

–38 - 42

–

68281_363_460_ACG.indd 401 3/30/10 2:01 PM


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0.045 in (1.1 mm), DC+ 1-3/4 (45)

5.18.9

12.7

(200)(350)(500)

252831

80130150

1.52.73.9

(3.3)(6.0)(8.7)

1/16 in (1.6 mm), DC+ 1-3/4 (45)

3.86.48.9

(150)(250)(350)

262932

125180225

2.13.55.0

(4.6)(7.8)(11.1)

5/64 in (2.0 mm), DC+ 2 (50)

3.25.16.4

(125)(200)(250)

232729

200290325

3.14.96.1

(6.9)(10.8)(21.1)

7/64 in (2.8 mm), DC+ 2-1/2 (64)

3.44.46.0

(135)(175)(235)

262830

360420470

5.77.39.6

(12.6)(16.0)(21.1)


%C %Mn %Si %Al

3 Layers (0.045 in & 1/16 in)3 Layers (5/64 in & 7/64 in)

0.11 - 0.180.13 - 0.15

1.8 - 2.12.1 - 2.3

0.50 - 0.750.45 - 0.60

1.6 - 1.91.45 - 1.70

%Cr %S %P

3 Layers (0.045 in & 1/16 in)3 Layers (5/64 in & 7/64 in)

1.2 - 1.41.1 - 1.4

0.002 - 0.0050.002 - 0.005

0.004 - 0.0120.004 - 0.008





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Lincore ® 40-OHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE

Welding Positions


Flat & Horizontal

�Tractor rolls

�Mine car wheels

�Bucket links and bases

�Guide rollers

�Actuating cams

�Higher hardness for metal-to-metal wear and mild abrasion

�Used on transfer rollers and guides, crane wheels and shafts

�Can be used on low carbon and low alloy steels


Metal-to-Metal

Key Features




5/64 (2.0) ED031119 ED025907


%C %Mn %Si %Al %Cr %Mo

1 Layer2 Layers3 Layers

0.180.200.21

1.251.461.55

0.530.670.76

1.341.721.97

2.513.253.52

0.320.420.46





36 41 38

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5/64 in (2.0 mm), DC+ 1-3/4 (45)

3.25.16.4

(125)(200)(250)

242730

218282327

3.25.06.3

(7.0)(11.1)(13.9)

NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed. Cracks and other irregularities should be properly repaired.

Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150 - 260ºC (300 - 500ºF) may be necessary on thick parts or heavy sections. Interpass temperature between 150ºC (300ºF) and 200ºC (400ºF) do not affect the hardness of Lincore® 55 significantly.




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Welding Positions


Flat & Horizontal

�Crane wheels

�Blower blades

�Rail ends

�Skip guides

�Cams and transfer tables

�Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion

�To be used on carbon steel, low alloy steel and manganese steel


Metal-to-Metal

Key Features





0.0451/16

5/647/64

(1.2)(1.6)(2.0)(2.8)

ED011277

ED031120ED031121ED031122 ED011278

ED011280



No. of Layers As-Welded Work-Hardened 180°C (350°F) Interpass Temp Flame-Hardened / Water Quenched

12

50 - 5950 - 60

53 - 6256 - 62

50 - 5555 - 59

–52 - 54


%C %Mn %Si %Al %Cr %Mo %S %P

0.045 in & 1/16 in5/64 in & 7/64 in

0.450.45

1.31.4

0.530.60

1.41.4

5.35.3

0.800.80

0.0040.004

0.0100.010


68281_363_460_ACG.indd 405 3/30/10 2:01 PM


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0.045 in (1.1 mm), DC+ 1-3/4 (45)

5.18.9

12.7

(200)(350)(500)

252831

85125165

1.63.04.3

(3.6)(6.6)(9.4)

1/16 in (1.6 mm), DC+ 1-3/4 (45)

3.86.48.9

(150)(250)(350)

262932

125195245

2.23.85.5

(4.8)(8.4)(12.1)

5/64 in (2.0 mm), DC+ 1-3/4 (45)

3.25.16.4

(125)(200)(250)

242730

190295330

3.25.06.2

(7.0)(11.0)(13.7)

7/64 in (2.8 mm), DC+ 2-1/2 (64)

2.33.24.4

(90)(125)(175)

252730

280350420

3.85.27.3

(8.4)(11.5)(16.0)

NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed. Cracks and other irregularities should be properly repaired.

Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150 - 260ºC (300 - 500ºF) may be necessary on thick parts or heavy sections. Interpass temperature between 150ºC (300ºF) and 200ºC (400ºF) do not affect the hardness of Lincore® 55 significantly.




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Lincore ® T & DHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE

Welding Positions


Flat & Horizontal

�Punch dies

�Shear blades

�Delivers a deposit similar to H12 tool steel

� For build-up of tool steel dies and edges, or applying wear resistance surface on carbon or low alloy steels

�To be used on carbon steel, low alloy steel or tool steel

Metal-to-Metal

Key Features


Diameter 25 lb (11.3 kg)Steel Spoolin (mm)

1/16 (1.6) ED031134



As-Welded Tempered at 540°C (1000°F)

48 - 55 55 - 65


%C %Mn %Si %Al %Cr %Mo %W

6 Layers Open Arc6 Layers w/ 802 Flux

0.650.50

1.51.9

0.81.0

1.81.0

7.07.0

1.41.4

1.61.6


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Lincore ® T & DHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE






1/16 in (1.6 mm), DC+ 1-1/4 (32)

3.85.16.47.68.9

(150)(200)(250)(300)(350)

2223242526

170210250270300

2.43.64.14.95.4

(5.4)(7.9)(8.9)(10.8)(12.0)

NOTE: Minimum preheat and interpass temperatures of 315°C (600°F) are essential for crack-free welding on mild steel or low alloy steel. For crack-free welding on tool steel parts, preheat of 538°C (1000°F) or higher may be necessary. After welding, very slow cooling to 121°C (250°F) is usually required. This can be followed by post-weld heat treating at 538° - 593°C (1000° - 1100°F) to develop maximum hardness.




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Lincore ® MHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE

Welding Positions


Flat

�Hammers

�Dredge parts

�Crushers

�Breaker bars

�Buckets

�Deposit resists severe impact as well as moderate abrasion

�Produces an austenitic manganese deposit that work-hardens

�Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels


Severe Impact

Key Features



50 lb (22.7 kg) Coilin (mm)

0.0451/165/647/64

(1.1)(1.6)(2.0)(2.8)

ED031128ED031129ED031130 ED011160

ED011164


%C %Mn %Si %Cr %Ni

Open Arcw/ 803 Flux

0.600.50

13.013.0

0.40.4

4.94.3

0.50.5




As-Welded Tempered at 540°C (1000°F)

18 - 28 30 - 48

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Lincore ® MHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE






0.045 in (1.1 mm), DC+ 1 (25)

5.18.9

12.7

(200)(350)(500)

222426

80145185

1.52.73.9

(3.3)(6.0)(8.7)

1/16 in (1.6 mm), DC+1-1/8 (30)

3.86.48.9

(150)(250)(350)

232527

130200250

2.13.55.0

(4.6)(7.8)(11.1)

5/64 in (2.0 mm), DC+1-1/4 (32)

3.24.46.4

(125)(175)(150)

242729

240300360

3.14.96.1

(6.9)(10.8)(21.1)

7/64 in (2.8 mm), DC+1-3/4 (45)

1.93.23.8

(75)(125)(150)

252728

240360395

5.77.39.6

(12.6)(16.0)(21.1)

7/64 in (2.8 mm), DC+2-1/2 (64)

1.94.45.7

(75)(175)(225)

253032

240400455

3.68.8

11.6

(8.0)(19.5)(25.6)

NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.




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Lincore ® 15CrMnHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE

Welding Positions


Flat & Horizontal

�Spreader cones

�Crusher hammers

�Austenitic manganese parts

�Provides an austenitic manganese deposit which exhibits very good crack resistance

�Work-hardens for overlay or joining austenitic manganese steel to itself or to carbon steel

�Can be used as a build-up layer before capping with abrasion resistant alloys

�Can be used in open arc mode for joining austenitic manganese steel to carbon steel, low alloy steel, austenitic manganese steel, or stainless steel


Severe Impact

Key Features



50 lb (22.7 kg) Coil


5/647/64

(2.0)(2.8)

ED031126 ED022060ED022061 ED022068


%C %Mn %Si %Cr

Six Layers Open ArcSix Layers w/ 801 Flux

0.40.4

15.015.0

0.250.6

16.016.0





18 - 22 40 - 50

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Lincore ® 15CrMnHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE






5/64 in (2.0 mm), DC+1-1/4 (32)

3.25.16.48.9

(125)(200)(250)(350)

26293032

210280320380

3.35.36.89.7

(7.3)(11.7)(15.1)(21.3)

7/64 in (2.8 mm), DC+1-3/4 (45)

1.93.23.84.4

(75)(125)(150)(175)

26282930

250320350380

2.55.16.67.5

(5.5)(11.3)(14.6)(16.4)

7/64 in (2.8 mm), DC+2-1/2 (64)

3.85.15.76.4

(150)(200)(225)(250)

30333435

320390410425

6.78.79.8

11.4

(14.9)(19.2)(21.7)(25.1)

NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.




68281_363_460_ACG.indd 412 3/30/10 2:01 PM


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Lincore ® FROG MANG ®

Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE

Typical Applications �Manganese crossing diamonds

�Manganese railroad frogs

�Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry

�High alloy austenitic manganese deposit

� Unlimited layers with proper preheat and interpass temperatures and procedures

Severe Impact

Key Features


Diameter 25 lb (11.3 kg)Steel Spoolin (mm)

1/165/647/64

(1.6)(2.0)(2.8)

ED026106ED026105ED026103




20 - 30 40 - 50


%C %Mn %Si %Cr

6 Layers 1.07 25.5 4.59 0.17


68281_363_460_ACG.indd 413 3/30/10 2:01 PM


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Lincore ® FROG MANG ®

Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE






1/16 in (1.6 mm), DC+1 (25)

5.16.48.3

(200)(250)(325)

272932

220250300

3.04.05.3

(6.7)(8.7)(11.6)

5/64 in (2.0 mm), DC+2 (50)

3.85.16.4

(150)(200)(250)

272931

240290340

3.44.96.4

(7.4)(10.7)(14.0)

3/32 in (2.4 mm), DC+1-1/2 (38)

2.53.85.1

(100)(150)(200)

252729

240310380

3.45.37.1

(7.5)(11.6)(15.6)

7/64 in (2.8 mm), DC+2-1/2 (64)

1.93.23.8

(75)(125)(150)

252728

255350400

3.15.56.7

(6.9)(12.2)(14.8)

NOTE: Remove all damaged and foreign material by the air-carbon arc gouging process and grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 1/8 in diameter E308 stainless product, such as Blue Max® or Red Baron® 308L AC-DC to tie up these cracks and avoid hot cracking during the buildup process. Use only light amounts and do not build-up with E308 stainless. It is for use in emergency situations where no other alternative is available to repair flangeway cracks. As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.




68281_363_460_ACG.indd 414 3/30/10 2:01 PM


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Welding Positions


Flat & Horizontal

�Crusher rolls

�Dredge cutter teeth

�Ore chute baffles

�Muller plows and tires

�Coal mining cutting teeth

�Delivers an abrasion resistant deposit, even under conditions of moderate impact

�Larger wire diameter sizes may be used for the submerged arc process

�Can be used on low carbon, medium carbon, low alloy, manganese and stainless steels

�Limited to 4 layers

Abrasion & Impact

Key Features





0.0451/165/647/64

(1.1)(1.6)(2.0)(2.8)

ED031123ED031124ED031125

ED020829ED017825ED011275 ED011274


Rockwell Hardness (RC)1 Layer 2 Layers 3 Layers

On Mild SteelOn 0.50% Carbon SteelOn Austenitic Mn Steelwith 801 Flux

34 - 3741 - 43

-38 - 43

44 - 4847 - 5043 - 4547 - 52

48 - 5250 - 5348 - 5048 - 56


%C %Mn %Si %Al %Cr %Mo

Open Arc 0.045 in & 1/16 in 5/64 in & 7/64 in

2.42.0

1.30.9

1.01.0

0.60.6

11.49.2

–0.5

5/64 in & 7/64 in w/ 801 Flux w/ 803 Flux w/ 860 Flux

2.52.52.5

1.11.82.0

1.31.21.7

0.40.20.2

10.111.111.0

0.50.50.5


68281_363_460_ACG.indd 415 3/30/10 2:01 PM


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0.045 in (1.1mm), DC+ 1 (25)

5.110.215.2

(200)(400)(600)

19-2123-2527-29

120190250

1.93.95.8

(4.2)(8.5)(12.8)

1/16 in (1.6 mm), DC+ 1 (25)

3.88.4

11.4

(150)(350)(450)

22-2429-3132-34

175325365

2.76.27.9

(5.9)(13.6)(17.5)

5/64 in (2.0 mm), DC+ 1-1/4 (32)

3.25.16.4

(125)(200)(250)

273133

210325380

3.45.46.8

(7.4)(11.9)(14.9)

7/64 in (2.8 mm), DC+ 1-1/4 (32)

2.02.53.3

(80)(100)(130)

262729

315375450

3.94.96.4

(8.6)(10.7)(14.0)

7/64 in (2.8 mm), DC+ 2-1/2 (64)

2.53.34.4

(100)(130)(175)

272931

315370450

4.96.48.6

(10.7)(14.0)(19.0)

With Recommended Neutral Fluxes

7/64 in (2.8 mm), DC+ 1-1/4 (32)

2.53.04.4

(100)(120)(175)

293033

400450540

5.26.29.1

(11.4)(13.7)(20.0)




68281_363_460_ACG.indd 416 3/30/10 2:01 PM


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Welding Positions


Flat & Horizontal

�Bucket lips

�Crusher hammers

�Ore chutes

�Dozer blades

�Ripper teeth

�Deposits feature higher alloy levels than to resist both abrasion and moderate impact

�Can be used at temperatures up to 704°C (1300°F)

�To be used on carbon, low alloy, manganese and stainless steels and cast iron

�Deposit is limited to two layers

Severe Abrasion

Key Features





0.0451/165/647/64

(1.1)(1.6)(2.0)(2.8)

ED031131ED031132ED031133 ED019887

ED019888ED020803



55 - 60


%C %Mn %Si %Al %Cr

2 Layers Open Arc2 Layers w/ 803 Flux

4.24.8

1.64.1

1.31.2

0.60.2

25.425.8


68281_363_460_ACG.indd 417 3/30/10 2:01 PM


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0.045 in (1.1mm), DC+ 1 (25)

5.110.212.7

(200)(400)(500)

212527

125185210

1.93.74.7

(4.1)(8.2)(10.3)

1/16 in (1.6 mm), DC+ 7/8 (22)

5.17.6

11.4

(200)(300)(450)

283133

240300350

3.45.17.5

(7.6)(11.2)(16.6)

5/64 in (2.0 mm), DC+ 1-1/4 (32)

3.25.16.4

(125)(200)(250)

263032

250350400

3.45.46.9

(7.4)(12.0)(15.1)

7/64 in (2.8 mm), DC+ 1-1/8 (30)

1.93.24.4

(75)(125)(175)

273032

250340420

3.45.47.5

(7.4)(11.9)(16.5)

With Recommended Neutral Fluxes

7/64 in (2.8 mm), DC+ 1-1/8 (30)

2.53.24.4

(100)(125)(175)

303234

295340420

4.45.47.5

(9.6)(11.9)(16.5)

NOTE: Deposit thickness limit is two layers unless high travel speed is used to obtain very closely spaced check cracks. Many layers can be used with high travel speed and small bead sizes to ensure close-spaced check cracks. Lincore® 60-0 deposit cross cracks (commonly called cross-checking) on cooling. This is desirable, since cross-cracking of the deposit relieves cooling stresses and prevents spalling.




68281_363_460_ACG.indd 418 3/30/10 2:01 PM


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Welding Positions


Flat & Horizontal

�Screw augers

�Ore chutes and wearplates

�Crusher rolls

�Ripper teeth

�Highest abrasion resistance and hardness of all the Lincore® flux-cored line

�Deposits include higher carbon and chrome levels than Lincore® 60-O

�Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools, and on slurry pipe and elbows

�To be used on carbon, low alloy, manganese, stainless steels and cast iron

�Limited to four layers

Severe Abrasion

Key Features


Diameter 50 lb (22.7 kg) Coil


7/64 (2.8) ED026077 ED026083




57 60 64


%C %Mn %Si %Cr

1 Layer2 Layers4 Layers

3.74.95.7

1.31.61.8

0.71.01.1

19.926.230.8


68281_363_460_ACG.indd 419 3/30/10 2:01 PM


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7/64 in (2.8 mm), DC+ 1-1/8 (30)

1.92.53.85.16.47.6

(75)(100)(150)(200)(250)(300)

272830313233

225280360420480500

3.24.47.58.9

11.113.5

(7.0)(9.6)(16.6)(19.7)(24.4)(29.8)

NOTE: Postweld heat treatment up to 1400°F (760°C) will not affect abrasion resistance very significantly, but will affect hardness to some extent. Typical results are shown below:




4 layers of Lincore 65-OCondition Rockwell Hardness C

As-Welded

Aged at 1200°F (650°C) for 2 hours

Aged at 1400°F (760°C) for 2 hours

63

56

54

68281_363_460_ACG.indd 420 3/30/10 2:01 PM


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Lincore ® 30-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions


Flat, Horizontal & Circumferential

For Build-up �Tractor rollers

�Trunnions

� Idlers

�Crane wheels

For Hardfacing�Shafts

�Track rails

� Idlers

� Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact

�For automatic and semiautomatic operation on mild and low alloy steels

�Good resistance to cross checking

�Unlimited deposit thickness

Build-Up

Key Features

Recommended Flux

Primary Flux801

Secondary Flux(1)

802, 806




3/321/8

(2.4)(3.2)

ED011200ED015889

ED011199ED015891

(1) 802 and 806 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by contacting your Lincoln Electric representative.


%C %Mn %Si %Mo

6 Layers - Under 801 or 8026 Layers - Under 860

0.110.11

2.52.7

0.400.60

0.500.50




6 Layers - Under 801 or 802 Flux 6 Layers - Under 860 Flux

27 27

68281_363_460_ACG.indd 421 3/30/10 2:01 PM


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3/32 in (2.4 mm), DC+ 1-1/2 (38)

1.53.04.6

(60)(120)(180)

262728

220360500

2.75.27.7

(6.0)(11.5)(17.0)

1/8 in (3.2 mm), DC+ 1-5/8 (40)

1.32.02.8

(50)(80)(110)

272828

310450600

3.46.49.1

(7.5)(14.0)(20.0)




68281_363_460_ACG.indd 422 3/30/10 2:01 PM


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Welding Positions



�Drill stems

�Designed for build-up on 4140 drill stems in the deep hole drilling industry


�Good resistance to cross checking


Metal-to-Metal, Build-Up

Key Features


Diameter 300 lb (136 kg)Speed-Feed® Drum


3/321/8

(2.4)(3.2)

ED025656ED025131

Recommended Flux

Primary Flux802



2 Layers 2 Layers on 4140 Steel

Under 802 Flux Under 803 Flux Under 802 Flux Under 803 Flux

28 24 33 32

68281_363_460_ACG.indd 423 3/30/10 2:01 PM


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%C %Mn %Si %Cr %Mo %Ni

2 Layers w/ 802 2 Layers w/ 803

0.050.04

2.202.50

0.600.33

1.801.80

0.330.35

0.070.08

On 4140 Steel 2 Layers w/ 802 2 Layers w/ 803

0.130.11

2.112.31

0.510.24

1.631.57

0.300.29

0.090.10







3/32 in (2.4 mm), DC+ 1-1/2 (38)

1.92.53.34.2

(75)(100)(130)(165)

25252525

350400460510

3.44.55.97.5

(7.5)(10.0)(13.0)(16.5)

1/8 in (3.2 mm), DC+ 1-5/8 (40)

1.32.53.23.8

(50)(100)(125)(150)

28282828

370540630720

3.97.99.6

11.8

(8.5)(17.5)(21.1)(26.0)




68281_363_460_ACG.indd 424 3/30/10 2:01 PM


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Welding Positions



For Build-up �Tractor rollers

� Idlers

�Trunnions

�Crane wheels

�Caster rolls

For Hardfacing�Mine car wheels

�Track rails

�Shafts

�Bearing journals

� Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion


�Recommended as final overlay where medium hardness and good machinability are required


Metal-to-Metal, Build-Up

Key Features

Recommended Fluxes

Primary Flux801

Secondary Fluxes802, 880




1/8 (3.2) ED019881 ED019884



39

68281_363_460_ACG.indd 425 3/30/10 2:01 PM


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%C %Mn %Si %Cr %Mo

With Recommended Neutral Flux 0.19 1.7 0.60 2.0 0.50







1/8 in (3.2 mm), DC+ 1-5/8 (40)

1.32.53.8

(50)(100)(150)

282828

340500660

3.67.5

11.3

(8.0)(16.5)(25.0)




68281_363_460_ACG.indd 426 3/30/10 2:01 PM


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Welding Positions



� Idlers

�Drive sprockets

�Mine car wheels

�Designed for rebuilding heavy equipment undercarriages

�Deposit is machinable and hot forgeable and resists rolling and sliding metal-to-metal wear

�Use on carbon and low alloy steels for good puddle control on roundabout welding

�Limited to 4 layers

Metal-to-Metal

Key Features




1/8 (3.2) ED015892 ED015909

Recommended Fluxes

Primary Flux801



%C %Mn %Si %Cr %Mo

With Recommended Neutral Flux 0.12 2.75 3.30 0.50 0.85




3 or More Layers After 2 Hours Post Weld Heat Treat

39 - 42

68281_363_460_ACG.indd 427 3/30/10 2:01 PM


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1/8 in (3.2 mm), DC+1-1/4 (32)

1.72.33.0

(65)(90)(120)

272829

330425525

4.45.97.8

(9.6)(12.9)(17.3)

1/8 in (3.2 mm), DC+2-1/2 (65)

2.02.83.7

(80)(110)(145)

293031

345425500

5.27.39.4

(11.5)(16.0)(20.8)

1/8 in (3.2 mm), DC+3-1/2 (90)

2.53.34.6

(100)(130)(180)

313233

375435520

6.58.6

11.9

(14.3)(18.9)(26.1)




68281_363_460_ACG.indd 428 3/30/10 2:01 PM


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Welding Positions



�Tractor rollers

�Tractor idlers

�Track pads

�Designed for rebuilding heavy equipment undercarriages

�The deposit exhibits enhanced crack resistance and toughness compared to Lincore® 40-S

� Intended to resist rolling and sliding metal-to-metal wear

�For automatic and semiautomatic operation

Metal-to-Metal

Key Features


Diameter 300 lb (136 kg)Speed-Feed® Drum


1/8 (3.2) ED029264 ED029161

Recommended Fluxes

Primary Flux801




1 Layer

40

68281_363_460_ACG.indd 429 3/30/10 2:01 PM


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With Recommended Neutral Flux %C %Mn %Si %Cr %Mo

1/8 in Diameter (3/4 in ESO)

1 Layer 2 Layers 4 Layers 6 Layers

0.140.120.110.10

2.132.703.333.51

0.340.390.440.46

1.452.222.953.20

0.430.660.840.80

1/8 in Diameter (1-5/8 in ESO)

1 Layer 2 Layers 4 Layers 6 Layers

0.140.130.130.13

2.493.053.413.55

0.330.420.470.51

2.022.963.153.31

0.600.840.991.06







1/8 in (3.2 mm), DC+3/4 (20)

1.32.53.2

(50)(100)(125)

272829

350565675

3.87.59.3

(8.4)(16.5)(20.5)

1/8 in (3.2 mm), DC+1-5/8 (40)

1.32.53.2

(50)(100)(125)

272829

325510605

3.87.59.4

(8.3)(16.6)(20.8)




68281_363_460_ACG.indd 430 3/30/10 2:01 PM


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Welding Positions



�Crusher hammers

�Coal crusher rolls

�Pump casings and impellers

�Blast furnace bells and hoppers

�Resists severe abrasion with mild impact

�Can be used on carbon, low alloy, manganese and stainless steels as well as cast iron

�Many layers can be applied using high travel speeds and small bead sizes, to promote close spaced cross check cracks

�For automatic and semiautomatic operation

Metal-to-Metal

Key Features


Diameter 600 lb (272 kg)Speed-Feed® Drumin (mm)

1/85/32

(3.2)(4.0) ED016884

Recommended Fluxes

Primary Flux803

Secondary Fluxes802


With Recommended Neutral Flux %C %Mn %Si %Cr

2 Layers4 Layers6 Layers

4.04.55.0

1.71.902.1

0.50.50.5

22.026.027.0




55 - 60

68281_363_460_ACG.indd 431 3/30/10 2:01 PM


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1/8 in (3.2 mm), DC+3/4 (20)

1.52.02.3

(60)(80)(90)

262830

350400450

3.44.55.2

(7.5)(10.0)(11.4)

5/32 in (4.0 mm), DC+1-1/2 (38)

1.01.41.7

(40)(55)(65)

262830

375450500

3.54.85.8

(7.8)(10.6)(12.8)

NOTE: Lincore® 60-S/803 deposit cross checks on cooling. This is desirable, since cross checking of the deposit relieves cooling stresses and prevents spalling.




