The three business areas inductive displacement ...vicatronic.fr/img/cms/CATALOGUES/WAYCON Engineering-.pdf · WayCon Engineering . The three business areas – inductive displacement

WayCon Engineering

The three business areas – inductive displacement transducers (LVDT), Magnescale sensors (formerly SONY) and eddy current sensors – were transferred to WayCon Engineering GmbH on 1 September 2014 in a “corporate spin-off” from WayCon Positionsmesstechnik GmbH. The transfer covered the complete development and research areas as well as the marketing and sales distribution of the aforementioned business areas. Michael Reiter, co-founder of WayCon Positionsmesstechnik GmbH, and who was responsible for building up and innovatively leading the development of WayCon draw wire sensors, eddy current sensors and inductive displacement transducers, is now the Managing Director of WayCon Engineering GmbH.

WayCon Engineering’s core business is focused on the following product portfolio:

Our products related to inductive displacement transducers (LVDT) guarantee the highest reliability under any operating conditions, such as, with respect to hydraulics, up to 1000 bar and 230°C. Important safety-related functions such as a cable break detection system and alarm output are characteristic features. Special form designs in titanium and solutions tailored to the customer’s needs complete the profile.

Our Magnescale sensors guarantee reliable measurements in the submicron range and for maximum life cycle under industrial conditions and can be used, amongst other things, as a calibration standard even in our own calibration laboratories, as well as a reference for digital eddy current sensors.

Technologically unique in the area of eddy current sensors are our latest developments, such as Waterfall-RPM-diagnosis and linearisation function. Through the simultaneous registration of the angle of rotation and distance to a rotating shaft, the entire features of a machine can be represented in a 3D diagram. In addition, the customer himself can calibrate the sensor on a particular traceable object using linearisation. The eddylab Windows Software was specially developed for this purpose; it processes and visualises the data via USB and with the help of a calibration standard and the digital controller.

Michael Reiter and his team will now be concentrating the core activities at WayCon Engineering on the above-mentioned product portfolio and will also step up the company’s efforts in terms of marketing and competition. Our focus will remain on developing high-quality sensors, expanding our high-tech range in the area of sensor miniaturisation and machine diagnostics and laying the foundations for establishing and strengthening the eddylab brand.

Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335

Series DF800SKey-Features:

- Available measurement ranges: 5 and 12 mm- Digital Tolerance Indicator MF-10 with Go/NoGo function- Resolution 0.1 µm- Linearity ±1 µm- Integrated reference point- Displacement speed up to 80 m/min- Working temperature 0...+55 °C- Protection class up to IP67- Easy installation- Resistant against water and oil

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

Content:

MAGNESCALEdigital gauge

26.02.15


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TECHNICAL DATA MAGNESCALE DF805S, DF812S

TECHNICAL DRAWING MAGNESCALE DF805S

Model DF805SR, DF805SFR DF805SLR, DF805SFLR DF812SR, DK812SFR DF812SLR, DK812FLR

Measurement range [mm] 5 12

Resolution [µm] 0.1

Linearity (20°C) [µm] 1

Max. displacement speed [m/min] 80

Output dedicated serial communication protocol

Power supply [VDC] 10...30, including ripple (p-p) 10 %

Power consumption [W] ≤1.2

Reference point [mm] bei 1 ±0.5 (über MF10 ausschaltbar)

Working temperature [°C] 0...55

Storage temperature [°C] -20...60

Spindle drive spring push

Measuring force horizontal (20°C) [N] 0.40 ±0.25 0.50 ±0.3

Measuring force upward (20°C) [N] 0.35 ±0.25 0.4 ±0.3

Measuring force downward (20°C) [N] 0.45 ±0.25 0.6 ±0.3

Protection class IP66 IP54 (IP67 connected tube) IP66 IP54 (IP67 connected tube)

Shock resistance 20...2000 Hz, 100 m/s²

Vibration resistance 1000 m/s², 11 ms

Weight [g] approx. 30 (without interpolator, cable and connector)

Life cycle up to 60 million strokes (under specific test conditions)

Feeler Carbide ball tip, mounting screw M2,5 (different types available)

Cable length Sensor-Interpolator [m] 2

Max. total length cable [m] 20 when using extension cable CE34

DF805SR DF805SLR

DF805SFR DF805SFLR


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TECHNICAL DRAWING MAGNESCALE DF812S

DF812SR DF812SFR

DF812SLR DF812SFLR

Hose elbow: only for DF8..SL (included in delivery)

Pneumatic push type model:

By exposing to air pressure the rod is being pushed out. If the supply of pressurised air is interrupted an internal spring makes sure that the rod is being pulled inside again (see drawing).

INTERPOLATOR UNIT


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DIGITAL TOLERANCE INDICATOR MF10

Model MF-10-P1 MF-10-P2 (Vorzugstyp)

Type NPN output (Go = 0 V, connection to GND ) PNP output (Go = 30 V)

Number of Go/NoGo judgements outputs 2

Number of external inputs 1

Minimum display unit [µm] 0.1

Power consumption [mW] power supply voltage 24 V normal mode: 2040, or less (current consumption ≤85 mA)

power saving ECO mode: 1920, or less (current consumption ≤80 mA)

Go/NoGo judgements output load voltage: ≤30 VDC, open collector output type

load current: the total of the two outputs must be ≤100 mA

off-state current: ≤0.1 mA

Number of threshold memories 4

Protection circuit yes / yes



Humidity 35% to 85% (no condensation)

Weight [g] approx. 75

Cable length [m] 2

Connection cable (MF-10 to Interpolator) CE34 (see page 5)

Contact input (relay or switch) Non-contact input (transistor) Input time

NPN Typ

ON: Connection to 0 V ON: 1.5 V, or less

ON: 9 ms or more

Off: 9 ms or more

(Outflow current: 1 mA or less) (Outflow current: 1 mA or less)

OFF: Open or short-circuited to Vcc OFF: Vcc -1.5 V to Vcc (Leakage current: 0.1 mA or less)

PNP Typ

ON: Connection to Vcc ON: Vcc - 1.5 V to Vcc

(Sink current: 3 mA or less) (Sink current: 3 mA or less)

OFF: Open or short-circuited to 0 V OFF: Vcc -1.5 V to Vcc (Leakage current: 0.1 mA or less)

TECHNICAL DRAWING

MF10


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CONNECTION CABLE CE34

Available cable lengths

Model CE34-005 CE34-02 CE34-05 CE34-10 CE34-15 CE34-20

Length [m] 0.5 2 5 10 15 20

Technical drawing

CONNECTION CHART

DF805S/DF812S CE34 MF10

FEELER

Feeler-Set DZ5100:

1. Off-center contact point: ø1,0 mm steel ball2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball4. Pin contact point ø1,5 mm

Roller DZ100:

Tolerance <3 µm/turn

Tastkopf-01 *

Tastkopf-01: steel (standard)Taskopf-01-HM: cemented carbideTastkopf-01-R: rubyTastkopf-01-K: ceramics

Tastkopf-02

Tastkopf-02: steelTastkopf-02-HM: cemented carbide

* Material of the feeler balls:

steel: for standard applications

ruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast iron

ceramics: comparable to ruby, best choice for measuring on aluminium and cast iron


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EXAMPLE OF USE MF-10


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OVERVIEW

ORDER CODE

DF805SR DF812SR

DF805SLR DF812SLR

DF805SFR DF812SFR

DF805SFLR DF812SFLR

MF-10-P1 NPN output (current sink)

MF-10-P2 PNP output (current source)

Connection cable for MF-10 Accessories

CE34-005 Length 0.5 m DZ100 Roller

CE34-02 Length 2 m DZ5100 Feeler Set

CE34-05 Length 5 m Tastkopf-01 Standard (included in delivery)

CE34-10 Length 10 m Tastkopf-01-HM Cemented carbide ball

CE34-15 Length 15 m Tastkopf-01-R Ruby ball

CE34-20 Length 20 m Tastkopf-01-K Ceramics ball

Tastkopf-02 Steel plate

Tastkopf-02-HM Length

-L

Designstraightangular

DF S R

805812

Measurement range [mm]0...50...12

-F

MountingSchaft ø 8 mmFlange

Important note:

In case of an order please always select a digital gauge, a tolerance indicator MF-10 and a cable CE34.

All 3 components are necessary for operating the measurement system.


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WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen

Subject to change without prior notice.

Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de


Series DK

Key-Features:

- Available measurement ranges: 10, 25, 50, 100, 155 and 205 mm- Resolution 0.5 µm- Linearity up to 2 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- Integrated reference point- Displacement speed up to 250 m/min- Working temperature 0...+50 °C- Protection class up to IP64- Spring loaded versions up to 100 mm range- Easy mounting- Resistant against water and oil

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

Content:


26.02.15


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Model DK10NR5 DK10PR5 DK10PLR5 DK25NR5 DK25PR5 DK25NLR5 DK25PLR5

Measurement range 10 mm 25 mm

Resolution 0,5 µm

Accuracy (20°C) 2 µm

Displacement speed max. 250 m/min

Output A/ B/ reference point, TTL-Linedriver according to EIA-422

Supply 5 VDC ±5 %

Consumption 1 W

Reference point at 1 mm

Working temperature 0...50 °C

Storage temperature -20...60 °C

Measuring force 0.6 ±0.3 N 4.9 N or less 0.7 ±0.35 N 4.9 N or less 0.7 ±0.35 N 4.9 N or less

Rod principle Federtaster

Protection class IP50 IP64 IP50 IP64 IP50 IP64

Vibration 10...2000 Hz, 150 m/s²

Shock 1500 m/s², 11 ms

Weight 230 g (without interpolator, cable and connector) 300 g (without interpolator, cable and connector)

Feeler Carbide ball tip, mounting screw M2.5 (different types available)

Cable length 2.4 m

Displays LT30 (directly), LY71, LY72 (with connection cable CE29)

MAGNESCALE DIGITAL GAUGES DK10, DK25

DK10NR5, DK10PR5

DK10PLR5


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MAGNESCALE DIGITAL GAUGE DK25

DK25NLR5, DK25PLR5

Instruction for installation DK10, DK25

DK25NR5, DK25PR5

INTERPOLATOR UNIT


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MAGNESCALE DIGITAL GAUGE DK50, DK100

DK50NR5, DK50PR5

DK100NR5, DK100PR5

Model DK50NR5 DK50PR5 DK100NR5 DK100PR5


Resolution 0.5 µm

Accuracy (20°C) 2 µm 4 µm



Supply 5 VDC ±5 %

Consumption 1 W




Measuring force 0.9 ±0.4 N 6.2 N or less 1.8 ±0.65 N 9.3 N or less

Rod principle Spring push-out

Protection class IP50 IP64 IP50 IP64





Cable length 2.4 m




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MAGNESCALE DIGITAL GAUGES DK155, DK205

Model DK155PR5 DK205PR5


Resolution 0.5 µm

Accuracy (20°C) 5 µm 6 µm



Supply 5 VDC ±5 %

Consumption 1 W




Measuring force 0.9 ±0.4 N 6.2 N or less

Rod 8 mm, radial swing: 0.04 mm max., weigth 400 g

Protection class IP64




Feeler Magnetic attraction: 10 N, resistance against horizontal slip: 2.7 N, Provided with a ∅4 mm carbide ball tip

Cable length 2.4 m


DK155PR5

DK205PR5



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ACCESSORIES

Extension cable, open end: CE22-01 (1 m), CE22-03 (3 m), CE22-05 (5 m), CE22-10 (10 m)

Extension cable, high flex (for connection to display LT30): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m)

Adapter cable (for connection to displays LY70, LY71): CE29-01 (1 m), CE29-03 (3 m), CE29-05 (5 m), CE29-10 (10 m)

Feeler Set DZ5100:


Roller DZ100: Tolerance <3 µm/turn Magnetic Feeler DZ181 (for DK155, DK205) Coupling DZ191 (for DK10...DK100)

Tastkopf-01 *



steel: for standard applicationsruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast ironceramics: comparable to ruby, best choice for measuring on aluminium and cast iron

Air lifter DZ174 for DK10, DK25, DK50

Kabelbelegung offenes Kabelende

Funktion +Vcc 0 V A A* B B* Z Z*

Kabelfarbe rot weiß blau gelb orange grau grün violett

Tastkopf-02

Tastkopf-02: steelTastkopf-02-HM: ce-mented carbide

Typ A B

DK10NR5, DK10PR5 32,5 75,5

DK10PLR5 32,5 56

DK25NR5, DK25PR5 47,5 118

DK25NLR5, DK25PLR5 47,5 98,5

DK50NR5, DK50PR5 72 200


- 7 -

OUTPUT OPTIONS

Connection to PLC, counter, etc.

Connection to CE22 and CE26 with open end for PLCs, counters A/A*, B/B*, Z

COMPACT COUNTER LT30

Features LY71:

- Various outputs are enabled by mounting extension boards. - BCD output (option) - Comparator function: Relay/open collector (option)- Peak hold function convenient for statistical data collection- Various external input functions convenient- for automatic measurement- Display resolution switching- Data storage- Reset/preset/restart- Reference-point detection of measuring unit- Scaling- Flicker control- The power supply requires an optional AC adapter.- Input axis 1 to 2 axes

Type Description For connection to Available lengths

CE22 Connection cable, open end PLC, counter A/A*, B/B*, Z 1, 3, 5, 10 m

Connection to displayConnection cable for displays LY71/72 (cable CE29)(for display LT30 no additional cable is necessary)Extension cable CKT12...16

e. g. LT30


CE29 Connection cable , Sub-D connector Displays, LY71/72 1, 3, 5, 10 m

CK-T12 to 16 Extension cable MG10/20/30, CE22, CE29 1, 3, 5, 10, 15 m

Connection to MG Module, BCD Module


CE22 Extension cable SPS, Counter und Zähler A/A*, B/B*, Z 1, 3, 5, 10 m

Digital gauge with MG module, RS232 output, Ethernet or go/no-go by BCD Module

Extension cable CK-T12...16

Compatible with digital gauges of the DK and DK-S series (without additional cable)

Features:

- Zero point detection- Data storage- BCD and RS-232C I/O models available- Comparator- Reset/Preset- Alarm for exceeded max. displacement speed- 2 axis ADD/SUB (2 axis model only)

MULTIFUNCTIONAL COUNTER LY71, LY72

Digital gauges of the DK-Series can be connected to the multifunctional counters LY71, LY72 using the adapter cable CE29.

Features LY72:

- Equipped with RS-232C function as standard- Peak hold function convenient for statistical data collection- Various external input functions convenient for automatic measurement- Display resolution switching- Data storage- Reset/preset/restart- Reference-point detection of measuring unit- Scaling- Flicker control- The power supply requires an optional AC adapter.- Input axis 1 to 3 axes


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ORDER CODES

DK10NR5 DK50NR5

DK10PR5 DK50PR5

DK10PLR5 DK100NR5

DK25NR5 DK100PR5

DK25PR5 DK155PR5

DK25NLR5 DK205PR5

DK25PLR5

Displays Air lifter

LT30-1G 1 channel display DZ174-010 for DK10

LT30-1GC 1 channel display with RS232C DZ174-025 for DK25

LT30-1GB 1 channel display with BCD output DZ174-050 for DK50

LT30-2G 2 channel display nm

LT30-2GC 2 channel display with RS232C

LT30-2GB 2 channel display with BCD output

LY71 2-channel-Multifunctional-Display

LY72 2-channel-Multifunctional-Display, RS232C

Accessories Extension and connection cables

DZ100 Roller CE22-01 1m, open end

DZ5100 Feeler Set CE22-03 3m, open end

DZ181 Magnetic feeler CE22-05 5m, open end

DZ191 Coupling CE22-10 10m, open end

Tastkopf-01 Standard (included in delivery) CK-T12 1m, high flex extension cable

Tastkopf-01-HM Cemented carbide ball CK-T13 3m, high flex extension cable

Tastkopf-01-R Ruby ball CK-T14 5m, high flex extension cable

Tastkopf-01-K Ceramics ball CK-T15 10m, high flex extension cable

Tastkopf-02 Steel plate CK-T16 15m, high flex extension cable

Tastkopf-02-HM Cemented carbide plate CE29-01 1m, adapter cable for LY Display

CE29-03 3m, adapter cable for LY Display




Series DK800SKey-Features:

- Available measurement ranges: 5, 12 and 30 mm- Resolution up to 0.1 µm- Linearity up to ±1 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- Integrated reference point- Displacement speed up to 250 m/min- Working temperature 0...+50 °C- Protection class up to IP67- Pneumatic versions available- Easy installation- Resistant against water and oil- Life cycle up to 30 million strokes

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

Content:


27.02.15


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Model DK805SAR, DK805SALR DK805SBR, DK805SBLR DK805SAR5, DK805SALR5 DK805SBR5, DK805SBLR5

DK805SAFR, DK805SAFLR DK805SBFR, DK805SBFLR DK805SAFR5, DK805SAFLR5 DK805SBFR5, DK805SBFLR5

Measurement range 5 mm

Resolution 0.1 µm 0.5 µm

Linearity (20°C) 1 µm 1.5 µm

Max. displacement speed 80 m/min 42 m/min 250 m/min 100 m/min


Power supply 5 VDC ±5 %

Power consumption 1 W

Reference point one location at 1 mm



Measuring force horizontal (20°C) 0.40 ±0.25 N

Vacuum function DK805SALR, DK805SAFLR, DK805SBLR, DK805SBFLR, DK805SALR5, DK805SAFLR5, DK805SBLR5, DK805SBFLR5

Pneumatic push function -

Protection class straight model: IP66, right-angle model: IP64 (IP67 when ∅ 4 mm tube is connected to right angle model)



Weight approx. 30 g (without interpolator, cable and connector)

Life cycle (tested) 60 million strokes, versions with bellow: 5 million strokes

Feeler Carbide ball tip, mounting screw M2,5 (different types available) Steel ball tip, mounting screw M2,5 (different types available)

Cable length 2.4 m

Max. cable length (to electronics) 22 m

MAGNESCALE DK805S - MEASUREMENT RANGE 5 mm

DK805SAR / DK805SAR5DK805SBR / DK805SBR5

DK805SAFR / DK805SAFR5DK805SBFR / DK805SBFR5

DK805SALR / DK805SALR5DK805SBLR / DK805SBLR5

DK805SAFLR / DK805SAFLR5DK805SBFLR / DK805SBFLR5


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Model DK812SAR, DK812SALR DK812SBR, DK812SBLR DK812SAR5, DK812SALR5 DK812SBR5, DK812SBLR5

DK812SAFR, DK812SAFLR DK812SBFR, DK812SBFLR DK812SAFR5, DK812SAFLR5 DK812SBFR5, DK812SBFLR5

DK812SAVR DK812SBVR DK812SAVR5 DK812SBVR5


Resolution 0.1 µm 0.5 µm

Linearity (20°C) 1 µm 1.5 µm

Max. displacement speed 80 m/min 42 m/min 250 m/min 100 m/min




Reference point one location at 1 mm



Measuring force horizontal (20°C) 0.50 ±0.30 N, 0.70 ±0.50 N with pneumatic push type (0.55 bar)

Vacuum function DK812SALR, DK812SAFLR, DK812SBLR, DK812SBFLR, DK812SALR5, DK812SAFLR5, DK812SBLR5, DK812SBFLR5

Pneumatic push function DK812SAVR, DK812SBVR, DK812SAVR5, DK812SBVR5

Air pressure 0.45...0.65 bar

Protection class straight model: IP66, right-angle model: IP64 (IP67 when ∅ 4 mm tube is connected to right angle model)



Weight approx. 30 g (without interpolator, cable and connector)

Life cycle (tested) 60 million strokes, versions with bellow: 5 million strokes

Feeler Carbide ball tip, mounting screw M2,5 (different types available) Steel ball tip, mounting screw M2,5 (different types available)

