54

(Tubes/ Pipes and Butt Weld Fittings)

Embed Size (px)

Citation preview

A Specialist in Welded Stainless Steel Tubular Products - (Tubes / Pipes

and Butt Weld Fittings). Focused on Pressure Corrosion Piping Applications

2 www.ostp.biz 2015-10-02

OSTP - A Specialist in Welded Stainless Steel Tubular Products

“Our business decisions are

based on fundamental principles

which we will not compromise.

That is to have a sustainable

growth and take full

environmental responsibility,

doing so always with the highest

ethical standards at all times.”

3 www.ostp.biz 2015-10-02

Andrea Gatti, CEO

From where was OSTP born:

ÖMV

Safety

5 www.ostp.biz 2015-10-02

Safety is the first priority.

Safety is a prerequisite for

sustainable quality.

Route to World Class including

5S – continuous improvements,

management focus and safety

systems has given us a safer

working environment.

Safety walks with specific topics

since 2006.

Safety behaviour observations

(SBO) since 2009..

Success based on best in class performance in

Safety

Product quality

Customer service

Operational efficiency

Process and product innovation

Profitability and shareholders’ return

OSTP Vision and Goals

6 www.ostp.biz 2015-10-02

Our Vision is to be our customers’ preferred partner for all products in our supply range

Our customers’ needs are

always at the center of our

actions, decisions and

developments

OSTP Today

7 www.ostp.biz 2015-10-02

Turnover: EUR 183 million

Key Data (2014)

Employees: 630

Production sites: 5

Chief Executive Officer: Andrea Gatti

Capacity: PP 65 000 ton

BWF 10 000 ton

Owner: Tubinoxia (51%)

Outokumpu Group (49%)

Legal & Ownership Structure of OSTP Group (as per 24 January 2014)

100 %

100 %

Outokumpu Oyj

Outokumpu EMEA Oy

OSTP Holding Oy

(Finland)

Tubinoxia Srl

49 % 51 %

OSTP France SAS

OSTP Italy Srl

Outokumpu Armetal Stainless Pipe Co. Ltd (Saudi Arabia)

ÖMV AB (Sweden)

OSTP Finland Oy (Finland)

100 %

100 %

51 %

OSTP Sweden AB

(Sweden)

100 %

100 %

OSTP Germany GmbH

OSTP Holding, Austrian branch

OSTP Holding, Dutch branch

OSTP Holding, Polish branch

100 %

100 %

Agave Srl

Key points relating to OSTP joint venture

• Originally formed 30th September 2011

• Tubinoxia call option to increase

ownership to 51 % exercised 17th January

2013

• Jointly agreed business plan and road

map

100 %

100 %

100 %

OSTP Shareholders

9 www.ostp.biz 02/10/2015

Outokumpu Oyj (49 %)

• Outokumpu is a global leader in

stainless steel.

• Outokumpu employs some

12,560 people in more than 40

countries

• Outokumpu sales were of EUR 6.745

billion in 2013

Tubinoxia S.r.l. (51 %)

• A company established for the

purpose of acquiring and owning

the shareholding of OSTP Group

• With no other trading activities

• Wholly qwned by the Gatti family

SS Tubular

Products = 13% of

Total SS market

(33.6mT)

Global Stainless Steel Tube & Pipe Consumption (WELDED & SMLS)

2013p (in '000 t) Volume Basis

© Copyright SMI GmbH – Steel Market Intelligence 2013 www.steel-intelligence.com This slide may not be copied, published or disclosed to third without the permission of SMI GmbH.

Market development 2007 – 2016f

Stainless Steel

Tube & Pipe

4 370

Seamless Tube &

Pipe (incl. OCTG)

670

Welded

Tube & Pipe

3 700

Plate Welded

Tube & Pipe

160

Coil Welded

Tube & Pipe

3 540

84.7%

11.2% 4.1%

Welded

Seamless

13Cr OCTG

Welded Stainless Steel Pipe & Tube (World Wide consumption by region)

© Copyright SMI GmbH – Steel Market Intelligence 2012 www.steel-intelligence.com This slide may not be copied, published or disclosed to third without the permission of SMI GmbH.

