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    PBVThreaded and Socketweld Ball Valves

    P.B.V.

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    Overview ..................................................................................................................................3

    How to Identify PBV-USA Valves ...............................................................................................4

    Seat Materials ...........................................................................................................................5

    Materials/Parts/Dimensions/Weights

    Master Star - 5333/6333 ..........................................................................................................6

    Superstar - 5331/6331 ..............................................................................................................8

    Megastar - 6336......................................................................................................................10

    3-Way Multi-Port - 5338/6338 .................................................................................................12

    4-Way Multi-Port - 5339/6339 .................................................................................................14

    Port Configurations.................................................................................................................17

    Metal Seated...........................................................................................................................18

    Temperature/Pressure Data

    Master Star - 5333/6333 .........................................................................................................19

    Superstar - 5331/6331 ............................................................................................................20

    Megastar - 6336......................................................................................................................22

    3-Way Multi-Port - 5338/6338 .................................................................................................23

    4-Way Multi-Port - 5339/6339 (T or L-Port)..............................................................................24

    4-Way Multi-Port - 5339/6339 (X-Port).....................................................................................25

    Actuation Information

    All Mounting Per ISO 5211...................................................................................................26

    Torque Charts .........................................................................................................................27

    TABLE OF CONTENTS

    2

    Their Options are Our Standards

    Zy-Tech Global Industries has become an industry leader by providing

    both the highest quality and the broadest product package with

    PBV-USA Ball Valves. End users and distributors have come to rely

    on PBV-USA for their ball valve requirements, no matter the service

    conditions. Zy-Tech introduced the PBV-USA product package and

    built a state-of-the-art manufacturing facility in Stafford, Texas, to

    produce our product offering in close proximity to the heart of most

    industrial operations.

    The PBV product line of threaded and socket-weld ball valves enhance

    the overall PBV-USA package by providing a versatile line of small

    diameter valves for all applications. The PBV package highlighted in this product brochure covers a wide spectrum of

    product innovations including in-line repairable, high pressure, metal seated, as well as specialty materials and accessories.

    The unparalleled commitment to inventory coupled with the versatility of the PBV product line makes Zy-Tech Global

    Industries the right choice for your valve requirements. At Zy-Tech, we live by the motto Their Options are Our

    Standards.

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    Size / Model Overview

    - 1/4

    1/2 3/8

    3/4 1/2

    1 3/4

    1 1/4 1

    1 1/2 1 1/4

    2 1 1/2

    2 1/2 2

    3 2 1/2

    4 3

    StandardPort

    FullPort

    MasterStarForged3-Piece

    Fire Safe

    SuperStarForged3-Piece

    Fire Safe

    3-WayMulti-Port

    Forged

    MegaStarForged3-Piece

    Fire Safe

    4-WayMulti-Port

    Forged

    No. 33 No. 31 No. 36

    Full Bore

    Only

    No. 38 No. 39 No. 39

    X-Port

    Maximum Pressure (WOG/CWP) Standard Seat Materials

    - 1/4 2000 2200 3000 6000 1500 1500 1200

    1/2 3/8 2000 2200 3000 6000 1500 1500 1200

    3/4 1/2 2000 2200 3000 6000 1500 1500 1200

    1 3/4 2000 2200 3000 6000 1000 1000 1000

    1 1/4 1 2000 2200 3000 6000 1000 1000 1000

    1 1/2 1 1/4 2000 2000 2500 4000 800 800 750

    2 1 1/2 2000 2000 2500 4000 800 800 750

    2 1/2 2 - 1500 1800 4000 600 600 440

    3 2 1/2 - 1500 1800 - 400 400 -

    4 3 - 1000 1200 - - - -

    StandardPort

    FullPort

    No.33MSeat

    No. 31M Seat D Seat _

    No. 36D Seat

    No. 38M Seat

    No. 39M Seat X-Port _

    ANSI Class Ratings

    - 1/4 900 900 900 2500 600 600 300

    1/2 3/8 900 900 900 2500 600 600 300

    3/4 1/2 900 900 900 2500 600 600 300

    1 3/4 900 900 900 2500 300 300 300

    1 1/4 1 900 900 900 2500 300 300 300

    1 1/2 1 1/4 900 900 900 1500 300 300 300

    2 1 1/2 900 900 900 1500 300 300 300

    2 1/2 2 - 600 600 1500 150 150 150

    3 2 1/2 - 400 400 - 150 150 -

    4 3 - 400 400 - - - -

    StandardPort

    FullPort

    No.33No. 31

    M Seat D Seat _No. 36 No. 38

    No. 39M Seat X-Port _

    3

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    PBV-USA 5300/6300 threaded and socketweld valves are designed to meet the following industry standards:

