Training Catalogue 2010 - MAWEA · Training Catalogue 2014 1 2014 30, ... Catia V5 VBA Automation CAT-G02 3 ... OTH -01 1 Advanced Product Quality Planning

Training Catalogue 2014

1

2014

30, Jalan PJS 1/46, Petaling Utama, Petaling Jaya, 46000 Selangor Darul Ehsan Tel: +603-7783 3459 | Fax: +603-7781 6818 Email : [email protected] Website : www.mawea.com.my


mailto:[email protected]


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Contents

1.0 About Us

2.0 Courses

Course Subject Code

Duration (day)

2.1 Training@CATIA

2.1.1 Basic@CATIA CAT-A00

Fundamentals CAT-A01 5

Intermediate CAT-A02 3

2.1.2 Mechanical@CATIA

R22&R23 Update CAT-B01 1

2D Layout to 3D Design CAT-B02 1

3D Functional Tolerancing & Annotation CAT-B03 2

Core & Cavity CAT-B04 1

Functional Molded Part CAT-B05 1

Generative Sheetmetal Design CAT-B06 1

Healing Assistant CAT-B07 1

Tooling Design CAT-B08 1

Mold Tooling Design CAT-B09 1

Composites Part Engineering CAT-B10 3

Composites Part Manufacturing CAT-B11 2

2.1.3 Analysis@CATIA

Generative Structural Analysis CAT-C01 2

FEM Surface CAT-C02 2

FEM Solid CAT-C03 1

Elfini Structural Analysis CAT-C04 1

Generative Dynamic Respond Analysis CAT-C05 1

2.1.4 Review&Optimization@CATIA

Animated Product Review CAT-D01 3

Human Builder & Simulation CAT-D02 2

Knowledgeware CAT-D03 2

2.1.5 Styling@CATIA

Freestyle Shaper, Optimizer & Profiler CAT-E01 2

Freestyle Sketch Tracer CAT-E02 1

Imagine & Shape CAT-E03 1

Shape Sculptor CAT-E04 1

Digitized Shape Editor CAT-E05 1

Quick Surface Reconstruction CAT-E06 1

Generative Shape Optimizer CAT-E07 1

2.1.6 Manufacturing@CATIA

Fundamental of CAM CAT-F01 3

Lathe Machining CAT-F02 1

Surface Machining CAT-F03 1

Multi-Axis Machining CAT-F04 1

mailto:Training@CATIA

mailto:Basic@CATIA

mailto:Mechanical@CATIA

mailto:Analysis@CATIA

mailto:Review&Optimization@CATIA

mailto:Styling@CATIA

mailto:Manufacturing@CATIA


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Multi-Pocket Machining CAT-F05 1

Advanced Part Machining CAT-F06 1

2.1.7 Infrastructure@CATIA

Catia V5 Administration CAT-G01 3

Catia V5 VBA Automation CAT-G02 3

2.1.8 Certification@CATIA

Part Design Specialist PRO-A01 2

Surface Design Specialist PRO-A02 2

Assembly Design Specialist PRO-A03 2

Part Design Expert PRO-B01 2

Surface Design Expert PRO-B02 2

Assembly Design Expert PRO-B03 2

2.2 Training@DELMIA

Process Engineer DEL-A01 3

Quest DEL-B01 4

DPM Assembly DEL-C01 3

Human Solutions DEL-C02 4

Robotics DEL-C03 3

2.3 Training@SMARTEAM

SmarTeam Administration ST-A01 2

SmarTeam Design Editor & Workflow ST-A02 1

SmarTeam CATIA Integration ST-A03 1

2.4 Training@3DVIA

3dvia Composer Fundamentals 3DV-A01 2

3dvia Composer Advanced 3DV-A02 2

2.4 Workshop@Customized Training

Design in Preparation training for Resident Engineers as Automotive Based Customers Site (Intensive Preparation) WS-A01 3

Styling Workshop WS-A02 2

Freestyle Shape Design WS-A03 2

Plastic Design Workshop WS-A04 3

Molded Product Creation WS-A05 2

Mold Tooling Creation WS-A06 4

Reverse Engineering WS-A07 3

Realistic Dynamic Rendering WS-A08 2

3D Master WS-A09 2

Knowledge Expert & Engineering Optimization WS-A10 2

mailto:Infrastructure@CATIA

mailto:Certification@CATIA

mailto:Training@DELMIA

mailto:Training@SMARTEAM

mailto:Training@SMARTEAM

mailto:Workshop@Customized%20Training


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2.5 General Courses

Introduction to FEA G-FEA 2

Introduction to Fundamentals of Sheet Metal Formability G-SMF 2

Introduction to Jigs & Fixtures Design JIF-1 2

Introduction to Casting Simulation G-CST 2

Introduction to GD&T GDT-1 3

Introduction to Welding Simulation G-WEL 2

Introduction to Digital Manufacturing G-DMF 5

2.6 Other Courses

Developing an Effective Foreign Object Damage / Foreign Object Prevention Program (AS9100 Aerospace Requirements) OTH-01 1

Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP) Training OTH-02 2

ISO/TS 16949:2002 – Specific Automotive Requirements OTH-03 1

Basics of Project Management OTH-04 1

Implementing an Effective Quality Improvement in an Organization OTH-05 2

Failure Modes & Effects Analysis (FMEA) OTH-06 2

ISO 14001 Environmental Management Systems – Understanding The Requirements and Internal Auditor OTH-07 2

Lean Management OTH-08 2

Productivity, Quality & Cost Control For Supervisors & Executives OTH-09 2

Operational Risk Management OTH-10 2

TS 169-49:2002 QMS For Automotive Industries Internal Quality Audit Training OTH-11 2


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1.0 About Us

MAWEA Industries Sdn Bhd is a wholly own subsidiary of IME Group of Companies, a

company more than 30 years old, being one of the leading CAD/CAM,CAE solution providers

in the country. MAWEA Industries was established since 1995 as a service provider in CNC

rebuilt and repairer, and later exploring into reverse engineering and model rebuilding.

In year 1998, MAWEA Industries signed up as IBM Business Partner, promoting the leading

Dassault Systemes‘s CAD/CAM/CAE solution: “CATIA” to the Malaysian automobile and

manufacturing industries. In the subsequent years, MAWEA brought in advanced Product

Lifecycle Management (PLM) solutions, i.e. DELMIA and SMARTEAM. In year 2004, MAWEA

Industries has become the FIRST and only ONE Education Partner of Dassault Systemes in

providing comprehensive Product Lifecycle Management (PLM) courses to the

manufacturing and education industries. MAWEA has more than 100 customers with more

than 200 CATIA systems being installed at commercial and educational industries.

Training Centre

MAWEA provides complete range of CAD/CAM/CAE and related

technical courses & training programs to the industries and

educational institutions.

The centre is fully equipped with high-end PC workstations, with

high-resolution LCD projectors, located at our headquarters in

Petaling Jaya (Selangor), Nusajaya (Johor) and Prai (Penang)

branch offices. All courses are conducted by CATIA Certified Professional

trainers and claimable for HRD Fund.

Mawea Industries Sdn Bhd is the only appointed Education Partner of Dassault Systemes

providing comprehensive training courses on Product Lifecycle Management (PLM)

solutions, as well as PEARSON VUE Authorized Test Center for professional certification

program, i.e. CATIA Certified Professional.

Training Schedules We organize our courses to meet the needs of our customers, and we will make every effort to accommodate their wishes. To schedule “by arrangement only” courses, please contact us and include the full course title, along with the dates you wish to attend classes. Including alternative dates are recommended. Location Courses are held at Mawea Training Centre or at the customer’s site by request. Custom courses can also be made available through our Services Group. Number of Participants The class can allocate up to 20 participants per session and handled by two trained instructors. Accommodations can be made for larger groups if necessary. Courses at the customer’s site are priced for five, with the option to add participants.


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Course Instruction Fees The course participation fees are based on our price list from January 1, 2014. We reserve the right to make changes. Fees are determined by location (MAWEA or Customer) and duration (number of days). The course fees include instructional materials (under authorized Dassault Systemes Education Partners). Travel Expenses For courses held at the customer’s location, we will, in addition to the course fees, charge you for the travel and living expenses incurred by our instructors. Cancellations The cancellation deadline is two weeks before the start of the session. For cancellations received after this deadline and/or for participants who fail to appear, we will charge the full course fees. However, in the event of such a cancellation, you may send a replacement. Please submit all cancellations in writing. Participants Failing to Appear Those participants who fail to appear for a course, or who only attend it part time, are still obligated to pay the full course fees.

Any training enquiry, please send us and email to [email protected] or call to our

hotline: 1-300-88-5700

mailto:[email protected]


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2.1. Training@CATIA

2.1.1 Basic@CATIA

CAT-A01 CATIA V5 BEGINNER – FUNDAMENTALS

Duration : 5 days (9am – 5pm)

CATIA V5 Basic provides you the knowledge in high-end CAD modeling including the architecture of

CATIA V5 interface, 3D solid modeling, 3D surface modeling, assemblies of parts and drafting.