Cable length 2.4 m


DK812SAR / DK812SAR5DK812SBR / DK812SBR5

DK812SALR / DK812SALR5DK812SBLR / DK812SBLR5

DK812SAFR / DK812SAFR5DK812SBFR / DK812SBFR5

DK812SAFLR / DK812SAFLR5DK812SBFLR / DK812SBFLR5

DK812SAVR / DK812SAVR5DK812SBVR / DK812SBVR5

Note: The letter V in the order code indicates a pneumatic push type model:



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Model DK830SRB, DK830SLRB, DK830SVRB

DK830SRB05, DK830SLRB05, DK830SVRB05

DK830SRB10, DK830SLRB10, DK830SVRB10


Resolution 0.1 µm 0.5 µm 1.0 µm

Linearity (20°C) 1.3 µm, air driven versions: 1.7 µm

Max. displacement speed 42 m/min (on request also with 80 m/min) 100 m/min 200 m/min

Output A/B (signal frequency 2.5 MHz / min. phase difference A/B: 100 ns) , reference point, TTL-Linedriver according to EIA-422






Versions with Air drive function DK830SVRB, DK830SVRB05, DK830SVRB10

Measuring force horizontal (20°C) 0.60 ±0.35 N, air driven versions: 1.9 N at 0,7 bar, 2.6 N at 0.9 bar

Protection class IP53/ angular and air driven versions also IP67 (with optional bellows)



Weight 70...80 g (without interpolator, cable and connector)

Life cycle (tested) 60 Mio cycles, air driven versions: 30 Mio cycles


Cable length 2.4 m


DK830SRB, DK830SRB05, DK830SRB10

DK830SVRB, DK830SVRB05, DK830SVRB10

DK830SLRB, DK830SLRB05, DK830SLRB10

Flanschadapter DZ830F

Note: The letter V in the order code indicates a pneumatic push type model:


Bellows set DZ830BL (for DK830SLRB)Bellows set DZ830BV (for DK830SVRB)


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INTERPOLATOR UNIT

ACCESSORIES

Cable assignment, open end

Function +Vcc 0 V A A* B B* Z Z*

Cable color red white blue yellow orange grey green purple

Extension cable, open end: CE22-01 (1 m), CE22-03 (3 m), CE22-05 (5 m), CE22-10 (10 m)

Extension cable, high flex (for connection to display LT30): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m)

Feeler-Set DZ5100:


Roller DZ100:


Tastkopf-01 *


Tastkopf-02





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OUTPUT OPTIONS

Connection cable CE22 with open end to PLCs, counters ... A/A*, B/B*, Z

Connection cable CE29 to display units LY71/72

(no additional cable is needed for a connection to LT30

Extension cable CKT12...15

Digital gauge with MG Module, output by RS232or Go/no-Go via BCD Module

Extension cable CKT12...15

Type Description for connection to available lengths

CE22 connection cable open end PLC, Counter, A/A*, B/B*, Z 1, 3, 5, 10 m

CE29 connection cable , Sub-D connector Displays, LH70/71, LG20 LY71/72 1, 3, 5, 10 m

CK-T12 bis 16 extension cable MG10/20/30, CE22, CE29 1, 3, 5, 10, 15 m

MAGNESCALE COUNTER LT30

Compatible with digital gauges of the DK and DK-S series (without additional cable)

Features:

- Zero point detection - Data storage - BCD and RS-232C I/O models available - Comparator - Reset/Preset - Alarm for exceeded max. displacement speed - 2 axis ADD/SUB (2 axis model only)

ORDER CODE

-5

Resolution0.1 µm0.5 µm

R

-LV

Outputcable output axial (straight)

cable output radial (angular)radial, pneumatic push type (only DK812S)

SDK

-F

Mounting formShaft ø8 mm

Flange

805812

Measurement range0...5 mm0...12 mm

A

B

Displacement speed maximum 250 [m/s] (resolution 0.5 µm) resp. 80 [m/s] (resolution 0.1 µm)100 [m/s] (resolution 0.5 µm) resp. 42 [m/s] (resolution 0.1 µm)

SDK RB

830

Measurement range0...30 mm

-LV

Versionspring push, cable output axialspring push, cable output radial (angular)air driven version, cable output radial

-0510

Resolution0.1 µm0.5 µm1.0 µm


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ORDER CODES

DK805SAR DK812SAFR5

DK805SALR DK812SAFLR5

DK805SAFR DK812SAVR5

DK805SAFLR DK812SBR

DK805SAR5 DK812SBLR

DK805SALR5 DK812SBFR

DK805SAFR5 DK812SBFLR

DK805SAFLR5 DK812SBVR

DK805SBR DK812SBR5

DK805SBLR DK812SBLR5

DK805SBFR DK812SBFR5

DK805SBFLR DK812SBFLR5

DK805SBR5 DK812SBVR5

DK805SBLR5

DK805SBFR5

DK805SBFLR5 DK830SRB

DK830SLRB

DK812SAR DK830SVRB

DK812SALR DK830SRB05

DK812SAFR DK830SLRB05

DK812SAFLR DK830SVRB05

DK812SAVR DK830SRB10

DK812SAR5 DK830SLRB10

DK812SALR5 DK830SVRB10

Displays Accessories

LT30-1G 1 channel display DZ100 Roller

LT30-1GC 1 channel display with RS232C DZ5100 Feeler Set

LT30-1GB 1 channel display with BCD output Tastkopf-01 Standard (included in delivery)

LT30-2G 2 channel display Tastkopf-01-HM Cemented carbide ball

LT30-2GC 2 channel display with RS232C Tastkopf-01-R Ruby ball

LT30-2GB 2 channel display with BCD output Tastkopf-01-K Ceramics ball


Extension and connection cables Tastkopf-02-HM Cemented carbide plate

CE22-01 1m, open end DZ830BL Bellows (for DK830SLR)

CE22-03 3m, open end DZ830BV Bellows (for DK830SVR)

CE22-05 5m, open end DZ830F Flange adapter (for DK830S)

CE22-10 10m, open end

CK-T12 1m, high flex extension cable





DISPLAYS, CABLES & ACCESSORIES


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Series DT, Series UKey-Features:

- Measurement ranges: 12, 32 mm (DT Series)- Measurement ranges: 12, 30, 60 mm (U Series)- Resolution up to 1 µm- Linearity up to 6 µm- Output signal A/B, TTL-Linedriver, EIA-422- Working temperature 0...+50 °C- Protection class up to IP64- Spring loaded and pneumatic versions- Resistant against water and oil- Easy mounting- Life cycle up to 5 million strokes

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

Content:


17.09.15


- 2 -

Model DT12N DT12P DT512N DT512P

Measurement range [mm] 12

Resolution [µm] 5 1

Linearity (20°C) [µm] 10 6

Displacement speed max. [m/min] depending on the unit to be connected: 1 channel displays (e.g. LT10A-105): 100 / 2 channel displays (e.g. LT11A-201): 80

Rod principle Spring push-out

Reference point none



Measuring force [N] 0.8 ±0.5 1.7 or less 0.8 ±0.5 1.7 or less

Protection class * - IP64 - IP64

Weight [g] 75 80 75 80

Life cycle up to 5 million strokes

Feeler Steel ball tip ø3 mm, screw M2,5

Cable length [m] 2

Display LT10A LT11A

*Excluding the interpolation box and connector

MAGNESCALE DIGITAL GAUGES DT12, DT512

DT12N, DT512N

DT12P, DT512P


- 3 -

MAGNESCALE DIGITAL GAUGE DT32

Model DT32N DT32NV DT32P DT32PV

Measurement range [mm] 32

Resolution [µm] 5

Linearity (20°C) [µm] 10

Displacement speed max. [m/min] depending on the unit to be connected: 1 channel displays (e.g. LT10A-105): 100 / 2 channel displays (e.g. LT10A-205): 80

Rod principle spring push-out Pneumatic push spring push-out Pneumatic push




Measuring force [N] 1.3 ±0.8 2.9 9

Protection class * - IP64

Weight [g] appox. 120 appox. 140 appox. 120 appox. 140

Life cycle up to 5 million strokes

Feeler Steel ball tip ø3 mm, screw M2,5

Cable length [m] 2

Display LT10A

*Excluding the interpolation box and connector

DT32N

DT32P


- 4 -

MAGNESCALE DIGITAL GAUGE DT32

DT32NV

DT32PV

INSTALLATION INSTRUCTION

Mounting method using mounting hole

Mounting method using holder

Mounting holder dimensions and tolerance


- 5 -

INTERPOLATOR MT14

MT14

Resolution [µm] MT14-01: 1 / MT14-05: 5 / MT14-10: 10

Displacement speed max. [m/min] 100

Output signal Voltage-differential line driver output (compliant with EIA-422)



Supply [VDC] 5, ±5 %

Consumption [W] 1.2 (when output load of 120 Ω is connected)

Weight [g] approx. 90

Using the interpolator unit MT14 the digital gauges of the series DT12, DT32 and DT512 can directly be connected to PLCs etc.

Description Cable color

+ 5 V red

0 V white

0 V brown

0 V black

A yellow

A nicht blue

B grey

B nicht orange

Alarm purple

Alarm nicht green

FG shield

* 0 V and the shield (FG) are connected with a capacitor.

Phase difference for phase A/B output in depending on the displacement speed v [m/min]

MT14-01 MT14-05 MT14-10 Ausgang Phasendifferenz [µs]

0 < v ≤ 2.5 0 < v ≤ 12.5 0 < v ≤ 25 20

2.5 < v ≤ 6.25 12.5 < v ≤ 31.25 25 < v ≤ 62,5 8

6.25 < v ≤ 12 31.25 < v ≤ 60 62.5 < v ≤ (100)* 5

12 < v ≤ 24 60 < v ≤ (100)* 2.5

24 < v ≤ 60 1

60 < v ≤ (100)* 0.5

* An alarm is output at a traveling velocity of 100 to 115 m/min. The sampling frequency of the output signal is 120 μs.

MT14


- 6 -

MAGNESCALE DIGITAL GAUGE U

Model U12B U30B U60B

Measurement range MB [mm] 12 30 60

MB when using air release DZ173 [mm] 12 30 32

Resolution [µm] 1

Linearity (20°C) [µm] 2 3

Measurement force (20°C) [N] 1.3 or less 1.5 or less 2.2 or less

Display LCD Display, 6 digits, minus display

Displacement speed maximal [m/s] 0.4




Supply * [VDC] 6 VDC ±10 % (with DC IN jack) 6 to 9 VDC ±10 % (with data connector used)

Consumption [W] 1

Feeler Carbide ball tip, Mounting screw M2.5

Weight [g] appox. 190 appox. 230 appox. 300

Included in delivery Instruction Manual, lift lever, and dedicated spanner

* Power supply unit AC-K02 please order separately

U12B U30B

U60B Accessory: Stand DZ521


- 7 -

ACCESSORIES DT SERIES

Feeler Set DZ5100:


Roller DZ100:


Tastkopf-01 *


Tastkopf-02


Coupling DZ191: Lift lever DZ161



Extension cable CK-T (high flex): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m)

Extension cable CE08: CE08-01 (1 m), CE08-03 (3 m), CE08-05 (5 m), CE08-10 (10 m), CE08-15 (15 m)


- 8 -

ACCESSORIES DT SERIES

Airlifter DZ176

Mode of operation: - Use an air tube with an outer diameter of 4mm.

- The supply air should be cleaned by using a filter.

- Without the airlifter a spring inside of the sensor pushes the rod outwards.

- With the airlifter installed the rod will be pulled inside by a stronger spring inside of the airlifter.

- When air is supplied the rod will be pushed out again and the measurement can begin.

- The rod retraction speed can be adjusted by the speed controller mounted on the DZ176.

Messbereich [mm] 0...12

für Messtaster DT12, DT512

Luftdruck [kPa] 250...700

Betriebstemperatur [°C] 0...50

Lagertemperatur [°C] -10...60

Gewicht [g] 41

Lebensdauer bis 5 Millionen Zyklen

ACCESSORIES U SERIES

Air release DZ173 Lift lever DZ161 (included in delivery) Stand DZ521


- 9 -

MAGNESCALE DISPLAYS

LT10A LT11A

Gauges suitable for direct connection

DT12, DT32 DT512

Standard (without interface) LT10A-105 (1 channel Model) LT10A-205 (2 channel Model) LT11A-101 (1 channel Model) LT11A-201 (2 channel Model)

With BCD interface LT10A-105B (1 channel Model) LT10A-205B (2 channel Model) LT11A-101B (1 channel Model) LT11A-201B (2 channel Model)

With RS232 interface LT10A-105C (1 channel Model) LT10A-205C (2 channel Model) LT11A-101C (1 channel Model) LT11A-201C (2 channel Model)

LCD Display 5 digits 5 digits

Resolution 5/ 10 µm, selectable 1/ 5/ 10 µm, selectable

ADD/ SUB-Function - Model LT10-2xx: A+B, A-B, B-A - Model LT11-2xx: A+B, A-B, B-A

Working temperature 0...+40 °C 0...+40 °C

Storage temperature -10...+50°C -10...+50°C

Weight 220 g to 270 g (depending on the model)

Consumption 1.8 W to 4 W (depending on the model)

Supply 9.0 to 26,4 VDC

Key Features

• Compact size : DIN standard (72 mm x 72 mm / 2.83“ x 2.83“ W x H)• Resolution : selectable• Suitable for panel mounting• Direct interfacing from display unit to PLC or computer• Current values, maximum, minimum, peak-to-peak values and GO/NO GO evaluation included as standard functions.• ADD/SUB function (2-channel model)• Full lineup for various applications

Connection cable DZ252 for LT Display with RS232 interfacefor connection to a PC, RS232 card, etc.

LT10A, LT11A


- 10 -

N P

Spring push out, IP40 Spring push out, IP64

DT12

ORDER CODE DIGITAL GAUGE

N P

Spring push out, IP40Spring push out, IP64

DT512

N P

NVPV

Spring push out, IP40 Spring push out, IP64

Pneumatic push out, IP40Pneumatic push out, IP64

DT32

12 3060

Measurement range 12 mmMeasurement range 30 mmMeasurement range 60 mm

U B

ORDER CODE DISPLAY

---B C

without interfaceBCD-interface

RS232C-interface

LT10A

105 205

1-channel-display2-channel-display

---B C

without interfaceBCD-interface

RS232C-interface

LT11A

101 201

1-channel-display2-channel-display

ORDER CODE INTERPOLATOR

01 0510

Resolution 1 µmResolution 5 µm

Resolution 10 µm

MT14


- 11 -

OVERVIEW

DT12N LT10A-105

DT12P LT10A-105B

DT32N LT10A-105C

DT32P LT10A-205

DT32NV LT10A-205B

DT32PV LT10A-205C

DT512N LT11A-101

DT512P LT11A-101B

LT11A-101C

U12B LT11A-201

U30B LT11A-201B

U60B LT11A-201C

MT14-01

MT14-05

MT14-10

Accessories Connection cable

DZ100 Roller CE08-1 1 m, extension cable

DZ176 Air lifter CE08-3 3 m, extension cable

DZ191 Coupling CE08-5 5 m, extension cable

DZ5100 Feeler Set CE08-10 10 m, extension cable

DZ161 Feeler Set CE08-15 15 m, extension cable

DZ252 RS232 cable (for LT..C Display), Sub-D connector CK-T12 1 m, high flex extension cable

Tastkopf-01 Standard (included in delivery) CK-T13 3 m, high flex extension cable

Tastkopf-01-HM Cemented carbide ball CK-T14 5 m, high flex extension cable

Tastkopf-01-R Ruby ball CK-T15 10 m, high flex extension cable

Tastkopf-01-K Ceramics ball CK-T16 15 m, high flex extension cable


Tastkopf-02-HM Cemented carbide plate

Accessories for Series U

AC-K02 Power supply unit

DZ173 Air lifter

DZ521 Stand

DZ5100 Feeler Set


- 12 -





MG10/20/30 SeriesKey-Features:

- Modular configuration: 1 main module MG10 + up to 16 counter modules MG20- Link connection enables connection of up to 4 MG-10- Counter modules for digital gauge series DK, DT, DG- Supports the input resolutions: 0.1, 0.5, 1, 5, 10 µm- Equipped with RS-232C as standard- Module MG30 enables performance of BCD output- Operating voltage: 12 - 24 VDC- DIN rail mounting

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

Content:

MAGNESCALEFlexible digital gauge system for multi

point measuring

26.02.15


- 2 -

MAGNESCALE MG SERIES SYSTEM STRUCTURE

Equipped with the RS-232C interface as standard

This modular measurement system is applicable to multipoint measurements of digital gauges or system connection flexibly. The MG10 Series multi-interface unit realizes multipoint measurements, data transfer to a computer, integrated data progressing, and wire saving and improves the measurement efficiency of production lines.

Product Model Remarks

Main module MG10-P1 MG10-P2

Photocoupler-insulated open collector output (current sink type) Photocoupler-insulated output (source output)

Counter module MG20-DK MG20-DG MG20-DT

For DK series For DG**B, DL**B/BR series

For DT series

I/F module, BDC module MG30-B1 MG30-B2

Photocoupler-insulated open collector output (current sink type) Photocoupler-insulated output (source output)

RS232C cable DZ252 For connecting MG10 with RS-232C port on external device

Link cable LZ61 Used when linking a multiple number of units

Extension cable CE08-** Used when extending the link cable


- 3 -

TECHNICAL DATA MODULE MG10, MG20, MG30

Model MG10-P1 MG10-P2

Power source

Supply voltage 12-24 VDC (11-26.4 VDC) min. startup time: 100 ms or less

Power consumption 2.0 W + total power consumption for connected modules*1

Inrush current (10 ms) 10 A or less (when maximum number of modules are connected)

Power supply protection Fuse (5 A fuse is built in)

Communication

Communication I/F RS-232C (EIA-232C or equivalent)

Baud rate setting 2400 / 9600 / 19200 / 38400 bps (set with DIP switch)

Data length 7 / 8 bit (set with DIP switch)

Stop bit 1 / 2 bit (set with DIP switch)

Parity none / ODD / EVEN (set with DIP switch)

Delimiter CR / CR+LF (set with DIP switch)

Linkage functionMaximum number of linkages 16 (total of counter modules: 64)

Maximum length of linking cable 10 m

I / O

Input format source input (+COM) sink input (–COM)

Photo coupler insulation, external power: 5 – 24 VDC

Output format Open collector output sink type (–COM) source type (+COM)


Input signal reset, pause, start, latching, and data out trigger to whole channels

Output signal integrated alarm

Connectablemodules

Counter modules MG20-DK, MG20-DG and MG-20DT (available for mixed use, up to 16 modules)*1

Interface modules MG30-B1,MG30-B2*1: Total power of modules connected to MG10 should not be over 54 W (12 VDC Input) or 108 W (24 VDC Input).

Model MG20-DK MG20-DG MG20-DT

Power consumption 1 W + power consumption for connected gauge

1.4 W (connected to DG-B) / 0.5 W (connected to DL-B)

0.8 W

Measuringunit input

Corresponding gauge DK series (A/B quadrature input) DG**B series, DL**B/DL**BR series DT series

Allowable resolution setting*2

10 / 5 / 1 / 0.5 / 0.1 µm 10 / 5 / 0.5 µm 5 µm (DT12/32) 1 µm (DT512)

set with DIP switch

Maximum response speed Subject to the specification of the connected gauge 1 m/s

Reference point*3REF-LED (reference point loaded) shows on the display after the reference

point is detected. Set “0” or preset value on the counter when the reference point is detected.

-

Others AlarmS-ALM LED activates by excess speed/acceleration of measuring unit. C-ALM LED activates by excess speed

of the internal circuit of counter.

