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Test ReportELG-240-24 240W Constant Voltage + Constant Current LED Driver DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST Environment Test

Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

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Page 1: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

Test Report: ELG-240-24 240W Constant Voltage + Constant Current LED Driver

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 2: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 2 / 11

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION 12V~24V I/P: 230VAC

O/P:LED MODE

Ta:25

7 V~ 24 V

2 OUTPUT VOLTAGE

ADJUST RANGE

(For A-Type only)

22.4V~25.6V I/P: 230VAC

O/P:NO LOAD

Ta:25

21.32 V~ 26.73 V

3 OUTPUT CURRENT

ADJUST RANGE

(For A-Type only)

5A~10A I/P: 230VAC

O/P:SETTING

Ta:25

4.17 A~ 12.33 A

4 OUTPUT VOLTAGE

TOLERANCE

-2%~+2% I/P: 100VAC / 305VAC

O/P:95%/ NO LOAD

Ta:25

-0.29%~ 0.58%

5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC

O/P:95% LOAD

Ta:25

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:95% ~NO LOAD

Ta:25

-0.29%~ 0.37%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:95% LOAD

Ta:25

<5 %

8 RIPPLE & NOISE (Max) 200mVp-p I/P: 230VAC

O/P:95% LOAD

Ta:25

37 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

115VAC/ 1000ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 212 ms

115VAC/ 346 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 3: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 3 / 11

10 RISE TIME (Max) 230VAC/ 100ms

115VAC/ 100ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 20.8 ms

115VAC/ 26.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

115VAC/ 10ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 14.4 ms

115VAC/ 14.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230VAC

O/P:

(1)95%/50% LOAD 50%DUTY / 120HZ

(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25

(1) 880mVp-p

(2) 548mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 4: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 4 / 11

13 DIMMING

OPERATION (for B-Type)

·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.

·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)

I/P: 230 VAC

O/P:DIMMING TEST

Ta:25

1

V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.984 1.979 2.979 3.96 4.947 5.936 6.921 7.908 8.895 9.88 10.125

% 0% 9.84% 19.79% 29.79% 39.60% 49.47% 59.36% 69.21% 79.08% 88.95% 98.80% 101.25%

2

PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 1.21 2.204 3.152 4.125 5.065 6.046 6.987 7.967 8.908 9.74 10.125

% 0% 12.10% 22.04% 31.52% 41.25% 50.65% 60.46% 69.87% 79.67% 89.08% 97.40% 101.25%

3

R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 1.019 2.042 3.079 4.092 5.121 6.148 7.185 8.231 9.266 10.086 10.125

% 0% 10.19% 20.42% 30.79% 40.92% 51.21% 61.48% 71.85% 82.31% 92.66% 100.86% 101.25%

TEST RESULT:OK

Page 5: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 5 / 11

14 DIMMING

OPERATION

(primary

side;for

DA-Type)

※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

15 DIMMING

OPERATION

(for

DXX-Type by

User

definition)

※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.

I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

Page 6: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 6 / 11

INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING

O/P:95% LOAD

Ta:25

97 V~ 305 V

I/P:LOW-LINE-3V=97 V

HIGH-LINE+10V=315 V

O/P:95%/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 100 VAC ~305 VAC

O/P:95%~NO LOAD

Ta:25

TEST: OK

3 AC CURRENT 2.2A/115VAC

1.5A/230VAC

1.2A/277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

I = 1.59 A/ 115VAC

I = 1.07 A/ 230VAC

I = 0.90 A/ 277VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25

L-FG: 0.448 mA

N-FG: 0.345 mA

5 NO LOAD/STANDBY

POWER CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25

0.381 W/ 230VAC

6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:95% LOAD

Ta:25

I = 46.4 A/ 230VAC

Twidth =504 us

INPUT=230VAC/50HZ @ 95% LOAD

CH2:Input current CH1:AC Input Voltage

7 EFFICIENCY(Typ) 92% I/P: 230VAC

O/P:95% LOAD

Ta:25

93.39 %

Page 7: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 7 / 11

EFFICIENCY vs LOAD

8 POWER FACTOR 0.97/ 115VAC

0.95/ 230VAC

0.92/ 277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

PF= 0.995 / 115VAC

PF= 0.985 / 230VAC

PF= 0.970 / 277VAC

P.F vs LOAD

9 TOTAL HARMONIC

DISTORTION

THD<20%

(@load≥50%/115VAC,230VAC;

