17
The use of activated carbon for the recovery of gold and silver from gold-plant solutions by R. J. DAVIDSON*, Ph.D. (Rhodes), V. VERONESEt, Dip. Chem. Analyst, and M. V. NKOSI*, B.Sc. (UNISA) SYNOPSIS When activated carbon is used for the recovery of gold and silver from Witwatersrand gold-plant solutions, severe fouling of the carbon by calcium carbonate is experienced. Also, difficulty is encountered in the retention of the adsorbed silver on the carbon because it is displaced by gold. The acidification of plant pregnant solutions before they are contacted with carbon was therefore investigated as a means of overcoming these shortcomings. The results from batch laboratory experiments on the effect of pH on gold adsorption from plant solutions and from synthetic solutions of high ionic strength indicated reaction rate optima in the region of pH 5 and below pH I. The effect of pH on the equilibrium capacity constant for gold ad- sorption onto activated carbon was also studied, using both a plant solution and a synthetic solution of high ionic strength. In the case of the plant solution, the results suggested only a marginal change in carbon capacity for gold in the pH range 12 to 6, with significant increases in capacity at lower pH values. In the case ofthe synthetic solution of high ionic strength, the capacity constant was found to increase steadily as the pH was lowered from 12 to I. It was also found that the gold adsorption capacity of the carbon was significantly better for the synthetic solution. No precipitation of gold from the pregnant solution (gold content approximately 6 gft) was noted as the pH was de- creased to values as Iow as ,. However, about 25 per cent of the 0,6 gft silver content was found to have precipitated when a pH value of 3,0 was attained. Further substantial precipitation of silver took place as the pH was lowered further. The investigation was extended by the passing of suitably acidified gold-plant solutions through one or more columns containing activated carbon. Preliminary results showed that the particle size of the carbon had a significant effect on the rate of gold adsorption. No displacement of adsorbed silver by gold was observed to take place at an influent pH of 5. In a typical continuous 'merry-go-round' operation involving three columns in which gold was eluted from the lead column every 48 hours, effluent values averaging 0,001 gft gold could be consistently achieved under simulated plant-operating conditions. The results were obtained at relatively high velocities of influent solution, resulting in very little hold-up of gold in the carbon-recovery circuit. More than 99,9 per cent of the gold and more than 99,8 per cent of the silver was recovered in the adsorption circuit, while the elution data indicated an average elution recovery of 99,8 per cent of the adsorbed gold and 98,2 per cent of the adsorbed silver. Elution of the carbon was carried out at 91 QC. This involved pretreatment of the carbon with a sodium cyanide solution, followed by elution with deionized water. At a loading flowrate of 66 bed volumes per hour, the indicated take-up of metals on the carbon in the lead column was as follows; 53 kgft gold, 6 kgft silver, 57 kgft copper, 14 kgft nickel, and I kgft zinc. Only a trace of cobalt was adsorbed. At an elution rate of 1,7 bed volumes per hour, the lead column was found to be completely stripped in under 5 hours, with concentra- tions of gold in the eluate reaching 6 to 7 gfl. Besides the excellent adsorption and elution results obtained when acidified pregnant solution was used, no fouling of the carbon was indicated, and the pressure drop across the three columns was considered to be well within practical limits. When compared with conventional zinc precipitation, the carbon process would appear to have considerable economic merit, with strong indications that significant savings would be possible both in capital and operating costs. Further pilot-plant experiments, preferably on a gold plant, would be required before a meaning- ful cost comparison could be made with the existing process. SAMEVATTING Wanneer geaktiveerde koolstof gebruik word vir die herwinning van goud- en silwerwaardes uit Witwatersrand goudaanlegoplossings word besoedeling van die koolstof deur kalsiumkarbonaat ondervind. Verder is dit moeilik om geadsorbeerde silwer op die koolstof te behou weens die verplasing daarvan deur goud. Die aansuring van dragtige aanleg oplossings voordat dit in aanraking met koolstof kom, is ondersoek as 'n moontlik- heid om hierdie tekortkoming te oorkom. Gegewens van lotgewys laboratorium eksperimente op die effek van pH op goud adsorpsie van aanlegoplossings en sintetiese opk)ssings met 'n hoe ioonsterkte het gedui op reaksietempo optima in die omgewing van pH 5 en onder pH I. Die invloed van pH op die ewewigskapasiteitskonstante vir die adsorpsie van goud op geaktiveerde koolstof, was ook ondersoek met beide aanlegoplossings en sintetiese oplossings van hoe ioonsterkte. In die geval van die aanlegoplossing was daar volgens die resultate slegs 'n geringe verandering in die goud kapasiteit van die koolstof in die pH gebied 12 tot 6, met betekenisvolle toenames by laer pH waardes. In die geval van die sintetiese oplossing met hoe ioonsterkte is gevind dat die kapasiteitskonstante voortdurend toe- neem terwyl die pH verlaag word van 12 na I. Dit is ook gevind dat die adsorpsiekapasiteit van koolstof vir goud betekenisvol beter is vir die sintetiese oplossing. Geen presipitering van goud uit die dragtige oplossing is opgemerk wanneer die pH tot selfs I verlaag is nie. Dit is egter gevind dat 25 persent van die silwer reeds neergeslaan het wanneer 'n pH van 3,0 bereik is. Met verdere verlaging van die pH het aansienlike verdere presipitering van silwer plaasgevind. Verdere ondersoek was beperk tot die deurlating van geskikte aangesuurde goudaanlegoplossings deur een of meer kolomme wat geaktiveerde koolstof bevat. Voorlopige resultate het getoon dat die deeltjiegrootte van die koolstof 'n betekenisvolle uitwerking op die tempo van goudadsorpsie het. Geen verplasing van geadsorbeerde silwer deur goud is waargeneem by 'n invloei pH van 5 nie. In 'n tipieseononderbroke 'mallemeule' opset met drie kolomme, en waarin goud elke 48 uur van die eerstekolom ge-elueer is, kon gemiddelde goudwaardes van 0,001 gft bereik word onder gesimuleerde aanleg werktoestande. Die gegewens is by relatief hoe invloei oplossingstempo verkry met geringe ophou van goud in die koolstof herwinningsbaan. Meer as 99,9 persent van die goud en meer as 99,8 persent van die silwer is herwin in die adsorpsiebaan, terwyl 'n gemiddelde elueringsherwinning van 99,8 persent van die geadsorbeerde goud en 98,2 van die geadsorbeerde silwer deur die elueringsgegewens aangedui is. Eluering van die koolstof is by 91 QC uitgevoer. Dit sluit vooraf *Anglo American Research Laboratories, Johannmburg. tlnstitute of Labour, Venice, Italy. JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 281

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The use of activated carbon for the recovery ofgold and silver from gold-plant solutions

by R. J. DAVIDSON*, Ph.D. (Rhodes),V. VERONESEt, Dip. Chem. Analyst, andM. V. NKOSI*, B.Sc. (UNISA)

SYNOPSISWhen activated carbon is used for the recovery of gold and silver from Witwatersrand gold-plant solutions,

severe fouling of the carbon by calcium carbonate is experienced. Also, difficulty is encountered in the retention ofthe adsorbed silver on the carbon because it is displaced by gold.

The acidification of plant pregnant solutions before they are contacted with carbon was therefore investigated asa means of overcoming these shortcomings. The results from batch laboratory experiments on the effect of pH ongold adsorption from plant solutions and from synthetic solutions of high ionic strength indicated reaction rateoptima in the region of pH 5 and below pH I. The effect of pH on the equilibrium capacity constant for gold ad-sorption onto activated carbon was also studied, using both a plant solution and a synthetic solution of high ionicstrength. In the case of the plant solution, the results suggested only a marginal change in carbon capacity for goldin the pH range 12 to 6, with significant increases in capacity at lower pH values. In the case ofthe synthetic solutionof high ionic strength, the capacity constant was found to increase steadily as the pH was lowered from 12 to I. Itwas also found that the gold adsorption capacity of the carbon was significantly better for the synthetic solution. Noprecipitation of gold from the pregnant solution (gold content approximately 6 gft) was noted as the pH was de-creased to values as Iow as ,. However, about 25 per cent of the 0,6 gft silver content was found to have precipitatedwhen a pH value of 3,0 was attained. Further substantial precipitation of silver took place as the pH was loweredfurther.

