USER MANUAL ELECTRICAL COMPACT UNIVERSAL SLIDE … · User Manual Electrical Compact Universal Slide KUSE 4 1.5. Additional information The aim of the present User Manual is to enable

USER MANUAL

ELECTRICAL COMPACT UNIVERSAL SLIDE

KUSE

Mechanical Part

BA-100058 Starting from serial number 422790 English, Edition 02/2008

User Manual Electrical Compact Universal Slide KUSE

1

Contents

1. Important information____________________________________________________________ 3 1.1. Introduction ______________________________________________________________________ 3 1.2. EU conformance (to EU Directive on Machines, Appendix II A) _________________________ 3 1.3. Product description and application _________________________________________________ 3 1.4. Dangers _________________________________________________________________________ 3 1.5. Additional information_____________________________________________________________ 4 1.6. Validity of the User Manual_________________________________________________________ 5

2. Technical data ___________________________________________________________________ 6 2.1. Technical data for KUSE-8__________________________________________________________ 6 2.2. Technical data for KUSE-10 ________________________________________________________ 7 2.3. Holding brake for vertical use ______________________________________________________ 8 2.4. Travel times ______________________________________________________________________ 9 2.4.1. KUSE-8 __________________________________________________________________________ 9 2.4.2. KUSE-10________________________________________________________________________ 10 2.5. Dimensions______________________________________________________________________ 11 2.5.1. Dimensions of KUSE-8____________________________________________________________ 11 2.6. Dimensions of KUSE-10___________________________________________________________ 12 2.7. Scope of delivery ________________________________________________________________ 13 2.8. Load calculations ________________________________________________________________ 13 2.8.1. Dynamic load in horizontal use ____________________________________________________ 13 2.8.2. Dynamic load in vertical use_______________________________________________________ 14 2.8.3. Static load ______________________________________________________________________ 14 2.9. Deformations____________________________________________________________________ 15

3. Positioning _____________________________________________________________________ 16 3.1. Installation position and assembly__________________________________________________ 16 3.2. Mounting the add-on units ________________________________________________________ 17 3.3. Installation of the holding brake ___________________________________________________ 18 3.4. Internal wiring and cable connections ______________________________________________ 19 3.4.1. Motor __________________________________________________________________________ 19 3.4.2. Encoder ________________________________________________________________________ 20 3.4.3. Inductive proximity switch ________________________________________________________ 20 3.4.4. Holding brake ___________________________________________________________________ 20


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3.5. Controller wiring ________________________________________________________________ 20

4. Maintenance ___________________________________________________________________ 21 4.1. Positioning of ball cage___________________________________________________________ 21 4.2. Lubrication _____________________________________________________________________ 21 4.3. Replacing the motor _____________________________________________________________ 24 4.4. Toothed belt tension_____________________________________________________________ 25 4.5. Zero point adjustment ___________________________________________________________ 26

5. Parts lists for KUSE _____________________________________________________________ 28 5.1. Holding brake for vertical use (optional) ____________________________________________ 31

6. General information ____________________________________________________________ 32 6.1. Environmental compatibility and disposal___________________________________________ 32


3

1. Important information

1.1. Introduction

This User Manual describes the mechanical design, the technical data, the load limits, installation, maintenance and spare parts of the electrical compact universal slide KUSE.

1.2. EU conformance (to EU Directive on Machines, Appendix II A)

Rules and standards complied with: Machinery Directives 89/392/EEC, 91/368/EEC Manufacturer: Montech AG, Gewerbestrasse 12 CH–4552 Derendingen Tel. +41 32 681 55 00, Fax +41 32 682 19 77

1.3. Product description and application

The electrical compact universal slides KUSE are electrically operated, position-controlled linear units for executing regular, linear forward and backward movements in the horizontal direction. For movements in the vertical direction, a holding brake should be installed. The load limits which were specified by the technical data for each slide size must be complied with in all circumstances. Overloading can lead to faults and failure of the devices.