@load≥75%/277VAC)

I/P:115 VAC/50% LOAD

I/P:230 VAC/50% LOAD

I/P:277 VAC/75% LOAD

Ta:25

THD=12.51% @50% load /115VAC

THD=13.92% @50% load /230VAC

THD=12.86% @75% load /277VAC

THD vs LOAD

Page 8: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 8 / 11

PROTECTION FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1

OVER CURRENT PROTECTION 95%~108% I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:TESTING

Ta:25

101.25 %/ 200VAC

101.25 %/ 230VAC

101.25 %/ 305VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 27V~34V I/P: 100VAC

I/P: 230VAC

I/P: 305VAC

O/P:NO LOAD

Ta:25

30.76 V/ 100VAC

30.74 V/ 230VAC

30.76 V/ 305VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:95% LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 200VAC

I/P: 305VAC

O/P:95% LOAD

Ta:25

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

600V/11A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 496 V

(2) 526 V

(3) 446 V

2 O/P Diode (MOSFET) Q101 Rated 75V/80A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 57.2 V

(2) 11.7 V

(3) 56.6 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =308 V

O/P:(1) 95% LOAD input on/off

(2) NO LOAD input on /Off

(3) 95% LOAD /NO LOAD

Change Ta:25

(1) 448 V

(2) 442 V

(3) 448 V

4 Control IC U3 Rated

20V (MAX.)

I/P:High-Line +3V =308 V

O/P:((1) 95% LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min) Ta:25

(1) 15.8 V

(2) 15.9 V

(3) 15.8 V

(4) 15.2 V

(5) 15.1 V

5 PFC Power Transistor Q 3 Rated

600V/20A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 596 V

(2) 536 V

(3) 558 V

Page 9: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 9 / 11

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25

I/P-O/P:2.471 mA

I/P-FG: 2.820 mA

O/P-FG:2.416 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:95%/50% LOAD

Ta:25

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:4KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:95% LOAD

L-N:4KV

L,N-PE:6KV

Ta:25

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 10: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 10 / 11

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-240-24

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=34.6

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=58.6

NO Position ROOM AMBIENT Ta=34.6 HIGH AMBIENT Ta=58.6

1 BD1 69.0 85.9

2 C7 67.6 84.7

3 RTH1 76.0 89.2

4 Q3 69.2 86.3

5 C5 64.7 80.7

6 Q1 69.5 87.1

7 Q2 69.6 87.4

8 C16 67.8 83.8

9 C45 64.9 81.6

10 U3 64.5 81.8

11 T1 71.6 87.6

12 Q101 67.6 84.5

13 Q102 66.3 83.6

14 C102 65.8 82.6

15 C103 63.9 81.0 16 C205 65.7 82.6 17 U101 70.9 87.4

18 RTH3 64.3 80.4

19 TC 59.7 77.3

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 305VAC/110VAC

O/P:95% LOAD/75% LOAD

Ta= -45/-30

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON CONTROL 60

NO DAMAGE

I/P: 305VAC

O/P:95% LOAD

Ta=60

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC

O/P:95% LOAD

±0.022 %/(0~50)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45~ +90

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 11: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-24 Test Report 11 / 11

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-240-24:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME

(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME

(1) 434976 HRS

(2) 63363 HRS

(3) 68570 HRS

(4) 105441 HRS

9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 12: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

Test Report: ELG-240-36 240W Constant Voltage + Constant Current LED Driver

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 13: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 2 / 11

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION 18V~36V I/P: 230VAC

O/P:LED MODE

Ta:25

15 V~ 36 V

2 OUTPUT VOLTAGE

ADJUST RANGE

(For A-Type only)

33.5V~38.5V I/P: 230VAC

O/P:NO LOAD

Ta:25

32.67 V~ 40.01 V

3 OUTPUT CURRENT

ADJUST RANGE

(For A-Type only)