24%

17% 51%

9%

World consumption 2011 by region (3475 kt)

Europe

Americas

Asia

Others

21%

17%

51%

11%

World consumption 2016f by region (4227 kt)

Europe

Americas

Asia

Others

Welded Stainless Steel Pipe & Tube (World Wide consumption by major segment)

38%

20%

13%

7%

11%

11%

Market 2016f by segment

ArchtechtureBuilding &Construction

Transport &Automotive

Chemical/Petro-Chemical

Oil & Gas

Food &Processing

Others

© Copyright SMI GmbH – Steel Market Intelligence 2012-2013 www.steel-intelligence.com This slide may not be copied, published or disclosed to third without the permission of SMI GmbH.

Forecasted market

increase 527 kt

(3700 kt – 4227 kt)

40%

22%

12%

5%

11%

10%

Market 2013p by segment

ArchitectureBuilding &Construction

Transport &Automotive

Chemical/Petro-Chemical

Oil & Gas

FoodProcessing

Others

Welded Stainless Steel Pipe & Tube (World wide consumption)

18%

39% 13%

22%

2% 1%

4% 1%

World Consumption 2011 by Grade Group

316

304

200 series

400 series

Duplex

Super Austenitic

Other 300

Nickel

© Copyright SMI GmbH – Steel Market Intelligence 2012 www.steel-intelligence.com This slide may not be copied, published or disclosed to third without the permission of SMI GmbH.

Primary Industrial Segments Served

14 www.ostp.biz 2015-10-02

Process and Resources

• Pulp & Paper

• Water & Waste Water Treatment

• Desalination

• General Industrial

• Mining and Metallurgy

Chemical, Petrochemical & Energy

• Oil & Gas

• Chemical & Petrochemical

• Ship Building, chemical tankers

• Pharmaceutical

• Energy

Aitek mine, Sweden

OSTP’s Main Routes To Market

15 www.ostp.biz 2015-10-02

Distributors ~ 90 %

• Distributors and agents world wide

• A network of distributors in more than 40 countries

Projects ~ 10 %

• Via EPC, package builders and end users

• Serving global project business with process pipes, butt weld fittings, LOD pipes and Engineered Products.

Gas Treatment Plant, Kela II, China

CEO Andrea Gatti

CFO Kalle Luoto

Ö-vik & S-holmen

& ÖMV Reinert Svensson

Jakobstad Thomas Pettersson

Sales & Marketing David Garrett

SCM Tim Sihvonen

OASP (JV) Andrew Baxter

McGhee

HR Bertil Claesson

Board of Directors

Member of OSTP mgmt team

OSTP – Management Structure

OSTP – Senior Commercial Structure and Product line Responsibilities (1-7-2015)

17 OSTP HR Bertil Claesson 2-Oct-15

Head of Sales &

Marketing David Garrett

Southern Regional

Manager

Market Stock Units

Marco Puppo

PSO Manager & ROW

Regional Manager

Andreas Lundqvist

Central Regional

Manager

Thomas Hellman

Nordic

Regional Manager

David Garrett

Product Manager

Process Equipment and

Fabricated & Engineered

Products

Roger Hörnqvist

Members of Commercial management team

Product Manager Pipe &

Tube David Garrett

Product Manager BWF

Thomas Hellman

OSTP – Commercial Structure (1-6-2015)

18 OSTP HR Bertil Claesson 2-Oct-15

Members of Commercial management team Head of Sales &

Marketing David Garrett

Southern Regional

Manager

Market Stock Units

Marco Puppo

PSO Manager & Regional

Manager ROW

Andreas Lundqvist

Central Regional

Manager

Thomas Hellman

Nordic

Regional Manager

David Garrett

Product Manager

Process Equipment and

Fabricated & Engineered

Products

Roger Hörnqvist

Application Engineer and

Product Development J&O

(Bengt)

Norway - Agency

Area Sales Manager

Finland & Baltics (Jukka)

Area Sales Manager

Sweden (Henrik)

Area Sales Manger

Denmark (Jakob)

FM Key A/c Manager

(Jakob)

Area Sales Manager

Germany (Sabine)

Area Sales Manager

Benelux (Jurgen)

Area Sales Manager

Austria & CE (Christian)

Area Sales Manager

Poland (Beata)

