3651 N. Hwy 89 • Chino Valley, AZ 86323(928) 636-7080 •

TOYOTA TACOMA (ALL 4WD, 2WD PRERUNNER, & 2WD TRD MODELS)2.25” LEVELING LIFT KIT STRUT EXTENSION & DIFF DROP INSTALLATION INSTRUCTIONS2005-2016 KIT# PATL227PA

WARNINGInstallation of a Performance Accessories Group sus-pension lift kit will change the vehicle’s center of gravity and handling characteristics both on- and off-road. You must drive the vehicle safely! Extreme care must be taken to prevent vehicle rollover or loss of control, which could result in serious injury or death. Avoid sud-den sharp turns or abrupt maneuvers and always make sure all vehicle occupants have their seat belts fas-tened.

CAUTIONProper installation of this kit requires knowledge of thefactory recommended procedures for removal andinstallation of original equipment components. We rec-ommend that the factory shop manual and any specialtools needed to service your vehicle be on hand duringthe installation. Installation of this kit without properknowledge of the factory recommended proceduresmay affect the performance of these components andthe safety of the vehicle. We strongly recommend thata certified mechanic familiar with the installation of sim-ilar components install this kit.

WARNINGThis kit should only be installed on a vehicle that is ingood working condition. Before you install the kit, thor-oughly inspect the vehicle for corrosion or deformationof the sheet metal. If the vehicle is suspected to havebeen in a collision or misused, do not install this kit.Off-road use of your vehicle with this kit installed mayincrease the stress applied to the factory components.Failure to observe this warning may result in seriouspersonal injury and/or severe damage to your vehicle.

WARNINGMany states and municipalities have laws restrictingbumper heights and vehicle lifts. Consult state andlocal laws to determine if the changes you intend tomake to the vehicle comply with the law.

WARNINGThe installation of larger tires may reduce the effective-ness of the braking system.

WARNINGAlways wear eye protection when operating powertools.

WARNINGBefore you install this kit, block the vehicle tires to pre-vent the vehicle from rolling.

WARNINGWe strongly recommend using the Performance Accessories Group shocks that were engineered to be used with this system. If you use other shocks, they must match the full extended and full collapsed lengths of the Performance Accessories Group units exactly. The use of longer or shorter shocks than recommended may cause damage to the vehicle suspension and could result in sudden loss of control of the vehicle and personal injury. Contact Performance Accessories Group for the lengths of the front and rear shocks that must be used with this suspension system.NOTEPerformance Accessories Group recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions.

NOTEInstallation of a suspension lift will change the drivelineangles which may cause a noticeable vibration in thevehicle. See the troubleshooting section at the end ofthese instructions.

WARNINGDO NOT combine suspension, body, or other liftdevices. Use of vehicle with combined lifts may resultin unsafe and/or unexpected handling characteristics.

NOTELift height may vary depending on vehicle configura-tion, engine size, additional accessories, the factorysuspension package, and vehicle’s condition.

WARNINGBefore you install this kit, read and understand allinstructions, warnings, cautions, and notes in thisinstruction sheet and in the vehicle owner’s manual.

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Before Starting Installation

1. Carefully read all warnings and instructions com-pletely before beginning.

2. Verify all parts have been received in this kit bychecking the parts list at the end of this document.

3. Only install this kit on the vehicle for which it isspecified. If anytime during the installation youencounter something different from what is outlinedin the instructions, call technical support at (928)636-7080.

4. Park vehicle on a clean, dry, flat, level surface andblock tires so vehicle cannot roll in either direction.

Ride Height

1. Measure ride height with the vehicle supporting itsown weight on level ground. To settle the suspen-sion, the vehicle should be driven forward at least 10feet immediately prior to taking these measure-ments. Ride height is the measurement from the

NOTEKit parts are prefaced by the word kit and appear inbold print.

