Welda · 2019-01-30 · WELD THE WORLD Cod. 006.0001.1820 25/05/2018 V.2.6 Cruiser 322/402/502AC/DC Power Pulse 322/402/502AC/DC 3 ENGLISH INDEX 1 INTRODUCTION

Cod. 006.0001.182025/05/2018 V.2.6

Cruiser 322AC/DCPower Pulse 402AC/DC

502AC/DC

Instruction manual

ENG

Antwerpsesteenweg 949 9041 Gent - [email protected]

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Power Pulse 322/402/502AC/DC

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Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC

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INDEX1 INTRODUCTION .......................................................................................................................................... 41.1 INTRODUCTION .......................................................................................................................................... 5

2 INSTALLATION .......................................................................................................................................... 62.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK ...................................................................... 62.2 FRONT PANEL ............................................................................................................................................. 62.3 REAR PANEL ............................................................................................................................................... 72.4 PREPARING FOR MMA WELDING ............................................................................................................. 82.5 PREPARING FOR TIG WELDING ............................................................................................................... 9

3 USER INTERFACE .................................................................................................................................... 10

4 UNIT POWER-UP ...................................................................................................................................... 13

5 RESET (LOAD FACTORY SETTINGS) ..................................................................................................... 14

6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE) ......................................................... 15

7 ALARM MANAGEMENT ........................................................................................................................... 18

8 MMA WELDING ........................................................................................................................................ 208.1 TIG WELDING/GOUGING - FIRST LEVEL MENU .................................................................................... 208.2 MMA /GOUGING WELDING -SECOND LEVEL MENU ............................................................................. 218.3 MMA WELDING - SPECIAL FUNCTIONS ................................................................................................. 23

9 TIG WELDING ........................................................................................................................................... 249.1 TIG WELDING - FIRST LEVEL MENU ...................................................................................................... 249.2 TIG WELDING - SECOND LEVEL MENU ................................................................................................. 289.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU ................................................................................. 329.4 TIG AC WELDING - SPECIAL FUNCTIONS MENU .................................................................................. 35

10 TORCH TRIGGER PROCEDURE ............................................................................................................. 3910.1 2 STROKE SPOT - Q-SPOT FUNCTION .................................................................................................. 45

11 JOBS MANAGEMENT .............................................................................................................................. 5111.1 SAVING A JOB ........................................................................................................................................... 5111.2 DELETING A JOB ...................................................................................................................................... 5211.3 LOADING A JOB ........................................................................................................................................ 5311.4 SELECTING JOBS USING THE TORCH BUTTONS ................................................................................ 53

12 TECHNICAL DATA .................................................................................................................................... 5412.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC................................................................................ 5412.2 CRUISER 402 AC/DC - POWER PULSE 402 AC/DC................................................................................ 5512.3 CRUISER 502 AC/DC - POWER PULSE 502 AC/DC................................................................................ 56

13 ELECTRICAL DIAGRAM .......................................................................................................................... 5713.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC................................................................................ 5713.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC.................................................................. 6313.3 “REMOTE 1” CONNECTOR ...................................................................................................................... 6813.4 “IR” CONNECTOR ..................................................................................................................................... 6813.5 TORCH CONNECTOR (front panel) .......................................................................................................... 6813.6 REMOTE CONTROL CONNECTOR (back panel)..................................................................................... 68

14 SPARE PARTS .......................................................................................................................................... 6914.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC................................................................................ 6914.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC.................................................................. 71


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1 INTRODUCTION

IMPORTANT!This handbook must be consigned to the user prior to installation and commissioning of the unit.

Read the "General prescriptions for use" handbook supplied separately from this handbook before installing and commissioning the unit.

The meaning of the symbols in this manual and the associated precautionary information are given in the "General prescriptions for use”.

If the "General prescriptions for use" are not present, it is mandatory to request a replacement copy from the manufacturer or from your dealer.

Retain these documents for future consultation.

LEGEND

DANGER!This pictogram warns of danger of death or serious injury.

WARNING!This pictogram warns of a risk of injury or damage to property.

CAUTION!This pictogram warns of a potentially hazardous situation.

INFORMATIONThis pictogram gives important information concerning the execution of the relevant operations.

Thissymbolidentifiesanactionthatoccursautomaticallyasaresultofapreviousaction. Thissymbolidentifiesadditionalinformationorareferencetoadifferentsectionofthemanualcontaining the associated information.

§ Thissymbolidentifiesareferencetoachapterofthemanual.*1Thesymbolreferstotheassociatednumberednote.

NOTES

Thefiguresinthismanualarepurelyguidelineandtheimagesmaycontaindifferenceswithrespecttotheactualequipmenttowhichtheyrefer.


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1.1 INTRODUCTION

ThisprofessionalandruggedweldingpowersourceforDCMMAandTIGweldingwithexceptionalarccharacteristics isdesignedtooperate inharshenvironmentalconditions in thefieldsofprofessionalmaintenance,shipyardsandoffshore,buildingconstructionandheavyfabrication.TheARCAIRfunctionallowsperfectde-seamingwithcarbonelectrodesofupto10mmindiameter.Upto6mmdiameterelectrodeweldingispossibleinMMA.InMMAweldingtheHotStartandArcForcefunctionsareadjustableandtheyallowimprovedarcstrik-ing,aflatterbeadandmoreuniformweld.TheAntiStickingfunctionmakesitpossibletodetachtheelectroderapidlyfromtheworkpieceintheeventofaccidentalsticking.Theparameterspre-setintheDCTIGpulsedsynergiccurvesimplifyweldingbyregulationexclusivelyofthecurrent.ThecurrentisadjustablealsofromtheUp-Downtorch.Thesimplyandintuitiveinterfaceallowshighprecisionadjustmentswith50storableprograms.Thewide rangeofadjustablepulsed frequency incombinationwith thecomplementaryparameters(basecurrentanddutycycle)makesitpossibletoweldinslowandfastpulsedmode.Thankstoitsmodularconfiguration,thepowersourcecanbeconfiguredforMIG/MAGweldingbyadd-ingawirefeedunit,extension,and,ifrequired,acoolingunitandpowersourcetransporttrolley.

Fan. Thefanisturnedononlyduringwelding,attheendoftheweldingprocessitremainsonforafixedperiodoftimeaccordingtoweldingconditions.

Thefanisnonethelesscontrolledbyspecificthermalsensorsthatguaranteeacorrectcoolingofthe machine.

Accessories/ancillary devices that can be connected to the unit:-UP/DOWNtorchortorchwithpotentiometertoadjusttheweldingcurrentfromadistance.-Manualremotecontrollerforremoteadjustmentoftheweldingcurrent.-Foot-pedalremotecontrollerforTIGtorcharcstrikingandremoteadjustmentofweldingcurrent. ThemaximumandminimumvalueoftheTIPweldingcurrentcanbesetusingtheremotecontrolpedal.Ifbothremotecontrolsareconnected,theremotecontrolpedaltakesprecedenceovertheTIGUp/Downorpotentiometertorch.

-LiquidcoolergroupforTIGtorches.-Powersourcetrolley.

Consultyourdealerforanupdatedlistofaccessoriesandthelatestnewproductsavailable.


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2 INSTALLATION

DANGER!Lifting and positioning

Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK

Themainspowersupplyfeaturestowhichtheequipmentshouldbeconnectedaregiveninchapter“12TECHNICAL DATA” at page 54.Themachinecanbeconnectedtomotorgeneratorsprovidedtheirvoltageisstabilised.Connect/disconnectthevariousdeviceswiththemachineswitchedoff.

2.2 FRONT PANEL

1

7

8

2 3 4 5 6

○ Connectorforgasfeedhose:Torchpowersource[Item1]. ○ ConnectorforlogicsignalsofTIGtorch[Item2]. ○ Remotecontrollerconnector[Item3]. ○ TIGTORCHweldingsocket[Item4]. ○ Negativepoleweldingsocket[Item5]. ○ Positivepoleweldingsocket[Item6]. ○ WeldingpowersourceON/OFFswitch.Item7]. ○ MainsprotectionONLED[Item8].ThisLEDilluminatesifanincorrectoperatingconditionoc-curs:.• absenceofaphaseinthepowersupplyline.


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2.3 REAR PANEL

1 2 3

58

9

4

6 7

○ Auxiliarypowersupplytransformersafetyfuse[Item1].• Type: Delayed acting (T)• Amperage: 2 A (3.15 A for 322AC/DC)• Voltage: 500 V a.c.

○ Signalsconnectorforautomaticapplication[Item2]. ○ Pre-heatersupplysocket(OPTIONALon322AC/DC)[Item3].

Thesocketisinternallyprotectedbyaself-resettingfuse.• Powersockettype:Schuko• Maximumpower:130W• Voltage: 230 V a.c.

○ Connector for gas feed hose: • cylinderpowersource

○ Coolergrouppowerfeedingconnector[Item5].• Voltage: 400 V a.c.• Currentoutput:1.0A• IP protection rating: IP20 (cap open) / IP66 (cap closed)

DANGER!High voltage!

If the socket is not connected to any devices always close cap 1

○ Connector forconnection to theprogrammer.[Item6]. (Programmingconnector for the"frontallogic"circuitboard).Youcanupdatethesoftwareoftheequipmentusingtheprogrammingkit.

○ Connectorofthebundleofcablesforconnectingthepowersourcetotheremotecontroldevice.[Item7].

○ Powercable[Item8].• Totallength(includinginternalpart):5,0m

10


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• Numberandcrosssectionofwires:4x6mm2 (4 mm2 on 322AC/DC)• Powerplugtype:notsupplied

○ Socketforconnectingthepowercablebetweenthepowersourceandtheremotecontroldevice[Item9].

○ (Only PowerPulse322/402/502AC/DC)Connectorforconnectiontotheprogrammer[Item10].Programmingconnectorforthe“pulsed”circuitboard.Youcanupdatethesoftwareoftheequip-mentusingtheprogrammingkit.

2.4 PREPARING FOR MMA WELDING

1. SettheweldingpowersourceON/OFFswitchto“O”(unitswitchedoff).2. Plugthepowercableplugintoamainssocketoutlet.3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.4. Insert the electrode in the electrode holder.5. Connecttheelectrodeholdercabletotheweldingsocketbasedonthepolarityrequestedbythe

typeofelectrodeused.6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.7. Connecttheearthclamptotheworkpiecebeingprocessed.

DANGER!Electric shock hazard!

Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).9. Selectthefollowingweldingmodeontheuserinterface:MMA10.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontroller[RC]isconnectedandtherelativelockingscrewistightened,weldingcurrentcanbeadjustedusingtheremotecontroller.

Thesystemisreadytostartwelding.

REAR VIEW FRONT VIEW (polarity to basic electrode)

RC


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2.5 PREPARING FOR TIG WELDING

NOTE: For the cooler to power source assembly procedure refer to the cooler instruction man-ual.

1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).2. Plugthepowercableplugintoamainssocketoutlet.3. Connectthegashosefromtheweldinggascylindertothereargassocket.4. Openthecylindergasvalve.5. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.6. Insert the electrode in the TIG torch.7. Connectthetorchplugtotheweldingsocketonthebasisofthepolarityrequiredbythetypeof

electrodeinquestion.8. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.9. Connectthegashosefromtheweldingtorchtothefrontgassocket.10.ConnecttheweldingtorchconnectortotheTIGtorchsignalsconnector.11.Connecttheearthclamptotheworkpiecebeingprocessed.12.SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).13.Selectthefollowingweldingmodeontheuserinterface:DCTIG14.Pressthetorchtriggerwiththetorchwellclearofanymetalparts.Thisservestoopenthegas

solenoidvalvewithoutstrikingtheweldingarc.15.Usetheflowcontrolvalvetoadjusttheflowofgasasrequiredwhilethegasisflowingout.16.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontrolpedalisconnectedandtherelativelockingscrewistightenedtheweld-ingcurrentwillvaryinrelationtothepressureexertedonthepedal.

Thesystemisreadytostartwelding.

REAR VIEW FRONT VIEW (polarity for tungsten electrode)

RC


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3 USER INTERFACE

Cruiser 322AC/DC - Power Pulse 322AC/DC

L1

L2

L15

L16

L17

L36

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L38

Cruiser 402 AC/DC - Power Pulse 402 AC/DC

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

CODE SYMBOL DESCRIPTION

L1 ThisLEDilluminatestoconfirmthepresenceofpowerontheoutputsockets.

L2 ThisLEDilluminatestoshowananomalyintheoperatingconditions.

L3 IlluminatestoshowthatapreviouslysavedJOBhasbeenloaded.


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L4 Illuminationshows that the following functionhasbeenactivated:HIGHFREQUENCYARCSTRIKE (HF)

L5

Illuminationshowsthatthefollowingfunctionhasbeenactivated:VRD(reducedoutputvolt-age).Theno-loadvoltagebetween theweldingsockets isswitched fromU0 toUr (see technicaldata).

L6 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES

L7

Illuminatestoshowthelastvoltageandcurrentvaluesmeasuredduringwelding.Thevalueappearsonthefollowingdisplays:D1-D2TheLEDswitchesoffwhenanewweldingprocedureisstarted,orwhenanyoftheweldingsettingsismodified.

L8 Illuminatestoindicateavalueinthefollowingunitofmeasurement:VOLTS(V)

L9 Illuminatestoindicateavalueinthefollowingunitofmeasurement:MILLIMETERS(mm)

L10 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES(A)

L11 Illuminatestoindicateavalueinthefollowingunitofmeasurement:SECONDS(s)

L12 Illuminatestoindicateavalueinthefollowingunitofmeasurement:HERTZ(Hz)

L13 Illuminatestoindicateavalueinthefollowingunitofmeasurement:KILOHERTZ(KHz)

L14 Illuminatestoindicateavalueinthefollowingunitofmeasurement:PERCENTAGE(%)

L15WhenthisLEDilluminatesthefollowingparametercanbeset:Q-START

ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:MIXAC/DC

L16WhenthisLEDilluminatesthefollowingparametercanbeset:DYNAMICARC

ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:FUSIONEXTRA

L17WhenthisLEDilluminatesthefollowingparametercanbeset:MULTITACK

ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:ACFREQUENCY(Hz)-

L18 ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:ACTIGBALANCE

L19

ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:ELECTRODEDIAMETER(mm)ThisLEDflasheswhenthesetweldingcurrentistoohighinrelationtothechosenelectrodediameter.

L20 WhenthisLEDilluminatesthefollowingparametercanbeset:STARTINGCURRENT(%/A)

L21 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEUP(s)

L22 WhenthisLEDilluminatesthefollowingparametercanbeset:WELDINGCURRENT(A)

L23 WhenthisLEDilluminatesthefollowingparametercanbeset:SECONDCURRENTB-LEVEL(%)


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L24 WhenthisLEDilluminatesthefollowingparametercanbeset:BASECURRENT(A)

L25 WhenthisLEDilluminatesthefollowingparametercanbeset:PEAKTIME(s)

L25+L26 When this LED illuminates the following parameter can be set: PULSED CURRENTFREQUENCY(Hz/kHz)

L26 WhenthisLEDilluminatesthefollowingparametercanbeset:BASETIME(s)

L27 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEDOWN(s)

L28 WhenthisLEDilluminatesthefollowingparametercanbeset:/STARTINGCURRENT(%/A)

L29 WhenthisLEDilluminatesthefollowingparametercanbeset:POST-GAS(s)

L30 Illuminatestosignalactivationofaconnectedremotecontrolunit,ifavailable.

L31 ThisLEDindicatesthatthecurrentreferencesettingisimposedbytheremotecontroller.

L32 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokeprocedure.

L33 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeprocedure.

L34 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeB-levelprocedure+highfrequencyarcstrike(HF).

L35 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokespotprocedure(Q-SPOT).

L36 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:MMA

L37 This LED illuminates to show that the following welding mode is selected: GOUGINGELECTRODE (Only on 402-502)

L38 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:TIGDCCONTINUOUS

L39 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:PULSEDDCTIG

L40

ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:SYNERGICPULSEDDC TIGWhenthisison,itmeansthatthesynergicmodeisactiveandthattheoperatorcansetjusttheweldingcurrentwhiletheotherparametersareautomaticallyregulatedbythemachine.Thesynergyisoptimisedbyanglewelding.

L41 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:TIGACCONTINUOUS

L42 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:PULSEDACTIG

D1

Datasetting:Thedisplayshowstheacronymoftheparametertobeset.Welding:Thedisplayshowstheeffectiveamperesvalueduringwelding.HOLDfunction:Thedisplayshowstheaveragecurrentvaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).


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D2

Datasetting:Thedisplayshowsthevalueoftheselectedparameter.Welding:Thedisplayshowstheeffectivevoltageduringweldingoperations.HOLDfunction:Thedisplayshowstheaveragevoltagevaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).

S1

Pressthebuttontoselecttheparametertobeset.Possiblechoices:Q-START-DYNAMICARC-MULTITACKACTIGmode:Pressthebuttontoselecttheparametertobeset.Possiblechoices:MIXAC-EXTRAFUSION-ACFREQUENCY–ACBALANCE-ELECTRODEDIAMETER

S2

Pressandrelease:thebuttonselectsthefirstlevelmenuparameters.Holddownfor3seconds:thebuttonopensthesecondlevelmenu.Wheninthemenu,pressandreleasethebuttontoselecttheparameters.Keepthebuttonpressedwhilepoweringonthepowersource:thebuttonopenstheSETUPmenu.

S3 Pressandrelease:thebuttonopenstheJOBsuploadmenu.Holddownfor3seconds:thebuttonopenstheJOBssaveanddeletemenu.