The investigation was extended by the passing of suitably acidified gold-plant solutions through one or morecolumns containing activated carbon. Preliminary results showed that the particle size of the carbon had a significanteffect on the rate of gold adsorption. No displacement of adsorbed silver by gold was observed to take place at aninfluent pH of 5. In a typical continuous 'merry-go-round' operation involving three columns in which gold waseluted from the lead column every 48 hours, effluent values averaging 0,001 gft gold could be consistently achievedunder simulated plant-operating conditions. The results were obtained at relatively high velocities of influentsolution, resulting in very little hold-up of gold in the carbon-recovery circuit.

More than 99,9 per cent of the gold and more than 99,8 per cent of the silver was recovered in the adsorptioncircuit, while the elution data indicated an average elution recovery of 99,8 per cent of the adsorbed gold and 98,2per cent of the adsorbed silver. Elution of the carbon was carried out at 91 QC. This involved pretreatment of thecarbon with a sodium cyanide solution, followed by elution with deionized water. At a loading flowrate of 66 bedvolumes per hour, the indicated take-up of metals on the carbon in the lead column was as follows; 53 kgft gold,6 kgft silver, 57 kgft copper, 14 kgft nickel, and I kgft zinc. Only a trace of cobalt was adsorbed. At an elution rateof 1,7 bed volumes per hour, the lead column was found to be completely stripped in under 5 hours, with concentra-tions of gold in the eluate reaching 6 to 7 gfl.

Besides the excellent adsorption and elution results obtained when acidified pregnant solution was used, nofouling of the carbon was indicated, and the pressure drop across the three columns was considered to be wellwithin practical limits. When compared with conventional zinc precipitation, the carbon process would appear tohave considerable economic merit, with strong indications that significant savings would be possible both in capitaland operating costs. Further pilot-plant experiments, preferably on a gold plant, would be required before a meaning-ful cost comparison could be made with the existing process.

SAMEVATTINGWanneer geaktiveerde koolstof gebruik word vir die herwinning van goud- en silwerwaardes uit Witwatersrand

goudaanlegoplossings word besoedeling van die koolstof deur kalsiumkarbonaat ondervind. Verder is dit moeilikom geadsorbeerde silwer op die koolstof te behou weens die verplasing daarvan deur goud.

Die aansuring van dragtige aanleg oplossings voordat dit in aanraking met koolstof kom, is ondersoek as 'n moontlik-heid om hierdie tekortkoming te oorkom. Gegewens van lotgewys laboratorium eksperimente op die effek van pHop goud adsorpsie van aanlegoplossings en sintetiese opk)ssings met 'n hoe ioonsterkte het gedui op reaksietempooptima in die omgewing van pH 5 en onder pH I. Die invloed van pH op die ewewigskapasiteitskonstante vir dieadsorpsie van goud op geaktiveerde koolstof, was ook ondersoek met beide aanlegoplossings en sintetiese oplossingsvan hoe ioonsterkte. In die geval van die aanlegoplossing was daar volgens die resultate slegs 'n geringe veranderingin die goud kapasiteit van die koolstof in die pH gebied 12tot 6, met betekenisvolle toenames by laer pH waardes. Indie geval van die sintetiese oplossing met hoe ioonsterkte is gevind dat die kapasiteitskonstante voortdurend toe-neem terwyl die pH verlaag word van 12 na I. Dit is ook gevind dat die adsorpsiekapasiteit van koolstof vir goudbetekenisvol beter is vir die sintetiese oplossing. Geen presipitering van goud uit die dragtige oplossing is opgemerkwanneer die pH tot selfs I verlaag is nie. Dit is egter gevind dat 25 persent van die silwer reeds neergeslaan hetwanneer 'n pH van 3,0 bereik is. Met verdere verlaging van die pH het aansienlike verdere presipitering van silwerplaasgevind.

Verdere ondersoek was beperk tot die deurlating van geskikte aangesuurde goudaanlegoplossings deur een ofmeer kolomme wat geaktiveerde koolstof bevat. Voorlopige resultate het getoon dat die deeltjiegrootte van diekoolstof 'n betekenisvolle uitwerking op die tempo van goudadsorpsie het. Geen verplasing van geadsorbeerdesilwer deur goud is waargeneem by 'n invloei pH van 5 nie. In 'n tipieseononderbroke 'mallemeule' opset met driekolomme, en waarin goud elke 48 uur van die eerstekolom ge-elueer is, kon gemiddelde goudwaardes van 0,001 gftbereik word onder gesimuleerde aanleg werktoestande. Die gegewens is by relatief hoe invloei oplossingstempoverkry met geringe ophou van goud in die koolstof herwinningsbaan.

Meer as 99,9 persent van die goud en meer as 99,8 persent van die silwer is herwin in die adsorpsiebaan, terwyl'n gemiddelde elueringsherwinning van 99,8 persent van die geadsorbeerde goud en 98,2 van die geadsorbeerdesilwer deur die elueringsgegewens aangedui is. Eluering van die koolstof is by 91 QC uitgevoer. Dit sluit vooraf

*Anglo American Research Laboratories, Johannmburg.tlnstitute of Labour, Venice, Italy.

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 281

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Constituent Concentration of Concentration ofsolution as received solution after storage

(pH 10,6) for 1 month insealed container

(pH 9,1)g/t g/t

Au 5,4 5,4Ag 0,69 0,70Cu 7 7Ni 2 2Co <1 <1Fe 1 <1Zn 15 3Pb <1 <1Hg 0,01 0,01Al <1 <1Ca 590 590Ba 3 <1Mg ND <1Na 310 310K 45 45Si 20 12CNS- 90 100S,03= 4 <1SO.= 1680 1660CI- 240 250N03- ND 190As ND <1Free CN- 92 19Total CN- 94 27Suspended solids 5 ND

behandeling van die koolstof met natriumsianiedoplossing in, gevolg deur eluering met gedeioniseerde water. By'n ladingsvloeitempo van 66 bedvolumes per uur is die volgende aanduiding verkry vir opname van metale op diekoolstof in die eerstekolom:- 53 kg/t goud, 6 kg/t silwer, 57 kg/t koper, 14 kg/t nikkel, I kg/t sink. Slegs spore vankobalt het geadsorbeer. Met 'n elueringstempo van 1,7 bedvolumes per uur is dit gevind dat die eerstekolom vollediggestroop kan word in minder as 5 uur. Goud konsentrasies in die eluaat het 6 tot 7 g/I bereik.

Behalwe vir die uitstekende adsorpsie en elueringsdata wat verkry is met aangesuurde dragtige oplossings, wasdaar geen aanduiding van besoedeling van die koolstof solank die drukval tussen die drie kolomme binne praktieseperke gehou is nie.Wanneer die proses met konvensionele sinkpresipitering vergelyk word, blyk dit dat die koolstof-proses aansienlike ekonomiese voordele inhou, met sterk aanduidings van moontlike betekenisvolle besparings beidein kapitaal en bedryfskoste. Verdere proefnemings op toetsaanleg skaal, verkieslik op 'n goudaanleg, is nodig voordat'n betekenisvolle kostevergelyking met die bestaande proses gemaak kan word.

Introduction

The zinc-cementation process for the recovery of goldand silver from cyanide solutions was introduced on theWitwatersrand in 18901. With the addition of lead saltsand the use of zinc dust rather than shavings, and withde-aeration of solutions, the process is one of greatefficiency considering the low gold tenor of the solutionsinvolved. Like cyanidation, cementation is a complexheterogeneous redox process. Zinc is dissolved at theanodic areas of a surface, and the electrons released serveto reduce the aurous ions at the cathodic areas.

It is generally accepted that cementation is sensitiveto alkalinity and to the concentration of free cyanide insolution. Moreover, many of the more common constit-uents of gold-cyanidation solutions influence thecementation reaction. For example, sodium sulphide andthe cyanide complexes of copper, arsenic, and antimonysignificantly decrease the recovery of gold when they arepresent in concentrations of more than 10-5 M. The ex-tent of the decrease in gold recovery increases progres-sively with concentration until cementation ceasesaltogether.

The Merrill-Crowe process as currently practised inSouth Africa requires very careful control in order toyield barren solutions analysing less than 0,01 g/t gold.It is, at the same time, a relatively labour-intensiveoperation.

