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Valmont Industries Inc.

Valmont Industries Inc

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Valmont Industries Inc. Agenda. Valmont Industries – General Presentation Valmont's design capability in Transmission poles and substations High mast manufacturing plants Quality control Steel pole advantages Types of steel poles Transmission and substation structures - photos - PowerPoint PPT Presentation

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Page 1: Valmont Industries Inc

Valmont Industries Inc.

Page 2: Valmont Industries Inc

Agenda1. Valmont Industries – General Presentation2. Valmont's design capability in Transmission poles and

substations3. High mast manufacturing plants4. Quality control5. Steel pole advantages6. Types of steel poles7. Transmission and substation structures - photos8. Customers list

Valmont One - Nebraska

Page 3: Valmont Industries Inc

Poles MarketsTransportationUtility

Wireless Commercial

Page 4: Valmont Industries Inc

Transportation Products

Highway and Street Lighting

Intelligent Transportation System (ITS)

Page 5: Valmont Industries Inc

Commercial ProductsArea Lighting

Sports Lighting

Page 6: Valmont Industries Inc

Wireless Communication Products

Specialty Poles

Monopoles

Page 7: Valmont Industries Inc

Utility - Products

Monopole

H-frame Tension-pole

Y-frame

Page 8: Valmont Industries Inc

Valmont Global Manufacturing Facilities

Jebel Ali, Dubai (Irrigation & poles)

Los Angeles, CaliforniaLong Beach, California Shanghai, China

Madrid, SpainCreuzier-le-Neuf, France

Gelsenkirchen, Germany

Maarheeze, The NetherlandsRive-de-Gier, France

Queensland, Australia

Uberaba, Brazil

Nigel, South Africa

St. Julie, Quebec,

Chicago, IllinoisElkhart, Indiana

Minneapolis, Minnesota

Salem, OregonTualatin, OregonAlbany, Oregon

McCook, NebraskaOmaha, Nebraska

Sioux City, IowaWaverly, Nebraska

West Point, Nebraska

Plymouth, Indiana

Canada

Berrechid, Morocco

Valley, Nebraska

Brenham, Texas

Monterrey, Mexico

Tulsa, Oklahoma

Jasper, Tennessee

Siedlce, Poland

Charmeil, France

Heshan, China

Finland & Estonia

Delhi, India

Global Sales USD1500 Million

Madrid, SpainCreuzier-le-Neuf, France

Gelsenkirchen, Germany

Maarheeze, The NetherlandsRive-de-Gier, FranceBay Minette, Alabama

Uberaba, Brazil

Jebel Ali, Dubai

Nigel, South Africa

St. Julie, Quebec,

Chicago, IllinoisElkhart, Indiana

Minneapolis, Minnesota

Salem, OregonTualatin, OregonAlbany, Oregon

Los Angeles, CaliforniaLong Beach, California

McCook, NebraskaOmaha, Nebraska

Sioux City, IowaWaverly, Nebraska

West Point, Nebraska

Plymouth, Indiana

Alberta, Canada

Berrechid, Morocco

Valley, Nebraska

Brenham, Texas

Monterrey, Mexico

Tulsa, Oklahoma

Jasper, Tennessee

Siedlce, Poland

Charmeil, France

Shanghai, China

Chesterfield, United Kingdom

Commerce, City, Colorado

Barstow, California

Bellville, TexasMansfield, Texas

Tuscaloosa, Alabama

Claxton, GeorgiaBartow, Florida

Farmington, MinnesotaEl Dorado, Kansas

Selbyville, Delaware

Valmont’s Global Facilities

Heshan, China

Kangasniemi, FinlandKiiu, Estonia

Delhi, India

Qindao, China

Canada

Page 9: Valmont Industries Inc

China

Europe/Middle East and AfricaBerrechid, MoroccoCharmeil, France Chesterfield-Derbyshire, UKGelsenkirchen, GermanyKiuu, EstoniaKangasniemi, FinlandMaarheeze, The NetherlandsRive-de-Gier, FranceSiedlce, Poland

Americas

Barstow, CaliforniaBartow, FloridaBay Minette, AlabamaBellville, TexasBrenham, TexasClaxton, GeorgiaCommerce City, Colorado El Dorado, KansasElkhart, IndianaFarmington, MinnesotaHazelton, PennsylvaniaJasper, TennesseeMansfield, TexasPlymouth, IndianaSalem, OregonSelbyville, DelawareTulsa, OklahomaValley, Nebraska