S4

Pressandrelease:thebuttonenablesthedevicetoreceivetheweldingcurrentcontrolsignalfrom a remote controller. Holddownfor3seconds:thebuttonactivatesaconnectedremotecontroller,ifavailable,whichisthenusedtomanageallfunctionsoftheweldingpowersourcefromadistance.

S5 TIGDC/TIGACmode:Thisbuttonselectsthetorchtriggerprocedure.MMAmode:PressthebuttontoshowtheselectedelectrodetypeforMMAwelding.

S6 Thisbuttonselectstheweldingmode.

E1 Datasetting:Theencodersetsthevalueoftheselectedparameter.Welding:Theencodersetsthevalueofthefollowingparameter:WELDINGCURRENT

4 UNIT POWER-UP

SettheweldingpowersourceON/OFFswitchto“I”toswitchontheunit.FX.XThemessageappearsonthefollowingdisplay:D2.x.x=softwareversion

Firstpower-uporpower-upsfollowingaRESETprocedureTheweldingpowersourcesetsupforweldingwiththefactorypre-sets.Subsequentpower-upsTheweldingpowersourcesetsupforweldinginthelateststableweldingconfigurationthatwasactiveatthetimeofpower-off.


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5 RESET (LOAD FACTORY SETTINGS)

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

rEC PAr

A C A

B

ACTIVATION/SELECTION

ACTIVATIONEXIT

SETTING

Theresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Theresetprocedureisusefulinthefollowingcases:

- Toomanychangesmadetotheweldingparameterssouserfindsitdifficulttorestoredefaults. - Unidentifiedsoftwareproblemsthatpreventtheweldingpowersourcefromfunctioningcorrectly.

PARTIAL RESETTheresetprocedure involves restorationof theparametervaluesandsettings,except the followingsettings:

- SettingsoftheSETUPmenu. - SavedJOBS.

TOTAL RESETTheresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Allmemorylocationswillberesetandhenceallyourpersonalweldingsettingswillbelost!

A

○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Keeping both the S1 and S6 buttonspressed,set thegeneratorpowersourceswitchto“I”toturnontheequipment[ SIMULTANEOUS ACTIONS]

- rEC PAr: Themessageappearsonthefollowingdisplays: D1-D2.

B ○ Select encoder E1 withthefollowingsetting: rEC PAr (partial) or rEC FAC (total).


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C

○ Exit with confirmation - Press the S3 button. - Waitforthememoryclearproceduretoterminate.Thisactionwillautomaticallyclosethemenu.

○ Exit without confirmation - Press any button(except S3). - Thisactionwillautomaticallyclosethemenu.

6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE)

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

A C

BSEt UP

ACTIVATION/SELECTION

EXIT

SETTING

A

○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Holding the S2 buttondown,turnthepowersourceswitchto“I”tostarttheequipment. [ SIMULTANEAOUS ACTIONS]

- SEt UP:Themessageappearsforafewsecondsonthefollowingdisplays:D1-D2. - Coo Aut: The messageappearsonthefollowingdisplays:D1-D2.

○ Use the S2 ,buttontoscrollthroughthesettingstobemodified.

B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.

C

○ Exit with confirmation - Pressanybutton(except S2)forexampleS3 . - Thisactionwillautomaticallyclosethemenu.


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Tab. 1 - Setup settings

ACRONYM SETTING MIN DEFAULT MAXCoo COOLER ACTIVATION Aut Aut oFFSt.C. STARTING CURRENT % % AF.Cu. FINAL CURRENT % % AHF.C. HF CURRENT 20 A SYn 250 AHF.t. HF TIME 0.5 s 2.0 s 3.0 sPUL. TYPEOFPULSEDCURRENT SLo. FA. FA.P.A. PILOT ARC oFF on onE.C.C. CONTACTCOMMANDEXPANSION oFF oFF onE.r.C. ENABLE READ CURRENT oFF on on

StS SPECIAL TORCH STROKE oFF oFF 2F.r.C. COMMANDTYPEPEDAL 2 2 9

I.UP UP CURRENT oFF oFF oN

- Coo [COOLER ACTIVATION GROUP] ○ ON=Thecoolerisalwaysrunningwhenthepowersourceisswitchedon.Thismodeispreferableforheavydutyandautomaticweldingprocedures.

○ OFF=Thecoolerisalwaysdisabledbecauseanair-cooledtorchisinuse. ○ AUT=Whentheunitisswitchedonthecoolerisswitchedonfor15s.Duringweldingproceduresthecoolerrunsconstantly.Whenweldingisterminatedthecoolercontinuestorunfor90s+anumberofsecondsequivalenttotheaveragecurrentvalueshownusingtheHOLDfunction.

Torch loading

WARNING!Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system.If a torch is installed or replaced while the unit is running, the circuit of the newly installed torch must be filled with coolant to avoid the risk of damage to the torch in the case of high voltage arc strikes without any liquid in the circuit.

Power-up with operation of the cooler set to "ON" or "AUT" mode ○ Acheckisperformedautomaticallyofthepresenceofliquidinthecoolingcircuitandthecoolerisswitchedonfor15seconds.

○ Ifthecoolantcircuitisfull,thepowersourcesetsupinthemostrecentstableweldingconfigura-tion.

○ Ifthecoolantcircuitisnotfull,allfunctionsareinhibitedandtherewillbenooutputpowerpresent.

AL. Coo.:Themessageappearsonthefollowingdisplays: D1-D2. Pressanybuttontorepeatthecheckingprocedureforanadditional15seconds.

Iftheproblempersists,rectifythecauseofthealarm.

Power-up with operation of the cooler set to "OFF"Operation of the cooler and the cooler alarm are disabled.Weldingisperformedwithoutliquidcoolingofthetorch.Torch change-over with operation of the cooler set to "ON"Press and release the torch trigger.


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Thisservestostartthecoolerfor15secondstofillthetorchcoolingcircuit.

- St.C. [STARTING CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.

- F.C. [FINAL CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.

- HF.C. [HF CURRENT] ○ ThisparameterestablishesthecurrentvalueduringHFdischarge.ThevalueofthisparametercanbesetasanabsolutevalueorinSYN.

○ WithSYNsettingtheHFcurrentvalueiscalculatedautomaticallyonthebasisofthepre-setweld-ingcurrentvalue.

Consequences of a higher value:• Arcstrikingisfacilitated,evenonverydirtyworkpieces.• Riskofpiercingexcessivelythingaugeworkpieces.

- HF.t. [HF TIME] ○ Thisparameterdefinesthemaximumhighfrequency(HF)arcstrikeduration.

- PUL. [TYPE OF PULSED CURRENT] ○ SLo.=Thissettingenablesslowpulsedmode.Thepeaktimeandbasetimeareset. ○ FA.=Thissettingenablesfastpulsedmode.Thefrequencyandduty-cycleareset.

- P.A. [PILOT ARC] ○ Thefunctionenablestheoutputofalowcurrentbetweenthe1stand2ndtimesofthetorchtrig-gertoshieldthemaskinadvanceandavoidtheriskofblindingflashbackcausedbytheweldingcurrent.

- C.C.E CONTACT COMMAND EXPANSION ○ ThefunctionenablestheemissionoftheARC-ONandALARMsignalsviathesignalconnectorsforautomaticapplications.

- E.r.C. [ENABLE READ CURRENT] ○ Thisfunctionallowsfortherealweldingcurrentdisplaytobeenabledordisabled.

- StS [SPECIAL TORCH STROKE] ○ The parameter changes the torch trigger operating mode.• oFF: indicates standard operation.• 1:specifiesthe4TB-levelmanagementvariant.Allowsthetransitiontothesecondarywelding

currentbypressingandholdingdowntheUPorDOWNbutton;whenthebuttonisreleased,theprimarycurrentisrestored.WithvariantoFFselected,theUP/DOWNbuttonsaredisabledforallprocedures.

• 2:specifiesthedownslopemanagementvariant.Byreleasingthetorchtriggerduringthethirdstroke(3S)thedownslopeisstoppedandthefinalcurrentisimmediatelydeliveredwithouthavingtogothroughtheentireslopetime.

- F.r.C. [COMMAND TYPE PEDAL] ○ Theparameterselectsthetypeofpedalused:• RC02 standard pedal type


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• RC09specialpedaltype.Thistypeofpedalrecognisesthepressureappliedtothefootpedalorthetorchbutton,switchingautomaticallyfrominternaladjustmenttoexternalcontrolusingthe pedal.

- I.UP [UP CURRENT] ○ WhentheparameterissettoON,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthecurrentsetbytheencoderinthefrontpaneloftheweldingpowersource.WhentheparameterissettoOFF,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthemaximumcurrentthatcanbesuppliedbytheweldingpowersource.

7 ALARM MANAGEMENT

ThisLEDilluminatesifanincorrectoperatingconditionoccurs.Analarmmessageappearsonthefollowingdisplay:D2.

Tab. 2 - Alarm messages

MESSAGE MEANING EVENT CHECKS

AL. HEA.

In start-up phase Appears for 2-3 seconds

Overheating alarmIndicates tripping of the weldingpowersourcethermalprotection.Leavetheunitrunningsothattheoverheated components cool asrapidly as possible.When the unit has cooled, thewelding power source will resetautomatically.

Allfunctionsdisabled.Exceptions:• Cooling fan.• Cooler(ifswitchedon).

• Make sure that the power re-quiredbytheweldingprocessislower than themaximum ratedpoweroutput.

• Check that the operating con-ditions are in compliance withtheweldingpowersourcedataplatespecifications.

• Check for the presence of ade-quateaircirculationaroundtheweldingpowersource.

Phase missing alarmIndicates the absence of a phase inthepowersupplyline.The message appears at the same time as the mains protection activationLEDswitcheson.

Allfunctionsdisabled.Exceptions:• Cooling fan.

• Check if the equipment powersupplylinehasallthephases.

If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.

AL. Coo.Cooler alarmIndicates insufficient pressure inthetorchliquidcoolingcircuit.

Allfunctionsdisabled.Exceptions:• Cooling fan.The alarm message persists on thedisplayuntilthefirstoperationisperformedontheuserinterface.Signalling of the alarm depends onthefollowingsettings:• Coo=on:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.

• Coo=oFF: thealarm isneversignalled,irrespectiveofthecir-cumstances.

• Coo=Aut:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.

• Check that the connection to the cooler is correct.

• Check that the "O/I" switch isset to "I"and that it illuminateswhenthepumpisrunning.

• Check that the cooler is filledwithcoolant.

• Check that the cooling circuitis liquid tight,notably the torchhoses,thefuseandtheinternalconnections of the cooler.


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MESSAGE MEANING EVENT CHECKS

E. 69

Software compatibility errorIndicates that the welding powersourcehasasoftwareversionthatisnotcompatiblewiththeremotedevice connected to it (remotecontroller,wirefeedunit).


• Updatetheremotedevicesoft-ware.

• Contactsupport

E. 04 Alarm, no-load voltage failureAllfunctionsdisabled.Exceptions:• Cooling fan

• Check to ensure the weldingtorchisnotrestingonthework-piececonnectedtoground.

• Check that when the powersource is switched on thereis no short circuit between thesockets(voltagemustbegreat-erthan/equivalenttoUr).

If the problem persists:• Qualified technical personnelare required for repair/mainte-nancejobs.

E. 05

Torch button alarmIndicates that when the powersource was powered up a shortcircuitwasdetectedon the torchtriggerinput.When the unit has cooled, thewelding power source will resetautomatically.


• Make sure the torch trigger isnot pressed, jammed, or shortcircuiting.

• Make sure the torch and torchconnector are intact.

CAn Err.

No communication alarmIndicates the presence of prob-lems in data communication be-tweenthepowersourceandwirefeeder.Whentheunithascooled,theweldingpowersourcewill re-setautomatically.Exitthealarmstatebyperformingoneofthefollowingactions:Switchthepowersourceoff.

Allfunctionsdisabled.Exceptions:• cooling fan.• cooler(ifswitchedon).

• Check that the connecting cable betweenpowersourceandwirefeeder is intactandmakesurethe connectors are securelytightened.

If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.


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8 MMA WELDING

8.1 TIG WELDING/GOUGING - FIRST LEVEL MENU

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

B A

C 80 70.0SETTING

ACTIVATIONSELECTION

A

○ Press the S6 buttontoactivatetheMMAorGOUGINGmode.

L37

L39

L40

L42L41

S6

L36

L38

A

L 36 MMAL 38 GOUGING

B ○ Press the S2 buttontoscrollthelistofsettingstoedit.

- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.

C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.

Tab. 3 - Parameters of the 1st level menu: MMA/GOUGING mode

ACRONYM SETTING MIN DEFAULT MAX NOTES

- WELDING CURRENTMAXIMUMCURRENTWITHREMOTECONTROLLER 10 A 80 A MAX A

MAX: Maximumvalue of weldingcurrent

Ho.S. HOT-START 0 % *SYn 100 % Only MMAAr.F. ARC FORCE 0 % *SYn 250 % Only MMA

Press any key (except S2)tosavethesettingandexitthemenu.


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- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.

- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Themaximumoutputcurrentvaluethatcanbeachievedwithfootpedalcontrollerexternalrefer-ence.

- HOT-START ○ This parameter aids electrode melting at the time of arc striking. It is set as a percentage referred tothevalueofthefollowingparameter:WELDING CURRENT.Thevalueislimitedto250Amax.

- Consequences of a higher value: • Easeofactivation;Greaterstartingspatter;increaseintheactivationarea.

- Consequences of a lower value: • Difficultyofactivation;Lessstartingsplatter;Reductionintheactivationarea.

- ARC FORCE ○ Thisparameterhelpstoavoidelectrodestickingduringwelding.Itissetasapercentagereferredtothevalueofthefollowingparameter:WELDING CURRENT

- Consequences of a higher value: • Fluencyfactorsinwelding;Arcweldingstability;Increasedmeltingoftheelectrodewithinthe

workpiece;Moreweldspatter. - Consequences of a lower value:

• Thearcisextinguishedmoreeasily,lessweldingspatter.

8.2 MMA /GOUGING WELDING -SECOND LEVEL MENU

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

A

BEl. bASSETTING

3 sec ACTIVATION/SELECTION


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A

○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.

○ Press the S2 buttontoscrollthelistofsettingstoedit.

B ○ Using theencoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.

Tab. 4 - Parameters of the 2nd level menu: MMA mode


EL. ELECTRODETYPE bAS bAS

bAS= basicrUt= rutileCrn= chromium/nick-elALU= aluminium

Only MMA

Urd OUTPUT VOLTAGE REDUCTION oFF oFF on

U.EL. LONG ARC VOLTAGE 37 *SYn 70 Only MMA


- ELECTRODE TYPE ○ Thisparameterallowsfortheselectionofthetypeofelectrodetobeused.Theselectionauto-maticallyallowstheoptimumweldingparameterstobeset.

- VRD ○ Thisparameterreducesthepotentialacrosstheweldingsocketswhenweldingisnotinprogress. - The arc strike procedure is as follows:

• Touchtheworkpiecewiththeelectrodetip.• Raise the electrode.• Powerisreleasedforseveralseconds.• Touchtheworkpiecewiththeelectrodetip.• Theweldingarcwillstrike.

- LONG ARC VOLTAGE ○ Thisparameter inhibitspoweroutputwhenthepotentialbetweenelectrodeandworkpieceex-ceedsthepre-setthresholdlevel.

- Consequences of a higher value:• Theweldingarciskepttriggeredalsowiththeelectrodedetachedfromtheworkpiecebeing

soldered. - Consequences of a lower value:

• Fasterexitfromweld.

*SYN:Thiscodeindicatesthatparametercontrolissynergic.Theoptimalvalueofthisparameterissetautomaticallybythemicroprocessoronthebasisofthepre-setweldingcurrentvalue.• WhenSYNisinstalled,todisplaythesynergicvaluepressthefollowingbutton:S5.• Thisvaluecanbedisplayedbutitisnotuser-adjustable.


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8.3 MMA WELDING - SPECIAL FUNCTIONS

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

A

Bd.Ar oFF

ACTIVATION

SETTING

A ○ Press the S1 buttontoactivatethespecialfunction.

- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.

B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.

Tab. 5 - Special functions in MMA mode

ACRONYM SETTING MIN DEFAULT MAX NOTESd.Ar. DYNAMICARC oFF oFF on Only MMA

Press any key (except S1)tosavethesettingandquitthemenu.

- DYNAMIC ARC ○ Welding power remains constant even when the distance between electrode and workpiecechanges.

- Consequences of a higher value: • Preventselectrodebonding;Thingaugesheetsareeasilydistorted.


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9 TIG WELDING

9.1 TIG WELDING - FIRST LEVEL MENU

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

B A

C 80 11.3SETTING

ACTIVATIONSELECTION

A

○ Press the S6 buttontoactivatetheTIGmode.

L37

L39

L40

L42L41

S6

L36

L38

A

L 38 TIG DC CONTINUOUSL 39 TIG DC PULSEDL 40 SYNERGIC PULSED DC TIGL 41 AC TIGL 42 TIG DC PULSED

B ○ Press the S2 buttontoscrollthelistofsettingstoedit.




