Embed Size (px)
Citation preview
Village Marine Water Desalination &Purification Systems
For over 30 years, Village MarineTec. has developed innovativewater desalinaton and purifica-tion plants for some of the mostchallenging environments – themiddle of the ocean, 800 feetbelow the sea, offshore oilrigs,deserts, and disaster areas.
NASA and FEMA relied on VMT todevelop a self-contained reverseosmosis plant for its disaster reliefprogram. The Navy asked VMTfor water so pure, it could be usedwith the nuclear reactors on itssubmarines. Catalina Islandsought our help to ensure a steadywater supply in drought condi-tions. When Hurricane Katrina hitNew Orleans, the Army countedon us to keep a hospital open.The research required for high-profile government projects hasenabled Village Marine engineersto develop innovative ways toproduce the most reliable RO systems in the world.
Always ready to respond.Village Marine's entire team isprepared to meet the needs of itscustomers and distributors at anytime. VMT's flexibility quicklytakes ideas from concept to reality and enables the develop-ment of field-proven systems tomeet the requirements of anyapplication, in any environment,around the world.
A legacy of performance.Village Marine Tec. received theprestigious Aegis ExcellenceAward as the only RO supplier toexcel in quality and delivery, sur-passing U.S. Navy expectations.After the first VMT reverse osmo-sis system was designed andinstalled on the U.S. NavySubmarine USS Dolphin in 1983,the systems had to undergo
rigorous testing before additionalinstallations could be approved.Passing every test, VMT's plantsworked flawlessly, 24 / 7 for 90days straight.
Fresh water for every vessel.Our customers enjoy all of theluxuries of home –drinking water,ice, showers, dishwashers, andlaundry – onboard. A completerange of reliable, power-efficientwatermakers for sailboats,motorboats and yachts, as well ascustom equipment, is availablefor quick delivery and allows ourcustomers to cruise with confidence.
Without the noise.Village Marine's experience indesigning RO systems for Navysubmarines has helped us createthe quietest pleasure and commercial watermakers on themarket. A five-plunger pump, apressure regulation system andother carefully chosen compo-nents are engineered in as stan-dard in many of the systems toreduce noise and vibration.
The ultimate barrier to impurities.Salts, minerals and organics areno match for Aqua Pro® spiralwound membranes, whichremove impurities from seawater,brackish water, fresh water andtap water. Nano and ultra filtration membranes are alsoavailable. Proven processes areused in the design, development,testing and manufacturing ofAqua Pro spiral wound mem-branes. This dedicated attentionto detail includes using the high-est grade of polyamide thin-filmcomposite materials for standardand custom membranes to ensuretheir ultimate performance andintegrity. VMT also manufactures
cartridge and string filters to fitstandard and custom filter housings.
Quality at the source.The superior quality componentsthat go into Village Marine andOffshore Marine Systems ensurethat each one is built to the highest standards for safety,maintainability and reliability.The highest grades of raw materials are precisely machinedand thoroughly tested to exactingcustomer requirements andindustry specifications. By controlling the source andprocesses from the raw materialto the final product, lead timesare reduced to achieve on-timedelivery, every time.
Providing the most innovativeand reliable RO purification systems for seawater, brackishwater and tap water, from ener-gy-saving 160 GPD watermakersto high-performance 100,000GPD system is what has established Village Marine Tec. as a leader in industry.
Meeting the fresh water require-ments of military ships to working marine vessels to luxuryyachts to seaside properties hasalways been the mission ofVillage Marine Tec. Their development of energy-saving160 GPD water makers to high-performance 100,000 GPDsystems has established VMT aglobal leader in the innovativeapplication of reverse osmosistechnology.