Activated carbon was introduced in about 1880 as ameans of recovering gold from solution. It was a strongcompetitor for zinc precipitation during the early yearsof the cyanidation process. However, it rapidly lostground as the technology of zinc cementation improvedand because of certain limitations associated with itsuse, which are discussed below.

An important characteristic of activated carbon is itsability to function with unimpaired efficiency in foulcyanide solutions. It has been used for the recovery ofresidual gold from extremely dilute barren solutions andfrom the effiuent from slimes dams. Carbon-in-pulp2, 3

has been used to adsorb gold direct from cyanidationpulps, thus obviating any filtration stage.

The lack of a suitable means of stripping adsorbedgold from loaded carbon presented a serious disadvantageto the carbon process. In relatively recent times, pro-cesses have been developed that allow the carbon to bere-used. The gold is eluted with alkaline solutions ofsodium sulphide and sodium sulphite4, a boiling solutionof sodium cyanide and sodium hydroxide 5, deionizedwater6, or organic solvents7, and the gold is then re-covered from solution by electrolysis.

Investigations carried out at the Anglo American Re-search Laboratories (AARL) into the use of activatedcarbon for the recovery of gold from gold-plant effiuents

282 MAY 1979

have resulted in the introduction of several importantinnovations in this field of gold technology. More effi-cient means of gold elution6 and gold electrowinning8,together with a relatively inexpensive method of thermalregeneration of the carbon, have all been demonstratedat pilot-plant level9. These developments in the recoveryof gold from both solutions and pulps have undoubtedlymade the use of activated carbon technically andeconomically more attractive. It was thus only a logicaldevelopment to include the treatment of gold pregnantsolutions as well as effiuent solutions within the scope ofthe investigational work at these laboratories.

Materials

Test solutionsThe adsorption of gold onto carbon from both syn-

thetic and plant solutions was studied. Clarified pregnantsolution obtained from the gold plant at Western DeepLevels Gold Mine was stored at the Laboratory in two3,3 m3 rubber-lined tanks. The composition of one suchbulk solution, together with the effect of storage on itsstability, is presented in Table 1.

In view of the important role played by the ionicstrength ofthe adsorption mediumlo, two synthetic gold-bearing solutions, one of high ionic strength and the

TABLE ICOMPOSITION AND STABILITY' OF GOLD-PLANT

SOLUTIONS

PREGNANT

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

ND=Not <lecermh'lel.

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other of low, having gold contents similar to the plantsolution were also prepared. The synthetic solution oflow ionic strength was made up from deionized water andCP-grade potassium aurocyanide, while the syntheticsolution of high ionic strength was similarly preparedexcept that 1000 g/t calcium as calcium chloride wasadded to the solution.

Activated carbonType G21O and type G215 granular coconut-shell car-

bons supplied by Le Carbone (pty) S.A. Ltd were used.Equilibrium capacity constants for gold were measuredat pH 10 in standard borate buffer (see below). The valuesfor the two grades of carbon were found to be 35 and39 mg of gold per gram of carbon respectively.

MethodsEquilibrium capacity constants

The determination of equilibrium capacity constantsfor gold adsorption onto activiated carbon (type G21O)at various pH levels was carried out as previouslydescribedlo. The capacity constants were subsequentlycalculated on the assumption that the mechanism ofgold adsorption was adequately described by the Freund-lich equation over the entire pH range investigated. Anyadjustment of solution pH was made with sulphuric acid.Prior to tests on the adsorption, samples of activatedcarbon were equlibrated at the desired pH level and thendried at 110 °C before use. The equilibration ofthe carbonsamples was carried out in a closed circuit, the solutionbeing circulated by means of a pump. The addition ofthe necessary amounts of sulphuric acid (10 per centsolution) was controlled by means of a titrimeter. Thisequilibration procedure was found to be necessary inorder to prevent any upward drift in pH values followingthe addition of carbon to the test solutions.

Reaction ratesThe effect of pH on the rate of gold adsorption from

three different test solutions, all of which contained6,2 g/t gold (see above), was compared. Gold adsorptionas a function of time was monitored by the addition of1 g of the equilibrated carbon (type G21O) to 1 litre oftest solution at the desired pH level while the solutionwas stirred constantly with the aid of a magnetic stirrer.Test samples of 5 ml each were withdrawn at frequentspecified intervals (15, 30, 45, 60, 90, 130, 150, 180, 240,and 300 minutes), and the gold content was determinedby atomic-absorption spectrophotometry.

Gold adsorptionFollowing acidification if required, gold-plant solution

was pumped through a stainless-steel heat-exchangespiral immersed in a waterbath at 20°C. The spiral wasin series with three adsorption columns containinggranular activated carbon (type G215). The influentsolution was pumped at a constant flowrate using anMPL monopump metering pump. Unless otherwisespecified, each column (16 mm internal diameter by100 cm long) was packed with 38 g of a screened fractionof oven-dried granular activated carbon that had pre-viously been equilibrated at the desired pH level. Flowthrough the columns was always in a downward direc-tion. The effluent from each column was continuouslymonitored by means of an LKB Minirac fraction col-

lector. Effluent from the first column was sampled every45 minutes, samples of 20 ml being taken. Samples weretaken every 30 minutes from columns 2 and 3 respec-tively. Gold values in the effluent solutions were ana-lysed by solvent extraction followed by atomic-absorp-tion spectrophotometry. A 10 ml aliquot was taken in thecase of the first column, and the gold values were re-ported to two decimal figures; a composite 400 ml three-hour aliquot was taken from each of columns 2 and 3respectively, and the gold values were reported to fourdecimal figures (:1:0,0005 g/t sensitivity).

A typical 'merry-go-round' operation was conducted,in which the lead column was taken off-line every 48hours and eluted (see below) while an additional columncontaining virgin carbon was added in the last position.The initial loading of gold onto the lead column was sub-sequently calculated by measurement of the areas underthe adsorption curves.

Gold elutionGold-loaded carbon from the adsorption columns was

transferred to a water-jacketed stainless-steel elutioncolumn (16 mm internal diameter by 75 cm long). Ex-cess solution was allowed to drain from the column whilethe temperature of the column was raised to 91°C.Unless otherwise specified, the carbon was then pre-treated with one bed volume of a reagent containing 10per cent sodium cyanide and 1 per cent sodiumhydroxide, which was pumped into the column througha stainless-steel heat-exchange spiral also maintained at91°C. In the first continuous adsorption operation (seebelow), the pretreatment reagent was pumped at 2,83bed volumes per hour. The pretreated carbon was al-lowed to 'soak' for 15 minutes, and the gold was elutedat 1,71 bed volumes per hour using deionized water5. Inthe second continuous adsorption experiment, the car-bon was pretreated with only half a bed volume of thereagent of 10 per cent sodium cyanide and 1 per centsodium hydroxide, and was eluted as before except thatthe 15-minute 'soaking' period was omitted. Eluate solu-tions containing relatively high concentrations of goldand silver were analysed by fire assay, while lowerconcentrations were analysed by solvent extractionfollowed by atomic-absorption spectrophotometry (re-ported to two decimal figures).

ResultsStability of gold-plant solutions

From the analytical data presented in Table I, it canbe seen that the gold-plant solutions under study arenot completely stable with respect to storage time.While no precipitation of gold or silver was indicated,the decrease in zinc, barium, total cyanide, and freecyanide, together with a drop in pH values, does indicatea certain degree of instability. The polymerization offree cyanide, together with the oxidation of cyanides tocyanates, may explain to some degree the reasons forsuch instability.

Because of the possible precipitation of aurous cyanideafter the solution has been acidified, the precipitation ofgold and silver from a plant solution was initiallyinvestigated as a function of pH. This was done by theaddition of sulphuric acid to lower the pH of the test

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 283

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Solution pH Acid addition Solution analysis.ml H.SO.jl gjt Au gjt A

9,8 as received 5,26 0,53,0 0,29 5,52 0,42,8 0,33 5,57 0,32,6 0,37 5,50 0,22,4 0,59 5,44 0,12,2 0,81 5,57 0,02,0 1,18 5,40 0,01,8 2,06 5,46 0,01,6 2,87 5,38 0,01,4 4,42 5,57 0,11,2 5,08 5,61 0,11,0 11,11 5,44 0,1

7

/"'\ 6g)

er:.....