L20

L21

L22 L23

L24

L25

L26

L27

L28

L29


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Tab. 6 - Parameters of the 1st level menu: TIG DC, CONTINUOUS and TIG AC mode:

ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0-3s

St.C. (L 20) STARTING CURRENT5 A 50 A 500 A Recommended value 30%

or 15A2 % 50 % 200 %Sl.u. (L 21) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0-1s

- (L 22)WELDING CURRENT MAXIMUMCURRENTWITHREMOTE CONTROLLER

5 A 80 A MAX A MAX: Maximum value ofweldingcurrent

S.Cu. (L 23) SECOND CURRENT B-LEVEL 10 % 50 % 200 %

Sl.d. (L 27) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0-5s

F.Cu. (L 28) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of

weldingcurrentRecommendedvalue30%5 % 5 % 80 %

Po.G. (L 29) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8-0s

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

Tab. 7 - Parameters of the 1st level menu: PULSED TIG DC mode, SYNERGIC PULSED TIG DC mode and PULSED TIG AC mode

ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0.3s

St.C. (L 20) STARTING CURRENT5 A 50 A MAX A MAX: Maximum value of

weldingcurrentRecommended value 30%or 15 A2 % 50 % 200 %

Sl.u. (L 21) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0.1s

- (L 22)WELDING CURRENT MAXIMUM CURRENT WITH REMOTECONTROLLER

5 A 80 A MAX A MAX: Maximum value ofweldingcurrent

S.Cu. (L 23) SECOND CURRENT B-LEVEL 10 % 50 % 200 %

b.Cu. (L 24) BASE CURRENT 1 % 40 % 200 % Recommendedvalue40%

PE.t. (L 25) PEAKTIME/CYCLETIME1 % 50 % 99 % Recommendedvalue30%

0.1 s 5.0 s 5.0S Available with “TYPE OFPULSED=SLOW.

P.Fr. (L 25 + L 26) PULSEDCURRENTFREQUENCY 0.1 Hz 100 Hz 2.5 kHz

• Recommended value1-4Hz for low frequencywelding.

• Recommended value1kHzwith80%basecur-rentand50%CYCLEforhighfrequencywelding.

bA.t. (L 26) BASE TIME 0.1 s 5.0 s 5.0 s Available with “TYPE OFPULSED=SLOW.

Sl.d. (L 27) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0.5

F.Cu. (L 28) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of

weldingcurrentRecommendedvalue30%5 % 5 % 80 %

Po.G. (L 29) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8.0s


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- The SYNERGIC PULSED TIG DC enablesahighlyconcentratedarctobeobtained.Itisaverysta-blearcandmovesthepoolwithstrongfluctuations.Itisidealforuseinspotweldingandthecreationofthinfillets.Itisrecommendedforthingaugesheetsandinparticularwhereaverystablearcisrequired(viscouspools)

Inthismode,theweldingparametersarepulsed:BASECURRENT;PEAKTIME;PULSEDFRE-QUENCYareonlydisplayedandcannotbemodified.

- PRE-GAS TIME ○ Timeofgasdeliverybeforethearcstrike. ○ Thisadjustmentisrequiredwhenfixingpointsmustbecreatedorwhenweldinginhard-to-reachpositions that call for the presence of inert atmospheres before striking the arc.

- Consequences of a higher value: • Thisparameterallowsashieldedenvironmenttobecreated,therebyeliminatingcontaminants

atthestartoftheweldingpass.

- STARTING CURRENT ○ Unitcurrentoutputvalue immediatelyafter thearcstrike.Thevalueof thisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ONTheusefulnessofhavinganadjustableinitialweldingcurrentisthatofavoidingweldingthepartwithexcessivelyhighcurrentvaluesandthuspotentiallydamagingit.Particularlyusefulwhenweldingthinsheets.

- SLOPE UP ○ Timeduringwhichthecurrentchangesfromthestartingvaluetotheweldingvaluebymeansofa slope.

○ Thissettingisusedtoavoiddamagingtheedgesofthejointwithexcessivelyhighcurrentvaluesatthemomentofarcstriking.Thevalueofthemainweldingcurrentisincreasedgraduallyinordertocontroltheuniformityofmaterialdepositionandweldpenetration.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON

- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.

- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Maximumoutputcurrentvaluethatcanbeachievedwithremotecontrollerexternalreference.

- SECOND CURRENT B-LEVEL ○ Witharapidpressandrelease(lessthan0.5seconds)ofthetorchtriggerduringwelding,theoutputcurrentvalueswitchestothevaluesetbymeansofthe“B-levelsecondcurrent”parameter.

○ Thisfunctionmakesitpossibletoavoidinterruptingtheweldingprocesswhenthegeometryoftheworkpiecechanges;alternatively,theweldingcurrentcanbereducedtodecreaseheatingofthepartifitbecomestoohotduringexecutionoftheweldingprocess.

○ InDCTIGwelding,theparameterisusefulwhenweldingdifferentgaugeworkpiecesduringthesamepass;whenmovingbetweendifferentgaugestheoutputcurrentcanbechangedsimplybypressing the torch trigger.

- BASE CURRENT ○ Pulsedwaveminimumcurrent. - Consequences of a higher value:

• -Fastercreationofweldpool.


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• -Increaseofheat-affectedzone.

- PEAK TIME ○ Timeforwhichthecurrentpulseisatthemaximumvalue. ○ TheSETUP,PULSEDTYPE=FASTsettings, theadjustment isa%of thePULSED CYCLE(CYCLETIME=1/PULSEDFREQUENCY).

○ InthesettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds. - Consequences of a higher value:

• -Greaterwidthofthebeadingandgreaterweldingpenetration.• -Facilitytomakedeepercuts.

- Consequences of a lower value:• -Reductionofthebeadandofheat-affectedzone.• -Difficulttocreateaweldpool.

- PULSED CURRENT FREQUENCY ○ Thegreaterthefrequency,thetighterthebeadweldingandgreatertheweldingtime.Increasingthefrequency,restrictstheheataffectedzone.Ahighfrequency(kHz)pulsedarcissuitableforflatbeading(headtoheadoroverhead)

- Consequences of a higher value:• -Slowermeltspeed.• -Reductionofheat-affectedzone.

- BASE TIME ○ Timeduringwhichcurrentoutputisatthebasevalue.AvailablewithsettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds.

- Consequences of a higher value:• -Thefillermaterialisspreadmoreevenly.• -Increaseofheat-affectedzone.

- DOWN SLOPE ○ Timeduringwhichthecurrentchangesfromtheweldingvaluetotheendvaluebymeansofaslope.Preventstheformationofcratersintheprocessofturningoffthearc.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON

- FINAL CURRENT ○ Duringelectrodeweldingtheparametermakesitpossibletoobtainauniformdepositoffillerma-terialfromthestarttotheendoftheweldingprocess,closingthedepositioncraterwithacurrentsuchastodepositafinaldropletoffillermaterial.

○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.

○ Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingset-tingispresent:MULTITACK=ON

○ Bykeepingthetorchtriggerpressedduringthe3rdtime,thecraterfillercurrent ismaintainedtherebyensuringoptimalcraterfilling,untilthepostgastimeisstartedbyreleasingthetorchtrig-ger (4th time).

- POST GAS TIME ○ Timeofpostgasdeliverywhentheweldingarcisextinguished. - Consequences of a higher value:

• Moreeffectivepickling(improvedappearanceofworkpieceattheendoftheweldingpass).• -Highergasconsumption.

- Consequences of a lower value:


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• -Lowergasconsumption.• -Oxidationofelectrodetip(moredifficultarcstrike).

For abetter understandingof theparameter functionsdescribed in the table, refer to the followingdiagram.

(I1) WELDING CURRENT(I2) BASE CURRENT(I3) FINAL CURRENT(I4) STARTING CURRENT(t1) UP SLOPE TIME(t2) PEAK TIME(t3) BASE TIME(1/t2+t3) PULSED FREQUENCY(t4) DOWN SLOPE TIME(t5) PRE GAS TIME(t6) POST GAS TIME

9.2 TIG WELDING - SECOND LEVEL MENU

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

A

BHF onSETTING


A

○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.

○ Press the S2 buttontoscrollthelistofsettingstoedit.




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Tab. 8 - Parameters of the 2nd level menu: DC TIG mode

ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT

PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON

HF HF ARC STRIKE ENABLE oFF on on

Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL

Tab. 9 - Parameters of the 2nd level menu: TIG AC mode:


AC AC WAVEFORM 1 1 9

SP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT


HF HF ARC STRIKE ENABLE oFF on on

Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL

- AC WAVEFORM ○ ThisparameterallowsselectionoftherequiredACwaveform.

Tab. 10 - Type of TIG AC waveform

VALUE DC+ WAVEFORM DC-

1 sine sine

2 rectangular rectangular

3 triangular triangular

4 sine rectangular

5 rectangular sine

6 sine triangular

7 triangular sine

8 rectangular triangular

9 triangular rectangular

SQUARE WAVE ○ Benefits:• Highenergytransmittedontheweldworkpiece.• Appearanceofabright,cleanweldbead.• Highexecutionspeedandoptimumpenetration.

○ Disadvantages:• Highlevelofweldingarcnoise.

SINUSOIDAL WAVE: ○ Benefits:• Goodenergytransmittedontheweldworkpiece.• Appearanceofabright,cleanweldbead.


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• Goodexecutionspeedandoptimumpenetration.• Lowlevelofweldingarcnoise.

○ Disadvantages:• SlightlylowerperformancethanwithaSquarewave.

TRIANGULAR WAVE: ○ Benefits:• Lowenergytransmittedtotheweldworkpieceandthereforesuitableformaterialsoralloys

withlowmeltingpoints.• Penetration control (not high)• Verylowlevelofweldingarcnoise.

○ Disadvantages:• Currentisnotsuitableforhighspeedexecutionorforbrightbeadingorhighpenetration.

- SPOT TIG TIME ○ Onlyavailablewith2STROKESPOTWhenthetorchtriggerispressedtheweldingarcpersistsforthetimesetintheparameter.Pressthetorchtriggeragaintoresumetheweldingprocess.

○ Theresultofthisisaveryprecise,non-oxidizedweldingspotwithoutanyplasticdeformationofthe sheet.

- PAUSE TIME ○ Availableonlywith2StrokeSPOTandarcstrikewithHFactivated.Itcausesapre-setpausetimebetweentwospot-weldingtimes.PressthetorchtriggertoobtaintheweldingarcforthetimesetwiththeparameterSPOT-WELDINGTIME.ThearcthenremainsextinguishedforthetimesetbyPAUSETIMEandthenstartsagain.Thisprocesscontinuesuntilthetorchtriggerisreleased.When the parameter is set to OFF, the operating mode of the Q-SPOT is standard.

- HF ARC START ○ ThisparameterenablesthearcstrikeintheTIGweldingprocedurebymeansofahighfrequency(HF)currentdischarge.Thehighfrequencyarcstrike(HF)preventstheinclusionofimpuritiesatthestartoftheweldpass.IfsettoOFF,theignitionwillbeofa‘LIFTARC’striptype• HF: Thistypeofignitionoccursbymeansofahigh-voltageelectricdischargebutoflowam-

perage(HF)betweentheelectrodetipandtheweldworkpiece.Oncetheelectricarcisestab-lishedthegeneratorstopsdeliveringtheHFcharge.Thistypeofignitioninadditiontobeingveryeasyand immediate,allowstheelectrode life tobeextendedandtokeep itverypureallowingtheoperatortoworkwithaverypreciseandstablearc.

HF ARC IGNITION PROCEDURE

1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece

2 Pressthetorchbuttonaccordingtothemodeselected.Thevoltaicarcigniteswithouttouchingtheweldworkpiece.

• LIFT-ARC: Thistypeofarcblowisderivedfromashortlow-amperagecircuit(toavoidelec-trodedamage)thattheoperatorcreatedbetweentheelectrodetipandtheworkpieceandtheconsequentriseoftheelectrodetipthatmaintainsthecurrentflowbycreatingtheso-called


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electricarc.ItisadvisabletouseLIFT-ARCpriminginapplicationssuchasmaintenanceofmachineryinoperation,weldingclosetoprintedcircuitsorsolderingnearcomputers.

PROCESS FOR ARC IGNITION IN LIFT-ARC MODE:

1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece.

2 Touchthepiecewiththeelectrodeandpressthetorchbuttonaccordingtothe mode selected.

3 Lift the torch to strike the arc.

- MINIMUM PEDAL CURRENT ○ Minimumoutputcurrentvaluewithfootpedalcontrollerexternalreference.Thecurrentissetasapercentagewithrespecttothe"maximumfootpedalcurrent"parameter.


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9.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

A

B q.St oFF

ACTIVATION

SETTING




Tab. 11 - Special functions in TIG DC mode

ACRONYM SETTING MIN DEFAULT MAX NOTESq.St. Q-START 0.1 s oFF 10.0 s See Table 12d.Ar. DYNAMICARC 1 oFF 50 SeeTable13(notwithSYNERGICPULSEDTIG)M.tA. MULTI TACK 0.5Hz oFF 6.0Hz SeeTable14(notwithSYNERGICPULSEDTIG)


- Q-START ○ ThisparameterallowstheunittostartinsynergicpulsedTIGmodeforthepre-settimeinterval,beforeswitchingautomaticallytotheweldingprocedureselectedontheinterfacepanel.Thepa-rametercreatestheweldpoolmorequicklythanastandardstartingtimeofthematerialbecauseitcreatesamovementofthetwoflapsuptospeedupthejoin.

○ Thisparameterisusefulwhenspotweldingthingaugesheet.

Tab. 12 - Recommended Q-START parameters

CORNER/BUTT JOINTSheet thickness (mm) Current (A) Q start value (seconds)

1.0mm 35A - 50A

0.5 - 1.02.0mm 50A - 80A3.0mm 80A - 140A4.0mm 140A - 170A


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- DYNAMIC ARC ○ Thisfunctionallows,onthereductionofthearcvoltage,anincreaseoftheweldingcurrentandviceversa.ThesizeoftheDynamicArcvariationmaybeindividuallyadjustedtoavaluebetween1Ato50A.Forexample,anincreaseof50Afor1voltvariation.

○ Thisvaluemustbesetdependingonthematerial thickness,andthetypeofprocessingtobecarriedout(valuesbetween1Aand20Aforthinlayerswhileavaluebetween20Aand50Aformedium-thicklayers).

○ Welding power remains constant even when the distance between electrode and workpiecechanges.

- Consequences of a higher value:• Theweldingarcconcentrationremainsunchanged.• Preventselectrodesticking.• Increasedweldingspeed.• Minorplasticdeformityintheweldedworkpiece.• Greaterpenetrationattheapex.• Concentratedheatcontributiononlytotheweldingandnottothesurroundingarea.• Minoroxidationofthepieceandthereforelowerpost-weldre-workcosts.• Bettercontroloffirstapplicationingaps(usefulforpipefittersandinstallers).• Easeofweldingevenforpieceswhicharenotproperlyprepared.• Minimizationoferrorsandgreaterarcstabilitywithmotionvariations.

STANDARD TIG DC WELDING TIG DC WELDING WITH DYNAMIC ARC

D D

2mm 10mm

D D

2mm 10mm

Invaryingthelengthofthearc,theweldpool(D)widenswithaconsequent increaseintheheatcontributionoftheworkpiece,causingittooverheat.

By varying the arc length theweld pool is exactly thesame size (D) while avoiding the overheating of thepiece, plastic deformations and loss of mechanical char-acteristics.

Volts Ampere

Tab. 13 - Recommended DYNAMIC ARC parametersANY TYPE OF JOINT

Sheet thickness (mm) Current (A) DnyArc Value (Amperes)1.0 mm 35A - 50A 5 - 102.0 mm 50A - 80A 10 - 153.0 mm 80A - 140A 15 - 254.0 mm 140A - 170A 25 - 50

Inordertohaveoptimumcontrolofthearc,itisadvisabletoigniteitatadistanceofbetween4-5mmfromtheinitialpointofthejoint(pointzero).


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- MULTI TACK ○ This consistsof continualwelding that allowsoptimumcontrol of the thinnest gaugesheets/bevelswithirregularshapes.

- Benefits: • Majorreductioninoxidisationwiththeabsenceofdeformations.• Thisparameterallowsthingaugesheettobeweldedwithoutdeformation.

- Consequences of a higher value:• Weldingofthinnergaugesheetwithoutdeformation.• Lessmeltingofmaterial,slowerweldingprocess.

TIG DC WELDING CONTINUOUS TIG DC WELDING WITH MULTITACK

Continuous TIG welding provides continuous energywhich prevents the cooling of the piece and does notcause overheatingwith excessive penetration and ex-cessivedistortioneffects.UsingthepulsedTIGreducestheeffectofoverheatingbutitdoesnotsolveitcompletelyasthearcwillremainonandwillstillprovideenergyandheat.

Theseriesoftriggersrepeatedovertimeallowthepiecetodispersethebeatbetweenatriggerandanother.ByadjustingtheMultiTackfrequencytheweldpenetration,speed’ofexecutionand inparticular thecontrolof theheatinputcanbeoptimisedaswellasanyconsequentdeformation of the piece.

Whenweldingcornerjoints,theMultitackmaybeusedwithexcellentresults.Theweldingremainswhiteandfreeofanyoxidationoftenavoidingthepostweldingcleanuptreatmentwithacids.

Tab. 14 - Recommended MULTITACK parametersCORNER/BUTT JOINT

Sheet thickness (mm) Current (A) Multitack FREQUENCY (Hz) 0.6 mm 40A - 60A 1.0 - 1.50.8 mm 60A - 80A 1.0 - 1.51.0 mm 80A - 100A 1.0 - 1.51.5 mm 90A - 110A 1.0 - 1.5

2.0 mm110A - 130A 1.0 - 1.5130A - 150A 1.5 - 2.0

2.5 mm150A - 160A 1.0 - 1.5160A - 170A 1.5 - 2.0

3.0 mm170A - 180A 1.0 - 1.5180A - 200A 1.5 - 2.0

○ It isrecommendedthatapreflowtimeofbetween0.3-0.5secondsbeusedinordertohaveoptimumprotectionrightfromthestart,thusavoidingtheoxidationoftheinitialpartoftheweld.Thisisalsothesameforthefinalpartwhereitisrecommendedthatapostgastimeofnotlessthan3secondsisused.