Area Sales Manager

UK & IE (Doug)

OMV Sales Structure

Area Sales Manager

Italy (Marco)

Area Sales Manger

France and OSTP France

MD (Gregory)

Area Sales Manager ROW

AX Sales Control – J

Project Control (Stig)

Area Sales Manager

Spain / Portugal (Thomas)

Area Sales Manager

Turkey (Jarl)

Sales Office Manager

Ö’vik (Henrik)

Sales Office Manager

Jakobstad (Jakob)

Area Sales Manager

Russia (Jarl)

Switzerland – Agency

OSTP HR Bertil Claesson

ÖMV - Organisation 1-8-2015

VD

Reinert Svensson

Sales & Marketing

Johan Granström

Sales

Mats-Ove Lundberg

Offert Ingenjör

Jan Söderlind

Ekonomi

Elena Larsson

Redovisning

Elisabeth Westin

Assistent

Malin Andersson

Operations Manager

Tomas Anderalm

Produktionsledare

Cliff Blomström

Produktionskordinator

Prefab

Thomas Gavelin

Produktionskordinator

Maskin

Henrik Persson

Projektledare

Per Svensson

Beredning/Planering

Desiree Wiklund

Inköp/ERP

Annica Ödmark

Design/Beräkning

Sami Paloaho

Konstruktion

Lars Bergius

Konstruktion

Ulf Ledin

0,50 HS koordinator

Lena Hedgren

Teknik/IWS/Lean

Ulf Pehrson

QA/E

Ulf Annell

HR Manager

Tf. Bertil Claesson

Product Manager Process Equipment and Fabricated &

Engineered Products

Roger Hörnqvist

19 2-Oct-15

OSTP Locations (September 2015)

Process equipment

• Örnsköldsvik - SWE

Process Pipes • Jakobstad - FIN

• Riyadh - KSA

Butt Weld Fittings • Örnsköldsvik - SWE

• Jakobstad - FIN

Stock • France -Lyon

• Italy – Opera & Terviso

Office • Espoo (FIN)

• Norrviken (SWE)

• Genoa (IT)

Örnsköldsvik Jakobstad

Espoo

Norrviken

Lyon

Genua

Opera

Riyadh

OSTP Group – Products and Production Sites

Butt Weld Fittings

• Örnsköldsvik

• Jakobstad

Process Pipes

• Jakobstad

• Riyadh (joint venture)

Process Equipment

• ÖMV Örnsköldsvik

LOD and HW Pipes

• Jakobstad

Sales & Stock locations (Europe)

Stock locations

OSTP Sales Office

Agent

Quality Welding of Stainless Steel

OSTP have a long history of welding

stainless steel. Welding methods used for

pipe, tube and fitting production includes:

• Laser welding

• TIG welding (GTAW) & TIG Multi

electrode torch

• Plasma welding (PAW)

• Submerged Arc welding (SAW)

23 www.ostp.biz 2015-10-02

Outokumpu Welding Handbook

gives a comprehensive picture of

welding in stainless steel.

Process Pipes and Tubes Core Dimension range

24 www.ostp.biz 2015-10-02

Not all dimensions are

available in all grades

WT [mm]

14,0 273 914

12,0 219,1 1118

11,0 168,3 1219

10,0 139,7 1219

8,8 139,7 1219

8,0 139,7 1219

7,1 139,7 1219

6,0 139,7 1219

5,0 114,3 1219

4,5 88,9 1219

4,0 57 1219

3,6 42,4 610

3,2 26,9 610

3,0 26,9 610

2,9 26,9 610

2,6 21,3 406,4

2,3 21,3 323,9

2,0 18 323,9

1,6 17,2 168,3

17,2 18 21,3 26,9 33,7 42,4 57 88,9 114,3 139,7 168,3 219,1 273 323,9 406,4 610 914 1118 1219 OD [mm]

Production capability

extends up to 2032 mm

OD

2032

32

Standard

Austenitic

Process Pipes and Tubes

25 www.ostp.biz 2015-10-02

Genera

l R

ela

tive C

orr

osio

n R

esis

tan

ce

[with

in e

ach g

rade

fa

mily

]