:I 5CC

-.....0)

"-J 4I-ZLLI::::) 3-'I&.u..LLI

Z 2

~:J

-'0U

00

solution to various levels between pH 1 and pH 3. Thetest samples were then allowed to stand for 24 hoursbefore being filtered, and were analysed for gold andsilver some 48 hours later. The results presented in Table11 indicate no precipitation of gold even at a pH valueas low as 1,0, but as much as 82 per cent of the containedsilver was precipitated. The nature of the silver precipi-tate was not investigated, although it was most likelyto be silver cyanide. At pH levels below approximately4, the precipitation of a small amount of a pink slimewas observed. Further analyses on an air-dried sampleof the precipitate indicated the presence of 18 per centcopper, 8 per cent iron, 2,6 per cent silver, 1,1 per centcobalt, 0,9 per cent nickel, and 26,3 per cent water.Examination of an X-ray diffractogram of the material

TABLE IISOLUTION STABILITY OF GOLD AND SILVER IN CLARIFIED GOLD-

PLANT SOLUTION

g

525339999000

*Gold and silver determined by atomic-absorption specotr-phot,ornetry after solvent extraction.

showed that the precipitate was largely copper ferro-cyanide, Cu2Fe(CN)6'

Adsorption of gold onto carbon at conventional pH levelsPreliminary experiments were carried out in which

both clarified pregnant solutions and partially clarifiedplant effluents were fed to a carbon column. This invari-ably resulted in excessive fouling of the carbon withcalcium carbonate. The findings were similar in pilot-plant operations 9. This carbonate fouling, besides ad-versely affecting the adsorption of gold, resulted ineventual choking of the carbon bed and necessitatedfrequent removal of the carbonate by treatment withdilute hydrochloric acid. The build-up of calciumcarbonate was found to be erratic in that sometimeslittle or no carbon fouling occurred. Furthermore, foul-ing appeared to be most troublesome with fresh, ratherthan aged, plant solutions. These latter observationsindicated that calcium fouling was most sensitive to thepH level of these solutions as the relatively small de-crease in pH observed on storage (Table I) was sufficientto allay any fouling problem. Obviously, while the con-centrations of both calcium and carbon dioxide play asignificant role in this fouling mechanism, the judiciouslowering of pH to between 8 and 9 (thus shifting thecarbonate equilibrium to the bicarbonate side) wouldappear to overcome the problem to a large degree.Such a pH adjustment may have considerable merit ifexcessively alkaline plant solutions or pulps are to betreated with carbon, e.g. in a conventional carbon-in-pulp operation.

Apart from the problem of fouling by calcium carbon-

Influent concentration 5,4 g/t Au, 0,69 gft AgSuperlicial flow velocity 0,42 m/min, equivalent to 45 bed vol\lmes

per hourCarbon particle sixe -1190l£m +840p.m1,82 g Au/IOO g carbon loaded in 24 h3,47 g Au/IOO g carbon loaded in 48 h3,98 g Au/IOO g carbon loaded in 72 h

.. Agoooooooo~ooooooo~ \

00.. 000000000000 .0 ..~ooo ...

1000

24h

!

72h

i.........,. Au.

..

48 h .

! ..

.

.2000 3000 4000

No. OF BED VOLUMES

284 MAY 1979

Fig. I-The adsorption of gold and silver from a plant solution at pH 9,8

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

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100. ..... 5h. -- .

904h

/""'0.~80 ~-- ... 3h

zQ ...

I- 70A.CII:011)C 60c(

C - . . 2h....0 50C)

40

1h30

0 2 3 4 5 6 7 8 9 10 ,11

pH

Fig. 3- The effect of pH on the rate of gold adsorption from a synthetic solution of high Ionic strength

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 285

100

90

/""'0.

* ~80Z0I-A. 70CII:011)

Cc( 60

C....0C) 50

40

300

. 5h..

[]

~4h~

...

... 3h...

2h.

2 3 4 5

pH6 7 9 10 118

Fig. 2- The effect of pH on the rate of gold adsorption from a plant solution

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100

90

.......

* 80-zQ 70....A.!Cl::0In0 60CC

0~0 50C)

40

300

ate, the displacement of silver by influent gold values ina column operation presents problems in a merry-go-round system for the treatment of clarified pregnantsolutions. Fig. 1 illustrates a typical breakthroughcurve obtained when an 'aged' pregnant plant solutionwith a pH value of 9,8 was pumped through a columncontaining activated carbon. In this instance, fouling ofthe carbon by calcium carbonate was not observed. Theearly breakthrough of silver ahead of gold, together withthe fact that the tenor of the silver in the effluent washigher than that in the influent, strongly suggests sucha displacement mechanism. This displacement of silver,occurring at an average carbon loading of approxi-mately 1 per cent gold in this instance, would result ina serious build-up of silver in a merry-go-round circuit,necessitating a more complex cycle of adsorption andelution if excessive losses of silver are to be avoided.

These two effects (i.e. the fouling of carbon with cal-cium carbonate and possible high silver losses) associatedwith the use of carbon at the pH levels occurring in aconventional plant were considered to be a sufficientinducement for further investigations to be conducted onthe adsorption of gold at lower pH levels.

Effect of pH on the kinetics of gold adsorptionAdsorption data concerning the effect of pH on the

rate of gold adsorption from the three test solutionsstudied are presented graphically in Figs. 2 to 4.

In the case of both the plant solution and the syntheticsolution of high ionic strength, there are similarities inthe rate of gold adsorption at various pH levels, althoughthe adsorption is significantly better for the syntheticsolution. In both cases, an optimum at pH 5 is indicated,

.

.

.

2 3 4

together with a marked fall-off in the rate of gold ad.sorption above pH 5 (Figs. 2 and 3). However, gold ad-sorption from the synthetic solution of low ionic strengthdisplays a very different kinetic picture (Fig. 4). In thisinstance, pH can be seen to have a far bigger effect onadsorption rates especially at high pH levels, with optimabeing indicated at pH levels of approximately 4 and be-low 1 respectively.

The reasons for the discrepancies noted between therates of gold adsorption from the plant solutions andthose from synthetic solutions are at this stage not easilydefined. Both thiosulphate and thiocyanate anions were,however, shown to have a very detrimental effect on therates of gold adsorption when added individually to asynthetic solution at the approximate concentrationlevels found in the plant solution (Table I). While theaddition of 100 g/t thiocyanate as sodium thiocyanatewas found to have a most detrimental effect at high }JHlevels, the presence of only 4 g/t thiosulphate added assodium thiosulphate was found to have the most adverseeffect on adsorption rates at low pH levels.

Effect of pH on equilibrium capacity constantsCapacity constants illustrating gold adsorption as a

function of pH are presented graphically in Fig. 5. Thedata also allow comparison of gold adsorption from botha plant solution and a synthetic solution of high ionicstrength. In the case ofthe plant solution, a very gradualincrease in carbon capacity can be seen as the pH isdecreased from 12 to 6. At lower pH levels, a sharpincrease in capacity constant is indicated, with anoptimum at approximately pH 2 to 2,5. The subsequentdecline in gold capacity at still lower pH levels probably

.5h

4h

3h

2h

5 6 7 8 9 10 11

286 MAY.1979

Fig. 4- The effect of pH on the rate of gold adsorption from a synthetic solution of Iow ionic strength

pH

.JOURNALOFTHE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY,

Page 7: Theuseofactivated carbonfortherecoveryof goldandsilverfromgold-plantsolutions · 2016. 8. 10. · The Merrill-Crowe process ascurrently practised in South Africa requires very careful

~40;:)

a:aD.... 20;:)0LLI

00

corresponds to the formation of aurous cyanide. Theformation (and possible precipitation) of aurous cyanidewould presumably interfere with any anionic adsorptionmechanism.