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9.4 TIG AC WELDING - SPECIAL FUNCTIONS MENU

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

A

BAC

U

oFF

ACTIVATION

SETTING



B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedauto-matically.


Tab. 15 - Special functions in TIG AC mode


M.AC. MIXAC 10 % oFF 80 %

E.Fu. FUSIONEEXTRA 0.1 % oFF 80 %

F.AC. ACINVERSIONFREQUENCY 20 Hz 65 Hz 200 Hz

bAL AC BALANCE -10 0 +10

d.EL. AC TIG ELECTRODE DIAMETER 0.0mm 2.4 mm 6.4 mm

- MIX AC ○ ThisfeatureallowsyoutovarytheweldingcurrentalternatingaTIGACweldwithaTIGDCweld-.ThisallowstheeffectivenessoftheTIGACweldingtocombinewiththepenetrationoftheTIGDCwelding,obtaininghighweldingspeedsandcreatingmorequicklytheweldpoolforcold-piecewelding.

○ ItisalsopossibletoweldthickergaugeswithmodestamperagessincetheDC-portionismuchhigherthanusingacompletelyACwaveform.

○ TheoperatoradjustableparameteristhepercentageofACwavecomparedtotheDC-waveovertheentireperiodrangingfrom10%to80%.

- Consequences of a higher value:


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• Greaterweldpenetration.• Less deformation.• Fastercreationoftheweldpool.• Reducedcleanlinessoftheworkpiece.• Loss of arc.

○ Itisadvisablenottoexceedthe50%valueofDC-waveasitwouldpenalizethepicklingofthepieceandtheaestheticresultoftheweldbead.

Current

DC-

0

Full period (100%)

(50%) (50%)

(s)

- EXTRA FUSION ○ This featureallows foramove towards thenegativesidewaveformwith respect tozero. It isthereforepossible tocreateapenetratingandpreciseweldpool,whichwillallowforvery thingaugesheetstobeweldedusinganelectrodetipcomparabletothatofanelectrodeforTIGDCwelding-.

- Consequences of a higher value:• Tighter arc.• Greaterweldpenetration.• Reducedpickling.• Loss of arc.• Less deformation of the electrode.

○ TheextrafusionfunctionisnotadvisedwhenweldinglargethicknessesastheDC+componentisinsufficienttoguaranteeoptimumcleanliness(Pickling)oftheworkpienceduringwelding.

EXTRA FUSION

EXTRAFUSION

0%

40%

80%

0

0%

80%

40%

80%

20%

CURRENT ARC

0

50%

50%


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EXTRA FUSION

EXTRAFUSION

0%

40%

80%

0

0%

80%

40%

80%

20%

CURRENT

0

40%

60%

ARC

EXTRAFUSION

0%

40%

80%

0

0%

80%

40%

80%

20%

CURRENT

020%

80%

ARC

- AC INVERSION FREQUENCY ○ ThefrequencyinTIGACisthenumberofinversionsbyDC+toDC-asaunitoftime(T1)andadjustedinHertz(Hz).Thereductioninthefrequencyvalueoftheelectricarcinversiontendstowidenitssize,thereforeitisadvisabletouselowfrequenciesfortheweldingofrelativelylargethicknessesorforfillingpassesinmultipassbevels.Conversely,inincreasingtheinversionfre-quencyvalue,thearcsizetendstodecreaseandthereforeincreasestheconcentrationofthepoolandtheprecisionofthewelding.Itisthereforeadvisabletousehighvaluesoffrequencyfortheweldingofverythinthicknessorforfacingsonedgesofmoulds

- Consequences of a higher value:• Arc concentration.• Reductionofheat-affectedzone.• Slowermeltspeed.

INVERSION FREQUENCY

LOWFREQUENCY (s)

T1(s)

T1 (s)

HIGHFREQUENCY (s)

T1 (s)


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- AC BALANCE ○ This parameter establishes the positive wave vs. negative wave time ratio. ThefollowingfigureshowsgraphswithwaveswithdifferentACbalancevalues:“0”BALANCErepresentstheoptimumratiobetween“CleanlinessandPenetration”“+”BALANCErepresentsthecurveofthecurrentcurvewithanACBalancewithapositivevalue(cleaner);inthiscasethepercentageofthepositivewaveisgreaterthanthenegativeone.“-”BALANCErepresentsthecurveofthecurrentwithanegativevalueACbalance(morepenetration)inwhichitcanbeseenthatthereisalowpercentageofpositivewavewhencomparedwiththenegative.

- Consequences of a higher value:• Greaterweldpenetration.• Less cleanliness.

AC BALANCE

BALANCE 0 (s)

DC+ (35%) DC- (65%)

BALANCE+ (s)

DC+ (50%) DC- (50%)

BALANCE - (s)

DC+ (20%) DC- (80%)

- ELECTRODE DIAMETER ○ TheparameteroptimizestheACTIGweldingarcstrikeonthebasisofthediameterofthechosenelectrode.


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10 TORCH TRIGGER PROCEDURE

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

A

80 11.3

SELECTION

A

○ Press the S5 buttontoselectthedesiredPULSEDTORCHmode.

S5

L35

L34

L32

L33

A

L 32 2 STROKEL 33 4 STROKEL 34 4 STROKE BI-LEVELL 35 2 STROKE SPOT (Q-SPOT)

Dependingontheweldingmodeselected,specifictorchbuttonproceduresareavailable.Theavailabilityofcertainproceduresdependsonwhetherornotcertainparametersorfunctionsoftheunitareenabledorsetintheassociatedmenus.Thetableshowsthesettingstobemadetoenableeachprocedure.

LEGEND2T: _____________ 2 STROKE LIFT-ARC2T HF: __________ 2STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)4T: _____________ 4 STROKE LIFT-ARC4T HF: __________ 4STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)4T B-L: _________ 4 STROKE B-LEVEL4T B-L HF: ______ 4STROKEB-LEVELWITHHIGHFREQUENCYARCSTRIKE(HF)2T Q-SPOT: _____ 2 STROKE TACKING2T Q-SPOT HF: __ 2STROKETACKINGWITHHIGHFREQUENCYARCSTRIKE(HF)√: _____________ Alwaysavailable.1: _____________ Availablewiththefollowingsetting:HF=on


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Tab. 16 - Pulsed Torch button mode table.→ PROCEDURE

↓

MODE 2T 2T HF 4T 4T HF 4T B-L 4T B-L HF 2T Q-SPOT 2T Q-SPOT HF

MMA

ELECTRODE

GOUGING

CONTINUOUS

DC TIG

√ 1 √ 1 √ 1 √ 1

PULSED

MODE DC TIG

√ 1 √ 1 √ 1 √ 1

SYNERGICPULSED DC

TIG

√ 1 √ 1 √ 1 √ 1

AC TIG

√ 1 √ 1 √ 1 √ 1

PULSED

MODE AC TIG

√ 1 √ 1 √ 1 √ 1

- 2 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1St TIME 2nd TIME

LIFTSLOPE UP DOWN SLOPE POST GASIGNITION

C.C.CURRENT

STARTINGCURRENT

WELDING CURRENT

FINALCURRENT

- 2 STROKE + HF


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○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.

○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1St TIME 2nd TIME

PRE GAS

IGNITION

UP SLOPE DOWN SLOPE POST GAS

STARTINGCURRENT

WELDINGCURRENT

FINALCURRENT

HF

- 4 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)

○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.


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2nd TIME

UP DOWNL POST GAS

WELDINGCURRENT

SLOPE

3rd TIME

SLOPE

FINALCURRENT

4Th TIME

STARTING CURRENT

1St TIME

LIFT

IGNITION

C.C.CURRENT

- 4 STROKE + HF ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatically,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)

○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1St TIME 2nd TIME

RAMP DOWN POST GASPRE-GAS

WELDINGCURRENT

UP

3rd TIME

SLOPE

FINALCURRENT

4th TIME

HFIGNITION

STARTING CURRENT


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4 STROKE B-LEVEL LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.) ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ Thetriggermustnotbepressedformorethan0.3seconds;otherwise,theweldcompletionstagewillstart.

○ Whenthetriggerispressedandreleasedimmediately,thesystemreturnstotheweldingcurrent. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1st TIME

LIFTIGNITION

C.C.CURRENT

2nd TIME

RAMP DOWN POST GAS

PRIMARYCURRENT

UP

3rd TIME

SLOPE

FINALCURRENT

4th TIME

CURRENTSECOND

PRESS AND RELEASE

STARTING CURRENT

- 4 STROKE B-LEVEL: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatical-ly,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)

○ Release (2T) the torch trigger. ○ The arc strikes without contact with the workpiece and the voltage discharges (HF) ceaseautomatically.

○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ The triggermustnotbepressed formore than0.3seconds;otherwise, theweldcompletionstagewillstart.

○ When the trigger is pressed and released immediately, the system returns to theweldingcurrent.

○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent).


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○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

FINALCURRENT

1st TIME 2nd TIME

RAMP DOWN POST GASPRE-GAS

PRIMARYCURRENT

UP

3rd TIME

SLOPE

4th TIME

HFIGNITION

CURRENTSECOND

PRESS AND RELEASE

STARTING CURRENT


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10.1 2 STROKE SPOT - Q-SPOT FUNCTION

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

B A

BSP.t 0.01 sSETTING


ACTIVATION

A ○ Press the S5 buttontoselectthePULSEDTORCH2STROKESPOTmode.

B

○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.

○ Press the S2 button toscroll the listofsettings toedit.SelectSP.t.SPOT-WELDINGTIME



Tab. 17 - Parameters of the 2nd level menu: 2 STROKE SPOT mode

ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0s Onlywith2STROKESPOT


- Q-SPOT ○ Thisfunction,onlypresentin2STROKESPOT,facilitatesspot-welding:• Itallowstheexactpositioningoftheelectrodeatthepointtobejoined.Theelectrodeiscon-

venientlyplacedatthedesiredlocation.• Onlyafterliftingoftheelectrode,themachineemitspulseweldingforthestipulatedtime.• Itconsiderablyreducestheriskofcontaminationofthejointwiththeelectrode.• Whilepressingthetorchbutton,theprocessmayberepeatedasmanytimesasrequired.


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○ This function is ideallysuited to theweldingof thinnergauges,headtoheadpositionandthepipes.Placethetorchwiththeelectrodeontheprecisepointtobefixed.• Press the torch trigger and then lift.• Afterliftingthetorch,aprecisetriggerwillfollow.

○ Recommended: Setthehighestcurrentpossiblewiththelowestpossibletime.Value:0.01-0.5Sec.Ifthespot-weldingtimeislessthan1.0s,theupanddownslopesareeliminatedautomati-callybytheweldingprocess,althoughtheyaredisplayedandcanbesetbytheuserinterface.

○ Warning: Itisimportanttochecktheupandownslopesarenull(0sec.) ○ TheQ-Spotfunctionhasadualmode,i.e.itispossibletocarryoutspotweldingwithoutcontactwiththepiece.• It is recommended that thespot-weldingposition is researched (anelectrode thatcontacts

theworkpiece)forthinlayers(lessthan1.5mm)whileforgreaterthicknesses,withoutmakingcontactwiththeworkpiece.

- 2 STROKE SPOT LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.

○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1st TIME 2nd TIME

LIFT RAMP UP

DESCENTRAMP

POST GASIGNITION

C.C.CURRENT

STARTINGCURRENT

WELDINGCURRENT

FINALCURRENT

SPOT-WELD TIME


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- 2 STROKE SPOT HF: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.

○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.

○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1st TIME 2nd TIME

PRE GAS

IGNITION

SLOPE UP DOWN SLOPE POST GAS

STARTINGCURRENT

WELDINGCURRENT

FINALCURRENT

HF

SPOT TIG TIME


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1. Position the torch withtheelectrodeontheworkpiece.

2. Press the torch trigger and keep it pressed.

3. Lift the torch slightly.As soon as the electrode is lifted then the HF ignition starts.

4. The arc ignites for Afewhundredthsofa second (time can besetup).

5.The result of thisis a very precise,not oxidized weld-ingspotwithoutanyplastic deformation of the sheet.

PROCEDURE WITH CONTINUOUS PRESSURE OF TORCH BUTTON ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.

○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.

○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter. ○ Touchtheworkpiecewiththetorchelectrode. ○ Slowlyliftthetorchtostrikethearc.

Theweldingparametersareavailableinaccordancewiththeselectedweldingmodeandprocedure.Certainparametersareavailableonlyafterotherparametersorfunctionsoftheunithavebeenenabledor set.Thetableshowsthesettingsrequiredtoenableeachparameter.

LEGEND√: ____Alwaysavailable.1: ____Availablewiththefollowingsetting:MULTITACK=OFF2: ____Availablewhenremotecontrolisenabledandaremotecontrolpedalisconnectedtothe

unit.3: ____Availablewiththefollowingsetting:HFARCSTART=ON4: ____Availablewhenfootpedalcontrollerisdisabled.5: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=SLO.6: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=FA.

Meaning of symbols1+2=Allconditionsmustbefulfilled(both1and2).


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Tab. 18 - Table showing enabled Welding Parameters

MENU ↓

MODE →

PROCEDURE →

PARAMETER ↓

1° WELDING CURRENT √ √ √ √ √ √ √ √ √ √ √ √ √ √

1° HOT-START √

1° ARC-FORCE √

1° PRE-GAS TIME PRE-GAS 3 3 3 3 3 3 3 3 3 3 3 3

1° STARTING CURRENT √ √ √ √ √ √ √ √ √ √ √ √

1° UPSLOPE √ √ √ √ √ √ √ √ √ √ √ √

1°SECOND CURRENT B-LEVEL

√ √ √

1° STARTING CURRENT √ √ √ √ √ √ √ √

1° PEAK TIME √ √ √ √ √ √ √ √

1° PULSED CURRENT FREQUENCY 6 6 6 6 6 6 6 6

1° BASE TIME 5 5 5 5

1° DOWN SLOPE √ √ √ √ √ √ √ √ √ √ √ √

1° END CURRENT √ √ √ √ √ √ √ √ √ √ √ √

1° POST GAS TIME √ √ √ √ √ √ √ √ √ √ √ √

2° TYPE OF ELECTRODE √

2nd VRD √ √

2° LONG ARC VOLT-AGE √

2nd SPOT-WELDING TIME √ √ √

2nd HF ARC START √ √ √ √ √ √ √ √ √ √ √ √

2ND MINIMUM PEDAL CURRENT 2 2 2 2 2 2

2° AC WAVEFORM

SPECIAL Q-START 3+1 3+1 3+1 3+1 3+1 3+1

SPECIAL DYNAMIC ARC 4+1 1 3+1 1

SPECIAL MULTI TACK 3 3 3 3 3 3

SPECIAL MIX AC

SPECIAL EXTRA FUSION

SPECIAL AC FREQUENCY

SPECIAL AC BALANCE

SPECIAL ELECTRODE DIAMETER


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Tab. 19 - Table showing enabled TIG AC Welding Parameters

MENU ↓

MODE →

PROCEDURE →

PARAMETER ↓

1° WELDING CURRENT 1 1 1 1 1 1 1 1

1° HOT-START

1° ARC-FORCE

1° PRE-GAS TIME 3 3 3 3 3 3 3 3

1° STARTING CURRENT √ √ √ √ √ √ √ √

1° SLOPE UP √ √ √ √ √ √ √ √

1° SECOND CURRENT B-LEVEL √ √

1° BASE CURRENT √ √ √ √

1° PEAK TIME √ √ √ √

1° PULSED CURRENT FREQUENCY 6 6 6 6

1° BASE TIME 5 5 5 5

1° DOWN SLOPE √ √ √ √ √ √ √ √

1° FINAL CURRENT √ √ √ √ √ √ √ √

1° POST GAS TIME √ √ √ √ √ √ √ √

2° ELECTRODE TYPE

2° VRD

2° LONG ARC VOLTAGE

2° SPOT TIG TIME √ √

2° HF ARC START √ √ √ √ √ √ √ √

2° MINIMUM PEDAL CURRENT 2 2 2 2

2° AC WAVEFORM

SPECIAL Q-START

SPECIAL DYNAMIC ARC

SPECIAL MULTI TACK

SPECIAL MIX AC √ √ √ √ √ √ √ √

SPECIAL FUSIONE EXTRA √ √ √ √ √ √ √ √

SPECIAL AC FREQUENCY √ √ √ √ √ √ √ √

SPECIAL AC BALANCE √ √ √ √ √ √ √ √

SPECIAL ELECTRODE DIAMETER √ √ √ √ √ √ √ √


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11 JOBS MANAGEMENT

Personalisedweldingsettings,orJOBs,canbesavedinmemorylocationsandsubsequentlyuploaded.Upto50JOBScanbesaved(j01-j50).JOBscanbemanagedonlywhentheunitisnotinweldingmode.TheSETUPmenusettingscannotbesavedbymeansoftheJOBs.WhenaJOBisloadedandanUP/DOWNtorchisinstalled,pressthetorchtriggerstoselectthesavedJOBS.IftherearenoJOBSloaded,theUP/DOWNbuttonsonthetorchservetoadjusttheweldingcurrent.

11.1 SAVING A JOB

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

ABD

CSA. jobSELECTION

3 sec ACTIVATION

CONFIRM

BACKUP

A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.

- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2..

B ○ Press the S3 buttontoconfirm.

- SA. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthefirstfreejob.

C ○ Using the encoder E1 ,selectthedesiredjobnumber.Onselectingacurrentlyoccupiedmemorylocation,thejobnumberflashes.

D ○ Press the S3 buttontosavetheJOBandexitthemenu.Ifyouconfirmatthispoint,thenewjobwilloverwritethepreviouslysavedsettings.

Pressanybutton (except S3)toexitwithoutconfirming.


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11.2 DELETING A JOB

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

ACE

B DEr. jobSELECTION

3 sec ACTIVATION/

CONFIRM

CANCEL

A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.

- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2.

B ○ Use the encoder E1 ,toselectthefollowingsetting:Er. Job. - ThemessageappearsonlyiftherearesavedJOBS,onthefollowingdisplays: D1-D2.

C ○ Press the S3 buttontoconfirm.

- Er. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthelastjobused.

D ○ Use the encoder E1 ,toselectthenumberofthejobtobedeleted.

E ○ Press the S3 buttontocanceltheJOBandquitthemenu.

Pressanybutton (except S3)toexitwithoutconfirming.


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11.3 LOADING A JOB

L1

L2

L15

L16

L17

L37

L39

L40

L42

L41

L18

L19

L20

L21

L22 L23

L24

L25

L26

L27

L28

L29

L3

L4 L5

S1 S2 S3 S4L31L30 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L35L34

L32L33

L36 L38

AC

BLO. J.01SELECTION

ACTIVATION

CONFIRM

A

○ Press the S3 buttontoactivatetheLOADJOBmenu. - LO. JXX:Onlywhenthejobshavebeenuploaded,themessageisshownonthefollowing

displays: D1-D2.• xx=numberofthelastjobused.

- No. Job:Iftherearenojobsinthememorythemessageisshownonthefollowingdisplays:D1-D2.

B ○ Using the encoder E1 ,selectthejobnumbertobeloaded.

C

○ Press theS3 buttontoloadtheJOBandexitfromthemenu. - J.xx :Themessageappearsforafewsecondsonthefollowingdisplays: D1.

- TheLEDilluminates.

ToquitthecurrentlyloadedJOB,changeanysettingonthepowersourceuserinterface.Pressanybutton (except S3)toexitwithoutconfirming.

11.4 SELECTING JOBS USING THE TORCH BUTTONS

WhenanUP/DOWNtorchisinstalledyoucanselecttheJOBsinaJOBsequenceusingthebuttonsontheweldingtorch.TocreatetheJOBssequence,leaveafreememoryslotbeforeandafterthegroupofJOBstobeincludedinthesequence.

Sequence 1 JOB not saved

Sequence 2 JOB not saved

Sequence 3

J.01 J.02 J.03 J.05 J.06 J.07 J.09 J.10 J.11

SelectanduploadoneoftheJOBsintherequiredsequence(e.g.J.06)onthepowersourceuserin-terface. UsethetorchbuttonstoscrolltheJOBsofsequence2(J.05,J.06,J.07).


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12 TECHNICAL DATA

Directives applied

Wasteelectricalandelectronicequipment(WEEE)Electromagnetic compatibility (EMC)Lowvoltage(LVD)Restrictionoftheuseofcertainhazardoussubstances(RoHS)

Construction standards EN60974-1;EN60974-3;EN60974-10ClassA

Conformity markings

EquipmentcompliantwithEuropeandirectivesinforce

Equipmentsuitableinanenvironmentwithincreasedhazardofelectricshock

EquipmentcompliantwithWEEEdirective

EquipmentcompliantwithRoHSdirective

12.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC

Supply voltage 3x400Va.c.±15%/50-60HzMains protection 25 A 500 V Delayed

Zmax

Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto38mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto38mΩ.

Dimensions ( L x D x H ) 690x290x450mmWeight 46.4 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)

Static characteristic

MMA Falling characteristic

TIG Falling characteristic

MIG/MAG Flat characteristic

Welding mode MMA TIG MIG/MAG

Current and voltage adjustment range

10 A - 20.4 V 300 A - 32.0 V

5 A - 10.2 V 320 A - 22.8 V

20 A - 15.0 V 320 A - 30.0 V

Welding current / Working voltage

45%(40°C) 300 A - 32.0 V 320 A - 22.8 V --40%(40°C) -- -- 320 A - 30.0 V60%(40°C) 270 A - 30.8 V 280 A - 21.2 V 270 A - 27.5 V100%(40°C) 240 A - 29.6 V 240 A - 19.6 V 240 A - 26.0 V

Maximum input power

45%(40°C) 14.7kVA–11.3kW 13.1kVA–9.9kW --40%(40°C) -- -- 15.2kVA–12.0kW60%(40°C) 12.7kVA–9.8kW 10.5kVA–7.6kW 12.1kVA–9.3kW100%(40°C) 11.2kVA–8.6kW 8.8kVA–6.1kW 10.5kVA–7.8kW


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Maximum supply current

45%(40°C) 20.9 A 18.8 A --40%(40°C) -- -- 21.6 A60%(40°C) 18.1 A 15.1 A 17.5 A100%(40°C) 16.2 A 12.7 A 15.0 A

Maximum Effective Supply Current

45%(40°C) 14.0 A 12.6 A --40%(40°C) -- -- 13.7 A60%(40°C) 14.0A 11.7 A 13.6 A100%(40°C) 16.2 A 12.7 A 15.0 A

No-load voltage (U0) 72 V

Reduced no-load voltage (Ur) 11 V

Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.

12.2 CRUISER 402 AC/DC - POWER PULSE 402 AC/DCSupply voltage 3x400Va.c.±15%/50-60HzMains protection 32 A 500 V Delayed

Zmax

Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto64mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto64mΩ.

Dimensions ( L x D x H ) 690x290x450mmWeight 55.5 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)







10 A - 20.4 V 400 A - 36.0 V

5 A - 10.2 V 400 A - 26.0 V

20 A - 15.0 V 400 A - 34.0 V

Welding current / Working voltage50%(40°C) 400 A - 36.0 V 400 A - 26.0 V 400 A - 34.0 V60%(40°C) 370 A - 34.8 V 380 A - 25.2 V 380 A - 33.0 V100%(40°C) 340 A - 33.6 V 340 A - 23.6 V 340 A - 31.0 V

Maximum input power50%(40°C) 18.4kVA–16.8kW 14.3kVA–12.9kW 17.7kVA–16.1kW60%(40°C) 17.2kVA–15.6kW 13.2kVA–11.8kW 16.6kVA–15.0kW100%(40°C) 15.3kVA–13.7kW 11.6kVA–10.0kW 14.1kVA–12.7kW

Maximum supply current50%(40°C) 27.2 A 20.7 A 25.4 A60%(40°C) 24.7 A 19.0 A 24.4 A100%(40°C) 21.7 A 16.8 A 20.9 A


50%(40°C) 19.2 A 14.6 A 18.0 A60%(40°C) 19.1 A 14.7 A 18.9 A100%(40°C) 21.7 A 16.8 A 20.9 A


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No-load voltage (U0) 81V

Reduced no-load voltage (Ur) 9V



Supply voltage 3x400Va.c.±15%/50-60HzMains protection 40 A 500 V Delayed

Zmax CompliantwithEN61000-3-12Hook-upnotdependentonthesupplynetwork

Dimensions ( L x D x H ) 690x290x450mmWeight 55.5 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0.5 MPa (5 bar)







10 A - 20.4 V 500 A - 40.0 V

5 A - 10.2 V 500 A - 30.0 V

20 A - 15.0 V 500 A - 39.0 V

Welding current / Working voltage30%(40°C) 500 A - 40.0 V 500 A - 30.0 V 500 A - 39.0 V60%(40°C) 370 A - 34.8 V 380 A - 25.2 V 380 A - 33.0 V100%(40°C) 340 A - 33.6 V 340 A - 23.6 V 340 A - 31.0 V

Maximum input power30%(40°C) 25.5kVA–23.4kW 20.3kVA–18.5kW 25.0kVA–23.0kW60%(40°C) 17.2kVA–15.6kW 13.2kVA–11.8kW 16.6kVA–15.0kW100%(40°C) 15.3kVA–13.7kW 11.6kVA–10.0kW 14.1kVA–12.7kW

Maximum supply current30%(40°C) 37.3 A 29.0 A 37.4 A60%(40°C) 24.7 A 19.0 A 24.4 A100%(40°C) 21.7 A 16.8 A 20.9 A


30%(40°C) 20.4 A 15.9 A 20.5 A60%(40°C) 19.1 A 14.7 A 18.9 A100%(40°C) 21.7 A 16.8 A 20.9 A

No-load voltage (U0) 81V

Reduced no-load voltage (Ur) 9V



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L

RIF

1275 6 8 119 10 161513 14 1917 18 20

22

I-HALL

JP5

+5

V

TX

2-R

S2

32

1 2

GN

D

TX

1-R

S2

32

RX

2-R

S2

32

RX

1-R

S2

32

J1

5 63 4

CAN-L

33

GND-REM

34

+5V-REM

N.C.

CAN-H

32

31

30

RIC-MACCHINA26

RID-MOD

POT

N.C.

29

28

27

RIF

VOUT

25

23

24

JP

22

32

31

34

33

30

27

29

28

26

25

23

24

COM HF

050.XXXX.0139

15

JP

2 F

LA

T3

4V

IE

CON-CONT

I-INV

AL-IN

SIGNAL-1

19

20

21

EV-TIG

OK-GRUPPO

SIGNAL-2

18

16

17

+5V

PULS-UP

ALARM-CU

SIGNAL-3

13

12

14

GND

PULS-DOWN

10

911

RIC-PED

GND

+15V

PULS-TORCIA76

85

-15V

SIGNAL-4

EXT-REF

43

2

OK-FAN1

JP

6 F

LA

T3

4V

IE

22

20

19

21

17

16

18

15

14

12

13

11

91

08

67

53

42

1

050.XXXX.0140

RE

MO

TE

1

JP17JP18

RS

23

2 C

OM

1

22 21 2342 1 1 4 3

12

56

34

76

84

35

12

JP

1

CN8

JP

5

JP7

+5V

TX2-RS232

TX1-RS232

RX2-RS232

RX1-RS232

GND

GND

DIG_IN_1

DIG_IN_2

DIG_IN_3

DIG_OUT_1

DIG_OUT_2

A-RS485 12

12

+5

V-R

EM

OK

-FA

N

+5

V-R

EM

GN

D-R

EM

+3

4V

-RE

M

GN

D-R

EM

GN

D-R

EM

CA

N-L

CA

N-H

21 22 431 2 2 31 4

B-RS485

12

88

65

72

31

4

JP

5

+24V-ISO

48VAC-1

CAN-L

+34V-REM

CAN-H

48VAC-2

GND-REM

GND-ISO

76

53

24

1

P-UP

GND_ISO

GND_ISO

RIF-EXT

N.C.-1

20

17

18

19

14

15

16

12

11

91

01

3

JP

12

+10V_ISO

N.C.-2

PT/CONT-PED

P-DOWN

+24V_ISO

N.O.-2

COM-1

N.O.-1

COM-2

56

13

24

21

JP

3

RIF-EXT

PRES-PED

+10V-ISO

P-T/CONT-PED

GND-ISO

230VAC-1

C D EF B A

48VAC-2

JP1J1

050.XXXX.0027 JP

2 3

HF4

+24V_ISO

N.C.

GND_ISO

21

431 2 65

43

21

JP

26

3

JP

28

41

2

16

15

13

14

11

12

10

98

56

74

JP

25

24VAC-4

48VAC-1

48VAC-2

24VAC-3

230VAC-2

18VAC-2

24VAC-2

24VAC-1

33VAC-2

33VAC-1

18VAC-1

24VAC-2

24VAC-3

24VAC-4

24VAC-1

33VAC-2

33VAC-1

18VAC-1

18VAC-2

400VAC

230VAC

0VAC

F1 6X32

2A 500V @

21

JP

4

342

1

JP

1

050.XXXX.0071

JP

2

53

46

56

31

24

AD

BC

FG

EK

JH

NM

LS

RP

T

D

C E

B

A

F

JP3

1 2

JP4

43 21 3 4

JP

3

21

43

1

JP

2

24

3

J2

13

42

JP

20

12

VOUT

JP

21

21

GND

RS

23

2 C

OM

3

JP2

3 41 2 85 6 7 1 5 62 43 107 98

JP7

33

VA

C-2

23

0V

AC

-1

33

VA

C-1

23

0V

AC

-2

JP

3

12

43

+

13

2

JP

4

45

6

+5V-REM

+34V-REM

CAN-L

GND-REM

GND-REM

CAN-H

34 2 1

JP3

JP14

21

21JP

7

3 4

1

5

2

GN

D-I

SO

AL

CU

EA

RT

H

40

0V

AC

-1

40

0V

AC

-2

4321

+

+-

05

0.X

XX

X.0

111

12

1

JP

4

32

46

5

JP

9

JP6

3 41 2 5 6

POWER_PULSE_VERSION

CONN MFT2V ROSSO

CRUISER_VERSION

CONN MFT2V BLU

POWER_PULSE_VERSION

B

H

J

K

L

T

G

S RE

F

NP

D

C

AM

15

69

15

69

21

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

02

2.0

00

2.0

25

7

02

2.0

00

2.0

18

9

02

2.0

01

0.0

01

5

02

2.0

00

2.0

22

4

022.0002.0252

022.0002.0156

02

2.0

00

2.0

311

022.0002.0312

022.0002.0073

022.0002.0156

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0227

022.0002.0255

022.0002.0218

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

E

F

G

H

D

J

I

C

B

A

022.0002.0284

GND-ISO21

12

+24V-ISO

CAN-H

+5V-REM

GND-REM

CAN-L

21

FH

GE

BC

DA

JI

POWER_PULSE_VERSION

IR

02

2.0

00

2.0

18

8

02

2.0

00

2.0

22

6

02

2.0

00

2.0

24

9

022.0002.0252

TIG

VDC

EV

4

JP

4

3

N.C.

COM

JP

27

21

COM

230VAC-1

230VAC-2230VAC-2

230VAC-1

GND ISO

GND ISO

+24V-FAN

GND ISO

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

+24V-FAN

JP

32

JP

29

JP

30

12

12

JP

31

12

21

JP

33

12

JP

23

42

13

022.0002.0363

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

VDCM

MVDC

MVDC

MVDC

POWER_PULSE_VERSION

12

N.O.

ENGLISH

13 ELECTRICAL DIAGRAM



T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD



58

B

DC

A

32

41

L

31 2 4 5JP2

H.F.

TIG

050.

XXXX

.006

9

6

HALL

J8J4 050.XXXX.0116J7J5J6 J1J3

JP1-FLAT 10VIE

JP4-FLAT

321

JP

7

J5

4 9 108765

J3

3

JP3

21 4

1 2 3 4 5 6 7 8 9 10

-

050.

XXXX

.011

9

J4 J3

J1 J2JP6

21

JP

5

12

43

F2

4A

@

050.XXXX.0036

F1

4A

@

F3

25

0m

A@

F4

1A

@

050.X

XXX.

0038

23

1 JP

1

31

2

JP

2

J1

21 5

JP2

43 76 8

BROWN

050.XXXX.0068

JP

2

12

J5

MAINS SWITCH

R

J2

J1

BROWN

BROWN

J2

J3

J8 J6 J3

J7

J4

J1

BLACK

BLACK

BLACK

S

T

PEJ9YELLOW-GREEN

JP4

12 63 54 1 2

JP1

J2

J1

050.XXXX.0057

21

JP

1

JP

2

34

56

12

J3

J2

BLACK

BLACK

BLACK

CO

NN

-ILM

EA

LC

U09

13

24

5

64

31

25

65

43

21

1 106

JP1

53 42 8 97

J1

JP2

JP3

050.XXXX.0112

JP1

4 3 12

48VAC-13

VO

UT


2

050.XXXX.0076

1 2 43 5 76

15

J1

3

4

9 108

2135 6 4810 7911 121416 131517 182022 1921

JP5

+5V

GN

D

GN

D

+15V

+15V

+12V

-15V

21 54 63

RE

LE

' P

OT

EX

T-R

EF

OK

-GR

UP

PO

TE

RM

FA

N

CO

M-C

ON

T

OK

FA

N

GN

D

+5V

PU

LS

DO

WN

PU

LS

UP

CO

M H

F

ALA

RM

-CU

PU

LS

-TO

RC

IA

EV

-TIG

RIC

PE

DA

LE

1087 9 141311 12 191716 1815 222120

18V

AC

-1

3 14214365810 791114 1216151720 182221 19 13 213 4

050.XXXX.0052

JP3 JP4 JP6

RIF

-EX

T

P-T

/CO

NT-P

ED

GN

D-I

SO

CO

M C

U

CO

M R

ELE

HF

P-U

P

P-D

OW

N

PT

/CO

NT

-PE

D

+24

V-F

AN

2

GN

D-I

SO

CO

M E

V-T

IG

PR

ES

-PE

D

AL

CU

+24V

-IS

O

AL-C

U

21 3 754 6 11108 9 141312 15

+24

V-F

AN

1

+10V

-IS

O

33V

AC

-2

33V

AC

-2

33V

AC

-1

33V

AC

-1

24V

AC

-4

18V

AC

-2

24V

AC

-3

CO

M

N.O

.

CO

M

N.C

.