Alarm display is cancelled by reset command from MG10 or with the reset button of main unit.*2: Set the resolution value of the connected gauge. *3: MG20-DG works only connected to DL**BR series

Model MG30-B1 MG30-B2


I/O

Input formatsource type (+COM) Counterpart output circuit: current

sink inputCurrent sink input (–COM), Counterpart output circuit:

source type


Output formatCurrent sink input (–COM), Counterpart output circuit:

source typesource type (+COM) Counterpart output circuit: current

sink input


Input signal DRQ / channel address / measuring mode shifting / comparator shifting / reset / start / posing / reference point loaded

Output signal BCD data (6 digits) / READY / code / GO/NO GO output / alarm / reference point loaded

Output setting timer (1 to 128 ms) / OUT / OR / polarity (set with internal DIP switch)

All modelsOperating temperature 0 to +50 C (No condensation)

Storage temperature –10 to +60 C (20~90% RH)


- 4 -

TECHNICAL DRAWINGS

MG10-P1/P2 MG20-DK/DG/DT

MG30-B1/B2 Composition Multi-Interface unit

Main module MG10- Power supply- RS-232C Connection- Connection with Counter module, I/F module

I/F module MG30- BCD / GO / NO GO output- Expansion module (Sequential lineup)

Counter modules MG20- Digital gauge input- Resolution setting


- 5 -

ORDER CODE MAGNESCALE MG MODULES

MG10-P1 Main module RS232 (Source input, +COM)

MG10-P2 Main module RS232 (Sink input, -COM)

MG20-DK Counter module for DK series

MG20-DG Counter module for DG series

MG20-DT Counter module for DT series

MG30-B1 Interface module, BCD output (Source input, +COM)

MG30-B2 Interface module, BCD output (Sink input, -COM)

ORDER CODE CABLES

Order Code Function Description

DZ252 For connecting MG10 with RS232C port on external device RS232 cable, Sub-D connector - 9 pin male

DZ253A For connecting MG10 with RS232C port on external device RS232 cable, Sub-D connector - 25 pin male

LZ61 Used when linking a multiple number of units Link cable between MG10 modules (1 m)

CE08-1 Used when extending the link cable 1 m, extension cable (not for connection to moving parts)





CK-T12 Used when extending the link cable 1 m, high flex extension cable (for connection to moving parts)






- 6 -





MG 40 SeriesKey-Features:

- Up to 100 gauges can be connected- High speed data communication- Compatible with Ethernet an cc-Link- Operating voltage: 12 - 24 VDC- DIN rail mounting- Current, minimum, maximum, peak-to-peak values and comparator judgement results- Comparator setting values can be made for each of the 100 axes- For all digital gauges series DK800S and DK

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

Content:

MAGNESCALEIntelligent Network System for DK Gauges

27.02.15


- 2 -

SPECIFICATIONS MAGNESCALE MG41, MG42

SPECIFICATIONS MAGNESCALE MG43

Item Description RemarksConditions

Communication method MG41-NC (CC-Link/Ethernet incorporated) / MG41-NE (Ethernet incorporated) / MG42-4 (hub unit)

Entire system Up to 24 connected MG42

MG41 main unit0 to 4 units

MG42 hub unit

DK800S, DK830S, DK800A/DK800B-Series, DK10 – DK205

Connection cable length

Resolution Settable output data resolution and display resolution

-

Measuring unit data fetching capacity 10 Mbps data transfer Max. 10,000 data/sec (when 100 axes are connected) 1 axis is counted as 1 data

Peak-hold functionPeak value is not updated during pause

No output and display data during latching (but internal data is updated)

Recalculation of peal value is started by start function

Output-enable dataSingle axis

At addition / subtraction Calculation is disabled

Comparator function Data of each axis (single axis, addition/subtraction) is compared and measured to output the comparator results

2 values 4 values 8 values 16 values

No. of setting value sets 16 groups 8 groups 4 groups 2 groups

Ethernet

Reset function The Current value for each axis is reset (with command)

Datum-point setting function The Datum point of each axis is settable (with command)

Reference point function The Datum point of each axis can be reproduced using the reference point (with command)

Master calibration function Master calibration of each axis can be reproduced using the reference point (with command)

Measuring unit product information

Ethernet CC-Link

Command

Reset function

Datum-point setting function

Reference point function

Master calibration function

Comparator value setting

Comparator group number setting

Start

Pause

Latch

Data output

Current value / Peak value (all axes) -

Current value / Peak value (each unit)

Comparator judgement result

Alarm (Communication/Measuring unit)

Software version

Measuring unit product information

Settings

Input resolution

Display and output resolution

Axis addition

Comparator mode (2,4,8 or 16 values in 1 group)

Supply voltage Terminal board 12-24 V (11-26,4 V) DC

Power consumption MG41: the following 6 MG42 units can be supplied with power (see page 5)

Details of power consumption for each unit: MG41 main unit: 4W, MG42 hub unit: 1W/unit, Measuring unit supply: 1W/unit

Operating temp. / humidity range 0 to + 50°C (no condensation)

Storage temp. / humidity range -10 to +60°C (20 bis 90% RH)

Mass MG41: 300g MG42: 250g

No. of connectable measuring units

1 to 100 units (connection of 101th unit and later disabled)

Connectable measuring units

MG41 main unit to MG42 hub unit, MG42 total cable length to MG42 hub unit:0,5m, 1m, 2m, 5m, 10m Total cable length from MG41 man unit: 30m max. (mx current: 4A or less)

Connection-cable MZ41-** (optional)

Measuring unit resolution (input

resolution)

0,1 µm 0,1 µm 0,5 µm 1 µm 5 µm 10 µm

0,5 µm 0,5 µm 1 µm 5 µm 10 µm

Calculation of max., min. and peak-to-peak values for each axis (including pause, latch and start functions)

Current, max., min. and peak-to-peak values for each axis

Current, max., min. and peak-to-peak values of addition / subtraction axes of two axes

Comparator setting values

100 Base-T (compliant with IEEE 802.3) 100 Mbps/10 Mbps (Auto-negotiation) Command input, data output and parameter setting enabled

Preset function The Value is preset to the current value of each axis (with command)

When master calibration function is not used

Addition/Subtraction axes are unavailable

Product information of the connected measuring unit can be acquired (with command), Product code, seriel no., production date

Command/setting enabled or disabled for each communication line

Preset function

When master calibration function is not used

Used by adding power at a current of 4A or more

on a six MG42 basis

Cautions for connecting conditions

System total: max. current 4 A

Item Description Item Description

Compatible main units MG41-NE / MG41-NC Network interface

Compatible hub units Hub units supported by the main unit Power supply 12 to 24 V (11 to 26,4 V) DC

Compatible measuring units Measuring units supported by the main and hub units Power consumption 4W

Main functions Measured data monitoring, system monitoring, setting monitoring Operating temp + humidity range 0 to +40°C (no condensation)

Communication protocol Specific protocol on TCP/IP Storage temp. + humidity range

Screen display 480x272 pixels, 4,3-inch TFT LCD with back light Mass Approx. 500 g

100 Base-TX / 10 Base-T (compliant IEEE802,3) Auto-negotation

-10 to +60°C (20 bis 90% RH)


- 3 -

SYSTEM STRUCTURE

Ethernet

CC-Link


- 4 -

DIMENSIONS

MG41-NC: Main unit (for CC-Link) MG41-NE: Main unit (for Ethernet)

MG42-4: Hub unit MG43: Display unit


- 5 -

CONNECTING THE UNITS

Connection by link cable MZ:

If the MG42 hub unit is connected by a link cable, up to 100 axes of measuring units can be connected.

Connect the link cable MZ (sold separately) to the link connector.

If the MG42 hub unit will not be connected by a link cable, connect the terminal connector (supplied) to the link connector (LINK IN).

If the MG42 hub unit is connected by a link cable, connect the terminal connector to the link connector (LINK OUT) of the MG42 hub unit at the end.

Note: Do not remove the link cable while the power is on. Disconnecting the cable will cause a communication error and the system will have to be restarted.

Connection the MG42 Hub Unit Power Connector:

Power can be supplied to a maximum of six MG42 hub units from the power supply connected to the MG41 main unit.If seven or more MG42 hub units are connected, connect a power connector for every six MG42 hub units.


- 6 -




MG41-NE Main unit Ethernet interface

MG41-NC Main unit cc-Link interface

MG42-4 Hub unit

MG43 Display unit

ORDER CODE CABLES

Order Code Function Description

MZ41-R5 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 0.5 m

MZ41-01 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 1.0 m




CK-T12 To extend the connection MG Module to digital gauge High flex extension cable 1 m





ORDER CODE MAGNESCALE MG MODULES


Series GB-ERKey-Features:

- available measurement ranges: 50 to 2200 mm- Resolution up to 0.5 µm- Linearity ±5 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- integrated reference point- Displacement speed up to 60 m/min- Working temperature 0...+40 °C- Protection class IP54- very robust and resistant against vibrations- easy mounting- resistant against water and oil

MAGNESCALEdigital magnetic scale

26.02.15


- 2 -

TECHNICAL DRAWING

Model

Measurement range MR [mm] 50/ 100/ 150/ 200/ 250/ 300/ 350/ 400/ 450/ 500/ 550/ 600/ 650/ 750/ 850/ 950/ 1050/ 1250/ 1400/ 1600/ 1850/ 2050/ 2200

Resolution (20°C) [µm] 0.5

Linearity (20°C) [µm] (5 + 5 MB/ 1000)

Reference point Standard: center of scale, user-defined position also available

Working temperature [°C] 0 to 40

Storage temperature [°C] -20 to 50

Displacement speed [m/min] maximum 60

Expansion coefficient (11 ±1) x 10-6/°C


Mounting parallelism [mm] ±0.1

Head cable length [m] 0.3

Cable length [m] 3 (armoured, contains Interpolator unit)

Scale length [mm] MR + 104 (for MR ≤ 200), MR + 120 (for MR ≥ 250)

Output signal TTL Linedriver (RS422), AB / quadrature signal, Z

Power supply [VDC] 5 ±5%

Connector Sub-D connector, 9-pole

Current consumption [mA] maximum 200

Scale unit

TECHNICAL DATA


- 3 -

SCALE

Model name Meauring length (L) Overall length (A) Mounting hole pitch (B) C D

GB-005ER / SR138-005R 50 mm/1.9“Measuring length +

104 mm/4.1“Measuring length +

91 mm/3.6“ 45.5 mm/1.8“ Measuring length x ½GB-010ER / SR138-010R 100 mm/3.9“

GB-015ER / SR138-015R 150 mm/5.9“

GB-020ER / SR138-020R 200 mm/7.8“

Measuring length + 120 mm/4.7“

Messlänge + 107 Measuring length + 107 mm/4.2“ 53.5 mm/2.1“ 50 mm/2“

GB-025ER / SR138-025R 250 mm/9.8“

GB-030ER / SR138-030R 300 mm/11.8“

GB-035ER / SR138-035R 350 mm/13.7“

GB-040ER / SR138-040R 400 mm/15.7“

GB-045ER / SR138-045R 450 mm/17.7“

GB-050ER / SR138-050R 500 mm/19.6“

GB-055ER / SR138-055R 550 mm/21.6“

GB-060ER / SR138-060R 600 mm/23.6“

GB-065ER / SR138-065R 650 mm/25.5“

GB-075ER / SR138-075R 750 mm/29.5“

GB-085ER / SR138-085R 850 mm/33.4“

GB-095ER / SR138-095R 950 mm/37.4“

GB-105ER / SR138-105R 1050 mm/41.3“

GB-125ER / SR138-125R 1250 mm/49.2“

GB-140ER / SR138-140R 1400 mm/55.1“

GB-160ER / SR138-160R 1600 mm/62.9“

GB-185ER / SR138-185R 1850 mm/72.8“

GB-205ER / SR138-205R 2050 mm/80.7“

GB-220ER / SR138-220R 2200 mm/88.6“

CABLE

Connection cable CH04-03C (included in delivery), armoured, contains the interpolator unit

Extension cable CE10-01C/03C/05C/10C (1, 3, 5, 10 m), armoured

Max. cable length with CE10 ext. cables: 30m


- 4 -

DISPLAYS MAGNESCALE

LG20:

General purpose display. The LG20 offers a Reset/Preset function LH70 Series:

High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications.

LH71A-3

Can be user for milling machines and lathes applications by switching initial settings.

LH72Designed especially for lathes.

LG20 LH70/LH71 LH72

Display axes 1, 2, 3 3

Display 7 digits, orange LEDs, floating minus sign

Display resolution 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm

1 s / 10 s / 1 min / 10 min

Input signal TTL Line driver RS422

Power supply 12 VDC using separate power supply unit PSC23 with 100 - 240 VAC

Weight 1.5 kg

Overview Magnescale Series

Functions of the displays

LG20 LH70 LH71 LH71A LH72

Reset ◾ ◾ ◾ ◾ ◾

Preset ◾ ◾ ◾ ◾ ◾

Absolute/Incremental ◾ ◾ ◾ ◾

Diameter display ◾ ◾ ◾ ◾ ◾

Angle display ◾ ◾ ◾ ◾

Alarm display ◾ ◾ ◾ ◾ ◾

Zero point detection ◾ ◾ ◾ ◾

Datum points 10 150 150

Tool memory * 12 99 99 99

Midpoint calculation ◾ ◾ ◾ ◾

Scaling ◾ ◾ ◾

Addition function * ◾ ◾ ◾ ◾

Programming function ◾ ◾ ◾

Bolt hole circle ◾ ◾ ◾

Line hole ◾ ◾

Simple R cutting ◾ ◾ ◾

Linearity error compensation ◾ ◾ ◾ ◾ ◾

Segment error compensation ◾ ◾ ◾

Data storage ◾ ◾ ◾ ◾ ◾

Energy saving function ◾ ◾ ◾ ◾ ◾

Navigation function ◾ ◾ ◾ ◾

External reset ◾ ◾

Touch sensor function ◾

* only 3-axes display


- 5 -

GB-005ER Measurement range 50 mm GB-065ER Measurement range 650 mm











GB-060ER Measurement range 600 mm

Display Extension cable

LG20-1 Digital display 1 axis CE10-01C 1 m, armoured hose

LG20-2 Digital display 2 axes CE10-03C 3 m, armoured hose

LG20-3 Digital display 3 axes CE10-05C 5 m, armoured hose

LH70-1 High performance display 1 axis CE10-10C 10 m, armoured hose

LH70-2 High performance display 2 axes

LH70-3 High performance display 3 axes Connection cable (included in delivery)

LH71-1 High performance display 1 axis CH04-03C 3 m, armoured hose



LH71A High performance display 3 axes


LY71 2 channel multifunctional Display

LY72 2 channel multifunctional Display, RS232C

PSC23 Power supply unit

ORDER CODE







Series SJ700AKey-Features:

- available measurement ranges: 150 to 1600 mm- Resolution 5 µm- Linearity up to ±10 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- Displacement speed up to 60 m/min- Working temperature 0...+40 °C- Protection class IP54- very robust and resistant against vibrations- easy mounting- resistant against water and oil

26.02.15


- 2 -

Model

Measurement range MR [mm] 150 / 250 / 350 / 400 / 500 / 650 / 800 / 950 / 1050 / 1250 / 1400 / 1600

Resolution (20°C) [µm] 5

Linearity (20°C) [µm] ±10 (bis MB ≤ 800 mm), ±15 (bis MB ≥ 950 mm)


Working temperature [°C] 0 up to 40

Storage temperature [°C] -20 up to 50




Cable length [m] 3 (bis MB ≤ 800 mm), 5 (bis MB ≥ 950 mm)

Scale length [mm] MB + 120

Output signal TTL Linedriver (RS422), AB / Quadratur Signal, Z

Power supply [VDC] 5 ±5%

Connector Sub-D connector, 9-pole

Current consumption [mA] maximum 200

Displays direct connection: LG20, LH70, LH71, LH72, LY71, LY72 / with adapter cable CK-T157: LT30, MG10/20/30

Scale

TECHNICAL DATA

TECHNICAL DRAWING


- 3 -

LG20:

General purpose display. The LG20 offers a Reset/Preset function LH70 Serie:


LH71A-3


LH72Designed especially for lathes.

LG20 LH70/LH71 LH72


Display 7 Ziffern und Vorzeichen, Farbe orange

Display resolution 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm

1 s / 10 s / 1 min / 10 min



Weight 1.5 kg

Overview Series



Reset ◾ ◾ ◾ ◾ ◾

Preset ◾ ◾ ◾ ◾ ◾









Scaling ◾ ◾ ◾




Line hole ◾ ◾










DISPLAY MAGNESCALE


- 4 -




SJ700A-015 Measurement range 150 mm SJ700A-080 Measurement range 800 mm






Display Adapter cable for connection to LT30 / MG10,20,30

LG20-1 Digital display 1 axis CK-T157 cable length 30 mm

LG20-2 Digital display 2 axes

LG20-3 Digital display 3 axes

LH70-1 High performance display 1 axis Power supply unit for displays

LH70-2 High performance display 2 axes PSC23 Power supply unit


LH71-1 High performance display 1 axis



LH71A High performance display 3 axes


LY71 2 channel multifunctional Display

LY72 2 channel multifunctional Display, RS232C

ORDER CODE MAGNESCALE


Serie SL110, SL130, PL20CKey-Features:

- SL110: Profile scale, extreme robust - SL130: flexible magnetic tape scale to glue on- available ranges SL110: 200 to 2000 mm- available ranges SL130: 200 to 30.000 mm- Resolution 10 µm- Linearity up to ±25 µm- Output signal PL20C: A/B quadrature signal- Displacement speed up to 300 m/min- Working temperature 0...+45 °C- Protection class PL20C: IP67- resistant against dirt, water, oil, vibrations and shock

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch


Content:

26.02.15


- 2 -

Model

Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000


Linearity (20°C) [µm] ±(25 + 5MB/1000)





Expansion coefficient (11.1 ±1) x 10-6/°C

Total length [mm] MB + 103

Reading head PL20C

Model

Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ 30000


Linearity (20°C) [µm] MB ≤7000 mm: ±(25 + 5MB/1000) / MB ≥8000 mm: ±(25 + 5MB/1000 + 10N*)





Expansion coefficient (10,4 ±1) x 10-6/°C


Reading head PL20C * MB ≤10000: N=1 / MB =20000: N=1 / MB =30000: N=3

Model PL20C-3/-3C PL20C-5/-5C PL20C-10/-10C PL20C-15/-15C PL20C-20/-20C PL20C-30

Cable length [m] 3 5 10 15 20 30


Output signal [µm] A/B quadrature signal

Screw tightening torque 0.7 bis 1.1 Nm



Displacement speed [m/min] maximum 300 (varies with the settings)

Distance reading head - magnetic tape [mm] maximum 1.5 (contactless)

Bending radius cable [mm] minimum 100

Compatible Displays LG20 / LH70 / LH71 / LH72 / LY71 / LY72

TECHNICAL DATA SL110

TECHNICAL DATA PL20C



- 3 -

Scale

Model Length N P1 Number of clamps

SL110-20 200 0 200 4

SL110-30 300 1 0 4

SL110-40 400 1 100 6

SL110-50 500 1 200 6

SL110-60 600 2 0 6

SL110-70 700 2 100 8

SL110-80 800 2 200 8

SL110-100 1000 3 100 10

SL110-120 1200 4 0 10

SL110-150 1500 5 0 13

SL110-160 1600 5 100 14

SL110-170 1700 5 200 14

SL110-180 1800 6 0 14

SL110-200 2000 6 200 16

TECHNICAL DRAWING SL110


- 4 -

Scale

Model Range Total length

SL130-20 200 300

SL130-30 300 400

SL130-40 400 500

SL130-50 500 600

SL130-60 600 700

SL130-70 700 800

SL130-80 800 900

SL130-100 1000 1100

SL130-120 1200 1300

SL130-150 1500 1600

SL130-160 1600 1700

SL130-170 1700 1800

SL130-180 1800 1900

SL130-200 2000 2100

SL130-250 2500 2600

SL130-300 3000 3100

SL130-400 4000 4100

SL130-500 5000 5100

SL130-600 6000 6100

SL130-700 7000 7100

SL130-800 8000 8100



- 5 -

Reading head PL20C...

Reading head PL20-...C (metal armoured hose)

Liniendicke: 1,5 pt

Head clearance Track deviation Inclination angle

A B C

±3° or less ±0,5° or less ±3° or less

Distance X 1.5 mm or less

TECHNICAL DRAWING PL20C


- 6 -

LG20:



LH71A-3


LH72

Designed especially for lathes.