1.4. Dangers

The use of electrical compact universal slides KUSE in installations is permissible only when they are guarded by moveable, isolating protective devices according to EN 292-2 Section 4.2.2.3. Failure to comply with this safety measure can result in injuries due to crashing and impact, particularly in machines which start up automatically. It is essential to comply with the operating conditions and safety instructions described in the controller User Manual. It is essential to comply with the stated load limits.

� During operation, the surfaces of the motor and permanent magnet brake may reach up to100°C. The parts may be touched only when the temperature has fallen below 40°C (measurement of the surface temperature).

� During maintenance work on the KUSE, it must be ensured that the drive energy is switched off and cannot be switched on by unauthorized persons.


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1.5. Additional information The aim of the present User Manual is to enable users to employ electrical compact universal slides KUSE correctly and safely. Should further information be required in relation to your particular application, please contact the manufacturer. When reordering User Manuals, it is essential to quote the reference number, the product name and serial number. This document can be obtained from our homepage www.montech.com. Nameplate Reference number Product name Serial number Montech AG Management

U. D. Wagner C. Wullschleger


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1.6. Validity of the User Manual

Our products are continually updated to reflect the latest state of the art and practical experience. In line with product developments, our User Manuals are continually updated. Every User Manual has an order number (e.g. BA-100058) and an edition number (e.g. 02/2008). The order number and the addition number are shown on the title page. Validity Main device:

Full name Short name Reference number

Electrical compact universal slide KUSE KUSE-8-60 57829

KUSE-8-120 57830

KUSE-10-80 57831

KUSE-10-160 57832 Option:

Full name Short name Reference number

Holding brake (KUSE vertical) - 57063


6

2. Technical data

2.1. Technical data for KUSE-8

KUSE-8-60 KUSE-8-120

Stroke (max.) [mm] 60 120

Permitted mounted weight, horizontal mhmax [kg] 4 4

Permitted mounted weight, vertical mvmax 1) [kg] 3 3

Max. moment (static) M0xmax 2) [Nm] 24 30

Max. moment (static) M0ymax 2) [Nm] 18 27

Max. moment (static) M0zmax 2) [Nm] 18 27

Max. force (static) Fxmax 2) [N] 60 60

Max. force (static) Fymax 2) [N] 150 180

Max. force (static) Fzmax 2) [N] 150 180

Max. speed hor./vert. vmax [mm/s] 400 / 400 400 / 400

Max. acceleration hor./vert. accmax [mm/s2] 4500 / 4500 4500 / 4500

Weight [kg] 1.7 2.1

Drive Brushless electronic commutated DC motor,

toothed belt and ballscrew

Motor rated power [W] 60

Encoder system Encoder

Protective class IP42

Repeat precision 3) [mm] ± 0.01

Supply voltage/current 48VDC / 4A

Auxiliary voltage / current 24VDC / 1A

Reference point initiator Integrated inductive proximity switch

PNP

Noise pressure level [dBA] < 66

Temperature [°C] 10…50

Rel. humidity 5% - 85% (without condensation)

Ambient

Air purity Normal workshop atmosphere

Warranty period 2 years from the date of delivery

Installation position 1) Horizontal

Material Aluminum, steel, plastic 1) When used vertically, use permanent magnet brake (option).

2) See load calculations.

3) At constant motor temperature. Measured with max. load, max speed and load, max speed and load, max speed and 100 successive strokes.