191716 18 222120 3 41 2 1 32

342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12

JP1JP2

050.XXXX.0080

JP6

4

24V

AC

-1

24V

AC

-2

24V

AC

-2

+5V

-RE

M

GN

D-R

EM

GN

D-R

EM

+34

V-R

EM

+15

V

+15V

-15V

-15V

24V

AC

-1

1 324 1 24 43 31 2

RIC

-MA

CC

HIN

A

AL-I

N

SIG

NA

L-1

GN

D

+5V

+5V

GN

D

GN

D

OK

-GR

UP

PO

ALA

RM

-CU

SIG

NA

L-4

SIG

NA

L-3

SIG

NA

L-2

PO

T

I-H

ALL

RIF

1275 6 8 119 10 161513 14 1917 18 20

22

I-HALL

JP5

+5V

TX

2-R

S232

1 2

GN

D

TX

1-R

S232

RX

2-R

S232

RX

1-R

S232

J1

5 63 4

CAN-L

33

GND-REM

34

+5V-REM

N.C.

CAN-H

32

31

30

RIC-MACCHINA26

RID-MOD

POT

N.C.

29

28

27

RIF

VOUT

25

23

24

JP

22

32

31

34

33

30

27

29

28

26

25

23

24

COM HF

050.XXXX.0139

15

JP

2 F

LA

T34V

IE

CON-CONT

I-INV

AL-IN

SIGNAL-1

19

20

21

EV-TIG

OK-GRUPPO

SIGNAL-2

18

16

17

+5V

PULS-UP

ALARM-CU

SIGNAL-3

13

12

14

GND

PULS-DOWN

10

911

RIC-PED

GND

+15V

PULS-TORCIA76

85

-15V

SIGNAL-4

EXT-REF

43

2

OK-FAN1

JP

6 F

LA

T34

VIE

22

20

19

21

17

16

18

15

14

12

13

11

910

86

75

34

21

050.XXXX.0140

RE

MO

TE

1

JP17JP18

RS

232

CO

M 1

22 21 2342 1 1 4 3

12

56

34

76

84

35

12

JP

1

CN8

JP

5

JP7

+5V

TX2-RS232

TX1-RS232

RX2-RS232

RX1-RS232

GND

GND

DIG_IN_1

DIG_IN_2

DIG_IN_3

DIG_OUT_1

DIG_OUT_2

A-RS485 12

12

+5V

-RE

M

OK

-FA

N

+5V

-RE

M

GN

D-R

EM

+34V

-RE

M

GN

D-R

EM

GN

D-R

EM

CA

N-L

CA

N-H

21 22 431 2 2 31 4

B-RS485

12

88

65

72

31

4

JP

5

+24V-ISO

48VAC-1

CAN-L

+34V-REM

CAN-H

48VAC-2

GND-REM

GND-ISO

76

53

24

1

P-UP

GND_ISO

GND_ISO

RIF-EXT

N.C.-1

20

17

18

19

14

15

16

12

11

91

01

3

JP

12

+10V_ISO

N.C.-2

PT/CONT-PED

P-DOWN

+24V_ISO

N.O.-2

COM-1

N.O.-1

COM-2

56

13

24

21

JP

3

RIF-EXT

PRES-PED

+10V-ISO

P-T/CONT-PED

GND-ISO

230VAC-1

C D EF B A

48VAC-2

JP1J1

050.XXXX.0027 JP

2 3

HF4

+24V_ISO

N.C.

GND_ISO

21

431 2 65

43

21

JP

26

3

JP

28

41

2

16

15

13

14

11

12

10

98

56

74

JP

25

24VAC-4

48VAC-1

48VAC-2

24VAC-3

230VAC-2

18VAC-2

24VAC-2

24VAC-1

33VAC-2

33VAC-1

18VAC-1

24VAC-2

24VAC-3

24VAC-4

24VAC-1

33VAC-2

33VAC-1

18VAC-1

18VAC-2

400VAC

230VAC

0VAC

F1 6X32

2A 500V @

21

JP

4

342

1

JP

1

050.XXXX.0071

JP

2

53

46

56

31

24

AD

BC

FG

EK

JH

NM

LS

RP

T

D

C E

B

A

F

JP3

1 2

JP4

43 21 3 4

JP

3

21

43

1

JP

2

24

3

J2

13

42

JP

20

12

VOUT

JP

21

21

GND

RS

232

CO

M 3

JP2

3 41 2 85 6 7 1 5 62 43 107 98

JP7

33

VA

C-2

23

0V

AC

-1

33

VA

C-1

23

0V

AC

-2

JP

3

12

43

+

13

2

JP

4

45

6

+5V-REM

+34V-REM

CAN-L

GND-REM

GND-REM

CAN-H

34 2 1

JP3

JP14

21

21JP

7

3 4

1

5

2

GN

D-I

SO

AL

CU

EA

RT

H

40

0V

AC

-1

40

0V

AC

-2

4321

+

+-

05

0.X

XX

X.0

111

12

1

JP

4

32

46

5

JP

9

JP6

3 41 2 5 6

POWER_PULSE_VERSION

CONN MFT2V ROSSO

CRUISER_VERSION

CONN MFT2V BLU

POWER_PULSE_VERSION

B

H

J

K

L

T

G

S RE

F

NP

D

C

AM

15

69

15

69

21

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

02

2.0

00

2.0

257

02

2.0

00

2.0

18

9

02

2.0

01

0.0

015

022.0

00

2.0

224

022.0002.0252

022.0002.0156

02

2.0

00

2.0

311

022.0002.0312

022.0002.0073

022.0002.0156

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0227

022.0002.0255

022.0002.0218

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

E

F

G

H

D

J

I

C

B

A

022.0002.0284

GND-ISO21

12

+24V-ISO

CAN-H

+5V-REM

GND-REM

CAN-L

21

FH

GE

BC

DA

JI

POWER_PULSE_VERSION

IR

02

2.0

00

2.0

188

02

2.0

00

2.0

22

6

022.0

002.0

249

022.0002.0252

TIG

VDC

EV

4

JP

4

3

N.C.

COM

JP

27

21

COM

230VAC-1

230VAC-2230VAC-2

230VAC-1

GND ISO

GND ISO

+24V-FAN

GND ISO

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

+24V-FAN

JP

32

JP

29

JP

30

12

12

JP

31

12

21

JP

33

12

JP

23

42

13

022.0002.0363

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

VDCM

MVDC

MVDC

MVDC

POWER_PULSE_VERSION

12

N.O.

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.182025/05/2018 V.2.6


59

B

DC

A

32

41

L

31 2 4 5JP2

H.F.

TIG

050.

XXXX

.006

9

6

HALL

J8J4 050.XXXX.0116J7J5J6 J1J3

JP1-FLAT 10VIE

JP4-FLAT

321

JP

7

J5

4 9 108765

J3

3

JP3

21 4

1 2 3 4 5 6 7 8 9 10

-

050.

XXXX

.011

9

J4 J3

J1 J2JP6

21

JP

5

12

43

F2

4A

@

050.XXXX.0036

F1

4A

@

F3

25

0m

A@

F4

1A

@

050.X

XXX.

0038

23

1 JP

1

31

2

JP

2

J1

21 5

JP2

43 76 8

BROWN

050.XXXX.0068

JP

2

12

J5

MAINS SWITCH

R

J2

J1

BROWN

BROWN

J2

J3

J8 J6 J3

J7

J4

J1

BLACK

BLACK

BLACK

S

T

PEJ9YELLOW-GREEN

JP4

12 63 54 1 2

JP1

J2

J1

050.XXXX.0057

21

JP

1

JP

2

34

56

12

J3

J2

BLACK

BLACK

BLACK

CO

NN

-ILM

EA

LC

U09

13

24

5

64

31

25

65

43

21

1 106

JP1

53 42 8 97

J1

JP2

JP3

050.XXXX.0112

JP1

4 3 12

48VAC-13

VO

UT


2

050.XXXX.0076

1 2 43 5 76

15

J1

3

4

9 108

2135 6 4810 7911 121416 131517 182022 1921

JP5

+5V

GN

D

GN

D

+15V

+15V

+12V

-15V

21 54 63

RE

LE

' P

OT

EX

T-R

EF

OK

-GR

UP

PO

TE

RM

FA

N

CO

M-C

ON

T

OK

FA

N

GN

D

+5V

PU

LS

DO

WN

PU

LS

UP

CO

M H

F

ALA

RM

-CU

PU

LS

-TO

RC

IA

EV

-TIG

RIC

PE

DA

LE

1087 9 141311 12 191716 1815 222120

18V

AC

-1

3 14214365810 791114 1216151720 182221 19 13 213 4

050.XXXX.0052

JP3 JP4 JP6

RIF

-EX

T

P-T

/CO

NT-P

ED

GN

D-I

SO

CO

M C

U

CO

M R

ELE

HF

P-U

P

P-D

OW

N

PT

/CO

NT

-PE

D

+24

V-F

AN

2

GN

D-I

SO

CO

M E

V-T

IG

PR

ES

-PE

D

AL

CU

+24V

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O

AL-C

U

21 3 754 6 11108 9 141312 15

+24

V-F

AN

1

+10V

-IS

O

33V

AC

-2

33V

AC

-2

33V

AC

-1

33V

AC

-1

24V

AC

-4

18V

AC

-2

24V

AC

-3

CO

M

N.O

.

CO

M

N.C

.

191716 18 222120 3 41 2 1 32

342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12

JP1JP2

050.XXXX.0080

JP6

4

24V

AC

-1

24V

AC

-2

24V

AC

-2

+5V

-RE

M

GN

D-R

EM

GN

D-R

EM

+34

V-R

EM

+15

V

+15V

-15V

-15V

24V

AC

-1

1 324 1 24 43 31 2

RIC

-MA

CC

HIN

A

AL-I

N

SIG

NA

L-1

GN

D

+5V

+5V

GN

D

GN

D

OK

-GR

UP

PO

ALA

RM

-CU

SIG

NA

L-4

SIG

NA

L-3

SIG

NA

L-2

PO

T

I-H

ALL

RIF

1275 6 8 119 10 161513 14 1917 18 20

22

I-HALL

JP5

+5V

TX

2-R

S232

1 2

GN

D

TX

1-R

S232

RX

2-R

S232

RX

1-R

S232

J1

5 63 4

CAN-L

33

GND-REM

34

+5V-REM

N.C.

CAN-H

32

31

30

RIC-MACCHINA26

RID-MOD

POT

N.C.

29

28

27

RIF

VOUT25

23

24

JP

22

32

31

34

33

30

27

29

28

26

25

23

24

COM HF

050.XXXX.0139

15

JP

2 F

LA

T34V

IE

CON-CONT

I-INV

AL-IN

SIGNAL-1

19

20

21

EV-TIG

OK-GRUPPO

SIGNAL-2

18

16

17

+5V

PULS-UP

ALARM-CU

SIGNAL-3

13

12

14

GND

PULS-DOWN

10

911

RIC-PED

GND

+15V

PULS-TORCIA76

85

-15V

SIGNAL-4

EXT-REF

43

2

OK-FAN1

JP

6 F

LA

T34

VIE

22

20

19

21

17

16

18

15

14

12

13

11

910

86

75

34

21

050.XXXX.0140

RE

MO

TE

1

JP17JP18

RS

232

CO

M 1

22 21 2342 1 1 4 3

12

56

34

76

84

35

12

JP

1

CN8

JP

5

JP7

+5V

TX2-RS232

TX1-RS232

RX2-RS232

RX1-RS232

GND

GND

DIG_IN_1

DIG_IN_2

DIG_IN_3

DIG_OUT_1

DIG_OUT_2

A-RS485 12

12

+5V

-RE

M

OK

-FA

N

+5V

-RE

M

GN

D-R

EM

+34V

-RE

M

GN

D-R

EM

GN

D-R

EM

CA

N-L

CA

N-H

21 22 431 2 2 31 4

B-RS485

12

88

65

72

31

4

JP

5

+24V-ISO

48VAC-1

CAN-L

+34V-REM

CAN-H

48VAC-2

GND-REM

GND-ISO

76

53

24

1

P-UP

GND_ISO

GND_ISO

RIF-EXT

N.C.-1

20

17

18

19

14

15

16

12

11

91

01

3

JP

12

+10V_ISO

N.C.-2

PT/CONT-PED

P-DOWN

+24V_ISO

N.O.-2

COM-1

N.O.-1

COM-2

56

13

24

21

JP

3

RIF-EXT

PRES-PED

+10V-ISO

P-T/CONT-PED

GND-ISO

230VAC-1

C D EF B A

48VAC-2

JP1J1

050.XXXX.0027 JP

2 3

HF4

+24V_ISO

N.C.

GND_ISO

21

431 2 65

43

21

JP

26

3

JP

28

41

2

16

15

13

14

11

12

10

98

56

74

JP

25

24VAC-4

48VAC-1

48VAC-2

24VAC-3

230VAC-2

18VAC-2

24VAC-2

24VAC-1

33VAC-2

33VAC-1

18VAC-1

24VAC-2

24VAC-3

24VAC-4

24VAC-1

33VAC-2

33VAC-1

18VAC-1

18VAC-2

400VAC

230VAC

0VAC

F1 6X32

2A 500V @

21

JP

4

342

1

JP

1

050.XXXX.0071

JP

2

53

46

56

31

24

AD

BC

FG

EK

JH

NM

LS

RP

T

D

C E

B

A

F

JP3

1 2

JP4

43 21 3 4

JP

3

21

43

1

JP

2

24

3

J2

13

42

JP

20

12

VOUT

JP

21

21

GND

RS

232

CO

M 3

JP2

3 41 2 85 6 7 1 5 62 43 107 98

JP7

33

VA

C-2

23

0V

AC

-1

33

VA

C-1

23

0V

AC

-2

JP

3

12

43

+

13

2

JP

4

45

6

+5V-REM

+34V-REM

CAN-L

GND-REM

GND-REM

CAN-H

34 2 1

JP3

JP14

21

21JP

7

3 4

1

5

2

GN

D-I

SO

AL

CU

EA

RT

H

40

0V

AC

-1

40

0V

AC

-2

4321

+

+-

05

0.X

XX

X.0

111

12

1

JP

4

32

46

5

JP

9

JP6

3 41 2 5 6

POWER_PULSE_VERSION

CONN MFT2V ROSSO

CRUISER_VERSION

CONN MFT2V BLU

POWER_PULSE_VERSION

B

H

J

K

L

T

G

S RE

F

NP

D

C

AM

15

69

15

69

21

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

02

2.0

00

2.0

25

7

02

2.0

00

2.0

18

9

02

2.0

01

0.0

01

5

022.0

002.0

224

022.0002.0252

022.0002.0156

02

2.0

00

2.0

311

022.0002.0312

022.0002.0073

022.0002.0156

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0227

022.0002.0255

022.0002.0218

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

E

F

G

H

D

J

I

C

B

A

022.0002.0284

GND-ISO21

12

+24V-ISO

CAN-H

+5V-REM

GND-REM

CAN-L

21

FH

GE

BC

DA

JI

POWER_PULSE_VERSION

IR

02

2.0

00

2.0

18

8

02

2.0

00

2.0

226

022.0

002.0

24

9

022.0002.0252

TIG

VDC

EV

4

JP

4

3

N.C.

COM

JP

27

21

COM

230VAC-1

230VAC-2230VAC-2

230VAC-1

GND ISO

GND ISO

+24V-FAN

GND ISO

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

+24V-FAN

JP

32

JP

29

JP

30

12

12

JP

31

12

21

JP

33

12

JP

23

42

13

022.0002.0363

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

VDCM

MVDC

MVDC

MVDC

POWER_PULSE_VERSION

12

N.O.

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD



60

B

DC

A

32

41

L

31 2 4 5JP2

H.F.

TIG

050.

XXXX

.006

9

6

HALL

J8J4 050.XXXX.0116J7J5J6 J1J3

JP1-FLAT 10VIE

JP4-FLAT

321

JP

7

J5

4 9 108765

J3

3

JP3

21 4

1 2 3 4 5 6 7 8 9 10

-

050.

XXXX

.011

9

J4 J3

J1 J2JP6

21

JP

5

12

43

F2 4

A@

050.XXXX.0036

F1 4

A@

F3 2

50m

A@

F4 1

A@

050.X

XXX.

0038

23

1 JP

1

31

2

JP

2

J1

21 5

JP2

43 76 8

BROWN

050.XXXX.0068

JP

2

12

J5

MAINS SWITCH

R

J2

J1

BROWN

BROWN

J2

J3

J8 J6 J3

J7

J4

J1

BLACK

BLACK

BLACK

S

T

PEJ9YELLOW-GREEN

JP4

12 63 54 1 2

JP1

J2

J1

050.XXXX.0057

21

JP

1

JP

2

34

56

12

J3

J2

BLACK

BLACK

BLACK

CO

NN

-ILM

EA

LC

U09

13

24

5

64

31

25

65

43

21

1 106

JP1

53 42 8 97

J1

JP2

JP3

050.XXXX.0112

JP1

4 3 12

48VAC-13

VO

UT


2

050.XXXX.0076

1 2 43 5 76

15

J1

3

4

9 108

2135 6 4810 7911 121416 131517 182022 1921

JP5

+5

V

GN

D

GN

D

+1

5V

+1

5V

+1

2V

-15

V21 54 63

RE

LE

' P

OT

EX

T-R

EF

OK

-GR

UP

PO

TE

RM

FA

N

CO

M-C

ON

T

OK

FA

N

GN

D

+5

V

PU

LS

DO

WN

PU

LS

UP

CO

M H

F

AL

AR

M-C

U

PU

LS

-TO

RC

IA

EV

-TIG

RIC

PE

DA

LE

1087 9 141311 12 191716 1815 222120

18

VA

C-1

3 14214365810 791114 1216151720 182221 19 13 213 4

050.XXXX.0052

JP3 JP4 JP6

RIF

-EX

T

P-T

/CO

NT-P

ED

GN

D-I

SO

CO

M C

U

CO

M R

EL

E

HF

P-U

P

P-D

OW

N

PT

/CO

NT

-PE

D

+2

4V

-FA

N2

GN

D-I

SO

CO

M E

V-T

IG

PR

ES

-PE

D

AL

CU

+2

4V

-IS

O

AL

-CU

21 3 754 6 11108 9 141312 15

+2

4V

-FA

N1

+1

0V

-IS

O

33

VA

C-2

33

VA

C-2

33

VA

C-1

33

VA

C-1

24

VA

C-4

18

VA

C-2

24

VA

C-3

CO

M

N.O

.

