10
introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators The designation “ultra” is applied to accelerators that speed the rate of vulcaniza- tion to the greatest degree. Generally, smaller quantities of sulfur can be used in ultra accelerated compounds to produce optimum physical properties in a shorter curing time than can be obtained with other classes of accelerators such as thiazoles or sulfenamides. Quite frequently the ultra accelerators are used in combination with primary accelerators at which time they are sometimes called “secondary” accelerators. In Part II the two classes of ultra accelerators that will be discussed are dithiocarba- mates and thiurams. Accelerators and Accelerator Systems Part I covered the meaning of vulcaniza- tion with respect to rheology, selection of accelerators, polymer accelerator interaction and the primary accelerators. The focus here will be on two types of ultra/secondary accelerators, the dithiocarbamates and thiurams and their role in rubber curing systems. As mentioned in Part I, accelerators are classify by ASTM as: 1. Thiazoles (Mercapto) 2. Sulfenamides 3. Guanidines 4. Dithiocarbamates 5. Thiurams 6. Specialty Accelerators. Other ways to classify accelerators are (a) organic or inorganic, (b) acidic or basic, (c) chemical type, (d) by acceleration speed such as slow, medium, semi-ultra and ultra.

ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

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Page 1: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d 2 3 4 5

introduction

VULC

ANIZAT

ION

MAT

ERIALS

accelerators and accelerator systemsPart II: Ultra/Secondary Accelerators

The designation “ultra” is applied to accelerators that speed the rate of vulcaniza-tion to the greatest degree. Generally, smaller quantities of sulfur can be used inultra accelerated compounds to produce optimum physical properties in a shortercuring time than can be obtained with other classes of accelerators such asthiazoles or sulfenamides. Quite frequently the ultra accelerators are used in combination with primaryaccelerators at which time they are sometimes called “secondary” accelerators. InPart II the two classes of ultra accelerators that will be discussed are dithiocarba-mates and thiurams.

Accelerators and Accelerator Systems Part I covered the meaning of vulcaniza-tion with respect to rheology, selection of accelerators, polymer acceleratorinteraction and the primary accelerators. The focus here will be on two types ofultra/secondary accelerators, the dithiocarbamates and thiurams and their rolein rubber curing systems.

As mentioned in Part I, accelerators are classify by ASTM as:

1. Thiazoles (Mercapto)

2. Sulfenamides

3. Guanidines

4. Dithiocarbamates

5. Thiurams

6. Specialty Accelerators.

Other ways to classify accelerators are (a) organic or inorganic, (b) acidic orbasic, (c) chemical type, (d) by acceleration speed such as slow, medium,semi-ultra and ultra.

• Expected shelf life of the compound

• Ultra/secondary accelerator’s solubility in rubber

• The interaction of the ultra/secondary accelerators with the primary accelerators

• The number of processing stages the compound must undergo

• The level of scorch safety the compound needs

• Faster cure rate for economical production of the rubber product

• Determination of sulfur levels needed and its effect on the levels of ultra accelerators

• The curing method used (.e.g. injection, compression, or transfer molding)

• Maximum vulcanization temperature available

• Cure cycle desired for the available vulcanization method, the temperature, and the vulcanizate properties required

• The interaction of the ultra/secondary accelerators with the polymer systems

• The ultra/secondary accelerators effect on other ingredients in a compound

• No known health hazards upon usage of a chemical and of its decomposition products on cure

• No adverse effects during end-use of the rubber product (e.g. accelerators used in the manufacturing of the rubber articles intended for food contact, surgical use, etc.)

• Easy to handle and dust suppressed physical form

Selection of the proper ultra/secondary accelerator is very important to a compounder. It canaffect the number of cycle times one can run. The ultra/secondary levels in a compound candetermine the amount of storage time (shelf-life) a compound can withstand. The correctselection of ultra/secondary accelerators in combination with a delayed action accelerator (e.g.sulfenamide) will allow sufficient scorch delay before the onset of vulcanization and hightorque after the start of vulcanization. One must select ultra/secondary accelerators that workin a synergistic manner with other ingredients in a compound. The next section will give youimportant information on each type of ultra/secondary accelerator and some applicationswhere they are utilized.

By far the most popular ultra/secondary accelerators are the dithiocarbamates andthiurams. The ultra/secondary accelerators often produce scorchy, very fast curingcompounds. Their major functions are that they produce increased cure rate (i.e.raise the modulus) and shorten scorch times. Quite frequently they are paired with aprimary accelerator to derive maximum levels of processing safety and vulcanizationrates.

Dithiocarbamate TypesDithiocarbamates are so powerful that they are rarely used alone except in suchspecialty applications as spread goods (fabric covered with a rubber coating: e.g.hospital sheeting) cured in air at or slightly above room temperature. Usually theyare paired with thiazole or sulfenamide accelerators to adjust the cure rate of a stock.A typical curing system with natural rubber might be 0.5 parts of zinc dimethyldithio-carbamate (ZMDC), 0.75 parts of thiazole accelerator, and 2.0 parts of sulfur. WithSBR stocks the system might be 0.6 ZMDC, 0.75 parts of thiazole, 1.8 parts of sulfur.Non-staining dithiocarbamates are versatile accelerators that can be used in IIR(butyl), and EPDM. Dithiocarbamates have good tensile and resiliency. They haveslightly lower modulus than the thiurams. Popular members of this class are the zincmethyl, ethyl and butyl dithiocarbamates. Salts of bismuth, copper, and telluriumalso are used.

ZDMC or Zinc dimethyldithiocarbamate is an ultra /secondary accelerator fornatural and synthetic based compounds that alsofind uses as a primary or secondary in sulfur basedlatex compounds. ZDMC is very active at tempera-tures above 100°C. As a primary accelerator ZDMCgives a faster cure rate and higher modulus, butshorter scorch times which find uses in continuouscure based products such as cables, tubings and profiles. Low unsaturation contentrubbers such as butyl and EPDM can be cured using ZDMC as a secondaryaccelerator. It can be used at a higher dosage to achieve faster cure rates for hightemperature curing (CV curing for wire insulation), as well as for curing thickermolded parts. ZDMC with MBT provides good curing activity in EPDM formula-tions.

ZDEC or Zinc diethyldithiocarbamate can beused in the same manner as ZDMC, except thatquantities should be increased 10% to obtaincomparable results.

ZDBC or Zinc dibutyldithiocarbamate isused in adhesives as a stabilizer and as anantioxidant in uncured rubbers. It is alsoused in combination with other acceleratorsto produce low compression set, good heataging, and lower bloom in EPDMcompounds. It is recommended as astabilizer in hot melts.

ZBED or Zinc Dibenzyl Dithiocarbamateis an active form of ZincDithiocarbamate, which can be modifiedby MBT or MBTS, etc. It is non-staining,non-discoloring and achieves saferprocessing than Zinc DibutylDithiocarbamate. In latex it is less likelyto cause pre-cure at room temperaturethan other dithiocarbamates. However,ZBED is a typical ultra-accelerator atnormal curing temperatures. It is alsouseful as a secondary accelerator for thecontinuous vulcanization of butyl rubberextrusions.

ZDBCX or zinc N, N-di-n-butyldithio-carbamate/di-n-butylamine complex isan ultra-accelerator which is active atroom temperature. It can be furtheractivated by Z.I.X., and may also beused as a booster for thiazoles. It maybe used in natural rubber and SBR fordry mixes, cements, and latex. It is ofparticular value for the preparation oftransparent and translucent articlesfrom both latex and dry rubber.

CuDD or Copper dimethyldithiocarba-mate is especially recommended for SBR,EPDM, and Butyl. It is a powerfulsecondary accelerator. It is possible byusing CuDD with MBTS to increase curerate while holding scorch rate constant,or even reducing it slightly in somecompounds. It usually results in highermodulus, tensile strength, lowercompression set, and a marked plateaueffect on over-cures. CuDD shows adistinct advantage in curing thickitems. Compounds designed with CuDD should contain octylated dipheny-lamine antioxidant to obtain maximum aging, especially in mineralfilled compounds.

TDEC or Tellurium diethyldithiocarba-mate is the fastest for EPDM and butylrubber vulcanization. TDEC orTDEC/Thiuram combinations with MBTare used extensively in butyl innerlinertube production and other applicationsrequiring rapid cures.

SAA-30 or 2, 2’-dithiodiethylammo-nium-bis-dibenzyldithiocarbamate isan ultra-fast accelerator in a polymericbinder that is nitrosamine safe. Forreference sake picture ZBED, but instead of a Zn salt, the dithiocarbamate isstrongly activated by a thioamine. SAA-30 gives powerful acceleration at lowlevels. EPDM bloom is not a problem as it is with many accelerators. SAA-30utilizes sulfur very efficiently to create good cures in formulas with lower levelsof sulfur.

selection of ultra/secondary acceleratorsystemBefore selecting an ultra/secondary accelerator system for the manufacture of a particularrubber product, the following considerations must be taken into account.