68281_363_460_ACG.indd 432 3/30/10 2:01 PM


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Lincore ® 20Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions



�Caster rolls

�Metal-cored wire with moderate hardness for build-up before stainless overlay

�Good crack resistance and high compressive strength

Recommended Flux

Roll Rebuilding - Build Up

Key Features

Primary Flux801





3/321/8

5/32

(2.4)(3.2)(4.0)

EDS18565EDS18566 ED018569

EDS18570


With Recommended Neutral Flux


0.05 0.60 0.40 1.40 2.40 0.40




23 - 28

68281_363_460_ACG.indd 433 3/30/10 2:01 PM


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3/32 in (2.4 mm), DC+3/4 (20)

1.73.04.4

(65)(120)(175)

242831

270400500

3.05.68.2

(6.7)(12.4)(18.1)

1/8 in (3.2 mm), DC+3/4 (20)

1.52.53.6

(60)(100)(140)

262830

400550680

4.77.8

11.0

(10.4)(17.3)(24.2)

5/32 in (4.0 mm), DC+1-1/2 (38)

1.42.22.9

(55)(85)(115)

273032

520725880

6.610.213.8

(14.6)(22.5)(30.4)




68281_363_460_ACG.indd 434 3/30/10 2:01 PM


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Welding Positions



�Caster rolls

�Metal-cored wire for build-up on worn rolls

�A little softer than Lincore® 20 for easier machining

Recommended Flux

Roll Rebuilding - Build Up

Key Features

Primary Flux801





1/8 (3.2) ED020788 ED020791



16 - 20

68281_363_460_ACG.indd 435 3/30/10 2:01 PM


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0.09 0.80 0.30 0.45 0.55 0.15







1/8 in (3.2 mm), DC+3/4 (20)

1.52.53.6

(60)(100)(140)

262830

400550680

4.77.8

11.0

(10.4)(17.3)(24.2)




68281_363_460_ACG.indd 436 3/30/10 2:01 PM


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Welding Positions



�Caster rolls

�Metal-cored wire for general build-up

�Can be flame hardened to 38 Rockwell C (RC)

�Used on mining components such as cable drums, sheaves, gears and shafts

Roll Rebuilding - Build Up, Flame Hardenable

Key Features




3/321/8

(2.4)(3.2)

ED015265ED015266

ED015532ED015405

Recommended Flux

Primary Flux801




17 - 21

68281_363_460_ACG.indd 437 3/30/10 2:01 PM


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%C %Mn %Si %Cr %Mo

0.12 1.10 0.30 0.80 0.20







3/32 in (2.4 mm), DC+3/4 (20)

1.73.04.4

(65)(120)(175)

242831

300410520

2.95.47.9

(6.5)(12.0)(17.5)

1/8 in (3.2 mm), DC+3/4 (20)

1.52.53.6

(60)(100)(140)

262830

350465590

3.97.2

10.6

(8.5)(16.0)(23.5)




68281_363_460_ACG.indd 438 3/30/10 2:01 PM


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Welding Positions



�Caster rolls

�Metal-cored wire with a 410 martensitic stainless steel deposit

�Low carbon content and high corrosion resistance

�Soft and easily machined

Roll Rebuilding - Metal-to-Metal

Key Features




3/325/32

(2.4)(4.0)

ED018583 ED018586ED018588

Recommended Flux

Primary Flux801

Secondary Flux802



27 - 32

68281_363_460_ACG.indd 439 3/30/10 2:01 PM


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%C %Mn %Si %Cr

0.08 0.80 0.40 12.50







3/32 in (2.4 mm), DC+3/4 (20)

1.73.04.4

(65)(120)(175)

242831

250375450

2.95.47.9

(6.5)(12.0)(17.5)

5/32 in (4.0 mm), DC+1-1/2 (38)

1.42.22.9

(55)(85)(115)

273032

475650800

5.99.2

12.4

(13.1)(20.2)(27.3)




68281_363_460_ACG.indd 440 3/30/10 2:01 PM


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Lincore ® 410NiMoHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions



�Caster rolls

�Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys


Key Features




3/321/8

5/32

(2.4)(3.2)(4.0)

ED018589ED018590EDS18591

ED018593

Recommended Flux

Primary Flux801

Secondary Flux802



32 - 40

68281_363_460_ACG.indd 441 3/30/10 2:01 PM


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Lincore ® 410NiMoHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE




0.05 0.80 0.50 13.00 2.00 1.00







3/32 in (2.4 mm), DC+1-1/2 (38)

1.73.04.4

(65)(120)(175)

242831

250325425

2.64.97.1

(5.8)(10.7)(15.6)

1/8 in (3.2 mm), DC+1-5/8 (40)

1.53.6

(60)(140)

2630

325575

4.39.9

(9.4)(21.8)

5/32 in (4.0 mm), DC+1-5/8 (40 mm)

1.42.22.9

(55)(85)(115)

273032

440575700

5.89.0

12.2

(12.8)(19.8)(26.8)




68281_363_460_ACG.indd 442 3/30/10 2:01 PM


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Lincore ® 423LHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions



� Caster rolls

�Metal-cored wire, provides a softer “as-welded” deposit than Lincore® 420

�More resistance to softening during tempering above 482°C (900°F)


Key Features




1/8 (3.2) ED018548 ED018551

Recommended Flux

Primary Flux802



41 - 47

68281_363_460_ACG.indd 443 3/30/10 2:01 PM


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Lincore ® 423LHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE



%C %Mn %Si %Cr %Ni %Mo %V

0.15 1.20 0.40 11.50 2.00 1.00 0.15







1/8 in (3.2 mm), DC+1-5/8 (40)

1.52.53.6

(60)(100)(140)

262830

350500610

4.27.09.8

(9.3)(15.5)(21.7)




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Lincore ® 423CrHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions



�Caster rolls

�Metal-cored wire with a higher chrome deposit than Lincore® 423L for improved corrosion resistance

Recommended Flux


Key Features




3/321/8

(2.4)(3.2)

EDS18553EDS18554 ED018557

Primary Flux802



41 - 47

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Lincore ® 423CrHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE



%C %Mn %Si %Cr %Ni %Mo %V

0.15 1.20 0.40 13.50 2.00 1.00 0.15







3/32 in (2.4 mm), DC+1-1/2 (38)

1.73.04.4

(65)(120)(175)

242831

250350450

2.75.07.3

(6.0)(11.0)(16.0)

1/8 in (3.2 mm), DC+1-5/8 (40)

1.52.53.6

(60)(100)(140)

262830

375540640

4.57.5

10.5

(9.9)(16.5)(23.1)




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Welding Positions



�Caster rolls

�Metal-cored wire that is most widely used for caster roll rebuilding


Key Features




3/321/8

5/32

(2.4)(3.2)(4.0)

ED015260ED015262EDS15263

ED015261ED015268ED015264

Recommended Flux

Primary Flux801

Secondary Flux802



46 - 50

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%C %Mn %Si %Cr

0.20 1.20 0.50 12.00







3/32 in (2.4 mm), DC+1-1/2 (38)

1.73.04.4

(65)(120)(175)

242831

250375450

2.95.47.9

(6.5)(12.0)(17.5)

1/8 in (3.2 mm), DC+1-5/8 (40)

1.52.53.6

(60)(100)(140)

262830

350500625

4.37.2

10.0

(9.5)(15.8)(22.1)

5/32 in (4.0 mm), DC+1-5/8 (40)

1.42.22.9

(55)(85)(115)

273032

475650800

5.99.2

12.4

(13.1)(20.2)(27.3)




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Lincore ® 96SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions



�Caster rolls

�Metal-cored wire which produces a high carbon, 420 stainless steel deposit

�Use where a higher hardness is required

�Can be used on work rolls and backup rolls when water spray causes pitting on tool steel deposits


Key Features


Diameter 600 lb (272 kg)Speed-Feed® Drumin (mm)

3/321/8

5/32

(2.4)(3.2)(4.0)

ED018574ED018575ED018576

Recommended Flux

Primary Flux801

Secondary Flux802



48 - 54

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Lincore ® 96SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE



%C %Mn %Si %Cr %Ni

0.23 1.20 0.40 13.00 0.20







3/32 in (2.4 mm), DC+1-1/2 (38)

1.72.54.4

(65)(100)(175)

242831

250525450

2.67.17.0

(5.7)(15.7)(15.5)

1/8 in (3.2 mm), DC+1-5/8 (40)

1.52.53.6

(60)(100)(140)

262830

360525635

4.37.1

10.0

(9.4)(15.7)(22.0)

5/32 in (4.0 mm), DC+1-5/8 (40)

1.42.22.9

(55)(85)(115)

273032

450650775

5.99.1

12.3

(12.9)(20.0)(27.1)




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Lincore ® 102WHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions



�Caster rolls

�Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures

�Used for guide rolls, and work rolls

�Can also be used as the seat on blast furnace bells and hoppers


Key Features




1/85/32

(3.2)(4.0)

ED018578 ED018581ED018582

Recommended Flux

Primary Flux802

Secondary Flux801



48 -54

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Lincore ® 102WHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE



%C %Mn %Si %Cr %Mo %V %W

0.28 1.50 0.40 6.50 1.00 0.15 1.00







1/8 in (3.2 mm), DC+1-5/8 (40)

1.52.53.6

(60)(100)(140)

262830

390540680

4.47.4

10.4

(9.8)(16.4)(23.0)

5/32 in (4.0 mm), DC+1-5/8 (40)

1.42.22.9

(55)(85)(115)

273032

500685850

6.49.9

13.4

(14.2)(21.9)(29.6)




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Lincore ® 102HCHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE

Welding Positions



�Caster rolls

�Metal-cored wire with a higher carbon content than Lincore® 102W

�Will give a higher hardness tool steel deposit

�Deposit is “hot” [above 204°C (400°F)] machinable, for easy sizing after welding


Key Features




3/321/8

(2.4)(3.2) ED026085

ED026086ED026087

Recommended Flux

Primary Flux802

Secondary Flux801



54 - 60

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Lincore ® 102HCHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE



%C %Mn %Si %Cr %Mo %V %W

0.40 2.10 1.60 6.70 1.60 0.20 1.30







3/32 in (2.4 mm), DC+1-1/2 (38)

1.73.04.4

(65)(120)(175)

242831

240400500

2.85.27.6

(6.2)(11.5)(16.8)

1/8 in (3.2 mm), DC+1-5/8 (40)

1.52.53.6

(60)(100)(140)

262830

390540680

4.47.4

10.4

(9.8)(16.4)(23.0)




68281_363_460_ACG.indd 454 3/30/10 2:01 PM


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Packaging

60 lb (27.2 kg) Plastic Bag ED031860

Lincolnweld ® A-96-SHardfacing SubMErgEd arc (SaW) flux

Alloy Flux

Welding Positions



�Use with Lincolnweld® L-60 mild steel wire for hardfacing

�Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness

�Designed to produce a weld deposit with 13% chromium, 0.23% carbon when proper procedures are followed

Key Features

NotesDeposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.

68281_363_460_ACG.indd 455 3/30/10 2:02 PM


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Lincolnweld ® H-535Hardfacing SubMErgEd arc (SaW) flux

Welding Positions




�Produces a deposit with good abrasion resistance, allows some machinability

�Low carbon martensitic deposit

�Hardness range is 24-45 Rockwell C (RC), depending upon the actual welding procedure used

Alloy Flux

Key Features

Notes

Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.

Packaging

50 lb (22.7 kg) Paper Bag ED027865

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Lincolnweld ® H-560Hardfacing SubMErgEd arc (SaW) flux

Welding Positions




�High alloy flux depositing primary carbides in a martensitic matrix

�Excellent material for severe abrasion applications

�Resistance to abrasion is 50 to 60 times that of plain carbon steel

Alloy Flux

Key Features

Notes


Packaging

100 lb (45.4 kg) Paper Bag ED010345

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Lincolnweld ® 801Hardfacing SubMErgEd arc (SaW) flux

Welding Positions



�Hardfacing

�Use with Lincore® 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S

�Provides smooth beads and excellent slag removal

�Fast-freezing

Neutral Flux

Key Features

Notes


Packaging

50 lb (22.7 kg) Paper Bag

550 lb (249.5 kg) Drum

3000 lb (1360.8 kg) Bulk Bag

ED019588

ED023403

EDS30786

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Welding PositionsFlat, Horizontal & Circumferential

Typical Applications�Hardfacing

�Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels

�Use with Lincore® 102W, 423L, 423Cr and 102HC

Neutral Flux

Key Features


Notes


Packaging

50 lb (22.7 kg) Paper Bag

450 lb (204 kg) Drum

2700 lb (1224.7 kg) Bulk Bag

ED032800

ED023403

EDS30787

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Welding Positions



�Hardfacing with Lincore® 60-S

�Specially designed for high speed welding applications, such as the resurfacing of coal crusher rolls or blast furnace bells and hoppers

Neutral Flux

Key Features

Notes


Packaging

50 lb (22.7 kg) Plastic Bag ED032796

68281_363_460_ACG.indd 460 3/30/10 2:02 PM


ALUMINUM &CAST-IRON

CONSUMABLES

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Aluminum MIG (GMAW) WireProduct Name& AWS Class Key Features


Aluminum 0.030(0.8)

0.035(0.9)

3/64(1.2)

1/16(1.6)

SuperGlaze® 4043(ER4043)

•Designed for welding heat-treatable base alloys and more specifically the 6XXX series alloys•Lower melting point and more fluidity than the 5XXX series

filler alloys•Low sensitivity to weld cracking with 6XXX series

base alloys


•Lower melting point and higher fluidity than 4043 wires•Can be used as a substitute for 4043 wires to increase silicon

in the weld metal, minimize hot cracking and produce higher fillet weld shear strength


•Designed to meet the tensile strength requirements of high magnesium alloys •For 5083 and 5654 base materials


•General purpose filler alloy for 5XXX series alloys SuperGlaze® 5554(ER5554)

•Matching filler alloy for welding 5454 base alloys•Low magnesium content to closely match the base material

chemistry


•Provide matching tensile strengths for 5XXX alloys•Increased amounts of magnesium and manganese

Selection GuideAluminum & CAst iron

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Aluminum TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features


Aluminum 1/16(1.6)

3/32(2.4)

1/8(3.2)


•Use on many weldable cast and wrought aluminum alloys•Generally recommended for welding 5052, any 6XXX series

alloys and castings•Embossed on each end for easy identification after use


•Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys•Generally recommended for welding any 5XXX or 6XXX

series aluminum alloys•Excellent for color matching after anodizing


Selection GuideAluminum & CAst iron

Aluminum, Cast Iron Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features


Cast Iron 3/32(2.4)

1/8(3.2)

Softweld® 55Ni(ENiFe-CI)

•Designed for repairing and reclaiming gray cast iron•Creates strong and ductile weld deposits•Multiple pass welds are typically machinable

(1)

Softweld® 99Ni(ENi-CI)

•Provides machinable weld deposits (1)

Ferroweld®

(ESt)•Deposits may be finished by grinding•Cost effective option for repairing cast iron

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SuperGlaze ® 4043miG (GmAW) Wire

Welding Positions


All

�For welding 6XXX alloys, and most casting alloys

�Automotive components such as frame and drive shafts

�Bicycle frames

�Designed for welding heat-treatable base alloys and more specifically 6XXX series alloys

�Lower melting point and more fluidity than 5XXX series filler alloys

�Low sensitivity to weld cracking with 6XXX series base alloys

�Suitable for sustained elevated temperature service, i.e. above 65°C (150°F)

Conformances

Shielding Gas100% ArgonArgon/Helium MixturesFlow Rate: 30 - 50 CFH

AluminumAWS ER4043

Key Features

ER4043ER4043ER4043



Diameter 1 lb (0.4 kg) Plastic Spool20 lb (9.1 kg) Carton




0.0300.0353/641/16

(0.8)(0.9)(1.2)(1.6)

ED030307 ED030308 ED030310

ED028395 ED029234 ED030281

ED030982(1) ED030983(2)

(1)Wire payoff kit K2858-1 sold separately. (2)Wire payoff kit K2859-1 sold separately.



%Al %Si %Fe %Cu %Mn

RequirementsAWS ER4043 Remainder 4.50 - 6.00 0.80 max. 0.30 max. 0.05 max.

Typical Performance(2) Remainder 5.26 0.15 0.01 0.01

%Mg %Cr %Zn %Ti %Be

RequirementsAWS ER4043 0.05 max. — 0.10 max. 0.20 max. 0.0008 max.

Typical Performance(2) 0.03 — 0.001 0.01 <0.0002

Note �Typical Operating Procedures on pg. 498-499

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Welding Positions


All

�Automotive components

�Heat exchangers

�Body panels

�Lower melting point and higher fluidity than 4043 wires

�Can be used as a substitute for 4043 wires to increase silicon in the weld metal, minimize hot cracking and produce higher fillet weld shear strength

Conformances


AluminumAWS ER4047

Key Features

ER4047ER4047

AWS A5.10/A5.10M: 1999ASME SFA-A5.10


Diameter 16 lb (7.3 kg) Plastic Spoolin (mm)

3/641/16

(1.2)(1.6)

EDS28417 EDS28418



%Al %Si %Fe %Cu %Mn


Typical Performance(2) As Reported per AWS Requirements

%Mg %Cr %Zn %Ti %Be

RequirementsAWS ER4047 0.10 max. — 0.20 max. — 0.0008 max.

Typical Performance(2) As Reported per AWS Requirements


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Welding Positions


All

�Marine fabrication and repair

�Cryogenic tanks

�Shipbuilding and other high strength structural aluminum applications

�Bicycle frames

�Designed to meet the tensile strength requirements of high magnesium alloys

�For 5083 and 5654 base materials

Conformances


AluminumAWS ER5183

Key FeaturesER5183ER5183IACS W26 Grade WCWC/I-1 S5183RAIMg4,5WCER5183




3/641/16

(1.2)(1.6)

EDS28437 EDS28438



%Al %Si %Fe %Cu %Mn

RequirementsAWS ER5183 Remainder 0.40 max. 0.40 max. 0.10 max. 0.50 - 1.00


%Mg %Cr %Zn %Ti %Be

RequirementsAWS ER5183 4.30 - 5.20 0.05 - 0.25 0.25 max. 0.15 max. 0.0008 max.

Typical Performance(2) 4.99 0.10 0.02 0.07 0.0006


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Welding Positions


All

�Automotive bumpers and supports

�Structural frames in the shipbuilding industry

�Bicycle frames

�Formed truck panels

�General purpose filler alloy for welding 5XXX series alloys

Conformances

Shielding Gas100% ArgonArgon/Helium Mixtures


AluminumAWS ER5356

Key FeaturesER5356ER5356IACS W26 Grade WBWB/I-1 S5356RAIMg4WBER5356



Diameter 1 lb (0.4 kg) Plastic Spool20 lb (9.1 kg) Carton

16 lb (7.3 kg)Platic Spool



0.0353/641/16

(0.9)(1.2)(1.6)

ED030312 ED030314

ED028385 ED030282 ED030283

ED031826(1) ED030985(1)

(1)Wire payoff kit K2860-1 sold separately.



%Al %Si %Fe %Cu %Mn



%Mg %Cr %Zn %Ti %Be

RequirementsAWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max.

Typical Performance(2) 4.56 0.08 < 0.01 0.15 0.0007


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Welding Positions


All

�5454 base alloys

�Automotive wheels

�Transportation applications such as over-the-road trailers and rail tank cars

�Chemical storage tanks

�Matching filler alloy for welding 5454 base alloys

�Low magnesium content to closely match the base material chemistry

Conformances

Shielding Gas100% ArgonArgon/Helium Mixtures


AluminumAWS ER5554

Key Features

ER5554ER5554ER5554




3/641/16

(1.2)(1.6)

ED029573 ED029574



%Al %Si %Fe %Cu %Mn



%Mg %Cr %Zn %Ti %Be


Typical Performance(2) 2.41 0.06 < 0.01 0.09 0.0006


68281_461_474_ACG.indd 468 3/30/10 1:50 PM


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Welding Positions


All

�5XXX alloys, such as 5083 and 5654

�Pressure vessels

�Storage tanks

�Provide matching tensile strengths for 5XXX alloys

� Increased amounts of magnesium and manganese

Conformances

Shielding Gas100% Argon Argon/Helium Mixtures Flow Rate: 30 - 50 CFH

AluminumAWS ER5556

Key FeaturesER5556ER5556IACS W26 Grade WC




3/641/16

(1.2)(1.6)

EDS29581EDS29582



%Al %Si %Fe %Cu %Mn



%Mg %Cr %Zn %Ti %Be




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SuperGlaze ® 4043tiG (GtAW) Cut lenGths

Welding Positions


All

�Bicycle frames

�Pressure vessels

�Electrical bus bars

�Use on many weldable cast and wrought aluminum alloys

�Generally recommended for welding 5052, any 6XXX series alloys and castings


Conformances

AluminumAWS ER4043

Key Features

ER4043ER4043

AWS A5.10/A5.10M: 1999ASME SFA-A5.10:


Diameter10 lb (4.5 kg) Cartonin (mm)

1/163/32

1/8

(1.6)(2.4)(3.2)

ED031111ED031112ED031113



%Al %Si %Fe %Cu %Mn



%Mg %Cr %Zn %Ti %Be

RequirementsAWS ER4043 0.05 max. Not Specified 0.10 max. 0.20 max. 0.0008 max.

Typical Performance(2) 0.03 — 0.002 0.007 0.0002

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SuperGlaze ® 5356tiG (GtAW) Cut lenGths

Welding Positions


All

�Architectural structures

�Armored vehicles

�Gun mount bases

�Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys

�Generally recommended for welding any 5XXX or 6XXX series aluminum alloys

�Excellent for color matching after anodizing


Conformances

AluminumAWS ER5356

Key Features

ER5356ER5356

AWS A5.10/A5.10M: 1999ASME SFA-A5.10:


Diameter10 lb (4.5 kg) Cartonin (mm)

1/163/32

1/8

(1.6)(2.4)(3.2)

ED031108ED031109ED031110



%Al %Si %Fe %Cu %Mn



%Mg %Cr %Zn %Ti %Be



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Softweld ® 55NiSTICK (SMAW) ELECTRODE

Welding Positions


All

�Repairing or reclaiming gray cast iron

�Repairing heavy sections

�Phosphorous bearing castings

�Single and multi-pass welds

�Designed for repairing and reclaiming gray cast iron

�Creates strong and ductile weld deposits

�Multiple pass welds are typically machinable Conformances

Cast IronAWS ENiFe-CI

Key Features

ENiFe-CIENiFe-CI

AWS A5.15/A5.15M: 1990ASME SFA-A5.15



10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonin (mm)

1/8 (3.2) ED031540 ED032363


Electrode Electrode Polarity Current (Amps)

Softweld® 55 Ni DC+AC

70 - 9580 - 95


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Softweld ® 99NistiCk (smAW) eleCtrode

Welding Positions


All

�Machinable welds

�Surfacing

�Repairing small casting repair defects

�Provides machinable weld deposits

Conformances

Cast IronAWS ENi-CI

Key Features

ENi-CIENi-CI

AWS A5.15/A5.15M: 1990ASME SFA-A5.15




1/8 (3.2) ED032288 ED032290



Softweld® 99Ni DC+AC

80 - 11085 - 120

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Ferroweld ®

stiCk (smAW) eleCtrode

Welding Positions


All

�Repairing pits and small cracks in castings

�Deposits may be finished by grinding

�Cost effective option for repairing cast iron

Conformances

Cast IronAWS ESt

Key Features

EStESt

AWS A5.15/A5.15M: 1990ASME SFA-A5.15




1/8 (3.2) ED031542 ED010098



Ferroweld® DC+/AC 80 - 120

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APPENDIXfor CONSUMABLES

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AWS Classification SystemAppendix

Classification Designators per AWS A5.1 & A5.5Designates an electrode.

Designates the minimum tensile strength in ksi of the weld metal when produced with the test assembly preparation procedure of this specification.

Designates the welding position in which electrodes are usable, the type of coating, and the polarity to operate.

Military requirements such as: greater toughness, lower moisture content and mandatory diffusible hydrogen limits for weld metal.

Stick (SMAW)Mild & Low Alloy Steel per AWS A5.1/A5.1M: 2004 and AWS A5.5/A5.5M: 2006

E X X X X

E X X X X M

E X X X X - 1 H Z R

Designates that the electrode meets the requirements of the absorbed moisture test.

Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.

Designates that the electrode meets the requirements for improved toughness – ductility in the case of E7024.

Classification Designators per AWS A5.5 OnlyDesignates the chemical composition of the undiluted weld metal produced by the electrode using shielded metal arc welding.E X X X X - X X H Z R

AWS A5.1

AWS A5.5

Additional Classifications

Stainless Steel - Per AWS A5.4EXXX-15 The three digits that follow the “E” indicate the American Iron and Steel Institute type of

stainless steel. The last two digits indicate the current and the welding position in which it is used: -15 fast freezing slag for out-of-position welding, -16 stable arc and out-of-positionwelding capability, -17 smooth arc transfer in the flat and horizontal welding positions.

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Classification Designators per AWS A5.18 & A5.28Designates an electrode (E) or rod (ER).

Designates the minimum tensile strength in ksi of the weld metal when produced with the test assembly preparation procedure of this specification.

Indicates whether the filler metal is solid (S) or composite (C).

Indicates the chemical composition of a solid electrode or the chemical composition of the weld metal produced by a composite electrode. The use of the “GS” suffix designates filler metals intended for single pass applications only.

Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.