LG20 LH70/LH71 LH72



Display resolution 0,1 / 0,5 / 1 / 5 / 10 µm 0,1 / 0,5 / 1 / 5 / 10 µm

1 s / 10 s / 1 min / 10 min



Weight 1.5 kg


Reset ◾ ◾ ◾ ◾ ◾

Preset ◾ ◾ ◾ ◾ ◾









Scaling ◾ ◾ ◾




Line hole ◾ ◾








Touch sensor function ◾ * only 3-axes display

DISPLAYS MAGNESCALE


- 7 -

SL110-20 Measurement range 200 mm SL130-20 Measurement range 200 mm














SL130-250 Measurement range 2500 mm








SL130-1000 Measurement range 10.000 mm



PL20C-3 Cable length 3 m PL20C-3C Cable length 3 m, metal armoured hose





Display

LG20-1 Digital display 1 axis LH71-3 High performance display 3 axes

LG20-2 Digital display 2 axes LH71A High performance display 3 axes

LG20-3 Digital display 3 axes LH72-3 High performance display 3 axes

LH70-1 High performance display 1 axis LY71 2 channel multifunctional Display

LH70-2 High performance display 2 axes LY72 2 channel multifunctional Display, RS232C


LH71-1 High performance display 1 axis Power supply unit for display


- 7 -

ORDER CODE READING HEAD MAGNESCALE

ORDER CODE MAGNETIC TAPE MAGNESCALE

DISPLAYS


- 8 -





Reading head Series PL81, PL82 magnetic tape SL110, SL130Key-Features:

- Accuracy up to 52 µm (with FS 200 mm)- Resolution 10, 20, 25, 50, 100 μm selectable- Output signal PL81: open collector- Output signal PL82: A/B TTL-output (RS422)- Displacement speed up to 300 m/min- Protection class IP67 (Reading head)- Working temperature 0...+45°C- Interpolator integrated in reading head- resistant against dirt, water, oil, vibrations and shock - SL110: Profile, extremely robust, up to 2000 mm length - SL130: flexible magnetic tape scale to glue on, up to 30.000 mm length

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

MAGNESCALE digital magnetic tape

Content:

26.02.15


- 2 -

PL81 PL82

Accuracy (20°C) (50+10L/1000) μm (L: measuring length in mm, varies with tape SL110/SL130)

Protection class IP67 (exclude head cable)

Resolution [µm] 10, 20, 25, 50, 100 (selectable)

Distance reading head - magnetic tape [mm] 1.5

Verfahrgeschwindigkeit max. [m/min] 300

Alarm display LED turns orange (green for normal operation)

Working temperature [°C] 0...+45

Storage temperature [°C] -20...+50

Compatible magnetic tapes SL110, SL130

Cable lengths PL81, PL82 [m] 3, 5, 10, 15

Output signal Open Collector: max. rated voltage: 40 V, TTL A/B phase signal (differential)

max. rated current: 100 mA Linedriver according to RS422

Voltage supply [V] 10...30 VDC 5 VDC ±5 %

Current consumption max. [mA] max. 70 (2.1 W) max. 300 (1.5 W)

PL81, PL82

Mounting tolerances PL81, PL82

TECHNICAL DRAWING

TECHNICAL DATA PL81, PL82


- 3 -

Model



Linearity (20°C) [µm] ±(25 + 5MB/1000)







Reading head PL20C

SL110

SL130

Model













TECHNICAL DRAWING


- 4 -

Model Name Application

SZ11 Wiper for removing dust and dirt on the scale

SZ12 Attachment for tap mounting holes. Small vertical space type. Can be used with SZ11.

SZ13 Attachment for tap mounting holes. Small horizontal space type. Can be used with SZ11.

SZ14 Attachment for mounting according to PL20 (conventional type), without wiper

SZ15 Attachment with wiper for mounting according to PL20 (conventional type), with wiper

Mounting of accessory Installation to the device Dimensions [mm]

MOUNTING OF ACCESSORIES

ACCESSORIES


- 5 -

LG20:



LH71A-3


LH72


Functions of the Magnescale displays


LG20 LH70/LH71 LH72




1 s / 10 s / 1 min / 10 min



Weight 1.5 kg


Reset ◾ ◾ ◾ ◾ ◾

Preset ◾ ◾ ◾ ◾ ◾









Scaling ◾ ◾ ◾




Line hole ◾ ◾










DISPLAYS MAGNESCALE





- 6 -


















SL130-40 Measurement range 400 mm SL130-1000 Measurement range 10.000 mm



PL81-3 Cable length 3 m PL82-3 Cable length 3 m

PL81-5 Cable length 5 m PL82-5 Cable length 5 m

PL81-A Cable length 10 m PL82-A Cable length 10 m

PL81-B Cable length 15 m PL82-B Cable length 15 m

SZ11 Wiper SZ14 Attachment

SZ12 Attachment SZ15 Attachment with wiper

SZ13 Attachment

Display









ORDER CODE MAGNESCALE MAGNETIC TAPE

ORDER CODE MAGNESCALE READING HEAD

ORDER CODE MAGNESCALE DISPLAYS

ACCESSORIES


Series MBKey-Features:

- Available measurement ranges: 200...50.000 mm- Resolution 5 µm- Output signal A/B/Z Linedriver (RS422)- Resistant against dirt, vibration, humidity and oil- Displacement speed up to 2 m/s- Linearity ±40 µm/m- Working temperature -20...+70 °C- Protection class IP67- Easy installation

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

MAGNETIC TAPEincremental scale

Content:

10.12.14


- 2 -

Measurement range [mm] 200 to 50.000 (in 200 mm steps)


Displacement speed [m/s] ≤2

Resolution [µm] 5

Linearity (at 20°C) [µm/m] ±40

Current consumption [mA] typical 120, max. 150

Temperature coefficient of magnetic tape [1/K] ±17 x 10-6

Working temperature [°C] -20...+70

Power supply [V] 5, ±5 %

Output signal A/B/Z phase output according to RS422, Z-pulse periodical every 2 mm

Cable length reading head [m] 3, armoured cable

Distance magnetic tape-reading head [mm] <1

Housing material reading head Aluminium

Electrical connection 9-pole Sub-D connector

TECHNICAL DATA

INFORMATION

The magnetic tape MB is a incremental linear measurement system consisting of a measurement tape and a reading head.

The tape, which is scanned by the reading head without any mechanical contact, can be easily installed by a self-adhesive foil. A protective stainless steel cover tape is included in the delivery and should be used in applications with dirt and swarfs. It is the users choice which part of the measurement system is installed movable (e.g. carriage) and fixed (e.g. machine base).

Magnetic measurement systems are generally immune to dirt, oil, vibrations and shock. But those systems react sensitive to external magnetic fields. This can lead to a destruction of the incremental track on the tape.

The magnetic pole pitch of the MB tape is 2 mm.

Precaution information:

Please keep in mind, never to bring a magnet of any kind close to the magnetic tape. Never fix a workpiece on the tape. The ground on which the tape is installed must not be magnetic. Otherwise the correctness of the measurement system will be influenced, or may even be damaged. A magnetic shielding of the tape to the ground is recommended. The threshold value is max. 10 Gauss magnetism at the point of installation.

If the installation of the MB tape is done directly on steel, a loss of accuracy and a malfunction of the reference point recognition are very likely. Therefore it is gene-rally recommended to install the MB series on non-magnetic grounds.the MB series on non-magnetic grounds.


- 3 -

PIN Signal

1 A

2 -A

3 B

4 -B

5 Z

6 -Z

7 0 V GND

8 +5 Vcc

9 0 V GND

TECHNICAL DRAWING

ELECTRICAL CONNECTION READING HEAD MB

PIN Wire color

1 brown

2 red

3 orange

4 yellow

5 green

6 blue

7 white

8 grey

9 black

Reading Head MB-LKM-2552-KA:Sub-D connector, 9-pole, compatible to displays LG20, LH70

Adapter cable for reading head MB-LKM-2552-KA: ADP-MB-LKM for connection to REX displayscable end 1: 9-pole Sub-D connector (female), 0,1m shielded cablecable end 2: open end

INSTALLATION INSTRUCTION

Tolerances for installation


- 4 -

The LH70 display is a high performance counter for general-purpose machine tools, like milling machines and lathes.

The LG20 offers standard functions and is the perfect choice for simple applications.

The displays of the REX series fit into most industrial applications and offer a display up to 8 digits. Most REX displays are equipped with interfaces for an easy data transfer to the PLC or an computer.

DISPLAY

Display series overview

Functions of the display series

REX-Z-D340 REX-Z-R340 REX-Z-A330 LG20 LH70

General purpose display General purpose display General purpose display Display with standard functions

High performance dis-play for milling machines

and lathes

Display 6 digits, red 6 digits, red 8 digits, red 7 digits and signs, orange

7 digits and signs, orange

Number of axes 1 / 2 1 / 2 1 / 2 1 / 2 / 3 1 / 2 / 3

Display resolution 1 ... 0.00001 1 ... 0.00001 1 ... 0.00001 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm

Input signal RS422 RS422 RS422 RS422 RS422

Counting frequency 1Mhz 1Mhz 1MHz 10Mhz 10MHz

Power supply 17-40VDC 17-40VDC 17-40VDC 12VDC / 100-240VAC using power supply unit

PSC23

12VDC / 100-240VAC using power supply unit

PSC23

Analogue output - - ±10V / 0-10V / 4-20mA / 0-20mA

- -

Interface RS232 RS232 / RS485 RS232 - -

REX-Z-D340 REX-Z-R340 REX-Z-A330 LG20 LH70

Scalable display resolution ◾ ◾ ◾ ◾ ◾



Reset ◾ ◾ ◾ ◾ ◾

Preset ◾ ◾ ◾ ◾ ◾

Flicker control ◾ ◾ ◾ ◾ ◾

Displays for lathes / milling machines ◾

Zero point detection ◾

Multi reference point ◾

Scaling ◾ ◾ ◾ ◾

Milling machine functions (Bolt hole circle / simple R-cutting)

◾

Lathe functions (tool coordinating / adding of axes)

◾


Sum mode: input 1 + input 2 ◾ ◾ ◾ ◾

Differential mode: input 1 - input 2 ◾ ◾ ◾ ◾

Master counter and integrated batch counter ◾ ◾ ◾

Evaluation of the real cutting length ◾ ◾ ◾

Diameter calculation of winding rolls ◾ ◾ ◾

Radius calculation of winding rolls ◾ ◾ ◾

Cut-to-length control counter ◾ ◾ ◾

Monitor for slip, torsion, skew position, shaft fracture

◾ ◾ ◾

Please visit our homepage www.waycon-engineering.com for additional displays or contact us directly.


- 5 -

ORDER CODE MAGNETIC TAPE

Magnetic tape Display

MB-xxxx-2-ST different price categories depending on the length LG20-1 Digital display, 1 axis

LG20-2 Digital display, 2 axes

Reading head LG20-3 Digital display, 3 axes

MB-LKM-2552-KA LH70-1 High performance display, 1 axis

LH70-2 High performance display, 2 axes

Accessories LH70-3 High performance display, 3 axes

ADP-MB-LKM adapter cable, 0,1 m, open end

PSC23 Power supply unit for LG and LH

REX-Z-D340 General purpose display, 2 axes

REX-Z-R340 General purpose display, 2 axes

REX-Z-A330 General purpose display, 2 axes

OVERVIEW

Measurement range in 200 mm steps [mm]

MB 2 STLKM


- 6 -





Serie SL110, SL130, PL20CKey-Features:

- SL110: Profile scale, extreme robust - SL130: flexible magnetic tape scale to glue on- available ranges SL110: 200 to 2000 mm- available ranges SL130: 200 to 30.000 mm- Resolution 10 µm- Linearity up to ±25 µm- Output signal PL20C: A/B quadrature signal- Displacement speed up to 300 m/min- Working temperature 0...+45 °C- Protection class PL20C: IP67- resistant against dirt, water, oil, vibrations and shock

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch


Content:

26.02.15


- 2 -

Model



Linearity (20°C) [µm] ±(25 + 5MB/1000)







Reading head PL20C

Model











Model PL20C-3/-3C PL20C-5/-5C PL20C-10/-10C PL20C-15/-15C PL20C-20/-20C PL20C-30

Cable length [m] 3 5 10 15 20 30


Output signal [µm] A/B quadrature signal

Screw tightening torque 0.7 bis 1.1 Nm



Displacement speed [m/min] maximum 300 (varies with the settings)

Distance reading head - magnetic tape [mm] maximum 1.5 (contactless)

Bending radius cable [mm] minimum 100

Compatible Displays LG20 / LH70 / LH71 / LH72 / LY71 / LY72


TECHNICAL DATA PL20C



- 3 -

Scale


SL110-20 200 0 200 4

SL110-30 300 1 0 4

SL110-40 400 1 100 6

SL110-50 500 1 200 6

SL110-60 600 2 0 6

SL110-70 700 2 100 8

SL110-80 800 2 200 8

SL110-100 1000 3 100 10

SL110-120 1200 4 0 10

SL110-150 1500 5 0 13

SL110-160 1600 5 100 14

SL110-170 1700 5 200 14

SL110-180 1800 6 0 14

SL110-200 2000 6 200 16



- 4 -

Scale


SL130-20 200 300

SL130-30 300 400

SL130-40 400 500

SL130-50 500 600

SL130-60 600 700

SL130-70 700 800

SL130-80 800 900

SL130-100 1000 1100

SL130-120 1200 1300

SL130-150 1500 1600

SL130-160 1600 1700

SL130-170 1700 1800

SL130-180 1800 1900

SL130-200 2000 2100

SL130-250 2500 2600

SL130-300 3000 3100

SL130-400 4000 4100

SL130-500 5000 5100

SL130-600 6000 6100

SL130-700 7000 7100

SL130-800 8000 8100



- 5 -

Reading head PL20C...

Reading head PL20-...C (metal armoured hose)

Liniendicke: 1,5 pt

Head clearance Track deviation Inclination angle

A B C

±3° or less ±0,5° or less ±3° or less

Distance X 1.5 mm or less

TECHNICAL DRAWING PL20C


- 6 -

LG20:



LH71A-3


LH72




LG20 LH70/LH71 LH72




1 s / 10 s / 1 min / 10 min



Weight 1.5 kg


Reset ◾ ◾ ◾ ◾ ◾

Preset ◾ ◾ ◾ ◾ ◾









Scaling ◾ ◾ ◾




Line hole ◾ ◾








Touch sensor function ◾ * only 3-axes display

DISPLAYS MAGNESCALE


- 7 -































Display









- 7 -

ORDER CODE READING HEAD MAGNESCALE

ORDER CODE MAGNETIC TAPE MAGNESCALE

DISPLAYS


- 8 -





Series PL25 with MJ100/110,SL110, SL130Key-Features:

- Measurement ranges:Magnetic profile SL110: 200 - 2000 mmMagnetic tape SL130: 200 - 30000 mm- Resolution 5, 10, 25, 50, 125 μm adjustable- MJ100/110: A/B TTL output signal or HTL open collector output- resistant against dirt, water, oil, vibrations and shock - Protection class PL25: IP65- high displacement speed- Working temperature 0...+45 °C- easy mounting

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

MAGNESCALE digital magnetic scale

Content:

26.02.15


- 2 -

Model PL25C-3

Cable length 3 m

Resolution (20°C) 10 µm

Output signal A/B quadrature signal (compliant with RS422)

Screw tightening torque 0.7 to 1.1 Nm

Working temperature -5 to 45 °C

Storage temperature -10 to 50 °C


Displacement speed maximum 300 m/min (varies with the settings)

Distance reading head - magnetic tape maximum 1.5 mm (contactless)

Bending radius cable minimum 100 mm

Compatible scales SL110, SL130

Compatible interpolator MJ100, MJ110

INSTALLATION PL25

TECHNICAL DATA PL25

TECHNICAL DRAWING PL25


- 3 -

Model



Linearity (20°C) [µm] ±(25 + 5MB/1000)







Reading head PL25

SL110 magnetic profile


SL110-20 200 0 200 4

SL110-30 300 1 0 4

SL110-40 400 1 100 6

SL110-50 500 1 200 6

SL110-60 600 2 0 6

SL110-70 700 2 100 8

SL110-80 800 2 200 8

SL110-100 1000 3 100 10

SL110-120 1200 4 0 10

SL110-150 1500 5 0 13

SL110-160 1600 5 100 14

SL110-170 1700 5 200 14

SL110-180 1800 6 0 14

SL110-200 2000 6 200 16




- 4 -


Model










Reading head PL25 * MB ≤10000: N=1 / MB =20000: N=1 / MB =30000: N=3

SL130 magnetic tape


SL130-20 200 300

SL130-30 300 400

SL130-40 400 500

SL130-50 500 600

SL130-60 600 700

SL130-70 700 800

SL130-80 800 900

SL130-100 1000 1100

SL130-120 1200 1300

SL130-150 1500 1600

SL130-160 1600 1700

SL130-170 1700 1800

SL130-180 1800 1900

SL130-200 2000 2100

SL130-250 1500 2600

SL130-300 3000 3100

SL130-400 4000 4100

SL130-500 5000 5100

SL130-600 6000 6100

SL130-700 7000 7100

SL130-800 8000 8100



- 5 -

MJ100/110 interpolator

Model MJ100 MJ110

Power supply 5 V (4.5 to 6 V) 12 to 30 V (11 to 31 V)

Power consumption 4 W 3 W

Output interface Line Driver (RS422 compliant) Open Collector (Iol=50 mA max.)

Outputs AB quadrature, Z phase, U/V/W phases, alarms AB quadrature, Z phase, alarms

Number of divisions 1000, 960, 800, 512, 500, 480, 400, 256, 240, 200, 128, 120, 100, 80, 64, 40

and 1/2 of each of these (which does not satisfy the synchronised reference point specifications)

Maximum response frequency

1000 divisions 6 kHz, 1800 m/min 600 kHz, 180 m/min

500 divisions 15 kHz, 4500 m/min 1.5 kHz, 450 m/min



Minimum phase difference 100 ns 1 µs

Alarms Speed alarm (minimum phase difference time or maximum response frequency)wert

Level alarm (0.4 Vp-p or less), Minimum alarm time approx. 400 ms

System start-up time within 0.5 seconds after the power is online

External dimensions 138 x 93 x 26 mm

Compatible head unit PL25 and PL60

Working temperature 0...45°C

Storage temperature -20...60°C

Mass 350 g

Supplied accessories Manual, output connector, connector cap, mounting screws

Options SET-P16-1 (for external reference point), Scale extension cable, external reference point extension cable, output connector with cable

TECHNICAL DATA INTERPOLATOR MJ100/110

TECHNICAL DRAWING INTERPOLATOR MJ100/110





- 6 -





















Reading head PL25 PL25-3 Interpolator MJ100 MJ100

Interpolator MJ110 MJ110

Extension cablel 3m CE08-3 Magnetswitch (1.5 m cable) SET-P16-1

Extension cable 5 m CE08-5 Extension cable 3 m CE09-3



ORDER CODE MAGNESCALE MAGNETIC TAPE/PROFILE

ORDER CODE MAGNESCALE READING HEAD, INTERPOLATOR


Series PL60 with MJ100/110, SL110, SL331Key-Features:

- Measurement ranges: 200 - 8000 mm- Resolution up to 2 µm- MJ100/110: A/B TTL output signal or HTL open collector output- Resistant against dirt, water, oil, vibrations and shock - Protection class PL60: IP65- High displacement speed- Working temperature 0...+45 °C- Easy mounting

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

MAGNESCALE digital magnetic scale

Content:

26.02.15


- 2 -

Model PL60

Cable length 3 m

Resolution (20°C) up to 2 µm (depending on the settings of the MJ interpolator)

Output signal A/B quadrature signal (according to RS422)

Screw tightening torque 0.7 to 1.1 Nm

Working temperature 0 to 45 °C



Displacement speed dependent on chosen resolution of the MJ interpolator

Distance reading head - magnetic tape max. 0.8 mm (no contact)

Bending radius cable min. 100 mm

Compatible scales SL331

Compatible interpolator MJ100, MJ110

TECHNICAL DATA PL60


INSTALLATION PL60

PL60 with SL331: 0.8 mm or lessPL60: Ɵ1=±1.0° or less Ɵ2=±0.3° or less Ɵ3=±1.0° or less


- 3 -

Model SL331

Measurement Range [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000 / 2500 / 3000 / 4000 / 5000 / 6000 / 7000 / 8000


Accuracy (20°C) [µm] ±(15 + 5L/1000)

Reference point without



Displacement speed [m/min] dependent on chosen resolution of the MJ interpolator



Reading head PL60

Magnetic tape SL331



Model Measuring length Max. travel Overall length

SL331-20 200 230 300

SL331-30 300 330 400

SL331-40 400 430 500

SL331-50 500 530 600

SL331-60 600 630 700

SL331-70 700 730 800

SL331-80 800 830 900

SL331-100 1000 1030 1100

SL331-120 1200 1230 1300

SL331-150 1500 1530 1600

SL331-160 1600 1630 1700

SL331-170 1700 1730 1800

SL331-180 1800 1830 1900

SL331-200 2000 2030 2100

SL331-250 2500 2530 1600

SL331-300 3000 3030 3100

SL331-400 4000 4030 4100

SL331-500 5000 5030 5100

SL331-600 6000 6030 6100

SL331-700 7000 7030 7100

SL331-800 8000 8030 8100

Unit: mm


- 4 -

Model MJ100 MJ110

Power supply 5 V (4,5 bis 6 V) 12 bis 30 V (11 bis 31 V)

Power consumption 4 W 3 W

Output interface Line Driver (entsprechend RS422) Open Collector (Iol=50 mA max.)