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d

Scorch Rates of Some Commonly used Accelerators

Slower

SAA-30

CuDD

DPTT

TMTD

ZDMC

TM/ETD

ZDEC

DPG

TETD

DOTG

TDEC

TMTM

TBzTD

ZDBC

MBT

MBTS

ZMBT

CBTS

BBTS

Cure-Rite 18

OMTS

OBTS

DCBS

Note: red denotes the dithiocarbamates and blue the thiuram accelerators

Faster

Ultra/Secondary“Kickers”

Primary N

Zn-SS

N

S

S

N

N

S Zn

S

S

NN

S

Zn-SS

S

N

N

SS

S

SZn

+ dibutylamine complex

N

Cu-SS

N

S

N

N

NS

S S

Te

S

S

SS

S

N

Page 2: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d 2 3 4 5

introduction

VULC

ANIZAT

ION

MAT

ERIALS

accelerators and accelerator systemsPart II: Ultra/Secondary Accelerators

The designation “ultra” is applied to accelerators that speed the rate of vulcaniza-tion to the greatest degree. Generally, smaller quantities of sulfur can be used inultra accelerated compounds to produce optimum physical properties in a shortercuring time than can be obtained with other classes of accelerators such asthiazoles or sulfenamides. Quite frequently the ultra accelerators are used in combination with primaryaccelerators at which time they are sometimes called “secondary” accelerators. InPart II the two classes of ultra accelerators that will be discussed are dithiocarba-mates and thiurams.

Accelerators and Accelerator Systems Part I covered the meaning of vulcaniza-tion with respect to rheology, selection of accelerators, polymer acceleratorinteraction and the primary accelerators. The focus here will be on two types ofultra/secondary accelerators, the dithiocarbamates and thiurams and their rolein rubber curing systems.

As mentioned in Part I, accelerators are classify by ASTM as:

1. Thiazoles (Mercapto)

2. Sulfenamides

3. Guanidines

4. Dithiocarbamates

5. Thiurams

6. Specialty Accelerators.

Other ways to classify accelerators are (a) organic or inorganic, (b) acidic orbasic, (c) chemical type, (d) by acceleration speed such as slow, medium,semi-ultra and ultra.

• Expected shelf life of the compound

• Ultra/secondary accelerator’s solubility in rubber

• The interaction of the ultra/secondary accelerators with the primary accelerators

• The number of processing stages the compound must undergo

• The level of scorch safety the compound needs

• Faster cure rate for economical production of the rubber product

• Determination of sulfur levels needed and its effect on the levels of ultra accelerators

• The curing method used (.e.g. injection, compression, or transfer molding)

• Maximum vulcanization temperature available

• Cure cycle desired for the available vulcanization method, the temperature, and the vulcanizate properties required

• The interaction of the ultra/secondary accelerators with the polymer systems

• The ultra/secondary accelerators effect on other ingredients in a compound

• No known health hazards upon usage of a chemical and of its decomposition products on cure

• No adverse effects during end-use of the rubber product (e.g. accelerators used in the manufacturing of the rubber articles intended for food contact, surgical use, etc.)

• Easy to handle and dust suppressed physical form

Selection of the proper ultra/secondary accelerator is very important to a compounder. It canaffect the number of cycle times one can run. The ultra/secondary levels in a compound candetermine the amount of storage time (shelf-life) a compound can withstand. The correctselection of ultra/secondary accelerators in combination with a delayed action accelerator (e.g.sulfenamide) will allow sufficient scorch delay before the onset of vulcanization and hightorque after the start of vulcanization. One must select ultra/secondary accelerators that workin a synergistic manner with other ingredients in a compound. The next section will give youimportant information on each type of ultra/secondary accelerator and some applicationswhere they are utilized.

By far the most popular ultra/secondary accelerators are the dithiocarbamates andthiurams. The ultra/secondary accelerators often produce scorchy, very fast curingcompounds. Their major functions are that they produce increased cure rate (i.e.raise the modulus) and shorten scorch times. Quite frequently they are paired with aprimary accelerator to derive maximum levels of processing safety and vulcanizationrates.

Dithiocarbamate TypesDithiocarbamates are so powerful that they are rarely used alone except in suchspecialty applications as spread goods (fabric covered with a rubber coating: e.g.hospital sheeting) cured in air at or slightly above room temperature. Usually theyare paired with thiazole or sulfenamide accelerators to adjust the cure rate of a stock.A typical curing system with natural rubber might be 0.5 parts of zinc dimethyldithio-carbamate (ZMDC), 0.75 parts of thiazole accelerator, and 2.0 parts of sulfur. WithSBR stocks the system might be 0.6 ZMDC, 0.75 parts of thiazole, 1.8 parts of sulfur.Non-staining dithiocarbamates are versatile accelerators that can be used in IIR(butyl), and EPDM. Dithiocarbamates have good tensile and resiliency. They haveslightly lower modulus than the thiurams. Popular members of this class are the zincmethyl, ethyl and butyl dithiocarbamates. Salts of bismuth, copper, and telluriumalso are used.

ZDMC or Zinc dimethyldithiocarbamate is an ultra /secondary accelerator fornatural and synthetic based compounds that alsofind uses as a primary or secondary in sulfur basedlatex compounds. ZDMC is very active at tempera-tures above 100°C. As a primary accelerator ZDMCgives a faster cure rate and higher modulus, butshorter scorch times which find uses in continuouscure based products such as cables, tubings and profiles. Low unsaturation contentrubbers such as butyl and EPDM can be cured using ZDMC as a secondaryaccelerator. It can be used at a higher dosage to achieve faster cure rates for hightemperature curing (CV curing for wire insulation), as well as for curing thickermolded parts. ZDMC with MBT provides good curing activity in EPDM formula-tions.

ZDEC or Zinc diethyldithiocarbamate can beused in the same manner as ZDMC, except thatquantities should be increased 10% to obtaincomparable results.

ZDBC or Zinc dibutyldithiocarbamate isused in adhesives as a stabilizer and as anantioxidant in uncured rubbers. It is alsoused in combination with other acceleratorsto produce low compression set, good heataging, and lower bloom in EPDMcompounds. It is recommended as astabilizer in hot melts.

ZBED or Zinc Dibenzyl Dithiocarbamateis an active form of ZincDithiocarbamate, which can be modifiedby MBT or MBTS, etc. It is non-staining,non-discoloring and achieves saferprocessing than Zinc DibutylDithiocarbamate. In latex it is less likelyto cause pre-cure at room temperaturethan other dithiocarbamates. However,ZBED is a typical ultra-accelerator atnormal curing temperatures. It is alsouseful as a secondary accelerator for thecontinuous vulcanization of butyl rubberextrusions.

ZDBCX or zinc N, N-di-n-butyldithio-carbamate/di-n-butylamine complex isan ultra-accelerator which is active atroom temperature. It can be furtheractivated by Z.I.X., and may also beused as a booster for thiazoles. It maybe used in natural rubber and SBR fordry mixes, cements, and latex. It is ofparticular value for the preparation oftransparent and translucent articlesfrom both latex and dry rubber.

CuDD or Copper dimethyldithiocarba-mate is especially recommended for SBR,EPDM, and Butyl. It is a powerfulsecondary accelerator. It is possible byusing CuDD with MBTS to increase curerate while holding scorch rate constant,or even reducing it slightly in somecompounds. It usually results in highermodulus, tensile strength, lowercompression set, and a marked plateaueffect on over-cures. CuDD shows adistinct advantage in curing thickitems. Compounds designed with CuDD should contain octylated dipheny-lamine antioxidant to obtain maximum aging, especially in mineralfilled compounds.

TDEC or Tellurium diethyldithiocarba-mate is the fastest for EPDM and butylrubber vulcanization. TDEC orTDEC/Thiuram combinations with MBTare used extensively in butyl innerlinertube production and other applicationsrequiring rapid cures.

SAA-30 or 2, 2’-dithiodiethylammo-nium-bis-dibenzyldithiocarbamate isan ultra-fast accelerator in a polymericbinder that is nitrosamine safe. Forreference sake picture ZBED, but instead of a Zn salt, the dithiocarbamate isstrongly activated by a thioamine. SAA-30 gives powerful acceleration at lowlevels. EPDM bloom is not a problem as it is with many accelerators. SAA-30utilizes sulfur very efficiently to create good cures in formulas with lower levelsof sulfur.

selection of ultra/secondary acceleratorsystemBefore selecting an ultra/secondary accelerator system for the manufacture of a particularrubber product, the following considerations must be taken into account.