7

2.2. Technical data for KUSE-10

KUSE-8-60 KUSE-8-120

Stroke (max.) [mm] 80 160

Permitted mounted weight, horizontal mhmax [kg] 6 6

Permitted mounted weight, vertical mvmax 1) [kg] 5 5

Max. moment (static) M0xmax 2) [Nm] 27 37

Max. moment (static) M0ymax 2) [Nm] 26 42

Max. moment (static) M0zmax 2) [Nm] 26 42

Max. force (static) Fxmax 2) [N] 90 90

Max. force (static) Fymax 2) [N] 210 270

Max. force (static) Fzmax 2) [N] 210 270

Max. speed hor./vert. vmax [mm/s] 380 / 350 380 / 350

Max. acceleration hor./vert. accmax [mm/s2] 4000 / 3500 4000 / 3500

Weight [kg] 2.6 3.3

Drive Brushless electronic commutated DC motor,

toothed belt and ballscrew

Motor rated power [W] 70

Encoder system Encoder

Protective class IP42

Repeat precision 3) [mm] ± 0.01

Supply voltage/current 48VDC / 4A

Auxiliary voltage / current 24VDC / 1A

Reference point initiator Integrated inductive proximity switch

PNP

Noise pressure level [dBA] < 66

Temperature [°C] 10…50

Rel. humidity 5% - 85% (without condensation)

Ambient

Air purity Normal workshop atmosphere

Warranty period 2 years from the date of delivery

Installation position 1) Horizontal

Material Aluminum, steel, plastic 1) When used vertically, use permanent magnet brake (option). 2) See load calculations. 3) At constant motor temperature. Measured with max. load, max speed and load, max speed and load, max speed

and 100 successive strokes.


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2.3. Holding brake for vertical use

Holding brake for KUSE-8 and KUSE-10: With integrated permanent magnet brake 0.4 Nm, including housing and fixing screws.

Reference number 57063

Weight (without KUSE) [kg] 0.1

Type Permanent magnet unifical brake for dry run

Rated power [W] 6.2

Supply voltage 24VDC

Holding brake (KUSE vertical)


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2.4. Travel times

2.4.1. KUSE-8 The travel times were determined under the following conditions: Symbol m s v ± a Unit kg µm mm/s mm/s² Position horizontal vertical - horizontal vertical horizontal vertical Value 4 3 variable 400 400 4500 4500 • Beginning the measurement with the “Start motion task” signal on the ECMR terminal X5-6 • End of the measurement with the “INPOS” signal (in position) an the ECMR terminal X7-3 • The travel time is measured between the signals “Start motion task” and “INPOS”. “In

Position“ window setting (ECMR software) = 200 µm horizontal / vertical

Symbol Unit Designation

m [kg] Weight of add-ons and/or load

t [ms] Travel time per travel distance s

s [mm] Travel distance or stroke

v [mm/s] Travel speed

±a [mm/s²] +a acceleration / -a delay


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2.4.2. KUSE-10 The travel times were determined under the following conditions: Symbol m s v ± a Unit kg µm mm/s mm/s² Position horizontal vertical - horizontal vertical horizontal vertical Value 6 4 variable 380 350 4000 3500 • Beginning the measurement with the “Start motion task” signal on the ECMR terminal X5-6 • End of the measurement with the “INPOS” signal (in position) an the ECMR terminal X7-3 • The travel time is measured between the signals “Start motion task” and “INPOS”. “In

Position“ window setting (ECMR software) = 200 µm horizontal vertical

Symbol Unit Designation

m [kg] Weight of add-ons and/or load

t [ms] Travel time per travel distance s

s [mm] Travel distance or stroke

v [mm/s] Travel speed

±a [mm/s²] +a acceleration / -a delay


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2.5. Dimensions

2.5.1. Dimensions of KUSE-8

A B C N STROKE

KUSE-8-60 222 172 127 2 0-60

KUSE-8-120 272 252 177 2 0-120

Ref. No. KUSE-8-60 57286 KUSE-8-120 57287

Cable length 3m

Stroke

Stroke


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2.6. Dimensions of KUSE-10

A B C N Stroke

KUSE-10-80 251 201 147 2 0-80

KUSE-10-160 325 305 221 2 0-160

Ref. No. KUSE-10-80 57288 KUSE-10-160 57289

Cable length 3m

Stroke

Stroke


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2.7. Scope of delivery

� Mechanical part including 3 m cable1) with loose ends for connecting to the ECMR controller. � 1) 3 m power cable: shielded and towable. � 1) 3 m data cable: unshielded and towable. � ECMR controller completely configured with all counter connection terminals for connecting

loose wires. � CD-ROM with Windows commissioning software and Operating Instructions in German, English,

French and Italian.