MIG (GMAW), TIG (GTAW) & Metal-Cored (GMAW-C)Mild & Low Alloy Steel per AWS A5.18 /A5.18M: 2005 and AWS A5.28/A5.28M: 2005

E R X X X - X H ZR E X X X - X H Z

Additional Classifications

Aluminum – Per AWS A5.10/A5.10MERXXXX The first digit following “E” or “ER” indicates the principle alloying element or elements

(4 – Silicon, 5 – Magnesium). If the second digit following “E” or “ER” is different from zero, it denotes a modification to the original alloy. The last two digits are used to identify the specific alloy.

Stainless – Per AWS A5.9/A5.9MERXXXLSi The three digits following “E” or “ER” specify the chemical composition of the filler metal

with a series of numbers. In some cases, chemical symbols or the letter L (low carbon) or H (high carbon) will follow to designate modifications of basic alloy types.

Nickel Alloy – Per AWS A5.14/A5.14MERXXXX-X The chemical symbol “Ni” appears in the designations immediately after “E” or “ER” to

identify the filler metal as a nickel-based alloy. Other symbols such as Cr and Mo in the designation are intended to group the filler metals according to their principal alloying elements. The number at the end of the designation separates one composition from another within a group.

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Classification Designators per AWS A5.20 & A5.29Designates an electrode.

Designates the minimum tensile strength in ksi when multiplied by 10 of the weld metal when produced with the test assembly preparation procedure of this specification.

Designates the position in which the electrode is usable: “0” for flat and horizontal positions only, or “1” for all positions.

Designates the electrode as tubular.

Designates the usability of the electrode with some number from 1 through 14 or the letter “G” (or “GS”). An “S” is used after the “G” to indicate that the electrode is suitable only for single pass welding.

Designates the type of shielding gas used for classification: “C” indicates 100% CO2. “M” indicates 75-80% Argon/balance CO2 shielding gas. When no designator appears in this position, it indicates that the electrode being classified is self-shielded and that no external shielding gas was used.

Optional supplemental diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.

The letter “D” or “Q” in this position indicates that the weld metal meets supplemental mechanical property requirements when welding with low heat input, fast cooling rate procedures or using high heat input, slow cooling rate procedures.

The letter “J” in this position designates that the electrode meets the requirements for improved toughness and will deposit weld metal with Charpy V-Notch properties of at least 27 J (20 ft•lbf) at -40°C (-40°F).

Flux-Cored (FCAW)Mild & Low Alloy Steel per AWS A5.20/A5.20M: 2005 and AWS A5.29/A5.29M: 2005

E X X T X - X X - J X H X

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Flux-Cored (FCAW)Mild & Low Alloy Steel per AWS A5.20/A5.20M: 2005 and AWS A5.29/A5.29M: 2005

Additional ClassificationsStainless Steel - Per AWS A5.22/A5.22M EXXXTX-X The three digits that follow “E” designate the chemical composition of the weld metal.

The digit following “T” designates the position in which the electrode is usable: “0” for flat and horizontal positions only, or “1” for all positions.

E X X T X - X X - J X H X

Designates the usability of the electrode with the number 1, 4, 5, 6, 7, 8, or 11. The letter “G” in this position indicates that the polarity and general operating characteristics are not specified.

Two, three or four digits are used to designate the chemical composition of the deposited weld metal. The letter “G” indicates that the chemical composition is not specified.

Classification Designators per AWS A5.29 Only

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Submerged Arc (SAW) Flux & ElectrodeMild & Low Alloy Steel - Per AWS A5.17/A5.17M: 1997 and AWS A5.23/A5.23M: 2007

Classification Designators per AWS A5.17 & A5.23Designates a flux. If followed by the letter “S,” the flux is a crushed slag or a blend of crushed slag with unused (virgin) flux.

Designates the minimum tensile strength in ksi when multiplied by 10 of the weld metal deposited with the flux and some classification of electrode.

Designates the condition of heat treatment in which the tests were conducted: “A” is for as-welding and “P” is for postweld heat treated.

Indicates the temperature in °F at or above which the weld metal meets the requirement for Charpy V-Notch impact toughness of 27 J (20 ft•lbf). Two digits are used for test temperatures of -100°F or lower.

The letter “E” at the beginning of each classification stands for electrode. The letter “C” will follow the “E” if it is a composite electrode.

Indicates whether the electrode is L – low manganese, M – medium manganese or H – high manganese.

The classification is based upon low dilution weld metal obtained with a particular flux. The numerical suffix refers to the approximate carbon content in hundredths of one percent.

Indicates that the electrode is made from a heat of silicon-killed steel.

Optional supplemental diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.

Classification Designators per AWS A5.23 OnlyIndicates the chemical composition of a solid electrode or the undiluted weld metal obtained with a composite electrode and particular flux. Usually a combination of letters, numbers and elements (see next page).

F X P X - E C M X X K - H ZF X P X - E C X X X - H Z

MILD STEEL EXAMPLESF7A6-EM12K is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the as-welded condition,will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at -60°F when produced with an EM12K electrode under the conditions called for in this specification. The absence of an “S” in the second position indicates that the flux being used is a virgin flux. F7P4-EC1 is a complete designation for a flux-composite electrode combination when the trade name of the electrode used in the classification is indicated as well. It refers to a virgin flux that will produce weld metal with that electrode which, in the postweld heat treated condition, will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch energy of at least 20 ft•lbf at -40°F under the conditions called for in this specification.

LOW ALLOY STEEL EXAMPLESF9P0-EB3-B3 is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the postweld heat treated condition, will have a tensile strength of 90,000 to 110,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at 0°F when produced with an EB3 electrode under the conditions called for in this specification. The composition of the weld metal will meet the requirements for a B3 designation.

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The electrode classification identifies the chemical composition of the electrode. The following paragraphshighlight the differences between these electrodes and electrode groups and indicate typical applications.

Mild Steel Electrodes

EL8, EL8K, EL12, EM11K, EM12, EM12K, EM13K, EM14K, EM15K, EH10K, EH11K, EH12K and EH14 - Carbon steel electrodes which vary from one another in their carbon, manganese, and silicon contents. EM14K electrodes also contain small additions of titanium, although they are considered carbon steel electrodes.

Low Alloy Electrodes

EA1, EA2, EA3, EA3K, and EA4 (C-Mo Steel) - Similar to the medium manganese and high manganese carbon steel electrodes shown above except that 0.5% molybdenum is added.

EB1, EB2, EB2H, EB3, EB5, EB6, EB6H, EB8, and EB9 (Cr-Mo Steel) - Produce weld metal containing between 0.5% and 10% chromium and between 0.5% and 1% molybdenum.

The letter “R” when added as a suffix to the EB2 or EB3 electrode classification or to the B2 or B3 weld metal designation is an optional supplemental designator indicating that the electrode will meet the reduced residual limits necessary to meet “X” factor requirements for step cooling applications.

Since all Cr-Mo weld deposits will air harden in still air, both preheat and postweld heat treatment (PWHT) are required for most applications.

EB9 is a 9% Cr-I % Mo electrode modified with niobium (columbium) and vanadium designed to provide improved creep strength, and oxidation and corrosion resistance at elevated temperatures.

ENi1, ENi1K, ENi2, and ENi3 (Ni Steel) - Designed to produce weld metal with increased strength without being hardenable or with increased notch toughness at temperatures as low as -100°F (-73°C) or lower. They have been specified with nickel contents which fall into three nominal levels of 1 % Ni, 2.5% Ni, and 3.5% Ni.

ENi4, ENi5, EFl, EF2, and EF3 (Ni-Mo Steel) - Contain between 0.5% and 2% nickel and between 0.25% and 0.5% molybdenum.

EF4, EF5, and EF6 (Cr-Ni-Mo Steel) - A combination of Cr, Ni, and Mo develop the strength levels and notch toughness required for a number of high-strength, low-alloy or micro-alloyed structural steels.

EM2, EM3, and EM4 (High-Strength, Low Alloy Steel) - May contain a combination of Cr, Ni, Mo, Ti, Zr and Al.

EW (Weathering Steel) - Designed to produce weld metal that matches the corrosion resistance and the coloring of the ASTM weathering-type structural steels. These special properties are achieved by the addition of about 0.5% copper to the weld metal.

EG (General Low-Alloy Steel) - Indicates that the electrode is of a general classification. It is general because not all of the particular requirements specified for each of the other classifications are specified for this classification.


Submerged Arc (SAW) ElectrodeClassification Descriptions for AWS A5.17 & A5.23

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Stick ElectrodesAppendix

Types of Coating & Current

Types of CoaTing & CurrenT

Digit Types of Coating Current

012345678

High cellulose sodiumHigh cellulose potassium

High titania sodiumHigh titania potassium

Iron powder, titaniaLow-hydrogen sodium

Low-hydrogen potassiumHigh iron oxide, iron powder

Low-hydrogen potassium, iron powder

DC+AC, DC±AC, DC-AC, DC+AC, DC±

DC+AC, DC+AC, DC±AC, DC±

Types of CoaTing & CurrenT

Suffix %C %Mn %Si %P %S %Ni %Cr %Mo %V

A1B2B3C1C3D2G(1)

P1P2

0.120.05 - 0.120.05 - 0.12

0.120.120.15

0.200.12

0.600.900.901.25

0.40 - 1.251.65 - 2.001.00 min.

1.200.90 - 1.70

0.400.800.800.800.800.80

0.80 min.0.600.80

0.030.030.030.030.030.030.030.030.03

0.030.030.030.030.030.030.030.030.03

2.00 - 2.750.80 - 1.10

0.900.50 min.

1.001.00

1.00 - 1.502.00 - 2.50

0.15

0.30 min.0.300.30

0.40 - 0.650.40 - 0.650.90 - 1.20

0.350.25 - 0.450.20 min.

0.500.50

0.05

0.10 min.0.100.05

(1) Only one of the listed elements is required.

NOTE 1: Joining Electrodes, Non-Charpy V-Notch RatedThese electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.

Fleetweld® 22 Fleetweld® 37 Fleetweld® 47

NOTE 2: Joining Electrodes, Non-Low HydrogenThese electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal that is low in diffusible hydrogen. Therefore, these electrodes should not be used in applications where the hydrogen content of the weld metal is required to be controlled, such as applications that involve steels with higher carbon and alloy content, and higher strength.

Fleetweld® 5PFleetweld® 5P+Fleetweld® 35Fleetweld® 35LSFleetweld® 180Fleetweld® 37

Fleetweld® 22Shield-Arc® 85Shield-Arc® 90Shield-Arc® HYP+Fleetweld® 47 Jetweld® 1

Jetweld® 2Shield-Arc® 70+Pipeliner® 6P+Pipeliner® 7P+Piperliner® 8P+

Mild Steel per AWS A5.1

Low Alloy Steel per AWS A5.5

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Stick ElectrodesAppendix

ASME Boiler & Pressure Vessel Code

asMe BoiLer & pressure VesseL CoDesection iX - f and a no.’s for stick electrode

F Number(per ASME Section IX

and AWS D1.1) AWS Classifications Product

Weld Metal Analysis Classification

(per ASME Section IX)

F-1EXX20, EXX24, EXX27, EXX28,

EXX20-X, EXX27-X

Fleetweld® 22Jetweld® 2Jetweld® 1

Excalibur® 7028

–A1A1A1

F-2 EXX12, EXX13, EXX14, EXX13-X

Fleetweld® 37Fleetweld® 47

A1A1

F-3 EXX10, EXX11,EXX10-X, EXX11-X

Fleetweld® 5PFleetweld® 5P+Fleetweld® 35

Fleetweld® 35LSFleetweld® 180Shield-Arc® 85

Shield-Arc® 70+Shield-Arc® 90

Shield-Arc® HYP+Pipeliner® 7P+Pipeliner® 8P+

A1A1A1A1A1A2–

A11–––

F-4EXX15, EXX16, EXX18,

EXX45-X, EXX15-X, EXX16-X, EXX18-X

Jetweld® LH-70Jet-LH® 78

Lincoln® 7018ACExcalibur® 7018 MR

Excalibur® 7018-1 MRExcalibur® 7018-A1 MRExcalibur® 8018-B2 MR

Excalibur® 8018-B2 XF MRExcalibur® 8018-C1 MRExcalibur® 8018-C3 MRExcalibur® 9018-B3 MRExcalibur® 9018M MR

Excalibur® 10018-D2 MRExcalibur® 11018M MR

Pipeliner® 16PPipeliner® 17PPipeliner® 18PPipeliner® 19P

Pipeliner® LH-D80Pipeliner® LH-D90Pipeliner® LH-D100

A1A1A1A1–A2A3A3A10A10A4A10A11–A1–

A10A10A1––

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Submerged Arc FluxesAppendix

Flux Types and General Characteristics

The Lincoln Electric Company manufactures three general types of submerged arc fluxes:

• Active fluxes

• Neutral fluxes

• Alloy fluxes

With all submerged arc fluxes, variations in arc voltage change flux consumption. Higher arc voltages and the resulting longer arc length increase the amount of flux melted or consumed. Consequently, when a flux contains an alloy as an ingredient, increasing the arc voltage increases the amount of alloy recovered in the weld deposit.

Types and General Characteristics

Active Fluxes

American Welding Society (AWS) defines active fluxes as those which contain small amounts of manganese, silicon, or both. These deoxidizers are added to the flux to provide improved resistance to porosity and weld cracking caused by contaminants on or in the base metal.

The primary use for active fluxes is to make single pass welds, especially on oxidized base metal.

Alloy in the weld deposit will vary with changes in the arc voltage. An increase in deposit alloy increases the strength level of the weld metal, but might lower the impact properties. For this reason, voltage must be more tightly controlled for multiple pass welding with active fluxes than when using neutral fluxes. Because of this, Lincoln Electric does not recommend using active fluxes (our 700 series) for multiple pass welding of plates over 25 mm (1 in) thick.

Neutral Fluxes

AWS defines neutral fluxes as those which will not produce any significant change in the all-weld metal composition as a result of a large change in the arc voltage, and thus, the arc length.

Neutral fluxes are used in multiple pass welding, especially when the base plate exceeds 25 mm (1 in) in thickness. They are also used for general welding on clean steel. Note the following considerations concerning neutral fluxes:

1. Since neutral fluxes contain little or no alloy, they have little resistance to cracking and/or porosity caused by contaminants, especially on single pass welds. For this reason, active fluxes are usually the best choice for single pass welding.

2. Even when a neutral flux is used to maintain the weld metal composition through a range of welding voltage, weld properties, such as strength level and impact properties, can change because of changes in cooling rate, penetration, heat input and number of passes.

Alloy Fluxes

AWS defines alloy fluxes as those which can be used with a plain carbon steel electrode to make an alloy weld deposit. The alloys for the weld deposit are added as ingredients in flux.

The primary use of alloy fluxes is hardfacing applications.

Since the alloy level in the weld deposit is dependent upon the correct arc voltage, and thus arc length, it is very important that the voltage is carefully controlled to ensure that the intended alloy is reached in the deposit.

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Submerged Arc Flux/WireAppendix

Selecting Flux/Wire CombinationsGuidelines for Selecting a Submerged Arc Flux/Wire Combination

Lincolnweld® submerged arc electrode and flux combinations come with certificates of conformance. To access these certificates, follow the directions below.

1. Go to the Lincoln Electric home page at www.lincolnelectric.com.

2. Click on “Quick Links” and select “AWS & Lot Test Certs” from the top of the screen. (Image 1)

3. Under “Certificates of Conformance,” you can choose a Product or a Flux Combination. This will bring up the most recent Certificate of Conformance. (Image 2)

How to look for flux/wire combinations that meet your required mechanical properties:Tensile Strength

1. In the second box under “Certificates of Conformance,” you can “Search by Name/ Cert # / Classification.”

2. Enter F#P or F#A. Where # is 10X the required Tensile Strength in ksi. P= Stress Relieved, A= As-Welded.a. For example, entering F7P would

mean you are looking for a flux/wire combination with 70 ksi Tensile Strength in the Stress Relieved Condition.

Impact Requirements

1. In the list of matches for your required Tensile Strength, you can see which Flux/Wire Combinations also meet your Impact Property Requirements.

2. If you need to meet Impact Requirements at a certain value, note that the digit following the “A” or “P” in the classifications shows the temperature at which the weld metal achieves a minimum of 27 J (20 ft•lbf).a. For example, a classification beginning

with F7P2 would mean that the flux/wire combination meets 70 ksi Tensile Strength in the Stress Relieved Condition and Impact Requirements of 27 J (20 ft•lbf) @ -29°C (-20°F).

In general, if you are familiar with one of the listed fluxes, you might want to choose that option. From an operator’s standpoint, it is easier to change electrodes than to reset procedures for a new flux.

If you are welding high strength or highly restrained steel, you might want to choose a Flux/Wire Combination with a lower diffusible hydrogen level, which is designated by the number following -H in the flux/wire classification.

If you have limits on the compositions of the electrode or the weld metal, click on a Flux/Wire Combination to see the test results. Remember that these results represent undiluted weld metal from a standardized test and may be different from your application, especially if variations in base metal, heat input or pass sequence are present.

Your Lincoln Electric Technical Sales Representatives are there to help you make the best flux/wire selection for your application. Please contact them with any questions.

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Submerged Arc Flux/WireAppendix

Selecting Flux/Wire CombinationsGuidelines for Selecting a Submerged Arc Flux/Wire Combination

Image 1:

At the Lincoln Electric home page select “AWS & Lot Test Certs” from the Quick Links drop down menu.

Image 2:

At the Certificate Center, enter a product name or search by Name, Cert #, or Classification. Search results will appear below.

Image 1

Image 2

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HardfacingAppendix

Cross CheckingSpecial Precautions

Special precautions should be taken with any build-up or hardfacing product on applications that are inherently crack sensitive, such as high carbon or alloy steels, previously hardfaced parts, highly stressed parts, and work hardened parts. The hardfacing of heavy cylinders, massive parts and parts having complex shapes are all examples of applications exhibiting high internal stresses that may result in delayed cracking.

These applications may require one or more of the following:

• Higher preheat temperatures

• Higher interpass temperatures

• Controlled slow cooling between passes and/or layers

• Stress relieving

• Minimizing layer thickness

The table below will help determine if special precautions need to be taken with specific Lincore® wires:

speCiaL preCauTions

Product

Lincore® Products

55 55-G 65-O 60-O 30-S 32-S 35-S 40-S 42-S 60-S

Higher Preheat Temp.(1)

150°C - 260ºC (300°F - 500ºF)200°C - 260ºC (400°F - 500ºF)

Higher Interpass Temp.200°C - 320ºC (400°F-600ºF)

Controlled Cooling Between Passes/Layers

Stress Relieving 430°C - 480ºC (800°F - 900ºF)(2)

Every 6.4 mm (1/4 in) Thickness of DepositEvery 10-13 mm (3/8 - 1/2 in) Thickness of Deposit

Minimize Layer Thickness

(1)Preheat depends on the base material chemistry and thickness, as well as the weld metal chemistry.(2)Stress relieving in temperatures in excess of 482°C (900°F) will result in a “softening” of the deposit.

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AluminumAppendix

Typical Joint Designsfor Aluminum MIG Welding

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TypiCaL operaTing proCeDures for grooVe WeLDing

Metal Thickness

(in)Weld

Position(1)

Edge Preparation(2)

JointSpacing

(in)Weld

Passes

ElectrodeDiameter

(in)

DC+Current(3)

(Amps)

Arc Votlage(3)

(Volts)

ArgonGas Flow(cfh)

Arc TravelSpeed

(ipm/pass)

Approx.ElectrodeConsump.(lb/100 ft)

1/16 FF

AG

None3/32

11

0.0300.030

70 - 11070 - 110

15 - 2015 - 20

2525

25 - 4525 - 45

1.52

1/8 F, V, HF, V, H, O

AG

0 - 3/323/16

11

0.030 - 3/640.030 - 3/64

120 - 150110 - 135

20 - 2419 - 23

3030

24 - 3018 - 28

23

3/16 F, V, HF, V, H

OF, VH, O

BFFHH

0 - 1/160 - 1/160 - 1/16

3/32 - 3/163/16

1F, 1R12F23

0.030 - 3/643/643/64

3/64 - 1/163/64

130 - 175140 - 180140 - 175140 - 185130 - 175

22 - 2623- 2 723 - 2723 - 2723 - 27

3535603560

24 - 3024 - 3024 - 3024 - 3025 - 35

455810

1/4 FF

V, HO

F, VO, H

C-90°FFFHH

0 - 3/320 - 3/320 - 3/320 - 3/321/8 - 1/4

1/4

1F, 1R2

3F, 1R3F, 1R2 - 34 - 6

3/64 - 1/163/64 - 1/16

3/643/64 - 1/163/64 - 1/163/64 - 1/16

175 - 200185 - 225165 - 190180 - 200175 - 225170 - 200

24 - 2824 - 2925 - 2925 - 2925 - 2925 - 29

404045604060

24 - 3024 - 3025 - 3525 - 3524 - 3025 - 40

6810101212

3/8 FF

V, HO

F, VO, H

C-90°FFFHH

0 - 3/320 - 3/320 - 3/320 - 3/321/4 - 3/8

3/8

1F, 1R2F, 1R3F, 1R5F, 1R

48 - 10

1/161/161/161/161/161/16

225 - 290210 - 275190 - 220200 - 250210 - 290190 - 260

26 - 2926 - 2926 - 2926 - 2926 - 2926 - 29

505055805080

20 - 3024 - 3524 - 3025 - 4024 - 3025 - 40

161820203550

3/4 FF

V, H, OF

V, H, O

C-60°FFEE

0 - 3/320 - 1/80 - 1/160 - 1/160 - 1/16

3F, 1R4F, 1R8F, 1R3F, 3R6F, 6R

3/323/321/161/161/16

340 - 400325 - 375240 - 300270 - 330230 - 280

26 - 3126 - 3126 - 3026 - 3026 - 30

6060806080

14 - 2016 - 2024 - 3016 - 2416 - 24

5070757075

AluminumAppendix

Typical Operating Proceduresfor Aluminum MIG Welding

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AluminumAppendix

Typical Operating Proceduresfor Aluminum MIG Welding

TypiCaL operaTing proCeDures for grooVe WeLDing

Metal Thickness(4)

(in)Weld

Position(1)

WeldPasses(5)

ElectrodeDiameter

(in)

DC+Current(3)

(Amps)

Arc Votlage(3)

(Volts)

Argon Gas Flow(cfh)

Arc TravelSpeed

(ipm/pass)

Approx.Electrode

Consump.(5)

(lb/100 ft)

1/8 F, V, HO

111

0.030 - 3/640.030

0.030 - 3/64

125 - 150110 - 130115 - 140

20 - 2419 - 2320 - 24

303040

24 - 3024 - 3024 - 30

222

3/16 FV, HO

111

3/640.030 - 3/640.030 - 3/64

180 - 210130 - 175130 - 190

22 - 2621 - 2522 - 26

303545

24 - 3024 - 3024 - 30

4.54.54.5

1/4 FV, HO

111

3/64 - 1/163/64

3/64 - 1/16

170 - 240170 - 210190 - 220

24 - 2823 - 2724 - 28

404560

24 - 3024 - 3024 - 30

777

3/8 FV, HO

133

1/161/161/16

240 - 300190 - 240200 - 240

26 - 2924 - 2725 - 28

506085

18 - 2524 - 3024 - 30

171717

3/4 FV, HO

44-610

3/321/161/16

360 - 380260 - 310275 - 310

26 - 3025 - 2025 - 29

607085

18 - 2524 - 3024 - 30

666666

(1)F - Flat, V = Vertical, H = Horizontal, O = Overhead. (2)See joint designs on page 490. (3)For 5XXX series wires, use a welding current on the high side of the range and an arc voltage in the lower portion of the range. For 1XXX, and 4XXX series wires, use the lower currents and higher arc voltages. (4)Metal thickness of 3/4 in or greater for fillet welds sometimes employs a double vee bevel of 50° or greater included vee with 3/32 in to 1/8 in land thickness on the abutting member. (5)Number of weld passes and electrode consumption given for weld on one side only.