    The PBV-USA 5300/6300 series valve figure number is made up of significant numbers that fully describe all

    standard variations of the valve, with one additional optional modifier code to denote special service. Valve

    coding is as follows:

    General Port Valve Pressure Fire End Body Trim Seat Seal NACE OptionsMaterial Configuration Type Class Tested Connection Material Material Material Material Option

    C 5 3 31 0 5 22 00 D L N A Carbon Standard Threaded Super Star Non-Fire BWE A105 WCB Same as Devlon Graphite NACE Actuated

    Steel and S/W Tested, No Body Type Emergency

    Seals

    S 6 33 3 7 25 36 G V S BStainless Full Master Star Fire Tested Thr X SW LF2 316SS Gass Filled Vitron Standard Bare Stem

    Steel with No TFEEmergency

    GreaseSeals

    36 8 34 71 K R EMega Star Threaded 304 SS Monel KEL-F Low Tee Handle

    TFE Temperature for Buna-N Insulation

    38 9 36 M T I3-Way SW 316 SS 20% C Teflon ISO

    Multi-Port CF8M 5% Graphite MoutingFilled TFE Pad

    39 P Z L4-Way Peek Special Lever

    Multi-PortR V

    Delrin Oval handle

    TVirgin TFE

    UUHMWPE

    VViton

    ZSpecial

    HOW TO IDENTIFY PBV-USA, INC. BALL VALVES

    PRESSURE-

    TEMPERATURE

    VALVE SHELL

    ASME/

    ANSI B16.34

    PRESSURE-

    TEMPERATURE

    SEATS-SEALS

    SEE P-T RATINGS

    SHELL

    WALL

    THICKNESS

    ASME/

    ANSI B16.34

    PRESSURE

    TEST

    SR 101/IT

    FIRESAFE

    TEST

    BS 6755,

    API 607, API 6FA

    Example:

    S-6331-38-3600-ML-NLThis would be the appropriate figure number for an allstainless (316) full port, threaded type valve, series 31,fire tested, threaded end connections, 316 SS bodymaterial and trim, 20% C with 5% Graphite filled TFEseats, graphite seals, for use in NACE applications,lever operated.

    4

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    D DELRINAcetal Resin

    high pressureno temp

    Hydrocarbons - NACE - C02 applicationsNOT RECOMMENDED FOR OXYGEN

    Super StarMega Star

    -70/+95 -94/+203

    E VespelPolymide

    high pressure

    high tempGood chemical resistance

    NOT RECOMMENDED FOR STEAM

    Super Star

    Mega Star-200/+260 -328/+500

    KKELF PCTFEhigh pressure

    low temp

    Similar to PTFE but with improved

    resistance to nitric acid, hydrofluoric

    acid, and liquic oxygen

    Super Star

    Mega Star-196/+150 -319/+302

    N Nylon DEVLON VPolyamide - Nylon

    high pressure

    medium/low temp

    Hydrocarbons and NACE application.NOT RECOMMENDED FOR GLYCOL AND

    METHANOL AS WELL AS WATER APPLICATIONS

    Super Star

    Mega Star-100/+155 -148/+311

    P PEEK

    Polyetherketone

    high pressure

    high temp

    Hydrocarbons - NACE

    Particularly indicated for tobaccoand nuclear environment

    Super Star

    Mega Star-80/+220 -42/+428

    R Reinforced PTFElow pressure

    high cycle life

    Higher pressure than

    virgin PTFE

    Master Star

    Super Star

    3- and 4-ways

    -60/+220 -51/+428

    S Reinforced PTFE20% Carbon5% Graphite

    medium pressure

    low/high temp

    Higher pressure and temperature

    than virgin PTFE

    Master Star

    Super Star

    3- and 4-ways

    -190/+250 -310/+392

    TVirgin PTFElow pressure

    low torque

    Mainly chemical - all services

    subject to temperature

    restrictions

    Master Star

    Super Star

    3- and 4-ways

    -196/+200 -319/+392

    U UHMWPEPolyethilene

    low pressure

    low torque

    Food and tobacco industries

    Nuclear environment

    Master Star

    Super Star

    3- and 4-ways

    -10/+80 -14/+176

    B Reinforced PTFEBronze Filled PTFE

    medium pressure

    low/hi