Course Contents: # 1

st day (CATIA Basics)

Introduction to CATIA Interacting with CATIA Manipulating CATIA Window Analyzing the Geometry Managing CATIA Data Exchange # 2

nd day (Solid Design Fundamentals)

Using of Dynamic Sketcher Creating the main Features Organizing the Part Structure Modifying the Part

Further Operations Adding Material Specifications # 3

rd day (Wireframe & Surface Design)

Defining the Wireframe Extracting the Curves Modifying the Geometry Hybrid Modeling and integration

# 4

th day (Assembly Design)

Defining and Assembly parts Manipulating the Assembly Process Detecting Collision and Clearance Generating the Exploded View and Bill of Material # 5

th day (Drafting)

Extracting the Draw Views Preparing the Drawings Creating Texts & Dimensions Plotting the Drawings Managing the Standards

CAT-A02 CATIA V5 BEGINNER – INTERMEDIATE


# 1

st day (Solid Expert)

Sketch-Based Features Part Manipulations

Dress-Up Features Part Analysis

Annotations

# 2nd

& 3rd

day (Surface Expert)

Surface Design Overview Creating Advanced Wireframe Geometry

Wireframe Analysis and Repair Creating Advanced Swept Surfaces

Creating Advanced Blend Surfaces Surface Analysis and Repair

Additional Surface Design Tools

CAT-A00 CATIA V5 BASIC PACKAGE – FUNDAMENTALS & INTERMEDIATE



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2.1.2 Mechanical@CATIA

CAT-B01 R22 & R23 Update (Mechanical Design)

Duration : 1 day (9am – 5pm)

Prerequisites : Catia V5 Fundamentals

This course will only highlight on the new tools available in CATIA V5R22 & CATIA V5R23

Mechanical Design. Upon completion of this course you will be able to use the new and enhanced

tools of the Mechanical Design Workbenches in Update Release.

Contents :

Sketcher Updates o New command for Upgrade, Explode o Enhancement in Positioning As Result With Link Sketches

Part Design Updates o Enhancement in Fillet o Enhancement in the Hole Definition o Near/Far

Generative Shape Design Updates o Enhancement in the Sweep o Enhancement in extrapolating curves and surfaces o Enhancement Multi-Sections surfaces o Rolling offsets o Parallel Curve


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CAT-B02 2D Layout to 3D Design


Prerequisites : Catia V5 Fundamentals

In this course you will learn how to draw benefit from 2D & 3D available in a single environment to design 3D products. Contents :

Introduction o Accessing the Workbench o User Interface o General Presentation

o User Settings o Standards

Geometry Creation o Creating Projection Views o Exporting the 2D View to 2D

Layout o Using 2D Components o 3D Visualization and Use-

Edges Capabilities

o Managing the Background Visualization

o Dressing-up the Geometry o Creating 3D geometry from

2D geometry

Data Management o Print Capabilities o Drawing Creation from 2D Layout

CAT-B03 3D Functional Tolerancing & Annotation


Prerequisites : Catia V5 Basic This course will teach you how to create annotation planes in a CATPart and how to add and manage 3D annotations on these planes. You will also learn how to create 3D views in the CATPart and how to use them to create 2D views in a CATDrawing. Contents :

Add 3D annotations to a part

Manage and position these annotations

Create and manage annotation planes and views

Manage the 3D geometry associated to the 3D annotations


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CAT-B04 Core & Cavity Design


Prerequisites : Catia V5 Fundamentals This course will teach you on how to import the part to a mold, define the main pulling direction, update mold areas by transferring, splitting and segregating faces, create a parting surface, use functionalities dedicated to stamping and perform a geometric comparison of two parts

Contents :

Import the Part to mold

Define the Main Pulling Direction

Define a Slider/Lifter Pulling Direction

Work on Mold Areas : Transfer, Aggregate, Split, Explode, Bounding Box

Define Parting Surface

CAT-B05 Functional Molded Part


Prerequisites : Catia V5 Fundamentals This course will teach you how to use the Functional Molded Part workbench to create molded parts from the main shapes definition and to finalize the part with additional dress up features. You will also be taught the multi-body approach and will finally learn how to extract cores and cavity from the final part.

Contents :

Basics of functional Molded Parts

Basic Features

Functional Features

Feature Modifiers and Dress-Up Tools

Multi-Body Features

Extraction Features

CAT-B06 Generative Sheetmetal Design


Prerequisites : Catia V5 Fundamentals This course will helps you to understand the terminology and the creation process for sheet metal part design

Contents :

Define and manage sheet metal part parameters

Design walls, bends and flanges o Add features such as cutouts, holes, corners and chamfers o Create standard and user defined stamped features o Manage folded and unfolded views and export a finished flat pattern


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CAT-B07 Healing Assistant


Prerequisites : Catia V5 Basic This course will teach you on how to analyze the imported data, repair the imported data, compare two versions of a Part and customize the workbench

Contents :

Introduction to Healing Assistant

Master Exercise Presentation

Model Analysis

Master Exercise Step 1: Topological Analysis

Closing a Join Surface

Master Exercise Step 2: Topological Healing

Comparing Models

Customizing the Workbench

CAT-B08 Tooling Design


Prerequisites : Catia V5 Basic Upon completion of this course you will be able to create the die and mold components using Mold Tool Design workbench and instantiate the components in a die or mold structure.

Contents :

Introduction to Tooling Design

Creating Components

Editing Components

Specific Components : Inserts & Sliders

Advanced Add/Remove Capabilities

Managing User Components

Tool Design to Manufacturing

CAT-B09 Mold Tooling Design


Prerequisites : Catia V5 Basic & Tooling Design This course will teach you on how to create the mold base having guided and fixed components using Mold, Tooling Design workbench and how to build the complete assembly of a Plastic Injection Mold.

Contents :

Introduction to Mold Tooling Design

Creating a New Mold

Editing the Mold Base

Working with Mold Components

Mold Design to Manufacturing

Creating Injection Features

Additional Information


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CAT-B10 Composites Part Engineering (CPE)


Prerequisites : Catia V5 Basic Composites Part Engineering provides engineers with a collaborative and completely CATIA-integrated

environment to rapidly create innovative composite parts for the aerospace, automotive and shipbuilding

industries. By enabling designers to work concurrently on the same design and to embed composites

manufacturing constraints earlier in the conceptual stage, this option drastically shortens design time.

.Contents :

Parameters Connection Generator Stack-Up from Zones Solids from Zones Limit Contour with multi-curves selection Import staggering data file Manual piles Ply exploder Solid & IML from Piles, EOP, 3D multi-

splice operator, Producibility Analysis, Inspection Tool, Darts

Overview exercise

Zones (Group of Zones, Parameters, Transition) Impose Thickness Point Import Laminate Piles from Zones Support logical combination of zones Piles group Cores Managing the part, Ply Table, Import ply table,

Numerical Analysis, Core Sampling analysis, Pivot & non-pivot symmetry

Expert, Drawing Full definition of Engineering composites

CAT-B11 Composites Part Manufacturing (CPM)


Prerequisites : Catia V5 Basic Composites Part Manufacturing provides a completely CATIA integrated environment dedicated to

manufacturing detailed design of composite parts, enabling engineers to include all manufacturing constraints

early in the composites design process. With powerful synchronization capabilities, this option is the essential link

between engineering design and physical manufacturing.

Contents :

Parameters, Manufacturing data, Shell Swapping

Piles Group, Manual piles, Cores

Edges of Part, Material Excess

3D multi-splice operator

Managing the part, Ply table, Numerical Analysis

Producibility Analysis, Inspection tool


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2.1.3 Analysis@CATIA

CAT-C01 Generative Structural Analysis


Prerequisites : Catia V5 Basic This course covers the main tools for Structural Analysis on a single part. Throughout this course, you will learn how to perform a basic static analysis using the finite elements method.

Contents :

# Generative Part Structural Analysis

Introduction to Finite Element Analysis

Introduction to GPS Analysis

GPS Pre-Processing

Computation

GPS Post-Processing

Managing Analysis

# Generative Assembly Structural Analysis

Introduction to GAS Analysis Connections

GAS Connections Analysis Assembly Management

CAT-C02 FEM Surface


Prerequisites : Catia V5 Basic & Generative Part Structural Analysis This course will teach you how to create a FE model for a complex surface part, and how to simplify geometric data so as to optimize the meshing process. You will learn how to manage surface and beam meshes, modify meshes and node distributions, and perform interference and quality checks. Contents :

Introduction to FEM Surface

Advanced Surface Mesh

Surface Mesh

OCTREE Triangle Mesher

Mesh Operators

Mesh Transformations

Update Mesh

Mesh Analysis Tools

Import/Export Meshes

Welding Connections

CAT-C03 FEM Solid


Prerequisites : Catia V5 Basic & Generative Part Structural Analysis Upon completion of this course you will be able to use different solid meshers such as Tetrahedron Filler, OCTREE Tetrahedron Mesher, Sweep3D Mesher, create a solid mesh using mesh part transformations like Translation, Rotation, and Symmetry on 3D mesh parts, analyze the solid meshes using the available mesh quality criteria and import/Export the meshes into/from CATIA Contents :

Introduction to FEM Solid

Tetrahedron Filler

OCTREE Tetrahedron Mesher

Sweep 3D

Mesh Part Transfeormations

Mesh Part Extrusion Mesh Analysis and Mesh Data

Transfer


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CAT-C04 ELFINI Structural Analysis


Prerequisites : Catia V5 Basic, Generative Part Structural Analysis & FEM Surface Upon completion of this course you will be able to use the advanced pre-processing capabilities (such as loads and boundary conditions) to create more realistic FE models, visualize the images of objects used for pre-processing (which is not possible in GPS), use advanced case features (such as Buckling, MultiLoads, Envelope) in addition to the standard Static and Frequency cases, create your own result image templates, customize the post-processing result images, group selective entitites in the result images, and create advanced reports

Contents :

Introduction to EST Analysis

Advanced Pre-Processing

Advanced Analysis Case Management

Advanced Post-Processing

Master Exercises

Added Exercises

CAT-C05 Generative Dynamic Response Analysis


Prerequisites : Catia V5 Basic, Generative Part Structural Analysis & FEM Surface This course will teach you how to perform a harmonic or transient analysis on a single part using finite elements. You will learn how to generate and visualize 2D graphical results and how to export the resulting data.

Contents :

Introduction to GDY o What are the Different Types of Dynamic Analysis o Load or Restraint Excitation o Prerequisites

GDY Preprocessing o Harmonic Response Case o Transient Response Analysis

Results Visualization o Generating Images o Generating 2D Display


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2.1.4 Product Synthesis@CATIA

CAT-D01 Animated Product Review


Prerequisites : Catia V5 Fundamentals This course will show you how to review and validate designs throughout the product life cycle from design in context to maintenance review. You will learn how to highlight interference problems and verify internal component clearances, show how to design mechanisms from an existing assembly, simulate and analyze the mechanisms for clashes and other types of analysis.