2.8. Load calculations

The load values specified in the technical data are maximum values for a single load. The following calculations apply to the combined loads encountered in practice: Definition of the loads

2.8.1. Dynamic load in horizontal use

( )( )YZ

ZXXY

YX

LmMLKLgmM

LgmM

⋅⋅⋅⋅=⋅⋅+⋅⋅⋅=

⋅⋅⋅=

a2001.0a2- 001.0

001.0

Combined dynamic load in horizontal use:

( ) 1≤maxmax ZX

ZX

Y

Y

MMMM

MM

B++

+=


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2.8.2. Dynamic load in vertical use

( )( ) YZ

ZY

LagmMLgmM⋅⋅+⋅⋅=⋅⋅+⋅⋅=

2001.0a2001.0

Combined dynamic load in vertical use:

1≤maxmax Z

Z

Y

Y

MM

MM

B +=

2.8.3. Static load

( )

( )( )( )( )XXYYXZ

XXZZXY

YZZYX

KLFLFMKLFLFM

LFLFM

-001.0-001.0

001.0

0

0

0

⋅+⋅⋅=⋅+⋅⋅=⋅+⋅⋅=

Combined static load:

1≤max0

0

max0

0

max0

00

Z

Z

Y

Y

X

X

MM

MM

MM

B ++=

B, B0 Load factor: must not exceed the value l! Mi, M0i [Nm] Existing moments Mimax, M0imax [Nm] Max. permissible moments (see table) m [kg] Installation mass LX, LY, LZ [mm] Distance of moving mass from centre of gravity or force application distances FX, FY, FZ [N] Acting forces for max. values see “Technical Data” KX [mm] Constant according to table g [m/s2] Acceleration due to gravity (9.81 m/s2) a [m/s2] Acceleration

Horizontal use Vertical use Static

KX [mm]

MYmax [Nm]

(MX+MZ)max [Nm]

MYmax [Nm]

MZmax [Nm]

M0Xmax [Nm]

M0Ymax [Nm]

M0Zmax [Nm]

KUSE-8-60 42 12 15 12 12 24 18 18

KUSE-8-120 52 15 18 15 15 30 27 27

KUSE-10-80 47 17 20 15 15 27 26 26

KUSE-10-160 59 23 24 17 17 37 42 42


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2.9. Deformations

Deformations KUSE-8

Deformations KUSE-10


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3. Positioning

3.1. Installation position and assembly

Electrical compact universal slides KUSE can be installed in any position. As a rule, the housing (item 300) is fixed and the movement is executed by the slide (item 20). In vertical use, it is necessary to install a holding brake which secures the slide (item 20) when the control is switched off. The KUSE is assembled by means of Quick Set fixing elements (SLL-..-40) on the dovetail of the end plate (item 270) or via the threaded or positioning holes on the end plate (item 270). On assembly by means of Quick Set fixing elements, it is advisable to fix the end plate (item 270) with two clamping elements SLL-..-40 (utilization of the dovetail length, i.e. fixing as far as possible at the dovetail ends).


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� With the use of Quick Set fixing elements, it is essential to ensure that the fixing elements do not project beyond the bearing flange at the front (item 220).

3.2. Mounting the add-on units Any add-on units can be fixed to the KUSE slide provided that the permissible loads are complied with. The add-on units are mounted by means of Quick Set fixing elements (SLL-..-40 or SLR-15-40) on the dovetails mounted on the slide (item 20) and on the end plate (item 270) or via the threaded and positioning holes on the slide (item 20) and end plate (item 270).

