Totally Integrated Automation Tour 2016 Hands On: … - HANDS ON - R0.pdf · Unrestricted © Siemens AG 2015 siemens.com Hands On: SIMATIC PCS7 V8.1 Totally Integrated Automation

Unrestricted © Siemens AG 2015 siemens.com

Hands On: SIMATIC PCS7 V8.1Totally Integrated Automation Tour

Totally Integrated Automation Tour 2016

Santiago2016

Unrestricted © Siemens AG 2015

Page 2 Nombre / Unidad de Negocios

Agenda

• Process Automation And Drives

• Automatización de Procesos

• Integración en PCS7

• Hands On!



Process Automation and DrivesHands On : SIMATIC PCS7 V8.1



SIEMENSPROCESS AUTOMATION AND DRIVES – PD-PA

Presencia global y mercados de nuestra empresa

América

Europa y África

C.I.S.1 y Medio Oriente

Asia y Australia

Powerand Gas

Wind

PowerandRenewables

EnergyManagement

Building

Technologies

Mobiility DigitalFactory

ProcessIndustriesandDrives

Healthcare

Financial

Services



SIEMENSPROCESS AUTOMATION AND DRIVES – PD-PA –CHILE 2016

Germán Yepez

LBU

Iván Flores

PD-PA-PI

Verónica Vargas

PD-PA-PI

Francisco Verdugo

PD-PA-PI

Carlos Lucero

PD-PA-PI

Felipe Calderón

PD-PA-CI

Claudio Gaete

PD-PA-AE

SIEMENS – PRODUCTMANAGER

SIMATIC S7-400 /SIMATIC PCS7 / SIMIT



Automatizacion de ProcesosHands On : SIMATIC PCS7 V8.1



Micro Automation

Sistemas de Control yMonitoreo para líneas

de producción yProcesos Industriales.

Sistemas de Control,Monitoreo y Gestión

de ProcesosIndustrialescomplejos.

Sistemas de Control yMonitoreo para

maquinas yaplicacionesIndustriales.

SIEMENS CHILESISTEMAS DE AUTOMATIZACION

Factory Automation Process Automation



SitrainNano ControladorLOGO!

ControladoresSimatic S7-

1200/200Paneles HMI

BásicosFuentes de Poder

SITOP

MIC

RO

I/O RemotasET200

PanelesSimatic HMI

SoftwareSimatic

S7 & HMI

Simatic NET(Comunicacione

s)Simatic RFID

ControladoresSimatic S7-

300/400

FAC

TORY

DCS - PCS7

PRO

CES

SSIEMENS CHILESISTEMAS DE AUTOMATIZACION //PRODUCTOS



SIEMENSPROCESS AUTOMATION AND DRIVES – PD-PA

¿QUE ES UN DCS?

¿QUE COMPONE UN DCS?

¿QUE BENEFICIOS OBTENGO?



SIMATIC - PCS7SISTEMA DE CONTROL DISTRIBUIDO



SIMATIC - PCS7SISTEMA DE CONTROL DISTRIBUIDO //ARQUITECTURA

Mobile Client Web Client- OS- Maintenance

Data Monitor ERP

OS/Batch/Route Control/Maintenance Clients

Ethernet, Office LAN

Industrial Ethernet, terminal bus

Industrial Ethernet, plant bus

EngineeringStations

Web Server/OpenPCS 7

ProcessHistorian

InformationServer

PCS 7 BOX OS Single Station

IndustrialWireless LAN

Wireless HART

Weighing systems

Integratedpowermanagement

AS-Interface

Integrated drives

PROFINET

Modbus, serial connection

PCS 7ASRTX

Standardautomationsystems

ET 200pro

PA/FFlink

PA link

AFD

PROFIBUS PA

ET 200M,Ex-I/O,HART

AFDiS

PA/FF

ET 200M

Fault-tolerantautomationsystems

Safety-relatedautomationsystems

Zone 2 Zone 1

PROFIBUS

DP-iS

ET 200M

Y-Link

Gas analysis

AFDiS

PA/FFlink

AFD

ET 200M,standard andF modules

ET 200M,F modules

PA linkPROFIBUS PA

OSserver

MES/MIS Plant Lifecycle Man.

ArchiveserverPH / IS

FrontFirewall

BackFirewall

Zone 1ET 200iSP

ET 200iSP

Zone 2 Zone 1

ET 200M

Autom.systemswith PN

MTA~

PROFINET



SIMATIC - PCS7CONTROLADOR DE PROCESOS

Controllers

§ CONTROLADORES DE PROCESOS

§ AS: AUTOMATION SYSTEM

§ S7-412 – PCS7 / STEP7 (UP TO 80PO)

§ S7-414 – PCS7 / STEP7 (UP TO 210PO)

§ S7-416 – PCS7 / STEP7 (UP TO 800PO)

§ S7-417 – PCS7 / STEP7 (UP TO 2100PO)

§ S7-410 – PCS7 (MODULAR)

System ExpansionPO 100PO 500

PO 1000PO 1600

PO 2k+. (~ 2600)