Contents :

# DMU Basic & Space Analysis

Preparing the Session

Editing Components

Navigating through Components

Managing Viewpoints

Basic Measuring

Annotating

Measuring

Sectioning

Analyzing Interferences

Comparing Products

# DMU Kinematics Simulator

Defining a Mechanism Simulating Mechanisms Analyzing Movements

Recording and Playing Simulations Miscellaneous Functionalities

# DMU Navigator

Managing Components Managing Simulations Managing Video Animations Managing Scenes

Managing and Presenting Applicative Data

Managing 2D Documents

# DMU Fitting Simulation

Defining Shuttle Defining Tracks Creating Sequences

Performing Clash Analysis Other Helpful Tools

CAT-D02 Human Modeling


Prerequisites : Catia V5 Fundamentals, Digital Mock-up In this course you will learn how to draw benefit from 2D & 3D available in a single environment to design 3D products.

Contents :

Product Overview

Introduction to Human Tools

Manikin inside a 3D Context

Manikin Body Dimension

Posture Evaluation

Standard Ergonomic Analysis


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CAT-D03 Knowledgeware


Prerequisites : Catia V5 Basic In this course, you will learn how to access the Knowledgeware working environment such as Create user parameters and formula, Create Design Tables and use them to create part families, Create reaction features that react to an event such as an update, Use the Macro with Argument feature, Use inspection, equations, law and loop tools and Use the Knowledge Expert working environment such as Build and analyze Expert Checks, Store and re-use rules and Archive the results of the Check Analysis using Check Reports

Contents :

# Knowledge Fundamental

Introduction to knowledge tools

Common Knowledge Tools

Collaborative Work and Knowledge

# Knowledge Advisor


Workbench presentation

Creating user parameters and formulas

Defining Checks, Rules, Reactions, Lists, Laws, Loops and macros with arguments

Associating URLs to parameters or relations

Running macros from Rules or Reactions

Using the Knowledge Inspector tool

Managing Design Tables and part family catalogs

# Knowledge Expert


Workbench presentation

Creating a rule base and a rule set

Creating an expert rule

Creating an expert check

Navigating the object browser

Accessing the Expert Check/Rule in the Check/Rule body

Solving a rule base

Generating a check report

Performing a Global Analysis of Checks

Working with rule bases and catalogs

Creating expert rules or expert checks on User Features

CAT-D04 Product Knowledge Template


Prerequisites : Catia V5 Basic & Knowledgeware Basic This course you will show how to build up and share corporate knowledge stored in rule bases, and leverage it across the company to ensure design compliance with established standards.

Contents :

Creating and Using Powercopies

Creating and Using User Defined Features

Creating and Using Part and Assembly Templates

Generative Scripts Fundamentals


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2.1.5 Styling@CATIA

CAT-E01 Freestyle Shaper, Optimizer & Profiler


Prerequisites : Catia V5 Basic In this course you will learn how to create styled shapes using digitized data, create surfaces using a curve-based approach, create surfaces using a surface-based approach, analyze and correct the curve quality, analyze and correct the surface quality_ Contents :

Introduction to FreeStyle Shaper

Using the Curve-Based Approach

Using the Surface-Based Approach

Analysis Tools

CAT-E02 Freestyle Sketch Tracer


Prerequisites : Catia V5 Basic Upon completion of this course you will be able to use an image as a background or as a basis for design, Import an image into CATIA V5 and position an image in the CATIA V5 environment Contents :

Introduction to CATIA Sketch Tracer

Importing the Sketches

Appearance of a Sketch

Manipulating the Focus

Positioning the Sketches

Managing Views

CAT-E03 Imagine & Shape


Prerequisites : Catia V5 Basic Upon completion of this course you will be able to identify and use the tools specific to the Imagine and Shape workbench, create new product shapes, improve product styles, modify the product style surfaces using Shape Design tools Contents :

Introduction CATIA Imagine and Shape Curve Modeling Surface Modeling

Operations Imagine and Shape Recommendations


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CAT-E04 Shape Sculptor


Prerequisites : Catia V5 Basic Upon completion of this course you will learn on how to use the Shape Sculptor application, to import, analyze, and enhance meshes and to modify them by adding details or deforming shapes Contents :

Introduction to CATIA Shape Sculptor

General Tools

Selection and Activation

Creation

Mesh Edition

Modeling Shapes

Terrain Modeling

CAT-E05 Digitized Shape Editor


Prerequisites : Catia V5 Basic Upon completion of this course you will be able to import and process digitized point cloud data, create tessellated mesh on the point cloud data, extract characteristic curves from the data, export the result in the popular file formats Contents :

Introduction: CATIA Digitized Shape Editor

Point Processing

Mesh Processing

To Sum Up Scans and Curves

Advanced Tasks

CAT-E06 Quick Surface Reconstruction


Prerequisites : Catia V5 Basic This course will show you how to reuse tools from Digitized Shape Editor workbench, and which are the tools specific to QSR. You will learn how scans and curves can be rapidly created on a mesh, and how surfaces can be quickly derived from the resulting curves. Contents :

Introduction

Creating scans

Creating curves

Creating surfaces

Create curve networks

Automatic processes


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CAT-E07 Generative Shape Optimizer


Prerequisites : Catia V5 Basic Upon completion of the course you will learn to Develop Shapes, Morph Shapes, Create Junctions (BIW application) between surfaces and Work with Volumes Contents :

Introduction to Generative Shape Optimizer

Creating Offsets

Developing Shapes

Using BiW Tools

Creating Advanced Surfaces

Creating Volumes

CAT-E08 Generative Shape Design


Prerequisites : Catia V5 Basic This course introduces you to the Generative Shape Design interface and basic tools. You will be taught wireframe and surface creation and you will familiarize yourself with the hybrid design. Contents :

# Wireframe & Surface Design

Defining the wireframe

Extracting the curves

Modifying the geometry

Hybrid modeling and integration

# Surface Expert

Surface design overview

Creating Advanced Wireframe Geometry

Wireframe Analysis and Repair

Creating Advanced Swept Surfaces

Creating Advanced Blend Surfaces

Surface Analysis and Repair

Additional Surface Design Tools


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2.1.6 Manufacturing@CATIA

CAT-F01 Fundamental of CAM


Prerequisites : Catia V5 Basic In this course, you will learn how to define and manage NC programs to machine parts designed in 3D Wireframe or Solid geometry with 2.5 Axis machining operations and how this product assists the NC programmer in making the link between Design and Manufacturing. Participants will be able to define and manage prismatic (2,5 axis) operations, being aware of all capabilities in terms of strategies, parameters and transition paths also define a power Machining operation.

Contents :

# Numerical Control Infrastructure

Define Setup (Part Operation)

Machining Operation, Macros, Tools Presentation

Tool Path Verification & Simulation

Auto sequence

Auxiliary Operations

Output generation Axial Operations

Hole selection - Machining Pattern Management

The different Process Views

Geometry wizard (edge, surface)

Import & Modify Tool Path

Resource Management

PP Word Table customization

V4 NCMill & NCLathe Set Import (optional)

Design Change Management

Machining Processes

# Prismatic Machining

Milling operations: - Facing, - Pocketing, - Prismatic Roughing, - Profile contouring, - Groove milling,

- Point to point, - Curve following, - Prismatic rework area, - Prismatic machining area, - Transition Paths (macros)

# Prismatic Machining Preparation Assistant

Introduction to Prismatic Machining Preparation Assistant

Global features recognition

Local features recognition

Machine able Axial Features Pattern Creation

CAT-F02 Lathe Machining


Prerequisites : Catia V5 Basic& CAM Fundamental This course will teach you how to define and manage NC Programs dedicated to Machining Parts using Lathe Machining techniques also be able to program Roughing, Finishing, Recessing, Grooving, Threading, and Drilling operations, and manage the Lathe Tools.

Contents :

Lathe Operations

Design Associativity

Machining Process for Lathe operation creation

Methodologies for Groove Turning

Turning on Milling Center with Facing Head


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CAT-F03 Surface Machining


Prerequisites : Catia V5 Basic& CAM Fundamental Participants will be able to define and manage prismatic (2,5 axis) operations, being aware of all capabilities in terms of strategies, parameters and transition paths also define a power Machining operation. Also you will see how to define and manage NC programs dedicated to machining parts designed with Surface or Solid geometry using 3-Axis machining techniques.

Contents :

Introduction to the 3-Axis Surface Machining

Creating geometrical elements - Creates rough stock - Inserts an STL file - Creates a stock by offset - Points creation wizard

Creating a Machining Feature - Geometrical Zone Creation - Machining/Slope Area Creation - Rework Area Creation

Creating a 3-Axis Surface Machining Operation - 3-Axis Machining Operations - Sweep Roughing Operation - Roughing Operation - Sweeping Operation - Contour-driven Operation - Isoparametric machining Operation - Spiral milling Operation - Profile Contouring Operation

Analyzing and modifying tool path

CAT-F04 Multi-Axis Surface Machining


Prerequisites : Catia V5 Basic& CAM Fundamental You will see how to define and manage NC programs dedicated to machining parts designed with Surface or Solid geometry using 3-Axis machining techniques and define and manage NC programs to machine Surface or Solid geometry using 5-Axis machining techniques.