� When fixing add-on units, it is essential to comply with the static load limits of the KUSE slides with respect to the tightening torques.


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3.3. Installation of the holding brake

� Loosen cheesehead screw(s) (item 500) and remove cover (item 350). � In KUSE-8, remove the spacer (item 540). � Loosen cheesehead screws (item 420) and remove adapter (item 300). � Clean contact surfaces on holding brake housing (item H/10) and motor flange (item 240). � Push holding brake onto peg (of the motor with toothed disk, item 250), position by means of

straight pins (item H/40) on the motor flange (item 240) and tighten with cheesehead screws (item H/50).

� Lead cable wires of the holding brake through the hole in the motor flange to the motor + sensor terminal group (item 330) and connect according to section “Internal wiring”.

� Energize holding brake (set digital input "Release brake“ [see Operating Instructions BA-100078 ECMR] or energize relevant cable leads as described in “Internal wiring”)

� Remove protective disk between flange hub (item H/20a) and magnet (item H/20b), adjust air gap width to 0.3 mm + 0/-0.05mm with thickness gage and fix flange hub (item H/20a) by tightening the two setscrews (item H/30).

� Fix adaptor (item 300) with cheesehead screws (item 420). �

The cables must be carefully laid and must not become jammed between the adapter (item 300) and the housing (item 10).

� � In KUSE-8, mount the spacer (item 540). � Mount the cover (item 350) again and tighten with cheesehead screw(s) (item 500).


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Terminal strip c Terminal strip a 600 Terminal strip b

3.4. Internal wiring and cable connections

3.4.1. Motor

Inside device Output cable 3x0.5mm2

Designation Wire color Terminal Wire color Terminal

Motor winding 1 Red a 1 White b 1

Motor winding 2 Black a 2 Brown b 2

Motor winding 3 White a 3 Green b 3

Screen connection n.c. n.c. Screen Item 600



n.c. n.c. n.c. White n.c.

n.c. n.c. n.c. Brown n.c.

n.c. n.c. n.c. Green n.c.

Hall sensor 1 Yellow a 8 Yellow b 8

Hall sensor 2 Brown a 9 Grey b 9

Hall sensor 3 Grey a 10 Pink b 10

GND Hall sensors Blue a 0V Blue b 0V

U Hall sensors Green a + Red b +

Note: n.c.: Not connected.


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3.4.2. Encoder



Vcc Encoder Grey-pink c 2

GND Encoder Red-blue c 3

A emer. White-green c 5

A Brown-green c 6

B emer. White-yellow c 7

B Yellow-brown c 8

I. emer. White-grey c 9

I

Flat cable

Multipoint

connector

(plug)

Grey-brown c 10

3.4.3. Inductive proximity switch



U ind. proximity switch Brown a + (Red)* (b +)*

GND ind. proximity switch Blue b 0V (Blue)** (b 0V)**

Output Black a 11 Black b 11

Note: *: U ind. proximity switch is connected internally to U Hall sensors. **: GND ind. proximity switch is connected internally to GND Hall sensors.

3.4.4. Holding brake



GND holding brake Blue a 0V (Blue)* (b 0V)*

U holding brake Red a 12 Violet b 12

Note: *: GND holding brake is connected internally to GND Hall sensors.

3.5. Controller wiring See chapter “Internal wiring and cable connections“ and Operating Instructions BA-100078 ECMR (EC motor controller), electrical and software part.


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4. Maintenance

4.1. Positioning of ball cage When the KUSE has been operated for a long time without using the total nominal stroke, the ball cage (item 40) may migrate in the guidance direction, depending on load and initial stress distribution. If the stroke is subsequently increased, it is necessary to move at low speed (approx. reference speed) to both extreme positions before the start of the program cycle so that the ball cage (item 40) is repositioned.