3.33A~6.66A I/P: 230VAC

O/P:SETTING

Ta:25

2.79 A~ 7.44 A

4 OUTPUT VOLTAGE

TOLERANCE

-2%~+2% I/P: 100VAC / 305VAC

O/P:95%/ NO LOAD

Ta:25

-0.22%~ 0.47%

5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC

O/P:95% LOAD

Ta:25

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:95% ~NO LOAD

Ta:25

-0.22%~ 0.19%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:95% LOAD

Ta:25

<5 %

8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC

O/P:95% LOAD

Ta:25

45.2 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

115VAC/ 1000ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 250 ms

115VAC/ 352 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 14: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 3 / 11

10 RISE TIME (Max) 230VAC/ 100ms

115VAC/ 100ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 26.8 ms

115VAC/ 24.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

115VAC/ 10ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 15.2 ms

115VAC/ 18.8 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 3600 mVp-p I/P: 230VAC

O/P:

(1)95%/50% LOAD 50%DUTY / 120HZ

(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25

(1) 1090 mVp-p

(2) 474 mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 15: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 4 / 11

13 DIMMING

OPERATION (for B-Type)

·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.

·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)

I/P: 230 VAC

O/P:DIMMING TEST

Ta:25

1

V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.589 1.25 1.92 2.569 3.234 3.899 4.56 5.221 5.883 6.545 6.74

% 0% 8.84% 18.77% 28.83% 38.57% 48.56% 58.54% 68.47% 78.39% 88.33% 98.27% 101.20%

2

PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.715 1.372 2.008 2.654 3.287 3.944 4.574 5.231 5.864 6.445 6.74

% 0% 10.74% 20.60% 30.15% 39.85% 49.35% 59.22% 68.68% 78.54% 88.05% 96.77% 101.20%

3

R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.603 1.275 1.962 2.622 3.308 3.986 4.669 5.355 6.035 6.66 6.74

% 0% 9.05% 19.14% 29.46% 39.37% 49.67% 59.85% 70.11% 80.41% 90.62% 100.00% 101.20%

TEST RESULT:OK

Page 16: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 5 / 11

14 DIMMING

OPERATION

(primary

side;for

DA-Type)

※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

15 DIMMING

OPERATION

(for

DXX-Type by

User

definition)

※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.

I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

Page 17: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 6 / 11

INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING

O/P:95% LOAD

Ta:25

97 V~ 305 V

I/P:LOW-LINE-3V=97 V

HIGH-LINE+10V=315 V

O/P:95%/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 100 VAC ~305 VAC

O/P:95%~NO LOAD

Ta:25

TEST: OK

3 AC CURRENT 2.2A/115VAC

1.5A/230VAC

1.2A/277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

I = 2.16 A/ 115VAC

I = 1.07 A/ 230VAC

I = 0.89 A/ 277VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25

L-FG: 0.448 mA

N-FG: 0.345 mA

5 NO LOAD/STANDBY

POWER CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25

0.391 W/ 230VAC

6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:95% LOAD

Ta:25

I = 51.0 A/ 230VAC

Twidth =448 us

INPUT=230VAC/50HZ @ 95% LOAD

CH2:Input current CH1:AC Input Voltage

7 EFFICIENCY(Typ) 92% I/P: 230VAC

O/P:95% LOAD

Ta:25

93.83 %

Page 18: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 7 / 11

EFFICIENCY vs LOAD

8 POWER FACTOR 0.97/ 115VAC

0.95/ 230VAC

0.92/ 277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

PF= 0.996 / 115VAC

PF= 0.986 / 230VAC

PF= 0.970 / 277VAC

P.F vs LOAD

9 TOTAL HARMONIC

DISTORTION

THD<20%

(@load≥50%/115VAC,230VAC;

@load≥75%/277VAC)

I/P:115 VAC/50% LOAD

I/P:230 VAC/50% LOAD

I/P:277 VAC/75% LOAD

Ta:25

THD=11.61% @50% load /115VAC

THD=13.11% @50% load /230VAC

THD=12.26% @75% load /277VAC

THD vs LOAD

Page 19: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 8 / 11

PROTECTION FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1

OVER CURRENT PROTECTION 95%~108% I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:TESTING