NOTEAdhere to recommendations when replacement fasten-ers, retainers and keepers are called out in the factoryservice manual. When re-assembling the vehicle it isrecommended by the vehicle manufacturer that certainfasteners are replaced in order to maintain properretention characteristics. This system may not includeall replacement hardware as recommended by the fac-tory service manual. Additional replacement hardwareshould be obtained prior to installation of this system tomeet the requirements of the factory service manual.

center of the axle straight up (vertical) to the fenderlip. Record this measurement for all four wheels.

Wheel & Tire Requirements

The factory wheel and tire combination will fit once this kit is installed. The following are specifications for choosing a proper wheel tire:

Maximum tire diameter = 285 75 R16 or equivalent diameter and width

Torque Specifications

1. See factory service manual for torque values whenre-using OE fasteners.

Bolt Size Grade 5 (ft.-lbs.) Grade 8 (ft.-lbs.)1/4”-20 10 101/4”-28 10 12.55/16”-18 17 22.55/16”-24 20 253/8”-16 30 403/8”-24 35 457/16”-14 50 657/16”-20 55 701/2”-13 75 1001/2”-20 55 709/16”-12 105 1359/16”-18 115 1505/8”-11 150 1955/8”-18 160 2103/4”-16 175 225

NOTEMinor trimming of the front bumper valence may berequired for proper clearance of the above mentionedtire dimensions.

Measure

AxleCenter

FenderLip

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Engine Compartment

1. Disconnect both battery cables. Disconnect negativecable first, then positive cable.

Prepare to Install FrontSuspensionFront Suspension

1. Loosen, but do not remove, lug nuts on each frontwheel.

2. Using a hydraulic floor jack, slowly lift front of vehicleuntil front tires are 3-5” off ground. Position jackstands under frame. Lower vehicle onto jack standswhile maintaining hydraulic jack pressure under-neath front axle.

3. Remove lug nuts and front wheels from vehicle.

4. Remove four bolts and factory skid plate.

5. Driver side strut assembly

a. Remove nut and sway bar end link from knuckle.

WARNINGUse extreme caution when lifting vehicle from ground.To prevent serious personal injury, ensure the liftingdevice is securely placed.

NegativeCable

PositiveCable

Battery

Nut

Knuckle

Sway BarEnd Link

b. Remove bolt and brake line bracket fromknuckle.

c. Remove lower nut and bolt from lower controlarm and strut assembly.

d. Remove three nuts from upper strut mount.

e. Remove two bolts and lower ball joint fromknuckle.

Knuckle

Bolt

Brake LineBracket

StrutAssembly

Bolt & Nut

LowerControl Arm

Nuts

UpperStrut Mount

Knuckle

Bolts

LowerBall Joint

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f. Remove strut assembly from vehicle.

g. Repeat above steps for passenger side strutassembly.

Install Front Suspension1. Driver side strut extension installation.

a. Place OEM strut into a vise. Install kit strutextension onto factory upper mounting plateand align them with the studs. Use three kit nuts(10mm) and kit loctie to secure kit strut exten-sion to OEM strut. TORQUE nuts to OE specs.

Note: Strut will clock 180 degrees from factory position

UpperControl Arm

Sway Bar

StrutAssembly

OEM Strut

Kit Extension

Kit Nuts(10mm)

b. Reinstall the strut assembly in its stock location.Leave the three upper strut mounting nuts loose.

c. Raise the lower control arm and install strutassembly onto lower control arm with OEM nutand bolt. DO NOT TIGHTEN.

d. Use a floor jack to raise the lower control arm upin order to get the two lower ball joint boltsinstalled. TORQUE bolts to OE specification.

e. TORQUE lower strut nut and bolt to OEspecification.

f. TIGHTEN three OEM nuts on upper strut mountto OEM specification.

