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Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John Weritz, Vice President, Standards & Technology 2

The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

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Page 1: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

Vice President, Standards & Technology Presented by:

The Aluminum Association Alloy and Temper System

John Weritz, Vice President,

Standards & Technology

2

Page 2: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

ALUMINUM ASSOCIATION

ALLOY TEMPER DESIGNATION SYSTEM

John Weritz – The Aluminum Association

Ladan Bulookbashi – The Aluminum Association

Francesca Licari – The Aluminum Association

February 24, 2016

Page 3: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WHO WE ARE The Aluminum Association

111

Page 4: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

OUR ROLE

Growing Aluminum’s Voice Developing Key Research

Essential Standards & Business Data Enhancing Industry Safety

Positioning the Metal

Page 5: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

OUR MARKET

• Aerospace

• Aluminum Cans

• Automotive

• Building and Construction

• Electrical

• Electronics and Appliances

• Foil and Packaging

• Other markets

Page 6: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

STANDARDS DEVELOPMENT

• ANSI approved registrar of aluminum alloys and tempers in North America

• Secretariat of the ANSI Accredited Standards Committee H35 on Aluminum and Aluminum Alloys

Page 7: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM ALLOYS

1954 • Designation system adopted in US

1957 • Became the national standard

1970 • Dec 15 -System officially adopted by the International

Signatories of the Declaration of Accord

Page 8: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

ALUMINUM DESIGNATION SYSTEM

Page 9: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

TEMPERS

1948 • Designation system took effect in the US

1962 • Adopted and included in ANSI H35.1

Page 10: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

MATERIAL SELECTION BASED ON APPLICATION

Alloy (Composition)

Temper (Processing)

Product (Properties)

Aluminum products with specific properties and product forms are identified by specifying both

an Alloy and a Temper.

Page 11: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

UNDERSTANDING THE DESIGNATION SYSTEM

Aluminum 99% and greater

Copper

Manganese

Silicon

Magnesium

Magnesium and Silicon

Zinc

Other element

1xxx

2xxx

3xxx

4xxx

5xxx

6xxx

7xxx

8xxx

Page 12: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM ALLOYS A system of four-digit numerical designations is used to identify wrought aluminum and wrought aluminum alloys

The first digit Xxxx indicates the alloy group as follows

Aluminum 99% and greater

Copper

Manganese

Silicon

Magnesium

Magnesium and Silicon

Zinc

Other element

1xxx

2xxx

3xxx

4xxx

5xxx

6xxx

7xxx

8xxx

Page 13: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM

1xXX Minimum aluminum percentage

Examples: 1100 99.00% minimum aluminum 1350 99.50% minimum aluminum

Page 14: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM

1Xxx

If zero • Unalloyed aluminum having natural impurity

limits • Other than zero: Special control of one or more

individual impurities

Page 15: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM ALLOYS

xxXX • In 2xxx-8xxx: no special significance serve only to

identify the different aluminum alloys in the group

Note 1: All alloys belonging to a family have the same two last digits

Page 16: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM ALLOYS

xXxx If zero

In 2xxx-8xxx: original alloy of a family Other than zero In 2xxx-8xxx: modifications of the original alloy

Page 17: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM ALLOYS

• Identified by a serial letter after the numerical designation • Serial letters are assigned in alphabetical sequence

starting with A but omitting I, O and Q

VARIATIONS OR MODIFICATIONS OF ORIGINAL

ALLOYS

Page 18: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

WROUGHT ALUMINUM ALLOYS

www.aluminum.org/tealsheets

Page 19: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

TEMPERS

BASIC TEMPER DESIGNATIONS

Page 20: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

1-4 Following H Indicate Specific Combination of Basic Operation

TEMPERS H TEMPERS

H1

Strain-hardened only

H2

Strain-hardened and partially annealed

H3

Strain-hardened and stabilized

H4

Strain-hardened and lacquered or painted

Page 21: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

TEMPERS H TEMPERS

H1X H2X H3X H4X • X Indicates the degree of strain-hardening as

identified by the min. value of the ultimate tensile strength • 8 signifies full hard temper (approx. 75% cold work)