The effect of pH on gold adsorption from the syntheticsolution can immediately be seen to be similar to thatfrom the plant solution. However, the capacity constantsare generally very much better for synthetic than forplant solutions. Again, while the reasons for such differ-ences are not easily explained, it was shown that the

""'"u~:)CC 120mE

'-/t-~ 100t-IltZ

8 80

~U

~ 60c:(U

addition of both thiosulphate and thiocyanate to syn-thetic solutions had very detrimental effects on goldcapacity constants. The addition of 100 g/t thiocyanateto a synthetic solution of high ionic strength at pH 5,0was shown to reduce the capacity constant from 58 to40 mg of gold per gram of carbon. Likewise, the additionof only 6 g/t thiosulphate reduced the capacity constantto 38 mg of gold per gram of carbon.

'The effect of pH on the Freundlich constanPO, n, wasalso calculated from the above equilibrium adsorption

0 Synthetic solution of high ionic strength. Gold-plant solution

,,cf

.

2 3 4

EQUILI BRIUM pH

5 6 7 9 108 11 12

Fig. 5- The effect of pH on the Freundlich equilibrium capacity constant for gold adsorption onto activated carbon

-;-.~§ 6

>-..C.:: 5:a..~~ 4ZCCt-IltZ 30U:r:~ 2....CZ;:)LLIa:.....

00 5 6 7

EQUiliBRIUM pH

Fig. 6- The effect of pH on the Freundlich constant n

/ 0 0

0 Synthetic solution of high ionic strength. Gold-plant solution

0

0

~.. . 0. .

2 3 4

.

.8 9 10 11 12

.JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 287

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data. (Fig. 6). While the behaviour of the plant solutionis significantly different from that of the synthetic solu-tion, indicating poorer gold adsorption, the breaks incontinuity at pH levels below 4 and 2 are again evident.The optimum values of n were obtained when the syn-thetic solution was used at pH 4 to 5.Gold adsorption at pH 5

Preliminary experiments were carried out in whichacidified plant solutions at pH 2,5 were pumped throughindividual columns containing activated carbon. Acidifi.cation to this level entailed the addition of approximately550 gjt sulphuric acid to the original plant solution. Itwas demonstrated that significantly higher gold loadingson carbon could be achieved at this influent pH. Load-ings approaching 10 g of gold per 100 g of carbon wereobtained when plant solution acidified to pH 2,5 wasused. This compared with only 4 to 5 g of gold per 100 gof carbon achieved with a conventional plant solution(pH 10,2). It was also shown that higher influent flow-rates could be used beneficially after acidification to pH2,5. Furthermore, no displacement of silver by adsorbedgold values occurred at pH 2,5, although a significantamount of silver, together with copper ferrocyanide, wasprecipitated under such pH conditions (Table II). Thisprecipitation resulted in a minor amount of carbon foul-ing, which increased the pressure drop across thecarbon bed. The carbon fouling also presented opera-tional problems when in-line acidification was carriedout. In view of this latter problem, together with theearlier findings suggesting adsorption reaction rate op-tima in the region of pH 5 (see reaction rate data), fur-ther investigations were confined to the treatment of .

acidified plant solutions in this particular pH region.Acidification of plant solution to pH 5 entailed theaddition of only 220 gjt sulphuric acid. While no precipi-tation of copper ferrocyanide or silver was observed atthis pH level, a small amount of a white precipitateidentified as zinc ferrocyanide was noted. Fig. 7 illu-strates a typical partial breakthrough curve for gold andsilver values, which was obtained when an acidified plantsolution at pH 5 and containing 6,2 gjt gold was pumpedthrough a single column as previously described. Thesympathetic breakthrough of both gold and silver undersuch conditions can be compared with the prematuredisplacement of silver that was observed when a non-acidified plant solution was used. (Fig. 1).

In view of the possible large hold-up of bullion in anenvisaged carbon circuit, the parameters most likely toinfluence such a situation were also briefly considered.Fig. 8 illustrates the effect of the particle size of thecarbon on the adsorption of gold when suitably acidifiedplant solution was pumped through individual columnscontaining two different screen fractions of type G215carbon. The beneficial use of the finer fraction of carbon(that between 1190 and 840 fLm) is most evident. In thisinstance, influent flowrates were maintained at approxi-mately 45 bed volumes per hour while influent waspumped continuously for 72 hours. Even at such rela-tively high flow velocities, no excessive pressure dropacross the carbon bed was observed in either instance(less than 20 kPa per metre of carbon bed). Testworkusing a fraction between 840 and 297 fLm of a similargrade of carbon, while indicating even better gold ad-sorption, showed a pressure drop of about 100 kPa per

-m~~ 5

Influent concentration 5,4 gft Au, 0,69 lIt Ag .

Superficial flow velocity 0,42 m/min equivalent to 45 bed volumesper hour

.

Carbon particle size -1190fLm +840fLmI 98 g Au/lOO g carbon loaded in 24 h

3:74 g AujlOO g carbon loaded in 48 h5,05 g AujlOO g carbon loaded in 72 h

72h

~ Au..........4..8h ..

!.. :000000000000 Ag~oo..........

6

-....m--J- 4

ZLLI:)~ 3u.LLI

z~ 2:).....

0V 1 - 24h

!0 ..-

0-1000

No. OF BED VOLUMES

.2000 3000 4000

288 MAY1979

Fig. 7.-The adsorption of gold and silver from an acidified plant solution at pHIS,O

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

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6

........:).

c( 5........DJ

'--'to- 4ZUoI::;)-'..... 3u.UoI

Z~2

::;)-'0U

1

0 ...,0 nn()

0

7

6

'";:) 5~.......C)

"-J 4....ZLLI::).... 3..........LLI

Z 2~::)....0U

. . .00 1000

Influent concentrationSuperficial flow velocity. -1190p.m +840p.m0 -I 680p.m + IOOOp.m

5,4 g/t Au0,42 m/mlrl

72h

1 0

00000

0 00000 00

00

0

48h

! ......................

00

00

00

0

0

24 h 00

l 000

000

0000

1000 2000

No. OF BED VOLUMES3000

Fig. 8- The effect of carbon particle size on gold adsorption

4000

Influent concentrationCarbon particle size0 ..5 bed volumes/h. 68 bed volumes/h. 109 bed volumes/h

5," g/t Au-1190p.m +840p.m

... .

. ..0. . 00... 0.. 0. 0

.. 0.. 0

.. 00.. 0

.. 0. 0.. 00. . . 0. . . . 000

. - . .0000000

.

2000

No.OF BED VOLUMES

3000 4000

Fig. 9- The~effect of influent flowrates on gold adsorption

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 289

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----Z0 7,0EDICII:c(Ug) 6,0

00.........g)

5,0-..J

W::)..... 4,0

~.....

;! 3,0w

~Q2,0

wEDICII:0 1,0VI .Qc(

0,

~(TOP)

metre of carbon bed across the carbon bed. This wasconsidered to be excessive from the point of view of anypossible scale-up in the size of the operation. Furthertestwork was thus confined to the use of a narrow sizerange (between 1190 and 840 p.m) of type G215 carbon.The choice of a relatively narrow range of particle sizesof carbon has considerable operational advantages whenrelated to packed-bed column operation. This is becauseit results in lower packing densities, and consequentlylower pressure drops. The bulk density of the aboveselected carbon fraction was approximately 0,33 g/cm3,which can be compared with packing densities of up to0,5 g/cm3 for carbon of a similar grade but wider particle-size range.

The effect of influent flowrates on gold adsorption wasalso investigated in the present context. As can beexpected, the use of relatively high influent flowrates willminimize any hold-up of bullion in the carbon-adsorptioncircuit. Fig. 9 illustrates the effect of pumping suitablyacidified plant solution through individual columns con-taining activated carbon. Superficial influent flow velo-cities varying from 0,42 to 1,05 m/min were employed.From the results presented, it is most evident that onlysmall differences in the gold breakthrough curves re-sulted when flowrates were increased from 45 to 109bed volumes per hour. These observations suggest thatthe rates of gold adsorption must be extremely high andthe adsorption reaction zone very narrow. In the casewhere the influent was pumped at 109 bed volumes perhour, a loading of 4,16 g of gold per 100 g of carbon in24 hours was noted. It was also observed that little, ifany, displacement of silver by influent gold valuesoccurred under the prescribed conditions.