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d

Scorch Rates of Some Commonly used Accelerators

Slower

SAA-30

CuDD

DPTT

TMTD

ZDMC

TM/ETD

ZDEC

DPG

TETD

DOTG

TDEC

TMTM

TBzTD

ZDBC

MBT

MBTS

ZMBT

CBTS

BBTS

Cure-Rite 18

OMTS

OBTS

DCBS

Note: red denotes the dithiocarbamates and blue the thiuram accelerators

Faster

Ultra/Secondary“Kickers”

Primary N

Zn-SS

N

S

S

N

N

S Zn

S

S

NN

S

Zn-SS

S

N

N

SS

S

SZn

+ dibutylamine complex

N

Cu-SS

N

S

N

N

NS

S S

Te

S

S

SS

S

N

Page 3: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d 2 3 4 5

introduction

VULC

ANIZAT

ION

MAT

ERIALS

accelerators and accelerator systemsPart II: Ultra/Secondary Accelerators

LURAPReVTZMfVaZAn= XfdMoAVeAMbbXVRPAfaAMOORXRdMfadeAfUMfAebRRPAfURAdMfRAaSAh= XOMZVmMCfVaZAfaAfURATdRMfRefAPRTdRRDAERZRdMXXlBAeYMXXRdAc= MZfVfVReAaSAe= XS= dAOMZANRA= eRPAVZ= XfdMAMOORXRdMfRPAOaY ba= ZPeAfaAbdaP= ORAabfVY = Y AbUl eVOMXAbdabRdfVReAVZAMAeUadfRdO= dVZTAfVY RAfUMZAOMZANRAaNfMVZRPAi VfUAafURdAOXMeeReAaSAMOORXRdMfadeAe= OUAMefUVMmaXReAadAe= XSRZMY VPReDAI = VfRASdRc= RZfXl AfURA= XfdMAMOORXRdMfadeAMdRA= eRPAVZAOaYNVZMfVaZAi VfUAbdVYMdlMOORXRdMfadeAMfAi UVOUAfVY RAfURlAMdRAeaY RfVY ReAOMXXRPAneROaZPMdloAMOORXRdMfadeDAFZGMdfAFFAfURAfi aAOXMeeReAaSA= XfdMAMOORXRdMfadeAfUMfAi VXXANRAPVeO= eeRPAMdRAPVfUVaOMdNMCYMfReAMZPAAfUV= dMY eDA

Accelerators and Accelerator Systems Part I covered the meaning of vulcaniza-tion with respect to rheology, selection of accelerators, polymer acceleratorinteraction and the primary accelerators. The focus here will be on two types ofultra/secondary accelerators, the dithiocarbamates and thiurams and their rolein rubber curing systems.

As mentioned in Part I, accelerators are classify by ASTM as:

1. Thiazoles (Mercapto)

2. Sulfenamides

3. Guanidines

4. Dithiocarbamates

5. Thiurams

6. Specialty Accelerators.

Other ways to classify accelerators are (a) organic or inorganic, (b) acidic orbasic, (c) chemical type, (d) by acceleration speed such as slow, medium,semi-ultra and ultra.

• Expected shelf life of the compound

• Ultra/secondary accelerator’s solubility in rubber

• The interaction of the ultra/secondary accelerators with the primary accelerators

• The number of processing stages the compound must undergo

• The level of scorch safety the compound needs

• Faster cure rate for economical production of the rubber product

• Determination of sulfur levels needed and its effect on the levels of ultra accelerators

• The curing method used (.e.g. injection, compression, or transfer molding)

• Maximum vulcanization temperature available

• Cure cycle desired for the available vulcanization method, the temperature, and the vulcanizate properties required

• The interaction of the ultra/secondary accelerators with the polymer systems

• The ultra/secondary accelerators effect on other ingredients in a compound

• No known health hazards upon usage of a chemical and of its decomposition products on cure

• No adverse effects during end-use of the rubber product (e.g. accelerators used in the manufacturing of the rubber articles intended for food contact, surgical use, etc.)

• Easy to handle and dust suppressed physical form

Selection of the proper ultra/secondary accelerator is very important to a compounder. It canaffect the number of cycle times one can run. The ultra/secondary levels in a compound candetermine the amount of storage time (shelf-life) a compound can withstand. The correctselection of ultra/secondary accelerators in combination with a delayed action accelerator (e.g.sulfenamide) will allow sufficient scorch delay before the onset of vulcanization and hightorque after the start of vulcanization. One must select ultra/secondary accelerators that workin a synergistic manner with other ingredients in a compound. The next section will give youimportant information on each type of ultra/secondary accelerator and some applicationswhere they are utilized.

By far the most popular ultra/secondary accelerators are the dithiocarbamates andthiurams. The ultra/secondary accelerators often produce scorchy, very fast curingcompounds. Their major functions are that they produce increased cure rate (i.e.raise the modulus) and shorten scorch times. Quite frequently they are paired with aprimary accelerator to derive maximum levels of processing safety and vulcanizationrates.

Dithiocarbamate TypesDithiocarbamates are so powerful that they are rarely used alone except in suchspecialty applications as spread goods (fabric covered with a rubber coating: e.g.hospital sheeting) cured in air at or slightly above room temperature. Usually theyare paired with thiazole or sulfenamide accelerators to adjust the cure rate of a stock.A typical curing system with natural rubber might be 0.5 parts of zinc dimethyldithio-carbamate (ZMDC), 0.75 parts of thiazole accelerator, and 2.0 parts of sulfur. WithSBR stocks the system might be 0.6 ZMDC, 0.75 parts of thiazole, 1.8 parts of sulfur.Non-staining dithiocarbamates are versatile accelerators that can be used in IIR(butyl), and EPDM. Dithiocarbamates have good tensile and resiliency. They haveslightly lower modulus than the thiurams. Popular members of this class are the zincmethyl, ethyl and butyl dithiocarbamates. Salts of bismuth, copper, and telluriumalso are used.

ZDMC or Zinc dimethyldithiocarbamate is an ultra /secondary accelerator fornatural and synthetic based compounds that alsofind uses as a primary or secondary in sulfur basedlatex compounds. ZDMC is very active at tempera-tures above 100°C. As a primary accelerator ZDMCgives a faster cure rate and higher modulus, butshorter scorch times which find uses in continuouscure based products such as cables, tubings and profiles. Low unsaturation contentrubbers such as butyl and EPDM can be cured using ZDMC as a secondaryaccelerator. It can be used at a higher dosage to achieve faster cure rates for hightemperature curing (CV curing for wire insulation), as well as for curing thickermolded parts. ZDMC with MBT provides good curing activity in EPDM formula-tions.

ZDEC or Zinc diethyldithiocarbamate can beused in the same manner as ZDMC, except thatquantities should be increased 10% to obtaincomparable results.

ZDBC or Zinc dibutyldithiocarbamate isused in adhesives as a stabilizer and as anantioxidant in uncured rubbers. It is alsoused in combination with other acceleratorsto produce low compression set, good heataging, and lower bloom in EPDMcompounds. It is recommended as astabilizer in hot melts.

ZBED or Zinc Dibenzyl Dithiocarbamateis an active form of ZincDithiocarbamate, which can be modifiedby MBT or MBTS, etc. It is non-staining,non-discoloring and achieves saferprocessing than Zinc DibutylDithiocarbamate. In latex it is less likelyto cause pre-cure at room temperaturethan other dithiocarbamates. However,ZBED is a typical ultra-accelerator atnormal curing temperatures. It is alsouseful as a secondary accelerator for thecontinuous vulcanization of butyl rubberextrusions.

ZDBCX or zinc N, N-di-n-butyldithio-carbamate/di-n-butylamine complex isan ultra-accelerator which is active atroom temperature. It can be furtheractivated by Z.I.X., and may also beused as a booster for thiazoles. It maybe used in natural rubber and SBR fordry mixes, cements, and latex. It is ofparticular value for the preparation oftransparent and translucent articlesfrom both latex and dry rubber.

CuDD or Copper dimethyldithiocarba-mate is especially recommended for SBR,EPDM, and Butyl. It is a powerfulsecondary accelerator. It is possible byusing CuDD with MBTS to increase curerate while holding scorch rate constant,or even reducing it slightly in somecompounds. It usually results in highermodulus, tensile strength, lowercompression set, and a marked plateaueffect on over-cures. CuDD shows adistinct advantage in curing thickitems. Compounds designed with CuDD should contain octylated dipheny-lamine antioxidant to obtain maximum aging, especially in mineralfilled compounds.

TDEC or Tellurium diethyldithiocarba-mate is the fastest for EPDM and butylrubber vulcanization. TDEC orTDEC/Thiuram combinations with MBTare used extensively in butyl innerlinertube production and other applicationsrequiring rapid cures.

SAA-30 or 2, 2’-dithiodiethylammo-nium-bis-dibenzyldithiocarbamate isan ultra-fast accelerator in a polymericbinder that is nitrosamine safe. Forreference sake picture ZBED, but instead of a Zn salt, the dithiocarbamate isstrongly activated by a thioamine. SAA-30 gives powerful acceleration at lowlevels. EPDM bloom is not a problem as it is with many accelerators. SAA-30utilizes sulfur very efficiently to create good cures in formulas with lower levelsof sulfur.

selection of ultra/secondary acceleratorsystemBefore selecting an ultra/secondary accelerator system for the manufacture of a particularrubber product, the following considerations must be taken into account.

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d

Scorch Rates of Some Commonly used Accelerators

Slower

SAA-30

CuDD

DPTT

TMTD

ZDMC

TM/ETD

ZDEC

DPG

TETD

DOTG

TDEC

TMTM

TBzTD

ZDBC

MBT

MBTS

ZMBT

CBTS

BBTS

Cure-Rite 18

OMTS

OBTS

DCBS

Note: red denotes the dithiocarbamates and blue the thiuram accelerators

Faster

Ultra/Secondary“Kickers”

Primary N

Zn-SS

N

S

S

N

N

S Zn

S

S

NN

S

Zn-SS

S

N

N

SS

S

SZn

+ dibutylamine complex

N

Cu-SS

N

S

N

N

NS

S S

Te

S

S

SS

S

N

Page 4: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d 2 3 4 5

introduction

VULC

ANIZAT

ION

MAT

ERIALS

accelerators and accelerator systemsPart II: Ultra/Secondary Accelerators

The designation “ultra” is applied to accelerators that speed the rate of vulcaniza-tion to the greatest degree. Generally, smaller quantities of sulfur can be used inultra accelerated compounds to produce optimum physical properties in a shortercuring time than can be obtained with other classes of accelerators such asthiazoles or sulfenamides. Quite frequently the ultra accelerators are used in combination with primaryaccelerators at which time they are sometimes called “secondary” accelerators. InPart II the two classes of ultra accelerators that will be discussed are dithiocarba-mates and thiurams.

