Upload
others
View
0
Download
0
Embed Size (px)
Citation preview
Torsionally vibrating sensor, no wearing parts Low operating cost, no cooling required Rugged, virtually no maintenance Laser welded construction Proven technology
Your process viscosity measurement solution
Viscotronics Co., Ltd.
Viscosity transducers forprocess installations
VP-3503H-MTE-A32-0N-112
Sensor for high viscosities in medium temperatures
ViscoTron VP-3502/3ViscoTron VP-3502/3
The ViscoTron sensor series VP-3500 has been developed employing experience gained over more than 25 years of applying, developing and manufacturing torsional motion viscometers.
Laser welded construction and innovative LED assisted assembly allows the series VP-3500 sensors to be manufactured to exacting standards and competitive prices. Laser welding replaces fastening of internal items with a fixed method resulting in a stable measurement.
The series VP-3500 is available in versions to measure low, medium or high viscosities. Sensors can be constructed for pressures up to 1 MPa (150 psi) and temperatures up to 240˚C (465˚F). The systems are factory calibrated using Newtonian ASTM traceable fluids.
The viscometer torsionally displaces the sensor bulb. The drag on the twisting motion is a measure of the viscosity. Speed, direction and turbulence of flow have no influence on the measurement.
The resonant frequency is dependent on the mechanical construction of the sensors and typically between 400 and 600 Hz. The microscopic motion is fast enough to be separated from outside mechanical vibrations, yet low enough to provide excellent sensitivity and resolution for newtonian and non-newtonian fluids.
The sensor shown in the picture to the right with an internal VT-IRFTi transmitter has been designed for low viscosities, low pressures and process temperatures up to 175˚C.
Air cooling of the sensor housing is not required. Eliminating air cooling lowers operating cost and eliminates temperature
variations at the sensor bulb, which can result from air cooling the housing. An optional temperature probe placed close to the sensor is field serviceable. Alternatively a temperature probe can be placed directly inside the sensor.
ViscoTron series 3500 sensors are also available as an ex-proof version providing the same performance as the general purpose 3503 version.
ViscoTron VT-IRFT transmitters measure the natural resonance response of the sensor. The measured power of the Fourier transform at the resonant frequency is equivalent to the viscosity. Using FFT Influences from external mechanical vibrations at other frequencies are eliminated at the source.
VP-3502/3
VP-3503L-MTI-V80-0N–102 c/wVT-IRFTi-TFT-1010-2020
Sens
or fo
r low
vis
cosi
ty w
ith in
tern
al tr
ansm
itter
© 2018Viscotronics Co., Ltd.- Aavos International BVBA
[email protected] www.aavos.be www.viscometer.online
VP-3502/3 SpecificationsDescription VP-3502/3 L VP-3502/3 M VP-3502/3 H
Measurement range (mPa·s x g/cm³)
VP-3502 calibrated range
VP-3503 calibrated range
0.0 to 2,500.0
25.0 to 2,500.0
2.5 to 2,500.0
0.0 to 25,000
250 to 25,000
25 25,000
0 to 250,000
2,500 to 250,000
250 to 250,000
The measurement and calibration ranges indicated above are a guide only, the final range capability is dependent on pressure requirements, total sensor length and other design factors
Sensor length 70 to 100 mm, dependent on range and installation requirements
Maximum process temperatures with external transmitter
LTEMTESTE
< 85°C / 185°F < 150°C / 300°F< 240°C / 465°F
no riser50 mm riser
100 mm riser
Maximum process temperatures with internal transmitter
LTIMTI
< 85°C / 185°F<150°C / 300°F
50 mm riser100 mm riser
Resonant frequency Shear rate
Typically 400 to 600 Hz (dependent on design)Typically between 2,500 and 3,800 sec-1 (dependent on design)
Calibration Cable length independent calibration with NIST traceable standards2 decade calibration for VP3502, 3 decade calibration for VP-3503
Repeatability 0.5% or ±1 digit
Accuracy 1% or ±1 digit, whichever is greater (factory calibrated with NIST standards)
Housing IP65
Wetted partsSUS304 and SUS316 (standard)
Policoat low friction, corrosion resistant coatings up to 240°COptionally other materials and coatings are available
Process connection3” 150# or DN80 PN16 are standardOther process connections optional
(maximum pressure capability of sensor: 1 MPa / 150 psig)
NAE(Non-active extension)
Eliminates no flow areas in a pipe connection, a reactor or T-pieceStandard Ø 48 mm, 1.875” / Length up to 150 mm, 6.0”
NAE available in other diameters, lengths and special shapes
Cable length 500 meters maximum between sensor and transmitter (50 Ohm max.)