Aegis Excellence Award
Village Marine Tec.Forward Thinking in Reverse Osmosis Engineering
Village Marine Overview Inside Front Cover
The Inside Story 2-3
Aqua Pro® Pumps 4
Aqua Pro® Membranes and Filters 5
Pure Water Series 6-7
Pure Water Vertical Series 8-9
Aegean and Baltic Series 10-11
Caspian Series 11
Squirt and Stowaway Series 12
Aegean Sub-Compact Series 13
Little Wonder Series 14-15
Sea Quencher Series 16
No-Frills Series 17
Sea Water Series 18-19
Military Systems 20-21
Accessories & Options 22-23
Oily Water Separators 24
Parker’s Motion & Control Technologies 25
Fuel 26
Oil 27
Crankcase 28
Air Inside Back Cover
Worldwide ManufacturingLocations Outside Back Cover
Table of Contents
1
Cover photo was provided by Nordhavn Yachts,a division of Pacific Asian Enterprises,
Global Water Technology®
Corrosion resistant,powder coated,aluminum frameand mountingbrackets
All 316 Stainless Steelmounting hardware
TRUE 316Stainless Steelhigh pressureregulator –Eliminates riskof over pres-surization
Aqua Pro, Titan Series,Titanium head,corrosion resistant highpressure pumps.
Aqua Pro, industrial grade,pleated pre-filtration
Aqua Pro, magnetic drive, low pressure pumps
Convenient oil drain
The Insi
2
Reverse Osmosis System
Fresh water automaticallydiverted to tank
Integral, closed loopcleaning system
Master Control Panel –LCD readout, push buttonoperation, low pressureprotection, high salinitywarning, check systemindicator for diagnosis andmaintenance on a corro-sion resistant Inconel panel
Water Quality Monitor –LCD readout displays freshwater quality and seawater temperature,adjustable set point, highsalinity alarm, hour meteron a corrosion resistantInconel panel
Glycerin filled, highand low pressure gauges
Air/Oil separator–Maintenance FREE! No Filters to Replace
Industrial Strength reinforced high pressurehose with Titanium wetted fittings
316Stainless SteelVibration isolationmounts
Remote Control Panel – Push button operation, LCD ppm display, audiblehigh salinity alarm andwarning lights on a corrosion resistantInconel panel
Corrosionresistantfresh waterand brineflow meters
High pressure bypass valves,316 Stainless Steel
Custom made seawater membranes
Lifetime Guaranteed –Fiberglass pressure vessels
Corrosion resistant, machined nylonend caps and manifolds
de Story
3
VMT-Squirt 600Plug and play, Self contained model.
4
Aqua Pro® PumpsInnovative engineeringSolid material choices
Magnetic DriveDual VoltagePump788-1
Titan SeriesHigh PressureTitanium Pump708-3
Titan SeriesHigh PressureTitanium Pump708-5
Titan SeriesHigh Pressure Titanium Pump3P20
Titan SeriesHigh PressureTitanium Pump10P200HD
Titan SeriesHigh PressureTitanium Pump5P50HDand5P100HD
Quiet and durable, AquaPro Titan Series Pumps aredependable and specifical-ly designed for reverse osmosis applications.Specific pump componentsare made of titaniumwhich is impervious tosea water corrosion. Thepositive-displacementpump design uses lessenergy than most pumps.
Key features of the TitanSeries High PressurePumps:
• Titanium pump headsensure reliable opera-tion and minimalmaintenance.
• Titanium fluid endsand titanium-backednylon valves areimpervious to seawater corrosion.
• Heavy-duty industrialdrive end and corrosion/wear-resist-ant plungers extendservice life in highpressure applications.
• The combinationplunger pump andpressure regulationdesign reduces noiseand vibration to provide quiet, smoothoperation.
TitanSeriesHigh PressurePumps
5
Aqua Pro® Membranes and FiltersUnmatched design capabilities Proven manufacturing and quality processes
Salts, minerals and organics are no match for AquaPro spiral wound membranes. They remove impurities from sea water, brackish water, fresh waterand tap water. Selecting the highest grade of materi-als and thoroughly testing their performance andintegrity, results in unmatched membrane qualityand efficiency. Flexibility in design and manufactur-ing capabilities allows maximum quality control andquick response to unique, custom fabrication.