Accelerators and Accelerator Systems Part I covered the meaning of vulcaniza-tion with respect to rheology, selection of accelerators, polymer acceleratorinteraction and the primary accelerators. The focus here will be on two types ofultra/secondary accelerators, the dithiocarbamates and thiurams and their rolein rubber curing systems.

As mentioned in Part I, accelerators are classify by ASTM as:

1. Thiazoles (Mercapto)

2. Sulfenamides

3. Guanidines

4. Dithiocarbamates

5. Thiurams

6. Specialty Accelerators.

Other ways to classify accelerators are (a) organic or inorganic, (b) acidic orbasic, (c) chemical type, (d) by acceleration speed such as slow, medium,semi-ultra and ultra.

• Expected shelf life of the compound

• Ultra/secondary accelerator’s solubility in rubber

• The interaction of the ultra/secondary accelerators with the primary accelerators

• The number of processing stages the compound must undergo

• The level of scorch safety the compound needs

• Faster cure rate for economical production of the rubber product

• Determination of sulfur levels needed and its effect on the levels of ultra accelerators

• The curing method used (.e.g. injection, compression, or transfer molding)

• Maximum vulcanization temperature available

• Cure cycle desired for the available vulcanization method, the temperature, and the vulcanizate properties required

• The interaction of the ultra/secondary accelerators with the polymer systems

• The ultra/secondary accelerators effect on other ingredients in a compound

• No known health hazards upon usage of a chemical and of its decomposition products on cure

• No adverse effects during end-use of the rubber product (e.g. accelerators used in the manufacturing of the rubber articles intended for food contact, surgical use, etc.)

• Easy to handle and dust suppressed physical form

Selection of the proper ultra/secondary accelerator is very important to a compounder. It canaffect the number of cycle times one can run. The ultra/secondary levels in a compound candetermine the amount of storage time (shelf-life) a compound can withstand. The correctselection of ultra/secondary accelerators in combination with a delayed action accelerator (e.g.sulfenamide) will allow sufficient scorch delay before the onset of vulcanization and hightorque after the start of vulcanization. One must select ultra/secondary accelerators that workin a synergistic manner with other ingredients in a compound. The next section will give youimportant information on each type of ultra/secondary accelerator and some applicationswhere they are utilized.

By far the most popular ultra/secondary accelerators are the dithiocarbamates andthiurams. The ultra/secondary accelerators often produce scorchy, very fast curingcompounds. Their major functions are that they produce increased cure rate (i.e.raise the modulus) and shorten scorch times. Quite frequently they are paired with aprimary accelerator to derive maximum levels of processing safety and vulcanizationrates.

Dithiocarbamate TypesDithiocarbamates are so powerful that they are rarely used alone except in suchspecialty applications as spread goods (fabric covered with a rubber coating: e.g.hospital sheeting) cured in air at or slightly above room temperature. Usually theyare paired with thiazole or sulfenamide accelerators to adjust the cure rate of a stock.A typical curing system with natural rubber might be 0.5 parts of zinc dimethyldithio-carbamate (ZMDC), 0.75 parts of thiazole accelerator, and 2.0 parts of sulfur. WithSBR stocks the system might be 0.6 ZMDC, 0.75 parts of thiazole, 1.8 parts of sulfur.Non-staining dithiocarbamates are versatile accelerators that can be used in IIR(butyl), and EPDM. Dithiocarbamates have good tensile and resiliency. They haveslightly lower modulus than the thiurams. Popular members of this class are the zincmethyl, ethyl and butyl dithiocarbamates. Salts of bismuth, copper, and telluriumalso are used.

ZDMC or Zinc dimethyldithiocarbamate is an ultra /secondary accelerator fornatural and synthetic based compounds that alsofind uses as a primary or secondary in sulfur basedlatex compounds. ZDMC is very active at tempera-tures above 100°C. As a primary accelerator ZDMCgives a faster cure rate and higher modulus, butshorter scorch times which find uses in continuouscure based products such as cables, tubings and profiles. Low unsaturation contentrubbers such as butyl and EPDM can be cured using ZDMC as a secondaryaccelerator. It can be used at a higher dosage to achieve faster cure rates for hightemperature curing (CV curing for wire insulation), as well as for curing thickermolded parts. ZDMC with MBT provides good curing activity in EPDM formula-tions.

ZDEC or Zinc diethyldithiocarbamate can beused in the same manner as ZDMC, except thatquantities should be increased 10% to obtaincomparable results.

ZDBC or Zinc dibutyldithiocarbamate isused in adhesives as a stabilizer and as anantioxidant in uncured rubbers. It is alsoused in combination with other acceleratorsto produce low compression set, good heataging, and lower bloom in EPDMcompounds. It is recommended as astabilizer in hot melts.

ZBED or Zinc Dibenzyl Dithiocarbamateis an active form of ZincDithiocarbamate, which can be modifiedby MBT or MBTS, etc. It is non-staining,non-discoloring and achieves saferprocessing than Zinc DibutylDithiocarbamate. In latex it is less likelyto cause pre-cure at room temperaturethan other dithiocarbamates. However,ZBED is a typical ultra-accelerator atnormal curing temperatures. It is alsouseful as a secondary accelerator for thecontinuous vulcanization of butyl rubberextrusions.

ZDBCX or zinc N, N-di-n-butyldithio-carbamate/di-n-butylamine complex isan ultra-accelerator which is active atroom temperature. It can be furtheractivated by Z.I.X., and may also beused as a booster for thiazoles. It maybe used in natural rubber and SBR fordry mixes, cements, and latex. It is ofparticular value for the preparation oftransparent and translucent articlesfrom both latex and dry rubber.

CuDD or Copper dimethyldithiocarba-mate is especially recommended for SBR,EPDM, and Butyl. It is a powerfulsecondary accelerator. It is possible byusing CuDD with MBTS to increase curerate while holding scorch rate constant,or even reducing it slightly in somecompounds. It usually results in highermodulus, tensile strength, lowercompression set, and a marked plateaueffect on over-cures. CuDD shows adistinct advantage in curing thickitems. Compounds designed with CuDD should contain octylated dipheny-lamine antioxidant to obtain maximum aging, especially in mineralfilled compounds.

TDEC or Tellurium diethyldithiocarba-mate is the fastest for EPDM and butylrubber vulcanization. TDEC orTDEC/Thiuram combinations with MBTare used extensively in butyl innerlinertube production and other applicationsrequiring rapid cures.

SAA-30 or 2, 2’-dithiodiethylammo-nium-bis-dibenzyldithiocarbamate isan ultra-fast accelerator in a polymericbinder that is nitrosamine safe. Forreference sake picture ZBED, but instead of a Zn salt, the dithiocarbamate isstrongly activated by a thioamine. SAA-30 gives powerful acceleration at lowlevels. EPDM bloom is not a problem as it is with many accelerators. SAA-30utilizes sulfur very efficiently to create good cures in formulas with lower levelsof sulfur.

selection of ultra/secondary acceleratorsystemBefore selecting an ultra/secondary accelerator system for the manufacture of a particularrubber product, the following considerations must be taken into account.

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d

Scorch Rates of Some Commonly used Accelerators

Slower

SAA-30

CuDD

DPTT

TMTD

ZDMC

TM/ETD

ZDEC

DPG

TETD

DOTG

TDEC

TMTM

TBzTD

ZDBC

MBT

MBTS

ZMBT

CBTS

BBTS

Cure-Rite 18

OMTS

OBTS

DCBS

Note: red denotes the dithiocarbamates and blue the thiuram accelerators

Faster

Ultra/Secondary“Kickers”

Primary N

Zn-SS

N

S

S

N

N

S Zn

S

S

NN

S

Zn-SS

S

N

N

SS

S

SZn

+ dibutylamine complex

N

Cu-SS

N

S

N

N

NS

S S

Te

S

S

SS

S

N

Page 5: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d 2 3 4 5

introduction

VULC

ANIZAT

ION

MAT

ERIALS

accelerators and accelerator systemsPart II: Ultra/Secondary Accelerators

The designation “ultra” is applied to accelerators that speed the rate of vulcaniza-tion to the greatest degree. Generally, smaller quantities of sulfur can be used inultra accelerated compounds to produce optimum physical properties in a shortercuring time than can be obtained with other classes of accelerators such asthiazoles or sulfenamides. Quite frequently the ultra accelerators are used in combination with primaryaccelerators at which time they are sometimes called “secondary” accelerators. InPart II the two classes of ultra accelerators that will be discussed are dithiocarba-mates and thiurams.

Accelerators and Accelerator Systems Part I covered the meaning of vulcaniza-tion with respect to rheology, selection of accelerators, polymer acceleratorinteraction and the primary accelerators. The focus here will be on two types ofultra/secondary accelerators, the dithiocarbamates and thiurams and their rolein rubber curing systems.

As mentioned in Part I, accelerators are classify by ASTM as:

1. Thiazoles (Mercapto)

2. Sulfenamides

3. Guanidines

4. Dithiocarbamates

5. Thiurams

6. Specialty Accelerators.

Other ways to classify accelerators are (a) organic or inorganic, (b) acidic orbasic, (c) chemical type, (d) by acceleration speed such as slow, medium,semi-ultra and ultra.

