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VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION

VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

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Page 1: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

VP GREENTECH CO.,LTD

ACTIVATED CARBON

PRESENTATION

Page 2: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

VP Greentech was founded in 2010 to serve the industry and community with one-stop

environmental management solutions. We provide professional fully permitted,

environmentally responsible cleaning services, waste management, collection,

treatment, recycle and transportation services throughout Thailand in corporation with

Siam Cement Group , Siam City Cement, Siam Environmental Technology and other

well-known waste treatment plants.

VP Greentech also offers extensive service packages on green technologies and

chemical supplies to suit customers’ needs on environmental care.

Page 3: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Our Partner :

C. Gigantic Carbon Co., Ltd.

Page 4: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

C. Gigantic Carbon Co., Ltd. Start : in 1990

Location: 67 Moo 2 Tambol Nongbuasala

Amphur Muang,

Nakornrajsima, 30000

Capacity : 10000-12000 MT/Year

Raw material : Coconut shell, palm shell, wood

“Biggest Activated carbon producer in Thailand”

Page 5: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

ISO 9001 : 2008 NSF 42 Drinking water standard

C. Gigantic Carbon Co., Ltd.

Page 6: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

What is activated carbon?

Page 7: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

What is activated carbon? – Activated carbon is charcoal activated by steam to create many

pores to adsorb particles

– Can be made from many type of raw

materials with high carbon content such

as coconut shell, palm shell, wood or

coal

Page 8: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– After activation, each type of raw material provide different pore

structures resulted in different characteristics

What is activated carbon?

– Coconut shell is the hardest raw

material, after activation, it will

provide biggest number of micro

pores(smallest pore size) which is

good for small particle adsorption

such as odor or chlorine in water

Page 9: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

On the other hand, wood is good for color removal due to the

softness of wood. After activation, wood will provide large amount

of Meso pore(medium pore size) and Macro pore(Large pore size)

What is activated carbon?

Page 10: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Process of producing activated carbon

Page 11: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

How activated carbon is produced? – Raw material such as Coconut shell, palm shell or wood

are carbonized without oxygen and turn into charcoal

– Our coconut shell come from many suppliers resulted in

inconsistent quality of raw material go to our process.

However, CGC has a special process called pre-treatment,

to adjust quality of raw material and produce consistent

activated carbon.

Page 12: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– Charcoal will be stimulated by

using steam at 900-1200°C in

the furnace. By controlling

oxygen, charcoal will turn into

activated carbon then grinding

to many sizes according to

customer needs.

How activated carbon is produced?

Page 13: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Raw Material

Weight

Grinding

Go into Furnace

Activation

Decrease temperature

QC 1 accept/not accept

QC 2 activation condition

How activated carbon is produced?

Page 14: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

De-stoner

sizing

Warehouse

Crushing and sizing according

to customer specification

Packing

QC 3 standard quality checking

QC 4 customer specification

QC 5 Customer and

company specification

How activated carbon is produced?

Page 15: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– We have controlling system in every steps of our production from

charcoal inlet, after activation, after crushing, sizing and after

packing to guarantee that our customers will get the product they

needs with consistent quality.

Activated carbon quality control system

Page 16: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– We have inter laboratory comparison with in Thailand and abroad

every 3 months so our COA is recognized all over the world

– Activated carbon is kept as retained sample at least 2 years after

delivering to customer

Quality guarantee-retained sample

Page 17: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– More than 10 crushing and

grinding machines are used to

produce activated carbon to

serve customer needs such as

18x40, 60x120, 80x325 mesh

– Our capacity to produce

powder activated carbon used

in municipal water is up to 10

MT per day at 45 micron pass

90% by using Ball Mill

Grinding, crushing and sizing

Page 18: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– We also have facility to wash

activated carbon in order to

reduce dust, adjust pH and

reduce heavy metal content

such as Arsenic and Silica

– Process to reduce Iron content

in activated carbon is also

important for drinking water

customer.

Acid washing-drying-reducing iron content

Page 19: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Type of activated carbon

Page 20: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Type of activated carbon 1. Powder activated carbon, PAC

• size : <0.18 mm or < 80 mesh

• Usage : Common use in municipal water

or tap water. Also used for flu gas

treatment in incinerator. Normally, PAC

will be used in continuous process.

After activated carbon is fully adsorbed,

will be separated by filtration or

coagulant process

Page 21: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

2. Granular activated carbon, GAC

• size : 0.2-5 mm or > 80 mesh (Ex. 4x8 8x30 and 12x40)

• Usage : Gas or liquid treatment.

Activated carbon is filled in vessel,

close system. Gas or liquid stream will

flow into the vessel so activated carbon

can adsorb particles.

Type of activated carbon

Page 22: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

3. Extruded activated carbon

• size : cylindrical shape with diameter 0.8-5 mm

• Usage : Normally used in gas treatment

Due to its identical shape, pressure drop

will be lower and easier for air to flow

than granular one.

Type of activated carbon

Page 23: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

How the activated carbon work? non-polar molecule dissolved in

water will be adsorbed in surface area of

activated carbon by Van der Waals force

as per attached picture.