Pleated filters are designed for reverse osmosis application and offer superior service life to wound orpolyspun cartridges. The cartridge size to flow rateratio is lower than most filters on the market.
A wide range of in-stock sizes andmicron ranges fitmost standard filterhousings on themarket today.
6
Pure Water Series400-18,000 GPD (1,514-68,137 LPD)For Commercial Marine Applications
VMT-PW 400-2000 GPD (1,514-7,571 LPD)Modular System
VMT-PW 400-2000 GPD(1,514-7,571 LPD)Semi-Modular System
VMT-PW 400-2000 GPD (1,514-7,571 LPD)Horizontal Frame System
The Pure Water (PW) Series is designed to provide installa-tion flexibility, superior performance, and extended servicelife in the most rugged conditions. Typically used in 24 / 7,continuous-duty applications, the PW Series is fully opera-tional from an optional remote control.
Manual Fresh Water Flush
Included Standard
7
VMT-PW 3000-18000 GPD(11,356-68,137 LPD)Horizontal Frame System
Pure Water Series
Standard Features and Benefits include
• Monel Mesh Strainer and Dual sediment prefilters.• Maintenance-free Air/Oil Separator allows operation while
underway. • 3 or 5 Plunger Titanium Pump for low vibration and noise
with unsurpassed corrosion resistance. Lifetime guarantee on pump head to original owner.
• Magnetic Drive Low Pressure Pump provides up to 10 psiof boost pressure to the filtration system. Never requiresseal replacement.
• 316SS, Glycerine Filled Pressure Gauges.• Freshwater Flush System included. Optional automation
of the flush system is available.• Lifetime Guaranteed FRP Pressure Vessels, to original
owner.• Adjustable 316 SS Pressure Regulating Valve allows us in
fresh, brackish or seawater.• Easy to operate 316 SS High Pressure Bypass Valve controls
the operating mode from cleaning/rinse to R.O. allowshigh pressure bypass for start-up and low pressure flushing without readjustment of regulating valve.
• Automatic Diversion Valve diverts water to discharge ifwater quality drops below acceptable standards.
• Digital Water Quality Monitor displays purity of productwater output. Also displays temperature and total hoursfor accurate service log.
• Cleaning Valve for easy cleaning or sterilization of the system including membranes.
8
Pure Water Vertical Series800-4,000 GPD (3,028-15,142 LPD)For Large Yachts, Commercial MarineApplications and Seaside Properties
VMT-PWV2000 Vertical Frame System withfront door open for maintenance access.(7,571 LPD)
9
VMT-PWV 3000-4000 GPD(11,356-15,142 LPD)Vertical Frame System
With the same high-qual-ity features of the hori-zontal Pure Water Series,the vertical frame PureWater Series offers amore compact foot printfor flexible installationoptions and optimal useof space. All componentsare on a single skid, inone frame, and include amulti-media pre-filterand flush system.
If the requirement is highvolume potable water,delivered on a reliablebasis, in a harsh environ-ment, the Village MarinePure Water Series ineither configuration meets the requirements.
VMT-PWV800-1200(3,028-7,571 LPD)Vertical Frame System
10
Aegean Series400-1,300 GPD (1,514-4,921 LPD)For Fishing Vessels and Work Boats
Baltic Series400 - 1,300 GPD (1,514-4,921 LPD)For Fishing Vessels and Work Boats
The OML-Baltic Series modular design allows for flexibleinstallation where space constraints need taken into consideration.
OML-Aegean Series
OML-Baltic Series
11
Fresh water is the last thingfishermen hauling in theircatch or offshore workersperforming their dutiesshould have to worry about atany time. Reliable reverseosmosis systems onboardcommercial marine vesselsaren't a luxury, they are anecessity – to provide drink-ing water, showers, laundry –and also supply the neededwater to process the catchand keep equipment operat-ing smoothly for weeks andmonths at a time.