Contents :

Multi-Axis Sweeping Operation

Multi-Axis Contour Driven Operation

Multi-Axis Curve Machining Operation

Multi-Axis Isoparametric Machining Operation

Multi-Axis Drilling Operation


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CAT-F05 Multi-Pocket Machining


Prerequisites : Catia V5 Basic & CAM Fundamental Upon completion of this course, you will learn how to define Power Machining operation and Multi-Pocket Flank Contouring operation Contents :

Power machining operation presentation

Geometry tab

Strategy tab

Offsets management

CAT-F06 Advanced Part Machining


Prerequisites : Catia V5 Basic& CAM Fundamental, Surface Machining & Multi-Axis Machining Upon completion of this course you will be able to identify and use the Advance Part Machining workbench tools, define a Multi-Axis Flank Contouring operation, define a Multi-Axis Helix Machining operation and define a Cavities Roughing operation. Contents :

Multi Axis Flank Contouring operation presentation

Geometry tab

Strategy tab

Multi Axis Helix machining operation presentation

Geometry tab

Strategy tab

Cavities Roughing operation presentation

Geometry tab

Strategy tab


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2.1.7 Infrastructure@CATIA

CAT-G01 CATIA V5 Administration


Prerequisites : Windows administration knowledge This course is for people who are tasked with supporting a CATIA V5 system installation. The primary emphasis

of this course is on how to install, customize and manage CATIA V5 Software.

Contents :

CATIA Installation Licensing Environment management Settings Management Standards Software Management Administration Tools Data management Interoperability V4/V5

CAT-G02 CATIA V5 VBA Administration


Prerequisites : CATIA V5 Fundamentals

Visual Basic Editor on PC NT

Minimum knowledge or exposure to Microsoft Visual Basic (cf. book ref. Microsoft Visual Basic 6.0 Learning Edition)

JavaScript is a plus

At the end of this course, participants will have a good understanding of the different ways to automate tasks

related to CATIA V5: CATIA Macros and Visual Basic Programming.

Contents :

# CATIA V5 Automation & Scripting presentation

Differences between VBScript, VBA, VB

Supported Languages

Architecture, Documentation

# Running In-Process macros

CATIA V5 Visual Basic Editor

Macro Libraries

Recording a Macro

Running a Macro

Execution of a Macro from another Macro

Execution of a Macro which require parameters

Adding a Macro in a toolbar

Macros Options Interface

# Running In-Process macros

Running Out-Process from VBA or Visual Basic

“Bolt from Excel” Example

Running Out-Process using the Windows Scripting Host

Running Out-Process in HTML


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2.1.8 Piping@CATIA

CAT-H01 CATIA V5 Piping Design


Prerequisites : - CATIA V5 Basics - Should have knowledge of Equipment Arrangement & Generic Routing

This course introduces you to the Piping and Instrumentation Diagrams workbench & Piping Design

Workbench. You will learn how to create logical designs of piping systems and general process of

Piping Design. You will also learn how to define the routing, place and modify the piping parts and

generate the reports.

Contents :

Piping & Instrumentation Diagram

Piping Design

CAT-H02 CATIA V5 Piping Setup


Prerequisites : - Should have experience in Equipment & Systems Setup and Administration, Piping &

Instrumentation Diagrams Fundamentals, and Piping Design

This course teaches you how to manage the settings and administrate the catalogs for the Piping

discipline. You will learn about management of Feature Dictionary, Piping Standard, and Design

Rules. You will also learn how to create 2D Diagrams Catalogs, Piping Parts, and Piping

Specifications.


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2.1.9 Professional Certification@CATIA

PRO-A01 Catia Certified Professional Part Design– Specialist Level


Prerequisites : Catia V5 Basic

Product covered: CATIA V5R18 Part Design Topics covered:

Common tools: views manipulations and interface: (multi) selection, properties, compass, specification tree display, manipulations and behavior, symbols …

Sketcher: profile construction and modification, constraints creation, colors and display (graphism), symbols and attributes, analysis, grid and sketch tools, transformations, formula…

Part Design: sketch-based features creation and modification, dress-up features creation and modification (pads, holes, pockets, grooves, shafts, multi-pad, parameters and limits, fillets, drafts, chamfers, shells, thread and taps,…)

Transformations: General, Symmetry, Mirror, patterns… Modifications: Reordering, activation, (manual) updates, delete, feature modification, drag and drop

Exam Duration: 75 minutes Number of questions: 70

PRO-A02 Catia Certified Professional Surface Design– Specialist Level



Product covered: CATIA V5R18 Generative Shape Design Topics covered:

3DWireframe: curves, lines, planes and points creation and modification… Geometric transformations: axis to axis, affinity, symmetry… Curves in space: circles parallel and connect curves, splines, corners, spiral… Curves on surfaces: intersection projection, boundary, propagation, combine… Surfaces from curves: sweep, blend, multi-section surfaces, sill, sphere, revolution, extrude… Surfaces from surfaces: offset, near, disassemble, untrim, join, split, extrapolate, extract, fillets… Operations: Surface-solid operations, connect checker, draft analysis, feature edition, and work on

support, display modes…

Duration: 75 minutes Number of questions: 63

PRO-A03 Catia Certified Professional Assembly Design– Specialist Level



Product covered: CATIA V5R18 Assembly Design Topics covered:

Positioning and alignment: Compass, Snap, Smart Move, origin… Constraints: creation and modification, update, icons and symbols, constraint types… Analysis and manipulations: Change workbench, Keep link, Visualization modes, measures, constraint

status, degree of freedom… Product structure: icons and symbols, reorder, existing and new components, new product, instances,

(fast) multi-instantiation, deletion, links, part origin, reuse patterns, paste options, product analysis…

Save operations: save, save as/all, save management.



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PRO-A04 Catia Certified Professional Part Design– Expert Level



Product covered: CATIA V5R16 or V5R18 Part Design Topics covered:

Common tools: Catalogs, Copy-Paste, Delete, Design Tables, Formulas, Hide-Show, Layers, Materials, Multi document links, Power Copies, Shortcuts, Specifications Tree…

Sketcher: Sketch analysis, Constraints, Formulas, Transformations…

Part Design: Analysis, Bodies, Boolean operations, Dress up features, Operations, Patterns, Sketch based features, Surface features, Transformations, Update…

Duration: 75 minutes

Number of questions: 60

PRO-A05 Catia Certified Professional Surface Design– Expert Level



Product covered: CATIA V5R16 Generative Shape Design

Topics covered:

Analysis, Blend, Connect checker, Connect curve, Conic, Depth effect, Corner, Disassemble, Extract, Extrude, Fill, Fillets, Free sides, Geometric information, Geometrical sets, Healing, Hybrid design, Intersection, Invert, Join, Laws, Loft, Power copy, Projection, Ruled surface, Smooth, Split, Update, Reflect lines, Spline, Sweep…


PRO-A06 Catia Certified Professional Assembly Design– Expert Level



Product covered: CATIA V5R16 or V5R18 Assembly Design Topics covered:

Analysis, BOM, Clash & clearance analysis, Contextual parts, Delete, Deactivate, Design in context, Explode, Isolate, Knowledgeware parameters, Large assemblies, Links, Published geometry, Replace component, Rigid & flexible sub-assemblies, Scenes, Section plane and viewer, Settings, Part instantiation, Smart move, Visualization modes, Weld feature…



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2.2. Training@DELMIA

DEL-A01 Delmia Process Engineer


Prerequisites : None This course is designed especially for those customers who are implementing Process Engineer in their environment. Process Engineer provides a high-quality solution for early recognition of process risks, re-use of proven processes, traceable changes and decisions, and access to scattered process knowledge. We will apply the software to the development of a project as the methodology for introducing the functionality and capability of this solution. As part of an enterprise-wide virtual manufacturing solution, Process Engineer plays a key role in any learning plan. It is recommended that Process Engineer be taken in near term relationship to training in any other DPM Solution. Contents :

Create a Product View

Create the Process

Create the Resource View

Create Relationships

Create the Manufacturing Concept

Introduction to Time Analysis

Introduction Variants

Import DPE to DPM Assembly

Import DPE to QUEST

DEL-B01 Delmia Quest


Prerequisites : Discrete event simulation knowledge. Manufacturing system experience DELMIA QUEST is a complete 3D digital factory environment for process flow simulation and analysis. It provides a collaborative environment for industrial and manufacturing engineers and management to virtually develop and prove out best manufacturing flow practices. This course introduces participants to the QUEST simulation tool and its most important functions. Participants will learn how to create 3D models to simulate material flows and production concepts. Contents :

Overview o Modeling Methodology - Logical

and physical models o Running Model o Creating Reports/Charts

Introduction to Modeling o Start-up Options o Creating Library

o Creating Basic Simulation

Material Handling System o Conveyor Systems Modeling o Creating Pallets o Automated Guided Vehicles

Modeling

o Labor Modeling o Power and Free Systems

Modeling

Animation and Kinematics o Building Basic CAD Parts o Building Kinematics Device

o Adding Grab and Release

Interrupts o Defining Shifts and Schedules o Defining Failures

Preview of Advanced Usage o Creating Cranes o Creating Reports o Debugging

o Data Interface Methodology o Simulation Control Language o Batch Control Language


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DEL-C01 Delmia DPM Assembly


Prerequisites : Familiarization with the basic features of the V5 environment is useful but not necessary In DPM Assembly, the single, unified interface provides the capability to link and view product data, author and view assembly sequences and processes, and links each process step to the manufacturing resources. In this course the software is applied to the development of a project as the methodology for introducing the functionality and capability of the solution. The process plan and supporting resources will be created, then the construction of the simulation is undertaken. Finally, the simulation is analyzed, modified, and output files and reports are generated. Tool Validation is addressed for those customers who have the Human software license.