Displacement of adsorbed metal valuesGold-plant solution having a pH of 9,3 and containing

5,4 g/t gold was pumped through a column at a super-ficial flow velocity of 0,42 m/min for 24 hours. There-after the entire column was carefully cut into sectionsand individual sections were analysed. A similar opera-tion was carried out using the same gold-plant solutionacidified to pH 4,5. Figs. 10 and 11 illustrate the valuesof adsorbed metal obtained at the two different pHlevels. In the case of the conventional plant solution(Fig. 10), the displacement sequence gold-silver-nickel-copper was clearly evident, while the concentrations ofcalcium built up to nearly 1 per cent at the top of thecolumn. Conversely, adsorption carried out under acidconditions (Fig. 11) indicated no such displacementsequence, although a major amount of copper was ad-sorbed at the top of the column. This adsorbed coppercomplex, which was thought to be Cu(CN)2-1, mayexplain to a large degree the disparity between acidifiedplant solutions and synthetic solutions under similarpH conditions (see above).

It has been suggestedll that the increase in copper ad.sorption is related to the negative charge on the corres-ponding anionic complex. Thus, at conventional pHlevels, where the Cu(CN)43- complex predominates, theadsorption of copper is poor and the copper is easily dis-placed by more strongly adsorbed metal species (seeabove). Conversely, at lower pH levels, decomposition ofthe above complex, yielding initially Cu(CNh2- and sub-sequently CU(CN)2-1,results in a substantial increase incopper adsorption owing to the lower anionic charge onthe copper complex. Furthermore, the observed precipi-tation of copper as a pink ferrocyanide complex at pH

Influent concentration' 5.4 lIt Au, 0,69 lIt AgSuperficialflow velocity 0,42 m/minCarbon particle size -1190p.m +840p.m. gold . nickel0 silver 0 copper... calcium

10 20 30 50,

60(B6TTOM)

40

CARBON BED DEPTH (cm)

Fig. 10- The adsorption of metal values from a plant solution at pH 9,3

290 MAY 1979 JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

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g/t Ag

< 0,0010,006

< 0,0010,010

< 0,0010,022

< 0,006

.....Z 7,00ID1:11:

~ 6,0g)

00-....g)

w

:3 4,0c(>.....c(~w~QwID1:11:

0InQc(

3,0

1,0

0

(TOP)

Influent concentration 5,4 g/t Au, 0.69 g/t AISuperficial flow velocity 0,42 min/minCarbon particle size -1190p.m +840p.m. gold . nickel0 silver [] copper... calcium

10 20 30 40CARBON BED DEPTH (cm)

50 , 60(BOTTOM)

Fig. 11- The adsorption of metal values from an acidified plant solution at pH 4,5

TABLE HIOPERATION OF A 'MERRY-GO-ROUND' ACTIVATED-CARBON ADSORPTION CIRCUIT AT AN INFLUENT FLOWRATE OF 45 BED VOLUMES PER HOUR

(Superficial flow velocity = 0,42 m/min)

Column Total number of E uent from second column Effluent from last columnsequence bed volumes (daily average concentrations) (daily average concentrations)

passed/operationaltime, h g/t Au

A-B-CA-B-CB-C-DB-C-DC-D-EC-D-E

1059/0-242117/24-483176/48-724234/72-965293/96-1206351/120-144

0,00180,00080,00130,00330,00100,0014

0,0016Average effluent values for 6 days

levels below 4 may explain the discontinuities observed ingold adsorption rates and capacity constant data undersuch acidic conditions. Likewise, the discontinuitiesobserved at pH 1 to 2 may coincide with the formation ofaurous cyanide. Both of these aspects are well illustratedin Figs. 5 and 6.Continuous gold adsorption at an influent flowrate of 45bed volumes per hour

Acidified gold-plant solution at pH 5,0 containing5,4 g/t gold was pumped at a tlowrate of 45 bed volumesper hour through a simulated merry-go-round circuit fora p3riof of 6 d1.Y3(continuom pumping W.13smpendedtemporarily after 96 hours owing to a weekend shut-down). A summary of the re3ults is presented in TableIll, while the elution data for column B are shown inTable IV. Gold-ad30rption data for the first column ofthe merry-go-round circuit are presented graphically inFig. 12.

With regard to gold adsorption, average values of goldin the effiuent over the 6 days of 0,0016 g/t and 0,0018 g/t

g/t Au

0,00220,00080,00070,00400,00100,0019

0,0018

g/t Ag

< 0,002< 0,001< 0,001< 0,001< 0,001< 0,001

< 0,001

from columns 2 and 3 respectively are most noteworthy.Such values also indicated that column C was in factdoing little or no work with respect to gold adsorption.A gold loading of 3,2 g per 100 g of carbon was indicatedon the lead column (column A) using the adsorptiondata presented in Table Ill. However, elution data indi-cated progressive gold loadings of 3,3, 3,6, and 3,7 gper 100 g of carbon on columns A, B, and C respectivelyas these were brought into the lead position.

Fig. 13 illustrates a typical elution profile of gold andsilver values from columns of loaded carbon. It showsthat virtually complete gold elution was effected in 6 to7 bed volumes (elution data taken from column C).Analyses of samples of the eluted carbon indicated that99,9 per cent of the gold and 99,8 per cent of the silverwas eluted under the specified conditions. The elutiondata also indicated the adsorption of considerableconcentrations of copper (3,1 to 3,9 g per 100 g ofcarbon), zinc (1 to 1,3 g per 100 g of carbon), and nickel(0,9 to 1,1 g per 100 g of carbon). The elution of rela-

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 291

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d* 0.8.SV ~"'" 0> 0> 0> t- 0> 0>

"" "'"00 0

""'.....

"'":;'"g::: M 0 M ,..... ...... 0 000-- /\-bIJ

- '".... ..... 0> ~....

"'" 02~S .... ..... .... ..... 00 .... 0

~S ~......... .... .... .......... .....

V

IQ

~~8~V"'" ...........................................IQ....A...."'"00 0000 o.....oVoVoVo o""~Zo

VVV V V V

....~~~~V"'" """""""""""""""0>0>00>""~

"" ~~0000 o.....~VoVoVo ooo~~oVVV V V V

"'" 0""""""""""'" oolQ.....oV"'" ......................................IQ........."",IQ~ooo o.....~VoVoVo O""~M"""

S.c

VVV V V V"".c"".....11 ....

"",~~~""""""""""""""""""""""'.....""....1Q,,,,~00<I> ....S

""lQ~ooVoVoVoVoVo 00>~......~

.E ~V V V V V0>

'g..c::!. .....

00~00"""""""""""""""""""""""""""....001Q00<I> .....~~~VoVoVoVoVo 00>~~~~00

::! ~.... 0 V V V V V'i....0iBS

~",,~og..................................................o>o>oo>....o.E IQ~M oVoVoVoVoVo o~......o~0 0>

> M ""'~ V V V V V.....

'C<I>..c....00

""~,,,,~~~..........0>0>....................000001Q0Z 00

~~0 oVo"""""'Vo o"""""'~o""""".....M IQ~ V V "'"

..... 0~"",~0~..........0.....""""1Q""""",,,,0....""'0IQ~M~O~~VO~~ oO>~""'~~"""Vo>

"'" ~"<I<~ ~.....V

00

~"'"""~1Q~00"""",,0""""1Q00>01Q""'~000 0> -~ .0. -"" -.... ..... -0

-"'" '0"""". 00""'....1Q"",00 0"""", ""O>~""'O ~"""'"..... 0> ........."<1< ~.... ~o ~.........."'" ~.........

~~0

"'"~~~~g~~~~~~~~~~~~~AAIQ ~~....~::: ooo~ ""':::~""~ ""'ZZ0

~.,:.