CO

M

N.C

.

191716 18 222120 3 41 2 1 32

342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12

JP1JP2

050.XXXX.0080

JP6

4

24

VA

C-1

24

VA

C-2

24

VA

C-2

+5

V-R

EM

GN

D-R

EM

GN

D-R

EM

+3

4V

-RE

M

+1

5V

+1

5V

-15

V

-15

V

24

VA

C-1

1 324 1 24 43 31 2

RIC

-MA

CC

HIN

A

AL

-IN

SIG

NA

L-1

GN

D

+5

V

+5

V

GN

D

GN

D

OK

-GR

UP

PO

AL

AR

M-C

U

SIG

NA

L-4

SIG

NA

L-3

SIG

NA

L-2

PO

T

I-H

AL

L

RIF

1275 6 8 119 10 161513 14 1917 18 20

22

I-HALL

JP5

+5V

TX

2-R

S232

1 2

GN

D

TX

1-R

S232

RX

2-R

S232

RX

1-R

S232

J1

5 63 4

CAN-L

33

GND-REM

34

+5V-REM

N.C.

CAN-H

32

31

30

RIC-MACCHINA26

RID-MOD

POT

N.C.

29

28

27

RIF

VOUT

25

23

24

JP

22

32

31

34

33

30

27

29

28

26

25

23

24

COM HF

050.XXXX.0139

15

JP

2 F

LA

T34V

IE

CON-CONT

I-INV

AL-IN

SIGNAL-1

19

20

21

EV-TIG

OK-GRUPPO

SIGNAL-2

18

16

17

+5V

PULS-UP

ALARM-CU

SIGNAL-3

13

12

14

GND

PULS-DOWN

10

911

RIC-PED

GND

+15V

PULS-TORCIA76

85

-15V

SIGNAL-4

EXT-REF

43

2

OK-FAN1

JP

6 F

LA

T34V

IE

22

20

19

21

17

16

18

15

14

12

13

11

91

08

67

53

42

1

050.XXXX.0140

RE

MO

TE

1

JP17JP18

RS

23

2 C

OM

1

22 21 2342 1 1 4 3

12

56

34

76

84

35

12

JP

1

CN8

JP

5

JP7

+5V

TX2-RS232

TX1-RS232

RX2-RS232

RX1-RS232

GND

GND

DIG_IN_1

DIG_IN_2

DIG_IN_3

DIG_OUT_1

DIG_OUT_2

A-RS485 12

12

+5

V-R

EM

OK

-FA

N

+5

V-R

EM

GN

D-R

EM

+3

4V

-RE

M

GN

D-R

EM

GN

D-R

EM

CA

N-L

CA

N-H

21 22 431 2 2 31 4

B-RS485

12

88

65

72

31

4

JP

5

+24V-ISO

48VAC-1

CAN-L

+34V-REM

CAN-H

48VAC-2

GND-REM

GND-ISO

76

53

24

1

P-UP

GND_ISO

GND_ISO

RIF-EXT

N.C.-1

20

17

18

19

14

15

16

12

11

91

013

JP

12

+10V_ISO

N.C.-2

PT/CONT-PED

P-DOWN

+24V_ISO

N.O.-2

COM-1

N.O.-1

COM-2

56

13

24

21

JP

3

RIF-EXT

PRES-PED

+10V-ISO

P-T/CONT-PED

GND-ISO

230VAC-1

C D EF B A

48VAC-2

JP1J1

050.XXXX.0027 JP

2 3

HF4

+24V_ISO

N.C.

GND_ISO

21

431 2 65

43

21

JP

26

3

JP

28

41

2

16

15

13

14

11

12

10

98

56

74

JP

25

24VAC-4

48VAC-1

48VAC-2

24VAC-3

230VAC-2

18VAC-2

24VAC-2

24VAC-1

33VAC-2

33VAC-1

18VAC-1

24VAC-2

24VAC-3

24VAC-4

24VAC-1

33VAC-2

33VAC-1

18VAC-1

18VAC-2

400VAC

230VAC

0VAC

F1 6X32

2A 500V @

21

JP

4

342

1

JP

1

050.XXXX.0071

JP

2

53

46

56

31

24

AD

BC

FG

EK

JH

NM

LS

RP

T

D

C E

B

A

F

JP3

1 2

JP4

43 21 3 4

JP

3

21

43

1

JP

2

24

3

J2

13

42

JP

20

12

VOUT

JP

21

21

GND

RS

232

CO

M 3

JP2

3 41 2 85 6 7 1 5 62 43 107 98

JP7

33V

AC

-2

230V

AC

-1

33V

AC

-1

230

VA

C-2

JP

3

12

43

+

13

2

JP

4

45

6

+5V-REM

+34V-REM

CAN-L

GND-REM

GND-REM

CAN-H

34 2 1

JP3

JP14

21

21JP

7

3 4

1

5

2

GN

D-I

SO

AL

CU

EA

RT

H

400

VA

C-1

400

VA

C-2

4321

+

+-

050.X

XX

X.0

111

12

1

JP

4

32

46

5

JP

9

JP6

3 41 2 5 6

POWER_PULSE_VERSION

CONN MFT2V ROSSO

CRUISER_VERSION

CONN MFT2V BLU

POWER_PULSE_VERSION

B

H

J

K

L

T

G

S RE

F

NP

D

C

AM

15

69

15

69

21

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

022.0

002.0

25

7

022.0

002.0

189

022.0

010.0

01

5

02

2.0

002

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24

022.0002.0252

022.0002.0156

022.0

002

.0311

022.0002.0312

022.0002.0073

022.0002.0156

022.0002.0212022.0002.0223

022.0002.0190

022.0002.0227

022.0002.0255

022.0002.0218

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

E

F

G

H

D

J

I

C

B

A

022.0002.0284

GND-ISO21

12

+24V-ISO

CAN-H

+5V-REM

GND-REM

CAN-L

21

FH

GE

BC

DA

JI

POWER_PULSE_VERSION

IR

022.0

002.0

18

8

022.0

002.0

226

02

2.0

00

2.0

24

9

022.0002.0252

TIG

VDC

EV

4

JP

4

3

N.C.

COM

JP

27

21

COM

230VAC-1

230VAC-2230VAC-2

230VAC-1

GND ISO

GND ISO

+24V-FAN

GND ISO

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

+24V-FAN

JP

32

JP

29

JP

30

12

12

JP

31

12

21

JP

33

12

JP

23

42

13

022.0002.0363

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

VDCM

MVDC

MVDC

MVDC

POWER_PULSE_VERSION

12

N.O.

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.182025/05/2018 V.2.6


61

B

DC

A

32

41

L

31 2 4 5JP2

H.F.

TIG

050.

XXXX

.006

9

6

HALL

J8J4 050.XXXX.0116J7J5J6 J1J3

JP1-FLAT 10VIE

JP4-FLAT

321

JP

7

J5

4 9 108765

J3

3

JP3

21 4

1 2 3 4 5 6 7 8 9 10

-

050.

XXXX

.011

9

J4 J3

J1 J2JP6

21

JP

5

12

43

F2 4

A@

050.XXXX.0036

F1 4

A@

F3 2

50m

A@

F4 1

A@

050.X

XXX.

0038

23

1 JP

1

31

2

JP

2

J1

21 5

JP2

43 76 8

BROWN

050.XXXX.0068

JP

2

12

J5

MAINS SWITCH

R

J2

J1

BROWN

BROWN

J2

J3

J8 J6 J3

J7

J4

J1

BLACK

BLACK

BLACK

S

T

PEJ9YELLOW-GREEN

JP4

12 63 54 1 2

JP1

J2

J1

050.XXXX.0057

21

JP

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POWER_PULSE_VERSION

CONN MFT2V ROSSO

CRUISER_VERSION

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POWER_PULSE_VERSION

B

H

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022.0002.0227

022.0002.0255

022.0002.0218

022.0002.0156

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02

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4

3

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JP

32

JP

29

JP

30

12

12

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31

12

21

JP

33

12

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23

42

13

022.0002.0363

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

ROSSO-RED

VDCM

MVDC

MVDC

MVDC

POWER_PULSE_VERSION

12

N.O.

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD



62

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.182025/05/2018 V.2.6


63

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NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE

GIALLO/VERDE-YELLOW/GREEN

MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

A B

C D

ENGLISH

13.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD



64

B

DC

A

022.

0002

.009

7

4

RS232 COM 3

24

2

P-T/

CONT

-PED

TX1-RS232

TX2-RS232

RX2-RS232

RX1-RS232

+5V-PROG

JP22

15

69

022.

0002

.015

2

3

5

4J1

2

1

050.X

XXX.

0076

41

23

57

68

910

022.

0002

.024

9

P-DO

WN

P-UP

3 4

050.

XXXX

.005

2

13

AL-CU

COM HF

P-DOWN

COM CU

PULS DOWN

PULS UP

ALARM-CU

PULS-TORCIA

GND-ISO

P-T/CONT-PED

COM RELE

PT/CONT-PED

RIC PEDALE

RELE' POT

EXT-REF

OK-GRUPPO

TERM FAN

COM-CONT

8

JP5

1620

2221

1917

1815

+15V

+12V

-15V

+15V

+5V

GND

GND

+5V

1214

1311

109

7

OK FAN

GND

P-UP

45

63

21

EV-TIG

2221

1920

1517

1816

HF

168

42

13

56

7

JP4

1210

911

1514

1320

1917

1822

212

13

47

56

8

24VAC-2

24VAC-1

24VAC-1

24VAC-2

+5V-REM

GND-REM

GND-REM

+34V-REM

24VAC-4

18VAC-1

18VAC-2

24VAC-3

RIF-EXT

+24V-FAN1

+10V-ISO

33VAC-2

33VAC-2

33VAC-1

33VAC-1

+24V-FAN2

GND-ISO

COM EV-TIG

PRES-PED

+24V-ISO

COM

JP3

1114

1210

79

8

ALCU

36

54

21

3N.C.

JP1

JP2

JP6

JP4

32

14

14

2

COM

N.O.

43

12

34

1

JP5

17

JP6 11

109

1214

1315

1621

1918

2022

11

34

2

JP3

32

4

JP7

13

24

JP8

12

3

JP10 FLAT 34VIE

17

17

050.XXXX.0139

JP1 FLAT 34VIE

+5V

GND

12

34

56

1

JP5

31

31

GND

D-

D+

GND

D+

D-

+5V

42

33

12

4

OUT3

AN3

+5V

GND

IN0

OUT2

31

25

64

JP3

JP4

JP6

J1

32 3433

GND

1

+5V-

REM

CAN-

L

GND

-REM

32 3433

24 28 29 3025 27262221 2318 2019

24

POT

CAN-

H

N.C.

N.C.

RIC-

MAC

CHIN

A

RID-

MO

D

RIF

28 29 3025 2726

AL-IN

I-HAL

L

I-INV

VOUT

CON-

CONT

OK-

GRU

PPO

SIG

NAL-

1

21 22 2318 2019

10 1514 1611 13127 8 94 5 6

10

SIG

NAL-

3

ALAR

M-C

U

EV-T

IG

SIG

NAL-

2

PULS

-DO

WN

PULS

-UP

+5V

1514 1611 1312

PULS

-TO

RCIA

COM

HF

GND

GND

RIC-

PED

-15V

+15V

87 954 6

1 32

022.

0010

.001

4O

K-FA

N

EXT-

REF

SIG

NAL-

4

1 32

050.

XXXX

.005

5

GND

-REM


6

050.

XXXX

.008

0+D

3 2 1

TX2-

RS23

2

+5V

6 5 4

JP1

3 2 1

JP2

RX1-

RS23

2

TX1-

RS23

2

RX2-

RS23

2

GND

-D +5V

JP9 JP3

12 41 4 3

-D +5V_

PRO

G

GND

GND

+D

12 245 3

JP4

022.

0002

.015

2

JP14

JP7CAN-L

+5V-REM

GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5

DIG

_IN_

2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

-REM

48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_3

+34V

-REM

GND

-CAN

A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

- 2

2

JP25

8 671

+24V

-ISO

GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

- 1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

- 1

COM

- 2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

ISO

+24V

-FAN

GND

ISO

M VDC

VDC

MM VDC

VDC

M

POW

ER_P

ULSE

_VER

SIO

N

GND

-ISO

E

FG

H

D

JI

CB

A

A

CAN-

H

CAN-

L

GND

-REM

+5V-

REM

D C B

+24V

-ISO

EGH F

NERO

-BLA

CK

ROSS

O-R

ED

12

2 1

IR

B C

F E

D

A

P-T/

CONT

-PED

IJ

GND

-ISO

D FC

RIF-

EXT

PRES

-PED

+10V

-ISO

EA B

VDC

M

+

+ -

+-

050.XXXX.0111

TIG

H.F.

JP2

022.0002.0296

050.

XXXX

.012

5

JP20

050.

XXXX

.011

2JP

1JP

3

J1JP2

23

41

HF

JP2

050.

XXXX

.002

7J2J1

4

4

21

JP1

1 2 3

65

34

022.

0002

.025

7

GND

_ISO

+24V

_ISO

N.C.

1 32

022.

0002

.027

6

050.XXXX.0071

2 15 4 3

JP2

6

JP3

3 124

JP1

65421 3

JP19

GND

VOUT

I-INV

GND

-15V

+15V

JP26

31

21

24

JP17

CANH

GND-REM

CANL

+34V-REM

+5V-REM

GND-REM

12

15

46

23

JP9

TERM-FAN

VOUT

GND

RELE'-POT

RIC-MACCHINA

POT

JP12

32

14

15

32

4

I-HALL

-15V

AL-IN

+15V

RID-MOD

+12V

GND

GND

+15V

RIF

JP1

96

78

1312

1011

1514

16

JP1-

FLAT

16VI

E

15

23

414

96

78

1310

1112

1516

6

L

JP2

21

14

HALL

050.

XXXX

.004

75

63

45

43

21

JP2

022.

0002

.027

7

050.

XXXX

.004

7

050.

XXXX

.011

7

J6J2

J4

J5J7

J3

J1

J2 J3

4 1

022.

0002

.030

2JP

2JP

1

4

1

1

4

21

21

050.

XXXX

.005

4

JP3

JP2

21

56

34

108

79

JP5

21

022.

0002

.007

4

6

6

3 4

43

5

5

1 2

212

2

1

1

64 5

022.

0002

.023

8

2 31

J1

050.XXXX.0053

022.

0002

.024

0

JP27

COM CU

GND_ISO

ALCU

COM RELE'

43

21

43

JP28

13

JP18

6 12345

230V

AC-1

48VA

C-2

48VA

C-1

7891012 11

230V

AC-2

18VA

C-2

24VA

C-3

24VA

C-4

24VA

C-1

12

141516

18VA

C-1

33VA

C-1

24VA

C-2

33VA

C-2

JP6

43

21

JP5

21

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

34

J2J4

1235 4

JP1

6789IN

TERR

UTTO

RE

MAI

NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE


MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

A B

C D

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.182025/05/2018 V.2.6


65

B

DC

A

022.

0002

.009

7

4

RS232 COM 3

24

2

P-T/

CONT

-PED

TX1-RS232

TX2-RS232

RX2-RS232

RX1-RS232

+5V-PROG

JP22

15

69

022.

0002

.015

2

3

5

4J1

2

1

050.X

XXX.

0076

41

23

57

68

910

022.

0002

.024

9

P-DO

WN

P-UP

3 4

050.

XXXX

.005

2

13

AL-CU

COM HF

P-DOWN

COM CU

PULS DOWN

PULS UP

ALARM-CU

PULS-TORCIA

GND-ISO

P-T/CONT-PED

COM RELE

PT/CONT-PED

RIC PEDALE

RELE' POT

EXT-REF

OK-GRUPPO

TERM FAN

COM-CONT

8

JP5

1620

2221

1917

1815

+15V

+12V

-15V

+15V

+5V

GND

GND

+5V

1214

1311

109

7

OK FAN

GND

P-UP

45

63

21

EV-TIG

2221

1920

1517

1816

HF

168

42

13

56

7

JP4

1210

911

1514

1320

1917

1822

212

13

47

56

8

24VAC-2

24VAC-1

24VAC-1

24VAC-2

+5V-REM

GND-REM

GND-REM

+34V-REM

24VAC-4

18VAC-1

18VAC-2

24VAC-3

RIF-EXT

+24V-FAN1

+10V-ISO

33VAC-2

33VAC-2

33VAC-1

33VAC-1

+24V-FAN2

GND-ISO

COM EV-TIG

PRES-PED

+24V-ISO

COM

JP3

1114

1210

79

8

ALCU

36

54

21

3N.C.

JP1

JP2

JP6

JP4

32

14

14

2

COM

N.O.

