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VARIO- TOOL- GRINDER - talas.be the MATE tool grinder you regrind your punch press tooling according to your highest quality requirements. With the for every tooling style specific

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Page 1: VARIO- TOOL- GRINDER - talas.be the MATE tool grinder you regrind your punch press tooling according to your highest quality requirements. With the for every tooling style specific

VARIO-TOOL-

GRINDER

Vario-Tool-Grinder_engl. 17.12.2002 12:39 Uhr Seite 1

Page 2: VARIO- TOOL- GRINDER - talas.be the MATE tool grinder you regrind your punch press tooling according to your highest quality requirements. With the for every tooling style specific

With the MATE tool grinder you regrind your punchpress tooling according to your highest qualityrequirements.With the for every tooling style specific tooling fixture, the tools are clamped to the high precisiongrinding table.The MATE tooling fixtures allow to reproducing thecorrect shear geometry – shears and rooftop up to12 degrees angle.With the MATE fixtures many different tooling stylescan be sharpened in the same grinding machine.The zero-setting of the tool is accomplished via alaser beam system. The laser system is activatedwhen the machine is in automatic grinding mode(optional).

The control panel with folio protected buttons andLCD screen is located on the right hand side of thetotally enclosed working cabinet.

The feed rates and the grinding menucan easily be chosen onthe touch screen.

The complete operating controlsincluding the digital screenshowing with feedrate and grindingdata are placed inthe control panel.

The compactoverall size of the VARIO-TOOL-GRINDER makes it possible to placethe machine directnext to the punchpress. This makes iteasy for the punchpress operator toregrind the toolingwhenever he hasspare time available.

Mate Precision Tooling GmbH • Im Heidegraben 10 • 61440 Oberursel • Germany Telefon +49-6171-924202 • Fax +49-6171-924240 • [email protected]

Handling instructions■ dismount the tooling unit

and fix the tool in the VARIO-TOOL-GRINDER

■ Check position of the puncheswith shear so that correct sheargeometry can be reproduced.

■ Tighten the tool in the grindingfixture

■ Close the front cover window

■ Detect zero level of the tool andactivate start button

■ A flashing light on top of theVARIO-TOOL-GRINDER indicates that the grinding cycleis finished

■ Depending on the feed rate thegrinding cycle takes between 2 -5 minutes for a perfect resharpening of a punch presstool.

Vario-Tool-Grinder_engl. 17.12.2002 12:40 Uhr Seite 2

Page 3: VARIO- TOOL- GRINDER - talas.be the MATE tool grinder you regrind your punch press tooling according to your highest quality requirements. With the for every tooling style specific

System TrumpfThe tooling fixture consists of oneclamping palette for dies which also isused for all punches without shear.The second palette includes a sinus tilt in order toaccomplish an easy adjustment for grinding rooftop,one-way and diagonal shear geometry on the punches.The dies are on the die palette clamped via a fixturescrew against two stud bolts.

The punches are mounted in a sleeve via a clampingscrew with or without alignment ring.

For reproducing shear geometry on the punch face –the punches are mounted in a sleeve with or withoutalignment ring and clamped on the sinus tilt.

Mate Precision Tooling GmbH • Im Heidegraben 10 • 61440 Oberursel • Germany Telefon +49-6171-924202 • Fax +49-6171-924240 • [email protected]

All fixtures are based on a bayonet system whichguarantees quick and easy fastening of punch presstooling without any additional mounting tools.

Fixtures for almost all types of punch press toolingstyles can be delivered according to manufacturer’sspecification. Several fixtures for the most commonpunch press tooling styles are available from stock.

Amada, Finn-Power, Euromac, and other TT toolingThe tooling fixtures consist of the 3 fixture palettes.One palette which clamps all dies via an excenterand two stud bolts. All punches for ex. in TT station A and B are clamped in a sleeveof one palette and punches C – E areclamped on another palette by using theM12 thread in the punch body.The ground fixture has an included scalewhich is easy to set thepunch in any anglebetween 0 and12 degrees.This featuremakes itconvenientto reproducethe propershear geometryof the punch (one way or roof top shear).

Vario-Tool-Grinder_engl. 17.12.2002 12:40 Uhr Seite 3

Page 4: VARIO- TOOL- GRINDER - talas.be the MATE tool grinder you regrind your punch press tooling according to your highest quality requirements. With the for every tooling style specific

The Mate Logo is registered trademarks of Mate Precision Tooling Inc.

www.mate.com

VARIO-T00L-GRINDERTechnical Data

Connect load 4 kVAGrinding motor 3,3 kW

400 V /50 Hz2850 rpm

Feed motor 2 phases stepping motorTable drive 0,37 kW, 30 rpm

Worm gear motorCoolant pump 0,16 kW, 50 l/minCoolant tank 35 lGrinding wheel CBN ø 200 mmMinimum punch diameter 0,6 mmMaximum tool diameter 320 mmMaximum grinding height 300 mmFeed rate 0,005 mm to 6,0 mmGrinding speed 0,15 mm/minNoise level 67 dB (A)Required space ca. 800 x 700 x1800 mmWeight 350 kg

Vario-Tool-Grinder_engl. 17.12.2002 12:40 Uhr Seite 4