4.2. Lubrication

� During maintenance work on the KUSE, it is necessary to ensure that the drive energy is switched off and cannot be switched on by unauthorized persons.

� With the use of a holding brake, the latter must be manually vented by means of a switch.

It is essential to use only Klüber oil “Paraliq P460” (Montech Ref. No. 504721). Lubrication interval: 800 operating hours


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Lubrication of guide: Apply lubricant at 4 points “C” directly onto the guide track on the guide rails (item 30) and distribute by completely retracting and extending the slide several times (repeat process 2-3 times).

� Clean guide rails prior to lubrication.

C

C

C

C


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Lubrication of ballscrew: � Extend slide (item 20) until the closure screw (item 90) is accessible. � Remove closure screw (item 90). � Apply lubricant through the opening in the housing (item 10) directly onto the ballscrew (item

100) and distribute by completely retracting and extending the slide several times (repeat process 2-3 times).

� Mount closure screw (item 90).


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4.3. Replacing the motor

� Loosen cheesehead screw(s) (item 500) and remove cover (item 350). � In KUSE-8, remove the spacer (item 540). � Loosen cheesehead screws (item 420) and remove adapter (item 300). � Loosen cheesehead screws (item 470) and remove. � Tilt motor flange (item 240) with motor slightly toward ballscrew (item 100) and remove toothed

belt (item 260). � Pull out multipoint connector (item 250/30) with flat cable. � Detach cable wires from motor at motor + sensor terminal group (item 250/10) (also see section

“Internal wiring and cable connections”). � Loosen cheesehead screws (item 480) and remove. � Remove motor (item 250/10). � Position new motor (item 250/10) in motor flange (item 240) (note position of cable exits on

motor) and tighten cheesehead screws (item 480). � Loop cable wires from the motor below motor + sensor terminal group (item 250/10) and

connect to terminal strip (also see section “Internal wiring and cable connections”). � Insert multipoint connector (item 250/30) with flat cable into encoder terminal group (item 340). � Tilt motor flange (item 240) with motor slightly toward ballscrew (item 100) and push on toothed

belt (item 260). � Screw in cheesehead screws (item 470) and adjust toothed belt tension according to section

“Toothed belt tension”. � Fix adaptor (item 300) with cheesehead screws (item 420). �

� During operation the surfaces of the motor and holding brake can reach 100°C. Do not touch the parts until they have cooled to below 40°C (measure the surface temperature).

� The cables must be carefully laid and must not become jammed between the adaptor (item 300) and the housing (item 10).

� � Zero point adjustment according to section “Zero point adjustment”. � In KUSE-8, mount the spacer (item 540). � Mount cover (item 350) and fix with cheesehead screw(s) (item 500).


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4.4. Toothed belt tension

� Loosen cheesehead screw(s) (item 500) and remove cover (item 350). � Slightly loosen cheesehead screws (item 470). � Pull motor flange (item 240) with motor away from toothed disk (item 250/20) so that the

toothed belt (item 260) has no initial tension.

� Tensioning the toothed belt (item 260) too strongly can lead to destruction of the motor bearing.

� Hold motor flange (item 240) and tighten cheesehead screws (item 470). � Mount cover (item 350) and fix with cheesehead screw(s) (item 500).


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4.5. Zero point adjustment

� Keep hands and tools away during traversing. � Loosen cheesehead screw(s) (item 500) and remove cover (item 350). � Loosen hexagon nut (item 210) by approx. two turns while holding the hexagon socket of the

ballscrew (item 100). If the toothed disk (item 180) is not freely rotatable after the hexagon nut (item 210) has been loosened: Loosen adjusting nut (item 170) approx. one turn (toothed disk (item 180) will be pushed back as a result). Turn adjusting nut (item 170) back and tighten lightly. Push toothed disk (item 180) by hand against adjusting nut (item 170).