4307

4301

4541

4401

4404

4571

254 SMO®

904L

LDX 2101®

2507

2205

2304

4438

654 SMO®

High

Performance

Austenitic

Duplex

Heat and

Creap

Resistant

Ni-Alloys

Grade

Families

153 MA™

253 MA®

4948

4845

Alloy 28

Alloy 825

LDX 2404™

4432

Not all dimensions are

available in all grades

A selection of our grade range

Elbows ISO, Metric, ANSI

Tees type Equal, Reducing, Drawn etc. ISO, Metric, ANSI

Concentric and Eccentric Reducers ISO, Metric, ANSI

Pressed Collar ISO, Metric

Pressed Collar with high neck ISO, Metric

Angle Bar Collar ISO, Metric

Welding Ring ISO, Metric

Welding Neck Collar/Stub End, mod. ISO, Metric

Clamp ISO, Metric

End Caps ISO, Metric

Butt Weld Fittings – Product Range

26 www.ostp.biz 2015-10-02

Standard

Austenitic

Butt Weld Fittings

27 www.ostp.biz 2015-10-02

Genera

l R

ela

tive C

orr

osio

n R

esis

tan

ce

[with

in e

ach g

rade

fa

mily

]

4307

4301

4541

4401

4404

4571

254 SMO®

904L

LDX 2101®

2507

2205

2304

4438

654 SMO®

High

Performance

Austenitic

Duplex

Heat and

Creap

Resistant

Grade

Families

153 MA™

253 MA®

4948

4845

LDX 2404™

4432

Not all products and dimensions

are available in all grades

A selection of our grade range

Pipes and Fittings

28 www.ostp.biz 2015-10-02

*Selected range

Grade Metric ISO ANSI

1.4307 / 304L Pipe, Fittings Pipe, Fittings Pipe, Fittings

1.4541 / 321 Pipe, Fittings

1.4404 / 316L Pipe*, Fittings* Pipe*, Fittings* Pipe, Fittings

1.4571 / 316Ti Pipe, Fittings Pipe, Fittings

1.4432 / 316L Pipe, Fittings Pipe, Fittings Fittings*

1.4462 / 2205 Pipe*, Fittings*

1.4410 / 2507 Pipe*, Fittings*

1.4547 / 254 SMO® Pipe*, Fittings*

Grades in Standard Stock Program 2015

Jakobstad Works

Jakobstad Works

30 www.ostp.biz 2015-10-02

Production

Process pipe from coil (PPc)

Process pipe from plate (PPpp & PPpr)

Butt weld fittings from pipe

• Elbows

• Tees, hydroformed

• Tees, pulled

Collars from L-bars

Finland

LPP In-line concept – (PPc) Laser welding, Pickling and Packing

31 www.ostp.biz 2015-10-02

Packing

Pickling Cutting to fixed lenghts Deburring

Forming Inside bead working

Decoiling Welding Calibration Eddy current

testing

Outside Grinding

Inspection

LAP In-line concept – (PPc) Laser welding, Annealing, Pickling and Packing

32 www.ostp.biz 2015-10-02

Decoiling

Forming Laser Welding Grinding Welds

Calibration

Bright Annealing Cooling

Straightening Pickling

Eddy Current Testing

Marking

Cutting to Fixed Lengths

Deburring

Inspection Packing

Delivery

Jakobstad - Roll Former Flow – (PPpr)

33

Pickling Marking & Inspection

Packing Delivery

Plate Receipt Plate Cutting & Trimming Tractor Welding of plates Roll Forming Welding

Calibration End Preparation

Optional depending on Pipe size

Outside & Inside optional

34 | October 2, 2015 | Speaker information

Key Industries Serviced Pipes in all Major Industries

Customers in a wide

range of industries:

Picture courtesy of Urban Redevelopment Authority, Singapore

• Pulp & Paper

• Oil & Gas

• Chemical

• Petrochemical

• Pharmaceutical

• Food & Dairy

• Water

• Ship Building

• Metallurgy

• Nuclear Power

• Construction

34 Storfors Works 2015-10-02

Project Reference List (extract only)

Project name Project country End User Contractor Volume (tonnes)