8000 FBs and16.000 DBs



SIMATIC - PCS7CONTROLADOR DE PROCESOS //CONFIGURACIONES

Configuración Flexible dependiendo de requerimientos

PRO

FIB

US

PRO

FIB

US

oder

PRO

PFIN

ET

PROFIBUS

ControllerCPU 41x-5H

PeripheryET 200M

PROFINET

SINGLE REDUNDANT REDUNDANT REDUNDANT

Low

High

Availability

99,999949%99,9949%



SIMATIC - PCS7CONTROLADOR DE PROCESOS // VARIABLES PORAS



SIMATIC - PCS7PERIFERIA DE PROCESOS // ET200XX

0/4 ... 20 mA+ HART

EngineeringStation with PDM

ET200

RIO IO



SIMATIC - PCS7COMUNICACIONES

TERMINAL BUS

PLANT BUS

PLANTSCALANCE



SIMATIC - PCS7COMUNICACIONES // REDES DE COMUNICACIONES



SIMATIC PCS 7 – OPERACION DEL SISTEMA



Integración en PCS7Hands On : SIMATIC PCS7 V8.1



SIMATIC - PCS7INTEGRACION // ESTANDARES ABIERTOS



INTEGRACIONOPERACION

SIMATIC PCS 7 OperatorStation

Graphical user interface

Innovative Design Alarms and Messages

tables and curves SFC visualization

Indication and Operationvia Web

WinCC APGTrend-

ControlsAlarm-ControlArchiving

Useradministration,access control,

e-signature

SFCReport and

protocolsystem

Web OS



INTEGRACIONINGENIERIA



PRODUCTOS / SISTEMASPD-PA-AE / PI

Instrumentación de procesos y analisis

IO Distribuidas HMI Paneles Control demotores

Modular

Bit-modular

Intrinsicallysafe

Fail-safe MCC

Drives

High end

Controladores

Pressure Positioning

Temperature

AnalyticsFlow

Level



ExperienciaHands On : SIMATIC PCS7 V8.1



SIMATIC - PCS7EXPERIENCIA

SISTEMAS DESEGURIDAD

REFINERIAS PULP & PAPER

WATERFOOD &BEVERAGES

MINING

SIMULATIONCHEMICAL LAB



PCS7 – CNN - CAP CNN

PCS7 –SPENCE – BHPBILLITON

PCS7 – WATER PIPING – ATA1 - CAP

PCS7 – DESALINATION PLANT – CAP

PCS7 – REFINEY- CODELCOCHUQUI

PCS7 – PTMP - CODELCO

PCS7 – DESALINATION PLANT– MANTOVERDES - ANTOFAGASTA

PCS7 - OTS – CODELCO CHUQUICALAMA

PCS7 – BOTADERO B -CODELCO DET

PCS7 – MATERIALES -CODELCO CHUQUI

PCS7 – GEARLESS DRIVE – CODELCOCHUQUICALAMA

PCS7 – CRANE CONTROL – MINERAGABYCALAMA

PCS7 – HARBOR TOTORALILLO– CAP

PCS7 – GEARLESS DRIVE – M.ESCONDIDACALAMA

PCS7 – GEARLESS DRIVE – LOSBRONCES - ANGLOSANTIAGO

PCS7 – GEARLESS DRIVE – CODELCODETRANCAGUAPCS7 – MINING – MINERA LA

FLORIDA

+ 58 PC7SYSTEMS

PCS7 – MAGNETITA- CAP

PCS7 – CHEMICAL – BASF

PCS7 – OX H– LINDE

PCS7 – MACHINE DRIVE – CELULOSAARAUCO

PCS7 – MACHINE DRIVE – CMPC

PCS7 – FENIX PLANT - PAPELESARAUCO

SIMATIC PCS7BASE INSTALADA



SIMATIC PCS7CNN

SUMMARY

CUSTOMER: CAPSEGMENT: MINING

IRON MINECOUNTRY: CHILE

SIMATIC PRODUCTSn PCS7 V8 SP1n MINERAL AUTOMATION

STANDARD(CEMAT)n SCALANCEn ET200Mn S7-400H / S7-400n IPCn FIELD PG

n 7 AS SINGLEn 1 AS REDUNDANTEn 10000 PO



SIMATIC PCS7SPENCE

SUMMARY

CUSTOMER: BHP BILLITONSEGMENT: MINING

COPPER MINECOUNTRY: CHILE

SIMATIC PRODUCTSn PCS7 V7.1 SP4n SCALANCEn ET200Mn S7-400H / S7-400n IPCn FIELD PG

n 8 AS REDUNDANTESn 10000 PO



SIMATIC PCS7REFINERY

SUMMARY

CUSTOMER: CODELCOSEGMENT: MINING






SIMATIC PCS7DESALADORA COPIAPO

SUMMARY







SIMATIC PCS7SISTEMA OTS REFINERIA CODELCO

SUMMARY





n 12 SOFT PLCn SIMIT 7.1

Virtual Plant

SIMIT



Hands OnHands On : SIMATIC PCS7 V8.1



Contacto

Claudio Gaete ValenciaProduct Manager

PD-PA-AE

E-mail:[email protected]

siemens.com

Documents

Totally Integrated Automation Tour 2016 Hands On: … - HANDS ON - R0.pdf · Unrestricted © Siemens AG 2015 siemens.com Hands On: SIMATIC PCS7 V8.1 Totally Integrated Automation