Ta:25

101.23 %/ 200VAC

101.21 %/ 230VAC

101.21 %/ 305VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 42V~49V I/P: 100VAC

I/P: 230VAC

I/P: 305VAC

O/P:NO LOAD

Ta:25

44.44 V/ 100VAC

44.42 V/ 230VAC

44.42 V/ 305VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:95% LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 200VAC

I/P: 305VAC

O/P:95% LOAD

Ta:25

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

600V/11A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 568 V

(2) 506 V

(3) 470 V

2 O/P Diode (MOSFET) Q101 Rated 100V/62A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 84.4 V

(2) 12.2 V

(3) 83.6 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =308 V

O/P:(1) 95% LOAD input on/off

(2) NO LOAD input on /Off

(3) 95% LOAD /NO LOAD

Change Ta:25

(1) 448 V

(2) 440 V

(3) 446 V

4 Control IC U3 Rated

20V (MAX.)

I/P:High-Line +3V =308 V

O/P:((1) 95% LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min) Ta:25

(1) 16.3 V

(2) 16.0 V

(3) 16.4 V

(4) 16.0 V

(5) 15.2 V

5 PFC Power Transistor Q 3 Rated

600V/20A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 586 V

(2) 430 V

(3) 558 V

Page 20: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 9 / 11

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25

I/P-O/P:2.471 mA

I/P-FG: 2.820 mA

O/P-FG:2.416 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:95%/50% LOAD

Ta:25

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:4KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:95% LOAD

L-N:4KV

L,N-PE:6KV

Ta:25

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 21: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 10 / 11

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-240-36

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=30.6

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=61.1

NO Position ROOM AMBIENT Ta=30.6 HIGH AMBIENT Ta=61.1

1 BD1 66.3 91.6

2 C7 64.4 89.5

3 RTH1 80.7 101.3

4 L2 66.7 90.9

5 D4 64.6 88.9

6 Q3 66.1 91.1

7 D8 90.2 112.1

8 D3 66.3 91.3

9 C5 64.2 91.6

10 Q1 65.3 90.6

11 Q2 65.3 90.6

12 C16 71.1 95.1

13 C45 62.8 86.8

14 U3 71.5 94.4

15 T1 68.4 92.5 16 Q101 63.1 88.2 17 Q102 61.7 87.1

18 C102 61.5 86.2

19 C103 60.0 84.8 20 LF100 56.4 81.3

21 C205 62.4 87.2

22 U101 68.3 91.2 23 RTH3 64.6 88.0 24 TC 57.0 82.0

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 305VAC/110VAC

O/P:95% LOAD/75% LOAD

Ta= -45/-30

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON CONTROL 60

NO DAMAGE

I/P: 305VAC

O/P:95% LOAD

Ta=60

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC

O/P:95% LOAD

±0.009 %/(0~50)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45~ +90

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 22: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-36 Test Report 11 / 11

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-240-36:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME

(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME

(1) 351100 HRS

(2) 46369 HRS

(3) 75920 HRS

(4) 74284 HRS

9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 23: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

Test Report: ELG-240-42 240W Constant Voltage + Constant Current LED Driver

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 24: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 2 / 11

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION 21V~42V I/P: 230VAC

O/P:LED MODE

Ta:25

17 V~ 42 V

2 OUTPUT VOLTAGE

ADJUST RANGE

(For A-Type only)

39V~45V I/P: 230VAC

O/P:NO LOAD

Ta:25

37.71 V~ 46.09 V

3 OUTPUT CURRENT

ADJUST RANGE

(For A-Type only)

2.86A~5.71A I/P: 230VAC

O/P:SETTING

Ta:25

2.08 A~ 6.30 A

4 OUTPUT VOLTAGE

TOLERANCE

-2%~+2% I/P: 100VAC / 305VAC

O/P:95%/ NO LOAD

Ta:25

-0.07%~ 0.45%

5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC

O/P:95% LOAD

Ta:25

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:95% ~NO LOAD

Ta:25

-0.07%~ 0.07%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:95% LOAD

Ta:25

<5 %

8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC

O/P:95% LOAD

Ta:25

40.8 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

115VAC/ 1000ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 288 ms

115VAC/ 344 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 25: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 3 / 11