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Innershield ®

Appendix

Wire Selection Guide

LoW TeMperaTure iMpaCT properTies

NameAWS

ClassificationsDiameterin (mm)

All PositionNR -203MP

NR-203 Nickel (1%)NR-232

NR-233

E71T-8J

E71T8-Ni1E71T-8

E71T-8

0.0685/645/64

0.0680.0725/641/16

0.0725/64

(1.7)(2.0)(2.0)(1.7)(1.8)(2.0)(1.6)(1.8)(2.0)

Flat and HorizontalNR-305

NR-311 Ni

E70T-6

E70T-7-K2

5/643/32

5/643/327/64

(2.0)(2.4)

(2.0)(2.4)(2.8)

HigH DeposiTion WiTH no LoW TeMperaTure iMpaCT properTies

NameAWS



NS-3M

E70T-7

E70T-4

5/643/327/64

5/643/32

0.120

(2.0)(2.4)(2.8)

(2.0)(2.4)(2.8)

singLe pass onLy WiTH no LoW TeMperaTure iMpaCT properTies

NameAWS



NR-131NR-152

E70T-3

E70T-10E71T-14

3/320.0120

3/321/16

0.068

(2.4)(3.0)(2.4)(1.6)(1.7)

pipe faBriCaTion

NameAWS


All PositionNR-207

NR-208-H

E71T8-K6

E91T8-G-H8

0.0685/645/64

(1.7)(2.0)(2.0)

generaL faBriCaTion WiTH no LoW TeMperaTure iMpaCT properTies

NameAWS


All PositionNR-211-MP

NR-212

E71T-11

E71TG-G

0.0300.0350.0450.0685/643/32

0.0450.0685/64

(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)

(1.1)(1.7)(2.0)

feMa 353 anD aWs D1.8 CoMpLianT

NameAWS


Flat and HorizontalNR-311 NiNR-305

E70T-7-K2E70T-6

3/323/32

(2.4)(2.4)

All PositionNR-232

NR-233

E71T-8

E71T-8

0.0680.0725/64

1/160.0725/64

(1.7)(1.8)(2.0)

(1.6)(1.8)(2.0)

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posiTion of WeLDing, poLariTy anD appLiCaTion requireMenTs

AWS Classifications

Welding Position(1) Current Application(2)

E70T-3 H and F DC+ S

E70T-4 H and F DC+ M

E70T-6 H and F DC+ M

E70T-7 H and F DC- M

E71T-8 H, F, VU, OH DC- M

E70T-10 H and F DC- S

E71T-11 H, F, VD, OH DC- M

E71T-14 H, F, VD, OH DC- S

E71T-G VU, OH Not Specified M

(1) H = Horizontal positionF = Flat position

OH = Overhead position VU = Vertical-Up position

VD = Vertical-Down position(2) S = Single pass only

M = Single or Multiple pass

Innershield ®

Appendix

Wire Selection Guide


For everything you need to know about welding in seismic zones

To assist structural fabricators, erectors, inspectors and specifying engineers, Lincoln Electric created this D1.8 Resource Center with tools to understand seismic welding guidelines and links to Lincoln Electric consumables tested to meet the AWS D1.8 and FEMA 353 requirements. The development of Lincoln Electric’s D1.8 Resource Center is just one more way Lincoln sets the standard for the welding industry, worldwide.

www.lincolnelectric.com/d1.8

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Pipeliner ®

Appendix

Electrode Selection Guide

api specification 5L, 44th editionRequirements for the Results of Tensile Tests for PSL 1 Pipe

Grade

Yield StrengthMinimum

Ultimate Tensile StrengthMinimum

MPa ksi MPa ksi

A25A25P

AB

X42X46X52X56X60X65X70

175175210245290320360390415450485

2525313642465257606570

310310335415415435460490520535570

4545496060636771757883

api specification 5L, 44th editionRequirements for the Results of Tensile Tests for PSL 2 Pipe

Grade

Yield StrengthMinimum

Yield StrengthMaximum

Ultimate Tensile StrengthMinimum

Ultimate Tensile StrengthMaximum

MPa ksi MPa ksi MPa ksi MPa ksi

BX42X46X52X56X60X65X70X80X90

X100X120

245290320360390415450485555625690830

36424652576065708191100120

4504955255305455656006357057758401050

6572767779828792102112122152

415415435460490520535570625695760915

606063677175788391101110133

7607607607607607607607608259159901145

110110110110110110110110120133144166

Pipe Grades

Pipe grades are classified in accordance with API 5L specification. The specification established requirements for two product specification levels – PSL 1 and PSL 2. Reference API 5L for full specifications.

PSL 1: Includes requirements for chemistry, ductility, minimum yield strength, and minimum tensile strength.

PSL 2: Adds requirements for maximum yield strength, and maximum tensile strength.

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Pipeliner ®

Appendix


Common Pipe Joint Designs

60˚

3/64-1/16 in.(1.0-1.6 mm)

1/16-5/64 in.(1.6-2.0 mm)

1/16 in.(1.6 mm)

1/3 T

2/3 T

1/16-5/64 in.(1.6-2.0 mm)

20˚

30˚T

A common weld joint for thinner walled pipe is the “API” fitup with a 60 degree included angle, a 1.6 mm (1/16 in) and 1.6 mm (1/16 in).

As an alternative, for thicker-walled pipe [>20 mm (>3/4 in)], a compound bevel can be used. The amount of material required to fill a compound bevel joint is less than that for a 60 degree included angle preparation, so productivity may be increased.

Wall thickness <3/4 in (<20 mm) Wall thickness >3/4 in (>20 mm)

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Pipeliner ®

Appendix


eLeCTroDe seLeCTion guiDe

Products AWS ClassificationLow Strength High Strength

<X60 X60 X65 X70 X80 X90 X100

Manual ElEctrodES

Stick (SMAW) Electrodes - Cellulosic

Pipeliner® 6P+ E6010 R+F R+F R R R

Pipeliner® 7P+ E7010-P1 R+F R+F R R

Pipeliner® 8P+ E8010-P1 R+F R+F R+F R

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Up

Pipeliner® 16P E7016 H4 R R R R R R R

Pipeliner® 17P E7018-1 H4R F F F

Pipeliner® 18P E8018-G H4R F F F

Pipeliner® 19P E10018-G H4R F F F F

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Down

Pipeliner® LH-D80 E8045-P2 H4R F F F



SEMiautoMatic / autoMatic

MIG (GMAW) Wires - Solid

Pipeliner® 70S-G ER70S-G R+F R+F R+F R+F R R R

Pipeliner® 80S-G ER80S-G R+F R+F R+F R+F R R

Pipeliner® 80Ni1 ER80S-G R+F R+F R+F R+F R R

Flux-Cored (FCAW-S) Wires - Self-Shielded

Pipeliner® NR-207+ E71T8-K6 F F F

Pipeliner® NR-208-P E81T8-G F F F

Pipeliner® NR-208-XP E81T8-G F F F

Flux-Cored (FCAW-G) Wires - Gas-Shielded

Pipeliner® G70M E71T-1M-JH8/E71T-9M-JH8 F F F F

Pipeliner® G80M E101T1-GM-H8 F F F F

Pipeliner® G90M E111T1-K3M-JH8 F F

R = Root Pass Only R+F = Root & Fill Passes F = Fill Pass Only

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Pipeliner ®

Appendix

LH-D80/90/100 Welding GuidelinesPipeliner® LH-D Welding - Helpful Hints

Pipeliner® LH-D80, LH-D90 and LH-D100 are low hydrogen, high deposition electrodes specially designed for the vertical down welding of pipe. They are recommended for fill and cap pass welding of up to X70, X80 and X90 pipe, as well as pipe repair and hot tapping applications. For low diffusible hydrogen, high productivity and operator appeal — choose Pipeliner® LH-D electrodes.

Use Recommended Starting and Stopping Techniques Porosity can be the result of incorrect starting or stopping techniques. Refer to Diagram #2 and #5 below.

Make Sure Operating Procedures are Correct Pipeliner® LH-D electrodes recommended operating ranges are in the table below.

Do Not Re-Strike Electrode If arc does not initiate on first try, discard electrode and start with a new one.

Technique Tips for Weld Positions12 o’clock Decreased current and rod

angle will reduce spatter. 3 o’clock Increased current will help

hold weld puddle up. 6 o’clock A push angle and weave will

help flatten bead.

Use the Recommended Weaving TechniqueWeaving too wide can cause undercutting and slag entrapment. Use a maximum weave width of approximately 2 times electrode diameter. Refer to Diagram #3 below for directions.

TypiCaL operaTing proCeDures

Current (Amps)


4.0 mm(5/32 in)

4.5 mm(11/64 in)

DC+ 120 - 170 170 - 250 200 - 300

BREAKING THE ARCBEAD CONTOUR

STARTING THE ARC32

54

Recommended maximum weave widthis 2X diameter of electrode.

Electrode diameter

WRONGNarrow gap

Touch start taperedtip in weld crater.0-10°

0-10°

0-10°

12 o’ clock

3o’ clock

6o’ clock

0-10°

0-10°

1.6mm (1⁄16”) Max. Arc Length

Direct

ion of Travel

Incr

ease

Cur

rent

Decrease Current

RIGHTCorrect gap

WEAVE WIDTH

RIGHT WRONG

0-10°

Switch to Push Angle

Welding Guidelines Diagram

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Pipeliner ®

Appendix

EN and ISO Classifications

NOTE 1: This table indicates common welding electrodes by API 5L pipe grade. Final product selection should be project specific. The specific electrode recommendation depends on project specifications, including strength overmatch and minimum toughness requirements. For help in selecting the appropriate consumables and other technical questions, please contact our Pipe Welding Application Group at +1.866.635.4709 or email [email protected].

NOTE 2: Please note that the welding consumable recommendations in this table are based on weld metal strength matching the nominal pipe strength based upon API 5L minimum requirements. Recommended consumables in this chart are based upon these standards and not actual strength of pipe.


Products EN Classification ISO Classification

Stick (SMAW) Electrodes - Cellulosic

Pipeliner® 6P+ EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 38 3 C 2 5ISO 2560-B-E 43 10 C 2 5

ISO 2560-A-E 38 3 C 2 5ISO 2560-B-E 43 10 C 2 5

Pipeliner® 7P+ EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 42 3 Z C 2 5ISO 2560-B-E 49 10-G A U

ISO 2560-A-E 42 3 Z C 2 5ISO 2560-B-E 49 10-G A U

Pipeliner® 8P+ EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 46 4 Z C 25ISO 2560-B-E 55 10-G A U

ISO 2560-A-E 46 4 Z C 2 5ISO 2560-B-E 55 10-G A U

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Up

Pipeliner® 16P EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 42 4 B 1 2 H5ISO 2560-B-E 49 16 A U H5

ISO 2560-A-E 42 4 B 1 2 H5ISO 2560-B-E 49 16 A U H5

Pipeliner® 17P EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 42 5 B 3 2 H5ISO 2560-B-E 49 18-1 A U H5

ISO 2560-A-E 42 5 B 3 2 H5ISO 2560-B-E 49 18-1 A U H5

Pipeliner® 18P EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 50 6 Mn1Ni B 3 2 H5ISO 2560-B-E 57 18-G A H5

ISO 2560-A-E 50 6 Mn1Ni B 3 2 H5ISO 2560-B-E 57 18-G A H5

Pipeliner® 19P EN 757: 1997 ISO 18275: 2005EN 757 - E 69 5 Mn2NiMo B 3 2 H5 ISO 18275-A-E 69 5 Mn2NiMo B 3 2 H5

ISO 18275-A-E 83 18-G A H5

NOTE: The presented EN and ISO classifications are only the approximate classifications based on available test results. Specific EN and ISO classification tests were not performed in most cases.

continued from previous page . . .

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Appendix


Products EN Classification ISO Classification

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Down

Pipeliner® LH-D80 EN ISO 2560: 2005 ISO 2560: 2005ISO 2560-A-E 46 4 B 4 5 H5ISO 2560-B-E 55 15 G A H5

ISO 2560-A-E 46 4 B 4 5 H5ISO 2560-B-E 55 15 G A H5

Pipeliner® LH-D90 EN 757: 1997 ISO 18275: 2005EN 757 - E 55 4 Z B 45 H5 ISO 18275-A-E 55 4 Z B 4 5 H5

ISO 18275-B-E 62 15 G A H5

Pipeliner® LH-D100 EN 757: 1997 ISO 18275: 2005EN 757 - E 62 4 Mn1NiMo B 45 H5 ISO 18275-A-E 62 4 Mn1NiMo B 4 5 H5

ISO 18275-B-E 69 15 G A H5

MIG (GMAW) Wires - Solid

Pipeliner® 70S-G EN ISO 14341: 2008 ISO 14341: 2002ISO 14341-A-G 38A 3 M G2SiISO 14341-B-G 49A 3U M G6

ISO 14341-A-G 38A 3 M G2SiISO 14341-B-G 49A 3U M G6

Pipeliner® 80S-G EN ISO 14341: 2008 ISO 14341: 2002ISO 14341-A-G 50A 3 M G4MoISO 14341-B-G 57A 3U M G4M31

ISO 14341-A-G 50A 3 M G4MoISO 14341-B-G 57A 3U M G4M31

Pipeliner® 80Ni1 EN ISO 14341:2004 ISO 14341: 2002ISO 14341-A-G 3Ni1 ISO 14341-A-G 3Ni1

Flux-Cored (FCAW-S) Wires - Self-Shielded

Pipeliner® NR-207+ EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-42 3 1Ni Y N 5 H15ISO 17632-B-49 3 Ni1 T8 N 1 U H15

ISO 17632-A-42 3 1Ni Y N 5 H15ISO 17632-B-49 3 Ni1 T8 N 1 U H15

Pipeliner® NR-208-P EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N 1 U H15

ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N 1 U H15

Pipeliner® NR-208-XP EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N1 U H15

ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N1 U H15

Flux-Cored (FCAW-G) Wires - Gas-Shielded

Pipeliner® G70M EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-T 46 4 O M 2 H10ISO 17632-B-T 55 4 T1-1MA-U H10

ISO 17632-A-T 46 4 P M 2 H10ISO 17632-B-T 55 4 T1-1MA-U H10

Pipeliner® G80M EN ISO 18276: 2006 ISO 18276: 2005ISO 18276-A-T 62 2 Mn1Ni P M 2 H10ISO 18276-B-T 69 2 T1-1 MA-N2M1 H10

ISO 18276-A-T 62 2 Mn1Ni P M 2 H10ISO 18276-B-T 69 2 T1-1 MA-N2M1 H10

Pipeliner® G90M EN ISO 18276: 2006 ISO 18276: 2005ISO 18276-A-T 69 3 MN2NiMo P M 2 H10ISO 18276-B-T 76 3 T1-1MA-N4M2 H10

ISO 18276-A-T 69 3 Mn2NiMo P M 2 H10ISO 18276-B-T 76 3 T1-1MA-N4M2 H10

NOTE: The presented EN and ISO classifications are only the approximate classifications based on available test results. Specific EN and ISO classification tests were not performed in most cases.

Pipeliner ®

EN and ISO Classifictions

68281_475_521_ACG.indd 498 3/30/10 1:45 PM


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Agency ApprovalsAppendix

Consumables Qualifications Guide

The notes and codes listed below are also repeated throughout the catalog where applicable.

• American Bureau of Shipping (ABS) approvals are issued subject to the Bureau’s Rule requirement for Materials and Welding Part 2. Tests are conducted in the company’s plant, under supervision of an ABS surveyor to determine if electrodes conform to ABS grades or AWS specifications previously judged satisfactory by ABS for welding vessels. The Bureau publishes a list of approved electrodes giving their class and approved operating positions for each size. Sometimes, where there is no approved specification, approval may be given on the basis that each individual shipyard or contractor will qualify the procedure and electrode subject to Part 2, Section 3, paragraph 2/3C.3.2.c.

• American Society of Mechanical Engineers (ASME) has issued specifications covering construction of nuclear facilities. Each lot of welding consumables to be used must be individually tested to ASME SFA specifications.

• American Welding Society (AWS) specifications and classifications are established by the Society to provide standards for different types of electrodes throughout the industry. AWS does not test or approve any electrodes. The manufacturer certifies that their electrode conforms to a certain class.

• Canadian Welding Bureau (CWB) approvals are based on tests witnessed by a CWB representative. Approvals listed in this booklet are for products manufactured in the USA. Products manufactured in Canada are approved separately. In general, CWB specifications are similar to AWS specifications. Copies of approvals are maintained in Cleveland and are available upon request.

• Lloyd’s Register (LR), Det Norske Veritas (DNV), Germanischer Lloyd (GL), Bureau Veritas (BV), Controlas, and Nippon Kaiji Kyokai (NKK) issue approvals for electrodes used worldwide in shipbuilding,offshore structures and pressure vessels. Products approved under the rules of these classification societies require annual requalification under the supervision of their surveyors.

• TÜV (TUV) is a German agency very similar to ASME. Projects manufactured under TUV rules must be welded with consumable approved by TUV. Initial approvals are obtained based on testing completed under TUV supervision. Approvals are maintained subject to Quality Assurance audits completed every two years.

• Deutche Bahn (DB) is the approval agency for German railroads. Approvals are based on tests specified by DB, and witnessed by an authorized third party.

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PRODUCTAWS Code

AWS/ASME CLASS

ABS Grade

Lloyd's Register

GradeDNV

Grade GL

Stick ElectrodeFleetweld® 5P A5.1/A5.1M: 2004 E6010 E6010 3M - -

Fleetweld® 5P+ A5.1/A5.1M: 2004 E6010 E6010 - - -

Pipeliner® 6P+ A5.1/A5.1M: 2004 E6010 E6010 - - -

Fleetweld® 180 A5.1/A5.1M: 2004 E6011 - - - -

Fleetweld® 35 A5.1/A5.1M: 2004 E6011 E6011 3M - -

Fleetweld® 35LS A5.1/A5.1M: 2004 E6011 - - - -

Fleetweld® 37 A5.1/A5.1M: 2004 E6013 E6013 3M 1 1

Fleetweld® 22 A5.1/A5.1M: 2004 E6022 - - - -

Fleetweld® 47 A5.1/A5.1M: 2004 E7014 E7014 1M 1 1

Jetweld® 2 A5.1/A5.1M: 2004 E6027 E6027 3M 3 3

Jetweld® 1 A5.1/A5.1M: 2004 E7024-1 E7024-1 1M 1 1

Pipeliner® 16P A5.1/A5.1M: 2004 E7016 H4 - - - -

Excalibur® 7018 MR A5.1/A5.1M: 2004 E7018, E7018 H4R 3Y H5 3YM H5 3 YH5 3YH5

Jetweld® LH-70 A5.1/A5.1M: 2004 E7018 H4R E7018, 3Y 3YM H5 3 Y40H5 3YH5

Jet-LH® 78 MR A5.1/A5.1M: 2004 E7018 H4R E7018 3YM H5 3 YH5 3YH5

Lincoln® 7018AC A5.1/A5.1M: 2004 E7018 H8 - - - -

Excalibur® 7018-1 MR A5.1/A5.1M: 2004 E7018-1, E7018-1 H4R 3Y H5 3YM H5 3 YH5 3YH5

Excalibur® 7028 A5.1/A5.1M: 2004 E7028 H8 E7028, 3Y H10 (Fillet Only)

3YM H10 3 YH10 -

Shield-Arc® HYP+ A5.5/A5.5M: 2006 E7010-P1, E7010-G E7010-P1 - - -

Pipeliner® 7P+ A5.5/A5.5M: 2006 E7010-P1 E7010-P1 - - -

Shield-Arc® 85 A5.5/A5.5M: 2006 E7010-A1 E7010-A1 - - -

Shield-Arc® 70+ A5.5/A5.5M: 2006 E8010-G, E8010-P1 E8010-G - - -

Pipeliner® 8P+ A5.5/A5.5M: 2006 E8010-P1, E8010-G E8010-P1 - - -

Shield-Arc® 90 A5.5/A5.5M: 2006 E9010-G - - - -

Excalibur® 7018-A1 MR A5.5/A5.5M: 2006 E7018-A1 H4R E7018-A1 H4R - - -

Excalibur® 8018-B2 MR A5.5/A5.5M: 2006 E8018-B2 H4R - - - -

Excalibur® 8018-B2 XF MR A5.5/A5.5M: 2006 E8018-B2 H4R - - - -

Excalibur® 8018-C1 MR A5.5/A5.5M: 2006 E8018-C1 H4R - - - -

Excalibur® 8018-C3 MR A5.5/A5.5M: 2006 E8018-C3 H4R E8018-C3 H4R - - -

Pipeliner® 18P A5.5/A5.5M: 2006 E8018-G, E8018-G H4 E8018-G - - -

Excalibur® 9018-B3 MR A5.5/A5.5M: 2006 E9018-B3 H4R - - - -

Excalibur® 9018M MR A5.5/A5.5M: 2006 E9018M H4R E9018M H4R - - -

Agency ApprovalsAPPENDIX

NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.


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BV Grade CWB/CSA DB TUV Military

Stick Electrode- E4310 - EN ISO 2560-A: E 42 3 C25 -

- E4310 - EN ISO 2560-A: E 42 3 C25 -

- E4310 - - -

- E4311 - - -

- - - - -

- E4311 - - -

1 E4313 - - -

- - - - -

1 E4914 - - -

3 E4327 - - -

1 E4924-1 - - -

- - - - -

3YHHH E4918 - - -

3YHHH E4918-1 - - MIL-E-22200/1: MIL-7018

3YHHH E4918-1 - - -

- E4918-H8 - - -

3YHHH E4918-1 - DIN EN ISO 2560-A:E -

- E4928 H8 - - -

- E4910-P1 - DIN EN ISO 2560-A:E -

- - - - -

- E4910-A1 - DIN EN ISO 2560-A:E MIL-E-22200/7: MIL-7010-A1

- E5510-G - DIN EN ISO 2560-A:E -

- E5510-P1 - - -

- - - - -

- E4918-A1 - - -

- E5518-B2 - - -

- E5518-B2 - - -

- E5518-C1 - - -

- E5518-C3 - - -

- - - - -

- E6218-B3 - - -

- E6218-M H4R (9018M H4R) - - -



68281_475_521_ACG.indd 501 3/30/10 1:45 PM

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PRODUCTAWS Code

AWS/ASME CLASS

ABS Grade

Lloyd's Register

GradeDNV

Grade GL

Stick ElectrodeExcalibur® 10018-D2 MR A5.5/A5.5M: 2006 E10018-D2 H4R 3YQ620 H5 3Y62 H5 3Y62 H5 -

Excalibur® 11018M MR A5.5/A5.5M: 2006 E11018M H4R 4YQ690 H5 - 4 YM69 H5 -

Pipeliner® LH-D80 A5.5/A5.5M: 2006 E8045-P2 H4R - - - -


Pipeliner® 19P A5.5/A5.5M: 2006 E10018-G H4R - - - -


MIG & TIG SuperGlide® S3 A5.18/A5.18M: 2005 ER70S-3 - - - -

SuperGlide® S6 A5.18/A5.18M: 2005 ER70S-6 - - - -

SuperArc® L-50 A5.18/A5.18M: 2005 ER70S-3 3YSA 3YS H15 III YMS -

SuperArc® L-56 A5.18/A5.18M: 2005 ER70S-6 3YSA 3YS H15 III YMS -

SuperArc® L-59 A5.18/A5.18M: 2005 ER70S-6 3YSA (100% C02 & Mixed)

- III YMS H5 (Mixed)

SuperArc® LA-75 A5.28/A5.28M: 2005 ER80S-Ni1 ER80S-Ni1 - - -

SuperArc® LA-90 A5.28/A5.28M: 2005 ER80S-D2 (100% CO2)ER90S-D2 (Mixed)

- - - -

SuperArc® LA-100 A5.28/A5.28M: 2005 ER100S-G (ER110S-G)

4YQ550SA - - -

Pipeliner® 70S-G A5.18/A5.18M: 2005 ER70S-G - - - -

Pipeliner® 80S-G A5.28/A5.28M: 2005 ER80S-G - - - -

Pipeliner® 80Ni1 A5.28/A5.28M: 2005 ER80S-G - - - -

Lincoln® ER70S-2 A5.18/A5.18M: 2005 ER70S-2 - - - -

Lincoln® ER70S-6 A5.18/A5.18M: 2005 ER70S-6 - - - -

Metal-Cored Wire Metalshield® MC-6 A5.18/A5.18M: 2005 E70C-6M-H4 - - - -

Metalshield® MC-706 A5.18/A5.18M: 2005 E70C-6M-H4 E70C-6M H8 - - -

Metalshield® MC-710XL A5.18/A5.18M: 2005 E70C-6M-H8, E70C-G-H8 - - - -

Metalshield® MC-900 A5.28/A5.28M: 2005 E90C-G-H4 - - - -

Metalshield® MC-1100 A5.28/A5.28M: 2005 E110C-G-H4 - - - -

Flux-Cored Wire (Self-Shielded)Innershield® NR-5 A5.20/A5.20M: 2005 E70T-3 - - - -

Innershield® NS-3M A5.20/A5.20M: 2005 E70T-4 - - - -

Innershield® NR-305 A5.20/A5.20M: 2005 E70T-6-H16 2YSA, E70T-6 H16 - II YMS -

Innershield® NR-311 A5.20/A5.20M: 2005 E70T-7 E70T-7 - - -



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Stick Electrode- E6918-D2 - - -

- E7618-M H4R - - -

- E8045-P2 H4R - - -

- E9045-P2 H4R - - -

- - - - -

- E10045-P2 H4R - - -

MIG & TIG- ER49S-3 - - -

- ER49S-6 - - MIL-E-23765/1: MIL-70S-6

- ER49S-3 - - MIL-E-23765/1: MIL-70S-3

- ER49S-6 EN 440 G3Si1 EN 440 G3Si1 MIL-E-23765/1: MIL-70S-6

SA3YHHH (Mixed)

ER49S-6 - - -

- ER55S-Ni1 (ER80S-Ni1) - - -

- ER55S-D2 (ER80S-D2), ER62S-D2 (ER90S-D2)

- - MIL-E-23765/2: MIL-80S-3

- ER69S-G (ER100S-G) EN 12534 T 69 5 Mn3Ni1, 5 Mo

EN 12534 T 69 5 Mn3Ni1, 5 Mo

MIL-E-23765/2: MIL-100S-1

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

Metal-Cored Wire- E491C-6MJ-H4 - - -

- E492C-6MJ-H4 - - -

- E491C-6M-H8 - - -

- - - - -

- E76C-G-H4 (E110C-G-H4) - - -

Flux-Cored Wire (Self-Shielded)- - - - -

- E492T-4-H16 EN 758 T38 Z W N 3 - -

- - EN 758 T42 O W N 3 EN 758 T42 O W N 3 -

- E492T-7 - - -



68281_475_521_ACG.indd 503 3/30/10 1:45 PM

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PRODUCTAWS Code

AWS/ASME CLASS

ABS Grade

Lloyd's Register

GradeDNV

Grade

Flux-Cored Wire (Self-Shielded)Innershield® NR-131 A5.20/A5.20M: 2005 E70T-10 - - -