Contents :

Create the Working Environment o Set Options o Creating the Catalog and Library

o Creating the 3D Layout

Create the Process Plan o Create the Process Library o Create the Process Plan

Create a Simulation o Create and Edit Move Activities o Use Dynamic Clash

o Add Advanced Motion

Enhance the Simulation o Establish visibility and viewpoint o Set AutoSync

o Insert text, hyperlinks, delays and pauses

Examine the Simulation o Clash Detection and Reporting o Measuring, Sectioning, and

Annotation

o Distance, Band and Bind Analysis o Gantt Chart

DEL-C02 Delmia Human Solutions


Prerequisites : Familiarization with the basic features of the V5 environment is useful but not necessary Human Solutions is a powerful set of tools for simulating individuals in a manufacturing context and performing ergonomic analyses. In a series of six modules, this course teaches Users to set options, create manikins, manipulate them, modify their dimensions, realize joint movements with a simulation and conduct ergonomic analyses. The fifth module, Human Task Simulation, engages DPM Assembly for tracking and Robotics for establishing I/O signals. This module will also demonstrate the expanded capability for walking and analyzing the manikin actions within the project. Contents :

Human Builder Module o Generating and manipulating specific manikins o Vision analysis o Generating simulations and animation

Human Measurements Editor Module o Change anthropometrics measurement of manikins o Identify critical variables and generate boundary manikins o Create and use anthropometrics libraries

Human Activity Analysis Module o Conduct RULA analysis o Conduct lifting/lowering, pushing/pulling, and carrying analyses

Human Posture Analysis Module o Creating posture libraries and preferred angles libraries o Evaluating posture according to various aspects

Human Task Simulation Module o Create projects using simulation techniques


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o Utilize other DELMIA workbenches o Perform additional analysis of the manikin within the project

DEL-C03 Delmia V5 Robotics


Prerequisites : Familiarization with the basic features of the V5 environment is useful but not necessary V5 Robotics allows Users to build devices, and simulate the welding activity in an interactive 3D environment. Focusing only on the Robotics simulation aspects, it is assumed that the process planning and weld assignments have already been done in BIW Fastener Planning or another venue. The software will be applied to the development of a project as the methodology for introducing the functionality and capability of this solution. The process plan and supporting resources will be retrieved, devices built, and then the construction of the simulation is undertaken. The simulation is then analyzed and modified as required. Contents :

Introduction to the V5 environment o Customizing the Startup, toolbars, and options

Build the Layout (Inserting Products and Resources) o Using the Compass and Snap Operators o Insert Products and Resource Components o Using Snap and Child Selection to Complete the Layout

Tag Points and Robot Tasks o Create Tag Points o Creating Robot Tasks o Using Teach and Jog o Running a Single Robot Process

Activities and Assignments o Create Activities (Using Fastening Process Planner) o Fastener Assignment o Resource Assignment o Add Weld Gun Functions

Optimizing the Simulation o Robot Task Analysis o Mapping and Monitoring I/Os o Multiple Resource Simulation o Robot Controller Profiles (Speeds and Corner Rounding)

Advanced Topics o Advanced Robotic Functionality o Editing Manufacturing Positions o Offline Programming o Device Building (Including Inverse Kinematics)


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2.3. Training@SMARTEAM

ST-A01 ENOVIA SmarTeam Administration


Prerequisites : None In this course you will learn how to create a Data Model for a customer and all related topics like Vault configuration and Workflow design will be broached. Contents :

SMARTEAM Administration Tools (overview)

The Data Model

SMARTEAM Data Model Designer

SMARTEAM databases and related utilities

Setting up Profile Cards

The Sequence Designer

Default Values

Lookup Table

User Maintenance

Project-based Authorizations

Script Maintenance

Using the Menu Editor Utility

NLS – National Language Support

Vault Configuration & Administration

Admin Functionality

Setting Up the Lifecycle Options

Lifecycle Rules Setup

Integration Tools Setup

Design Copy Tool

Common File Objects

SMARTEAM Import / Export

Workflow Design & Administration

Managing a Flow Process

ST-A02 ENOVIA SmarTeam Editor & Workflow


Prerequisites : None This course will make you proficient in the use of SmarTeam - Editor and Workflow. You will learn how to manage the lifecycle of data stored in SmarTeam. To match the theory, a detailed PLM-based Master Exercise, split into short steps, allows you to learn how to work with SmarTeam in an industrial context. Contents :

Getting Started with ENOVIA SmarTeam

Managing a Project

Viewing ENOVIA SmarTeam Information

Managing Object Views

Searching ENOVIA SmarTeam Information

Using ENOVIA SmarTeam - Office Integration

Lifecycle Management

Item Behavior

Workflow

Using SMARTEAM File Explorer


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ST-A03 ENOVIA SmarTeam CATIA Integration


Prerequisites : None Upon completion of this course you will be able to : - Manage CATIA products with ENOVIA SmarTeam - Manage the various CATIA links and lifecycles associated with CATIA products - Understand how the concepts of Relational Design and Collaborative Design are implemented - Use Properties Mapping - Use Standard CATIA Parts and Catalogs Contents :

Introduction to CATIA Integration

Basic Operations in ENOVIA SmarTeam

Assembly Management

CATIA Links in ENOVIA SmarTeam

Lifecycle Management

Relational Design

Collaborative Design

Mapping of Properties

Standard Parts and Catalogs

ENOVIA SmarTeam Tools

Course Sum Up


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2.2. Training@3dvia

3DV-A01 3DVIA Composer Fundamentals


Prerequisites : None This course enables users to have knowledge and practice on the main functions of 3DVIA Composer. At the end of the course user should be able to understand the 3DVIA Composer File Structure, built a 3DVIA Composer project, navigate through 3DVIA Composer, apply various rendering styles and annotations, make product transformations and animations, create Bill of Material and technical illustrations, publish 3DVIA Composer project. Contents :

Opening Documents

Creating Views

Creating BOM

Creating animations

Updating data

Engine assembly

3DV-A02 3DVIA Composer Advanced


Prerequisites : None The course enables users to use the advanced functions of 3DVIA Composer and its associated products to create, share and distribute 3DVIA Composer files containing powerful views and animations. Contents :

Understand the file types and use 3DVIA Sync

Create High Resolution Images

Create Advanced Animations

Share Files using Simplification Module and 3DVIA Safe

Export Files using custom templates


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2.2. WORKSHOP & CUSTOMIZED TRAINING

WS-A01 Design in Preparation training for Resident Engineers as Automotive Based

Customers Site (Intensive Preparation)


Prerequisites : CATIA V5 Basic, Generative Shape Design

CATIA V5 DESIGN IN PREPARATION TRAINING FOR RESIDENT ENGINEERS AT CUSTOMER SITE

provides you the knowledge needed in non historical solid & surface modeling and drafting standards as required

in the automotive industry before commencing as residence engineer at an automotive based customer site.

Contents :

* Surface Repair

Surface gap analysis.

Surface repairing methods used in Generative Shape Design.

Topology analysis.

Closing a join surface.

Master Exercise.

Comparing old revision models & new revision models and modify the surfaces accordingly.

* Modifying non-historical solid data by surface method and close to solid

Case Study (An example scenario where production, design & QA Dept involve)

Participants will be given a non historical solid data.

Participants will be told to modify the solid data to purposely deform the part from original design, based on measurements given by QA dept.

Participants after modifying the surface area will close the surface solid without diassembling the solid to surfaces.

* Drafting

Understanding gridlines, projection view methods, view positioning.

Understanding sections cuts, dimensioning, tolerancing, leader marking.

Understanding drafting methods used for plastic parts design & manufacturing.

WS-A02 Styling Workshop


Contents :

# Freestyle Shaper Create styled shapes using with digitized data

Create surfaces using a curve-based approach

Create surfaces using a surface-based approach

# Imagine & Shape Introduction to Imagine & Shape

Surface modeling:

o Creating Basic Surfaces

o Manipulating Surfaces

o Modifying the Topology

Curve modeling:

o Curve creation, deformation

o Sketching

o Manipulate point

o Smoothing


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WS-A03 Freestyle Shape Design


This course will teach you how to create a photo realistic image and the advanced option. You will learn how to

interactively create realistic and dynamic renderings. You will learn how to create flawless, styled shapes from

scratch using three-dimensional free-form curves and surfaces or with digitized data. You will also learn how to

analyze and improve the quality of existing curves and surfaces..

Contents :




# Photo Studio & Optimizer Environment management

Camera management

Light sources management

Shooting management

Textures management

Stickers management

Animation: Turntable management

Animation: Animating scene elements

3D textures

Bump mapping

Global illumination

Caustics

Visual effects

WS-A04 Plastic Design Workshop


In this course you will learn to design molded parts in a faster way using a unique set of 'Function Oriented' Features. Contents :

# CATIA Basic

Using of Dynamic Sketcher

Creating the main Features

Organizing the Part Structure

Adding Drafting Angles

Further Operations

Modifying the part

Advanced Use of Solid Design

# Functional Molded Part

Functional Molded Parts Basics

Shape Features

Functional Features

Feature Modifiers

Multi Body Features

Extraction Features

Create 3D views in the CATPart Use 3D views to create 2D views in a CATDrawing.


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WS-A05 Molded Product Creation


In this course, you will learn how to create valid closed topologies from imported data, even inaccurate or invalid. Upon Completion of this course you will be able to define the main shapes of a molded part as added or removed material, add internal features such as ribs or cutouts to the part and finalize the molded part using the feature modifiers such as fillets or patterns. Contents :

Healing Assistance

Checking the topology of the part

Smoothing the edges

Checking the geometry (Distance & Curvature)

Applying Local Healing

Final Repair Work

Functional Molded Part

Create molded parts from the main shapes

definition

Finalize the part with additional dress up features.