10 RISE TIME (Max) 230VAC/ 100ms

115VAC/ 100ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 31.2 ms

115VAC/ 31.2 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

115VAC/ 10ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 14.0 ms

115VAC/ 14.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 4200 mVp-p I/P: 230VAC

O/P:

(1)95%/50% LOAD 50%DUTY / 120HZ

(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25

(1) 1560 mVp-p

(2) 524 mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 26: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 4 / 11

13 DIMMING

OPERATION (for B-Type)

·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.

·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)

I/P: 230 VAC

O/P:DIMMING TEST

Ta:25

1

V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.606 1.184 1.735 2.318 2.887 3.479 4.062 4.611 5.196 5.704 5.708

% 0% 10.62% 20.74% 30.38% 40.60% 50.56% 60.93% 71.14% 80.76% 90.99% 99.89% 99.97%

2

PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.652 1.216 1.786 2.349 2.918 3.482 4.047 4.616 5.180 5.684 5.705

% 0% 11.43% 21.30% 31.29% 41.13% 51.11% 60.99% 70.87% 80.85% 90.73% 99.54% 99.91%

3

R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.594 1.181 1.773 2.368 2.966 3.567 4.175 4.787 5.403 5.706 5.708

% 0% 10.40% 20.69% 31.05% 41.46% 51.94% 62.47% 73.11% 83.84% 94.63% 99.92% 99.97%

TEST RESULT:OK

Page 27: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 5 / 11

14 DIMMING

OPERATION

(primary

side;for

DA-Type)

※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

15 DIMMING

OPERATION

(for

DXX-Type by

User

definition)

※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.

I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

Page 28: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 6 / 11

INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING

O/P:95% LOAD

Ta:25

97 V~ 305 V

I/P:LOW-LINE-3V=97 V

HIGH-LINE+10V=315 V

O/P:95%/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 100 VAC ~305 VAC

O/P:95%~NO LOAD

Ta:25

TEST: OK

3 AC CURRENT 2.2A/115VAC

1.5A/230VAC

1.2A/277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

I = 2.17 A/ 115VAC

I = 1.07 A/ 230VAC

I = 0.90 A/ 277VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25

L-FG: 0.381 mA

N-FG: 0.364 mA

5 NO LOAD/STANDBY

POWER CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25

0.263 W/ 230VAC

6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:95% LOAD

Ta:25

I = 58.8 A/ 230VAC

Twidth =396 us

INPUT=230VAC/50HZ @ 95% LOAD

CH2:Input current CH1:AC Input Voltage

7 EFFICIENCY(Typ) 92.5% I/P: 230VAC

O/P:95% LOAD

Ta:25

93.78 %

Page 29: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 7 / 11

EFFICIENCY vs LOAD

8 POWER FACTOR 0.97/ 115VAC

0.95/ 230VAC

0.92/ 277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

PF= 0.995 / 115VAC

PF= 0.985 / 230VAC

PF= 0.970 / 277VAC

P.F vs LOAD

9 TOTAL HARMONIC

DISTORTION

THD<20%

(@load≥50%/115VAC,230VAC;

@load≥75%/277VAC)

I/P:115 VAC/50% LOAD

I/P:230 VAC/50% LOAD

I/P:277 VAC/75% LOAD

Ta:25

THD=12.44% @50% load /115VAC

THD=13.77% @50% load /230VAC

THD=12.62% @75% load /277VAC

THD vs LOAD

Page 30: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 8 / 11

PROTECTION FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1

OVER CURRENT PROTECTION 95%~108% I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:TESTING

Ta:25

101.57 %/ 200VAC

101.57 %/ 230VAC

101.57 %/ 305VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 47V~54V I/P: 100VAC

I/P: 230VAC

I/P: 305VAC

O/P:NO LOAD

Ta:25

50.47 V/ 100VAC

50.46 V/ 230VAC

50.46 V/ 305VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:95% LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 200VAC

I/P: 305VAC

O/P:95% LOAD

Ta:25

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

600V/11A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 526 V

(2) 528 V

(3) 458 V

2 O/P Diode (MOSFET) Q101 Rated 150V/30A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 96.0 V

(2) 11.2 V

(3) 94.4 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =308 V

O/P:(1) 95% LOAD input on/off

(2) NO LOAD input on /Off

(3) 95% LOAD /NO LOAD

Change Ta:25

(1) 440 V

(2) 442 V

(3) 442 V

4 Control IC U3 Rated

20V (MAX.)