Grades Segment Sub-segment Year of Supply

Jeddah III Saudi Arabia SWCC Wetico 170 254 SMO Water 2012

In salah gas Saudi Arabia BP Aibel UK 50 S32750, S31803 O&G onshore 2012

DISI-Mudawarra Jordan DIWACO GAMA 310 S32750 Water 2012

Isle of Grain LNG UK National Grid PWC 85 304L O&G onshore 2012

Kaliningrad Russia SIDA Project SIDA Project 91 316HiMo, 316L Water 2012

Tornio - Ferrocromverket Finland Outokumpu Viafin Process Piping Oy 100 304L Mining 2012

Shaybah 1&2 Saudi Arabia SWCC Samsung 50 254 SMO Water 2012

Wheatstone Australia Chevron Daewoo 200 S31803 O&G offshore 2012-2013

Dahej PTA India Reliance 439 S31803, 304L O&G onshore 2013

Sumpal Gas Station project Malayisa Conoco Phillips Punj Lloyd 67 S31803 O&G onshore 2013

ADCO PLP2AE15 UAE ADCO Punj Lloyd 42 S32750 O&G onshore 2013

BP Quad 204 UK BP Hyundai Heavy Industries 320 S32760 O&G offshore FPSO 2013

BP Quad 204 UK BP Hyundai Heavy Industries 440 S31803 O&G offshore FPSO 2013

Jorf Lasfar Morocco Cadagua 80 S32750 Water SWRO 2013

Clair Ridge Australia BP Hyundai 449 S32760, S31803 O&G offshore FPSO 2013

Tyra East Denmark Maersk Oil 171 S32750 O&G offshore 2013

Wasit Saudi Arabia Saudi Aramco Saipem 41 254 SMO O&G onshore 2013

Waste water Russia 220 316L Water Waste water 2013

TAEAN IGCC BOP project Korea 108 304L, 316L, S31803, S32750, Ni825 Power plant 2013

35 Reference List 2015-10-02

Riyadh Works

36 www.ostp.biz 2015-10-02

Joint Venture

OSTP & Armetal

Production

• Process pipe from coil

Finland Saudi Arabia

Production Process in Riyadh Works PP from Coils

37 www.ostp.biz 2015-10-02

Örnsköldsvik Works

Svedjeholmen

Örnsköldsvik

Örnsköldsvik Works

39 www.ostp.biz 2015-10-02

Including the production at

Svedjeholmen

Production

Butt weld fittings from plate

• Elbows

• Tees

• Caps

• Special products

Butt weld fittings from pipe

• Reducers

Butt weld fittings from strip

• Elbows

Svedjeholmen

Sweden

Örnsköldsvik

NORSOK approved

manufacturer of Duplex UNS

S32205/S31803, UNS 32750,

UNS S32760 and 254SMO®

(UNS S31254).

Production line 100

Methods

- Top & bottom

welded from plates

- Robotized pressed

halves

- Semi automatic

ArcWelding

Dimensions

273 – 508 mm

Variants 478

Thickness range

2.00 – 6.35 mm

Grades

All common austenitic

+ LDX, SMO, Duplex

and S. Duplex

Standards

Metric, ISO & ANSI

Product

Elbows

Production line 300

Methods

- Top & bottom welded

from plates

- Robotized pressed

halves

- Semi automatic &

manual welding

Grades

All common austenitic

+ LDX, SMO, Duplex and S. Duplex

Standards

Metric, ISO and ANSI

Product

Elbows

Dimensions

200 – 1200 mm

Thickness range

3.00 – 30.00 mm

Production line 300

Method

Cold formed from

pipes and plate

Dimensions

17 – 329,9 mm

Thickness range

1.50 – 3.00 mm

Grades

All common austenitic

+ LDX, SMO, Duplex

and S. Duplex

Standards

Metric, ISO, ANSI & Special

Product

Reducers

Production line 300

Dimensions

20 – 1200 mm

Thickness range

1.5 – 30 mm

Grades

All common austenitic

+ LDX, SMO, Duplex

and S. Duplex

Standards

Metric, ISO & ANSI

Products

Elbows, tees,

reducers, caps &

special products

Forming method

Cold formed and

welded from plates

Welding methods

Semi automatic and

manual, Arc, PlasmaArc,

SubmergedArc &

ShieldedmetalArc

Welding

Method description for butt weld fittings

Laser cutting Forming Edge trim Calibration

Tack welding Welding

End trim

(Heat treatment)