'"~~~Z-

~~bIJ~--~d ~s~j~j~j~j~j~j~j~g~~~<I>

O::! ~~~~~~~~~~~~~~~~ww~wo~ ::!::!b()bIJ::!::!oo.~.~<I><I>dd<c<c88q,z««ooooZZ~~~~oowwwo

» I~o>~

~~~~" 0> 0><I>

~d

0..c...<C"z """'"'gbIJ 1Q00

~.Er;i1

b()

.S'C<c 00.Q~ 00d~ ""'0>

"""'"0~..c

~~~~~~>

c3~

292 MAY 1979

~0~~I'i1Po<

rJ1

I'i1

~0>AI'i1=IQ

"<I<

Eo<

<I'i1><0i><0

Z =0 Z

po E ~~ ~ Sr;i1

rJ1 0

H ~ i>I

~ ;; ~E-t :::

< Eo<

0 P

~~

0~0i>I

Z0

~0AI'i1

~><r<t0

Z0

~I'i1

-;;;:-

000'C~~~...

oS~§-"t.1d0

~.£<I>

]-0"....0g

:$

i~<I>

~d

0*

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

~><0~

~~00I'i1~Z0

§I'i1

~

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5

--Q)0(...:)

0(4

::::::Q)

'-'Z0:;cl1li: 3....ZwuZ0uw< 2::;)-'w

""'"....zw::;)....L'-Z

elution48h

elution96h

elution144h

00

.1000 2000

III:... I.. I.. I. I. I. I. I. I. I. I. I. .. I

79%gpld adsorption. :. I. .. I..I

IIIIIIII. :

60005000

I II I

u..O

100 : :I I

~ .. I . I

~ ~: ~ :.. I . IZ 80 . I .. I0 ... : ..:I . I, ~ :I . I

I .. I1 84%gold adsorption. I: ~I II II II II II II II II II ,I II II :

3000 4000

....a.l1li:600V)

C0(

40C-'0C 20

93% gold adsorption

No. OF BED VOLUMESFig. 12- The adsorption of gold in the first column of a merry-go-round circuit operating at 45 bed volumes per hour

6

2 4 6 73

No.OF BED VOLUMES OF ELUATE + PRETREATMENT REAGENT

Fig. IJ-The elution of gold and silver from loaded carbonusing deionized water as an eluant

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979 293

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Column Total number of E uent from second column Effluent from last columnsequence bed volumes (daily average concentration) (daily average concentration)

passed/operationaltime, h g/t Au g/t Ag g/t Au g/t Ag

D-E-F 1590/0-24 0,0020 < 0,001 0,0015 < 0,001D-E-F 3180/24-48 0,0220 0,014 0,0005 < 0,001E-F-G 4770/48-72 0,0024 0,005 0,0005 < 0,001E-F-G 6360/72-96 0,0709 0,032 0,0005 < 0,001F-G-H 7950/96--120 0,0034 0,002 0,0008 < 0,001

AverageeOuent values for6 days 0,0279 0,016 0,0008 I < 0,001

tively high concentrations of thiocyanate and thio-sulphate complexes, together with low concentrations ofiron and cobalt, are also noteworthy.

The increase in the pH of column effiuent from aninitial influent value of 5,0 to a final effiuent value ofapproximately 6,0 was an interesting observation. Theeffiuent from the first column was also found to have apH of approximately 6,0, implying that the rise in pHoccurred where the adsorption of gold was greatest. Ionexchange, or replacement of basic groups on the carbonsurface by aurocyanide anions, is strongly suggested.

Continuous gold adsorption at an influent flowrate of 66bed volumes per hour

In order to achieve even higher gold loadings on thelead column and at the same time to make more effec-tive use of the last column, influent flowrates wereincreased from 45 to 66 bed volumes per hour and theprevious operation (see above) continued. Also, in thisoperation the influent pH was lowered to a value of 4,3

because of the significant rise in pH observed on thelead column.

From the summary of the resulting adsorption datapresented in Table V, average gold effiuent values overthe 6 days of operation of 0,0008 gjt ag<1in indicated agold adsorption efficiency of more than 99,9 per cent.Likewise, the adsorption of silver was also exceptionallygood (more than 99,9 per cent). The adsorption of gold inthe first column of the circuit is graphically presentedin Fig. 14, and typical elution data from column Farepresented in Table VI. While average gold recoveries of99,7 per cent and silver recoveries of 99,6 per cent wereachieved in the present operation, carbon loadingsapproaching the following were also obtained: 53 kgjtgold, 6 kgjt silver, 57 kgjt copper, 14 kgjt nickel, andI kgjt zinc.

Again, the elution of considerable quantities of thio-sulphate and thiocyanate complexes together with smallamounts of mercury (0,002 g per lOO g of carbon loading)

I11:... I ..

~ : .~. '... :..... : .. 1 ... : ... 1 .. 1 ..76°10gold adsorption : ....... ..: .... .

1II: 62%gold adsorptionII1I1II

..........

ZIoU:;)....u..Z 100-

"

elution48h

u..0

* 80

z0~ 60ar::0VI

~ 40

C....

g 20

00

elution96h

elution144h

I II II II II I: :: .. :1 . 1,. 1:.. :,. 1I. I: .. :I . I! .. :: ...:I .. II ... :: . II .~ I1 .1I -I :.' I: 59% gold adsorption:I II I

3000 90001500

No.OF BED VOLUMES

4500 6000 7500

Fig. 14- The adsorption of gold in the first column of a merry-go-round circuit operating at 66 bed volumes per hour

TABLE V

THE OPERATION OF A MERRY-GO-ROUND ACTIVATED-CARBON ADSORPTION CIRCUIT AT AN INFLUENT FLOWRATE OF 66 BED VOLUMESPER HOUR

(Superficial flow velocity = 0,64 m/min)

294 MAY1979 JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

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>::* 0

""O~bD ~00~""

.....""

0""

0..c.~0 0> <- 00 00- 0 ..... .....""

0""'"d

0 ..; 0 .0 0 0 0 0 0"'",..... .....OO~ 1\-bD

-m <- <- .....~""

lQ<- 0> 0

"'~bDb S <- 0>""

0>~""

00~00"" ""

~0-E-i .....

""

.....""0.....0..... .....

""00> <-~-o""'o"""""""'.....-.....lQlQO~OOO>"'"lQ.ooooVV oVoVo olQ.ooooo~r:

V V V~p0=

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JOURNAL OF. THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

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MAY 1979 295

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Column sample Influent pH Calcium content, g/t

Original carbonequilibriated at pH 5,0 500

A 5,0 4180B 5,0 4200C 5,0 4580D 4,3 1450E 4,3 1630F 4,3 2370

is noteworthy. When these carbon loadings are comparedwith earlier loadings (see above), the marked decrease inzinc concentration (from 13 kgjt to 1 kgjt) would sug-gest that only zinc has been replaced on the carbonsurface to any significant degree by other adsorbedmetal species.Carbon fouling

It had been established previously9 (in experimentssimilar to those described above) that little or no build-up of metal values or silica on activated carbon resultsfrom the repeated use of the carbon in treating conven-tional plant solutions. However, there remains the possi-bility of incurring a build-up of calcium sulphate in thepresent instance. Calcium analyses of the eluted carbonsamples are presented in Table VII. These, however, sug-gest that while a little fouling by calcium sulphate maytake place when the pH of the influent solution is 5,0,little or no fouling takes place when the influent pH islowered to 4,3. This marginal lowering of the influent pHfrom 5,0 to 4,3, resulting in a considerable decrease inthe calcium content of the eluted carbon, may correspondto the formation of soluble calcium bisulphate, ratherthan the more insoluble calcium sulphate. This smallbuild-up of calcium can be significant and would requirecareful monitoring in any future investigation.

TABLE VIITHE DETERMINATION OF CALCIUM ON SAMPLES OF ELUTED CARBON

DiscussionThe results presented indicate that the effect of pH on

the rate of gold adsorption and on the capacity of acti-vated carbon to adsorb gold is certainly more complexthan originally expected. The similarity between theplant solution and the synthetic solution of high ionicstrength may have been anticipated, but the rate optimadisplayed at pH 5 and below 1 are difficult to explain interms of a single adsorption mechanism. Likewise, thecapacity constant optima are difficult to explain,especially when it is seen that those pH values at whichexceptionally high capacity constants were obtained (inthe region of pH 3,0 to 3,5) correspond to the pH levelsat which exceptionally low rates of gold adsorption wereobserved. The differences in reaction rates displayed bythe plant solution and the synthetic solution of highionic strength are also noteworthy. The reasons for sucha disparity are at this stage only speculative, and fur-ther investigations in this direction would appear to bewarranted. The increased adsorption of copper as acompeting anion at a lower pH level may to some de-gree explain certain of these observed differences.