Extract cores and cavity from the final part

Use the multi-body approach

WS-A06 Mold Tooling Creation


In this course, you will learn how to create valid closed topologies from imported data, even inaccurate or invalid. In this course you will learn how to use workbench Tooling Design to create and instantiate Components in a Mold or Die Structure, use the workbench Mold Tooling Design to create a Plastic Injection Mold, use workbench Core & Cavity Design to create the Core and Cavity sides of a part, including sliders and loose cores, required for the design of a plastic injection mold. Contents :

# Healing Assistance

Checking the topology of the part

Smoothing the edges

Checking the geometry (Distance & Curvature)

Applying Local Healing

Final Repair Work

# Tooling Design

Introduction to Tooling Design

Creating Components

Editing Components

Specific Components : Inserts & Sliders


Managing User Components

Tool Design to Manufacturing

Analyzing the contextual Links in the Assembly structure

Customizing the Bill of Material of a Mold/Die Product

Working with Large assemblies : Cache Management

# Mold & Tooling

Introduction to Mold Tooling Design

Creating a New Mold

Editing the Mold Base

Advanced Mold Base : Inserts / Stripper Plate

Tooling Components : Generic/Mold

Creating Components

User Components

Assembly Drillings


Mold Design to Manufacturing

Creating Injection Features

Analyzing Contextual Links in the Assembly Structure

Customizing the Bill of Material of a Mold

Working with Large Assemblies : Cache Management


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# Core & Cavity

Import the Part to mold

Define the Main Pulling Direction

Define a Slider/Lifter Pulling Direction

Work on Mold Areas : Transfer, Aggregate, Split,

Explode, Bounding Box

Define Parting Surface

Comparing two parts

WS-A07 Reverse Engineering Workshop


CATIA - Reverse Engineering makes it possible to quickly capture physical prototype shapes in order to enhance

their style, making the 3D virtual model the design reference. It provides powerful technologies in the CATIA

environment enabling to easily manipulate clouds of points and quickly transform them into high-end 3D surface

shapes.

Contents :




# Digital Shape Editor Introduction to Digitized Shape Editor

- Point processing

- Mesh processing

- Scans and curves

Import, clean and optimize digitized data such as clouds of points

# Quick Surface Reconstruction

Reuse tools from Digitized Shape Editor workbench

Create curve networks

Automatic processes

WS-A08 Realistic Dynamic Rendering


This course will teach you how to create a photo realistic image and the advanced option. You will learn how to interactively create realistic and dynamic renderings. Contents :

# Photo Studio & Optimizer Textures management

Stickers management

Animation: Turntable management

Animation: Animating scene elements

3D textures

Bump mapping

Global illumination

Caustics

Visual effects

# Real-Time Rendering

Environment management

Camera management

Light sources management

Shooting management

DMU integration

Textures management


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WS-A09 3D Master


In this course you will learn how to draw benefit from 2D & 3D available in a single environment to design 3D products. Upon Completion of this course you will be able to: Add 3D annotations to a part, Manage and position these annotations, Create and manage annotation planes and views, Manage the 3D geometry associated to the 3D annotations. Contents :

* 2D Layout for 3D Design

Geometry Creation

Creating Projection Views

Exporting the 2D View to 2D Layout

Using 2D Components

3D Visualization and Use-Edges Capabilities

Managing the Background Visualization

Dressing-up the Geometry

Creating 3D geometry from 2D geometry

Data Management

Print Capabilities

Drawing Creation from 2D Layout

* 3D Functional Tolerancing & Annotation

Create annotation planes in a CATPart

Add and manage 3D annotations

WS-A10 Knowledge Expert & Engineering Optimization


This course you will show how to build up and share corporate knowledge stored in rule bases, and leverage it across the company to ensure design compliance with established standards. In this course, you will learn the functionalities of CATIA Product Engineering Optimizer (PEO): - Definition of an optimization problem - Analyzing and reporting on the results, - Use of the Design of Experiments tool to understand the behavior of a system thanks to space exploration, - Use of the Constraint Satisfaction tool to solve complex constraint problems Contents :

# Knowledge Expert

Creating a rule base and a rule set

Creating an expert rule

Creating an expert check

Navigating the object browser

Accessing the Expert Check/Rule in the Check/Rule body

Solving a rule base

Generating a check report

Performing a Global Analysis of Checks

Working with rule bases and catalogs

Creating expert rules or expert checks on User Features

# Product Engineering Optimizer

Workbench Presentation

Optimization Problem Formulation

Optimization problem resolution

Solution analysis

Best practices for optimization with PEO

Design of Experiments tool

Constraint Satisfaction tool


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2.2. Training@GENERAL

G-FEA Introduction to Finite Element Analysis


Prerequisites : None This course is to introduce and improve the engineer's skills and understanding of finite element analysis (FEA) techniques starting with background theory of structural mechanics. It focuses on the fundamental theories and best practice methods that should be considered for successful finite element analysis (FEA). Upon completing the course, participants will have a better understanding of the practices and procedures that govern the design and implementation of finite element analysis in their design cycle. They will also be able to apply this FEA modeling skills to produce reliable FEA results, which can be safely used as part of the design and approval process. Contents :

Introduction to the Finite Element Method

o Fundamentals of Solid & Structural Mechanics o Introduction to Finite Element Analysis (FEA) o 1D, 2D and 3D Elements o Accuracy & Convergence o Analysis Types

FE Modeling Skills

o Design & Practical Considerations o Element Selection o Boundary Conditions o Element Properties o Material Properties & Selection o Meshing Strategy and Geometry Consideration

2D Surface Meshing 3D Meshing Combined 2D & 3D Meshing

o Reviewing Results o Technical References o Applications in Different Industry


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G-SMF Introduction to Fundamentals of Sheet Metal Formability


Prerequisites : None

This course is to provide a fundamental understanding of sheet metal stamping. It gives an insight into the manufacturing and processing of sheet metal in the industry. The basic principles of stamping tool design, sheet metal behavior during stamping and the different methods of evaluating defects are introduced. Students are also exposed to the state of the art computer based approach to stamping design and analysis. Contents :

Manufacturing and processing of sheet metal o Processing of steel: composition and grades of steel o Coating systems o Other materials

Determination of mechanical properties of sheet metal o Uniaxial tensile test:

definition of stress, strain (engineering, true, principal) elasticity, plasticity anisotropy rate sensitivity

Basic deformation modes in stamping o Deep drawing: nomenclature deformation modes, problems o Stretch-flanging o Stretch forming o Bending

Defects in stamping o Splitting, thinning, wrinkling, springback, etc.

Tests of formability o Failure analysis with Forming Limit Diagrams (FLD)

Basics of draw die development o Controlling material flow o Addendum and binder development

Stamping press actions o Binder and punch tonnages o Effect of gravity

Advanced forming processes o Hydroforming, tailor welded blanks, etc.

Computer analysis of forming processes o Role of CAE in manufacturing


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JIF-1 Introduction to Jigs & Fixtures Design


Prerequisites : None. This course will mainly focus on theoretical fundamental knowledge.

To provide tooling engineers with a theoretical fundamental knowledge in design jigs & fixtures. It provides basic knowledge in fixture design, Jig design keeping in mind the shape, size, function of the parts. General workflow for designing jigs & fixtures will be discussed in this course. The end of the course participants will have good design knowledge to apply on their nature of work.

Contents :

Introduction

Definition of Jig and Fixture

Advantages

Types of Jigs o Clamp Jig, o Box Jig,

o Leaf Jig o Chanel Jig etc.,

Types of Fixtures o Milling Fixture, o Turning Fixtures

o Welding Fixture o Inspection Fixture

Design Factors in Fixture and Jig Design

6 Degrees of freedom

Clamping the work piece

Clamping Pressures

Standard Components

Standard exercise practice

G-CST Introduction to Casting Simulation


Prerequisites : None Participants get to understand the different parameters that will influence the casting quality. Through simulation

results, defect areas such as porosity, coldshut and misrun can be identified up front in the design stage. The

objective is to eliminate and minimize defects in the casting design before going to the actual trial out.

Contents :

Introduction and general description

Thermal analysis

Fluid flow analysis

Virtual mould technique

Non-coincident meshes capabilities

Calculation controls

According to customer demand, the following modeling processes are discussed:

High / Low pressure die casting

Gravity casting

Radiation (investment casting)

Semi-solid models

Shot

Tilt casting

-structures

Filter


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GDT-1 Introduction to Geometric, Dimensioning & Tolerance


Prerequisites : None. This course will mainly focus on theoretical fundamental knowledge. This short course introduces the concepts of size control and material tolerances. After defining terminology to be used, geometric characteristics and symbols, the course demonstrates how the geometric system works, using practical applications, blue-print reading and interpretation. The course covers application of position tolerance measurement and limits of size methods. Form tolerances for configurations such as flatness, straightness and roundness are discussed, and datum reference methods are covered in detail. Orientation tolerances are also discussed, for perpendicular, parallel and profile views of various items. Profile and position tolerances are covered, as are co-axial, symmetrical and concentric applications. Contents :

Introduction

Dimensioning and Tolerancing Fundamentals

Symbols, Terms, and Rules

Datums

Form controls o Flatness o Straightness

o Circularity o Cylindricity

Orientation o Parallelism o Perpendicularity

o Angularity

Position, General o Specifying the position tolerance o Regardless of feature size o Maximum material condition

o Shift tolerance o Boundary conditions o “0” positional tolerancing at MMC

Position, Location o Fasteners o Projected tolerance zones o Multiple patterns of features o Composite positional tolerancing o Two single-segment feature

control frames

o Nonparallel holes o Counterbored holes o Noncircular features at MMC o Symmetrical features at MMC

Position, Coaxiality

Concentricity & Symmetry

Runout

Profile


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G-WEL Introduction to Welding Simulation


Prerequisites : Engineering background with focus on welding engineering and a strong understanding of

practical welding. Helpful: basic knowledge of the Finite Element method Participants learn to simulate the heat effects of welding - i.e. distortion and residual stresses - in order to predict

and minimize part distortions and improve durability. Improvement of processes and designs based on a deeper

understanding of engineering is another focus.