The Offshore Marine Aegean,Baltic and Caspian Series aredesigned to withstand thepunishment of the big rollers.
Keeping fresh water in theirtanks, keeps the workingmariners from distractionsand allows them to focus onthe task at hand.
Ruggedly built for a long-service life in severe condi-tions, standard features andbenefits of the Aegean, Balticand Caspian Series include
• Aqua Pro corrosion-resist-ant titanium pump heads
• Heavy duty pressure ves-sels, hardware and fasten-ers to prevent leaks, wearand tear.
• Pumps and motors are
shock-mounted to isolateand minimize vibrationtransfer to a ship's hull.
• With the crew's safety inmind at all times, theOML systems have built-in safeguards like low-voltage protection to keepmotors from overheating.
• Water-diversion valvesprevent tanks from salt-ing.
• Under and over safetyswitches prevent cata-strophic system failure.
• All pressure hoses have a4:1 safety factor.
• The Caspian Series has all ofthe features and benefitsof the Aegean Series andBaltic Series plus
� Designed for use inwaters where particulatelevels are higher than normal; for example, afishing vessel operating inwaters with a high level ofplankton.
� The integrated multime-dia filtration system iscleanable without consumable elements.
� The electronics packageis in a NEMA enclosure toassure a moisture-free environment.
� The Caspian system isvirtually maintenance free,saving time and money onreplacing pre-filter car-tridges.
Caspian Series400 - 1,300 GPD (1,514-4,921 LPD)For Fishing Vessels and Work Boats
OML-Caspian Series
Standard Features and Benefits include
• 5 micron sediment prefilter.• Maintenance-free Air/Oil Separator allows operation while
underway.• 3 Plunger Titanium Pump for low vibration and noise with
unsurpassed corrosion resistance. Lifetime guarantee onpump head to original owner.
• Magnetic Drive Low Pressure Pump provides up to 10 psi ofboost pressure to the filtration system. Never requires sealreplacement.Continued on page 13
12
VMT-Stowaway Semi-Modular
Squirt and Stowaway Series400-800 GPD (1,514-3,028 LPD)For Power Boat Applications
VMT-Squirt Horizontal Frame
Frame mounted system for quick andeasy installation. Canbe operated and monitored from theincluded remote control.
Complete modular systemfor maximuminstallation flexibility. Fullyoperational fromthe includedremote control.
Compact size with separate boost pump andfilter allows installationflexibility above or belowwaterline. Fully operational from theincluded remote control.
VMT-Squirt Modular
The OML Aegean Sub-Compact Series hasunique features and benefits which make it anindustry best sellerinclude:
• Exclusive frameddesign.
• Enclosed controlpanel for protectedelectronics with manual freshwater flush, allowing for shut down without chemical preservatives for up to three weeks.
• Custom Titan series high-pressure, positive displacementpump with a titanium head. ( 2.3 GPM )
• This compact package is available in 400 to 800 GPD,(110/220 volt system).
• Easy to install in the most compact of engine rooms orIazarette.
• Glycerine Filled Pressure Gauges• Freshwater Flush System included. Optional automatic flush
system is available.• Lifetime Guaranteed FRP Pressure Vessels, to original owner.• Adjustable 316 SS Pressure Regulating Valve allows use in
fresh, brackish or seawater.• Easy to operate 316 SS High Pressure Bypass Valve controls
the operating mode from cleaning/rinse to Reverse Osmosis.Allows high pressure bypass for start-up and low pressureflushing without readjustment of regulating valve.
• Automatic Diversion Valve channels the water to discharge ifwater quality drops below acceptable standards.
• Digital Water Quality Monitor displays purity of productwater output. Also displays temperature and total hours foraccurate service log.
• Cleaning Valve for easy cleaning or sterilization of the sys-tem including membranes.