Outputs A/B-Phasensignal, U/V/W-Phasensignale, Bezugspunkt- und Alarmsignal A/B-Phasensignal, Bezugspunkt- und Alarmsignal

Number of divisions 1000, 960, 800, 512, 500, 480, 400, 256, 240, 200, 128, 120, 100, 80, 64, 40

mit Hilfe der 1/2- Teilfunktion ist es möglich die Anzahl der genannten Teile zu halbieren (doppelte Auflösung)

Maximum response frequency





Minimum phase difference 100 ns 1 µs

Alarms Speed alarm (minimum phase difference time or maximum response frequency)

Level alarm (0.4 Vp-p or less), Minimum alarm time approx. 400 ms

System start-up time within 0.5 seconds after the power is online

External dimensions 138 x 93 x 26 mm

Compatible head unit PL25 and PL60

Working temperature 0...45°C

Storage temperature -20...60°C

Mass 350 g

Supplied accessories Manual, output connector, connector cap, mounting screws

Options SET-P16-1 (for external reference point), Scale extension cable, external reference point extension cable, output connector with cable

TECHNICAL DATA INTERPOLATOR MJ100/110

TECHNICAL DRAWING INTERPOLATOR MJ100/110

MJ100/110 INTERPOLATOR


- 5 -

ORDER CODE FOR MAGNESCALE MAGNETIC TAPE

Reading head PL60 PL60-3 Interpolator MJ100 MJ100

Interpolator MJ110 MJ110

CE08-3 CE08-3 Magnetswitch (1.5 m cable) SET-P16-1

CE08-5 CE08-5 Extension cable 3 m CE09-3



SL331 magnetic tape












ORDER CODE MAGNESCALE READING HEAD, INTERPOLATOR


- 6 -





Reading head Series PL101Magnetic tape Series SL700Interpolator Series MJKey-Features:

- Resolution up to 0.2 μm- Accuracy ±10 µm in combination with SL700- Analogue output signal (1V p-p), or A/B quadrature output signal (TTL, RS422)- Reference point: none, one, multi and reference mark- Protection class up to IP67- Displacement speed up to 384 m/min- Working temperature 0...+45°C- resistant against dirt, water, oil, vibrations and shock - Magnetic tape SL700: range up to 100 m

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch


Content:

26.02.15


- 2 -

PL101-RH PL101-RA PL101-RHA

Interpolator without MJ632

Compatible magnetic tapes SL700, SL710, SL720, SL730 SL700, SL710, SL720, SL730

Accuracy (20°C) ±10 µm (in combination with magnetic tape SL700) depends on length magnetic tape (see table below)

Protection class IP67 (exclude connector) IP50 IP67

Resolution [µm] In combination with Interpolator MJ500: 2 or 10 0,2, 0,5, 1,0, 2,0, 5,0, 10,0

[µm] In combination with Interpolator MJ600: 1 (please specify when ordering)

[µm] In combination with Interpolator MJ620: 1, 2, 5, 10

Distance tape-Reading head [mm] 0.35 ±0.1 mm 0.35 ±0.1 mm

Displacement speed [m/min] max. 384 (at resolution 1 µm when used dependent on the chosen phase difference

in combination with Interpolator MJ600/620) and resolution (see table below)

Reference point SL700: without, SL710: 1 reference point, SL720: Multi- reference points, SL730: reference mark (see below)

Working temperature [°C] 0...+45 0...+45

Storage temperature [°C] -20...+50 -20...+50

Reading head cable length [mm] 3000 extension cable CK-T*: 1, 3, 5, 10 m

Output signal in combination with tape SL700 Interpolator MJ632:

without Interpolator: 1 Vpp analog output * A/B quadrature signal, Linedriver, RS422,

in combination with tape SL700 with Interpolator reference point signals, alarm signals

MJ500/600/620: A/B quadrature signal

Supply [V] 5 VDC ±5 %

Current consumption max. [mA] 150 200

Weight [g] 150 60 (PL101-RA), 100 (Interpolator) 150 (PL101-RHA), 100 (Interpolator)

Accuracy (20°C) PL101-RA, PL101-RHA: L ≤ 3000 mm: ±10L µm / L > 3000 mm: ±(10L + 2.5 N) µm

A/B quadrature signal: relation between phase difference, resolution and maximum displacement speed

* see page 3

L [m] N L [m] N L [m] N L [m] N

3 < L ≤ 5.5 1 28 < L ≤ 30.5 11 53 < L ≤ 55.5 21 78 < L ≤ 80.5 31

5.5 < L ≤ 8 2 30.5 < L ≤ 33 12 55.5 < L ≤ 58 22 80.5 < L ≤ 83 32

8 < L ≤ 10.5 3 33 < L ≤ 35.5 13 58 < L ≤ 60.5 23 83 < L ≤ 85.5 33

10.5 < L ≤ 13 4 35.5 < L ≤ 38 14 60.5 < L ≤ 63 24 85.5 < L ≤ 88 34

13 < L ≤ 15.5 5 38 < L ≤ 40.5 15 63 < L ≤ 65.5 25 88 < L ≤ 90.5 35

15.5 < L ≤ 18 6 40.5 < L ≤ 43 16 65.5 < L ≤ 68 26 90.5 < L ≤ 93 36

18 < L ≤ 20.5 7 43 < L ≤ 45.5 17 68 < L ≤ 70.5 27 93 < L ≤ 95.5 37

20.5 < L ≤ 23 8 45.5 < L ≤ 48 18 70.5 < L ≤ 73 28 95.5 < L ≤ 98 38

23 < L ≤ 25.5 9 48 < L ≤ 50.5 19 73 < L ≤ 75.5 29 98 < L ≤ 100 39

25.5 < L ≤ 28 10 50.5 < L ≤ 53 20 75.5 < L ≤ 78 30 L: effective lengthL ≤ 1000 mm: 50 mm pitch / 1100 ≤ L ≤ 3000 mm: 100 mm pitch / 3500 ≤ L ≤ 10.000 mm: 500 mm pitch / 11.000 ≤ L: 1000 mm pitch

100 ns 150 ns 200 ns 250 ns 300 ns 500 ns 2.5 µs 2.5 µs

0.2 µm 1.4 m/s 0.9 m/s 0.7 m/s 0.6 m/s 0.5 m/s 0.3 m/s 0.04 m/s -

0.5 µm 3.5 m/s 2.3 m/s 1.8 m/s 1.5 m/s 1.2 m/s 0.7 m/s 0.15 m/s -

1.0 µm 7 m/s 4.6 m/s 3.7 m/s 3.0 m/s 2.5 m/s 1.5 m/s 0.3 m/s 0.02 m/s

2.0 µm 14 m/s 9.3 m/s 7.5 m/s 6.0 m/s 5.0 m/s 3.0 m/s 0.6 m/s 0.06 m/s

5.0 µm 35 m/s 23 m/s 18 m/s 15 m/s 12.5 m/s 7.5 m/s 1.5 m/s 0.15 m/s

10.0 µm 70 m/s 46 m/s 37 m/s 30 m/s 25 m/s 15 m/s 3.0 m/s 0.3 m/s

TECHNICAL DATA READING HEAD


- 3 -

PL101-RH

PL101-RA, PL101-RHA (with Interpolator MJ632)



- 4 -

PIN No. Signal CVable color

1 +VCC red

2 0 V white

3 +SIN blue

4 -SIN yellow

5 +COS orange

6 -COS grey

7 -Z green

8 +Z purple

Output signal PL101-RA, PL101-RHA with Interpolator MJ623connector output (Honda Tsushin, 20 PIN connector, PCR-E20PMRS)

Output signal PL101-RH

without Interpolator:1 V peak-peak analog outputdifferential outputConnection, Mini DIN 8 PIN connector

Output signal PL101-RA, PL101-RHA with Interpolator MJ623cable with ends

PIN No. Signal Pin No. Signal

1 A 11 Alarm

2 A not 12 0 V

3 B 13 Alarm not

4 B not 14 0 V

5 Reference point 15

6 Reference point not 16 0 V

7 17

8 18 +5 V

9 +5 V 19

10 20 +5 V

Signal Cable Color

+5 V brown

0 V black

A blue

A not yellow

B orange

B not grey

Reference point red

Reference point not white

Alarm green

alarm not purple

OUTPUT SIGNAL PL101


- 5 -

SL700

Model SJ700 SL710 SL720 SL730

Reference point without 1 (please specify position) Multi reference points Reference mark

60 mm pitch from the left end see graph below

Reference point accuracy - ±1 mm ±1 mm, pitch accuracy: ±7 µm

Accuracy (20°C) ±10L µm (L≤ 3 m) / ±(10L + 2.5 N) µm (L> 3 m) in combination with PL101, (L: see table page 2)

Effective length 50 to 100.000 mm 100 to 100.000 mm 200 to 100.000 mm

Total length L + 40 mm

Working temperature 0 to 45 °C



Reference mark SL730

Reference mark pitch Effective length [mm]

80 mm 200 < ML ≤ 2000

160 mm 2000 < ML ≤ 12.000

320 mm 12.000 < ML ≤ 56.000

480 mm 56.000 < ML ≤ 100.000

Important note: Install this product on top of non-magnetic material. If installing on top of magnetic material insert a non-magnetic layer having a thickness of at least 3 mm between the magnetic tape and the magnetic material.

TECHNICAL DATA MAGNETIC TAPE SERIES SL700

TECHNICAL DRAWING


- 6 -

System Configuration PL101-RA, PL101-RHA

System Configuration PL101-RH

Connection DiagramPL101-RH

SYSTEM CONFIGURATION


- 7 -- 7 -

Extension cable between PL101-RA, PL101-RHA and Interpolator MJ632 (maximum 10 m)

CK-T (qualified for drag chain use): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m)

CE08: CE08-01 (1 m), CE08-03 (3 m), CE08-05 (5 m), CE08-10 (10 m)

Additional accessories

Model Name Function

SZ16 wiper for cleaning the tape

SZ17 Spacer Kit for PL101 Series for checking the distance PL101 - tape

SZ19 Mounting Plate for PL101 Series for mounting the PL101-RH with threaded hole

TypeInterpolator MJ632, IP50Interpolator MJ632, IP67

RA

RHABCDEFGHI

A/B signal minimum phase difference100 ns150 ns200 ns250 ns300 ns500 ns2,5 µs25 µs

PL101

OutputCable (0.5 m) with Honda 20 Pin connector Cable (0.5 m) with open ends

AB

Resolution and polarity0,2 µm, +0,5 µm, +1,0 µm, +2,0 µm, +5,0 µm, +

10,0 µm, +0,2 µm, -0,5 µm, -1,0 µm, -2,0 µm, -5,0 µm, -

10,0 µm, -

BCDEFGIJKLMN

ACCESSORIES PL101-RHA

ORDER CODE MAGNESCALE PL101-RA, PL101-RHA





SL700-/710- 0005 Measurement range 50 mm SL700-/710-/720-/730- 0160 Measurement range 1600 mm

SL700-/710-/720- 0010 Measurement range 100 mm SL700-/710-/720-/730- 0170 Measurement range 1700 mm

SL700-/710-/720- 0015 Measurement range 150 mm SL700-/710-/720-/730- 0180 Measurement range 1800 mm

SL700-/710-/720-/730- 0020 Measurement range 200 mm SL700-/710-/720-/730- 0190 Measurement range 1900 mm




















SL700-/710-/720-/730- 0140 Measurement range 1400 mm SL700-/710-/720-/730- 1000 Measurement range 10.000 mm

SL700-/710-/720-/730- 0150 Measurement range 1500 mm SL700-/710-/720-/730- 10000 Measurement range 100 m

PL101-RH without Interpolator, IP67, output 1 Vpp

PL101-RA Interpolator MJ632, IP50, A/B, TTL output

PL101-RHA Interpolator MJ632, I67, A/B, TTL output

SZ16 Wiper Extension cables

SZ17 Spacer Kit for PL101 Series CE08-1 Extension cable 3m

SZ19 Mounting Plate for PL101 Series CE08-3 Extension cable 5 m

CE08-5 Extension cable 10 m

CE08-10 Extension cable 15 m

CK-T12 Extension cable 1 m (qualified for drag chain use)




OVERVIEW MAGNESCALE MAGNETIC TAPE

OVERVIEW MAGNESCALE READING HEAD

ACCESSORIES


Eddy Current Probes

Series IC

Key-Features:

- low-cost series with integrated Analog-Electronics- different measurement ranges up to 8 mm- Output signals 0..20 mA, 4..20 mA, 0..10 V - Threaded housings M12, M18 and rectangular version - Linearity up to ±60 µm- Working temperature up to -10...+70 °C- Measurement on all metal surfaces- Protection class IP67

Contact-free measurement on metal surfaces

Content:

10.10.14


- 2 -

TECHNICAL DRAWING

Sensor IC12-02 IC18-08 IC18-08-V IC2035-03 IC2035-03-V

Measurement range [mm] 0...2 0...8 0...8 2...5 2...5

Linearity [µm] ±60 ±400 ±400 ±100 ±100

Repeatability [µm] <5 <15 <15 <10 <10

Temperature drift* [%] ±2 ±5 ±5 ±4 ±4

Working temperature [°C] 0...+60 -10...+70 -10...+70 0...+60 0...+60

Supply Voltage Vs [VDC] 15...30

Max. power consumption [mA] 50 40 20 35 20

Output signal 0...20 mA 4...20 mA 0...10 V 4...20 mA 1...9 V

Response time [ms] <2 <2 <2 <5 <5

Load resistance Vs min/ Vs max [Ω] <100/ 400 <330/ 1000 >1000 <500/ 1000 >1000

Safety features Reverse polarity / short circuit protection

Housing material 9SMn28 nickel plated brass

Housing design M12 cylindric M18 cylindric M18 cylindric rectangular rectangular


Calibration material S235 (ST37)

* based on full scale

IC12-02

IC18-08, IC18-08-V

IC2035-03, IC2035-03-V

TECHNICAL DATA


- 3 -

ELECTRICAL CONNECTION

Connection cable, 4 pole for IC12-02 and IC18-08 Connection cable 3 pole for IC2035

K4P2M-S-M12 2 m, straight connector, M12 K3P2M-S-M8 2 m, straight connector, M8



K4P2M-SW-M12 2 m, angular connector, M12



IC12-02, IC18-08, IC18-08-V IC2035-03, IC2035-03-V PIN Assignment

ORDER CODE

IC12-02

IC18-08

IC18-08-V

IC2035-03

IC2035-03-V

ACCESSORIES


- 4 -





EDDY CURRENT PROBES

12.05.15

Content:

TX Series

Key-Features:

- Linearisation with a digital gauge as reference- High resolution (submicrometer)- High dynamics (124 kSa/s)- Minimal temperature coefficient- Configurable analogue output- CAN-Interface- USB-Interface- eddylab, Windows software with oscilloscope, FFT, data logger, waterfall, reference and rpm-function- Measuring ranges up to 10 mm- Protection class IP68- High noise immunity- Custom-made probes


- 2 -

For more than ten years we have been occupied with the development and production of high-quality eddy current probes for industry and research. With the new TX Series, WayCon is introducing a fully digital device – incorporating USB, CAN and a high-speed analogue interface.

Eddy current probes are particularly suitable devices for non-contact measurements on metallic tar-gets. Typical applications are measurements on rotating shafts for the detection of imbalance, vi-bration, out-of-roundness, air gap, radial/axial run-out, and much more besides. The extremely high resolution up to a level of 50nm enables the smallest of amplitudes to be detected. WayCon probes are designed for temperatures up to 185 °C, and are optimised for the entire temperature range with regard to temperature drift.

The basic principle

The principle of measurement bases on a DSP-driven oscillating circuit made up of the probe (inductan-ce) and a interconnect capacitance. This circuitry is attenuated in the presence of metallic objects. The oscillating circuit generates magnetic field lines - these induce eddy currents on the surface of conduc-tive objects. The eddy currents counteract their cause and attenuate the amplitude of the oscillating circuit. This effect is decoupled from the oscillating circuit and fed towards further signal processing.

Outstanding temperature coefficient – Zero TC

A remarkable feature is the TX-Serie‘s temperature coefficient (TC). The temperature coefficient is optimized in a range between -60 °C..185 °C.For certain boundary conditions the position will be constant at ambient temperature and 150 °C. This matter of fact can interpreted as a Zero TC. Particularly when it comes to high-resolution measure-ments this effect is of seminal importance.

Minimal probe drift

Every probe produced in WayCon‘s facility line is treated with a thermal finishing procedure of 12-hours duration (burn-in). This procedure minimises aging and drift. The probe is then finally calibrated in our laboratory before delivery.

APPLICATIONS

High-resolution distance measurements on me-tallic objects regardless of non-conductive me-diums in the measurement area. Examples are polymers, glass, oil, water, dirt. Measurement of thermal expansion with a maximum resolution of 50nm.

Measurement of vibration and oscillation on rotating shafts. Measurement of out-of-round-ness and radial displacement. Surveillance and monitoring of rotating mechanical components. Bearing wear and lubrication gap.

Deformation and oscillation of gearwheels in operation. Axial thrust measurement of helical cut gears under load. Detection of tooth loss on gearwheels.

Inspection and part quality analysis during pro-duction in the presence of cooling lubricant. De-tection of gearing. Groove detection. Detection of flat portions on shafts.

Thickness measurement of sheet material and foils. Two-sided measurement for thickness mea-surement. Controlling of machinery (feed-back, closed-loop).

Weld seam positioning via edge detection. Wel-ding torch tracking. Surveillance of weld seams. Out-of-roundness measurement on welded drums and tubes.

Housing deformation of machines under load such as gearboxes, engines, turbo generators. Measurement of torsion on shafts and housing. Measurement of thermal expansion.

Distance-time diagram for measurement probes covered on the side. The measured object passes by the probe laterally. Measurement of object ac-celeration and deceleration.

Layer thickness of non-conductive material such as powder coatings and paint. Inspection of pla-stic injection-moulded parts at insert moulded metal parts.

........and many more

probe housing

coil

measurement fieldeddy current

object

Eddy Current Model Illustration


- 3 -

EDDY CURRENT BASIC MODULE TX

The processor based design admits linearities less than 0.1% – which is an exceptional feature for this sensor technology. Remarkable performance allows highly dynamic measurements with 124 kSa/s.