I/P:High-Line +3V =308 V

O/P:((1) 95% LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min) Ta:25

(1) 16.2 V

(2) 16.0 V

(3) 16.8 V

(4) 16.0 V

(5) 13.3 V

5 PFC Power Transistor Q 3 Rated

600V/20A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 588 V

(2) 465 V

(3) 498 V

Page 31: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 9 / 11

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25

I/P-O/P:1.933 mA

I/P-FG: 3.139 mA

O/P-FG:1.530 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:95%/50% LOAD

Ta:25

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:4KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:95% LOAD

L-N:4KV

L,N-PE:6KV

Ta:25

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 32: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 10 / 11

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-240-48

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=34.6

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=58.6

NO Position ROOM AMBIENT Ta=34.6 HIGH AMBIENT Ta=58.6

1 BD1 69.9 86.8

2 C7 68.4 85.6

3 RTH1 76.3 89.5

4 Q3 70.0 87.4

5 C5 65.5 81.7

6 Q1 69.3 87.6

7 Q2 69.2 87.7

8 C16 67.3 83.9

9 C45 64.6 81.9

10 U3 65.1 83.4

11 T1 70.1 86.8

12 Q101 71.2 88.4

13 Q102 70.3 87.7

14 C102 66.2 83.5

15 C103 64.9 82.3 16 C205 66.1 83.6 17 U100 61.5 79.7

18 Q100 60.8 79.5

19 RTH3 64.3 81.6 20 TC 60.4 78.3

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 305VAC/110VAC

O/P:95% LOAD/75% LOAD

Ta= -45/-30

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON CONTROL 60

NO DAMAGE

I/P: 305VAC

O/P:95% LOAD

Ta=60

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC

O/P:95% LOAD

±0.002 %/(0~50)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45~ +90

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 33: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-42 Test Report 11 / 11

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-240-48:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME

(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME

(1) 424444 HRS

(2) 59724 HRS

(3) 61437 HRS

(4) 92515 HRS

9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 34: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

Test Report: ELG-240-48 240W Constant Voltage + Constant Current LED Driver

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 35: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 2 / 11

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION 24V~48V I/P: 230VAC

O/P:LED MODE

Ta:25

17 V~ 48 V

2 OUTPUT VOLTAGE

ADJUST RANGE

(For A-Type only)

44.8V~51.2V I/P: 230VAC

O/P:NO LOAD

Ta:25

42.97 V~ 52.98 V

3 OUTPUT CURRENT

ADJUST RANGE

(For A-Type only)

2.5A~5A I/P: 230VAC

O/P:SETTING

Ta:25

2.10 A~ 5.76 A

4 OUTPUT VOLTAGE

TOLERANCE

-2%~+2% I/P: 100VAC / 305VAC

O/P:95%/ NO LOAD

Ta:25

-0.27%~ 0.35%

5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC

O/P:95% LOAD

Ta:25

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:95% ~NO LOAD

Ta:25

-0.04%~ 0.04%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:95% LOAD

Ta:25

<5 %

8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC

O/P:95% LOAD

Ta:25

40.8 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

115VAC/ 1000ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 294 ms

115VAC/ 362 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 36: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 3 / 11

10 RISE TIME (Max) 230VAC/ 100ms

115VAC/ 100ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 29.2 ms

115VAC/ 20.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

115VAC/ 10ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 15.2 ms

115VAC/ 18.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 4800 mVp-p I/P: 230VAC

O/P:

(1)95%/50% LOAD 50%DUTY / 120HZ

(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25

(1) 1560 mVp-p

(2) 524 mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 37: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 4 / 11

13 DIMMING

OPERATION (for B-Type)

·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.