Hazardous area approval (optional)
Ex-proof or Intrinsically SafeATEX, IECEx, UL, CSA,
Process temperature measurement (optional)
Field serviceable PT100 external of sensor bulb, extends from non-active extensionPT100 internal of sensor bulb
Optionally a PT1000 can be factory installed
© 2018Viscotronics Co., Ltd.- Aavos International BVBA
[email protected] www.aavos.be www.viscometer.online
VP-3500 ViscoTron sensorVP-3502 2 decade calibration within range capability (example: 25 to 2,500 mPa.s x gr/cm³)VP-3503 3 decade calibration within range capability (example: 2.5 to 2,500 mPa.s x gr/cm³)
Code Sensor type mPa·s x g/cm³ Other ranges on requestL Low viscosity 0 to 2,500 Required maximum viscosity:M Medium viscosity 0 to 25,000 Required maximum viscosity:H High viscosity 0 to 250,000 Required maximum viscosity:S Special to customer request Required maximum viscosity:
Code Process temperatureLTE < 85°C / 185°F (no riser) for use with external transmitterMTE < 150°C / 300°F (includes 50 mm riser) for use with external transmitterSTE < 240°C / 465°F (includes 100 mm riser) for use with external transmitterLTI < 85°C / 185°F (includes 50 mm riser) for use with internal transmitter (see VT-IRFT for details)MTI < 150°C / 300°F (includes 100 mm riser) for use with internal transmitter (see VT-IRFT for details)
Code Process connectionN1 1” NPT NPT Male FittingA2 2" 150# ASME FlangeA3 3” 150# ASME FlangeD4 DN50 PN16 DIN FlangeD5 DN80 PN16 DIN FlangeT6 2" Triclover Flange requires 50 mm riserV7 DN50 Varivent Flange requires 50 mm riserV8 DN80 Varivent Flange requires 50 mm riserS9 Others on request
Code Non-Active-Extension (NAE) Required Length0 None1 Ø 38 to 48 mm x 90 mm max Length in mm:2 Ø 38 to 48 mm x 150 mm max Length in mm:9 Special shapes and lengths on request (max 300 mm) Length in mm:
Code Installation type0 General purpose area1 Intrinsically safe sensor for viscosity only (2 decade calibration only)2 Intrinsically safe sensor for viscosity and temperature (2 decade calibration only)
Code Agency ApprovalsN NoneA ATEX II 1/2G EEx ia IIC T3 – T6C CSA / UL Class I, Div I, Group C and DI IECEx Ex ia IIB T3-T6 Ga
Code Coating and materials for wetted parts1 SUS304 / SUS3165 Policoat (request separate data sheet for more information)9 Special sensor coating or material on request
Code Process temperature measurement0 None or customer provided sensor1 PT100 internal to sensor9 Others on request
Code Housing (Nema 4)1 Polished Stainless Steel (IP65)2 Powder coated (IP65)9 Others on request
^ ^ ^ ^ ^ ^ ^ ^ ^ ^VP-3502 M LTI 1 1 0 N 1 2 2 EXAMPLE ORDER INFORMATION
VP-3502/3 Configuration
Not all combinations are available for all configurations, some can only be combined with other options Technical improvements reserved
VP-3502M-LTE-N11-0N-122
© 2018Viscotronics Co., Ltd.- Aavos International BVBA
[email protected] www.aavos.be www.viscometer.online
Approval and Application Examples
Compatible Transmitter
V18/05
/29
< VP-3502H with 3” 150# flange
IECEx Approval forVP series transducers
<
^ Batch polymer production @ 90 C, no air cooling required
For more info request the transmitter brochure
Polymers Batch Resins
Silicone Emulsions Blending Ceramics Additives Slurries
Coatings Spray Driers
Food Industry Creams Cheese
Milk Powder
ViscoTron VT-IRFTx-TFTTP transmitter(DIN Rail mount enclosure)
Viscotronics Co., Ltd. Engineering Office
#22- 2475 Dobbin Rd.West Kelowna, BC V4T 2E9
Canada+1-250-801 8089
Calibration and Service 32 Stradwick Way
Calgary, AB T3H 1G9Canada
+1-403-249 [email protected]
D
E
C
B
A
321 5
C
D
4 6 7 8
A
B
321 54 6 7 8
Drawn
Last RevisionMFR Appr.
CAD generated, do not manually update. The standard distribution format is PDF in A3 size, other formats may be available on request.Wetted Materials:
DMB 2017-05-05
Do not scale from drawing
Size: A3
Drawing #:
Sheet: 1 of 1
VP-3503H-A3/110-N100-R50
Dimensions:
DMB 2017-05-05
ViscoTronDesigned in British Columbia, [email protected]
www.viscotronics.com
West Kelowna, BC, CanadaViscotronics Co., Ltd. Qty.:1Copyright:
This drawing is the proprietary property of Viscotronics Co., Ltd. and its its subsidiaries or affiliates. It is not to be divulged to any third party. This drawing shall not be copied mechanically or otherwise without the written consent of Viscotronics Co., Ltd.
Description placeholder
Rev.:
Tolerances: No decimal: 0.5 mmOne decimal: 0.05 mm
In millimeters unless otherwise noted
Date304 or 316
Customer:
Project:
Inquiry / PO #:
Approval signature and date:
Notes:
Customer
Project
email inquiry
Notes
350
80
110
24
50
86
190Ø
3" 150# ASME
152Ø
A3 150# ASME
127Ø
19Ø
48Ø
ViscoTron VT-IRFTi-TFT transmitter(Panel mount enclosure)
Distributor for Europe:
AAVOS International bvba Sparkevaardekenstraat 3
8600 Diksmuide Belgium
Tel : +32 (0)51 69 78 15 Fax: +32 (0)51 69 78 17
[email protected] www.aavos.be