13
Aegean Sub-Compact Series400-800 GPD (1,514-3,028 LPD)For Power Boat Applications
OML-Aegean Sub-Compact
14
Little Wonder Series160-200 GPD (606-757 LPD)For Sail Boat Applications
The Little Wonder (LW) is the watermaker of choice for the experienced sailor. The Little Wonder comes equipped with acorrosion resistant, single piston, belt driven, low RPM high-pressure pump. Result is the most reliable, field serviceable,quiet, efficient and economical source of fresh water avail-able in the industry. Available in self contained frame, semi-modular or completely modular configurations with wateroutput ranging from 160 to 200 GPD.
Little Wonder fully-contained water makers are the com-pact, efficient fresh water source for cruising sailors.
The modular Little Wonder watermakers are designed forcruising sail boats where space is limited and reliability isrequired.
VMT-LW Horizontal Frame System
VMT-LWM Modularwith Pump/Motor
15
The Little Wonder vertical systems are in compactframe for easy installation and simple operation.Operating on DC power, they are ideal for sail boats oras back up watermakers on larger yacht.
Standard Features and Benefits include
• Raw Water Boost Pump provides extra feed pressure.• Village Marine Tec’s Exclusive Titanium High Pressure
Pump is impervious to the corrosive sea water environment and designed for maximum efficiency,producing more water with less battery power. TheTitanium manifold is guaranteed for life.
• Adjustable 316 SS Pressure Regulating Valve providesconstant pressure. No fluctuating pressure and lownoise.
• Product Flowmeter to monitor gallons per hour ofproduct water being produced.
• Glycerine Filled High Pressure Gauge to assure accu-rate reading of pressure from high pressure pump.
• Easy to operate High Pressure Bypass Valve controlsthe operating mode from cleaning/rinse to reverseosmosis.
• Supplied with Cleaning and Preservative Chemicals tokeep your system in prime working condition, plus aSpare Pre-filter Cartridge.
• 12V, Permanent Magnet Motor has significant reservecapacity for long life (on DC powered units).
• Special Hi-Rejection Aqua Pro Membrane(s).• Manual Fresh Water Flush.• Product Sample Valve.• Cleaning Valve.
VMT-LW-Vertical Frame System
Pre-Filter
Low PressureBoost Pump
Manual FreshWater Filter
Standard Features:
16
The Offshore Marine Sea Quencher (SQ) Series offersdurable, high value desalination systems. Driven by AC orDC power, the Sea Quencher models use low electrical con-sumption in relation to their water production. The SQSeries is a best value for the investment and are in opera-tion around the world.
Sea Quencher Series160-200 GPD (606-757 LPD)For Power and Sail Boat Applications
OML-SQ 200 Semi-Modular(757 LPD)
17
No-Frills Series450-2,000 GPD (1,703-7,571 LPD)For Sail Boats and Motor BoatsApplications
The No Frills Series offers all of the best of Village Marineengineered components while operating independently ofany electrical connections or requirements. Driven by ACor engine power, the modular configuration comes withan Aqua Pro membranes and titanium pump and fittings.Integral to the No Frills Series are a stainless steel pressureregulator and connectors and lifetime-guaranteed pressure vessels.
VMT-No Frills 450 Modular (1,703 LPD)
18
Sea Water Series24,000 - 93,000 GPD(90,850-352,043 LPD)For Offshore Rigs, Work Camps,Seaside Properties and Cruise Ships
The Sea Water Series reverse osmosis desalination systemsare designed to provide potable water in demanding envi-ronments. Its rugged, efficient design allows highthrough-put of water with minimum electric power use.The Sea Water Series systems are quiet because themounting of the motors and Aqua Pro pumps isolates andminimizes vibration transfer to the vessel's hull or the ROsystem enclosure.