Contents :

Getting started

o Welding a T-Joint with the Welding

Wizard – welding of solids/shells

o Welding Wizard

o Key notes o Tips and tricks

o Software architecture o Welding of a wheel

Modeling welding heat sources o Energy per unit length of weld o Heat source fitting toolo

Modeling welding clamping tools

Meshing o Selected examples o Checklist

Post-processing o Background of computed

results o Multi-physics post-processing

Checklist Welding Simulation o Getting it right – a summary

Welding Wizard

Summary


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G-DMF Introduction to Digital Manufacturing


Prerequisites : Manufacturing background with a strong understanding of Process Engineering, Planning and

factory layout Participants learn the concept of digital manufacturing and how it is integrated into the product lifecycle

management in terms of planning for upfront manufacturing process consideration. Participants are also

introduced with the different set of tools to be used in this process planning and to predict upfront productivity and

resources required in order to meet the targeted yield.

Contents :

Digital Manufacturing – Process Engineering and Planning

- Introduction to DELMIA Process Engineer (DPE)

- Product, Process, Resources (PPR) Navigator

- Plan Type Set

- Workflow

- Product Planning

- Exercises

- Plan Type Set

- E-BOM to M-BOM

- Workflow

- Product Planning

- Process Planning

- Standard Time Measurement

Digital Manufacturing – Factory Layout Simulations

- Introduction to Factory Layout Simulation – DELMIA QUEST - Familiarize with the Graphical User Interface in DELMIA QUEST - Creation of New Libraries and their Configuration files - Create Simple model using existing library data - Understand the Partflow concept - Create Power and Free path system and place carriers - Create simple shop model, assign laborers to various processes in machines - Assign shifts & failures to units in the model - Save models in various ways - Understanding how to create and use AGV - Create model in 2D environment - Understanding the functioning and create a Pull model - Create CAD geometry files - Create 2D files in Draw world - Understanding and create objects with kinematics assigned to it - Generate AVI & VRML in DELMIA QUEST - Understand how to execute Batch Control Language (BCL) commands - Understand how to execute Simulation Control Language (SCL) commands - Write simple procedures using SCL & BCL commands - Understand how to assign these procedures to model units.

- Layout a Workcell


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2.2. Training@OTHERS

OTH-01 Developing an Effective Foreign Object Damage / Foreign Object Prevention

Program (AS9100 Aerospace Requirements)


Prerequisites : None This 1-Day training program focuses specifically on the requirements of the AS9100 Aerospace Quality Management Systems dealing with the subject of Foreign Object Damage / Debris (known more commonly as FOD).

Numerous horror stories abound on the tragedies arising from FOD related air crashes, the most infamous one being the Concorde crash in Paris in July 2000 killing 113 who were on-board.

This training will impart the relevant theoretical & practical knowledge required on the subject of FOD. It will aim to clear the air on the need for such requirements, how they evolved, FOD prevention best practices, FOD training & awareness programs for the staff, the applicable FOD standards such as NAS 412, developing FOD SOPs & checklists etc, both from a civilian & military perspective.

This training takes the unique approach of customizing the training specifically for the requirements of a particular

organization (in this case, Flextronics) to ensure all the requirements are covered during the training.

Contents :

Introduction to the concept of Foreign Object Damage / Debris(FOD), its implications & developing

Awareness & Prevention programs

Where in AS9100 is FOD mentioned?

The fear of FOD….what it can lead to

Case studies of some FOD related incidents.

Relevant standards (civilian & military)

The requirements of FOD Prevention programs:

Implementation methods

Measuring Performance

FOD Awareness Training programs

Material Handling & Parts Protection

Housekeeping practices

Tool Accountability

Lost Items

Hazardous Material

Physical Entry into FOD Critical areas

Focal Point

Design Considerations

Assembly Operations

Test Cell Environment

Field Operations

Reporting & Investigation

FOD Prevention Best practices

Developing FOD Standard Operating Procedures & Checklists

Case Study Practice & Workshops


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OTH-02 Advanced Product Quality Planning (APQP) and Production Part Approval

Process (PPAP) Training


Prerequisites : None The objective of this course is to provide in-depth knowledge on the requirements of APQP & PPAP, how to develop APQP & PPAP and its applicability & benefits in the automotive industry. Contents :

APQP OVERVIEW

CONCEPT STAGE o Voice of the Customer, Market research, Historical warranty/quality info, Team experience, Business

Plan/Marketing strategy o Process/product data & assumptions o Reliability studies, Customer Inputs

PRODUCT DESIGN o Design goals, Quality and reliability goals o Preliminary Bills of Materials o DFMEA, Engineering Drawings

MANUFACTURING PROCESS DESIGN o Inputs:

DFMEA/DFM,Design verification & reviews Prototype samples, Prototype Control plan Materials specifications. Eng. Specs/ drawings Tooling/Equipment/Gage requirements etc. Special product/process characteristics Targets for productivity, process capability, cost Experience from previous development Team Feasibility Commitment

o Output: Packaging std, Specifications and drawings Quality system review, Process flowchart, Floor plan layout PFMEA, Pre-launch control plan Process Instructions, Process approval acceptance criteria Error proofing activity Methods of rapid detection and feedback of product/manufacturing process nonconformities MSA plan, Preliminary Process Capability Management support

PRODUCT AND PROCESS VALIDATION o Process Capability Study o Testing, data gathering, approval form submission o Product and process verification and validation o Production trial run o Quality Planning Sign Off

MASS MANUFACTURING/CONTINUAL IMPROVEMENT o Variation reduction, Customer satisfaction, Delivery and service

CONTROL PLAN o Prototype, Prelaunch, Production o Admin details and approval requirements o Updating of Control Plan, Part/Process Number o Operation description o Machine, devices, jigs, tools for manufacturing o Product/Process characteristics, Product/Process specification/tolerance o Evaluation measurement technique o Sample size/frequency, Recording method, PIC o Reaction Plan o Workshop on Control Plan preparation

PPAP o When PPAP is required o When PPAP need to be considered and customer informed o Records required for PPAP, PPAP evaluation results


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OTH-03 ISO/TS 16949:2002 – Specific Automotive Requirements


Prerequisites : None The objective of this course is to provide in-depth automotive specific requirements of ISO/TS 16949:2002

Quality Management System as it applies to the automotive industry.

Contents :

Intro to TS 16949:2002

- IATF

-Documentation requirements

COP,SP,MP, Octopus Diagram, Turtle Diagram Engineering specifications

Review list of typical COP, SP, MP

Management Responsibility

-Management commitment

Process efficiency Management representative Customer representative

-Management review

Quality management system performance Cost of poor quality Analysis of actual and potential failures, and their impact on quality, safety or the environment

Resource Management

Training on the job -Employee, motivation and empowerment Plant, facility and equipment planning -Contingency plans Personnel safety to achieve product quality

Product / Service Realization

Acceptance criteria - Confidentiality Change control

Customer related processes

Organization manufacturing feasibility

Purchasing

Regulatory conformity - Supplier quality management system development Customer approved sources - Incoming product quality Supplier monitoring, premium freight

Production and service provision

Work instructions -Verification of job set-ups Preventive and predictive maintenance -Management of production tooling Production scheduling -Customer owned production tooling Validation of processes for production and service provision Storage and inventory (inventory turns over time)

Control of monitoring and measuring devices

Measurement system analysis -Laboratory requirements Internal laboratory -External laboratory

Measurement, Analysis and Improvement

Manufacturing process audit - Process audit Internal audit plans - Internal auditor qualifications

- Monitoring and measurement of processes

Monitoring and measurement of manufacturing Processes

- Monitoring and measurement of product

Layout inspection and functional testing - Appearance items

- Control of non-conforming product

Manufacturing process improvement

- Corrective action

Problem solving - Corrective action impact Rejected product test/analysis


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OTH-04 Basics of Project Management


Prerequisites : None This course is to introduce participants to the concepts and practices of Project Management (PM).

Contents :

Introduction to PM

o What is PM, how did it evolve and its areas of application

The basics of PM

o Terms & definitions used in PM o Project Life Cycle vs. Project Management Life Cycle o Typical PM Organizational Structure

PM Process Groups and Knowledge Areas

o PM Process Groups o PM Knowledge Areas

Project Integration Management

o Overview of Project Integration o Develop Project Charter o Develop Preliminary Project

Scope Statement o Develop Project Management

Plan o Direct and Manage Project

Execution

o Monitor and Control Project Work

o Integrated Change Control o Close Project o Workshop

Project Scope Management

o Overview of Project Scope Management

o Scope Planning & Definition

o Create WBS o Create OBS o Scope Verification & Control

Project Time Management

o Overview of Project Time Management

o Activity Definition o Activity Sequencing

o Activity Resource Estimating o Activity Duration Estimating o Schedule Development &

control

Project Cost Management

o Overview of Project Cost Management

o Cost Estimating

o Cost Budgeting o Cost Control

Project Quality Management

o Overview of Project Quality Management

o Quality Planning

o Perform Quality Assurance o Perform Quality Control

Project Human Resource Management

o Overview of Project Human Resource Management

o Human Resource Planning

o Acquire Project Team o Develop Project Team o Manage Project Team

Project Communication Management

o Overview of Project Communication Management o Communications & Information Planning & Dissemination o Performance Reporting o Manage Stakeholders

Project Risk Management

o Overview of Project Risk Management o Risk Management Planning o Risk Response Planning o Crisis Management mechanisms o Risk Identification, Analysis, Mitigation , Monitoring & Control

Project Procurement Management

o Introduction o Overview of Project

Procurement Management o Plan Purchases and

Acquisitions

o Plan Contracting o Vendor selection, development

& management o Contract Administration o Contract Closure

Role Play / Case Studies / Glossary of Terms


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OTH-05 Implementing an Effective Quality Improvement in an Organization


Prerequisites : None At the end of this training, participants shall be equipped with the various approaches and methods to

implementing effective Quality Improvement programs suited to their needs.

This training consists of a mix of classroom based training as well as workshops to reinforce the understanding of

the participants.

Preferably, real life problems & issues faced by the organization shall be selected for the workshop sessions and

subsequently, action plans can be developed to tackle the arising issues.