The present investigation has demonstrated that sig-nificant improvements can be made in the use of acti-vated carbon for the recovery of gold and silver from

296 MAY 1979

gold-plant solutions (containing relatively low concentra-tions of copper). First, the carbon fouling that wasobserved both at high pH (due to calcium carbonate)and at low pH (due to copper ferrocyanide slime) is notevident when plant solutions are acidified to pH valuesbetween 4 and 5. This aspect, besides increasing theeffectiveness of carbon with respect to gold adsorption,has significant operational advantages. Second, signifi-cant savings are effected in the sulphuric acid requiredto acidify to between pH 4 and 5 (and later the limerequired to neutralize effluent to pH 8 or higher), whencompared with acidification to lower pH values. Acidifi-cation to pH 5,3 was found to require the addition of0,220 kgjt of sulphuric acid (0,55 cent per cubic metreof solution at a sulphuric acid cost of R25 per ton),while adjustment to pH 2,5 required 0,575 kgjt sulphuricacid (1,44 cents per cubic metre of solution). Such costscould be roughly doubled when the subsequent neut-ralization costs are included. These cost savings resultingfrom operation at pH 4 to 5 could be made without thesacrifice of gold-adsorption rates. Third, the efficientrecovery of silver when adsorption takes place at pH 4to 5 is a distinct advantage. The recovery of silver at cur-rent prices is worth approximately 10 cents per ton ofore treated, and it is therefore important for the silverto be recovered as completely as possible.

When compared with conventional zinc precipitation,the carbon process operated at pH 4 to 5 would appear tohave considerable economic merit. If the gold in averageplant effluents could be reduced from between 0,01 and0,02 gjt (conventional circuit) to 0,001 gjt, a saving of8 to 16 cents per ton of ore treated would result if thegold price is taken as R5000 per kilogram. This alonewould correspond to between RI6 000 and R32 000 permonth on a mine treating 200 000 tons per month. Themajor operating costs in a carbon circuit of the typedescribed would involve respectively the acidificationand neutralization of the plant solutions before and afterthey were contacted with carbon. This cost is not likelyto exceed 2 cents per ton of ore treated. Furthermore,both the lower capital investment for a carbon plant andthe lower operating costs would appear to favour suchan operation above conventional zinc precipitation. Apreliminary costing exercise carried out at the AARL in-dicated a capital saving of approximately R380 000 for amine treating 264 000 tons per month, while operatingcosts were reduced by R210 000 per annum.

From a practical point of view, the present findingsindicate a very simple process for the recovery andelectrowinning of gold from acidified gold-plant pregnantsolutions. Whereas the adsorption of gold from alkalinesolutions entails relatively slow adsorption kinetics, re-sulting in low carbon loadings and longer adsorptioncycles, together with calcium carbonate fouling ofthe carbon, the reverse is true when adsorption is carriedout at pH 4 to 5. Not only will very little hold-up of goldoccur in such a process, but far more use is made of verymuch less carbon in a smaller carbon circuit.

Further investigations related to the re-use of thecarbon in a continuous merry-go-round circuit, togetherwith more exhaustive modelling exercises, would berequired before an economically meaningful case could

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY

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9. NICOL, D. I. Randburg, National Institute for Metallurgy.Project No. 80376 (confidential).

10. DAVIDSON, R. J. J. S. Afr. Inst. Min. Metall., vo!. 75,no. 4. 1974. p. 67.

11. McDoUGALL, G. J. Randburg, National Institute forMetallurgy. Private communication.

be made for the use of carbon rather than zinc forrecovering gold in an existing gold plant.

References1. ADAMsoN, R. J. (ed.) Gold metallurgy in South Africa.

Johannesburg, Chamber of Mines of South Africa, 1972.2. SISSELMAN,R. Engng Min. J., May 1976. p. 90.3. BHAPPu, R. B., and LEWIS, F. M. Min. Congo J., Jan.

1975. p. 38.4. ZADRA,J. B. D.S. Bureau of Mines, H.I. 4672. Apr. 1950.5. ZADRA, J. B., ENGEL, A. L., and HEINEN, J. H. D.S.

Bureau of Mines, H.I. 4843. Feb. 1952.6. DAVIDSON,R. J., and DUNCANSON,D. J. S. Afr. Inst. Min.

Metall., vo!. 77, no. 12. 1977. p. 254.7. FISCHER, D. D. V.S. Patent no. 3935006, 1976.8. DAVIDSON,R. J., et. al. J. S. Afr. Inst. Min. Metall., vo!. 78,

no. 6. 1978. p. 146.

Acknowled~ements

The authors are grateful to the Management and totheir colleagues at the Anglo American Research Labora-tories for encouragement and numerous critical dis-cussions. Particular indebtedness is acknowledged to theAnalytical Laboratory for their very considerable andmeticulous efforts, and to the Director of Research MrG. S. James, for his abiding interest in the whole project.

Company AffiliatesThe following members have beenadmitted to the Institute as Com-pany Affiliates.

AECI Limited.AfroxjDowson and Dobson Limited.Amalgamated Collieries ofS.A. Limit-

ed.Apex Mines Limited.Associated Manganese Mines of S.A.

Limited.Billiton Exploration SA (Pty) Limit-

ed.Blackwood Hodge (SA) Limited.Blyvooruitzicht G.M. Co. Ltd.Boart International Limited.Bracken Mines Limited.Buffelsfontein G.M. Co. Limited.Cape Asbestos South Africa (Pty) Ltd.Compair SA (Pty) Limited.Consolidated Murchison (Tvl) Gold-

fields & Development Co. Limited.Deelkraal Gold Mining Co. Ltd.Delfos & Atlas Copco (Pty) Limited.Doornfontein G.M. Co. Limited.Durban Roodepoort Deep Limited.East Driefontein G.M. Co. Limited.East Rand Prop. Mines Limited.Engineering Management Services

(Pty) Ltd.Envirotech (Pty) Ltd.Free State SaaiplaasG.M. Co. Limited.Fraser & Chalmers S.A. (Pty) Limited.Gardner-Denver Co. Africa (Pty) Ltd.

Goldfields of SA Limited.The Grootvlei (Pty) Mines Limited.Harmony Gold Mining Co. Limited.Hartebeesfontein G.M. Co. Limited.Highveld Steel and Vanadium Corpo-

ration Limited.Hubert Davies Projects (Pty) Ltd.Hubert Davies Heavy Equipment

(Pty) Ltd.Impala Platinum Limited.Ingersoll Rand Co. SA (Pty) Ltd.Johannesburg Consolidated Invest-

ment Corp. Ltd.Kinross Mines Limited.Kloof Gold Mining Co. Limited.Lennings Holdings Limited.Leslie G.M. Limited.Libanon G.M. Co. Limited.Lonrho S.A. Limited.Loraine Gold Mines Limited.Marievale Consolidated Mines Limit-

ed.Matte Smelters (Pty) Limited.Natal Cambrian Collieries Limited.Northern Lime Co. Limited.O'okiep Copper Company Limited.Otjihase Mining Co. (Pty) Limited.Palabora Mining Co. Limited.Photometric Sorters.President Stern G.M. Co. Limited.Pretoria Portland Cement Co. Limit-

ed.Prieska Copper Mines (Pty) Limited.Rand Mines Limited.R. J. Spargo Limited.

Rooiberg Minerals Development Co.Limited.

Rustenburg Platinum Mines Limited(Union Section).

Rustenburg Platinum Mines Limited(Rustenburg Section).

St. Helena Gold Mines Limited.Shaft Sinkers (Pty) Limited.S.A. Land Exploration Co. Limited.Stilfontein G.M. Co. Limited.The Griqualand Exploration and Fi-

nance Co. Limited.The Messina (Transvaal) Develop-

ment Co. Limited.The Randfontein Estates Gold Mining

Co. Witwatersrand Ltd.The Robbins Co. (Africa) (Pty) Ltd.The Steel Engineering Co. Ltd.Trans-Natal Coal Corporation Limit-

ed.Tvl Cons. Land & Exploration Co.Tsumeb Corporation Limited.Union Corporation LImited.Vaal Reefs Exploration & Mining Co.

Limited.Venterspost G.M. Co. Limited.Vergenoeg Mining Co. (Pty) Limited.Vlakfontein G.M. Co. Limited.Welkom Gold Mining Co. LImited.West Driefontein G.M. Co. Limited.Western Areas Gold Mining Co. Ltd.Western Deep Levels LImited.Western Holdings LImited.Winkelhaak Mines LImited.

JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY MAY 1979297