• Expected shelf life of the compound

• Ultra/secondary accelerator’s solubility in rubber

• The interaction of the ultra/secondary accelerators with the primary accelerators

• The number of processing stages the compound must undergo

• The level of scorch safety the compound needs

• Faster cure rate for economical production of the rubber product

• Determination of sulfur levels needed and its effect on the levels of ultra accelerators

• The curing method used (.e.g. injection, compression, or transfer molding)

• Maximum vulcanization temperature available

• Cure cycle desired for the available vulcanization method, the temperature, and the vulcanizate properties required

• The interaction of the ultra/secondary accelerators with the polymer systems

• The ultra/secondary accelerators effect on other ingredients in a compound

• No known health hazards upon usage of a chemical and of its decomposition products on cure

• No adverse effects during end-use of the rubber product (e.g. accelerators used in the manufacturing of the rubber articles intended for food contact, surgical use, etc.)

• Easy to handle and dust suppressed physical form

Selection of the proper ultra/secondary accelerator is very important to a compounder. It canaffect the number of cycle times one can run. The ultra/secondary levels in a compound candetermine the amount of storage time (shelf-life) a compound can withstand. The correctselection of ultra/secondary accelerators in combination with a delayed action accelerator (e.g.sulfenamide) will allow sufficient scorch delay before the onset of vulcanization and hightorque after the start of vulcanization. One must select ultra/secondary accelerators that workin a synergistic manner with other ingredients in a compound. The next section will give youimportant information on each type of ultra/secondary accelerator and some applicationswhere they are utilized.

By far the most popular ultra/secondary accelerators are the dithiocarbamates andthiurams. The ultra/secondary accelerators often produce scorchy, very fast curingcompounds. Their major functions are that they produce increased cure rate (i.e.raise the modulus) and shorten scorch times. Quite frequently they are paired with aprimary accelerator to derive maximum levels of processing safety and vulcanizationrates.

Dithiocarbamate TypesDithiocarbamates are so powerful that they are rarely used alone except in suchspecialty applications as spread goods (fabric covered with a rubber coating: e.g.hospital sheeting) cured in air at or slightly above room temperature. Usually theyare paired with thiazole or sulfenamide accelerators to adjust the cure rate of a stock.A typical curing system with natural rubber might be 0.5 parts of zinc dimethyldithio-carbamate (ZMDC), 0.75 parts of thiazole accelerator, and 2.0 parts of sulfur. WithSBR stocks the system might be 0.6 ZMDC, 0.75 parts of thiazole, 1.8 parts of sulfur.Non-staining dithiocarbamates are versatile accelerators that can be used in IIR(butyl), and EPDM. Dithiocarbamates have good tensile and resiliency. They haveslightly lower modulus than the thiurams. Popular members of this class are the zincmethyl, ethyl and butyl dithiocarbamates. Salts of bismuth, copper, and telluriumalso are used.

ZDMC or Zinc dimethyldithiocarbamate is an ultra /secondary accelerator fornatural and synthetic based compounds that alsofind uses as a primary or secondary in sulfur basedlatex compounds. ZDMC is very active at tempera-tures above 100°C. As a primary accelerator ZDMCgives a faster cure rate and higher modulus, butshorter scorch times which find uses in continuouscure based products such as cables, tubings and profiles. Low unsaturation contentrubbers such as butyl and EPDM can be cured using ZDMC as a secondaryaccelerator. It can be used at a higher dosage to achieve faster cure rates for hightemperature curing (CV curing for wire insulation), as well as for curing thickermolded parts. ZDMC with MBT provides good curing activity in EPDM formula-tions.

ZDEC or Zinc diethyldithiocarbamate can beused in the same manner as ZDMC, except thatquantities should be increased 10% to obtaincomparable results.

ZDBC or Zinc dibutyldithiocarbamate isused in adhesives as a stabilizer and as anantioxidant in uncured rubbers. It is alsoused in combination with other acceleratorsto produce low compression set, good heataging, and lower bloom in EPDMcompounds. It is recommended as astabilizer in hot melts.

ZBED or Zinc Dibenzyl Dithiocarbamateis an active form of ZincDithiocarbamate, which can be modifiedby MBT or MBTS, etc. It is non-staining,non-discoloring and achieves saferprocessing than Zinc DibutylDithiocarbamate. In latex it is less likelyto cause pre-cure at room temperaturethan other dithiocarbamates. However,ZBED is a typical ultra-accelerator atnormal curing temperatures. It is alsouseful as a secondary accelerator for thecontinuous vulcanization of butyl rubberextrusions.

ZDBCX or zinc N, N-di-n-butyldithio-carbamate/di-n-butylamine complex isan ultra-accelerator which is active atroom temperature. It can be furtheractivated by Z.I.X., and may also beused as a booster for thiazoles. It maybe used in natural rubber and SBR fordry mixes, cements, and latex. It is ofparticular value for the preparation oftransparent and translucent articlesfrom both latex and dry rubber.

CuDD or Copper dimethyldithiocarba-mate is especially recommended for SBR,EPDM, and Butyl. It is a powerfulsecondary accelerator. It is possible byusing CuDD with MBTS to increase curerate while holding scorch rate constant,or even reducing it slightly in somecompounds. It usually results in highermodulus, tensile strength, lowercompression set, and a marked plateaueffect on over-cures. CuDD shows adistinct advantage in curing thickitems. Compounds designed with CuDD should contain octylated dipheny-lamine antioxidant to obtain maximum aging, especially in mineralfilled compounds.

TDEC or Tellurium diethyldithiocarba-mate is the fastest for EPDM and butylrubber vulcanization. TDEC orTDEC/Thiuram combinations with MBTare used extensively in butyl innerlinertube production and other applicationsrequiring rapid cures.

SAA-30 or 2, 2’-dithiodiethylammo-nium-bis-dibenzyldithiocarbamate isan ultra-fast accelerator in a polymericbinder that is nitrosamine safe. Forreference sake picture ZBED, but instead of a Zn salt, the dithiocarbamate isstrongly activated by a thioamine. SAA-30 gives powerful acceleration at lowlevels. EPDM bloom is not a problem as it is with many accelerators. SAA-30utilizes sulfur very efficiently to create good cures in formulas with lower levelsof sulfur.

selection of ultra/secondary acceleratorsystemBefore selecting an ultra/secondary accelerator system for the manufacture of a particularrubber product, the following considerations must be taken into account.

U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S E C O N D A R Y A C C E L E R AT O R S : c o n t i n u e d U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d

Scorch Rates of Some Commonly used Accelerators

Slower

SAA-30

CuDD

DPTT

TMTD

ZDMC

TM/ETD

ZDEC

DPG

TETD

DOTG

TDEC

TMTM

TBzTD

ZDBC

MBT

MBTS

ZMBT

CBTS

BBTS

Cure-Rite 18

OMTS

OBTS

DCBS

Note: red denotes the dithiocarbamates and blue the thiuram accelerators

Faster

Ultra/Secondary“Kickers”

Primary N

Zn-SS

N

S

S

N

N

S Zn

S

S

NN

S

Zn-SS

S

N

N

SS

S

SZn

+ dibutylamine complex

N

Cu-SS

N

S

N

N

NS

S S

Te

S

S

SS

S

N

Page 6: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

ZDMC

CCBCDBCDBZDZDZZ

00303-3-

008.08.8

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4.141

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AASAASA

00

00

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AA

ZDEC

Thiurams TypesLike the dithiocarbamates, thiuram are ultra-accelerators. They are made fromsecondary amines and carbon disulfide. The most commonly used members of thisclass are probably tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide(TETD), and tetramethylthiuram monosulfide (TMTM). The strongest of these threeis the TMTD, followed by TETD and then TMTM. TMTD is too scorchy to be usedalone. TETD is about the same, but TMTM can be used with care. If TETD issubstituted for TMTD, about 10% more TETD should be used. Like the dithiocarba-mates, the thiuram sulfides can be used in light colored stocks without staining.

The thiurams are especially useful in cure systems containing low or no elementalsulfur. However, the monosulfide is not strong enough to cure satisfactorily withoutadded sulfur. The most common use of the thiuram is as a secondary accelerator tothiazole or sulfenamide accelerated compounds. For example EPDM stock mighthave a cure system of 1.5 parts of sulfur, 1.25 parts of thiazole, and 1.5 parts ofTMTD.

TMTM or Tetramethylthiurammonosulfide is not a sulfur donor. It mustbe used with sulfur to provide good curingactivity, and it has a lower scorch ratethan TMTD and TETD.

TMTD or Tetramethylthiuram disulfide is an ultra fast accelerator for NR, SBR, BR,NBR and highly unsaturated rubbers. It is the most preferred primary acceleratorfor sulfur cured, low unsaturated content rubbers like butyl and EPDM. It containsapproximately 13% available sulfur for cross linking, therefore it can be used in lowsulfur /sulfurless EV cures of dienepolymers.

TETD or Tetraethylthiuram disulfide is asulfur bearing ultra accelerator and sulfurdonor. It is used extensively in heat resistantcompound design for sulfurless and lowsulfur cures. It also activates the thiazolesand sulfenamides.

TM/ETD is a combination of Tetramethylthiuram disulfide/Tetraethylthiuramdisulfide and is often used for single weighing purposes and is less liable to bloomthan TMTD alone in comparable amounts.