Page 22: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

TEMPERS H TEMPERS

H1xX H2xX H3xX H4xX • The third digit when used indicates a variation of a two

digit temper

Examples: • H321 • H116 • H128

Page 23: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

TEMPERS T TEMPERS

1-10 Following T Indicate Specific Sequences Of Basic Treatments • Cooled from an elevated temp. shaping process & naturally

aged T1 • Cooled from an elevated temp. shaping process, cold worked &

naturally aged T2

• Solution heat treated, cold worked & naturally aged 9 T3

• Solution heat treated & naturally aged 9 T4 • Cooled from an elevated temperature shaping process and then

artificially aged T5

• Solution heat treated and then artificially aged 9 T6

Page 24: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

TEMPERS T TEMPERS

T7 Solution Heat Treated And Then Artificially Aged

(Fracture Toughness)

Page 25: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

TEMPERS T TEMPERS

1-10 Following T Indicate Specific Sequences Of Basic Treatments

• Solution heat treated, cold worked and then artificially aged 9 T8

• Solution heat treated, artificially aged and then cold worked 9 T9

• Cooled from an elevated temp. shaping process, cold worked & artificially aged T10

9 See Footnote

Page 26: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

Stress Relieved by Combined Stretching & Compressing

T_54

T_52

T_51 T_510 T_511

Stress Relieved By Compressing

Stress Relieved By Stretching

Plate Profiles

Forgings

Die Forgings

TEMPERS T TEMPERS

Page 27: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

Temper Designations for Producer/Supplier Laboratory Demonstration of Response to Heat Treatment

T42 Solution heat-treated from annealed or F temper and naturally aged to

substantially stable condition.

T62 Solution heat-treated from annealed or F temper and artificially aged.

T7_2 Solution heat-treated from annealed or F temper and artificially overaged to meet the mechanical properties and corrosion resistance limits of the T7_ temper

Temper Designations for Producer/Supplier Demonstration of Response to Temper Conversion

T4 to T62 Capability Demonstration for response to aging

T4 to T7_2 Capability Demonstration for response to overaging

T_2 TEMPERS-

LAB TESTED CAPABILITY

Page 28: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

REGISTRATION REQUEST SYSTEM

http://www.aluminum.org/resources/industry-standards/alloy-product-registration-process-and-request-forms

ALLOY

TEMPER

Page 29: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

REGISTRATION PROCESS Application

Reviewed by Technical Committee on Product Standards

Added to Registration Records

Page 30: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

Wrought alloy is identified by alloy-temper designation & product form

ATTRIBUTES OF REGISTRATION SYSTEM

Peer reviewed process

Alloys in a group share

common characteristics

ANSI approved

Base for ASTM, AMS,

AMMA & ASME standards

Statistically derived values

Internationally accepted alloy

designation

Allow designations

not specifically defined in

ANSI

Page 31: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

Harmonized definitions

internationally

BENEFITS OF REGISTRATION SYSTEM Enhances

scrap sorting and

recyclability

Promotes domestic and international

commerce

Facilitates a stable/ reliable

supply

Clear path for evolution of

new alloys/products

S

Chance to achieve

recyclability goals

Means to communicate

to multiple suppliers

Allows identifiability of products

in a structure

Page 32: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

STANDARDS PUBLICATIONS

• www.aluminum.org/bookstore

Page 33: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

THANK YOU

@AluminumNews www.aluminum.org /AluminumAssociation

Let’s Be Social

Page 34: The Aluminum Association Alloy and Temper System presentation 160224.pdf · Vice President, Standards & Technology Presented by: The Aluminum Association Alloy and Temper System John

THE ALUMINUM ASSOCIATION

1400 CRYSTAL DRIVE SUITE 430

ARLINGTON, VA 22202

WWW.ALUMINUM.ORG

John Weritz – [email protected] 703.358.2989 Ladan Bulookbashi – [email protected] 703.358.2978 Francesca Licari – [email protected] 703.358.2990

February 24, 2016