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Virtual Manufacturing @ Volvo Cars

Page 1Issue date: 21/09/2009

Virtual Manufacturing Engineeringat Volvo Cars

Anders Carlsson


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Business challengesProduct lifecycle

PVAmazon

P1800140/200

C70

300

700/900850/SV70

SV40S80

V70V70XC

400

S60XC90

S40

V50C70

V70S80

XC70

C30


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Business challengesProduct lifecycleDevelopment

time

Dev.Tool Dev. & Man.

Pre SeriesS80, V70

S60 Tool Dev. & Man.Dev.

Pre Series

Tool Development & ManufacturingDevelopment

Pre Series850

Year

Tool Dev. & Man.Dev.

Pre SeriesXC90, S40

V50, S80'

Tool Dev. & Man.Dev.

Pre Series.

1 2 3 4 5


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timeFewer plants,

higher volume


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lead timeFewer plants,

higher volume,offline changeover

Globaldevelopment


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lead timeFewer plants,

higher volume,offline changeover

Globaldevelopment

More cars In shorter time

With fewer plants With global usage

Variants &changes

Resources

Lead Time


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S t r a t e g i c P l a n n i n g

V i r t u a l C o m p a t i b i l i t y

P h y s i c a l C o m p a t i b i l i t y

Concept

Clamping

Rough design

Detailed design

Complete station

Virtual production development


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S t r a t e g i c P l a n n i n g

V i r t u a l C o m p a t i b i l i t y

P h y s i c a l C o m p a t i b i l i t y

Concept

Clamping

Rough design

Detailed design

Complete station

Virtual production development


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Body Assembly


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Paint


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Final Assembly


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Sida 12Utfrdardatum: 21/09/2009

A long journey!

Evaluation:ROBCADselected

Body in

White~100% spotweld

OLP

Painting

AE -

Production

Start with

CATIAROBOTICS

Teamcenter

Catia V5,Tecnomatix

1984 1988 1990 1993 1997 2006VMC1999


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Information concept from 1999Product structure Process structure

Sequence

Hierarchy

Plant & Resource structure

S80


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TCVis / IPS PathPlanner

Teamcenter

Tecnomatix

Product structure for CAD Process stepsProcess sequence

Equipment

CATIA V5

Toolset Family, Manufacturing Engineering

eM-PlannereM-EngineerProcess DesignerProcess Simulate

Tight integration toPD

Plant & Resourceintegrated in Process

Planning &Simulation

Instant updates fromPD

PD full visibility intothe Process

Associativedesignproduct & tool

PC instead of UNIX

JT instead of CATIA(CAD independent)

Templatesenables faster

engineering

Integrated Planning& Simulation

application for BiW


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Teamcenter ManufacturingC3PNG for Final Assembly, Tooling, MP&L, QA

4 days

Process DesignerC3PNG for Painted Body

3 days

Process SimulateRobotics and Ergonomics Simulation

Simulation Engineers3 days

Building a process Process Templates Configure variants Incremental change Classification and

Resource Management

eBOP Data model Part &Weldpoint Process review distribution Report creation/export Resourcesearch 3D rough layout

TCVisAdvanced studies

2 days

IPSPathplanner

Automatic path planning toolManufacturing Engineers, FA

1 day

Training for Manufacturing Engineering

Teamcenter BasicsAll staff participating in program work at Mfg Eng. Requirement for access to Teamcenter.

2-3 days

Intro to C3PNG Product Structure Version handling PLM, database driven dev Manufacturing Structure Effectivity Teamcenter overview Factory Structure VisMockup

650

125120

55 89

107


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TCVis / IPS PathPlanner

Teamcenter

Tecnomatix

Product structure for CAD Process stepsProcess sequence

Equipment

CATIA V5

Toolset Family, Manufacturing Engineering

eM-PlannereM-EngineerProcess DesignerProcess Simulate

175trained users

650 trained users 125 trained users

250trained users

100trained users

150 trained users

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