StrutAssembly

UpperControl Arm

StrutAssembly

Bolt & Nut

LowerControl Arm

Knuckle

Bolts

LowerBall Joint

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g. Install brake line bracket onto knuckle with bolt.

h. Install sway bar end link onto knuckle with nut.TORQUE nut to OE specification.

i. Repeat above steps for passenger side strutassembly.

2. Install kit differental drop spacers.

a. Using jack, support differential.

b. Remove the factory 14mm differential mountingnuts and bolts from front frame crossmemberand differential mounts. (The OEM washers willbe reused.)

c. Install kit spacers (1”) between the differentialsupports and the front cross-member. Install thekit bolts (14mm) with OEM factory washers andkit nuts (14mm) and washers (14mm).TORQUE to OE specification.

Knuckle

Bolt

Brake LineBracket

Nut

Knuckle

Sway BarEnd Link

Kit Spacers(Differential)

Kit Hardware(Differential)

d. Remove jack once differential is secure.

3. Install factory skid plate.

a. Using kit bolt (8mm), washer, skid plate, andkit spacer (1/2”) into the back two skid platemounting points. Use the OEM hardware for thetwo front mounting parts.

4. Install two front wheels onto vehicle with lug nuts.Snug, but DO NOT TORQUE lug nuts.

5. Using hydraulic floor jack, raise front of vehicle andremove two jack stands.

6. Lower vehicle onto ground and TORQUE lug nuts tospecification.

After Completing InstallationEngine Compartment

1. Connect both battery cables. Connect positive cablefirst, then negative cable.

Miscellaneous

1. Apply kit label (warning) onto dashboard in plainsight of all vehicle occupants.

2. Adjust headlights.

Kit Spacers(Skid Plate)

Kit Hardware(Skid Plate)

NegativeCable

PositiveCable

Battery

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3. Check all fasteners to ensure they are tight.

4. Ensure all wires, hoses, cables, etc. are properlyconnected and there is ample slack.

5. Align vehicle to OE specifications. Retain alignmentresults.

Dynamic Vehicle Check

1. Check steering and suspension in all positions toensure that there is no bind and adequate clearancebetween all moving, fixed, and heated members.Check operation of clutch, brake system, and park-ing brake. Check operation of transmission andtransfer case. Ensure there is full engagement in allgears and 4WD ranges. Check battery connectionsand electrical component operations. Test-drivevehicle.

WARNINGRetorque all fasteners after 500 miles and after off roaduse. All suspension lift components should be visuallyinspected and fasteners retorqued during routine vehi-cle servicing.

CAUTIONPerformance Accessories Group does not recommend any particular wheel and tire combinations for use with its suspension lifts and cannot assume responsibility for the customer’s choice of wheels and tires. Refer to your owner's manual for recommended tire sizes and warnings related to the use of oversized tires. Larger wheel and tire combinations increase stress and wear on steering and suspension components, which leads to increased maintenance and higher risk for compo-nent failure. Larger wheel and tire combinations also alter speedometer calibration, braking effectiveness, center of gravity, and handling characteristics. Consult an experienced local off road shop to find what wheel and tire combinations work best with your vehicle.NOTEAll warranty information, instruction sheets, and otherdocuments regarding the installation of this productmust be retained by the vehicle owner. Informationcontained in the instructions and on the warranty cardwill be required for any warranty claims. The vehicleowner needs to understand the modifications made tothe vehicle and how they affect vehicle handling andperformance. Failure to provide the customer with thisinformation can result in damage to the vehicle andsevere personal injury.

Kit Parts ListQty. Description

1 Instruction sheet1 Label (logo)1 Label (warning)1 Loctite® (6ml bottle)2 Spacer (Strut Extension)2 Spacer (Differential)2 Spacer (Skid Plate)

1 TL227PABAG (Hardware Bag Kit)2 Bolt (8mm x 40mm)2 Bolt (14mm x 150mm)6 Nut (10mm, Flange)2 Nut (14mm)4 Washer (14mm)2 Washer (8mm)