Innershield® NR-152 A5.20/A5.20M: 2005 E71T-14 - - -

Innershield® NR-211-MP A5.20/A5.20M: 2005 E71T-11 E71T-11 - -

Innershield® NR-203MP A5.20/A5.20M: 2005 E71T-8-JH16 3YSA 3YS H15 III YMS H10

Innershield® NR-232 A5.20/A5.20M: 2005 E71T-8-H16 3YSA 3YS H15 III YMS H15

Innershield® NR-233 A5.20/A5.20M: 2005 E71T-8-H16 E71T-8-H16 - -

Innershield® NR-311 Ni A5.29/A5.29M: 2005 E70T7-K2-H16 (E80T-G-K2)

2YSA 2YS II YMS

Innershield® NR-212 A5.29/A5.29M: 2005 E71TG-G - - -

Innershield® NR-203 Nickel (1%)

A5.29/A5.29M: 2005 E71T8-Ni1-H16 3YSA 3YS H15 III YMS H10

Innershield® NR-207 A5.29/A5.29M: 2005 E71T8-K6-H16 E71T-8-K6 - III YMS H15

Pipeliner® NR-207+ A5.29/A5.29M: 2005 E71T8-K6 - - -

Pipeliner® NR-208-P A5.29/A5.29M: 2005 E81T8-G - - -

Pipeliner® NR-208-XP A5.29/A5.29M: 2005 E81T8-G - - -

Innershield® NR-208-H A5.29/A5.29M: 2005 E91T8-G-H8 - - -

Flux-Cored Wire (Gas-Shielded)UltraCore® 71A85 A5.20/A5.20M: 2005 E71T-1M-H8, E71T-9M-H8 3YSA H10 3YS H10 III YMS H10

UltraCore® 71C A5.20/A5.20M: 2005 E71T-1C-H8, E71T-9C-H8

E71T-1C-H8, E71T-9C-H8

3YS H10 III YMS H10

UltraCore® 71A75 Dual A5.20/A5.20M: 2005 E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8

- - -

UltraCore® 712C A5.20/A5.20M: 2005 E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8

3YSA H10 3YS H10 III YMS H10

UltraCore® 712A80 A5.20/A5.20M: 2005 E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8

4YSA H10 4YS H10 IV YMS H10

UltraCore® 712A80-H A5.20/A5.20M: 2005 E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8

4YSA H5 4YS H5 IV YMS H5

Outershield® 71 Elite A5.20/A5.20M: 2005 E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8

- - -

Outershield® 71 Supreme A5.20/A5.20M: 205 E491T-9C-H8, E491T-9M-H8

- - -

Outershield® 71M A5.20/A5.20M: 2005 E71T-1C-H16, E71T-9C-H16

3YSA H15 3YS H15 III YMS H10

Pipeliner® G70M A5.20/A5.20M: 2005 E71T-1M-JH8,E71T-9M-JH8

- - -



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GLBV

Grade CWB/CSA DB TUV Military

Flux-Cored Wire (Self-Shielded)- - - - - -

- - - - - -

- - E491T-11-H16 EN 758 T42 Z S N 1 EN 758 T42 A S N 1 -

3YH15S SA3YMH E491T-8 H16 - - -

3YH10S SA3YMH E491T-8 H16 EN 758 T42 3 Y N 2 EN 758 T42 3 Y N 2 MIL-E-24403/1: MIL-71T-8AS

- - - - - -

2YS SA2YM - EN 758 T42 2 1, 5Ni W N 5

- -

- - E491TG-G-H16 (E71TG-G H16)

- - -

- - E491T8-Ni1 H16 (E71TG-G-H16)

EN 758 T42 3 1 Ni Y N EN 758 T42 3 1 Ni Y N -

3YH15S SA3YMH - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

Flux-Cored Wire (Gas-Shielded)- - E491T-9M H8 - - -

- - E491T-9 H8 - - -

- - E491T-9 H8, E491T-9M H8

- - -

- - E491T-12J H8, E491T-9J H8

- - -

- - E491T-12MJ-H8, E491T-9MJ-H8

- - -

- - E491T-12MJ H4, E491T-9MJ H4

- - -

- - - - - -

- - E491T-9-H8, E491T-9M-H8

- - -

- SA3YH (CO

2 only)E491T-9 H16,

E491T-9M H16- - MIL-E-24403/1: MIL-71T-1C,

MIL-71T-1M

- - - - - -



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PRODUCTAWS Code

AWS/ASME CLASS

ABS Grade

Lloyd's Register

GradeDNV

Grade GL

Flux-Cored Wire (Gas-Shielded)UltraCore® 70C A5.20/A5.20M: 2005 E70T-1C, E70T-1C-H8,

E70T-9C, E70T-9C-H8- - -

UltraCore® 75C A5.20/A5.20M: 2005 E70T-5C-JH4 - - II YMS H15 -

Outershield® 70 A5.20/A5.20M: 2005 E70T-1C-H16, E70T-9C-H16

2YSA - II YMS H15 -

UltraCore® 81Ni1A75-H A5.29/A5.29M: 2005 E81T1-Ni1M-JH4 4YQ460SA H5 4Y46S H5 IV 46MS H5 -

UltraCore® 81Ni1C-H A5.29/A5.29M: 2005 E81T1-Ni1C-JH4 4YQ460SA H5 4Y46S H5 IV Y46MS H5 -

UltraCore® 81Ni2A75-H A5.29/A5.29M: 2005 E81T1-Ni2M-JH4 3YSA H5 3YS H5 III Y40MS H5 -

UltraCore® 81Ni2C-H A5.29/A5.29M: 2005 E81T1-Ni2C-JH4 3YSA H5 3YS H5 III Y40MS H5 -

UltraCore® 81K2A75-H A5.29/A5.29M: 2005 E81T1-K2M-JH4 4YQ460SA H5 4Y46S H5 IV 46MS H5 -

UltraCore® 81K2C-H A5.29/A5.29M: 2005 E81T1-K2C-JH4 4YQ460SA H5 4Y46S H5 IV 46MS H5 -

Outershield® 91K2-H A5.29/A5.29M: 2005 E91T1-K2M-H8 E91T1-K2M-H8 - - -

Pipeliner® G80M A5.29/A5.29M: 2005 E101T1-GM-H8 - - - -

Pipeliner® G90M A5.29/A5.29M: 2005 E111T1-K3M-JH4 E111T1-K3MJ-H4 - - -

Submerged Arc760 / L-61 A5.17/A5.17M: 1997 F7A2-EM12K - - - -

761 / L-60 A5.17/A5.17M: 1997 F7A2-EL12 - - - -

761 / L-61 A5.17/A5.17M: 1998 F7A2-EM12K-H8 F7A2-EM12K-H8 3YM III YM 3YM

761 / L-70 A5.23/A5.23M: 2007 F9A0-EA1-G 3YM, 3YT - III YM, III YTM

-

761/ L-50 A5.17/A5.17M: 1997 F7A0-EL12 F7A2-EL12 2YM - -

780 / L-60 A5.17/A5.17M: 1997 F7A2-EM12K-H8 F7A2-EM12K-H8 2YM II YM, II YTM

2YM, 2YTM

780 / L-61 A5.17/A5.17M: 1997 F6A2-EL12-H8 - - - -

781/ L-50 A5.17/A5.17M: 1997 F7A2-EM12K-H8 - 3YM III YM (II YT)

3YM, 2YT

781/ L-61 A5.17/A5.17M: 1997 F7A2-EA1-A2-H8

8500 / L-61 A5.17/A5.17M: 1997 F7A6-EM12K-H8 4YM 4YM IV YM 4YM

8500 / LA-85 A5.23/A5.23M: 2007 F8A8-ENi5-Ni5-H8 4YM 4YM IV YM 4YM

8500 / L-S3 A5.17/A5.17M: 1997 F7A8-EH12K-H8 4YM 4YM IV YM 4YM

860 / L-60 A5.17/A5.17M: 1997 F6A2-EL12-H8 F6A2-EL12-H8* - - -

860 / L-61 A5.17/A5.17M: 1997 F7A4-EM12K-H8 F7A2-EM12K-H8* 3M-3YM III YM (II YT)

3YM, 2YT

860 / L-70 A5.17/A5.17M: 1997 F7A2-EA1-A2-H8 - - - -

880 / LAC-Ni2 A5.23/A5.23M: 2007 F7A6-ECNi2-Ni2-H8 F7P10-ECNi2-Ni2-H8* - - -

*ABS to AWS Classification


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Flux-Cored Wire (Gas-Shielded)- E492T-9 H8 - - -

- E492T-5J H4 - - -

- E492T-9 H16 - EN 758 T 46 0 R C3 / M3 H10

MIL-E-24403/1: MIL-70T-1C

- E551T1-Ni1M-JH4 (E81T1-Ni1M-JH4) - - -

- E551T1-Ni1C-JH4 (E81T1-Ni1C-JH4) - - -

- E551T1-Ni2M-JH4 (E81T1-Ni2M-JH4) - - -

- E551T1-Ni2C-JH4 (E81T1-Ni2C-JH4) - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

Submerged Arc- F49A3-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K

- F49A3-EL12 - - -

A3YM F49A3-EM12K-H8 - - MIL-E-23765/4: MIL-F7A2-EM12K

- F62A2-EA1-G - - -

- F49A3-EM13K-H8 - - -

- F49A2-EL12 - - MIL-E-23765/4: MIL-F7A0-EL12

A2YTM F49A3-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K

F49A2-EM13K - - -

- F55A3-ENi1K-Ni1 (F8A2-ENi1K-Ni1) - - -

- - - - -

- - - - -

- - - - -

- - - - MIL-E-23765/4: MIL-F6A2-EL12

A3YM, A3YT

F49A4-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K

- - - - MIL-E-23765/4: MIL-F7A2-EA1-A2

- - - - -

68281_475_521_ACG.indd 507 3/30/10 1:45 PM

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PRODUCTAWS Code

AWS/ASME CLASS

ABS Grade

Lloyd's Register

GradeDNV

Grade

Submerged Arc880M / L-50 A5.17/A5.17M: 1997 F7A8-EM13K-H8 3YM 3M-3YM V YM

880M / LAC-M2 A5.23/A5.23M: 2007 F11A6-ECM2-M2-H8 F11A6-ECM2-M2-H8* - -

882 / L-61 A5.17/A5.17M: 1997 F7A6-EM12K-H8 F7A6-EM12K-H8* - -

888/ LA-90 A5.23/A5.23M: 2007 F9A6-EA3K-A3-H4

888 / LA-82 A5.23/A5.23M: 2007 F10A8-EF2-F2-H4 4YQM620 - -

888 / LA-84 A5.23/A5.23M: 2007 F9A8-EF3-F3-H4 4YQ550 4Y550 IV Y55

888 / LAC-M2 A5.23/A5.23M: 2007 F12A8-ECG-G-H8 4YQ690M - IV YM69

888 / L-S3 A5.17/A5.17M: 1997 F7A8-EH12K-H4 4YQM420 - IV YM42



960/ LA-75 A5.23/A5.23M: 2007 F8A2-ENi1K-Ni1-H8 - - -

980/ L-50 A5.17/A5.17M: 1997 F7A2-EM13K-H8

980/ L-61 A5.17/A5.17M: 1997 F7A2-EM12K-H8 - - -

980/ LA-75 A5.23/A5.23M: 2007 F7A2-ENi1K-Ni1-H8

980/ LC-72 A5.17/A5.17M: 1997 F7A2-EC1-H8 - - -

P223/ L-S3 A5.17/A5.17M: 1997 F7A8-EH12K-H8 - - -

WTX/ L-61 A5.17/A5.17M: 1997 F7A8-EM12K-H8 - - -

Lincolnweld® 980 - - - - -

Lincolnweld® L-50 A5.17/A5.17M: 1997 EM13K - - -

Lincolnweld® L-56 A5.17/A5.17M: 1997 EH11K - - -

Lincolnweld® L-60 A5.17/A5.17M: 1997 EL12 - - -

Lincolnweld® L-61 A5.17/A5.17M: 1997 EM12K - - -

Lincolnweld® L-70 A5.23/A5.23M: 2007 EA1 - - -

Lincolnweld® LA-100 A5.23/A5.23M: 2007 EM2 - - -

Lincolnweld® MIL800-H - - - - -

*ABS to AWS Classification


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GLBV


Submerged Arc- - F49A5-EM13K - - -

- - - - - -

- - F49A6-EM12K - - -

- - F62A5-EA3K-A3-H4 (F9A6-EA3K-A3-H4)

- - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - F49A3-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K

- - F55A3-ENi1K-Ni1 (F8A2-ENi1K-Ni1)

- - -

F49A3-EM13K - - -

- - F49A3-EM12K - - -

F55A3-ENi1K-Ni1 (F8A2-ENi1K-Ni1)

- - -

- - F49A3-EC1 - - -

F49A6-EH12K-H8 - - -

- - F49A6-EM12K-H8 - - -

- - - - - MIL-E-23765/1E: MIL-70S-3F

- - - - - MIL-E-23765/1D &1E: MIL-70S-3

- - - - - MIL-E-23765/1D & 1E: MIL-70S-6

- - - - - MIL-E-23765/4: MIL-EL12

- - - - - MIL-E-23765/4: MIL-EM12K

- - - - - MIL-E-23765/4: MIL-EA1

- - - - - MIL-E-23765/2D and /2E: MIL-100S-1 or MIL-100S-2 (with MIL800-H)NAVSEA Technical Publication

T9074-BC-GIB-010/0200

- - - - - MIL-E-23765/2D & 2E: MIL-100S-2F or MIL-100S-1F

NAVSEA Technical Publication T9074-BC-GIB-010/0200

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PRODUCTAWS Code

AWS/ASME CLASS

ABS Grade

Lloyd's Register

GradeDNV

Grade

Stainless Red Baron® 308/308L-V MR A5.4/A5.4M: 2006 E308-15, E308L-15 E308-15, E308L-15 - -

Red Baron® 308L MR A5.4/A5.4M: 2006 E308L-16 E308L-16 - -

Red Baron® 308/308H MR A5.4/A5.4M: 2006 E308-16, E308H-16 E308-16, E308H-16 - -

Blue Max® 308/308L AC-DC A5.4/A5.4M: 2006 E308-17, E308L-17 - - -

Red Baron® 309/309L-V MR A5.4/A5.4M: 2006 E309-15, E309L-15 E309-15, E309L-15 - -

Red Baron® 309/309L MR A5.4/A5.4M: 2006 E309-16, E309L-16 E309-16, E309L-16 - -

Blue Max® 309/309L AC-DC A5.4/A5.4M: 2006 E309-17 / E309L-17 E309-17 / E309L-17 - -

Red Baron® 316/316L-V MR A5.4/A5.4M: 2006 E316-15, E316L-15 E316-15, E316L-15 - -

Red Baron® 316/316L MR A5.4/A5.4M: 2006 E316-16, E316L-16 E316-16, E316L-16 - -

Blue Max® 316/316L AC-DC A5.4/A5.4M: 2006 E316-17, E316L-17 - - -

Red Baron® 310 MR A5.4/A5.4M: 2006 E310-16 - - -

Blue Max® MIG 308LSi A5.9/A5.9M: 2006 ER308Si/ ER308LSi ER308Si/ ER308LSi - -



Blue Max® LNM 307 - - - - -

Blue Max® LNM 347Si A5.9/A5.9M: 2006 ER347Si - -

UltraCore® FC 308L A5.22/A5.22M: 1995 E308LT0-1, E308LT0-4, E308T0-1, E308T0-4

E308LT0-1, E308LT0-4, E308T0-1, E308T0-4

- -

UltraCore® FCP 308L A5.22/A5.22M: 1995 E308LT1-1, E308LT1-4, E308T1-1, E308T1-4

E308LT1-1, E308LT1-4, E308T1-1, E308T1-4

- -


E309LT0-1, E309LT0-4, E309T0-1, E309T0-4

- -


E309LT1-1, E309LT1-4, E309T1-1, E309T1-4

- -


E316LT0-1, E316LT0-4, E316T0-1, E316T0-4

- -


E316LT1-1, E316LT1-4, E316T1-1, E316T1-4

- -

Blue Max® S308/308L A5.9/A5.9M: 2006 ER308, ER308L ER308, ER308L - -



Lincoln® ER308/308L A5.9/A5.9M: 2006 ER308, ER308L - - -

Lincoln® ER309/309L A5.9/A5.9M: 2006 ER309, ER309L - - -

68281_475_521_ACG.indd 510 3/30/10 1:46 PM


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Stainless- - - - - -

- - E308L-16 - - MIL-E-22200/2: MIL-308L-16

- - E308-16, E308H-16 - - MIL-E-22200/2: MIL-308-16

- - E308-17, E308L-17 - - -

- - - - - -

- - E309-16, E309L-16 - - MIL-E-22200/2: MIL-309-16, MIL-309L-16

- - E309-17, E309L-17 - - -

- - E316-15, E316L-15 - - -

- - E316L-16 - - MIL-E-22200/2: MIL-316-16, MIL-316L-16

- - E316-17, E316L-17 - - -

- - E310-16 - - -

- - ER308LSi - - -

- - ER309LSi - - -

- - ER316LSi - - -

- - - - - -

- - - - - -

- - E308LT0-1, E308LT0-4

- - -

- - E308LT1-1, E308LT1-4

- - -

- - E309LT0-1, E309LT0-4

- - -

- - E309LT1-1, E309LT1-4

- - -

- - E316LT0-1, E316LT0-4

- - -

- - E316LT1-1, E316LT1-4

- - -

- - ER308L - - -

- - ER309L - - -

- - ER316L - - -

- - - - - -

- - - - - -

68281_475_521_ACG.indd 511 3/30/10 1:46 PM

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PRODUCTAWS Code

AWS/ASME CLASS

ABS Grade

Lloyd's Register

GradeDNV

Grade

Stainless Lincoln® ER316/316L A5.9/A5.9M: 2006 ER316, ER316L - - -

Outershield® MC-409 A5.9/A5.9M: 2006 EC 409 - - -

LNM NiCro 60/20 A5.14/A5.14M: 2009 ERNiCrMo-3 - - -

LNM NiCroMo 60/16 A5.14/A5.14M: 2009 ERNiCrMo-4 - - -

LNS NiCro 60/20 A5.14/A5.14M: 2009 ERNiCrMo-3 - - -

LNT NiCro 60/20 A5.14/A5.14M: 2009 ERNiCrMo-3 - - -

LNT NiCroMo 60/16 A5.14/A5.14M: 2009 ERNiCrMo-4 - - -

AluminumSuperGlaze® 4043 A5.10/A5.10M: 1999 ER4043 - - -

SuperGlaze® 4047 A5.10/A5.10M: 1999 ER4047 - - -

SuperGlaze® 5183 A5.10/A5.10M: 1999 ER5183 IACS W26 Grade WC WC/I-1 S 5183

SuperGlaze® 5356 A5.10/A5.10M: 1999 ER5356 IACS W26 Grade WB WB/I-1 S 5356


SuperGlaze® 5556 A5.10/A5.10M: 1999 ER5556 IACS W26 Grade WC - -



Softweld® 55Ni A5.15: 1990 ENiFe-CI - - -

Softweld® 99Ni A5.15: 1990 ENi-CI - - -

Ferroweld® A5.15: 1990 ESt - - -




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Stainless- - - - - -

- - EC409 - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

Aluminum- - ER4043 - - -

- - - - - -

RAIMg4,5 WC ER5183 - - -

RAIMg4 WB ER5356 - - -

- - ER5554 - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

68281_475_521_ACG.indd 513 3/30/10 1:46 PM


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Safety GuidelinesAppendix

WarninGCALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

For Diesel Engines For Gasoline Engines

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

1.d. Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

FOR ENGINE powered equipment.

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Appendix

Safety Guidelines

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground. In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment: • Semiautomatic DC Constant Voltage (Wire) Welder. • DC Manual (Stick) Welder. • AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth) ground.

3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.

3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

ELECTRIC SHOCK can kill.

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5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.

5.b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and

application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.

5.d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufacturer.

5.f. Also see item 1.b.

Appendix

Safety Guidelines

4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.

ARC RAYS can burn.

FUMES AND GASES can be dangerous.

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Appendix

Safety Guidelines

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting

of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

WELDING and CUTTING SPARKS can cause fire or explosion.

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7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:• Away from areas where they may be struck or

subjected to physical damage.• A safe distance from arc welding or cutting

operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

CYLINDER may explode if damaged.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

FOR ELECTRICALLY powered equipment.

Refer to http://www.lincolnelectric.com/safety for additional safety information.

Appendix

Safety Guidelines

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Fumes and GasesBecause of the variables involved in fume and gas generation from arc welding, cutting and allied processes (such as the welding process and electrode, the base metal, coatings on the base metal, and other possible contaminantsin the air), we’ll have to treat the subject in a rather general way, lumping all but the more hazardous situations together. The precautions we describe will hold true for all arc welding processes.

The fume plume contains solid particles from the consumables, base metal, and base metal coating. For common mild steel arc welding, depending on the amount and length of exposure to these fumes, most immediate or short term effects are temporary, and include symptoms of burning eyes and skin, dizziness, nausea, and fever. For example, zinc fumes can cause metal fume fever, a temporary illness that is similar to the flu.

Long-term exposure to welding fumes can lead to siderosis (iron deposits in the lungs) and may affect pulmonary function. Bronchitis and some lung fibrosis have been reported.

Some consumables contain certain compounds in amounts which may require special ventilation and/or exhaust. These Special Ventilation products can be identified by reading the labels on the package. If Special Ventilation products are used indoors, use local exhaust. If Special Ventilation products are used outdoors, a respirator may be required. Various compounds, some of which may be in welding fume, and reported health effects, in summary, are:

Barium: Soluble barium compounds may cause severe stomach pain, slow pulse rate, irregular heart beat, ringing of the ears, convulsions and muscle spasms. In extreme cases can cause death.

Cadmium also requires extra precautions. This toxic metal can be found on some steel and steel fasteners as a plating,

or in silver solder. Cadmium fumes can be fatal even under brief overexposures, with symptoms much like those of metal fume fever. These two conditions should not be confused. Overexposure to cadmium can be enough to cause fatalities, with symptoms appearing quickly, and, in some circumstances, death a few days later.

Chromium: Chromium is on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists chromium as posing a carcinogenic risk to humans. Fumes from the use of stainless steel, hardfacing and other types of consumables contain chromium and/or nickel. Some forms of these metals are known or suspected to cause lung cancer in processes other than welding and asthma has been reported. Therefore, it is recommended that precautions be taken to keep exposures as low as possible. OSHA recently adopted a lower PEL (Permissible Exposure Limit) for chromium (see Supplement 3). The use of local exhaust and/or an approved respirator may be required to avoid overexposure.

Coatings on the metal to be welded, such as paint, may also contain toxic substances, such as lead, chromium and zinc. In general, it is always best to remove coatings from the base metal before welding or cutting.

Cobalt: Exposure to cobalt can cause respiratory disease and pulmonary sensitization. Cobalt in metallic form has been reported to cause lung damage.

Copper: Prolonged exposure to copper fume may cause skin irritation or discoloration of the skin and hair.

Manganese: Manganese overexposure may affect the central nervous system, resulting in poor coordination, difficulty in speaking, and tremor of arms or legs. This condition is considered irreversible.

Nickel: Nickel and its compounds are on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists as posing a carcinogenic risk to humans.

Silica: Crystalline silica is present in respirable dust form submerged arc flux. Overexposure can cause severe lung damage (silicosis).

Zinc: Overexposure to zinc (from galvanized metals) may cause metal fume fever with symptoms similar to the common flu.

FuMES & GaSES can be dangerous to your health• Keep fumes and gases from your

breathing zone and general area.• Keep your head out of the fumes.• Use enough ventilation or exhaust

at the arc, or both, to keep fumes and gases from your breathing zone and general area.

Appendix

Safety Guidelines

WarninG

Safety Practices in Welding

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The gases that result from an arc welding process also present potential hazard. Most of the shielding gases (argon, helium, and carbon dioxide) are non-toxic, but, as they are released, they displace oxygen in your breathing air, causing dizziness, unconsciousness, and death, the longer your brain is denied the oxygen it needs. Carbon monoxide can also be developed and may pose a hazard if excessive levels are present.

The heat and UV radiation can cause irritation to the eyes and lungs. Some degreasing compounds such as trichlorethylene and perchlorethylene can decompose from the heat and ultraviolet radiation of an arc. Because of the chemical breakdown of vapor-degreasing materials under ultraviolet radiation, arc welding should not be done in the vicinity of a vapor-degreasing operation. Carbon-arc welding, gas tungsten-arc welding and gas metal arc welding should be especially avoided in such areas, because they emit more ultraviolet radiation than other processes. Also, keep in mind that ozone and nitrogen oxides are formed when UV radiation passes through the air. These gases cause headaches, chest pains, irritation of the eyes, and an itchiness in the nose and throat.

There is one easy way to reduce the risk of exposure to hazardous fumes and gases: keep your head out of the fume plume! As obvious as this sounds, the failure to follow this advice is a common cause of fume and gas overexposure because the concentration of fume and gases is greatest in the plume. Keep fumes and gases from your breathing zone and general area using natural ventilation, mechanical ventilation, fixed or moveable exhaust hoods or local exhaust at the arc. Finally, it may be necessary to wear an approved respirator if adequate ventilation cannot be provided.