The VMT-SW32 Model is installed ona single skid with two complete, inde-pendent RO systems. The two trainscan run together or can be operatedon a duty/stand by basis. Top qualitycomponents, manufactured by VillageMarine, provide maximum corrosion
resistance. Straight-forward, easy tounderstand controls, result in reliableoperation.
Aqua Pro Pump 5 Plunger Titanium Head
VMT-SW32 Skid Mount
19
Prefilter Skid
High Pressure Pump
Optional Media Prefiltration
OML- SW66 Modular
20
The Leader in MIL-SPECReverse Osmosis Desalination Systems
For over 30 years VMT has been the leading supplier of RODesalination Equipment to the US Navy and US CoastGuard. We are proud that our steadfast commitment tothe design, engineering and manufacture of the worldsmost advanced RO equipment has helped improve thequality of life while underway for the men and womenwho serve. From Potable Water for drinking and showersto High-Purity Permeate for Reactor-Grade applications,Village Marine is your choice for Fresh Water from the sea.
Our in-house design, manufacturing and testing capabilities coupled with our synergistic family of companies are unequalled in the industry and uniquelyposition VMT to provide the toughest most reliable MIL-SPEC RO equipment.
US Navy Installations• Arleigh Burke (DDG 51) Class• Spruance (DD 963) Class• Ticonderoga (CG 47) Class• Tarawa (LHA 1) Class• Los Angeles (SSN 688) Class• Ohio (SSN 726) Class• Avenger (MCM1) Class• Osprey (MHC51) Class• Freedom (LCS1) Class• Virginia (SSN774) Class
US Coast Guard Installations• WAGB-11 Polar Sea• WLB 225’ Class• WMEC 270’ Class• WPB 87’ Class• WMEC 210’ Class• WPB 110’ Class
21
Design, Manufacturing &Technical SupportDesign Engineering Standards• MIL-STD-901 (Shock)• MIL-STD-167 (Vibration)• MIL-STD-461 (EMI)
Quality Assurance• MIL-I-45208A• T9074-AS-GIB-010/271• Dye Penetrant• Magnetic Particle• Ultrasonic
Fabrication and Weld Standards• NAVESEA S9074-AH-GIB-010/22• NAVESEA S9074-AR-GIB-010/278• NAVESEA S9074-AQ-GIB-101/248
Materials and Processes• SMAW/GMAW/GTAW• NiCu 400• Titanium• Hastelloy C276• CuNi (70/30 90/10)• A36 Carbon Steel• Alumium• 300 Series SS
Technical Support
Technical Assistance Team of factorytrained personnel tosupport US Navy and USCG Fleet
Operate and monitor all of the majorfunctions of your watermaker from thecomfort of a bridge or salon. No moretrips to the engine room to turn valvesor push buttons. The Village MarineRemote Control uses a true pressure regulator that can actually start and stopthe system.
Village Marine Tec.manufactures andstocks 100% of consumables andspare parts at everylocation. Protectyour investment andwarranty by usingonly authorized
spares. Order by phone, fax, email or simply walking in toone of our six factory store locations.
22
Cyclone Separator Systems - Madefrom durable, non-corrosive materi-als, Cyclone Separator Systems aremaintenance free and designed for
operation in silty waters.Designed for stand-alone oper-ation or in combination withmedia filtration, the CS systemsinclude boost pump, controls,
gauges and valving on a powder-coated skid. A CS system will lengthen
maintenance intervals and reduce overalloperation costs by minimizing cartridge filter and mem-brane replacement. With no moving parts to wear out, aCyclone Separator system will virtually last forever.
Cyclone Separation System
Accessories & Options
Spares and Consumables
Remote Control Panel
23
Dock Side Reverse Osmosis
UV Sterilizersmade of 316SSkill bacteria andviruses at 99.9%effectiveness.Install on theoutlet of the fresh
water tank for total protection or in line with the water-maker. An inexpensive option which provides an addi-tional peace of mind.