·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)

1

V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output Current 0 0.469 0.986 1.477 1.999 2.507 3.036 3.557 4.047 4.564 5.032 5.036

% 0% 9.38% 19.71% 29.54% 39.98% 50.14% 60.73% 71.14% 80.94% 91.28% 100.64% 100.71%

2

PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output Current 0 0.443 0.954 1.466 1.981 2.496 3.012 3.532 4.055 4.578 5.034 5.038

% 0% 8.86% 19.09% 29.33% 39.62% 49.92% 60.23% 70.64% 81.10% 91.57% 100.69% 100.75%

3

R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output Current 0 0.465 0.982 1.504 2.020 2.541 3.058 3.584 4.108 4.627 5.016 5.020

% 0% 9.30% 19.65% 30.07% 40.39% 50.82% 61.15% 71.69% 82.17% 92.54% 100.32% 100.41%

TEST RESULT:OK

Page 38: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 5 / 11

14 DIMMING

OPERATION

(primary

side;for

DA-Type)

※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

15 DIMMING

OPERATION

(for

DXX-Type by

User

definition)

※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.

I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

Page 39: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 6 / 11

INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING

O/P:95% LOAD

Ta:25

97 V~ 305 V

I/P:LOW-LINE-3V=97 V

HIGH-LINE+10V=315 V

O/P:95%/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 100 VAC ~305 VAC

O/P:95%~NO LOAD

Ta:25

TEST: OK

3 AC CURRENT 2.2A/115VAC

1.5A/230VAC

1.2A/277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

I = 2.17 A/ 115VAC

I = 1.07 A/ 230VAC

I = 0.90 A/ 277VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25

L-FG: 0.381 mA

N-FG: 0.364 mA

5 NO LOAD/STANDBY

POWER CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25

0.346 W/ 230VAC

6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:95% LOAD

Ta:25

I = 58.8 A/ 230VAC

Twidth =396 us

INPUT=230VAC/50HZ @ 95% LOAD

CH2:Input current CH1:AC Input Voltage

7 EFFICIENCY(Typ) 93% I/P: 230VAC

O/P:95% LOAD

Ta:25

93.58 %

Page 40: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 7 / 11

EFFICIENCY vs LOAD

8 POWER FACTOR 0.97/ 115VAC

0.95/ 230VAC

0.92/ 277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

PF= 0.996 / 115VAC

PF= 0.986 / 230VAC

PF= 0.970 / 277VAC

P.F vs LOAD

9 TOTAL HARMONIC

DISTORTION

THD<20%

(@load≥50%/115VAC,230VAC;

@load≥75%/277VAC)

I/P:115 VAC/50% LOAD

I/P:230 VAC/50% LOAD

I/P:277 VAC/75% LOAD

Ta:25

THD=12.08% @50% load /115VAC

THD=13.28% @50% load /230VAC

THD=12.42% @75% load /277VAC

THD vs LOAD

Page 41: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 8 / 11

PROTECTION FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1

OVER CURRENT PROTECTION 95%~108% I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:TESTING

Ta:25

100.81 %/ 200VAC

100.81 %/ 230VAC

100.81 %/ 305VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 54V~63V I/P: 100VAC

I/P: 230VAC

I/P: 305VAC

O/P:NO LOAD

Ta:25

58.83 V/ 100VAC

58.83 V/ 230VAC

58.83 V/ 305VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:95% LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 200VAC

I/P: 305VAC

O/P:95% LOAD

Ta:25

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

600V/11A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 537 V

(2) 504 V

(3) 450 V

2 O/P Diode (MOSFET) Q101 Rated 150V/30A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 110 V

(2) 16.2 V

(3) 110 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =308 V

O/P:(1) 95% LOAD input on/off

(2) NO LOAD input on /Off

(3) 95% LOAD /NO LOAD

Change Ta:25

(1) 448 V

(2) 448 V

(3) 440 V

4 Control IC U3 Rated

20V (MAX.)