The TX-Driver is available as single- or dual-channel device. As standard, the device provides a USB and a CAN-bus Interface. The power supply is a galvanically isolated wide input from 10.5..36 (27) VDC.

Supply:Wide-Input-supply 10,5...36 (27) VDC, screwable M12 connector for shielded cables; galvanically isolated.

CAN-Bus:Data transfer via CAN bus for diverse systems with multi channel measure-ment.

USB connection:Interface to PC and data transfer. Usage of eddylab software. Direct communicati-on via USB protocol.

Reference input:Optional high-speed counter for line-arisation- and rpm-function (eddylab reference).

Processor linearised signal conditioning- linearisation and calibration with 50 points- high dynamic performance with selectable digital filter- high resolution and precision

Probe and analogue output:isolated output and high-speed signals via BNC connector. Selectable output signals 10 V, 5 V, ±5 V, 0...20 mA, 4...20 mA.

Benefit 2-channel unit:2 different probes can be connected to one TX-driver.

Benefit 1-channel unit:highest dynamic performance. The output sampling rate is 124 kSa/s.

Illustration shows the 2-channel unit

CUSTOM MADE

Extended measurement ranges

The powerful TX-Driver admits customisation of our probes to your needs. The measurement range can be extended up to 50 % - depending on the probe.

X-Z system

Axial thrust measurements on shafts without face access can be performed with the X-Z system. The radial and the axial displacement can be measured on the lateral side.

Pressure-resistant probes

In accordance with your needs we also produce pressure-resistant probes in stainless steel and ceramics. These probes can be applied in absolute and differential-pressure systems.

Water cooled

When it comes to ultra-hot conditions we offer probes with integrated cooling channels for connection to a cooling system.

Custom-Made

If your application requires non-standard dimensions we also produce shortened and extended housing as shielded and non-shielded probes.

Z-direction

X-direction


- 4 -

eddylab SOFTWARE

eddylab – Windows Analysis Software via USB

eddylab 2.0 standard is a powerful windows software various functions: Oscilloscope - FFT - Waterfall - Data logger.The sampling rates are 38 kSa/s for a single-channel device and 22.5 kSa/s for a dual-channel device. Furthermore eddylab is used to configure the TX-Driver. A new feature is the possibility to linearise eddy current sensors on-site.

Waterfall

The FFT is expanded with a time axis. The 3D-plot provides a new view to your spectrum as it can be observed over time. The third axisemphasizes small peaks above the noise floor. In particular when these small peaks emerge and disappear over time.

- spectrum like the two-dimensional FFT expanded with a time axis- scalable frequency axis- 3D-view can be rotated - movable analysis plane along the time axis- detection of frequencies and amplitudes within the anaylsis plane- export as image

Trigger level

Triggering a tuning fork

Pre-

Trig

ger

Appl

ying

load

Cons

tant

load

Rem

ovin

g lo

ad

Documentation while bending a shaft

Threshold

Fundamental oscillation 440,2 Hz / 49,28 µm

2. Harmonic 880,7 Hz / 0,254 µm

3. Harmonic 1321 Hz / 0,1 µm

Frequency spectrum of a tuning fork

Oscilloscope

Sampled data is displayed with basic measurements in the style of a clas-sical oscilloscope.

- single- and dual-channel oscilloscope. Samplingrates: 38 kSa/s (single); 22.5 kSa/s (dual)- AC/DC-coupling- variable time base 14ms...5sec- scaleable Y-axis & autoscale function- user-defined trigger level, hysteresis and pre-trigger, trigger source, falling and rising edge- essential measurements on dynamic data can be taken: amplitude, frequency, max & min values- data export as image (bmp) and text file

FFT analyser

Fast-Fourier transformation. Spectral analysis of mechanical motion. Analy-sis of fundamental oscillation and harmonics.

- visualisation of the frequency spectrum up to 19kHz (single-channel); 11.25kHz (dual-channel)- threshold value for frequency detection can be selected- detection of frequencies and amplitudes- scalable frequency axis- data export as image (bmp) and text file

Data logger

Record of measured data and storage on hard drive.

- user-defined sampling rate: 100 ms...10 s- time base 1 min...60 min- data export as image (bmp) and text file


- 5 -

SOFTWARE eddylab 2.0 ReferenceNEWversion

available!Calibration and linearisation

Linearisation:

A well known issue when it comes to eddy current measurements is the strong sensitivity to varying target material and pre-attenuation.The maximum scaling error under varying material can be 20% or more. The linearity error can be 7% or more. Another severe error source affectingthe accuracy is pre-attenuation. This effect has to be taken in account when the sensor is mounted in narrow gaps and holes. The error due to pre-attenuation is hard to predict - but in most cases higher than expected. The TX-Driver in conjunction with eddylab resolves the issues with an integrated linearisation procedure.

The backbone of the method is an interface to a linear encoder on the TX-Driver. The encoder is used as a reference signal. The reference can be used to either prove the accuracy of the sensor or to linearise the sensor. The linearisation is based on a user defined number of positions. The TX-Driver is capable of storing four user defined curves. In order to align the eddy current sensor with the linear encoder we provide a portable linear stage with a micrometer screw. This enables a linearisation on-site.

Waterfall RPM

This function is only available in conjunction with a rotational incremental encoder. This admits the determination of the rotational speed of a rotating shaft. The FFT is expanded with a rpm axis. The correlation of rotational speed and FFT results in a characteristic 3D-plot. The plot may characterise the state of a rotating system depending on loads, oil-pressure, wear and similar aspects.

- spectrum like the two-dimensional FFT expanded with a rpm axis- scalable frequency axis- 3D-view can be rotated - moveable analysis plane along the rpm axis- detection of frequencies and amplitudes within the analysis plane- export as image

Function eddylab Lite eddylab Standard eddylab Reference

Oszilloscope x x x

FFT x x

Data logger x x

Waterfall x x

Linearisation x

Waterfall-RPM x

eddylab 2.0 reference is powerful windows software with additional features. These are the linearisation and the rpm-based waterfall.eddylab reference requires a reference input on the TX-Driver.


- 6 -

Probe T05 T2 T3 T4 T5 T10

range [mm] 0...0.5 0...2 0...3 0...4 0...5 0...10

range extended [mm]* 1 2.5 4 5 7 12

housing size ø5 ø8 ø12 ø14 ø18 ø30

offset gap (blind range) ~ 0.01 mm

linearity ± 0.15 % of range

resolution reg. corner frequency [% FS]** dependent on the distance (see resolution diagram on page 7), valid for middle of range

10 Hz 0.006 0.01 0.006 0.007 0.007 0.006

100 Hz 0.008 0.015 0.008 0.008 0.007 0.007

1 kHz 0.021 0.035 0.021 0.014 0.014 0.015

10 kHz 0.075 0.061 0.040 0.033 0.047 0.045

35 kHz 0.101 0.088 0.078 0.064 0.075 0.078

temperature range sensor -60...185°C

temperature coefficient sensor dependent on distance (see temperature coefficient diagram on page 7)

sensor cable PTFE-COAX ø1,8 mm ø2,5 mm (max. 2.7 mm)

cable length standard length 3 m / 6 m, customised length up to 20 m

min. bend radius static/dynamic 10/25 mm 15/37 mm

temperature range cable -55...+200 °C

connection BNC connector / optional SMB connector

protection class IP68

vibration 20 g, DIN EN 60068-2-6

shock 100 g / 6 ms, DIN EN 60068-2-27

check resistance [Ω] 6 8 9 12 12 9

housing material stainless steel 1.4305, sensor head PEEK (polyetheretherketon), FPM bend protection

* linearity and resolution are not valid for extended measurement ranges

** 98.5% confidence interval (confidence limit), middle of range as % of range. Resolution dependent on the distance (see „Resolution and Temperature“ on page 8)

Cable configuration

By default the probes have a BNC plug for the connection at the TX-Driver. Optionally the probes are equipped with a SMB connector. The SMB connection is either performed as BNC-SMB adapter (Version 1) or as a SMB-COAX cable extension (Version 2).

Please note:

The SMB connectors have beryllium copper contacts. The connector housing is gold plated and has an outer diameter of 6.5mm. This facilitates the installation in parti-cular with narrow conditions (Version 1). If the cable is durably affixed it might be desirable only to remove the probe from the entire cable (Version 2).

It is recommended to avoid unnecessary connections within the cable as it increases the probability of failure due to environmental influences such as wetness, dirt, aggressive media, massive vibration or shock.

Standard version

- probe with BNC connector- cable length 3 m (standard)*

Version 1

- probe with SMB connector- cable length 3 m (standard)*- BNC-SMB adapter for eddy current basic module

Version 2

- probe with SMB connector- cable length 3 m (standard)*- additional extension cable SMB-KOAX with cable length 3 or 6 m*. SMB connector to BNC connector.

*customised cable length up to 20 m in total

TECHNICAL DATA - PROBES


- 7 -

TECHNICAL DATA – EDDY CURRENT BASIC MODULE

Eddy Current-Basic Module TX1 TX2

channels 1 channel 2 channel

operating temperature range -40...+50 °C

storage temperature range -40...+85 °C

humidity 95 % (no condensation)

vibration 5 g, DIN EN 60068-2-6

shock 15 g / 11 ms, DIN EN 60068-2-27

protection class IP40

housing anodised aluminium with plastic frame and rubber feet, stackable

housing size L x W x H 197 x 115 x 49 mm

weight 668 g 685 g

Optionaler Referenzeingang

Hilfsspannungsausgang (für DK-Taster oder Encoder) 5 V Maximalstrom 250 mA

Signaltyp A / B Pulse (RS422)

Supply

Supply Voltage 10.5...36 VDC Wide Input; 10.5...27 VDC Ref-Version

current consumption 145 mA (24 V), 260 mA (12 V), 300 mA (10.5 V) 150 mA (24 V), 300 mA (12 V), 380 mA (10.5 V)

Stromaufnahme mit Referenztaster der DK-Serie 170 mA (24 V), 300 mA (12 V), 340 mA (10,5 V) 180 mA (24 V), 340 mA (12 V), 390 mA (10,5 V)

power on peek current 350 mA (24V), 470 mA (10,5V), < 30 ms

reverse polarity protection yes

protection circuit bipolar suppressor diode 36V / polyfuse 0.5A

isolation voltage mind. 1 kV

Analogue output

output signals 0...10 V / 0...5 V / ±5 V / 0...20 mA / 4...20 mA

dynamic / sampling rate 124 kSa/s 70 kSa/s

dyn. / samp. with simultaneous USB usage 76 kSa/s 45 kSa/s

filter corner frequency 10 Hz / 100 Hz / 1 kHz / 10 kHz / 35 kHz (-3 dB)

max. working resistance (current output) < 400 Ohm

temperature coefficient electronic -0.025 %/K

switching-on delay (boot-time) 3.1 s

switching-on drift < 1% (see diagram)

connection 1 x BNC female connector 2 x BNC female connector

output protection circuit polyfuse 50mA

General data and industrial standards

electromagnetic compatibility EN 61326-1 / EN 55011

RoHS appropriate standard 2002/95/EG

MTBF EN 61709, > 360.000 h

customs declaration number 90318034 country of origin Germany


- 8 -

RESOLUTION AND TEMPERATURE

Resolution nm...µm

The probe‘s resolution depends on the selected corner frequency and the actual position. The best resolution is achieved within the first 50% of the measuring range.

The following charts illustrate the resolution as a function of the position (norma-lised) and the corner frequency. Low corner frequencies and positions close to the target result in high resolutions.

Temperature coefficient TC

The temperature coefficient has a severe impact on the precision and in particular the repeatability of measurements when exposed to temperature variation. WayCon probes have a remarkable temperature characteristic – the temperature coefficient is almost zero over wide ranges of temperature. The following charts docu-ment the temperature coefficient as a function of the actual temperature and the position. The best temperature behaviour is achieved at 50% of the measuring range. The temperature coefficients refer to a cable length of approx. 50cm.


- 9 -

PROPERTIES

Device drift after power-on

For highly precise measurements the device drift after power-on has to be conside-red. The entire device drift is <1 % of the measuring range.

~ 0.1 % of MR at 30 min. warm up ~ 0.2 % of MR at 20 min. warm up~ 0.4 % of MR at 10 min. warm up~ 0.8 % of MR without warm up

Frequency response

The TX Series contains a hardware filter with a corner frequency of 50 kHz in its signal path. Additionally five user selectable software filters can be set. The chart illustrates the respective characteristic. Lowering the corner frequency increases the resolution. Note that higher frequencies will appear attenuated.

Zero TC measurements – Procedure:

The exceptional temperature behaviour of our probes allows zero TC measurements. That means the position won‘t be affected by temperature effects. Consider the following five aspects: 1) Only the probe is exposed to temperature.

2) The probe cable must be located predominantly outside of the temperatureinfluenced area and must not be laid on parts of machines, etc., subject to tempera-ture fluctuations. Consider this for installation.

3) The eddy current basic module must be placed outside any temperature influence or variation. The device must be powered 60 min before measurements commen-ces.

4) The measurement has to be taken in middle of the entire measurement range.

5) The zero TC effect is only valid for temperatures on the zero TC line with same positive and negative area (see chart).

example: zero TC at 0 °C, 60 °C and 155 °C

CALIBRATION

All of our probes are tested and calibrated before shipping. The calibration is based on 50 positions. Every probe has a unique setup – therefore the probes may not be interchanged among different drivers. The certificate of calibration contains the measured and reference data, the sensitivity, the target material and the linearity as a chart.The certificate of calibration is provided as standard – but it is also available subsequently.

Target – material

Eddy current measurements depend on the target‘s conductivity and permittivity. The default material for factory calibration is steel of type 16MnCr5. Calibration is also possible with other conductive material such as aluminium, titanium, carbon fibre etc.

The following list shows available material for calibration. If you desire to use a different material we recommend to provide a probe (50x50mm) for calibration.

materials to choose from for calibration

16MnCr5 1.2379 AlMgSi0,5

42CrMo4 1.2738 AlMg4,5Mn

St52 1.4301 AlMgCuPb

C45E 1.4305 9SMn28k

also eligible for calibration: zinc plate, titanium, carbon fiber

The following variants of calibration are available:

1. Factory calibration for one material incl. certificate.2. Factory calibration for three different materials. The materials are chosen with eddylab lite/ standard/reference incl. three certificates.3. Factroy calibration incl. certificate plus customer based linearisation on-site with a digital gauge and eddylab reference (requires REF option for the TX-driver). The accuracy behaviour of an eddy current sensor can be proved and improved on-site with a digital gauge as reference.


http://www.waycon-engineering.com/fileadmin/waycon/dateien/products/digital_gauges/Digital_Gauge_DK805S_DK812S_DK830S.pdf




- 10 -

USB / CAN / REFERENCE INPUT / CONNECTION

Front of unit

Rear of unit

Pin Name

1 A

2 A

3 B

4 B

5 Z

6 Z

7 0V

8 Vcc

9 Vsense

10 n. c.

USB

The eddy current basic module provides a USB port (USB 2.0 High Speed).

- sampling rate 38 kS/s (single channel), 22,5 kS/s (dual channel)- device configuration (filter, linearisation, CAN bus)- data exchange with a PC or notebook via eddyLAB Windows software or via protocol

Sampling rates TX1 TX2

Analogue without USB 124 kSa/s 70 kSa/s

Analogue with USB 76 kSa/s 45 kSa/s

USB 38 kSa/s 22,5 kSa/s

CAN-Bus

The TX-Driver also provides a CAN-bus interface (controller area network). - data transfer rate 1 MBit, standard-identifier- triggers: internal timer, remote request, sync.- networking of many devices with minimal wiring effort- highly reliable data transfer over wide ranges – ideal for applications with many devices (consider dynamics)- economisation of analogue measuring equipment (analogue-to-digital converter)

Wiring is achieved with a CAN-bus cable. The first and the last device on a CAN bus must be termina-ted.

Pin Name Description

1 EXT OPTO OUT 1 digital output I/O 1

2 CAN L CAN low signal

3 CAN GND CAN ground

4 EXT IN 1 digital input I/O 1

5 EXT IN 2 digital input I/O 2

6 IN GND ground I/O

7 CAN H CAN high signal

8 EXT OPTO OUT 2 digital output I/O 2

9 n. c. n. c.

Supply via a 4-pole M12 plug connector (socket)

View of the unit and the soldering side of the mating connector.

Pin 1 (brown) = +V (supply 10.5...36 (27) VDC) Pin 3 (blue) = GND

For connecting the power, shielded cables in various lengths are available (see accessories).

Please use only shielded supply cables and set the screen on one side (to avoid ground loops)!

Digital IN OUT/CAN (D-SUB 9-pole MALE)


- 11 -

TECHNICAL DRAWINGS

Typ T05T05-G-KA T05-G-KA-M805 T05-G-KA-VL10-M805

T05-G-KA-VK10Material: 1.14404

Typ T2T2-G-KA T2-G-KA-VK23 (short version) T2-G-KA-VL20

The probe T05 is only available in a shielded version.

T2-S-KA T2-S-KR

T2-G-KR T2-G-KR-VK7 (short version)

T2-G-M12-KA-110-LANG T2-M14-KA-PR


- 12 -

TECHNICAL DRAWINGSTyp T3 T3-S-KR T3-G-KA

T3-FL-M1205-KR (flange version)

Typ T4

Typ T5

T5-G-KR-VL10

T5-DSC-KRT5-G-KA

T5-G-KR T5-S-KR

Typ T10


- 13 -

ACCESSORIES

eddylab

Powerful Windows software incorporating six major functions:

Oszilloscope, FFT, Data logger, Waterfall an Water-fall-RPM and Linearisation. (Details on pages 4-5)

Delivery contents: software-CD, gold-plated USB cable, dual shields incl. 2 ferrites, length 1.8 m

Digital gauge (DK-Series)

- Resolution: 0.1µm- Accuracy: 1µm- Output signal A/B reference point, TTL-linedriver according to EIA-422- Displacement speed up to 250 m/min- Working temperature 0..50°C- Protection class IP67- Easy mounting- Resistant against water and oil

Adapter cable for DK-Series / Reference input

- Interface cable for the DK-Series on the TX-Driver - Available lengths: 1 m, 3 m, 5 m

TECHNICAL DRAWINGS NEW

housing

DIN rail connector

The DIN rail connector provides an easy and secure mouting of the TX electronics in a switch cabinet by simply snapping it onto a 35 mm DIN rail (DIN50022).

Disassembling can be done by pulling the easy accessible latch.

Stacking of several electronics can save lots of space in the switch cabinet. Therefor, please use the included housing connectors.


- 14 -

ACCESSORIES

Wall plug transformer for the TX-Driver

nominal input voltage 100-240 VAC, 50-60 Hzoutput voltage 12 VDC ±5 %output current 500 mAtemperatur range 0...+40 °Cprotection class IP40cable length 2 mterminal M12-plug Pin1=+, Pin3=GND

Rail-power supply 24 VDC PS-100-240AC/24DC/1.3

Extra narrow power supply - only 22.5 mm wide. Reliable start-up of several eddy current basic devices is guaranteed by a 100% power boost. Reliability is also achieved on difficult global networks. The supply will remain stable even if transient or static voltage failure occurs. Well dimensioned capacitors bypass power failures of more than 20 ms.

nominal input voltage 100-240 VAC, 45-65 Hzoutput voltage 24 VDCoutput current 1.3 A (max. 1.6 A)temperature range -25...+60 °Cpower failure bypassing > 110 ms (230 VAC)efficiency > 85 %protection class IP20

BNC measurement line for the analogue output (Multi-Contact)

XLSS-58

Touch-safe coaxial measurement line. BNC connectors on both ends. Connectors have nickel plated shields and gold plated pins.length 2 m, temperature range -10...+70 °Ccapacity 219 pF, inductance 680 nH, wave impedance 50 Ω

XLAM-446/SC

Highly flexible, entirely shielded measurement line. Touch-safe BNC connector on one end and two stackable Ø 4 mm connectors on the other end.

length 1.6 m, temperature range -10...+70 °Ccapacity 240 pF, inductance 1000 nH

Cable extension SMB-KOAX

Additional extension accordingly to option 2 (see page 6 below). SMB connector to BNC connector.