� Move slide (item 20) by hand to zero position (see figure) (proximity switch (item 560) is not

damped). � Start reference travel and damp proximity switch (item 560) by inserting a feeler gage and allow

to fall off again (motor travels to encoder index and remains standing under power).


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� Place ground 9mm underlay between end plate (item 270) and front bearing block (item 220) and move slide (item 20) by hand until the underlay is clamped between end plate (item 270) and bearing block (item 220) at the front.

� Tighten hexagon nut (item 210) while holding hexagon socket of the ballscrew (item 100).

� Hold ballscrew (item 100) in position so that the motor does not act in the opposite direction.

� Start reference travel and check 9mm dimension (zero position). � Mount cover (item 350) and tighten with cheesehead screw(s) (item 500).


28

5. Parts lists for KUSE

Exploded view


29

Item Sym. Designation Ref. No. Mat.

KUSE-8-60

KUSE-8-120

KUSE-10-80

KUSE-10-160

◘ KUSE complete 57829 57830 57831 57832 Div.

10 ◊ Housing 57089 57157 57146 57140 Alu.

20 ◊ Slide 57090 57155 57144 57139 Alu.

30 ◊ Guide rail 56621 57154 57143 56622 Steel

40 ◊ Ball cage 56623 57156 57145 56624 Steel

50 ◊ Felt wick 51576 51576 51576 51576 Wool felt

60 ◊ Ball ø3 508414 508414 508414 508414 Steel

70 ◊ Stop 56636 56636 56637 56637 Alu.

80 ◊ Flat-head screw M3x5 503675 503675 503675 503675 Steel

90 ◊ Closure screw 57125 57125 57125 57125 Steel

100 ◊ Ballscrew 57094 57160 57148 57132 Div.

110 ◊ Support ring 57092 57092 57133 57133 Steel

120 ◊ Deep-groove ball bearing 505222 505222 508426 508426 Steel

130 ◊ Deep-groove ball bearing 520074 520074 520075 520075 Steel

140 ◊ Hexagon nut 56389 56389 56635 56635 Steel

150 ◊ Drive tube 56626 57161 57149 56627 Alu.

160 ◊ Bearing flange 56630 56630 56631 56631 Alu.

170 ◊ Adjusting nut 57093 57093 57136 57136 Steel

180 ◊ Toothed disk 56614 56614 56615 56615 Alu.

190 ◊ Spring collet 6x9 510010 510010 510010 510010 Steel

200 ◊ Centering sleeve 56634 56634 56634 56634 Steel

210 ◊ Hexagon nut M6x0.75 520042 520042 520042 520042 Steel

220 ◊ Bearing block, front 56619 56619 56620 56620 Alu.

230 ◊ Plug-in buffer 506160 506160 506160 506160 NR

240 ◊ Motor flange 57066 57066 57067 57067 Alu.

250 ● Motor with toothed disk 57299 57299 57302 57302 Div.

260 ● Toothed belt 520077 520077 520078 520078 PU

270 ◊ End plate 56618 56618 56625 56625 Alu.

280 ◊ End plate screw 56632 56632 56633 56633 Steel

290 ◊ Damper 57124 57124 57124 57124 Steel

300 ◊ Adapter 57091 57159 57147 57137 Alu.

310 ◊ Clamping piece 47906 47906 47906 47906 Steel

320 ◊ Clamping screw 47904 47904 47904 47904 Steel

330 ◊ Mo + Se terminal group 57281 57281 57281 57281 Div.

340 ◊ Encoder terminal group 57085 57085 57085 57085 Div.

350 ◊ Cover 57126 57126 57242 57242 ABS


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Item Sym Designation Ref. No. Mat.