43

12

34

1

JP5

17

JP6 11

109

1214

1315

1621

1918

2022

11

34

2

JP3

32

4

JP7

13

24

JP8

12

3

JP10 FLAT 34VIE

17

17

050.XXXX.0139

JP1 FLAT 34VIE

+5V

GND

12

34

56

1

JP5

31

31

GND

D-

D+

GND

D+

D-

+5V

42

33

12

4

OUT3

AN3

+5V

GND

IN0

OUT2

31

25

64

JP3

JP4

JP6

J1

32 3433

GND

1

+5V-

REM

CAN-

L

GND

-REM

32 3433

24 28 29 3025 27262221 2318 2019

24

POT

CAN-

H

N.C.

N.C.

RIC-

MAC

CHIN

A

RID-

MO

D

RIF

28 29 3025 2726

AL-IN

I-HAL

L

I-INV

VOUT

CON-

CONT

OK-

GRU

PPO

SIG

NAL-

1

21 22 2318 2019

10 1514 1611 13127 8 94 5 6

10

SIG

NAL-

3

ALAR

M-C

U

EV-T

IG

SIG

NAL-

2

PULS

-DO

WN

PULS

-UP

+5V

1514 1611 1312

PULS

-TO

RCIA

COM

HF

GND

GND

RIC-

PED

-15V

+15V

87 954 6

1 32

022.

0010

.001

4O

K-FA

N

EXT-

REF

SIG

NAL-

4

1 32

050.

XXXX

.005

5

GND

-REM


6

050.

XXXX

.008

0+D

3 2 1

TX2-

RS23

2

+5V

6 5 4

JP1

3 2 1

JP2

RX1-

RS23

2

TX1-

RS23

2

RX2-

RS23

2

GND

-D +5V

JP9 JP3

12 41 4 3

-D +5V_

PRO

G

GND

GND

+D

12 245 3

JP4

022.

0002

.015

2

JP14

JP7CAN-L

+5V-REM

GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5

DIG

_IN_

2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

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48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_3

+34V

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GND

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A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

-2

2

JP25

8 671

+24V

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GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

-1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

-1

COM

-2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

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T +32 (0)9 355 74 26F +32 (0)9 355 92 01

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Cod. 006.0001.182025/05/2018 V.2.6


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GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5

DIG

_IN_

2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

-REM

48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_3

+34V

-REM

GND

-CAN

A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

-2

2

JP25

8 671

+24V

-ISO

GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

-1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

-1

COM

-2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

ISO

+24V

-FAN

GND

ISO

M VDC

VDC

MM VDC

VDC

M

POW

ER_P

ULSE

_VER

SIO

N

GND

-ISO

E

FG

H

D

JI

CB

A

A

CAN-

H

CAN-

L

GND

-REM

+5V-

REM

D C B

+24V

-ISO

EGH F

NERO

-BLA

CK

ROSS

O-R

ED

12

2 1

IR

B C

F E

D

A

P-T/

CONT

-PED

IJ

GND

-ISO

D FC

RIF-

EXT

PRES

-PED

+10V

-ISO

EA B

VDC

M

+

+ -

+-

050.XXXX.0111

TIG

H.F.

JP2

022.0002.0296

050.

XXXX

.012

5

JP20

050.

XXXX

.011

2JP

1JP

3

J1JP2

23

41

HF

JP2

050.

XXXX

.002

7J2J1

4

4

21

JP1

1 2 3

65

34

022.

0002

.025

7

GND

_ISO

+24V

_ISO

N.C.

1 32

022.

0002

.027

6

050.XXXX.0071

2 15 4 3

JP2

6

JP3

3 124

JP1

65421 3

JP19

GND

VOUT

I-INV

GND

-15V

+15V

JP26

31

21

24

JP17

CANH

GND-REM

CANL

+34V-REM

+5V-REM

GND-REM

12

15

46

23

JP9

TERM-FAN

VOUT

GND

RELE'-POT

RIC-MACCHINA

POT

JP12

32

14

15

32

4

I-HALL

-15V

AL-IN

+15V

RID-MOD

+12V

GND

GND

+15V

RIF

JP1

96

78

1312

1011

1514

16

JP1-

FLAT

16VI

E

15

23

414

96

78

1310

1112

1516

6

L

JP2

21

14

HALL

050.

XXXX

.004

75

63

45

43

21

JP2

022.

0002

.027

7

050.

XXXX

.004

7

050.

XXXX

.01 1

7

J6J2

J4

J5J7

J3

J1

J2 J3

4 1

022.

0002

.030

2JP

2JP

1

4

1

1

4

21

21

050.

XXXX

.005

4

JP3

JP2

21

56

34

108

79

JP5

21

022.

0002

.007

4

6

6

3 4

43

5

5

1 2

212

2

1

1

64 5

022.

0002

.023

8

2 31

J1

050.XXXX.0053

022.

0002

.024

0

JP27

COM CU

GND_ISO

ALCU

COM RELE'

43

21

43

JP28

13

JP18

6 12345

230V

AC-1

48VA

C-2

48VA

C-1

7891012 11

230V

AC-2

18VA

C-2

24VA

C-3

24VA

C-4

24VA

C-1

12

141516

18VA

C-1

33VA

C-1

24VA

C-2

33VA

C-2

JP6

43

21

JP5

21

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

34

J2J4

1235 4

JP1

6789

INTE

RRUT

TORE

MAI

NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE


MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

A B

C D

ENGLISH


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13.3 “REMOTE 1” CONNECTOR

Cod.021.0004.1509

13.4 “IR” CONNECTOR

Cod.021.0004.1001

13.5 TORCH CONNECTOR (front panel)

cod. 021.0004.3360Torch Up/Down Torch

13.6 REMOTE CONTROL CONNECTOR (back panel)

cod. 021.0004.0602Torch with Potentiometer

Pot= 2Kohm - 10KohmREMOTE CONTROLLERPot= 2Kohm - 10Kohm

FOOT PEDAL REMOTE CONTROLLERPot= 2Kohm - 10Kohm


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12

5

63

6

55

56

2627

44

98

7

10

79

11

12

47

383

70

69

76

77

82

74

75

72

71

68

46

45

66

7

65

64

6

24

23

34

3537

36

43

44

41

80

30

42

81

67

38

40

48

63

62

59

60

61

13

49

51

54

53

21 22

18

32 20 19

29

4

14

78

15

73

28

17

16

3933

25

84

50

52

57

85

58

31

ENGLISH

14 SPARE PARTS



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N° CODE DESCRIPTION1 014.0002.0010 KNOB2 013.0012.1403 FRONT PANEL LABEL (322 AC/DC)3 046.0004.0012 PLASTIC SUPPORT FOR HF4 045.0006.0098 HALL COOPER BRACKET5 050.5140.0000 COMPLETE LOGIC BOARD PANEL 6 012.0007.0010 FRONT/REAR PLASTIC PANEL7 011.0013.0021 FRONT/REAR PLATE8 040.0001.0017 THREE-POLE SWITCH

9 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET

10 011.0013.0022 FRONT SOCKETS PLATE11 050.0001.0076 AMPHENOL CONNECTOR BOARD12 011.0002.0036 SOLENOID VALVE BLOCK13 017.0001.5542 SOLENOID VALVE14 011.0013.0041 HALL SUPPORT PLATE15 040.0003.1007 TERMALSWITCH85°CL=200mm16 032.0002.2006 ISOTOP DIODE17 050.0003.0047 INVERSIONMODULE+BOARD

18 045.0006.0072 DIODES-TRANSFORMER COP-PER BRACKET

19 045.0006.0071 ISOTOP/SOCKET COPPER BRA-CKET

20 045.0006.0066 ISOTOP/DC+COOPERBRACKET21 050.0001.0116 SNUBBER BOARD

22 045.0006.0087 INVERSION MODULE COOPER BRACKET

23 011.0013.0037 COVER PANEL SUPPORT PLATE24 011.0000.0911 LEFT COVER25 050.0003.0036 COMPLETE POWER BOARD26 022.0002.0190 LED WIRING27 016.4107.0001 LED HOLDER28 040.0003.1002 TERMALSWITCH75°CL=200mm29 016.5001.1132 HOSE ADAPTER

30 050.0002.0057 POWER SUPPLY CONTROL BO-ARD

31 050.0001.0112 OUTPUT FILTER BOARD32 045.0006.0067 ISOTOP/DC - COOPER BRACKET

33 050.0003.0038 THREE PHASE RECTIFIER BRID-GE

34 016.0010.0001 BOARDS SUPPORT GUIDE35 050.0001.0140 BUS BOARD36 050.0002.0052 SUPPLIES BOARD37 050.0003.0027 HF BOARD38 011.0000.0901 UPPER COVER39 050.0001.0119 CAPACITOR BOARD40 050.0001.0147 LINE FILTER BOARD41 041.0006.0006 TOROIDAL TRANSFORMER42 011.0013.0044 BOARD SUPPORT PLATE

N° CODE DESCRIPTION43 011.0013.0023 UPPER PLATE44 021.0001.0279 OUTPUT SOCKET45 011.0013.0040 RIGHT TUNNEL SUPP. PLATE46 011.0013.0032 VENTILATION SHROUD47 011.0013.0034 REAR PLATE48 022.0002.0156 17 PIN CABLE49 011.0002.0018 SOLENOID VALVE PLATE50 022.0002.0284 10 PIN CONNECTOR CABLE51 045.0000.0017 CABLE CLAMP52 021.0014.0303 RS-232 CONNECTOR CAP53 021.0005.0001 230V SOCKET54 021.0004.2994 17 PIN CONNECTOR CAP55 045.0002.0014 SUPPLYCABLE56 021.0013.0007 ILME CONNECTOR CAP57 022.0002.0073 CUSUPPLYCABLE58 016.0011.0004 FUSE HOLDER CAP59 040.0006.1880 FUSE HOLDER60 013.0000.7000 REAR PANEL61 022.0002.0152 RS-232 WIRING62 012.0007.0040 CAP63 012.0007.0020 PLASTIC LOUVRE64 003.0002.0017 FAN65 011.0000.0921 RIGHT COVER66 011.0013.0033 INTERNAL FAN SUPPORT67 050.0002.0068 LINE FILTER BOARD68 044.0004.0026 OUTPUT INDUCTOR69 011.0013.0020 LOWER COVER70 016.0009.0003 RUBBER FOOT71 042.0003.0041 POWER TRANSFORMER72 015.0001.0017 HEAT SINK73 011.0013.0039 LEFT TUNNEL SUPP. PLATE74 044.0003.0009 HF COIL75 045.0006.0084 (+)SOCKETCOPPERBRACKET76 045.0006.0085 (-) SOCKET COPPER BRACKET77 050.0001.0111 OUTPUT FILTER BOARD78 041.0004.0501 HALL EFFECT SENSOR79 022.0002.0224 REMOTE LOGIC BOARD WIRING80 050.0003.0071 INVERSION BOARD

81 050.0025.0080 PULSE BOARD (ONLY POWERPULSE VERSION)

82 045.0006.0104 HF COPPER BRACKET83 046.0004.0018 HF PLUG SUPPORT84 021.0004.2993 10 PIN CONNECTOR CAP85 040.0007.1315 FUSE


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1

2

4

6

40

39

37

38

36

63

5

65

64

81

3

78

910

11

12

29

14

15

16

18

19

20

25

23

24

78

77

76

75

74

71

70

696

867

66

46

45

47

7

41

44

35

3132

33

28

27

30

28

17

73

63

62

72

43

79

34

26

44

6059

58

55

53

52

51

13

49

48

57

56

54

50

21

22

80

82

83

84

85

61

86

42

6

87

ENGLISH

14.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC


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N° CODE DESCRIPTION1 014.0002.0010 KNOB

2013.0012.1301 FRONT PANEL LABEL (502 AC/DC)013.0012.1201 FRONT PANEL LABEL (402 AC/DC)

3 046.0004.0012 PLASTIC SUPPORT FOR HF

4 050.0001.0125 CURRENT SENSOR MANAGE-MENT BOARD

5050.5094.0000 COMPLETE LOGIC BOARD PANEL

(502 AC/DC)

050.5096.0000 COMPLETE LOGIC BOARD PANEL (402 AC/DC)

6 012.0007.0010 FRONT/REAR PLASTIC PANEL7 011.0013.0021 FRONT/REAR PLATE8 040.0001.0016 THREE-POLE SWITCH

9 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET

10 011.0013.0022 FRONT SOCKETS PLATE11 050.0001.0076 AMPHENOL CONNECTOR BOARD12 011.0002.0036 SOLENOID VALVE BLOCK13 017.0001.5542 SOLENOID VALVE14 045.0006.0098 HALL SENSOR COPPER BRACKET15 040.0003.1090 TERMALSWITCH90°CL=240mm16 032.0002.2006 ISOTOP DIODE17 050.0003.0047 INVERSIONMODULE+BOARD

18 045.0006.0095 DIODES-TRANSFORMER COP-PER BRACKET

19 045.0006.0093 ISOTOP/SOCKET COPPER BRA-CKET

20 045.0006.0092 ISOTOP/DC+COOPERBRACKET21 050.0001.0117 SNUBBER BOARD

22 045.0006.0094 INVERSION MODULE COOPER BRACKET

23 011.0013.0037 COVER PANEL SUPPORT PLATE24 011.0000.0911 LEFT COVER25 050.0002.0054 COMPLETE POWER BOARD26 016.4107.0001 LED HOLDER27 022.0002.0190 LED WIRING28 040.0003.1007 TERMALSWITCH85°CL=200mm29 016.5001.1132 HOSE ADAPTER

30 050.0002.0057 POWER SUPPLY CONTROL BO-ARD

31 050.0001.0112 OUTPUT FILTER BOARD32 030.0017.2202 RESISTOR

33 032.0001.8216 THREE PHASE RECTIFIER BRID-GE

34 016.0010.0001 BOARDS SUPPORT GUIDE35 050.0003.0055 BUS BOARD36 050.0002.0052 SUPPLIES BOARD37 050.0003.0027 HF BOARD

N° CODE DESCRIPTION38 011.0000.0901 UPPER COVER39 031.1005.0228 CAPACITOR40 050.0002.0053 LINE FILTER BOARD41 041.0006.0006 TOROIDAL TRANSFORMER42 050.0002.0061 FAN AND C.U. CONTROL BOARD43 011.0013.0023 UPPER PLATE44 021.0001.0279 OUTPUT SOCKET45 011.0013.0040 RIGHT TUNNEL SUPP. PLATE46 011.0013.0032 VENTILATION SHROUD47 011.0013.0034 REAR PLATE48 022.0002.0240 17 PIN CABLE49 011.0002.0018 SOLENOID VALVE PLATE50 022.0002.0284 10 PIN CONNECTOR CABLE51 045.0000.0017 CABLE CLAMP52 021.0014.0302 RS-232 CONNECTOR CAP53 021.0005.0001 230V SOCKET54 021.0004.2994 17 PIN CONNECTOR CAP55 045.0002.0009 SUPPLYCABLE56 021.0013.0007 ILME CONNECTOR CAP57 022.0002.0073 CUSUPPLYCABLE58 016.0011.0004 FUSE HOLDER CAP59 040.0006.1880 FUSE HOLDER60 013.0000.7000 REAR PANEL61 022.0002.0152 RS-232 WIRING62 012.0007.0040 CAP63 012.0007.0020 PLASTIC LOUVRE64 003.0002.0020 FAN65 011.0000.0921 RIGHT COVER66 011.0013.0033 INTERNAL FAN SUPPORT67 044.0004.0022 PFC INDUCTOR68 044.0004.0024 OUTPUT INDUCTOR69 011.0013.0020 LOWER COVER70 016.0009.0003 RUBBER FOOT71 042.0003.0042 POWER TRANSFORMER72 015.0001.0017 HEAT SINK73 011.0013.0039 LEFT TUNNEL SUPP. PLATE74 044.0003.0009 HF COIL75 045.0006.0084 (+)SOCKETCOPPERBRACKET76 045.0006.0085 (-) SOCKET COPPER BRACKET77 050.0001.0111 OUTPUT FILTER BOARD78 041.0004.0052 HALL EFFECT SENSOR79 022.0002.0239 REMOTE LOGIC BOARD WIRING80 050.0003.0071 INVERSION BOARD

81

050.0021.0080 PULSE BOARD (ONLY 402T PO-WER PULSE VERSION)

050.0022.0080 PULSE BOARD (ONLY 502T PO-WER PULSE VERSION)


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ENGLISH

N° CODE DESCRIPTION82 003.0002.0019 LITTLE FAN83 046.0004.0018 HF PLUG SUPPORT84 011.0013.0049 INTERNAL FAN GRID85 021.0004.2993 10 PIN CONNECTOR CAP86 040.0007.1200 FUSE87 045.0006.0104 HF COPPER BRACKET

N° CODE DESCRIPTION

021.0000.0001 TORCH CONNECTORS COMPLE-TE KIT

1 016.5001.0822 SLEEVE HOSE ADAPTER FOR RUBBER HOSE

2 016.0007.0001 HOSECLAMPØ=11-133 016.0007.0709 HOSECLAMPØ=07-09

4 016.5001.0821 SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10

5 021.0004.3360 AMPHT3360-001 M/5V. VOL. CON-NECTOR

6 016.5001.1311 NUT M107 016.5001.0823 NUT 1/4


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Documents

Welda · 2019-01-30 · WELD THE WORLD Cod. 006.0001.1820 25/05/2018 V.2.6 Cruiser 322/402/502AC/DC Power Pulse 322/402/502AC/DC 3 ENGLISH INDEX 1 INTRODUCTION