As a rule of thumb, for many mild steel electrode, if the air is visibly clear and you are comfortable, then the ventilation is generally adequate for your work. The most accurate way to determine if the worker exposure does not exceed the applicable exposure limit for compounds in the fumes and gases is to have an industrial hygienist take and analyze a sample of the air you are breathing. This is particularly important if you are welding with stainless, hardfacing or Special Ventilation products. All Lincoln MSDS have a maximumfume guideline number. If exposure to total fume is kept below that number, exposure to all fume from the electrode (not coatings or plating on the work) will be below the TLV.

There are also steps that you can take to identify hazardous substances in your welding environment. First, read the product label and material safety data sheet for the electrode posted in the work place or in the electrode or flux container to see what fumes can be reasonably expected from use of the product and to determine if special ventilation is needed. Secondly, know what the base metal is, and determine if there is any paint, plating, or coating that could expose you to toxic fumes and/or gases. Remove it from the metal being welded, if possible. If you start to feel uncomfortable, dizzy or nauseous, there is a possibility that you are being overexposed to fumes and gases, or suffering from oxygen deficiency. Stop welding and get some fresh air immediately. Notify your supervisor and co-workers so the situation can be corrected and other workers can avoid the hazard. Be sure you are following these safe practices, the consumable labeling and MSDS and improve the ventilation in your area. Do not continue welding until the situation has been corrected.

NOTE: The MSDS for all Lincoln consumables is availableon Lincoln’s website: www.lincolnelectric.com

Before we turn to the methods available to control welding fume exposure, you should understand a few basic terms:

Natural Ventilation is the movement of air through the workplace caused by natural forces. Outside, this is usually the wind. Inside, this may be the flow of air through open windows and doors.

Mechanical Ventilation is the movement of air through the workplace caused by an electrical device such as a portable fan or permanently mounted fan in the ceiling or wall.

Source Extraction (Local Exhaust) is a mechanical device used to capture welding fume at or near the arc and filter contaminants out of the air.

The ventilation or exhaust needed for your application depends upon many factors such as:

Appendix

Safety GuidelinesSafety Practices in Welding

• Workspace volume• Workspace configuration• Number of welders• Welding process and current• Consumables used

(mild steel, hardfacing, stainless, etc.)

• Allowable levels (TLV, PEL, etc.)

• Material welded (including paint or plating)

• Natural airflow

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Appendix

Safety GuidelinesSafety Practices in Welding

VentilationThere are many methods which can be selected by the user to provide adequate ventilation for the specific application. The following section provides general information which may be helpful in evaluating what type of ventilation equipment may be suitable for your application. When ventilation equipment is installed, you should confirm worker exposure is controlled within applicable OSHA PEL and/or ACGIH TLV. According to OSHA regulations, when welding and cutting (mild steels), natural ventilation is usually considered sufficient to meet requirements, provided that:

1. The room or welding area contains at least 10,000 cubic feet (about 22 in x 22 in x 22 in) for each welder.

2. The ceiling height is not less than 16 feet.

3. Cross ventilation is not blocked by partitions, equipment, or other structural barriers.

4. Welding is not done in a confined space.

Your work area has adequate ventilation when there is enough ventilation and/or exhaust to control worker exposure to hazardous materials in the welding fumes and gases so the applicable limits for those materials is not exceeded. See the MSDS for the legal limits, the OSHA PEL (Permissible Exposure Limit), and the recommended guideline, the ACGIH TLV (Threshold Limit Value), for many compounds found in welding fume.

Important Safety Note:When welding with electrodes which require special ventilation such as stainless or hardfacing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce hazardous fumes, keep exposure as low as possible and below exposure limit values (PEL and TLV) for materials in the fume using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, for example outdoors, a respirator may be required if exposure cannot be controlled to the PEL or TLV. (See MSDS) Additional precautions are also required when welding on galvanized steel.

Spaces that do not meet these requirements should be equipped with mechanical ventilating equipment that exhausts at least 2000 CFM of air for each welder, except where local exhaust hoods or booths, or air-line respirators are used.

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PACKAGINGfor CONSUMABLES

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Tubes, Cans & Cartons

PACKAGING

TUBES, CANS & CARTONS

Package Type Weight (lbs) Width (in) / Diameter (in) Height (in)

Tubes

Tubes 0.5 1.16 8.3

1 1.16 8.3

5 2.18 14.45

Hermetic Cans

Easy Open (EO) Cans 8 3 12.62

10 3 14.62

25 5 12.62

50 5 14.62

Carton

Cardboard Carton 5 1.25 14.25

10 2.25 14.25

50 4.75 14.56

Notes: Electrodes come in 12, 14 & 18 inches (255, 305, 355 & 460 mm) lengths. 7018 H4R

OPTIONAL SUPPLEMENTALDESIGNATOR

AWS CLASS (OR NAME)ON EACH ELECTRODE

LOOK FOR LINCOLN'SSYMBOL OF DEPENDABILITY

5 lb Plastic Tube

Easy Open (EO) Hermetic Cans

5, 10, 50 lb Cardboard Carton

25 & 50 lb EO Can 8 & 10 lb EO Can

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Easy Open Cans10 lb & 50 lb

Plastic Tubes5 lb

Cardboard Carton5, 10, 50 lb

Plastic Tube1 lb

Tubes, Cans & Cartonspackaging

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Reels & Stem

PACKAGING

REELS

Wire

Type

Weight

(lbs)

Wire Diameter

Specifications

"D" Outer

Diameter

(in)

"W" Outer

Width

(in)

"D1"

Arbor Hole

(in)

"D2" Pin Hole

Diameter

(in)

"A" Pin Hole

Distance from

Axis (in)

Speed-Feed® Reels

Solid 300 - 23.75 8.5 1.31 0.68 2.5

750 ≥ 5/64 in 30 12.75 1.31 0.68 2.5

750 ≤ 1/16 in 30 12.75 1.34 0.75 2.5

1000 ≥ 5/64 in 30 12.75 1.31 0.68 2.5

1000 ≤ 1/16 in 30 12.75 1.34 0.75 2.5

Flux-Cored 300 - 23.75 11.25 1.31 0.68 2.5

600 ≥ 5/64 in 30 12.75 1.31 0.68 2.5

600 ≤ 1/16 in 30 12.75 1.34 0.75 2.5

900 - 30 12.75 1.31 0.68 2.5

Accu-Trak® Reel

Solid 1000 - 30 19.5 1.31 0.68 2.5

Speed-Feed® SlimReel

Solid 250 - 29.75 6.18 1.31 1.31 8.75

STEM

Wire Type Weight (lbs) Base Stem Height (in)

Wire Stack (in)

Inner Diameter Outer Diameter

Speed-Feed® Stem

Solid 2200 27.4 x 27.4 54 16 32 - 34

D1 D2

A

W

D

Reels Stem

Height

Base

Outer Diameter

InnerDiameter

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RE

EL

SS

TE

MReels & Stems

packaging

Accu-Trak® Reel with Rotary Dispenser

Vertical Speed-Feed®(1) Reel left: Flux-Cored, right: Solid

Speed-Feed®(1) Reel left: Flux-Cored, right: Solid

Speed-Feed®(1) SlimReel™

Solid

Speed-Feed®(1) StemSolid

(1) Needs de-reeler or rotating device to payoff wire

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Spools

PACKAGING

SPOOLS

Wire

Type

Weight

(lbs)

"D" Outer

Diameter

(in)

"D1" Inner

Diameter

(in)

"W" Wound Reel

Outer Width

(in)

"D2" Arbor

Hole

(in)

Pin Hole

Diameter

(in)

Pin Hole

Distance from

Axis (in)

Steel Spools

Solid or

Flux-Cored

25 11.81 2.05 4.25 - - -

33 11.81 2.05 4.25 - - -

44 11.81 2.05 4.25 - - -

Plastic Spools

Solid (Mild Steel) 2 4.00 - 1.75 0.63 - -

10 8.00 - 2.16 2.03 0.44 1.75

12.5 8.00 - 2.16 2.03 0.44 1.75

33 12.00 - 4.19 2.03 0.44 1.75

Solid (Aluminum) 1 4.00 - 1.75 0.28 - -

16 11.88 - 4.00 2.00 0.47 1.75

20 11.88 - 4.00 2.00 0.47 1.75

Flux-Cored 10 8.00 - 2.16 2.03 0.44 1.75

15 8.00 - 3.00 2.03 0.44 1.75

25 12.00 - 4.00 2.03 0.44 1.75

33 12.00 - 4.00 2.03 0.44 1.75

Fiber Spools

Solid 44 12.00 - 4.3 2.03 0.44 1.75

60 14.00 - 4.30 2.03 0.44 1.75

Flux-Cored 50 14.00 - 4.30 2.03 0.44 1.75

D2 D1

A

W

D

Plastic/Fiber Spools Steel Spools

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Spoolspackaging

SP

OO

LS

Steel SpoolSolid & Flux-Cored - 33 lb

Plastic Spool Flux-Cored - 25 lb, 1 lb

Plastic SpoolSolid, Mild Steel - 33 lb, 12.5 lb, 2 lb

Plastic Spool Solid, Aluminum - 16 lb, 1 lb

Fiber SpoolSolid, Mild Steel - 60 lb, Flux-Cored - 50 lb

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Coils, Boxes & BagsPACKAGING

BOXES

Wire Type Weight (lbs)Outside Dimensions

L x W x H (in)Core Dimensions

(in)

Accu-Pak® Box Solid 275, 300 & 500 21 x 21 x 28 12.4

900 & 1000 24 x 24 x 32 14

BAGS

Wire Type Weight (lbs)

Paper Bag / Plastic Bag Flux 50

Bulk Bag Flux 2600 - 3000

COILS

Wire Type Weight (lbs)Wire Diameter Specifications

"D" Outer Diameter

(in)

"D1" Inner Diameter

(in)

"W" Wound Reel Outer Width

(in)

CoilsSolid 60 ≤ 1/16 in 16.50 12.00 4.40

60 ≥ 5/64 in 16.50 12.00 4.60

Flux-Cored 13.5 & 14 - 9.50 6.70 3.00

14 (56 lb HS Pail) - 9.50 6.70 3.00

50 & 60 - 16.50 12.00 4.60

D1 D

W

Coils Boxes

Height

Width


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BA

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Flux-Cored 13.5 lb. Coil (54 lb HS Pail)

Flux-Cored60 lb

Solid Wire60 lb

Paper Bag Plastic Bag Bulk Bag

BO

XE

S

Accu-Pak® Boxes1000 & 500 lb

Coils, Boxes & Bagspackaging

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Drums & Pails

PACKAGING

DRUMS


Outer Diameter

(in)

Outer Height

(in)

Core Inside

Diameter Core Height

Speed-Feed® Drum

Solid 300 23.4 17.8 16 17

600 23.4 34.8 16 34

1000 23.4 34.8 16 34

Flux-Cored 125 23.4 11.1 16 10

300 23.4 17.8 16 17

500 and 600 23.4 34.8 16 17

Accu-Trak® Drum

Solid 250 23.4 19.7 6.25 19

500 20.4 32.6 8.4 31.5

1000 23.4 34.8 6.25 34

Flux-Cored 300, 400 and 500 20.4 32.6 8.4 31.5

500 and 600 23.4 34.8 8.4 34

Steel Drum

Flux 550 22.75 33.50 – –

PAILS


Outer Diameter

(in)

Outer Height

(in)

Core Inside

Diameter Core Height


Flux 50 12 14.75 – –

D

H

Drums

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Drums & Pailspackaging

Accu-Trak®/Speed-Feed®(1) Drums(1) Needs de-reeler or rotating device to payoff wire

Steel Drum

Hermetically Sealed Pail Pail as Master

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Storage & Handling

PACKAGING

Stick Electrodes

Storing Low Hydrogen Electrodes

Low hydrogen electrodes must be dry to perform properly. Unopened hermetically sealed containers provide excellent protection in good storage conditions. Opened cans or electrodes should be stored in a cabinet at 120° - 150°C (250° - 300°F).

Moisture resistant electrodes with an “R” suffix have a high resistance to coating moisture pick-up.

However, all low hydrogen electrodes should be stored properly, even those with an “R” suffix. Standard EXX18 electrodes should be supplied to welders twice per shift. Moisture resistant types may be exposed for up to 9 hours. Specific code requirements may indicate exposure limits different from these guidelines.

Depending on the amount of moisture absorbed and other factors, moisture pickup can degrade weld quality in various ways:

1. Moisture in low hydrogen electrodes may cause porosity. This porosity could be completely subsurface and require x-ray inspection or destructive testing. The porosity could also be visible, external porosity.

2. High moisture can also lead to excessive slag fluidity, a rough weld surface, and difficult slag removal.

3. Excessive moisture in low hydrogen electrodes will lead to elevated levels of diffusible hydrogen which, in turn, can lead to hydrogen-induced weld cracking and/or underbead cracking.

Re-drying Low Hydrogen Electrodes

Re-drying, when done correctly, restores the electrodes’ ability to deposit quality welds. Proper re-drying temperature depends upon the electrode type and its condition. One hour at the listed final temperature is satisfactory. DO NOT dry electrodesat higher temperatures. Several hours at lower temperatures is not equivalent to using the specified requirements.

Electrodes of the E8018 and higher strength clas-sifications should be given no more than three 1-hour re-dries in the 370° - 430°C (700 - 800°F) range.

This minimizes the possibility of oxidation of alloys in the coating which would result in lower than normal tensile or impact properties.

Any low hydrogen electrode should be discarded if excessive re-drying causes the coating to become fragile and flake or break off while welding, or if there is a noticeable difference in handling or arc characteristics, such as insufficient arc force.

Electrodes to be re-dried should be removed from the can and spread out in the oven because each electrode must reach the drying temperature.

Storing Cellulosic Electrodes

Electrodes in unopened Lincoln cans or cartons retain the proper moisture content indefinitely when stored in good condition.

If exposed to humid air for long periods of time, electrodes from opened containers may pick up enough moisture to affect operating characteristics or weld quality. If moisture appears to be a problem,store electrodes from the opened containers in heated cabinets at 40° to 50°C (100° to 120°F).

Storing and Re-drying Non-Low Hydrogen Electrodes

Electrodes in unopened Lincoln cans or cartons retain the proper moisture content indefinitely when stored in good condition.

If exposed to humid air for long periods of time, electrodes from opened containers may pick up enough moisture to affect operating characteristics or weld quality. If moisture appears to be a problem,store electrodes from the opened containers in heated cabinets at 40° to 50°C (100° to 120°F). DO NOT use higher temperatures.

Some electrodes from wet containers or long exposure to high humidity can be re-dried. Follow the procedures below for each type.

Using longer drying times or higher temperatures

can easily damage the electrodes.

For drying, remove the electrodes from the container and spread them out in the furnace because each electrode must reach the drying temperature.

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Storage & Handling

PACKAGING

Stick Electrodes

RE-DRYING CONDITIONS - LOW HYDROGEN

Condition

Pre-drying

Temperature(1)

Final Re-drying Temperature

Electrodes exposed to air for less than one week; no direct contact with water. —

370° - 430°C(700° - 800°F)

Electrodes which have come in direct contact with water or which have been exposed to high humidity.

80 - 105°C(180° - 220°F)

370° - 430°C(700° - 800°F)

RE-DRYING CONDITIONS - NON-LOW HYDROGEN

Electrode Electrode Group

Final Re-drying

Temperature Time

E6010: E6011: E7010-A1(1): E7010-G(1):E8010-G(1):E9010-G(1):

Excessive moisture is indicated by a noisy arc and high spatter, rusty core wire at the hold end or objectionable coating blisters while welding.

Rebaking of this group of electrods in not recommended.

NotRecommended —

E7024:E6027:

Excessive moisture is indicated by a noisy or "digging” arc, high spatter, tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45 minutes at 90°C to 110°C (200°F to 230°F) before final drying to minimize cracking of the coating.

200° - 260°C(400° - 500°F)

30 - 45minutes

E6013:E7014:E6022:

Excessive moisture is indicated by a noisy or "digging” arc, high spatter, tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45 minutes at 90°C to 110°C (200°F to 230°F) before final drying to minimize cracking of the coating.

150° - 180°C(300° - 350°F)

20 - 30minutes

(1)Pre-dry for 1-2 hours.

Storing Stainless Steel Electrodes

Blue Max® stainless steel covered electrodes should be handled and stored as if they were low hydrogen electrodes for welding low steels. They should be protected from moisture pickup. The consequences of moisture pickup with Blue Max®

electrodes do not include cold cracking, as would be the case with low alloy steels, unless they are used for dissimilar metal joining. But if Blue Max®

electrodes are exposed for extended periods a

humid environment, the coating can pick up enough moisture to cause starting porosity and/or centerline porosity. The electrodes should be stored in sealed cans, or stored in an oven at about 120°C (250°F). If they are exposed to the point that porosity occurs, they can be restored to like-new condition by baking one hour at 345 to 425°C (650 to 800°F)

Stainless Steel

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Storage & Handling

PACKAGING

Metal-Cored & Flux-Cored Wire

Lincoln Electric metal and flux-cored wire perform best when kept dry and stored properly. Wire should be used directly from the original, undamagedpackage, and when stored in accordance to the conditions listed below.

When proper procedures are not followed, consumables may show signs of moisture. These include porosity, a rough bead surface or slag that is unusually difficult to remove.

The following minimum precautions should be taken to safeguard the wire after opening the original package:

1. It is recommended to use wires within one week of opening the original package.

2. Open wires should not be exposed to damp moisture conditions or extremes in temperature and/or humidity where surface condensation can occur.

3. When not in use, wires should be placed in original packaging and sealed as best as possible.

4. If exposed to moisture conditions, discard any rusty wire.

5. For applications in which the weld metal hydrogen must be controlled (usually 8 mL or lower), or where shipping and storage conditions are not controlled or known, only hermetically sealed packaging is recommended.

6. After exposure, hydrogen levels can be reduced by conditioning the wire. Wires may be conditioned at a temperature of 100°C ± 14°C (250°F ± 25°F) for a period of 6 to 12 hours, cooled and then stored in seal poly bags (4 mL minimum thickness) or equivalent. Wire on plastic spools should not be heated at temperatures in excess of 65°C (150°F).

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Storage & Handling

PACKAGING

Submerged Arc Flux and Wire

Re-Drying Flux

To re-dry fluxes other than

MIL800-H & MIL800-HPNi

Remove flux from its original packaging and place in a clean oven set between 260° - 480°C (500° - 900°F).

Leave in oven long enough to raise the temperature of the entire bulk of flux to your set temperature for a minimum of one hour.

For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the rods exceed 480°C (900°F).

For MIL800-H and MIL800-HPNi fluxes

Follow all previous procedures, with the following changes:

Set temperature between 120° - 205°C (250° - 400°F).

For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the rods exceed 205°C (400°F).

For all other fluxes requiring diffusible

hydrogen control

Follow all previous procedures, with the following changes:

Set temperature at approximately 425°C (800°F).

Lincoln Electric submerged arc welding flux can be used directly from its original, undamaged package, if it has been stored according to the conditions listed in the chart below. Flux may be stored for up to two (2) years under these conditions.

When proper procedures are not followed, flux may show signs of moisture. These can include porosity, a rough bead surface or slag that is unusually difficult to remove. In many instances these fluxes can be re-dryed in general welding applications.

Recycling Flux

Remove slag, metal, mill scale, and any other contaminants from the flux.

Prevent damage to the flux from heavy impingement in flux transport systems.

Avoid the separation of different sized particles in cyclones or “dead” corners.

Remove excess fines from recycled fluxes.

For optimal welding characteristics, it is recommended to add at least 20% new flux by weight to recycled flux.

Non-consumed flux may be collected from the finished weld and recycled.

To do so, please follow these procedures:

Re-Drying & Recycling Flux

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Storage & Handling

PACKAGING

STORAGE FOR MILD AND LOW ALLOY STEELMIG AND SUBARC WIRES

Wire Package Type(1) Wire Storage Conditions for All Welding Applications

Any Type Protect from rain or snow. Protect from condensation. Do not use wire with visible signs of rust.

STORAGE FOR SUBMERGED ARC FLUX

Flux Package Type(1)

Flux Storage Conditions for

General Welding Applications

Flux Storage for Applications

Requiring Diffusible Hydrogen Control

Plastic or Multi-WallPlastic/Paper Bag

Store indoors at < 90% RHProtect from condensation

Store indoors at < 70% RH and 5°C - 50°C (40°F - 122°F).Protect from condensation

Bulk Bag with Liner

Store indoors at < 90% RHProtect from condensation

Store indoors at < 70% RH and 5°C - 50°C (40°F - 122°F).Protect from condensation

Steel Drum Protect from rain or snow Protect from rain or snow

Plastic Pail Protect from rain or snow Protect from rain or snow

(1)For other package types, consult your Technical Representative.

Submerged Arc Flux / Wire and MIG Wire

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EQUIPMENT

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STICKWELDERS

Versatile Stick Welders for Shop or Field

•WeldaWideRangeofMaterialsandThicknesses

• ConventionalorInverterModels

CO

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Invertec® V155-SPortable.Professional.Rugged.Affordable.

AC-225ACGeneralPurposeWelding

AC/DC 225/125TacklemoretaskswithAC/DC

Invertec® V275-SWeather-ResistantStickandTIGWelder

Idealarc® 250BasicIndustrialStickWelding

Idealarc® R3R-400 & R3R-500HeavyDutyStickWeldingandArcGouging

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STICKEquipmEnt

Welders

1-Phase Transformer Inverter

3-Phase Transformer

AC-225AC/DC

225/125Idealarc®

250Invertec®

V155-SInvertec®

V275-SIdealarc®

R3R-400Idealarc®

R3R-500

OUTPUTMode CC CC CC CC CC CC CC

Polarity AC AC/DC AC/DC DC DC DC DC

CurrentRange(Amps)

40-225AC 30-125DC40-225AC

40-250DC35-300AC

5-155DC 5-275DC 60-500DC 75-625DC

PROCeSSStick TIGScratch TouchStartTIG® TIGHi-Freq™ ArcGouge InPUTPhase 1 1 1 1 1/3 3 3

Hertz 50,60 50,60 60 50,60 50/60 60 60

feATUReSCompact 115/230VoltAuto-Sensing HotStart ArcForce Meters 7-Yr.Warranty(onPowerRectifier) PolaritySwitch KEY: Excellent Good Optional

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Lincoln TIG Welders Give You the Power to Perform!SM

• PrecisionArcControl• CodeQualityResults• ConvenientHighValueFeatures

RE

CT

IfIE

RT

EC

HN

OL

OG

YIN

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RT

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OL

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Precision TIG® 225GreatforMotorsportsandCustomFabricators

Precision TIG® 275SeriousTIGPerformance

Precision TIG® 375PrecisionArc—MaximumControl

Invertec® V155-SPortable.Professional.Rugged.Affordable.

Invertec® V160-TSeriousDCTIGArc–

ExtremelySmallPackage

Invertec® V205-T DC

CodeQualityDCTIGWelding

Invertec® V205-T AC/DC

CodeQualityAC/DCTIGWelding

TIGWELDERS

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TIGEquipmEnt

Welders

ConventionalRectifier Inverter

Precision TIG® 225

Precision TIG® 275

Precision TIG® 375

Invertec® V155-S

Invertec® V160-T

Invertec® V205-T DC

Invertec® V205-T AC/DC

OUTPUTMode CC CC CC CC CC CC CC

Polarity AC/DC AC/DC AC/DC DC DC DC AC/DC

CurrentRange(Amps)

5-230 2-340 2-420 5-155 5-160 6-200 6-200

PROCeSSStick TouchStartTIG® TIGHi-Freq™ TIGPulse InPUTPhase 1 1 1 1 1 1 1

Hertz 50,60 50,60 50,60 50,60 50,60 50,60 50,60

feATUReSMicro-Start™II Auto-Balance® Auto-Reconnect™ VariableACFrequency Ready-Pak® One-Pak® KEY: Excellent Good Optional

Add To Your Invertec® V205-T Purchase

TIG-Mate™ Starter KitsGet everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case.