Extend micron filter life and reducemaintenance cost by adding a com-mercial media filter. Designed forcommercial operation but practicalfor private operation. The media filteruses a back-washable, reusablemedia, which effectively removes par-ticulate matters down to 10 microns,as well as, soluble Iron. System comescomplete with boost pump, controlbox, pressure gauges and valves foreasy installation and operation.
Fill your tanks with fresh drinkingwater from any dock with
VMT’s Dockside ReverseOsmosis system.
Manufactured with 316SSpressure vessels, ultra low
pressure high-flow membranes,corrosion resistant flow meters,
316SS pressure regulating valve,316SS mounting hardware and
plumbing, and powder coatedmounting brackets. Makes up to 3,000
GPD with 100 PSI inlet pressure.
Ultra Violet Sterilizer
Commercial Media Filtration Systems
24
Oily Water SeparatorSimple To OperateEasy Maintenance
Oily Water SeparatorsUSCG ApprovalInformation availableupon request.
VMT Oily Water Separators meet the IMO resolutionMEPC.60(33) and MARPOL 73/78 standards of 15 ppm lim-its for discharge from the machinery bilge spaces of ships.Heavy-duty construction, non-corrosive materials, fail-safemonitoring, permanent oil attractant media, quiet operationand smooth flow result in an easy to use, high quality,affordable solution to your oil separation needs.
The Village Marine Oily Water Separators (OWS) combinesimplicity and reliability to produce a fully automatic sys-tem that operates continuously with virtually no mainte-nance.
The VMT OWS utilizes permanent media - which is selfcleaning through the flushing cycle - in a unique, two-passdesign to produce effluent with exceptionally low oil levels.
The OWS Series is available in 2.2 gpm, 4.4 gpm, 8.8 gpmand 11 gpm flow rates.
25
Fuel DispensingThe new FBO-10-MA andFBO-14-MA filter asemblies are designed to meet the toughest hydrocarbon refueling conditions and provide easy filter change-outs. The FBO assembly can flow from 25 GPM (95 LPM) to 75 GPM (230 LPM) depending on the model, the filter installed, and the fuel being filtered.
fuel
High-Capacity RVFS SeriesRVFS Series filter vessels offer aversatile, economical alternativeto competitor's vessels. Industry applications include removing liquid and solid contaminants from diesel fuel, gasoline, kerosene, aviation gas, jet fuel, and otherlubricating or hydraulic oils. RVFS vessels utilize proven filter design technology and can be used as coalescers, pre-filters, monitorsor separators by changing internalcomponents or flow direction, or by selecting optional filter cartridgeswhen ordering. For additional information, request brochure number 7648.
High-grade aluminum components and powder coat paints mean corrosion is never a worry.
A durable mounting bracket doubles resistance to vibration fatigue.
Polymer bowl withstands impact and temperature extremes.
Aquabloc®II media sheds water and keeps engines waterproof, rustproof, and dirtproof.
75900MAXFor additional information,
request brochure number 7780.
Marine Turbine Series
For additional information, request brochure number 7694.
oilDOC19 and DOC Plus, Patented Maintenance SystemsDOC19 and DOC Plus patented maintenance systems automatically change oil while the engine isrunning. The DOC19 systematically removes small amounts of oil fromthe engine, blends it into the returnfuel line, and burns it as fuel—in a simple, efficient closed loop systemto keep your vehicle out of the maintenance shop and on the job.
The DOC Plus incorporates Racor's proven gravity-based Never Lo oil replenishing system to continuously replace the oil withdrawn from theengine and burned by the action of the DOC for the ultimate in hands-off oil maintenance. Reduced downtime for engine maintenancemeans quick payback.
Never LoOil Replenishing SystemsNever Lo Oil Replenishing Systems, automatic or manual, provide aconstant supply of fresh, clean oil tothe engine.
System continuously monitorsengine oil and automatically maintains it at a pre-adjusted level. The system requires noelectrical connections and is easy to install.