Contents :

An introduction to Quality Improvement Concepts & Tools (The Tools of the Trade)

o The P-D-C-A approach o The 7 QC Tools o The 7 NEW QC Tools

o Mind mapping o Benchmarking o Case study / Workshops

Introduction to Advanced Quality Improvement programs & tools

o Introduction to Lean Manufacturing / Kaizen – the elements in Lean. o The concept and application of Toyota Production Systems o Poka-Yoke o The D-M-A-I-C approach ( the foundation of 6 Sigma) –Define / Measure / Analyse / Improve /

Control. o Workshop

Applying the Tools of Quality Improvement

o Defining the need, creating the focus group, empowerment, training, deployment & going operational, monitoring & follow-up.

o Example of a practical Quality Improvement Program: Quality Control Circles – how they

work and succeed o Workshop: Actual case study based on real life problems / issues in the organization o Developing the follow-up Action Plan for the Quality Improvement Program – monitoring the

implementation for sustainability & suitability. o End of training


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OTH-06 Failure Modes & Effects Analysis (FMEA)



The objective of a FMEA is the early identification of all catastrophic and critical failure possibilities so that they

can be eliminated or minimized through design correction at the earliest possible time.

Contents :

Introduction to FMEA o Overview & Introduction o The evolution of FMEA and its areas of application o Standards associated with FMEA and a brief overview o Case studies of FMEA o The fundamentals of FMEA – and introduction to DFMEA, PFMEA & FMECA. o Areas of application in design, process, machinery maintenance etc. o The DFMEA model, tools and templates. o Identifying Failure Modes and performing Cause & Effect analysis o The DFMEA Risk Evaluation Methods, Basic Analysis Procedure for FMEA, Severity

ratings, Occurrence, Detection and Risk Probability Numbers o Developing the DFMEA worksheet. o Monitoring and improving the RPN numbers and having an effective feedback loop o Workshop

Introduction to Potential Failure Modes & Effects Analysis (PFMEA)

o Introduction to PFMEA o Some case studies o The PFMEA model and methodology o Identifying Potential Failure Modes for Processes o Developing the PFMEA worksheet based on Severity, Occurrence and Detection tables and

the resulting RPN numbers o Monitoring and improving the RPN numbers using the PFMEA worksheet. o Recommended actions and re-calculating the RPN numbers. o Corrective action, Preventive action & Continuous improvement o Workshop o Common Problem Solving tools used in FMEA o Review of program.


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OTH-07 ISO 14001 Environmental Management Systems – Understanding The

Requirements and Internal Auditor


Prerequisites : None The ISO 14000 environmental management standards exist to help organizations minimize how their operations

negatively affect the environment (cause adverse changes to air, water, or land), comply with applicable laws,

regulations, and other environmentally oriented requirements, and continually improve on the above.

Contents :

History & emergence of the ISO 14001 standards– overview & background

Benefits of ISO 14001 QMS certification– international recognition & driven by key industry players.

The Certification process, AB/CBs etc

The 8 Quality Management Principles

The Process Approach

The Malaysian Environmental Laws – The Environmental Quality Act & Regulations

The Clauses & Requirements of the ISO 14001

o EMS requirements

o Environmental Policy requirements

o Planning requirements

o Implementation & Operational requirements

o Checking & corrective action requirements

o Management Review requirements

o Exercises & Workshops

http://en.wikipedia.org/wiki/International_Organization_for_Standardization

http://en.wikipedia.org/wiki/Environmental_management


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OTH-08 Lean Management



This course is to enable the participants to understand the concepts and processes involved in Lean Management. By the end of this training, participants should be able to:

Introduction to Lean Management practices

To introduce practical applications of Lean Management in an organization.

To understand the benefits brought about by implementing Lean Management in an organization.

To demonstrate and understand how to develop workable practices using Lean concepts in an organization.

To understand the link between Lean Management and improved productivity.

Explain the mindset necessary to create a culture of continuous improvement

Begin to view your everyday work with “Lean Eyes”

See value and waste clearly

Understand the commitment necessary for your transformation

Contents :

Introduction to Lean Management, its evolution and benefits

Where is Lean Management practiced (industries, sectors)

The Major Obstacles to Change and how to address & manage the resistance to change.

Where to start Lean – an internal assessment

Overview on the concepts of Lean Management & Lean Management terminology

The Toyota Production System (TPS) house as a Lean model.

The Seven Hidden Wastes

Using 5S to improve workplace organization

TPM – Total Productive Maintenance

Use & benefits of Visual Controls

Standardized Work Practices

Problem Solving Tools & Techniques

The concept of Just-In-Time

What is Kanban?

Single Piece Flow

Value Stream Mapping – how it can bring about benefits

Poka-Yoke or Mistake Proofing

Quick Changeovers – The Formula One approach!

Continuous Improvement

Review of the program


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OTH-09 Productivity, Quality & Cost Control For Supervisors & Executives



This course is to Identify the importance of quality and its relationship with costs and delivery (QCD). By the end of this training, participants should be able to:

To improve organizations productivity by using problem solving techniques.

Find workable, effective solutions to production problems while retaining high standards of quality.

Improve the ability and skills of understanding productivity to achieve performance objectives and to reduce

costs.

Identify types of wastes in organization and save costs.

Contents :

Introduction to Productivity o Concept of Productivity o Measuring Productivity

Ways to sustain and continuously improve productivity o Planning for productivity

o Identifying bottlenecks to productivity o Sustaining productivity o Factors influencing productivity o The most important factor – PEOPLE o Benchmarking other organizations road to productivity o Case Studies

Introduction to Quality o The concepts of Quality o The various Quality Systems in place

Relationship between Quality & Costs o Cost of Poor Quality (COPQ) o The concept of QCD (Quality, Cost, Delivery) o The impact of QCD o Using QCD to set KPI and improve productivity o Case Studies

Introduction to Productivity Improvement programs & tools o Introduction to Lean Manufacturing / Kaizen – the elements in Lean. o The concept and application of Toyota Production Systems o Identifying Wastes in an organization o Poka-Yoke o The D-M-A-I-C approach (the foundation of 6 Sigma) = Define / Measure / Analyse / Improve /

Control. o Workshop

Applying the Tools of Quality & Productivity Improvememnt o Defining the need, creating the focus group, empowerment, training, deployment & going

operational, monitoring & follow-up. o Example of a practical Quality Improvement Program: Quality Control Circles – how they

work and succeed o Problem Solving to improve Productivity & Quality – Typical Problem Solving Techniques o Workshop: Actual case study based on real life problems / issues in the organization o Developing the follow-up Action Plan for the Quality Improvement Program – monitoring the

implementation for sustainability & suitability.


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OTH-10 Operational Risk Management


Prerequisites : None This course is to enable the participants to understand the concepts and steps involved in Risk Management the main components of the risk management process and understand the key principles underpinning the effective management of risk. By the end of this training, participants should be able to:

Appreciate how to manage risks at the Strategic, Program, Project and Operational level

Introduction to various Risk Management standards (process and product)

To introduce practical applications of Risk Management in an organization such as Risk Identification, Risk Ratings, Risk Treatment / Mitigation, Residual Risk, Risk Audits and Reviews, Maintaining Risk Registers etc.

To understand the role of Risk Management Representatives in an organization.

To demonstrate and understand how to develop workable action plans to address identified risks.

To understand the link between Risk Management and Business Continuity Planning and its importance.

The various Risk Management Standards practiced currently.

Contents :

Introduction to Risk Management, its evolution and benefits and case studies.

Utilising Risk Management to develop Business Continuity & Disaster Recovery Planning

Where is Risk Management practiced (industries, sectors)

Difference between product & process risk management

Risk Management Standards and terminology

Aligning Risk Management with organizational Objectives – Enterprise Risk Management

Role of Risk Management Representatives (RMR)

Workshop

Steps in the Risk Management process o Identifying / mapping risks o Assessing the probability using various tools & statistics o Risk Treatment (Retaining, Mitigating, Eliminating, Transferring) o Residual Risks o Risk Audits o Reporting the risks o Workshop on developing Risk Management Plans

Developing Action Plans to address Risks

Risk Dashboard – a Visual Overview of key risks and their status.

Business Continuity Planning & Disaster Recovery Planning

Monitoring and following up (risk registers etc)

Risk Management & Business Continuity Planning – their inter-relationship, Crisis Management etc

Review of the program


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OTH-11 TS 169-49:2002 QMS For Automotive Industries Internal Quality Audit Training


Prerequisites : None This course is designed for those who have zero or very basic knowledge of ISO TS 16949 It is also assumed that the attendees have a basic knowledge of ISO 9001:2000 standard. By the end of this training, participants should be able to:

Understand the role and relationships of ISO 9001 to business excellence and ISO TS 16949 requirements

Conduct an effective audit program based on ISO TS 16949

Develop and implement an audit plan and schedule to ensure compliance to QMS Standard

Use various Auditing tools & tactics to improve the auditing process (SPC, APQP etc)

Know and adapt ideal auditor characteristics

Gain audit appreciation Contents :

Review of the requirements of ISO 9001:2000 and ISO TS 16949

Origin of ISO 9001:2000 and TS 16949

Prerequisites and Benefits

The 8 Quality Management Principles

5 Clauses of ISO 9001:2000 and Special clauses in TS 16949

Introduction to Certification and legal compliances of TS 16949

Documentation and other special requirements for TS 16949

ISO 10011 and ISO 19011 for auditing standards

Hierarchy: Accreditation Body and Certification Body

What is Audit?

Need for Audit

Basic Definitions

Types of Audits

Principles of Auditing o The 3P’s o ACE o The Auditor o Competence Requirements o Roles and Responsibilities o Procedures of Auditing o Initiation o Document Review

o Preparation o Performing o Reporting o Follow-up o Process Based Auditing o Old & New Auditing Approach o Value Added Auditing o Exercises and Workshops