TIG-Mate™9Air-CooledTIGTorchStarterKit

TIG-Mate™17Air-CooledTIGTorchStarterKit

TIG-Mate™20Water-CooledTIGTorchStarterPack

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POWER MIG® – The Professional’s Choice!SM

• Typicalapplicationsinclude–home,farm,autobody,maintenanceorfabrication

• DiamondCoreTechnology™deliversasuperiorarc

• ProfessionalDriveSystem• SpoolGunReady• ThreeYearWarranty

pO

RT

Ab

LE

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bIL

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SP-140T120VoltInputWireWelderwithTappedControls

SP-180T230VoltInputWireWelderwithTappedControls

POWeR MIG® 140CPremium120VoltInputWireWelderwithContinuousControls

POWeR MIG® 180CPremium230VoltInputWireWelderwithContinuousControls

POWeR MIG® 216TheProfessional’sChoice.SMforAutobody

andSheetmetalWelding

POWeR MIG® 255XTMorePowerforJobShopFabrication

POWeR MIG® 350MPStick,TIG,MIG,Flux-CoredandAdvanced

ProcesswithPowerModeandPulse-on-Pulse

MIGWIRE fEEDER WELDERS

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MIGEquipmEnt

Welders

120 Volt Input

208-230 Volt Input

SP-140T

POWER MIG® 140C

SP-180T

POWER MIG® 180C

POWER MIG® 216

POWER MIG® 255XT

POWER MIG®

350MP

OUTPUTCurrentRange(Amps)

30-140 30-140 30-180 30-180 30-250 30-300 5-350

WireFeedSpeedRangeipm(m/min)

50-500(1.3-12.7)

50-500(1.3-12.7)

50-500(1.3-12.7)

50-500(1.3-12.7)

50-700(1.3-17.7)

50-700(1.3-17.7)

50-700(1.3-17.7)

SolidWireSizeRange-in.(mm)

.023-.035(0.6-0.9)

.023-.035(0.6-0.9)

.023-.035(0.6-0.9)

.023-.035(0.6-0.9)

.023-.045(0.6-1.2)

.023-.045(0.6-0.9)

.023-.045(0.6-1.2)

CoredWireSizeRange-in.(mm)

.035(0.9)

.035(0.9)

.035-.045(0.9-1.2)

.035-.045(0.9-1.2)

.035-.045(0.9-1.2)

.035-.045(0.9-1.2)

.035-.045(0.9-1.2)

PROCeSSMIG MIGPulsed Flux-Cored Stick TouchStartTIG® InPUTPhase 1 1 1 1 1 1 1

Hertz 60 60 60 60 50,60 60 50,60

feATUReSPortable LockingToolStorage Meters SynergicControl Push-PullModel DiamondCoreTechnology™ ChopperTechnology® KEY: Excellent Good Optional

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• Recommendedforindustrialjobshopsandmanufacturingapplications

• OptimizedforCVprocesses• Designedforusewithavarietyofwirefeeders

• 100%DutyCycle

MIG & fCAWInDuSTRIAL WELDERS

CV-655650Amps@100DutyCycle-Dependable

HighOutputMIGWelding

CV-305315Amps@100DutyCycleforAllDayLongMIGWelding

CV-400400Amps@100DutyCycle

forWireWelding

MIG

& f

CA

W

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CV-305 CV-400 CV-655


50-400 60-500 70-815

Mode CV CV CV

Polarity DC DC DC

PROCeSSMIG Flux-Cored SubmergedArc ArcGouging InPUTPhase 3 3 3

Hertz 60 60 50,60

feATUReSDigitalDisplay

Optional

Stackable 7-Yr.Warranty(OnPowerRectifier)

KEY: Excellent Good Optional

MIG & fCAWEquipmEnt

Industrial Welders

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• ForHeavyManufacturingandFabrication

• OneMachineForStick,TIG,WireWeldingandArcGouging

• RuggedlyBuiltForToughEnvironments

MuLTI PROCESSWELDERS

INv

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R

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Invertec® V350-PRO350Amps@60%DutyCycle.DesignedSmart.BuiltTough.

Invertec® V450-PROSmartPerformance.RuggedReliability.

SubstantialOutput—450Amps@100DutyCycle

Idealarc® DC-400400Amps@100DutyCycle

Idealarc® DC-600600Amps@100DutyCycleforIndustrialManufacturing

Idealarc® DC-655Efficientlydelivers650Amps

@100%DutyCycle

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MUlTI PROCeSSEquipmEnt

Welders

Invertec® V350-PRO

Invertec® V450-PRO

Idealarc® DC-400

Idealarc® DC-600

Idealarc® DC-655


5-425 5-570 60-500

70-850

50-815

Mode CCCV

CCCV

CCCV

CCCV

CCCV

Polarity DC DC DC DC DC

PROCeSSStick TIG MIG MIGPulsed Flux-Cored SubmergedArc ArcGouge InPUTPhase 1/3 3 3 3 3

Hertz 50,60 50,60 50,60 50,60 50,60

feATUReSStackable Inverter 7-Yr.WarrantyonPowerRectifier


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• AWideVarietyofWeldingWaveformsforEveryApplication

• Fast,ReliableDigitalCommunication• ExpandorUpdateWithLincoln’sLatestWeldingProcesses

• Multi-ProcessWeldingOnAVarietyofMaterials

INC

LU

DE

S S

TT

®

pR

OC

ES

S

MU

LTI-

pR

OC

ES

S

Invertec® STT® IIDedicatedSurfaceTensionTransfer®(STT®)ProcessWelder.

225Amps@60%DutyCycle.

Power Wave® 455M/STT®

350Amps@60%DutyCycle.DesignedSmart.BuiltTough.

Power Wave® C300Portable,Powerful,CompactWireFeeder/Welder.300Amps

@40%DutyCycle.

Power Wave® 355MCompact,Multi-ProcessInverter.350Amps@60%DutyCycle.

Power Wave® S350LatestIndustrialInverterPowerSource.350Amps@40%Duty

CycleforWireWelding.

Power Wave® 455MPowerfulMulti-Process

PowerSource.450Amps@100%DutyCycle.

ADVAnCEDPROCESS WELDERS

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ADVAnCeDEquipmEnt

Process Welders

STT® MULTI-PROCESS

Invertec® STT® II


Power Wave® C300

Power Wave® S350

Power Wave® 355M

Power Wave® 455M

OUTPUTMode STT® CC/CV CC/CV CC/CV CC/CV CC/CV

Polarity DC DC DC DC DC DC

CurrentRange(Amps)

0-450PEAK0-125BKGRND

5-570 5-300 5-530 5-425 5-570

PROCeSSStick TIG MIG MIG/STT® Pulsed Flux-Cored ArcGouge InPUTPhase 3 3 1,3 1,3 1,3 3

Hertz 50,60 50,60 50,60 50,60 50,60 50,60

feATUReSWaveformControlTechnology® ArcLink®DigitalCommunication InverterEfficiency KEY: Excellent Good Optional

Production Monitoring™ 2 Software Advanced weld data collection and monitoring allows fabricators to analyze and improve their welding operations and processes.

Visitthedemositeforatestdrive:www.lincolnproductionmonitoring.com

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• GreatForFieldorShopApplications• MultipleArcs• SimultaneousWeldingwitha

NumberofOperators

MULTI OPERATORWELDING SYSTEMS

MU

LTI-

AR

C

SY

ST

EM

SP

OW

ER

SO

UR

CE

RA

CK

SY

ST

EM

S

Multi-Weld ™ 350ConnectSeveralDC+Weldersto

OnePowerSupply

Invertec® V275-SCompactStick/TIGWelding.

Select4or8Pack.

Invertec ® V350-PROCompactmulti-processwelding.

Select4or6Pack.


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MUlTI OPeRATOREquipmEnt

Welding Systems

Multi-Arc Racks

Multi-Weld™ 350

Invertec® V275-S

Invertec® V350-PRO

OUTPUTMode CC/CV CC CC/CV

Polarity DC+Only DC DC

CurrentRange(Amps) 30-350 5-275 5-425

PROCeSSStick TIG MIG Pulsed Flux-Cored ArcGouge InPUTPhase – 1,3 1,3

Hertz – 50,60 50,60

feATUReSDC+WeldingOnly Touch-StartTIG® OneDisconnectSwitch KEY: Excellent Good Optional

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• ForFarm,Contractors,andMaintenance

• OutstandingArcForStick,TIGandWireWelding

• PlentyofACGeneratorPower• RuggedReliability

EnGInEDRIVESCOMMERCIAL

14

0-2

25

AM

p

MO

DE

LS

25

0-3

00

AM

p

MO

DE

LS

Bulldog™ 140PortableACWelder/ACGenerator

Outback® 145SmoothDCWelding/AC

Generator

Outback® 185WeldThickerMaterialUsingDCWelding/ACGenerator

Ranger® 225225AmpsDCStickWelding

@40%DutyCycle

Ranger® 250 GXT

250AmpsAC/DC@100%DutyCycle

Ranger® 250250AmpsDCStick/Pipe/TouchStartTIG®/WireWelding/ACGenerator.Gasoline

Powered.

Ranger® 250 lPGLiquidpropanegasfuelforenvironmentswheregasoline

anddieselemissionsarenotacceptable.

Ranger® 305 G300AmpsformoreDCStick/Pipe/TouchStartTIG®/WireWelding/ACGenerator.Gasoline

Powered.

Ranger® 305 D300AmpsformoreDCStick/Pipe/TouchStartTIG®/

WireWelding/ACGenerator.

DieselPowered.

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enGIne DRIVeSEquipmEnt

Commercial

•Multi-Process• PlentyofACGeneratorPower


THE LINCOLN ELECTRIC COMPANY

GREAT fOR

COnTRACTORS

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Commercial

Gasoline

Bulldog™ 140

Outback® 145

Outback® 185

Ranger® 225

Ranger® 250 GXT

OUTPUTMode CC CC CC CC/CV CC/CV

Polarity AC DC DC DC AC/DC

CurrentRange(Amps)

70-140AC 50-145DC 50-185DC 50-225DC 50-250DC50-250AC

ACGeneratorPower(InWatts)

5,500(S)4,000(C)

4,750(P)4,250(C)

5,700(P)5,200(C)

10,500(P)9,000(C)

11,000(P)10,000(C)

PROCeSSStick Pipe

DCTIGScratchStart DCTouchStartTIG®

ACTIG MIG Flux-Cored ArcGougein.(mm)

5/32(4.0)

3/16(4.8)

feATUReSReactorTechnology ChopperTechnology® TubeFrame EnclosedCase ElectricFuelGauge RemoteCapable DownhillPipeMode ArcForceControl

HotStart

DigitalMeters

KEY: Excellent Good Optional (C)=Continuous(P)=Peak(S)=Surge

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Gasoline LPG Diesel

Ranger® 250

Ranger® 305 G

Ranger® 250 LPG

Ranger® 305 D

OUTPUTMode CC/CV CC/CV CC/CV CC/CV

Polarity DC DC DC DC

CurrentRange(Amps)

20-250DC40-250DCPipe20-250DCTIG





10,500(P)9,500(C)

10,500(P)9,500(C)

10,000(P)9,000(C)

10,000(P)9,500(C)

PROCeSSStick Pipe DCTIGScratchStart DCTouchStartTIG® ACTIG

MIG Flux-Cored ArcGougein.(mm)

3/16(4.8)

3/16(4.8)

3/16(4.8)

3/16(4.8)

feATUReSReactorTechnology ChopperTechnology® TubeFrame

EnclosedCase ElectricFuelGauge RemoteCapable DownhillPipeMode ArcForceControl HotStart DigitalMeters

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•World’sMostRespectedProductsAmongPipeWelders

• BuiltToughforExtremeEnvironments• StrongArc GougingCapability

EnGInEDRIVESInDuSTRIAL

20

0-4

00

AM

pM

OD

EL

S5

00

AM

p

MO

DE

LS

Pipeliner® 200DCross-CountryPipeDC200AmpDieselEngineDrivenWelder

Classic® 300DExcellentforPipe,Construction

andMaintenance

Vantage® 300Compact,Multi-Process

Vantage® 400Compact,Multi-Process,HighOutputACGenerator

SAe-500™

HeavyDutyPipeandConstructionWelding

SAe-500™ Severe Duty™

OffshoreandOtherCorrosiveEnvironments

Big Red ™ 500SimpleandRugged.Stick,TIGandArcGouging.

Vantage® 500 (Compact Case)Vantage® 500

HighOutputMulti-ProcessPowerhouseforWeldingandACGeneratorPower

Air Vantage® 500ThreeinOne–Welder,GeneratorandAirCompressor

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Industrial


Big Red™ 500

DESERT DuTY ™ RATEDuP TO 55°C


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Industrial

Diesel

Pipeliner® 200D

Classic® 300D

Vantage® 300

Vantage® 400 SAE-500™

OUTPUTMode CC CC CC/CV CC/CV CC


CurrentRange(Amps)

40-300DC 40-350DC 30-400DC40-300DCPipe20-250DCTIG


80-575DC


1,750DC 1-Phase:3,000(C) 3-Phase:12,500(P)11,000(C)

1-Phase:11,500(P)10,000(C)

3-Phase:19,000(P)17,000(C)

1-Phase:12,000(P)11,000(C)

1-Phase:3,000(C)

PROCeSSStick Pipe DCTIGScratchStart DCTouchStartTIG® ACTIG MIG Flux-Cored ArcGougein.(mm)

5/32(4.0)

3/16(4.8)

1/4(6.3)

5/16(8.0)

3/8(10)

feATUReSReactorTechnology PureDCGenerator ChopperTechnology® StainlessSteelCase CorrosiveEnvironments WeldMeters VoltageReductionDevice(VRD) AirCompressor


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Industrial

Diesel

SAE-500™ Severe Duty™

Big Red™ 500

Vantage® 500

Vantage® 500 (Compact Case)

Air Vantage® 500

OUTPUT

Mode CC CC CC/CV CC/CV CC/CVPolarity DC DC DC DC DCCurrentRange(Amps)

80-575DC 60-500DC 30-575DC40-300DCPipe20-250DCTIG




1-Phase:3,000(C)

1-Phase:3,600(C)

3-Phase:22,000(P)20,000(C)1-Phase:13,000(P)12,000(C)

3-Phase:22,000(P)20,000(C)1-Phase:13,000(P)12,000(C)

3-Phase:20,000(C)1-Phase:12,000(C)

PROCeSS

Stick Pipe DCTIGScratchStart DCTouchStartTIG® ACTIG MIG Flux-Cored ArcGougein.(mm)

3/8(10)

5/16(8.0)

3/8(10)

3/8(10)

3/8(10)

feATUReS

ReactorTechnology PureDCGenerator ChopperTechnology® StainlessSteelCase CorrosiveEnvironments WeldMeters

Optional VoltageReductionDevice(VRD) AirCompressor KEY: Excellent Good Optional (C)=Continuous(P)=Peak(S)=Surge

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SEMIAuTOMATICWIRE fEEDERS

AN

AL

OG

S

HO

p M

OD

EL

S

lf-72 and lf-742or4RollMAXTRAC®Drives,HeavyDutyIndustrialApplications

ln-8 and ln-9 HeavyDuty

RecommendedforLargerWireSizes

ln-10EnhancedControl,Single4RollDrive,BenchorBoom

DH-10 EnhancedControl,Dual4RollDrives,BenchorBoom

STT ®-10 SpecificallyforSTT®IIControl,Single4RollDrive

fIE

LD

C

ON

ST

RU

CT

ION ln-15

Compact,for8in.(203mm)spools,AcrossArcorControlcables

ln-23PLightweight,intendedfor

erection&pipe.

ln-25 PROForconstruction,ship,rental.

SelectStandardorExtraTorque.

DIG

ITA

L A

RC

LIN

k®

CO

Mp

ON

EN

T

CO

MM

UN

ICA

TIO

N Power feed™ 25MPortable,ShoporField,Push-PullCapable,WaveformControl

Technology®

Power feed ™ 10MWaveformControlTechnology®Single4RollMAXTRAC®Drive,

BenchorBoom

Power feed ™ 10M DualWaveformControlTechnology®Dual4RollMAXTRAC®Drive,

BenchorBoom

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SeMIAUTOMATICEquipmEnt

Wire Feeders

• Control all Power Wave® functionality via Arclink® digital communication

• Access multiple Waveforms for any application

• Store your repeating procedures for each feed head

• Review True Energy™ Heat Input calculations for critical welds

LF-72 LF-72 LF-72 Bench Model, LF-72 Bench Model, LF-74 LF-74 Bench Model,Model Base Model Base Model Heavy Duty Heavy Duty Base Model Heavy Duty

Product Number K2327-4 K2327-5 K2327-6 K2327-7 K2426-4 K2426-5

Application Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool Boom or Bulk Pack General, 60 lb (27 kg) spool

Drive Roll & Wire Guide Kit • • • • • •.035/.045 in. (0.9/1.2 mm)

Control Cable, • • • • •10 ft. (3.0 m)

Magnum® PRO 350 Gun • •

Wire Reel Stand, •45 lb. (20.4 kg)

Wire Reel Stand, • • •60 lb. (27 kg)

LF-72 / LF-74

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Wire Feeders

Analog

LF-72 LF-74

LF-74 Extra

TorqueLN-8 and

LN-9 LN-10 DH-10 STT®-10

WIRe feeD SPeeD RAnGe IPM (M/MIn)

HighSpeedLowSpeed

50-800(1.3-20.3)

100-800(2.5-20.3)

50-400(1.3-10.1)

50-600(1.3-15.2)

55-1250(1.3-31.7)35-750(0.8-19.0)

55-1250(1.3-31.7)35-750(0.8-19.0)

35-500(0.8-12.7)

WIRe SIze RAnGe In. (MM)

HighSpeedSolidLowSpeedSolid

.023-1/16(0.6-1.6)

.023-1/16(0.6-1.6)

.023-1/16(0.6-1.6)

.040-3/32(1.0-2.4)

.023-1/16(0.6-1.6).023-5/64(0.6-2.0)

.023-1/16(0.6-1.6).023-3/32(0.6-2.4)

.023-.052(0.6-1.4)

HighSpeedCoredLowSpeedCored

.030-5/64(0.8-2.0)

.030-5/64(0.8-2.0)

.030-3/32(0.8-2.4)

.045-.120(1.2-3.0)

.035-5/64(0.9-2.0).035-1/8(0.9-3.2)

.035-5/64(0.9-2.0).030-1/8(0.8-3.2)

–

PROCeSS

MIG PulsedMIG MIG-STT® Flux-Cored SubmergedArc

[ [ [feATUReS

ArcLink® 2-RollDrive 4-RollDrive

DigitalDisplay LN-9


68281_539_592_ACG_4_C.indd 564 3/31/10 5:50 PM


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Wire Feeders

Field Digital

LN-15 LN-23P LN-25 Pro

LN-25 Pro Extra Torque

LN-25 Pro Dual Power

Power Feed™ 25M

Power Feed™ 10M

Power Feed™

10M Dual

WIRe feeD SPeeD RAnGe IPM (M/MIn)

HighSpeedLowSpeed

50-700(1.3-17.8)

30-170(0.76-4.3)

50-700(1.3-17.7)

30-400(0.8-10.1)

50-700(1.3-17.7)

50-800(1.3-20.3)30-400(0.76-10.1)

75-1200(2.0-30.5)50-800(1.27-20.3)

75-1200(2.0-30.5)50-800(1.27-20.3)

WIRe SIze RAnGe In. (MM)

HighSpeedSolidLowSpeedSolid

– .023-.052(0.6-1.3)

.023-1/16(0.6-1.6)

.023-1/16(0.6-1.6)

.023-1/16(0.6-1.6)

.023-1/16(0.6-1.6)

.025-1/16(0.6-1.6).025-3/32(0.6-2.4)

.025-1/16(0.6-1.6).025-3/32(0.6-2.4)

HighSpeedCoredLowSpeedCored

.035-1/16(0.9-1.6)

.068-5/64(1.7-2.0)

.030-5/64(0.8-2.0)

.030-3/32(0.8-2.4)

.030-5/64(0.8-2.0)

.030-3/32(0.8-2.4).030-5/64(0.8-2.0)

.035-5/64(0.9-2.0).035-.120(0.9-3.0)

.035-5/64(0.9-2.0).035-.120(0.9-3.0)

PROCeSS

MIG PulsedMIG MIG-STT® Flux-Cored SubmergedArc

[ [ [ [ [feATUReS

ArcLink® 2-RollDrive 4-RollDrive DigitalDisplay KEY: Excellent Good Optional

68281_539_592_ACG_4_C.indd 565 3/31/10 5:50 PM


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SuBMERGED ARCEquIPMEnT

AD

vA

NC

ED

p

RO

CE

SS

DIG

ITA

L

Eq

UIp

ME

NT

Cruiser™ TractorSelf-propelled,mechanized

tractorspecificallydesignedforthePowerWave®AC/DC

1000®SD.

MAXsa™ 10 Controller & MAXsa™ 22

feed HeadFullcontroloverhardautomationapplications

MAXsa™ 19 Controller & MAXsa™

29 feed HeadRecommendedforintegratororroboticSAWapplications

Power Wave® AC/DC 1000® SDMaximumcontroloverdepositionandpenetrationinsingleormulti-arcenvironments

fE

ED

ER

/ H

EA

DS

/

DR

IvE

S

ln-8 and ln-9 Semiautomatic,ShoporField,FabricationorHardfacing

lT-7 TractorSelf-Propelled,Mechanized

TrackCapable

nA-3, nA-4 & nA-5 Control & HeadsAutomatic,HighDeposition,

BeamMountable.

pO

WE

RS

OU

RC

ES

Idealarc® DC-600

600Amps@100DutyCycleforindustrialmanufacturing

Idealarc® DC-655

Efficientlydelivers650amps@100%dutycycle

Idealarc® DC-10001000amps@100%dutycycle

Idealarc® DC-1500

1500amps@100%dutycycle

Idealarc® AC-1200Specifically

designedforNA-4equipment.1200amps@

100%dutycycle.

68281_539_592_ACG_4_C.indd 566 3/31/10 5:50 PM


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SUBMeRGeD ARCEquipmEnt

Equipment




• ‘Set-itandforgetit’automaticwelding

• Depositmoremetalatfastertravelspeedscomparedtosemiautomaticequipment

• Designedtohelpyouincreaseproduction,eliminateopeationalbottlenecksandcutcosts.

Automatic Welding Systems

Shipbuilding

pipe

OffShOre

Wind TOWer

68281_539_592_ACG_4_C.indd 567 3/31/10 5:51 PM


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SUBMeRGeD ARCEquipmEnt

Equipment

WIRE FEEDER MODEL

Semi-automatic

(Hand-held)Mechanized

(Tractors) Automatic

LN-8 Feeder

LN-9 Feeder

LT-7 Tractor

Cruiser™ Tractor

NA-3 Control & Heads



MAXsa™ 10 Controller & 2 2 Feed

Head

MAXsa™ 19 Controller & 29 Feed

Head

OUTPUTPowerSourceRequired

DC-600,DC-655

DC-600,DC-655

DC-600,DC-655,DC-1000

PowerWave®

AC/DC1000®SD

DC-600,DC-655,DC-1000,DC-1500

AC-1200 DC-600,DC-655,DC-1000,DC-1500

PowerWave®

AC/DC1000®SD

PowerWave®

AC/DC1000®SD

WireFeedSpeedRangeipm(m/min)

50-600(1.3-15.2)

50-600(1.3-15.2)

100-400(2.5-10.2)

15-200(0.4-5.0)

25-600(0.6-15.2)

Subjecttoarcvoltageused

25-775(0.6-19.7)

10-500(0.25-12.7)

10-500(0.25-12.7)

SolidWireSizeRangein.(mm)

.040-3/32(1.0-2.4)

.040-3/32(1.0-2.4)

3/32-3/16(2.4-4.8)

1/16-7/32(1.6-5.6)

1/16-7/32(0.8-5.6)

1/16-7/32(0.8-5.6)

.035-7/32(0.9-5.6)

.045-7/32(1.1-5.6)

.045-7/32(1.1-5.6)

CoredWireSizeRangein.(mm)

.045-.120(1.2-3.0)

.045-.120(1.2-3.0)

— — .045-5/32(1.2-4.0)

— .045-5/32(1.2-4.0)

— —

PROCeSSMIG Flux-Cored SubmergedArc InPUTPower 115VAC 115VAC 115VAC 40VDC 115VAC 115VAC 115VAC 40VDC 40VDC

feATUReSWaveformControlTechnology®

DigitalDisplay KEY: Excellent Good Optional

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EquipmEnt

SUBMeRGeD ARCEquipment

WELDER MODEL

Analog Digital

Idealarc® DC-600

Idealarc® DC-655

Idealarc® DC-1000

Idealarc® DC-1500

Idealarc® AC-1200

Power Wave® AC/DC 1000® SD

OUTPUTMode CC/CV CC/CV CC/CV CC/CV CC/CV CC/CV

Polarity DC DC DC DC AC AC/DC

CurrentRange(Amps)

70-680 50-815 150-1300 200-1500 200-1500 100-1000

PROCeSSStick TIG MIG Pulsed Flux-Cored SubmergedArc ArcGouge InPUTPhase 3 3 3 3 1 3

Hertz 50,60 50,60 50,60 50,60 50,60 50,60

feATUReSWaveformControlTechnology® DigitalCommunication ProductionMonitoring™ Stackable 7-Yr.WarrantyonPowerRectifier KEY: Excellent Good Optional

68281_539_592_ACG_4_C.indd 569 3/31/10 5:51 PM


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• Drop-In-PlacePre-EngineeredSolutions

• CustomSystemsAvailableforUniqueNeeds

• ResolveQuality,ProductivityorSkilledLaborIssues

• BackedbyLincolnAutomationService,SupportandTraining

AuTOMATEDSOLuTIOnS

pO

SIT

ION

ING

S

YS

TE

MS

fIx

ED

TA

bL

E

SY

ST

EM

S

System 30HSDualheadstock/Fixedtable.Smalltomediumsizedparts.

System 50HPDualheadstock.Mediumsizedparts.

System 55Dualheadstock.Largesizedparts.

eCell™ lRCompactfloorfootprint.Smalltomediumsized

parts.

System 10Smalltomediumsizedparts.

System 20 Turntable.Smalltomediumsizedparts.

System 30Mediumsizedparts.

System 35Mediumtolargesizedparts.

68281_539_592_ACG_4_C.indd 570 3/31/10 5:52 PM


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AUTOMATeDEquipmEnt

Solutions

TheLincolnElectricAutomationDivisiondeliversproductivity,qualityandaward-winningservicesolutionsforfabricationoperationsofanysize.

Visitustodaytosee:• RoboticWeldingSolutions• Pre-engineeredRoboticSystems• CustomEngineeredRoboticSystems• AFullLineofPositioningProducts

www.lincolnelectric.com/[email protected]

fOR WORlD ClASS ROBOTIC WelDInG SOlUTIOnS.