DPTT or Dipentamethylene thiuram tetrahexasulfide is a sulfur bearing acceleratorthat finds special compounding applications. It has 25% available sulfur for vulcan-ization as compared to 13% and 11 % respectively for TMTD and TETD. DPTT is usedas a sulfur donor to increase heat resistance in NR and SBR compounds. It alsofunctions as an acelerator for Hypalon.

TBzTD or Tetrabenzylthiuram disulfide is a safe secondary amine accelerator. It wasdeveloped to replace thiurams such as TMTD, where the presence of harmfulnitrosoamines is of concern. It gives off dibenzylnitrosoamine which is not carcino-genic, according to published literature. TBzTD is a fast curing primary or secondaryaccelerator in NR, SBR and NBR applications. In modified CR, TBzTD is a retarderwhen used with ETU. Compared with TMTD, TBzTD is safer processing and has longerscorch resistance.

U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d / U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 0 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 8 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 2 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 10

Figure 1a: Cure Rate of Dithiocarbamates

S

S

SNN

S

summaryThe proper combination of ultra/secondary accelerators with the primary accelerators is essentialto the optimization of a cure system. Fortunately there are enough ultra/secondary acceleratorgrades to meet most compound needs. Many factors, such as primary accelerator, cure rate,temperature, multiple processing steps, and target physical properties can limit the type andamount of ultra/secondary accelerator that can be utilized. Sometimes after a primary and anultra/secondary accelerator has been chosen, more adjustments of the cure system may benecessary. This is when a .specialty acceleratorL may be used. The topic of specialty acceleratorswill be covered in Part III.

Included with its product literature and upon the request of its customers, Akrochem provides product specifications and evaluations, suggested formulations and recommendations andother technical assistance, both orally and in writing (collectively the JTechnical InformationL). Although Akrochem believes all Technical Information to be true and correct, it makes nowarranty, either express or implied, as to the accuracy, completeness or fitness of the Technical Information for any intended use, or the results which may be obtained by any person usingthe Technical Information. Akrochem will not be liable for any cost, loss or damage, in tort, contract or otherwise, arising from customerIs use of Akrochem products or TechnicalInformation.

It is the customer’s sole responsibility to test the products and any Technical Information provided to determine whether they are suitable for the customer’s needs. Before working with anyproduct, the customer must read and become familiar with available information concerning its hazards, proper use, storage and handling, including all health, safety and hygieneprecautions recommended by the manufacturer.

Nothing in the Technical Information is intended to be a recommendation to use any product, method or process in violation of any intellectual property rights governing such product,method or process. No license is implied or granted by Akrochem as to any such product, method or process. The names/brand names appearing throughout this literature are believed tobe either brand names or registered or unregistered trademarks.

A�ROCHEM CORPORATION DISCLAIMS AN, AND ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION, WARRANTIES OR MERCHANTABILIT, AND FITNESSFOR AN, PARTICULAR PURPOSE, RELATED TO AN, PRODUCTS OR TECHNICAL INFORMATION PROVIDED B, A�ROCHEM.

DDTDETDETDTETET

DDTDTTzTBTBT

007.0727

4.024.0242

21.0212

8.18EQUE

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5151

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1

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Fi�ures 19a:6 9b: compares the cure rate of dithiocarbamates4 Theformula is SBR based4

SBR 100 phrZnO 5 phrSA 2 phrSulfur 1.8 phrDithiocarbamate 1.0 phr

NN

S

SS

S

Fi�ure 29a:6 9b: compares the cure rate of thiurams4 The formula is SBR based4

SBR 100.0 phrZnO 5.0 phrSA 2.0 phrSulfur 1.8 phrThiurams 1.0 phr

Figure 2a: Cure Rate of Thiurams

DDC

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Figure 1b: Cure Rate of Dithiocarbamates

S S

NN S

S

S

S NN S

S

S

SNN

S

60% 40%

S

S

SSS

NN

Figure 2b: Cure Rate of Thiurams

DDTDTDETD/ETDM/ETDM/ETDM/ETDTMTMT

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Page 7: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

ZDMC

CCBCDBCDBZDZDZZ

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AA

ZDEC

Thiurams TypesLike the dithiocarbamates, thiuram are ultra-accelerators. They are made fromsecondary amines and carbon disulfide. The most commonly used members of thisclass are probably tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide(TETD), and tetramethylthiuram monosulfide (TMTM). The strongest of these threeis the TMTD, followed by TETD and then TMTM. TMTD is too scorchy to be usedalone. TETD is about the same, but TMTM can be used with care. If TETD issubstituted for TMTD, about 10% more TETD should be used. Like the dithiocarba-mates, the thiuram sulfides can be used in light colored stocks without staining.

The thiurams are especially useful in cure systems containing low or no elementalsulfur. However, the monosulfide is not strong enough to cure satisfactorily withoutadded sulfur. The most common use of the thiuram is as a secondary accelerator tothiazole or sulfenamide accelerated compounds. For example EPDM stock mighthave a cure system of 1.5 parts of sulfur, 1.25 parts of thiazole, and 1.5 parts ofTMTD.

TMTM or Tetramethylthiurammonosulfide is not a sulfur donor. It mustbe used with sulfur to provide good curingactivity, and it has a lower scorch ratethan TMTD and TETD.

TMTD or Tetramethylthiuram disulfide is an ultra fast accelerator for NR, SBR, BR,NBR and highly unsaturated rubbers. It is the most preferred primary acceleratorfor sulfur cured, low unsaturated content rubbers like butyl and EPDM. It containsapproximately 13% available sulfur for cross linking, therefore it can be used in lowsulfur /sulfurless EV cures of dienepolymers.

TETD or Tetraethylthiuram disulfide is asulfur bearing ultra accelerator and sulfurdonor. It is used extensively in heat resistantcompound design for sulfurless and lowsulfur cures. It also activates the thiazolesand sulfenamides.

TM/ETD is a combination of Tetramethylthiuram disulfide/Tetraethylthiuramdisulfide and is often used for single weighing purposes and is less liable to bloomthan TMTD alone in comparable amounts.

DPTT or Dipentamethylene thiuram tetrahexasulfide is a sulfur bearing acceleratorthat finds special compounding applications. It has 25% available sulfur for vulcan-ization as compared to 13% and 11 % respectively for TMTD and TETD. DPTT is usedas a sulfur donor to increase heat resistance in NR and SBR compounds. It alsofunctions as an acelerator for Hypalon.

TBzTD or Tetrabenzylthiuram disulfide is a safe secondary amine accelerator. It wasdeveloped to replace thiurams such as TMTD, where the presence of harmfulnitrosoamines is of concern. It gives off dibenzylnitrosoamine which is not carcino-genic, according to published literature. TBzTD is a fast curing primary or secondaryaccelerator in NR, SBR and NBR applications. In modified CR, TBzTD is a retarderwhen used with ETU. Compared with TMTD, TBzTD is safer processing and has longerscorch resistance.

U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d / U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 0 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 8 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 2 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 10

Figure 1a: Cure Rate of Dithiocarbamates

S

S

SNN

S

summaryThe proper combination of ultra/secondary accelerators with the primary accelerators is essentialto the optimization of a cure system. Fortunately there are enough ultra/secondary acceleratorgrades to meet most compound needs. Many factors, such as primary accelerator, cure rate,temperature, multiple processing steps, and target physical properties can limit the type andamount of ultra/secondary accelerator that can be utilized. Sometimes after a primary and anultra/secondary accelerator has been chosen, more adjustments of the cure system may benecessary. This is when a .specialty acceleratorL may be used. The topic of specialty acceleratorswill be covered in Part III.

Included with its product literature and upon the request of its customers, Akrochem provides product specifications and evaluations, suggested formulations and recommendations andother technical assistance, both orally and in writing (collectively the JTechnical InformationL). Although Akrochem believes all Technical Information to be true and correct, it makes nowarranty, either express or implied, as to the accuracy, completeness or fitness of the Technical Information for any intended use, or the results which may be obtained by any person usingthe Technical Information. Akrochem will not be liable for any cost, loss or damage, in tort, contract or otherwise, arising from customerIs use of Akrochem products or TechnicalInformation.

It is the customer’s sole responsibility to test the products and any Technical Information provided to determine whether they are suitable for the customer’s needs. Before working with anyproduct, the customer must read and become familiar with available information concerning its hazards, proper use, storage and handling, including all health, safety and hygieneprecautions recommended by the manufacturer.

Nothing in the Technical Information is intended to be a recommendation to use any product, method or process in violation of any intellectual property rights governing such product,method or process. No license is implied or granted by Akrochem as to any such product, method or process. The names/brand names appearing throughout this literature are believed tobe either brand names or registered or unregistered trademarks.

A�ROCHEM CORPORATION DISCLAIMS AN, AND ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION, WARRANTIES OR MERCHANTABILIT, AND FITNESSFOR AN, PARTICULAR PURPOSE, RELATED TO AN, PRODUCTS OR TECHNICAL INFORMATION PROVIDED B, A�ROCHEM.