Pickling Final inspection Packing

(Body calibration)

Production line 200 (Svedjeholmen)

Methods

Sidewelded from

strips

Robotized forming,

welding and trimming

Dimensions

76 – 256 mm

Variants

201 (54 to Canada)

Thickness range

2.00 – 3.76 mm

Grades

All common austenitic

grades + LDX

Standards

Metric and ISO

Product

Elbows

Method description for side welded elbows

Pickling Final inspection Packing

Welding End trim Shot blasting

Decoiling Forming Calibrating

Calibrating

ÖMV Works

47 www.ostp.biz 2015-10-02

Production

ÖMV is specialized in producing stainless steel units for process equipment.

The company’s products are divided into five major segments

• Tubular heat exchangers

• Pressure vessels, reactors and columns

• Site built tanks

• Conical refiners and deflakers

• Specialty products (incl. fiber filters)

Sweden

Sweden

Variety of Stainless Steels

• Stainless Steel is made of iron by adding chromium; also nickel and other alloying elements can be used

• All grades of stainless steel contain a minimum of 10.5% of chromium

• Stainless Steel grades have different chemical compositions and properties

• Corrosion resistance

• Strength

• Weldability

• Formability

• Desired look and characteristics by different surface finishes

Austenitic

Austenitic (Nickel-containing)

Duplex (Low-nickel)

Ferritic (Non-nickel)

Not all Steel is Stainless Steel – but it is growing the fastest of all metals

0

50

100

150

200

250

300

350

400

80 85 90 95 00 05

Stainless Aluminium Copper

Carbon Steel OECD IP Nickel

INDEX

STAINLESS STEEL PRODUCTION

~27 MTPA ABOUT 2% OF ALL STEEL

CARBON STEEL PRODUCTION

~1 347 MTPA

Duplex Piping System

50 www.ostp.biz 2015-10-02

Std austenitic Duplex • Duplex pipes and fittings allow for a

thickness reduction of up to 50 %

• Duplex material has superior erosion

properties as well as equal or

superior corrosion resistance

compared to the austenitic steel

grades

• OSTP has developed a full product

range of LDX 2101® for 16 bar use

at 20°C – DN 20 to DN 600

• Corresponding fittings are included

in the range

• Application engineering support is

available for the development of

tailored customer solutions

Management systems

ISO 9001 - Quality

ISO 14001 - Environment

OHSAS 18001 – Health and

Safety

OSTP Group Approvals

PED 97/23/EC

AD 2000 W0

51 www.ostp.biz 2015-10-02

Quality

OSTP pipes of 12 mm bore or greater are approved by the Secretary of State for use in public water supplies under

Regulation 31 of the Water Supply (Water Quality) Regulations 2000 and included in the "List of Approved

Products and Processes" published by the DWI.

OSTP Customer Approvals

52 www.ostp.biz 2015-10-02

PDO Syncrude TOTAL

Exxon Mobil

Shell Global Solutions

ADCO

GASCO Saudi Aramco

Sasol BP

Repsol

Petro Rabigh

NORSOK KBR

CB&I Achilles

Saipem

BASF Bayer

IGR

Linde Gas

Wacker

UK Drinking Water

Inspectorate

SABIC

Lloyd’s Register

DNV

Germanischer Lloyd

RINA

Bureau Veritas

Frank Mohn

Saudi Electricity

Swedish Nuclear

OSTP has a wide range

of customer specific

approvals within:

• Oil & Gas

• Process & Resources

• Transport (Shipping)

• Energy

53 www.ostp.biz 2015-10-02

Environment

• ISO 14001 in all OSTP plants

• Reduced energy consumption –

energy surveys in all plants

• LAP technology excludes all and

LPP technology reduces

significantly the Nitrogene (NOx)

emissions

Thank you for your attention! Go to our website www.ostp.biz for more information and

get access to our useful online tools for free!

54 www.ostp.biz 2015-10-02

All information, data and comment provided in this presentation is submitted in good faith and free of charge by OSTP and

therefore strictly without any obligation or liability what so ever. The selection, adoption and use of any materials presented

and listed herein remains strictly the responsibility of the purchaser.