3 m length: SMB-KOAX-3M6 m length: SMB-KOAX-6M

Note: for probes with SMB connectors only. The probe is calibrated with an extension that can be ordered additio-nally. Optional operation without extension is then no longer possible.

Cable for power supply with mating connector M12 straight and angled - K4P

Cable with straight connector: Cable with angled connector:K4P2M-S-M12 2 m K4P2M-SW-M12 2 mK4P5M-S-M12 5 m K4P5M-SW-M12 5 mK4P10M-S-M12 10 m K4P10M-SW-M12 10 m


- 15 -

ACCESSORIES

Electrical installation

Choose a dry location, preferably with a stable temperature for the electrical installation (TX-Driver) such as electrical cabinets,terminal boxes, housing, etc.

Connect the supply line, probe lines and output lines. Please ensure that all supply and signal lines are laid separately from energy-carrying lines such as supply and discharge lines from converters and drives, lines from ovens and synchronised appliances or generator lines, etc., in order to avoid malfunctions in the signal behaviour.

Please use shielded supply lines only and apply the shield to one side to avoid ground loops.

Please observe the correct assignment of the probes to the respective basic modules and channels. Each individual channel is aligned by the probe as a pair.

Probe installation

Firstly, install the probe at the relevant installation location and affix the probe using jam nuts or clamp mechanisms. After you have installed the probe, lay the cable. Ensure that the cable is laid without dents and is not placed under stress. After you have laid the cable into place, do not turn the probe out of the thread, so as to prevent cable damage arising from stress. Secure excess probe cable as far away from temperature influences as possible, i.e. away from electronics. Never shorten the probe cable!

Please note that the probe head must be kept free from surrounding conductive objects. In order to avoid pre-attenuation of the measuring system - stick to the following mounting guidelines. In the case of installation into non-metallic and non-conductive materials this is not necessary.

1) Installation with 45° countersinking. The diameter of the countersinking must be at least three times greater than the probes head diameter.

2) Installation with cylindrical countersinking. The diameter of the cylindrical countersinking must be at least 2-3 times greater than the probes head diameter. The projection of the probe and the cylindrical bottom must be at least three times the measuring range - however at least the length of the PEEK head.

3) + 4) Installation into plates or sheet metal with front or rear jam nut. Ideally, ensure there is an additional thread projection of approx. 3 mm to the board or the jam nut. Please note that thin-walled holders can oscillate or vibrate and the holder’s own frequency can interfere with the measurement result.If these locations cannot be kept free of impairment as recommended it is recommended that a ferrite-shielded probe or a customer-specific linearisation is used. Ferri-te-shielded probes are available upon request.

Recommended pressure-tight installation

Some standard units can be installed in a pressure-tight manner to withstand system pressure of up to 50 bar by using a PEEK connector with O rings (see the image on the right). In the case of greater pressure areas, we can produce pressure-tight units as required.

1) 3)2) 4)

INSTALLATION

Linear stage

Portable linear stage for the usage on-site

- newport linear stage- prism shaped socket for eddy current sensors- 8 mm slot for linear encoders- quick release socket for different targets (smallest dimension 50x50x5mm, largest dimension 70x70x5mm)


- 16 -

INSTALLATION

Object size and the eddy current measurement field

The sensing electromagnetic field (illustrated in red) is emitted elliptically from the probe and is greater than the probe head in terms of its spatial expansion. For stan-dard-calibrated probes a surface with a target diameter 2-3 times greater than the probe head diameter is necessary for measurement. If the object is too small, only a part of the measurement field enters the material, and the output signal becomes larger. If the diameter is too small, the object appears to be further away from the sensor. A similar effect takes place in the case of round objects.

However, if other conductive objects collide with the sensing electromagnetic field the output signal is reduced due to pre-attenuation. The actual object appears to be closer to the probe. If this signal alteration is not desired, we provide a customer-specific linearisation for such applications. In this case, the probe is calibrated within the pre-attenuating environment. The measuring system will fulfill the standard specification. The object (shape, material) is documented in the calibration document.

The following pictures provides an overview of various geometrical arrangements:

A) Optimum object surface preferably 2-3 times greater than the probe head diameter. The sensing field is captured by the object entirely.

B) Reduced object surface - a part of the sensing field remains outside the object. The probe displays a greater distance signal than the actual distance. The measu-rement area is reduced in size. Lateral object movements can influence the distance signal. We can perform a customer-specific linearisation in order to correct the measuring range and the linearity.

C) Large round objects (diameter > 8 x probe head diameter) such as cranks or shafts can be captured without significant signal alterations. The probe outputs the medi-um distance via the captured surface. The measuring range will be reduced by < 10%. To correct this an optional customer-specific linearisation is available (pages 4-5).

D) Small round objects such as shafts or wire (diameter < 2 x probe head diameter) can only be captured with a significantly smaller measuring range as long as custo-mer-specific linearisation has not taken place. For example: shaft diameter < 2 x probe head diameter reduction in the measuring range of ~ 25%, linearity ~ 5%. In this case we recommend a linearisation.

Conductive objects in the sensing field

Please note that conductive objects such as screw heads, bolts, etc., located in the sensing field in both - radial and axial direction (or which cross the sensing field during rotation) can become disturbance variables in the signal.

A) B) C) D)


- 17 -

PRECAUTIONS

- Never shorten the probe‘s coaxial cable. The probe, cable and electronic system form a coordinated oscillating circuit.

- Lay the cable so that it is protected and avoid running it along objects with sharp edges. A cable that has been squashed or damaged in another manner can tamper with the signal or render the probe unusable.

- Please note that the sensors have been aligned with the electronic system. The alignment can be found in the calibration record or on the label on the unit, identified by the serial number. Do not switch the channels.

- Avoid placing the cable under tensile or torsional stress. Never turn the probes in the holders inwards or outwards without first loosening the fastenings.

- Avoid placing the cable under tensile or torsional stress. Never turn the probes in the holders inwards or outwards without first loosening the fastenings.

- Protect the plug connections in the coaxial line against humidity and wetness.

- The sensors may not be used in strong radioactive environment (nuclear power plant).

PROBE ORDER CODE

Measurement range [mm]0...0.50...20...30...40...50...10

052345

10

-O

Typestandard

probe with options

T

Designshaftthread

SG

axial cable outputradial cable output (not for model T4 and T10)

KAKR

Optionscable length 3 meter (standard)

cable length 6 metercable length 9 meter

cable length 12 metercable length 15 meter

probe with SMB connectorshielded probe

extended range

BASE MODULE ORDER CODE

020A420A10V5V

± 5 V

Analogue output per channel0...20 mA4...20 mA

0...10 V0...5 V± 5 V

Reference inputREF

TX

Power supply10,5...36 (27) VDC

24

1 channel2 channel

12

Resolution16 bit AD/DA

16

Please find all versions on page 10 to 11.

-

6M9M

12M15MSMB

SHIELDEDER


- 18 -

ORDER CODE

Probes

T05-G-KA Probe with 3m cable / BNC-connector

T2-G.. / T2-S.. Probe with 3m Kabel / BNC-connector

T2-M12-KA-110 LANG Probe with 3m Kabel / BNC-connector

T3-G.. / T3-S.. Probe with 3m cable / BNC-connector

T3-FL-M1205-KR Probe with 3m cable / BNC-connector


T5-G-- / T5-S.. Probe with 3m cable / BNC-connector

T5-DSC-KR Probe with 3m cable / BNC-connector


TX-Drivers

TX1 1-channel, Analogue output + USB + CAN

TX2 2-channel, 2 x Analogue output + USB + CAN

6M cable length 6 m

9M cable length 9 m

12M cable length 12 m

15M cable length 15 m (not available for T05)

SHIELDED shielded probe

SMB probe with SMB connector

ER extended range

TX-Driver

REF Referenzeingang / RS422

CAL-TX Factory calibration for each additional material

OPTIONS

Standard

probe with BNC connector

Version 1: probe with SMB connector and BNC/SMB adapter

please order: Option SMB + BNC/SMB (accessory)

Version 2: probe with SMB connector and extension cable for SMB connector

please order for 3 m extension cable: Option SMB + SMB-KOAX-3M (accessory)

please order for 6 m extension cable: : Option SMB + SMB-KOAX-6M (accessory)

CABLE CONFIGURATION (see page 6)


- 19 -

ACCESSORIES

SMB-KOAX-3M extension cable for SMB connector 3 m BNC measurement cables for the analogue output

SMB-KOAX-6M extension cable for SMB connector 6 m XLSS-58 BNC into BNC, 2 m

BNC/SMB adapter BNC/SMB for connection to TX module XLAM-446/SC BNC into ø4 mm curved, 1.6 m

Power supply cable with M12 mating connector Windows-software for USB

K4P2M-S-M12 2 m, straight connector eddylab 2.0 Lite software-CD

K4P5M-S-M12 5 m, straight connector eddylab 2.0 Standard software-CD, USB-cable 1.8 m

K4P10M-S-M12 10 m, straight connector eddylab 2.0 Reference software-CD, USB-cable 1.8 m

K4P2M-SW-M12 2 m, angular connector

K4P5M-SW-M12 5 m, angular connector

K4P10M-SW-M12 10 m, angular connector Power supply units

PS-100-240AC/24DC/1.3 24 VDC, 1.3 A / max. 1.6 A (DIN rail mounting)

Digital gauge - accessories PS-100-240AC/24DC/4 24 VDC, 4 A / max. 5 A (DIN rail mounting)

Sensor DK812SBR Auflösung 0,1 µm, Genauigk. < 0,5 um FW7662/12 12 VDC ±5%, 500 mA (power supply for wall outlet)

Sensor DK812SBR5 Auflösung 0,5 µm, Genauigk. < 0,75 um

Adapter cable DK-Series / Reference input Linear stage

CE22-01-TX-REF Länge 1 m Kalibriervorrichtung Micro-KALIB-V1

CE22-03-TX-REF Länge 3 m

CE22-05-TX-REF Länge 5 m

Stecker für Referenzeingang FGG.1B.310.CLAD52 TX housing connector

DIN rail connector For TX housing


- 20 -





SL Series

Key-Features:

- Measurement ranges 10...600 mm - External, or cable electronics with cable break detection- Linearity up to ±0.20 % of full scale - Housing ø20 mm- Protection class IP67, optional IP68- Sensor working temperature up to 150°C- Customized versions available

Hintergrundbild

x: 0mmy: 50mm

210 breit, 100 hoch

Content:

LVDTInductive Position Transducer

18.05.15


- 2 -

Sensor

Measurement range FS [mm] 0...10 0...25 0...50 0...80 0...100 0...150 0...200 0...300 0...400 0...500 0...600

Linearity [% of FS] 0.30 % (0.20 % optional); 1,50 % SL600

Types free core, push rod guided/ unguided

Protection class IP67, optional IP68

Vibration stability DIN IEC68T2-6 10 G

Shock stability DIN IEC68T2-27 200 G/2 ms

Supply voltage/ frequency 3 Veff/3 kHz

Supply frequency 2...10 kHz

Temperature range -40...+120 °C (150 °C optional, option H, 200 °C on request)

Mounting ø 20 mm clamp diameter or rod end bearings

Housing stainless steel 1.4301

Connection 4 core cable or M12-connector with coupling nut

cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains

PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 °C, UL-Style 2895

Max. cable length 100 m between sensor and electronics

Free core/ push rod/ push rod guided

Max. acceleration of core/ push rod 100 G

Life cycle infinite

Weight (approx., without cable) [g] 125 150 230 290 320 360 420 550 670 670 670

LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature and pressure ranges, as well as high accelerations and measuring cycles.

The SL series offers ultimate reliability and precision in a small size, and is designed for industrial and lab use. The sensors can also be used under water because of their high protection class and the steel housing.

As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy.

INTRODUCTION

TECHNICAL DATA

Electronics IMCA external electronics (built-in) KAB cable electronics

Output signal 0...20 mA, 4...20 mA (load < 300 Ohm) 4...20 mA (load < 300 Ohm)

0...5 V, ± 5 V (load > 5 kOhm) 0...5 V, ± 5 V (load > 5 kOhm)


Temperature coefficient -0,0055, ±0,002 %/K -0,0055, ±0,002 %/K

Resolution* 0,04 % FS 0,04 % FS

Comer frequency 300 Hz/-3 dB (6-pole Bessel) 300 Hz/-3 dB (6-pole Bessel)

Isolation stability > 1000 VDC > 1000 VDC

Power supply 9...36 VDC 9...36 VDC

Current consumption 75 mA at 24 VDC 65 mA at 24 VDC

150 mA at 12 VDC 140 mA at 12 VDC

Sensor supply 3 Veff, 3 kHz (adjustable, 1-18 kHz) 3 Veff, 3 kHz (adjustable, 1-18 kHz)

Working temperature -40...+85 °C -40...+85 °C

Storage temperature -40...+85 °C -40...+85 °C

Housing polyamide PA6.6, meets UL94-VO aluminium

Mounting on DIN EN-rail -

* 98.5% confidence interval (confidence limit)


- 3 -

type: free core, unguided push rod

DIMENSIONS

range (FS) [mm] body length A [mm] core length B [mm] push rod length C [mm]

0...10 107 30 97

0...25 137 45 127

0...50 187 70 177

0...80 247 100 237

0...100 287 120 277

0...150 387 170 377

0...200 487 220 477

0...300 687 320 677

0...400 905 420 887

0...500 905 185 780

0...600 905 185 880

Other measurement ranges are available on request.

push rodcore

type: guided push rod

push rod supported by Iglidur bearings, push rod completely extricable

type: rod end bearings


- 4 -

SENSOR TYPES

cable output radial Sensors with cable output have a cable fitting and a spring for bend protection of the cable.

For installation, the bending radius should not be less than 3 times the cable diameter. The stan-dard cable length is 2 m.

Instruments with option H for temperatures up to 150 °C feature a PTFE cable.

Sensors have a through hole. Please use this type for application at heavy dirt exposure. The movement of the push rod removes the dirt from the sensor and conveys it to the rear.

Depending on the application the sensor can - on request - be supplied with a closed rear end body (without additional charge). Please specify that in your order.

connector output radial (cable with straight or angular connector)

For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector.

The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/5/10 m.

When bolted, the connector pair has the protection class IP67.

wiper ring (option W) Sensors with guided push rod (type „SG“) or rod end bearings („G“) can be equipped with a wiper ring to prevent the penetration of dust, dirt and metal swarf. The displacement speed of the push rod is limited to 2 m/s and the working temperature to -35...+100 °C.

ADJUSTMENT OF ZERO POINT AND GAIN

Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain.

1. Push rod entirely in – adjust offset Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 mA/0 V for the output signal.

2. Push rod entirely out – adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 mA /10 V/5 V for the output signal.

Signal inversion: If an inverted output signal is required (20...4 mA/10...0 V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics.

The output signal is referring to the electric measuring range. If the sensor is operated outside the measuring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/20 mA or < 0 V/4 mA, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 mA or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the plc.

Running direction of signal: If the push rod is moving into the sensor, the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted.

measurement range [%]

mechanical in mechanical out

outputsignal

[%]

(10 V/20 mA)

120

100

80

60

40

20

-20

-20

20 40 60 80 100 120

electricmeasurement range


- 5 -

AC-OUTPUT

assignment for TPE-cable:white (5): primary 2 black (6): secondary 2brown (9): primary 1 blue (8): secondary 1

assignment for PTFE-cable:white (5): primary 2 green (6): secondary 2yellow (9): primary 1brown (8): secondary 1

assignment M12-connector:

CABLE ELECTRONICS KABassignment for TPE-cable:brown: supply V+blue: GNDblack: output GNDwhite: output signal

assignment for PTFE-cable:yellow: supply V+brown: GNDgreen: output GNDwhite: output signal

If not specified otherwise the cable electronics is placed at 1 m from the end of the cable. On request in your order, however, the cable electronics can be placed at any position.

EXTERNAL ELECTRONICS IMCA

Connection

The external electronics IMCA is designed to be installed in switch cabinets (Din-rail moun-ting). The connection to the sensor is conducted as connector with screw terminals.

external electronics IMCA(for DIN-rail mounting)

* Terminals 1 and 7 are internally connected.

At harsh EMC environments, it is possible to install the electronics at a max. distance of 100 m in a switch cabinet. A twin twisted pair cable (4-cores, minimum cross section 0,5 mm²), single or double shielded, is to be used for the further wiring to connect the external electronics to the system. It is recommended to ground the shield in the switch cabinet near the electronics (do not ground at the machine/ sensor). The sensor housing is grounded at the machine frame. To prevent interference, the cable length should not exceed 100 m.

sensor connectorbox

twin twisted cable

electronicsinstallation in switch cabinet

supply

signal outputshield

prim.

sec.

9

5

8

6


- 6 -

CABLE BREAK DETECTION

The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT‘s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break de-tection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected:

IMCA alarm function

Functions with cable break detection activated

IMCA Output is deactivated via a switch. No current

or voltage signal

Red LED flashes An alarm switching output is activated (closer),

Cable breakage ON: 30 ΩCable breakage OFF: ꝏCapacity max. 30 mA

or ±14 V

KAB - Red LED continuously on -

Schematic diagram of a cable breakage (KAB)

Flanschklemmstück 2030: Flange clamp ø20 mm for SL-seriesmaterial: reinforced polyamideø30 mm without reducing bush, ø20 mm with reducing bush (included)

Mounting parts

Fußklemmstück 2030: base clamp ø20 mm for SL-seriesmaterial: reinforced polyamideø30 mm without reducing bush, ø20 mm with reducing bush (included)

Connection cable (shielded) for connector output

Mating connector M12 for self assembly (shielded)

Cable M12 with straight connector

K4P2M-S-M12 2 m

K4P5M-S-M12 5 m

K4P10M-S-M12 10 m

Cable M12 with angular connector

K4P2M-SW-M12 2 m

K4P5M-SW-M12 5 m

K4P10M-SW-M12 10 m

Straight connectorD4-G-M12-S

Angular connectorD4-W-M12-S


Temperature range -25...+90 °C

Mode of connection spring closure construction

Cable diameter ø 4...8 mm

Conductor 0.14...0.34 mm²

Good chemical and oil resistance

ACCESSORIES


- 7 -

ORDER CODE SENSOR

Measurement range [mm]0...100...250...500...800...1000...1500...2000...3000...4000...5000...600

10255080

100150200300400500600

-O

Sensor without optionsSensor with options

SL

Typefree corepush rodpush rod guidedrod end bearings (includes push rod guided)

AS

SGG

Output(not option H/ IP68) radial connector M12

radial cable outputSR*KR

-IP68

HL20W

Optionsprotection class IP67protection class IP68temperature 150 °C

improved linearity 0.20 %wiper ring (for type SG and G)

* please note: connector output in combination with cable electronics KAB: a connection cable K4P.. is necessary.