Delta, BC, CanadaSt. Julie, Quebec, CanadaMonterrey, Mexico

Global Locations

Guangzhou ChinaQingdao, ChinaShanghai, China

Page 10: Valmont Industries Inc

• Professional engineering team specializes in transmission pole structures

• Valmont engineers members of design standard committee ASCE• International design code:

– American Standards: ASCE, ASSHTO, TIA/EIA– European and International Standards

• Finite element design programs• AutoCAD drafting systems • Global engineering capabilities• Full scale testing facility• Design methodology – Non-linear Elastic Analysis

Valmont's design capability in Transmission poles and substations

Page 11: Valmont Industries Inc

Unique Advantages to support export projects

• Solid international business experience• Strong design & engineering teams with working

knowledge of international design code• International steel suppliers• One quality assurance program for the global

manufacturing facilities• Common quality control procedures based on

international norms• Specialized international team • Logistics coordination

Page 12: Valmont Industries Inc

Coil steel Plasma cutting

CNC Drilling machine Break Press

Highmast manufacturing plants

Page 13: Valmont Industries Inc

Submerged Arc Seam Welders

Page 14: Valmont Industries Inc

Galvanized finish with optional powder coating or liquid paint

Page 15: Valmont Industries Inc

Quality control

• Material• Dimensions• Welding– Ultrasonic insepctions & Magnetic Particle• Galvanizing

Page 16: Valmont Industries Inc

ISO Certification for every plant

• ISO 9001 quality system• Valmont USA Manufacturing Specifications• Manufacturing & Inspection Norms based on ASTM• AWS certified welders and inspectors

Page 17: Valmont Industries Inc

Steel Pole Advantages

• Less right-of-way• Better appearance• Less components, fast installation• Better reliability under extreme conditions• Flexibility in design• Reliable performance and long service life

Page 18: Valmont Industries Inc

Less Right-of-way

• Smaller foundation takes less land• Efficiently placed along highways, roads, rail tracks • Can be installed at locations with very limited space

Page 19: Valmont Industries Inc

Better Appearance• Trend of city beautification

– Remove “visual” pollution– Need structure compatible with environment– Bulky clutter lattice tower visually unpleasant

• 85% public prefer poles over lattice towers

Page 20: Valmont Industries Inc

Better Reliability under Extreme Condition

• Steel monopoles are more flexible than lattice towers, concrete or wood pole under heavy loads

• In broken conductor case, bigger deflection of the steel pole reduces tension in intact span and induces smaller bending moment at base

• Round or multi-side profile induces less wind load

• In past cases where lattice towers and wood poles failed in hurricane and tornado, no steel poles were damaged

Page 21: Valmont Industries Inc

Flexibility in Design• Various structure configuration – monopoles and frames• Different voltages and circuits on same pole• Distribution under-built• Multiple circuits in different orientation• Adding lines for telephone, cable TV

Page 22: Valmont Industries Inc

Steel poles shapes

• Configuration - single pole, H-frame, Y-frame, X-frame, 3-pole structure

Page 23: Valmont Industries Inc

Steel poles connections available between sections• Sections connections – slip joints, flange joints, butt

welded joints

Page 24: Valmont Industries Inc

Steel pole foundations options• Foundation types – concrete foundations with

anchor bolts, direct embedded, caisson foundations

Page 25: Valmont Industries Inc

Steel poles finishes• Surface protection – galvanizing, weathering

steel, powder coating over galvanizing

Page 26: Valmont Industries Inc

Steel pole climbing systems

Climbing ladder

Step bolts

Z-steps

Page 27: Valmont Industries Inc

Substation Structures

220kV & 500kV Tubular substations

Page 28: Valmont Industries Inc

Full scale testing capabilities

Page 29: Valmont Industries Inc

Steel transmission pole examples

110kV quadruple circuit - China

230kV X-Frame line in Alaska

110kV dead-end pole

132kV double circuit tension pole

Page 30: Valmont Industries Inc

Steel transmission pole examples

132kV guyed tension pole

132kV self supporting angle pole

330kV gantry

132kV twin structure

Page 31: Valmont Industries Inc

Steel transmission pole examples

230kV double circuit - Manila230kV twin structure - Shanghai

Page 32: Valmont Industries Inc

Global Customers include:• Company-wide commitment to customers satisfaction• Valmont engineers work closely with customers’

engineers to provide optimum solutions• Right pole delivered on time • Serving utility customers worldwide

Page 33: Valmont Industries Inc

Valmont – The Global Leader of Steel Transmission Poles