Normally, activated carbon can

adsorb non-polar molecule while polar

molecule are still in the water.

Most of pesticides are non-polar molecule

which can be adsorb by using activated

carbon used in home water filter

Page 24: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Do you know?? Q : What is the surface area of 1 gram of activated carbon

(square meter) ?

A : Activated carbon 1 gram has surface area about 900-1500

m2 or ¼ of football field!

A : The popular substance used to measure the adsorption

capacity in activated carbon in Thailand is iodine number

Q : Which substance is popular using to measure adsorption

capacity (Iodine, butane, benzene)?

Page 25: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Activated Carbon Application

Page 26: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– Drinking water (NSF 42)

• Domestic use and export small size activated carbon

to produce cartridge for home water purifier with NSF

certify

Water Treatment

Clients :

– Tap water and water for industrial estate

• Large water treatment plants use powder activated carbon to

remove organic substance such as Chlorine, odor and color

Page 27: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– Air purifier

• Major component of air purifier is activated carbon to reduce odor

Air Treatment

Clients :

– Dioxin removal

• Incinerator for wet garbage use activated carbon to

remove residual dioxin in flu gas

– Catalyst Converter

• In Exhaust pipeline of car has catalyst converter to

remove polluted substance such as NOx and SOx

Page 28: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– Odor removal

• Any odor generated in the process can be treated with activated carbon

Industrial use

Clients :

– Water Treatment

• Waste water from chemical plants may hard to treat but activated carbon

can help to reduce the organic matters and COD in which waste water

can be discharged to community area

Page 29: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– Impregnated activated carbon

• Activated carbon is treated with chemicals to improve the capacity to

remove certain substances such as mercury in gas pipeline, H2S in biogas

stream.

Industrial use

Clients :

– Vapor recovery unit

• Activated carbon is used to catch hydrocarbon from petrochemical plants

and its vapor can be recovered by using VRU.

Page 30: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Medicine and Others

Clients :

– Medicine

• Due to its absorption capacity, activated carbon is used

in medication to help when you have a diarrhea.

– Cigarette Filter

– Gold recovery

• After gold extraction, activated carbon will be used to catch

the gold left in waste stream to recover the rest of the gold

Page 31: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Product category by iodine number

Iodine Number and mesh size Product Category

600 - 1150 (8x30, 12x30, 12x40, 30x60, -100, -200, -325) Water filter, tap water

950-1400 (20x40, 20x50, 80x200, 80x325, 60x400) Drinking water

900 – 1200 (+4, 4x8, 6x12) Air filter (odor removal), air purifier

950-1400 (pallet 4 mm, 4x8) Vapor treatment in petrochemical plant,

catalyst converter in exhaust pipeline of car

1000-1100 (6x12, 8x16) Gold recovery

Activated carbon coating with chemicals Iodine 1200-1300 (4x10) Mercury removal

1050-1100 (14x35, 20x70, 30x70, 35x70, 60x120) Cigarette filter

1350 (-325) Diarrhea medicine

700-900 (-325) Dioxin removal in incinerator

Page 32: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Q : Where is activated carbon in our daily life?

A : tap water, home water filter, air purifier, cigarette filter,

gas mask and medication for diarehea

Do you know??

Page 33: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– We have 500 kg jumbo bag, 25 kg small bag with plastic shrink

wrap and string

Packaging

Page 34: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– Calgon Carbon (Thailand) is CGC subsidiaries’ company that can

accept spent activated carbon (considered as hazardous waste) to

treat or regain its absorption capacity (regeneration) at our facility.

Regeneration service : Calgon Carbon (Thailand)

– Type 3 factory (106)

– Certified ISO 9001:2008

integrated with 14001:2004

– Green Industry (level 3)

– Capacity : 5,000 MT per year

Page 35: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– We award in project “Leadership in Eco Industrial Town

Development” with Department of Industrial works for year 2013 &

2014.

Page 36: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– We also joined program of CSR-DIW at the beginner for any

community and environmental concern.

– 3RS (Reduced, Reused and Recycle) is the next project which we

have joined with Department of Industrial Works in year 2015, it can

leads us to zero-landfill project.

Page 37: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

– Lower cost than purchasing fresh activated carbon

– Eliminate waste treatment cost

– ECO friendly by reducing natural resources usage

Benefit of regeneration

Page 38: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

CGC and Calgon Carbon(Thailand) Customer

Page 39: VP GREENTECH CO.,LTD ACTIVATED CARBON PRESENTATION Greentech Activated Carbon_2015.pdf · VP Greentech was founded in 2010 to serve the industry and community with one-stop environmental

Contact Us

VP Greentech Co., Ltd.

Address : 4/4 Banlang Road, Huaipong,

Muang, Rayong 21150 Thailand

Tel : 038-691962

Mob: 086-849-0888, 086-5661709

Fax: 038-691963

website: www.vpgreentech.co.th

E-mail: [email protected]

Contact: K. Phacharaporn (Vicky) L.