DDTDETDETDTETET

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007.0727

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8.18EQUE

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6

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0

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1

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00

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Fi�ures 19a:6 9b: compares the cure rate of dithiocarbamates4 Theformula is SBR based4

SBR 100 phrZnO 5 phrSA 2 phrSulfur 1.8 phrDithiocarbamate 1.0 phr

NN

S

SS

S

Fi�ure 29a:6 9b: compares the cure rate of thiurams4 The formula is SBR based4

SBR 100.0 phrZnO 5.0 phrSA 2.0 phrSulfur 1.8 phrThiurams 1.0 phr

Figure 2a: Cure Rate of Thiurams

DDC

DDEDEDBEZBZBZZ

CCECEC

008.08.8

6.016.161

4.141

12.12EQUE

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ORQU

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0

2

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5.00

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1

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4.04

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00

00

TT004.0

002.0

000.0

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00

00

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Figure 1b: Cure Rate of Dithiocarbamates

S S

NN S

S

S

S NN S

S

S

SNN

S

60% 40%

S

S

SSS

NN

Figure 2b: Cure Rate of Thiurams

DDTDTDETD/ETDM/ETDM/ETDM/ETDTMTMT

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007.07.27.0

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21.021.02

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Page 8: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

ZDMC

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ZDEC

AA

ZDEC

Thiurams TypesLike the dithiocarbamates, thiuram are ultra-accelerators. They are made fromsecondary amines and carbon disulfide. The most commonly used members of thisclass are probably tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide(TETD), and tetramethylthiuram monosulfide (TMTM). The strongest of these threeis the TMTD, followed by TETD and then TMTM. TMTD is too scorchy to be usedalone. TETD is about the same, but TMTM can be used with care. If TETD issubstituted for TMTD, about 10% more TETD should be used. Like the dithiocarba-mates, the thiuram sulfides can be used in light colored stocks without staining.

The thiurams are especially useful in cure systems containing low or no elementalsulfur. However, the monosulfide is not strong enough to cure satisfactorily withoutadded sulfur. The most common use of the thiuram is as a secondary accelerator tothiazole or sulfenamide accelerated compounds. For example EPDM stock mighthave a cure system of 1.5 parts of sulfur, 1.25 parts of thiazole, and 1.5 parts ofTMTD.

TMTM or Tetramethylthiurammonosulfide is not a sulfur donor. It mustbe used with sulfur to provide good curingactivity, and it has a lower scorch ratethan TMTD and TETD.

TMTD or Tetramethylthiuram disulfide is an ultra fast accelerator for NR, SBR, BR,NBR and highly unsaturated rubbers. It is the most preferred primary acceleratorfor sulfur cured, low unsaturated content rubbers like butyl and EPDM. It containsapproximately 13% available sulfur for cross linking, therefore it can be used in lowsulfur /sulfurless EV cures of dienepolymers.

TETD or Tetraethylthiuram disulfide is asulfur bearing ultra accelerator and sulfurdonor. It is used extensively in heat resistantcompound design for sulfurless and lowsulfur cures. It also activates the thiazolesand sulfenamides.

TM/ETD is a combination of Tetramethylthiuram disulfide/Tetraethylthiuramdisulfide and is often used for single weighing purposes and is less liable to bloomthan TMTD alone in comparable amounts.

DPTT or Dipentamethylene thiuram tetrahexasulfide is a sulfur bearing acceleratorthat finds special compounding applications. It has 25% available sulfur for vulcan-ization as compared to 13% and 11 % respectively for TMTD and TETD. DPTT is usedas a sulfur donor to increase heat resistance in NR and SBR compounds. It alsofunctions as an acelerator for Hypalon.

TBzTD or Tetrabenzylthiuram disulfide is a safe secondary amine accelerator. It wasdeveloped to replace thiurams such as TMTD, where the presence of harmfulnitrosoamines is of concern. It gives off dibenzylnitrosoamine which is not carcino-genic, according to published literature. TBzTD is a fast curing primary or secondaryaccelerator in NR, SBR and NBR applications. In modified CR, TBzTD is a retarderwhen used with ETU. Compared with TMTD, TBzTD is safer processing and has longerscorch resistance.

U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d / U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 0 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 8 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 2 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 10

Figure 1a: Cure Rate of Dithiocarbamates

S

S

SNN

S

summaryThe proper combination of ultra/secondary accelerators with the primary accelerators is essentialto the optimization of a cure system. Fortunately there are enough ultra/secondary acceleratorgrades to meet most compound needs. Many factors, such as primary accelerator, cure rate,temperature, multiple processing steps, and target physical properties can limit the type andamount of ultra/secondary accelerator that can be utilized. Sometimes after a primary and anultra/secondary accelerator has been chosen, more adjustments of the cure system may benecessary. This is when a .specialty acceleratorL may be used. The topic of specialty acceleratorswill be covered in Part III.

Included with its product literature and upon the request of its customers, Akrochem provides product specifications and evaluations, suggested formulations and recommendations andother technical assistance, both orally and in writing (collectively the JTechnical InformationL). Although Akrochem believes all Technical Information to be true and correct, it makes nowarranty, either express or implied, as to the accuracy, completeness or fitness of the Technical Information for any intended use, or the results which may be obtained by any person usingthe Technical Information. Akrochem will not be liable for any cost, loss or damage, in tort, contract or otherwise, arising from customerIs use of Akrochem products or TechnicalInformation.

It is the customer’s sole responsibility to test the products and any Technical Information provided to determine whether they are suitable for the customer’s needs. Before working with anyproduct, the customer must read and become familiar with available information concerning its hazards, proper use, storage and handling, including all health, safety and hygieneprecautions recommended by the manufacturer.

Nothing in the Technical Information is intended to be a recommendation to use any product, method or process in violation of any intellectual property rights governing such product,method or process. No license is implied or granted by Akrochem as to any such product, method or process. The names/brand names appearing throughout this literature are believed tobe either brand names or registered or unregistered trademarks.

A�ROCHEM CORPORATION DISCLAIMS AN, AND ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION, WARRANTIES OR MERCHANTABILIT, AND FITNESSFOR AN, PARTICULAR PURPOSE, RELATED TO AN, PRODUCTS OR TECHNICAL INFORMATION PROVIDED B, A�ROCHEM.

DDTDETDETDTETET

DDTDTTzTBTBT

007.0727

4.024.0242

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8.18EQUE

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ORQU

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6

3.0

0

3

27

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TIME

1

5151

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1

99

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T

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00

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D005.0

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00

00

4.003.002.001.00

0.00

3.0DzB

Fi�ures 19a:6 9b: compares the cure rate of dithiocarbamates4 Theformula is SBR based4

SBR 100 phrZnO 5 phrSA 2 phrSulfur 1.8 phrDithiocarbamate 1.0 phr

NN

S

SS

S

Fi�ure 29a:6 9b: compares the cure rate of thiurams4 The formula is SBR based4

SBR 100.0 phrZnO 5.0 phrSA 2.0 phrSulfur 1.8 phrThiurams 1.0 phr

Figure 2a: Cure Rate of Thiurams

DDC

DDEDEDBEZBZBZZ

CCECEC

008.08.8

6.016.161

4.141

12.12EQUE

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RQUE

ORQU

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4

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2

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5.00

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1

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Figure 1b: Cure Rate of Dithiocarbamates

S S

NN S

S

S

S NN S

S

S

SNN

S

60% 40%

S

S

SSS

NN

Figure 2b: Cure Rate of Thiurams

DDTDTDETD/ETDM/ETDM/ETDM/ETDTMTMT

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Page 9: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

ZDMC

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AA

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Thiurams TypesLike the dithiocarbamates, thiuram are ultra-accelerators. They are made fromsecondary amines and carbon disulfide. The most commonly used members of thisclass are probably tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide(TETD), and tetramethylthiuram monosulfide (TMTM). The strongest of these threeis the TMTD, followed by TETD and then TMTM. TMTD is too scorchy to be usedalone. TETD is about the same, but TMTM can be used with care. If TETD issubstituted for TMTD, about 10% more TETD should be used. Like the dithiocarba-mates, the thiuram sulfides can be used in light colored stocks without staining.

The thiurams are especially useful in cure systems containing low or no elementalsulfur. However, the monosulfide is not strong enough to cure satisfactorily withoutadded sulfur. The most common use of the thiuram is as a secondary accelerator tothiazole or sulfenamide accelerated compounds. For example EPDM stock mighthave a cure system of 1.5 parts of sulfur, 1.25 parts of thiazole, and 1.5 parts ofTMTD.

TMTM or Tetramethylthiurammonosulfide is not a sulfur donor. It mustbe used with sulfur to provide good curingactivity, and it has a lower scorch ratethan TMTD and TETD.

TMTD or Tetramethylthiuram disulfide is an ultra fast accelerator for NR, SBR, BR,NBR and highly unsaturated rubbers. It is the most preferred primary acceleratorfor sulfur cured, low unsaturated content rubbers like butyl and EPDM. It containsapproximately 13% available sulfur for cross linking, therefore it can be used in lowsulfur /sulfurless EV cures of dienepolymers.

TETD or Tetraethylthiuram disulfide is asulfur bearing ultra accelerator and sulfurdonor. It is used extensively in heat resistantcompound design for sulfurless and lowsulfur cures. It also activates the thiazolesand sulfenamides.

TM/ETD is a combination of Tetramethylthiuram disulfide/Tetraethylthiuramdisulfide and is often used for single weighing purposes and is less liable to bloomthan TMTD alone in comparable amounts.

DPTT or Dipentamethylene thiuram tetrahexasulfide is a sulfur bearing acceleratorthat finds special compounding applications. It has 25% available sulfur for vulcan-ization as compared to 13% and 11 % respectively for TMTD and TETD. DPTT is usedas a sulfur donor to increase heat resistance in NR and SBR compounds. It alsofunctions as an acelerator for Hypalon.