Pressurized Remote Fill Oil Replenishing System allowsan operator to add oil to the engine by simply depressing a valve button until the desiredamount of oil has been added.The amount of oil needed is determined by routine dipstick checking. The site gauge iscalibrated at two-quart intervals for easy makeup.
the DOC19, the Never Lo OilReplenishing System provides aconstant supply of fresh oil tothe engine.
LFS 800 SeriesBypass Oil FiltrationNow, engine owners have the opportunity to combine the Racor Full-Flow Lubrication Filtration System with a highly efficient, environmentally safe Bypass Oil Filtration System.
Extends the miles between oil changes
Saves maintenance costs and downtime
Keeps oil cleaner longer, reducing oil consumption and disposal
Extends engine life and "re-build" intervals
Keeps engines better lubricated which means reduced wear
Removes damaging water
1
2
3
4
5
6
For additional information on all Racor oil filtration products, request brochure number 7460.
crankcase
Pop-up style indicator alerts of bypasscondition and need for filter change.
Unique crankcase pressure regulatorwith integral bypass valve minimizesvariation in crankcase pressure.Excessive variation in crankcasepressure can damage seals, cause lossof oil, and other problems.
Choose left or right-hand inlet. Availablewith or withoutbypass indicator.
High-efficiency oilseparation to 0.3 micron.
Stainless steel latches fortool-less element change.
Replaceable high-performance filter withdepth-loading, micro-glassfiber coalescing media.
Extended filter serviceinterval from the Vaporbloc™element.
Steel housing with epoxy powder coating.
Drain check valve allows collected oilto return to crankcase. This eliminates
frequent draining and significantly reduces oil consumption.
Continuous operating temperaturerange: -40°F to +240°F (-40°C to 116°C).
Closed Crankcase Ventilation (CCV) Systems
The outlet of a CCV system is returned to the engine intake system forre-combustion instead of polluting the environment. There are several models available to handle crankcase flow rates from 1 to 50 CFM.
CV SystemsIn an open system, the crankcase breather is connected to the Crankcase Ventilation (CV) filter assembly. The CV outlet is open to atmosphere. This configuration is simple to install and is an effective oil mist removal system for applications which allow crankcase venting to atmosphere.
The only routine maintenance required for the CV system is filter replacement. Typical service life of the high-performance filter in diesel applications is 750 hours.
CV units are designed to handle various crankcase
For additional information, request brochure number 7790.
airMarine Air Filter/Silencers
Replacement FiltersRacor offers direct replacements for the intake air filter operation of competitive air filters/silencers. Also available is the replacement filter for the vacuum limiter air separator.
The filter media for all replacement filters is an oil-impregnated cotton gauze and is sandwiched between pleated, epoxy-coated aluminum wire-mesh polyurethane sealed surfaces. This product is cleanable and must be oiled before using.
Air Filter Cleaning KitFor washing and re-oiling Racor cleanable air filters—part number AF M82006.
remove contaminants introduced into the air from both outside and inside the vessel. Sand, salt, carpet fibers and other contaminants are trapped in the oil-impregnated Vaporbloc™ filter media. Turbo noise is reduced by the unique design of the housing. An integral hose connection on the housing routes the clean blow-by from the CCV back into the engine.
operator of a bypass condition and need for CCV Vaporbloc™ filter change
with an integral venturi port for CCV connection
for easy connection of existing air cleaner to CCV assembly
from fouling.
How the System WorksThe engine crankcase breather is connected to the inlet of the Racor CCV assembly. The CCV outlet is connected to the engine’s combustion air inlet via an air intake connector where filtered blow-by gas is recycled through the combustion process. Oil collected in the CCV sump is returned to the crankcase through a hose and a drain check valve.
Reduce Emissions, Clean Up Engine Rooms and Engines
For additional information, request brochure number 7539.
© 2009 Parker Hannifin CorporationBrochure No. 7807.Rev 2.March 2009