External electronics (DIN-rail mounting)Cable electronics

IMCAKAB

Voltage supply9...36 VDC 24V

020A420A10V5V

±5V±10V

Output 0...20 mA4...20 mA

0...10 V0...5 V± 5 V

± 10 V

ACCESSORIES

Connection cable with M12 connector Additional cable (2 m length is standard)

K4P2M-S-M12 2 m, straight connector Kabel-TPE order code for 1 meter of additional TPE cable

K4P5M-S-M12 5 m, straight connector Kabel-PTFE-UL order code for 1 meter of additional PTFE cable

K4P10M-S-M12 10 m, straight connector

K4P2M-SW-M12 2 m, angular connector Mounting parts

K4P5M-SW-M12 5 m, angular connector Flanschklemmstück 2030 flange clamp ø20 mm

K4P10M-SW-M12 10 m, angular connector Fußklemmstück 2030 base clamp ø20 mm

Mating connector (for self assembly)

D4-G-M12-S straight, M12, shielded

D4-W-M12-S angular, M12, shielded


- 8 -





SM SeriesKey-Features:

- Measurement ranges 2...200 mm- External, or cable electronics with cable break detection- Linearity up to ±0.20 % of full scale - Housing ø 12 mm, clamp ø 8mm h6 - Protection class IP67, optional IP68- Sensor working temperature up to 150 °C- Spring loaded versions available - Customized versions available

Content:

LVDTInductive Position Transducer

24.04.15


- 2 -

Sensor

Measurement range FS [mm] 0...2 0...5 0...10 0...25 0...50 0...100 0...200

Linearity [% of FS] 0.30 % (0.20 % optional)

Types spring loaded (up to range 0...50 mm), free core, push rod guided/unguided

Protection class IP67, optional IP68


Shock stability DIN IEC68T2-27 200 G/2 ms

Supply voltage/ frequency 3 Veff/3 kHz


Temperature range -40...+120 °C (150 °C optional, option H, 200 °C on request)

Mounting ø 8 mm h6 clamp diameter or ø 12 mm

Housing nickel-plated steel

Connection cable output or M12-connector with coupling nut


PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 °C, UL Style 2895


Spring loaded version (up to range 50 mm)

Spring force (middle of range) [N] 0.9 0.9 0.9 0.95 0.95 - -

Max. cycles of tip at 1 mm amplitude [Hz] 55 50 50 35 20 - -

Spring stiffness [N/ mm] 0.29 0.2 0.12 0.06 0.04 - -

Life cycle > 10 million cycles



Life cycle infinite

Weight (approx., without cable) [g] 36 42 47 59 85 136 238

LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature and pressure ranges, as well as high accelerations and measuring cycles.

The SM series offers ultimate reliability and precision in a small size, and is designed for industrial and lab use. The SM series is also available as a pressurized hydraulic model to 400 bar for installation directly in hydraulic cylinders. (See data sheet SM-HYD and SM-F18)

As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy.

INTRODUCTION

TECHNICAL DATA





Temperature coefficient -0.0055, ±0.002 %/K -0.0055, ±0.002 %/K

Resolution* 0.04% of FS 0.04% of FS

Corner frequency 300 Hz/-3 dB (6-pole Bessel) 300 Hz/-3 dB (6-pole Bessel)












- 3 -

TECHNICAL DIMENSIONS

range (FS) body length B body length C core length D push rod length E

[mm] radial cable/ connector[mm]

connector M12[mm] [mm] [mm]

0...2 64 67 22 54

0...5 70 73 25 60

0...10 80 83 30 70

0...25 110 113 45 100

0...50 160 163 70 150

0...100 260 263 120 250

0...200 460 463 220 450


type: push rod guided

type: spring loaded (up to range 0...50 mm)

Please note that the stated end travel and start travel (see detailed picture) are standard values. When calibrating the sensors we are aiming for best linearity.

type:

free core: delivery D: core, the core extension made of non-magnetic material must be added by the customer.

push rod unguided: delivery E: core + core extension


- 4 -

SENSOR TYPES

axial cable output Sensors with cable output have a cable fitting and a spring for bend protection of the cable.

For installation, the bending radius should not be less than 3 times the cable diameter. The standard cable length is 2 m.


radial cable/ connector output

connector output (cable with straight or angular connector) For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector.

The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/ 5/ 10 m.

The connector pair has protection class IP67.

The total length of the sensor with connector is:body length of the connector M12 (see table) + 20 mm (angular connector)body length of the connector M12 (see table) + 37 mm (straight connector)

gaiter (option FB for SM2...SM25) A gaiter is available for sprung loaded sensors to protect the mechanics from fouling.

Note: The gaiter is also available as retrofit kit for measurement ranges from 2 to 25 mm.

- The measurement range of sensors with 25 mm is reduced to 20 mm! - The working temperature is limited to 0...+120 °C.

standard standard optional

rod seal / wiper A special design of a fluorocarbon scaling integrated is the sensor front cap combines sealing and wiping and ensures a smooth motion of the mechanics.

Note: The end travel is reduced to 2 mm!

For normal application the sensors have a closed rear end body.

Sensors that feature a radial cable output can be supplied with a through hole on request (option RO). Please use this version for applications at heavy dirt exposure. The movement of the push rod removes dirt from the sensor and conveys it to the rear. The standard cable length is 2 m.


- 5 -

AC-OUTPUT


assignment for PTFE-cable:white (5): primary 2 green (6): secondary 2yellow (9): primary 1 brown (8): secondary 1







1. Push rod entirely in – adjust offset. Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 mA/0 V for the output signal.


Signal inversion:If an inverted output signal is required (20...4 mA /10...0 V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics.

The output signal is referring to the electric measuring range. If the sensor is operated out-side the measuring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/20 mA or < 0 V/4 mA, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 mA or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the PLC.

Running direction of signal: If the push rod is moving into the sensor (e.g. sprung load pushed in), the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted.



outputsignal

[%]

(10 V/20 mA)

120

100

80

60

40

20

-20

-20

20 40 60 80 100 120


9

5

8

6


- 6 -


The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT‘s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break detecti-on. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected:

IMCA alarm function



or voltage signal



or ±14 V




Connection

The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals.




sensor connectorbox

twin twisted cable


supply

signal outputshield

prim.

sec.


- 7 -

FEELER FOR SPRING LOADED VERSION

Material of Tastkopf-01 feeler balls:


Tastkopf-01, steel (standard)Tastkopf-01-HM, cemented carbideTastkopf-01-R, rubyTastkopf-01-K, ceramics

Tastkopf-02, steelTastkopf-02-HM, cemented carbide

Tastkopf-03, steelTastkopf-03-HM, cemented carbide

Tastkopf-04, steel Tastkopf-05, steel Tastkopf-782.238, roller

Flanschklemmstück 1218: flange clamp ø12 mm for SM-seriesmaterial: reinforced polyamideø18 mm without reducing bush, ø12 mm with reducing bush (included)

Fußklemmstück 1218: base clamp ø12 mm for SM-seriesmaterial: reinforced polyamideø18 mm without reducing bush, ø12 mm with reducing bush (included)

MOUNTING PARTS


- 8 -




ORDER CODE SENSOR

ORDER CODE ELECTRONICS

Measurement range [mm]0...20...50...100...250...500...100 (not with spring loaded version)0...200 (not with spring loaded version)

25

102550

100200

- O

Optionssensor without options

sensor with options

SM

Typefree core (without core extension)push rod unguidedpush rod guidedspring loaded (only up to 0...50 mm)

AS

SGT

Output(not option H/ IP68) axial connector M12

(not option H/ IP68) radial connector M12axial cable output

radial cable output

SA*SR*KAKR

-IP68

HL20FBROW

Optionsprotection class IP67 (standard)

protection class IP68increased working temperature up to 150 °C

improved linearity 0.20 %gaiter (only models with FS up to 0...25 mm)

through hole (only for KR versions)shaft seal

* please note: connector output in combination with cable electronics KAB: a connection cable K4P.. is necessary.

External electronics (DIN-rail mounting)Cable electronics

IMCAKAB

Voltage supply24 VDC 24V

020A420A10V5V

±5V±10V

Output 0...20 mA4...20 mA

0...10 V0...5 V± 5 V

± 10 V

Connection cable with M12 connector Feeler

K4P2M-S-M12 2 m, straight connector Tastkopf-01

K4P5M-S-M12 5 m, straight connector Tastkopf-01-HM

K4P10M-S-M12 10 m, straight connector Tastkopf-01-R

K4P2M-SW-M12 2 m, angular connector Tastkopf-01-K

K4P5M-SW-M12 5 m, angular connector Tastkopf-02

K4P10M-SW-M12 10 m, angular connector Tastkopf-02-HM

Tastkopf-03

Additional cable (2 m length is standard) Tastkopf-03-HM

Kabel-TPE order code for 1 m of additional TPE cable Tastkopf-04

Kabel-PTFE-UL order code for 1 m of additional PTFE cable Tastkopf-05

Tastkopf-782.238 (roller)

Mating connector (for self assembly) Mounting parts

D4-G-M12-S straight, M12 for self assembly (shielded) Flanschklemmstück 1218

D4-W-M12-S angular, M12 for self assembly (shielded) Fußklemmstück 1218

Retrofit kit gaiter SM2 / SM5 / SM10 / SM25

ACCESSORIES


SM-HYD Hydraulic SeriesKey-Features:

- Screw flange M18x1,5 / M30x1,5 or plug-in flange Ø18 - Pressure up to 400 bar- Measurement range 2...180 mm- Linearity up to ±0.20 %- Protection class IP67- Sensor working temperature up to 150°C- High EMC-grade- Customized versions available

Content:

LVDTInductive Position Transducer – Hydraulic Series

18.05.15


- 2 -

LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature- and pressure ranges, as well as high accelerations and measuring cycles. The SM series offers ultimate reliability and precision in a small size, and is designed for industrial- and lab use. The SM series is also available as a pressurized hydraulic model to 400 bar for installation directly in hydraulic cylinders (See data sheet SM-HYD and SM-F18). As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy.

The sensors are used in hydraulic cylinders with a maximum pressure resistance of up to 400 bar. They are especially suited to be employed in harsh industrial environments where a high electromagnetic tolerance is required. The sensor works nearly unaffected by electric or magnetic fields. This sensor enables a connection between the hydraulic cylinder and the machine control.

Sensor

Ranges [mm] 2...180 mm (see chart on page 3)

Linearity [% of FS] ±0.20 % - 0.80 % (see chart on page 3)

Temperature range -40...+120 °C, optional up to 150 °C (H-option)


Shock stability DIN IEC68T2-27 200 G / 2 ms

Connection 4 core cable or M12-connector with coupling nut


PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 °C, UL-Style 2895



















TECHNICAL DATA

DESCRIPTION


- 3 -

TECHNICAL DATA AND DIMENSIONS

Range (FS) Type Body length A Linearity [%] Linearity [%]

[mm] [mm] (standard) (optional)

0...2 SM2-HYD 48 0.30 0.20

0...5 SM5-HYD 54 0.30 0.20

0...10 SM10-HYD 64 0.30 0.20

0...25 SM25-HYD-M 94 0.30 0.20

0...25 SM25-HYD 137 0.30 0.20

0...50 SM50-HYD-M 144 0.30 0.20

0...50 SM50-HYD 207 0.30 0.20

0...100 SM100-HYD-M 220 0.80 -

0...100 SM100-HYD 244 0.30 0.20

0...120 SM120-HYD 227 0.80 -

0...140 SM140-HYD 260 0.80 -

0...160 SM160-HYD 336 0.80 -

0...180 SM180-HYD 300 0.80 -

other ranges on request

Different output types with flange type thread M18 x 1,5 / M30 x 1,5

Plug-in flange with radial cable or radial connector output

Cable output

diameter of inner tube ø 4 mm

Connector, 4-pole, M12

Connector, 6-pole,(according to MIL-5015)

C (M18 x 1,5 / M30 x 1,5)B (Ø 15,8 / Ø 27,6)


- 4 -

INSTALLATION DRAWING

for plug-in flange S18


flange with thread M30

* note: Rz = 1,6 for non pulsating pressure Rz = 0,8 for pulsating pressure

AC-OUTPUT


9

5

8

6


- 5 -



Connection

The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals.



CABLE ELECTRONICS KAB

assignment for TPE-cable:brown: supply V+blue: GNDblack: output GNDwhite: output signal


The standard position of the cable electronics is 1 m away from the end of the cable, independent of the total cable length. On request the cable electronics can be placed at a different position.


IMCA alarm function



or voltage signal



or ±14 V




- 6 -

ELECTRICAL CONNECTION & CABLE

mating connector: AT3106F, according to MIL-5015 (please order separately)

PIN Belegung M12Steckerausgang

Connection cable (shielded) for connector output






Mating connector M12 for self assembly (shielded)

Cable M12 with straight connector

K4P2M-S-M12 2 m

K4P5M-S-M12 5 m

K4P10M-S-M12 10 m

Cable M12 with angular connector

K4P2M-SW-M12 2 m

K4P5M-SW-M12 5 m

K4P10M-SW-M12 10 m

Straight connectorD4-G-M12-S

M18 / M30 flange

Angular connectorD4-W-M12-S

M18 / M30 flange

Straight connectorLemo-FGG.0T

S18 flange

Protection class IP67 IP68

Temperature range -25...+90 °C -40...150 °C

Mode of connection spring closure construction soldering contact

Cable diameter ø 4...8 mm Ø 4,5...5,0 mm

Conductor 0.14...0.34 mm² 0,14...0,25 mm²

PIN assignment


- 7 -

ORDER CODE SENSOR


Measurement range [mm]0...20...5...

see chart on page 3

25...

SM12*

K

Outputconnector output (MIL-5015)

connector output M12cable output

SM

Typestandard body lengthshort body length (MR 25, 50, 100 mm)

-M

Type of flangethread M18 x 1,5thread M30 x 1,5

plug-in flange Ø18

1830

S18**

-H

Temperature range -40...+120 °C-40...+150 °C

* please note: connector output M12 in combination with cable electronics KAB: a connection cable K4P... is necessary. **cable output only available with PTFE-UL cable.

ElectronicsExternal electronics (DIN-rail mounting)Cable electronics

IMCAKAB

Voltage supply9...36 V 24V

020A420A10V5V

±5V±10V

Output0...20 mA4...20 mA

0...10 V0...5 V± 5 V

± 10 V

HYD

SM2-HYD 0...2 mm

SM5-HYD 0...5 mm

SM10-HYD 0...10 mm

SM25-HYD / SM25-HYD-M 0...25 mm

SM50-HYD / SM50-HYD-M 0...50 mm

SM100-HYD / SM100-HYD-M 0...100 mm

SM120-HYD 0...120 mm

SM140-HYD 0...140 mm

SM160-HYD 0...160 mm

SM180-HYD 0...180 mm




K4P10M-S-M12 10 m, straight connector Mating connector

K4P2M-SW-M12 2 m, angular connector AT3106F

K4P5M-SW-M12 5 m, angular connector Mating connector (for self assembly)

K4P10M-SW-M12 10 m, angular connector D4-G-M12-S straight, M12, shielded

D4-W-M12-S angular, M12, shielded

Lemo-FGG.0T straight


- 8 -





SM-HYD-F18 Hydraulic-SeriesKey-Features:

- M18x1,5 mm integral thread - Operating pressure 150 bar- Ranges 2...200 mm- Linearity up to ±0.20 % of full scale- Protection class IP67 or IP68- Max. temperature up to +150 °C- High EMC-grade- Customised versions available

Content:

LVDTInductive Position Transducer – Hydraulic Series

18.05.15


- 2 -

LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature- and pressure applica-tions, as well as high accelerations and measuring cycles.

The SM series offers ultimate reliability and precision in a small size and is designed for industrial- and lab use. This series is a pressurized hydraulic model to 150 bar for installation directly in hydraulic and pneumatic cylinders.

Since 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise - the guarantee for ultimate resolution and measuring accuracy.

Sensor

Measurement range FS [mm] 0...2 0...5 0...10 0...25 0...50 0...100 0...200

Linearity [% of FS] 0.30 % (0.20 % optional)

Types spring loaded (up to range 0...50 mm), free core, push rod guided/ unguided

Protection class cable/ connector side IP67, optional IP68

Protection class flange side IP68/ 150bar


Shock stability DIN IEC68T2-27 200 G/ 2 ms

Supply voltage/ frequency 3 Veff/ 3 kHz


Temperature range -40...+120 °C (150 °C optional, option H: 200 °C on request)

Mounting flange with fastening screw thread M18

Housing nickel plated steel

Connection cable output or M12-connector with coupling nut


PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200°C, UL-Style 2895


Spring loaded version (up to range 50 mm)

Spring force (middle of range) [N] 0.9 0.9 0.9 0.95 0.95 - -

Max. cycles of tip at 1 mm amplitude [Hz] 55 50 50 35 20 - -

Spring stiffness [N/ mm] 0.29 0.2 0.12 0.06 0.04 - -

Life cycle > 10 Mio. cycles



Life cycle infinite

Weight approx. [g] 85 91 96 108 140 190 290


TECHNICAL DATA

INTRODUCTION


















- 3 -

TECHNISCHE ABMESSUNGEN

range FS body length B body length C max. length A core length D push rod length E

[mm] cable/ connector radi-al[mm]

connector M12[mm]

sprung load mechanics[mm]

[mm] [mm]

0...2 57 60 39 22 62

0...5 63 66 42 25 68

0...10 73 76 47 30 78

0...25 103 106 62 45 108

0...50 153 156 87 70 158

0...100 253 256 - 120 258

0...200 453 456 - 220 458


type: push rod guided

type: spring loaded (up to range 0...50 mm)

Please note that the stated end travel and start travel (see detailed picture) are stan-dard values. When calibrating the sensors we are aiming for best linearity.

type: free core, push rod unguided


- 4 -

SENSOR TYPES

Cable output axial

Sensors with cable output have a cable fitting and a spring for bend protection of the cable.

For installation, the bending radius should not be less than 3 times the cable diameter. The standard cable length is 2 m.


Cable/ connector output radial

Connector output (cable with straight or angular connector)For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector.

The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/ 5/ 10 m.

The connector pair has protection class IP67.

The total length of the sensor with connector is:body length of the connector M12 (see table) + 20 mm (angular connector)body length of the connector M12 (see table) + 37 mm (straight connector)

INSTALLATION DRAWING

flange with thread M18

* note: Rz = 1,6 for non pulsating pressure Rz = 0,8 for pulsating pressure

The option VH should to be chosen, if the sensor is used in liquids (oil, water, …) or if fast pressure variations may occur. By milling plane surfaces on parts of the mechanics (see picture red marked) the pressure balance or venting of the inside area will be improved.

For „spring loaded version“: Two plane surfaces combined with a higher spring force of approxima-tely 2,5 N improve significantly the mechanical performance.

For version „guided push rod“: The push rod features a plane surface.

Option VH


- 5 -

AC-OUTPUT








Connection

The external electronics IMCA is designed to be installed in switch cabinets (Din-rail moun-ting). The connection to the sensor is conducted as connector with screw terminals.




sensor connectorbox

twin twisted cable


supply

signal outputshield

prim.

sec.

9

5

8

6


- 6 -






The output signal is referring to the electric measuring range. If the sensor is operated outside the mea-suring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/ 20 mA or < 0 V/ 4 mA, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 mA or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the PLC.

Running direction of signal: If the push rod is moving into the sensor (e.g. sprung load pushed in), the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted.




outputsignal

[%]

(10 V/20 mA)

120

100

80

60

40

20

-20

-20

20 40 60 80 100 120



IMCA alarm function



or voltage signal



or ±14 V




- 7 -

BESTELLCODE

ACCESSORIES

Measurement range [mm]0...20...50...100...250...500...100 (not spring loaded)0...200 (not spring loaded)

25

102550

100200

-O

OptionsSensor without options

Sensor with options

SM

Typefree corepush rodpush rod guidedspring loaded (up to 0...50 mm)

AS

SGT

(not option H/ IP68) axial connector M12(not option H/ IP68) radial connector M12

axial cable outputradial cable output

SA*SR*KAKR

IP68H

L20VH

Optionsprotection class IP68temperature 150 °C

improved linearity 0.20 %ventilation hole, improved function in liquids

* please note: connector output in combination with cable electronics KAB: a connection cable K4P... is necessary.

ElectronicExternal electronics (DIN-rail mounting)Cable electronics

IMCAKAB

Voltage supply9...36 VDC 24V

020A420A10V5V

±5V±10V

Output0...20 mA4...20 mA

0...10 V0...5 V± 5 V

± 10 V

HYD F18





K4P10M-S-M12 10 m, straight connector

K4P2M-SW-M12 2 m, angular connector Mating connector (for self assembly)

K4P5M-SW-M12 5 m, angular connector D4-G-M12-S straight, M12, shielded

K4P10M-SW-M12 10 m, angular connector D4-W-M12-S angular, M12, shielded


- 8 -





Documents

The three business areas inductive displacement ...vicatronic.fr/img/cms/CATALOGUES/WAYCON Engineering-.pdf · WayCon Engineering . The three business areas – inductive displacement