TBzTD or Tetrabenzylthiuram disulfide is a safe secondary amine accelerator. It wasdeveloped to replace thiurams such as TMTD, where the presence of harmfulnitrosoamines is of concern. It gives off dibenzylnitrosoamine which is not carcino-genic, according to published literature. TBzTD is a fast curing primary or secondaryaccelerator in NR, SBR and NBR applications. In modified CR, TBzTD is a retarderwhen used with ETU. Compared with TMTD, TBzTD is safer processing and has longerscorch resistance.

U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d / U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 0 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 8 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 2 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 10

Figure 1a: Cure Rate of Dithiocarbamates

S

S

SNN

S

summaryThe proper combination of ultra/secondary accelerators with the primary accelerators is essentialto the optimization of a cure system. Fortunately there are enough ultra/secondary acceleratorgrades to meet most compound needs. Many factors, such as primary accelerator, cure rate,temperature, multiple processing steps, and target physical properties can limit the type andamount of ultra/secondary accelerator that can be utilized. Sometimes after a primary and anultra/secondary accelerator has been chosen, more adjustments of the cure system may benecessary. This is when a .specialty acceleratorL may be used. The topic of specialty acceleratorswill be covered in Part III.

Included with its product literature and upon the request of its customers, Akrochem provides product specifications and evaluations, suggested formulations and recommendations andother technical assistance, both orally and in writing (collectively the JTechnical InformationL). Although Akrochem believes all Technical Information to be true and correct, it makes nowarranty, either express or implied, as to the accuracy, completeness or fitness of the Technical Information for any intended use, or the results which may be obtained by any person usingthe Technical Information. Akrochem will not be liable for any cost, loss or damage, in tort, contract or otherwise, arising from customerIs use of Akrochem products or TechnicalInformation.

It is the customer’s sole responsibility to test the products and any Technical Information provided to determine whether they are suitable for the customer’s needs. Before working with anyproduct, the customer must read and become familiar with available information concerning its hazards, proper use, storage and handling, including all health, safety and hygieneprecautions recommended by the manufacturer.

Nothing in the Technical Information is intended to be a recommendation to use any product, method or process in violation of any intellectual property rights governing such product,method or process. No license is implied or granted by Akrochem as to any such product, method or process. The names/brand names appearing throughout this literature are believed tobe either brand names or registered or unregistered trademarks.

A�ROCHEM CORPORATION DISCLAIMS AN, AND ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION, WARRANTIES OR MERCHANTABILIT, AND FITNESSFOR AN, PARTICULAR PURPOSE, RELATED TO AN, PRODUCTS OR TECHNICAL INFORMATION PROVIDED B, A�ROCHEM.

DDTDETDETDTETET

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8.18EQUE

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6

3.0

0

3

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1

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Fi�ures 19a:6 9b: compares the cure rate of dithiocarbamates4 Theformula is SBR based4

SBR 100 phrZnO 5 phrSA 2 phrSulfur 1.8 phrDithiocarbamate 1.0 phr

NN

S

SS

S

Fi�ure 29a:6 9b: compares the cure rate of thiurams4 The formula is SBR based4

SBR 100.0 phrZnO 5.0 phrSA 2.0 phrSulfur 1.8 phrThiurams 1.0 phr

Figure 2a: Cure Rate of Thiurams

DDC

DDEDEDBEZBZBZZ

CCECEC

008.08.8

6.016.161

4.141

12.12EQUE

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1

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Figure 1b: Cure Rate of Dithiocarbamates

S S

NN S

S

S

S NN S

S

S

SNN

S

60% 40%

S

S

SSS

NN

Figure 2b: Cure Rate of Thiurams

DDTDTDETD/ETDM/ETDM/ETDM/ETDTMTMT

MMTMTMMTMTTMTMT

007.07.27.0

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Page 10: ULTRA/SECONDARY ACCELERATORS: … ACCELERATORS: c o n t i n u e d 2 3 4 5 introduction VULCANIZATION MATERIALS accelerators and accelerator systems Part II: Ultra/Secondary Accelerators

ZDMC

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AA

ZDEC

Thiurams TypesLike the dithiocarbamates, thiuram are ultra-accelerators. They are made fromsecondary amines and carbon disulfide. The most commonly used members of thisclass are probably tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide(TETD), and tetramethylthiuram monosulfide (TMTM). The strongest of these threeis the TMTD, followed by TETD and then TMTM. TMTD is too scorchy to be usedalone. TETD is about the same, but TMTM can be used with care. If TETD issubstituted for TMTD, about 10% more TETD should be used. Like the dithiocarba-mates, the thiuram sulfides can be used in light colored stocks without staining.

The thiurams are especially useful in cure systems containing low or no elementalsulfur. However, the monosulfide is not strong enough to cure satisfactorily withoutadded sulfur. The most common use of the thiuram is as a secondary accelerator tothiazole or sulfenamide accelerated compounds. For example EPDM stock mighthave a cure system of 1.5 parts of sulfur, 1.25 parts of thiazole, and 1.5 parts ofTMTD.

TMTM or Tetramethylthiurammonosulfide is not a sulfur donor. It mustbe used with sulfur to provide good curingactivity, and it has a lower scorch ratethan TMTD and TETD.

TMTD or Tetramethylthiuram disulfide is an ultra fast accelerator for NR, SBR, BR,NBR and highly unsaturated rubbers. It is the most preferred primary acceleratorfor sulfur cured, low unsaturated content rubbers like butyl and EPDM. It containsapproximately 13% available sulfur for cross linking, therefore it can be used in lowsulfur /sulfurless EV cures of dienepolymers.

TETD or Tetraethylthiuram disulfide is asulfur bearing ultra accelerator and sulfurdonor. It is used extensively in heat resistantcompound design for sulfurless and lowsulfur cures. It also activates the thiazolesand sulfenamides.

TM/ETD is a combination of Tetramethylthiuram disulfide/Tetraethylthiuramdisulfide and is often used for single weighing purposes and is less liable to bloomthan TMTD alone in comparable amounts.

DPTT or Dipentamethylene thiuram tetrahexasulfide is a sulfur bearing acceleratorthat finds special compounding applications. It has 25% available sulfur for vulcan-ization as compared to 13% and 11 % respectively for TMTD and TETD. DPTT is usedas a sulfur donor to increase heat resistance in NR and SBR compounds. It alsofunctions as an acelerator for Hypalon.

TBzTD or Tetrabenzylthiuram disulfide is a safe secondary amine accelerator. It wasdeveloped to replace thiurams such as TMTD, where the presence of harmfulnitrosoamines is of concern. It gives off dibenzylnitrosoamine which is not carcino-genic, according to published literature. TBzTD is a fast curing primary or secondaryaccelerator in NR, SBR and NBR applications. In modified CR, TBzTD is a retarderwhen used with ETU. Compared with TMTD, TBzTD is safer processing and has longerscorch resistance.

U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d / U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 0 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 8 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 2 U LT R A / S ECONDARY ACC E L E R ATOR S : c o n t i n u e d 10

Figure 1a: Cure Rate of Dithiocarbamates

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summaryThe proper combination of ultra/secondary accelerators with the primary accelerators is essentialto the optimization of a cure system. Fortunately there are enough ultra/secondary acceleratorgrades to meet most compound needs. Many factors, such as primary accelerator, cure rate,temperature, multiple processing steps, and target physical properties can limit the type andamount of ultra/secondary accelerator that can be utilized. Sometimes after a primary and anultra/secondary accelerator has been chosen, more adjustments of the cure system may benecessary. This is when a .specialty acceleratorL may be used. The topic of specialty acceleratorswill be covered in Part III.

Included with its product literature and upon the request of its customers, Akrochem provides product specifications and evaluations, suggested formulations and recommendations andother technical assistance, both orally and in writing (collectively the JTechnical InformationL). Although Akrochem believes all Technical Information to be true and correct, it makes nowarranty, either express or implied, as to the accuracy, completeness or fitness of the Technical Information for any intended use, or the results which may be obtained by any person usingthe Technical Information. Akrochem will not be liable for any cost, loss or damage, in tort, contract or otherwise, arising from customerIs use of Akrochem products or TechnicalInformation.

It is the customer’s sole responsibility to test the products and any Technical Information provided to determine whether they are suitable for the customer’s needs. Before working with anyproduct, the customer must read and become familiar with available information concerning its hazards, proper use, storage and handling, including all health, safety and hygieneprecautions recommended by the manufacturer.

Nothing in the Technical Information is intended to be a recommendation to use any product, method or process in violation of any intellectual property rights governing such product,method or process. No license is implied or granted by Akrochem as to any such product, method or process. The names/brand names appearing throughout this literature are believed tobe either brand names or registered or unregistered trademarks.

A�ROCHEM CORPORATION DISCLAIMS AN, AND ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION, WARRANTIES OR MERCHANTABILIT, AND FITNESSFOR AN, PARTICULAR PURPOSE, RELATED TO AN, PRODUCTS OR TECHNICAL INFORMATION PROVIDED B, A�ROCHEM.

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Fi�ure 29a:6 9b: compares the cure rate of thiurams4 The formula is SBR based4

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Figure 2a: Cure Rate of Thiurams

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Figure 2b: Cure Rate of Thiurams

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