Custom Systems

System 20

Ready for Shipping

68281_539_592_ACG_4_C.indd 571 3/31/10 5:52 PM


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AUTOMATeDEquipmEnt

Solutions


Power Wave® i400Power Wave® 455M Robotic


RoboticPower Wave® 655 Robotic

Power Wave® AC/DC 1000® SD

OUTPUTMode CC

CVCCCV

CCCV

CCCV

CCCV


CurrentRange(Amps) 5-420 5-570 5-570 20-880 100-1000

PROCeSSMIG Pulsed Flux-Cored STT® SubmergedArc InPUTPhase 3 3 3 3 3

Hertz 50/60 50/60 50/60 50/60 50/60

feATUReSWaveformControlTechnology® ArcLink® ProductionMonitoring™

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AUTOMATeDEquipmEnt

Solutions

Auto-Drive® 4R220

Auto-Drive® 4R90

Power Feed™ 10R

OUTPUT

SolidWireFeedSpeedRangeipm(m/min)

50-1200(1.3-30.5) 50-800(1.3-20.3) 75-1200(2.0-30.5)50-800(1.3-20.3)

CoredWireFeedSpeedRangeipm(m/min)

50-1200(1.3-30.5) 50-800(1.3-20.3) 75-1200(2.0-30.5)50-800(1.3-20.3)

SolidWireSizeRangein.(mm)

.023-1/16(0.6-1.6) .023-.045(0.6-1.2) .025-1/16(0.6-1.6).025-3/32(0.6-2.4)

CoredWireSizeRangein.(mm)

.035-5/64(0.9-2.0) .035-.045(0.9-1.2) .035-5/64(0.9-2.0).035-.120(0.9-3.0)

PROCeSS

MIG Pulsed FLUX-CORED STT® Metal-Cored feATUReS

MAXTRAC® ArcLink® 2-RollDrive

4-RollDrive KEY: Excellent Good Optional

68281_539_592_ACG_4_C.indd 573 3/31/10 5:52 PM


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• ReducesWeldingFumeandDustinTheWorkplace

• EngineeringSolutiontoHelpMeetOSHARequirements

• Portable,WallMountedorShop-WideSystems

• Visitwww.lincolnelectric.com/safetyforMoreInformation

EnVIROnMEnTALSYSTEMS

pO

RT

Ab

LE

S

YS

TE

MS

ST

AT

ION

AR

Y

SY

ST

EM

S

Miniflex® Portablelightdutyhigh

vacuum/lowvolumesystemextractsupto135CFM.

Mobiflex® 100-nfPortablelowvacuum/highvolumeexhaust-onlysystemhandlesupto

765CFM

Mobiflex® 200-MLighttomediumdutylowvacuum/high

volumesystemsmoveupto735CFM.

Downflex™ 100-nf, 200-M & 400-MS/A

Workbench/Downdraftextractionsystems–moveupto1750CFM.

Statiflex® 200-MWallmountedlowvacuum/highvolume

systemsextractupto735CFM.

Modular extraction Hood Idealforrobotic,hardautomationand

manualapplications–moveupto44CFMpersquarefootofhood.

68281_539_592_ACG_4_C.indd 574 3/31/10 5:52 PM


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enVIROnMenTAlEquipmEnt

Systems

fume extraction SystemsEngineered solutions customized to meet your individual needs.

LincolnElectricAutomationofferscompletehoodsystemsforroboticcellstoextractandfilterweldingfume.There’samodelforeachofourpre-engineeredcellsoronecanbecustomizedtofitanon-standardcell.Optionsincludelightingandpreventive maintenancecontracts.Literature:E10.295

extraction Hoods for Robotic Systems

For Welding and Fabrication FacilitiesFumeandmetalparticulatefrommetalworkingoperationssuchaswelding,plasmacutting,arcgougingandgrindingcanbuild-upasalayerintheairofafacility.Eventually,theparticulatemaysettlebacktothefloor.ThePush/PullSystemcanremovethislayerinacontrolledmanner,filteritandcirculatethefilteredairbackintothefacility.Literature:MC08-88

Push/Pull Systems

For Welding, Cutting and GrindingHighvacuum,lowvolumecentralsystemsareacosteffectivechoice.Thesesystemsuseacentralturbineandfilter,andsupplysuctionthroughouttheplant.Sincetheairflowisone-tenththevolumeoflowvacuumsystems,andthevacuumpressurearetentimehigher,thesesystemsusesmallerductworkandlessCFM.Headerductsarefrequentlyonesizethroughthewholesystem.Literature:MC09-89

High Vacuum Central Systems

For Schools and IndustryLincolnElectricofferslowvacuum,highvolumeexhaustsystemsforsourcecaptureapplications.Theyareanidealsolutiontoaddressweldingfumeremovalineducationalenvironmentsandmanufacturingplantsthatrequiremultiplestationdrops.Literature:MC09-89

low Vacuum Central Systems

System 20 shown with extraction hood, Statiflex® Filter Bank and optional Power REAM®

Push/Pull System installed at Elgin Sweeper Company

for further information, contact the environmental Team at: [email protected] or call 216.383.2667

68281_539_592_ACG_4_C.indd 575 3/31/10 5:53 PM


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Mobile

Miniflex® Mobiflex®

100-NFMobiflex®

200-MMobiflex® 400-MS

fIlTeRSystem Disposable Non-Filtration Disposable Self-Cleaning

Size 130ft2

(12m2)– 538ft2

(50m2)325ft2

(30m2)

InPUT115V/1/60

115V/1/60

115V/1/60

115V/1/60

PROCeSSStick TIG MIG Flux-Cored feATUReSMobile Start/StopSensor FilterIndicatorGauge SingleArmSystem DualArmSystem



SyStEmS

68281_539_592_ACG_4_C.indd 576 3/31/10 5:53 PM


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SyStEmS

Stationary

DownFlex™ 100-NF

DownFlex™ 200-M

DownFlex™ 400-MS/A

Statiflex® 200-M

Statiflex® 400-MS

Modular Extraction Hood

fIlTeRSystem Non-Filtration Disposable Self-Cleaning Disposable Self-Cleaning Self-Cleaning

Size – 560ft2

(52m2)560ft22

(52m2)538ft2

(50m2)325ft2

(30m2)–

InPUTCentralSystem

208/230/460/3/60

208/230/460/3/60

– – 208/230/460/3/60

PROCeSSStick TIG MIG Flux-Cored feATUReSMobile Start/StopSensor FilterIndicatorGauge SingleArmSystem DualArmSystem KEY: Excellent Good Optional

Theoperationofweldingfumecontrolequipmentisaffectedbyvariousfactorsincludingproperuseandpositioningoftheequipment,maintenanceoftheequipmentandthespecificweldingprocedureandapplicationinvolved.Workerexposurelevelshouldbecheckeduponinstallationandperiodicallythereaftertobecertainitis

withinapplicableOSHAPELandACGIHTLVlimits.

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AuTO-DARKEnInG WELDInG

HELMETS7

00

G S

ER

IES

75

0S

SE

RIE

S

Black Solarpowered,external9-13shade

control,DINS90x110mmcartridgesize

Tribal™

Solarpowered,external9-13shadecontrol,DINS90x110mm

cartridgesize

SlowRider™

Solarpowered,external9-13shadecontrol,DINS90x110mmcartridgesize

Black Solarpowered,internal9-13shadecontrol,

4.5x5.25in.cartridgesize

Red Rod™

Solarpowered,internal9-13shadecontrol,


Cruzin Sticks™

Solarpowered,internal9-13shadecontrol,


68281_539_592_ACG_4_C.indd 578 3/31/10 5:53 PM


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HelMeTS

EquipmEnt

Auto-DArkEnIng WElDIng

Viking™ 700G Series Viking™ 750S SeriesShade 9-13External 9-13Internal

ArcSensors 2 2

CartridgeSizein.(mm)

DIN4.33x3.54(90x100)

US4.5x5.25(114x133)

ViewSizein.(mm)

3.78x1.85(96x47)

3.78x1.85(96x47)

TIGAmpRating DC<3amp;AC<5amp

DC<3amp;AC<5amp

feATUReSGrindMode BonusPak CheaterLenscapable Standard4.5x5.25Lens

68281_539_592_ACG_4_C.indd 579 3/31/10 5:54 PM


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GunSAnD TORCHES

MIG

f

LU

x-C

OR

ED

G

UN

S

AL

UM

INU

M

WE

LD

ING

G

UN

S

Sp

EC

IAL

p

RO

CE

SS

/

Ap

pL

ICA

TIO

NS

PRO-TORCHLightandeasytouse.

Magnum® Semiautomatic

StandardDuty,60%DutyCycle,100–550Amps

Magnum® PRO Semiautomatic

HeavyDuty100%DutyCycle,250–550Amps

Spool Guns Self-Contained

SmallSpoolAluminumWeldingDriveSystems

Push-Pull GunsPremiumAluminumWeldingPerformance

Self-Shielded flux-Cored Guns ProvenInnershield®GunsforConstruuction,Erection,Shipbuilding

Submerged Arc GunsHand-Held

SemiautomaticGuns

fume extraction GunsRemoveweldingfumeat

thesource

68281_539_592_ACG_4_C.indd 580 3/31/10 5:54 PM


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Magnum®PROSemiautomaticGuns

SpoolGuns

Innershield®Guns(FCAW-S)

SubmergedArcGuns

GUnSEquipmEnt

AnD torChES

68281_539_592_ACG_4_C.indd 581 3/31/10 5:54 PM


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Gas-Shielded

Magnum® 100 Amp Gun







100 200 250 300 400 550

DutyCycle 60% 60% 60% 60% 60% 60%

WireDiameterRange-in.(mm)

.025-.045(0.6-1.2)

.025-.045(0.6-1.2)

.025-.045(0.6-1.2)

.035-.045(0.9-1.2)

.035-5/64(0.9-2.0)

.035-1/8(1.3-3.2)

PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded Flux-Cored,Self-Shielded SubmergedArc

feATUReSDualSchedule DualProcedure Water-Cooled FumeExtraction KEY: Excellent Good Optional

GUnSEquipmEnt

AnD torChES

68281_539_592_ACG_4_C.indd 582 3/31/10 5:54 PM


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GUnSEquipmEnt

AnD torChES

Gas-Shielded

Magnum® 450WC Amp Gun

Magnum® PRO 250 Gun





450 250 350 450 550

DutyCycle 100% 100% 100% 100% 100%


.035-5/64(0.9-2.0)

.025-.045(0.6-1.2)

.035-5/64(1.3-2.0)

.035-3/32(1.3-2.4)

.052-1/8(1.3-3.2)

PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded Flux-Cored,Self-Shielded SubmergedArc


68281_539_592_ACG_4_C.indd 583 3/31/10 5:54 PM


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EquipmEnt

Self-Shielded Push-Pull

250 Amp Gun

350 Amp Gun

450 Amp Gun

600 Amp Gun

Panther™

Air-CooledPanther™

Water-CooledCougar™

Air-Cooled


250 350 450 600 300 400 300

DutyCycle 60% 60% 60% 60% 60% 100% 30%


.062-3/32(1.6-2.4)

.062-3/32(1.6-2.4)

3/32-.120(2.4-3.0)

7/64-.120(2.8-3.0)

.035-1/16(0.9-1.6)

.035-1/16(0.9-1.6)

.035-1/16(0.9-1.6)

PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded

Flux-Cored,Self-Shielded SubmergedArc


GUnSAnD torChES


68281_539_592_ACG_4_C.indd 584 3/31/10 5:54 PM


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EquipmEnt

Spool Guns SubArc

FumeExtraction

Magnum® 100SG Spool Gun

Magnum® SG Spool Gun

Magnum® 250LX Spool Gun

600 Amp Gun

Magnum® Pro 350XA Gun

Magnum® Pro 550XA Gun


130 250 300 600 350 550

DutyCycle 30% 60% 60% 60% 100% 100%


.030-.035(0.8-0.9)

.023-3/64(0.6-1.2)

.023-3/64(0.6-1.2)

5/64-3/32(2.0-2.4)

.035-3/32(0.9-2.4)

.052-1/8(1.3-3.2)

PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded Flux-Cored,Self-Shielded SubmergedArc feATUReSDualSchedule DualProcedure Water-Cooled FumeExtraction KEY: Excellent Good Optional

GUnSAnD torChES

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Warranty CommitmentEquipmEnt

Youhavearighttoexpectthattheweldingandcuttingequipment,electrodeandfluxyoupurchasewillbefreeofdefectsinworkmanshipandmaterial.Standingbehindthehighqualityofourproducts,LincolnElectric’swarrantycommitmenttoitscustomersleadstheindustryinbreadthandscope.

Forexample,ourlimitedwarrantyextendsto7Yearsonmanofourmainpowerrectifiers.Withfewexceptions,allindustrialweldersandpowersourcescarryafull3YearLincolnwarranty.Electrode,wireandfluxarewarrantedfor1fullYear,asareenvironmentalsystems.

Extended Warranty AvailableIfyouchoose,youcanextendthedurationoftheLincolnWarrantyonyourLincolnwelderorpowersourcebytwoyearswiththeLincolnElectricExtendedWarranty.AvailableonlyintheUnitedStatesandCanada.Visitourwebsiteformoreinformation.

Quality SystemsChooseweldingsupplierswisely…lookforthirdpartycertificationsonthecompaniesandproductsyouselect.Infact,someofyourprojectsorcustomersmayrequireit.ManyLincolnmanufacturingsiteshavebeeninspectedandregisteredtotheworld’sISOstandards.Infact,LincolnElectricwasthefirstweldingmanufacturertoberegisteredtothetoughISO9001and14001standards.

However,there’smore.EquipmentdestinedforharshenvironmentsisoftentestedtoIP21,IP23andIP23Sstandards.ProductsintendedfortheCanadianmarketmeetstringentCSA(CanadianStandardsAssociation)standards.ElectrodeistestedtocomplywithAWS(AmericanWeldingSociety)andoftenASMEBoilerPressurecodes,ABS(AmericanBureauofShipping),CWB/CSA(CanadianWeldingBureau)andMILqualifications.CertificatesofConformanceareavailableatourwebsite.

LINCOLN ELECTRIC

ISO 9001:200014001:2004

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Warranty CommitmentEquipmEnt

Equipment Specification SheetsToorderproductliterature,visitusonthewebatwww.lincolnelectric.com.

Viewordownloadspecificationsheetsforeverypowersource,feeder,automatedsystemfumeextractionunitorweldingconsumable.Singlecopiesmaybeorderedfordeliverytoyourdoor(limit1pieceofeachliteratureupto10).Deliveryisusually5to7businessdays.

Environmental Chamber

Drop Test

Power Wave® S350 in the testing chamber

PANTHER™

THE LINCOLN ELECTRIC COMPANY22801 St. Clair Avenue • Cleveland, OH U.S.A. • 44117-1199

PH: +1.216-481-8100 • www.lincolnelectric.comPublication E12.15 | Issue Date 8/09© Lincoln Global, Inc. All Rights Reserved.

Panther ™ Push-Pull GunsACCESSORIES

ProcessesMIG, Pulsed MIG

Product NumberK2874-1 Air Cooled, 15 ft. (4.5 m)K2874-2 Air Cooled, 25 ft. (7.6 m)K2874-3 Air Cooled, 50 ft. (15.2 m)K2875-2 Water Cooled, 25 ft. (7.6 m)

Air-Cooled Amperage Rating @60% Duty Cycle

Argon: 300A

Water Cooled Amperage Rating @100% Duty Cycle

Argon: 400A

Wire Diameter Range in. (mm).035 - 1/16 (0.9 - 1.6) Aluminum

Premium SemiautomaticGooseneck Guns forAluminum Welding.Select Panther™ gooseneck-style push-pullguns for demanding aluminum fabrication orproduction welding environments.

FEATURES� Smooth Wire Feeding Performance

- Exclusive Dual Driven Rolls – Addpulling power without damaging wire.

- Full Length Internal Wire Conduit -Minimizes aluminum wire shaving.

� Fatigue-Reducing Comfort, MoreControl- Innovative Ball & Socket Strain Relief –

Makes the gun feel like an extension ofyour hand.

- Sure-Grip™ Handle – Features a snag-proof rear-mounted trigger.

- Multi-turn potentiometer – Allowsoperators to make precise wire feedspeed changes.

� Greater Peace of Mind- Electrically Isolated Gearbox & Motor -

Ensures long life and prevents drive rollmicro-arcing.

- Tough Leather Cable Cover – Preventspower cable chafing.

� Fast Changeovers and Easy Repairs -- Quick-Mate™ Gun Cables - Reduce

downtime or upgrade to differentlengths or water-cooled operation.

- Tool-less Drive Roll Changes – Our dual-groove D-contour drive rolls preventunwanted spinning.

- Lincoln Copper Plus™ Contact Tips –Larger tip diameter and mass improvesheat dissipation to increase tip life.

- Posi-Seat™ Gun Barrel Locking Nut –Seats snugly to prevent gas leaks.

- Interchangeable Expendables – Sharedwith Magnum® PRO and Cougar™ gunsto minimize parts stocking.

WHAT’S INCLUDED� .035 in. (0.9 mm) Contact Tip (Qty. 1)� 3/64 in. (1.2 mm) Contact Tip (Qty. 1)� 0.625(5/8) in. (15.9 mm) Thread-On Gas

Nozzle with 1/8 in. (3.2 mm) recess� Thread-On Diffuser� .035 - 3/64 Drive Roll� .035 - 1/16 Wire Conduit

COMPATIBLE WIRE FEEDERS� POWER MIG® 350MP� Power Wave® C300� Power Feed™ 10M� Power Feed™ 25M

APPLICATIONS� Aluminum Fabrication� Aluminum Production� Shipbuilding

EN / IEC 60974-7

1

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NOTES

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NOTES

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District Sales OfficesSALES OFFICES

ALABAMA BIRMINGHAM 35124-1133 (205) 988-8232 DOTHAN 36303-5533 (334) 782-1074 JACKSON 39212-9635 (601) 506-4598 MOBILE 36527-5323 (251) 377-8574

ALASKA Contact VANCOUVER, WA (360) 693-4712

ARIZONA PHOENIX 85260-1745 (480) 348-2004

ARKANSAS LITTLE ROCK 72032-4371 (501) 764-0480

CALIFORNIA FRESNO 93722-5268 (559) 647-7580 LOS ANGELES 90670-4062 (562) 906-7700 N. CALIFORNIA 95762-5706 (916) 939-8788 WALNUT CREEK 94596-4625 (916) 452-1425

COLORADO DENVER 80112-5115 (303) 792-2418 CEDAREDGE 81413-8266 (970) 856-4581

CONNECTICUT NORTH HAVEN 06238-1090 (860) 742-8887

DELAWARE Contact PHILADELPHIA, PA (610) 543-9462

FLORIDA JACKSONVILLE 32216-4634 (904) 642-3177 MEDLEY 33178-1155 (305) 888-3203 MIAMI 33178-1175 (305) 888-3203 ORLANDO 32714-1954 (407) 788-8557 TAMPA 33606-2661 (888) 935-3860

GEORGIA ATLANTA 30122-3811 (888) 935-3860 SAVANNAH 31324-6525 (912) 656-1978

HAWAII Contact LOS ANGELES, CA (562) 906-7700

IDAHO Contact SALT LAKE CITY, UT (801) 233-9353

ILLINOIS CHICAGO 60440-3538 (630) 783-3600 BLOOMINGTON 61704-1510 (309) 838-3717

INDIANA FT. WAYNE 46825-1551 (260) 484-4422 INDIANAPOLIS 46250-5536 (317) 845-8445 EVANSVILLE 47711-2340 (216) 287-0227 SOUTH BEND 46530-7384 (574) 271-3473

IOWA CEDAR RAPIDS 52402-3160 (319) 362-6804 DAVENPORT 52806-1344 (563) 386-6522 DES MOINES 50021-6835 (563) 386-6522

KANSAS KANSAS CITY 66214-1629 (913) 894-0888 WICHITA 67235-9261 (316) 789-5954 OMAHA 68046-7031 (402) 203-6401

KENTUCKY LOUISVILLE 47112-7025 (502) 727-7335

LOUISIANA BATON ROUGE 70808-3150 (225) 922-5151 HOUMA 70364-2516 (225) 773-5614 LAFAYETTE 70507-3126 (337) 886-1090

LOUISIANA (cont)NEW ORLEANS 70124-3906 (504) 432-4717 SHREVEPORT 75692-9313 (318) 518-4099

MAINE Contact BOSTON MA (508) 788-9353

MARYLAND BALTIMORE 21044-5675 (410) 443-1091

MASSACHUSETTS BOSTON 01581-2658 (508) 788-9353

MICHIGAN DETROIT 48393-4700 (248) 348-2575 GRAND RAPIDS 49512-3924 (616) 942-8780

MINNESOTA MINNEAPOLIS 55369-5455 (763) 391-8384

MISSISSIPPI JACKSON 39212-9635 (601) 372-7679

MISSOURI ST. LOUIS 63038-0069 (563) 386-6522 SPRINGFIELD 65804-2309 (417) 773-2657

MONTANA Contact VANCOUVER, WA (360) 693-4712

NEBRASKA OMAHA 68046-7031 (402) 203-6401

NEW HAMPSHIRE Contact BOSTON MA (508) 788-9353

NEW MEXICO ALBUQUERQUE 87120-5360 (505) 890-6347

NEW YORK NEW YORK 07740-5428 (732) 841-6951 SYRACUSE 13090-3600 (315) 432-0281

NORTH CAROLINA CHARLOTTE 28273-3552 (704) 588-3251 RALEIGH 27540-9649 (704) 301-0565

NORTH DAKOTA Contact MINNEAPOLIS, MN (763) 391-8384

OHIO BEDFORD 44146-3455 (216) 407-9538 AKRON (216) 383-2662 CINCINNATI 45242-3706 (513) 554-4440 CLEVELAND 44117-2525 (216) 383-2662 COLUMBUS 43221-4073 (614) 488-7913 TOLEDO 43551-1914 (419) 874-6331

OKLAHOMA OKLAHOMA CITY 73139-2432 (405) 616-1751 TULSA 74146-1622 (918) 622-9353

OREGON Contact VANCOUVER, WA (360) 693-4712

PENNSYLVANIA PHILADELPHIA 19008-4310 (610) 543-9462 PITTSBURGH 15001-4800 (724) 857-2750 ERIE 16506-1566 (216) 469-1059 HARRISBURG 17104-1422 (717) 213-9163

RHODE ISLAND Contact BOSTON MA (508) 788-9353

SOUTH CAROLINA FLORENCE 29063-8468 (803) 331-4340

SOUTH DAKOTA SIOUX FALLS 57110-4004 (262) 227-2807

U.S.A.


TENNESSEE MEMPHIS 38119-5811 (901) 683-6260 NASHVILLE 37228-1708 (615) 291-9927 TRI-CITIES 37659-5693 (423) 612-1204

TEXAS ALBUQUERQUE 87120-5360 (505) 400-5200 CORPUS CHRISTI 78412 (361) 244-3007 DALLAS 76051-7602 (817) 329-9353 LUBBOCK 76902-1151 (325) 260-3667 HOUSTON 77060-3143 (281) 847-9444 MONTGOMERY 77316-2429 (713) 724-2350

UTAH MIDVALE 84047-3759 (801) 233-9353

VERMONT Contact BOSTON MA (508) 788-9353

VIRGINIAVIRGINIA BEACH 23455-7216(757) 870-5508 ROANKE 24541-6785 (434) 441-0227

WASHINGTON VANCOUVER 98661-8023 (360) 693-4712 SPOKANE 99005-9637 (509) 953-7399 AUBURN 98092-8091 (253) 722-6316

WASHINGTON DC Contact PHILADELPHIA (610) 543-9462

WEST VIRGINIA BARBOURSVILLE 25504-9665 (304) 736-5600

WISCONSIN GREEN BAY 54302-1829 (920) 435-1012 MILWAUKEE 53051-1103 (262) 650-9364

CANADAALBERTA CALGARY (403) 253-9600/ (877) 600-WELD

BRITISH COLUMBIA VANCOUVER (604) 945-7524

MARITIMES NEWBRUNSWICK (506) 849-4474

MANITOBA / SASKATCHEWAN / NORTHWEST ONTARIO WINNIPEG (204) 488-6398

ONTARIO MISSISSAUGA (905) 565-5600 TORONTO (416) 421-2600

QUEBEC MONTREAL (450) 654-3121

District Sales OfficesSALES OFFICES

LATIN AMERICAMiami, Florida U.S.A. Phone: (305) 888-3203

SOUTH AMERICASao Paulo, Brazil Phone: 011 55 11 2431 4703

EUROPEBarcelona, Spain Phone: 34 91 816 4266

RUSSIA, AFRICA & MIDDLE EASTCleveland, OH U.S.A. Phone: (216) 481-8100

ASIA PACIFICShanghai, China Phone: 86 21 6602 6620 Sydney, AustraliaPhone: 61 2 9772 7222

4501 Quality Place, Mason, Ohio 45040 U.S.A. • Web Site: www.harrisproductsgroup.com Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 • Equipment: ph: 1-800-241-0804, fax: (770) 535-0544

International Headquarters

The Harris Products Group

22221 Saint Clair Avenue, Cleveland, Ohio 44117-2522 U.S.A Phone: +1 (216) 383-2667 • Fax: +1 (216) 383-4727 • www.lincolnelectric.com/automated-solutions

Automation Division


C1.10 03/2010 © Lincoln Global Inc. All Rights Reserved. Printed in the U.S.A.

68281_539_592_ACG.indd 592 3/30/10 1:32 PM

Documents

Welding Consumables 10 - Lincoln Electric