KUSE -8-60 -8-120 -10-80 -10-160

400 ◊ Chhd screw M3x18 Chhd screw M3x25

520073 -

520073 -

- 506707

- 506707

Steel


508470 -

508470 -

- 502503

- 502503

Steel


502503 -

502503 -

- 520107

- 520107

Steel

430 ◊ Chhd screw M4x14 508472 508472 508472 508472 Steel


520057 -

520057 -

- 508472

- 508472

Steel


508470 -

508470 -

- 502503

- 502503

Steel

460 ◊ Chhd screw M4 14 508472 508472 508472 508472 Steel





508470 -

508470 -

- 520194

- 520194

Steel

510 ◊ Setscrew M4x4 Setscrew M4x6

502641 -

502641 -

- 506864

- 506864

Steel

520 ◊ Straight pin 502023 502023 502037 502037 Steel

530 ◊ Straight pin 502035 502035 502037 502037 Steel

540 ◊ Spacer 520193 520193 - - Steel

550 ◊ Cable screw union M12x1.5 520197 520197 520197 520197 Brass

560 ◘ Ind. proximity switch 508842 508842 508842 508842 Div.

570 ◊ Spacer sleeve 520184 520184 520184 520184 PA

580 ◊ Spacer sleeve 520258 520258 520258 520258 PA

590 ◊ Self-tap. chhd screw M3x10 520234 520234 520234 520234 Steel

600 ◊ Self-tap. chhd screw M3x16 520257 520257 520257 520257 Steel

610 ◊ Cable 520260 520260 520260 520260 Div.

620 ◊ Cable 520261 520261 520261 520261 Div.

630 ◊ Ribbed washer (M3) 505385 505385 505385 505385 Steel

640 ◊ Ribbed washer (M4) 502606 502606 502606 502606 Steel

650 ◊ Cable shoe fork M3 0.5-1 520345 520345 520345 520345 Div.

660 ◊ Cable screw union M12x1.5 520406 520406 520406 520406 Brass

900 ◊ Nameplate 41620 41620 41620 41620 Polyest

910 ◊ Nameplate cover 48508 48508 48508 48508 PU

● EC motor controller 57332 57332 57332 57332 Div.

● These are wearing parts and are available from stock, ◊ Not available from stock individually (upon request) , ◘ Price-listed items available from stock


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5.1. Holding brake for vertical use (optional)

Exploded view

Item Sym. Designation Ref. No. Material

10 ◊ Holding brake housing 57123 Alu.

20 ◊ Permanent magnet brake 510017 Div.

30 ◊ Setscrew M3x4 505095 Steel

40 ◊ Straight pin 502011 Steel

50 ◊ Chhd screw M2x8 520192 Steel

60 ◊ Chhd screw M3x22 520058 Steel

70 ◊ Ribbed washer (M3) 505385 Steel

900 ◊ Nameplate 41620 Polyester

● These are wearing parts and are available from stock ◊ Not available from stock individually (upon request) ◘ Price-listed items available from stock


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6. General information

6.1. Environmental compatibility and disposal Materials used: � Aluminum � Steel � Wool fibers � ABS (acrylonitrile/butadiene/styrene) � NR (natural rubber) � PU (polyurethane) � PA (polyamide) � Brass � Polyester Surface treatment: � Anodization of aluminum � Nickel-plating of steel � Coating of plastic

Shaping processes: � Extrusion of aluminum � Machining of aluminum and steel � Injection molding of plastics Emissions during operation: None Disposal: Electrical compact universal slides KUSE which cannot be used any more should not be recycled as complete units but should be dismantled into components and recycled according to type of material. The type of material used for each part is shown in the spare parts lists. Material which cannot be recycled should be appropriately disposed of.

MONTECH AG Gewerbestrasse 12, CH-4552 Derendingen Fon +41 32 681 55 00, Fax +41 32 682 19 77 [email protected], www.montech.com

Documents

USER MANUAL ELECTRICAL COMPACT UNIVERSAL SLIDE … · User Manual Electrical Compact Universal Slide KUSE 4 1.5. Additional information The aim of the present User Manual is to enable