I/P:High-Line +3V =308 V

O/P:((1) 95% LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min) Ta:25

(1) 16.1 V

(2) 16.0 V

(3) 17.3 V

(4) 16.1 V

(5) 12.8 V

5 PFC Power Transistor Q 3 Rated

600V/20A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 536 V

(2) 418 V

(3) 490 V

Page 42: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 9 / 11

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25

I/P-O/P:1.907 mA

I/P-FG: 3.126 mA

O/P-FG:1.478 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:95%/50% LOAD

Ta:25

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:4KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:95% LOAD

L-N:4KV

L,N-PE:6KV

Ta:25

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 43: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 10 / 11

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-240-48

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=34.6

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=58.6

NO Position ROOM AMBIENT Ta=34.6 HIGH AMBIENT Ta=58.6

1 BD1 69.9 86.8

2 C7 68.4 85.6

3 RTH1 76.3 89.5

4 Q3 70.0 87.4

5 C5 65.5 81.7

6 Q1 69.3 87.6

7 Q2 69.2 87.7

8 C16 67.3 83.9

9 C45 64.6 81.9

10 U3 65.1 83.4

11 T1 70.1 86.8

12 Q101 71.2 88.4

13 Q102 70.3 87.7

14 C102 66.2 83.5

15 C103 64.9 82.3 16 C205 66.1 83.6 17 U100 61.5 79.7

18 Q100 60.8 79.5

19 RTH3 64.3 81.6 20 TC 60.4 78.3

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 305VAC/110VAC

O/P:95% LOAD/75% LOAD

Ta= -45/-30

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON CONTROL 60

NO DAMAGE

I/P: 305VAC

O/P:95% LOAD

Ta=60

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC

O/P:95% LOAD

±0.002 %/(0~50)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45~ +90

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 44: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-48 Test Report 11 / 11

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-240-48:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME

(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME

(1) 424444 HRS

(2) 59724 HRS

(3) 61437 HRS

(4) 92515 HRS

9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 45: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

Test Report: ELG-240-54 240W Constant Voltage + Constant Current LED Driver

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 46: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 2 / 11

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION 27V~54V I/P: 230VAC

O/P:LED MODE

Ta:25

20 V~ 54 V

2 OUTPUT VOLTAGE

ADJUST RANGE

(For A-Type only)

50V~57V I/P: 230VAC

O/P:NO LOAD

Ta:25

47.76 V~ 58.69 V

3 OUTPUT CURRENT

ADJUST RANGE

(For A-Type only)

2.23A~4.45A I/P: 230VAC

O/P:SETTING

Ta:25

1.53 A~ 5.00 A

4 OUTPUT VOLTAGE

TOLERANCE

-2%~+2% I/P: 100VAC / 305VAC

O/P:95%/ NO LOAD

Ta:25

-0.13%~ 0.29%

5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC

O/P:95% LOAD

Ta:25

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:95% ~NO LOAD

Ta:25

-0.07%~ 0.09%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:95% LOAD

Ta:25

<5 %

8 RIPPLE & NOISE (Max) 350mVp-p I/P: 230VAC

O/P:95% LOAD

Ta:25

77.6 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

115VAC/ 1000ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 310 ms

115VAC/ 394 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 47: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 3 / 11

10 RISE TIME (Max) 230VAC/ 100ms

115VAC/ 100ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 31.6 ms

115VAC/ 32.0 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

115VAC/ 10ms

I/P: 230 VAC

I/P: 115 VAC

O/P:95% LOAD/75% LOAD

Ta:25

230VAC/ 15.2 ms

115VAC/ 15.2 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

INPUT=115VAC/60HZ @ 75% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 5400 mVp-p I/P: 230VAC

O/P:

(1)95%/50% LOAD 50%DUTY / 120HZ

(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25

(1) 1560 mVp-p

(2) 524 mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 48: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 4 / 11

13 DIMMING

OPERATION (for B-Type)

·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.

·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)

I/P: 230 VAC

O/P:DIMMING TEST

Ta:25

1

V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.611 1.054 1.476 1.923 2.360 2.881 3.259 3.680 4.122 4.500 4.501

% 0% 13.73% 23.69% 33.17% 43.21% 53.03% 64.75% 73.24% 82.70% 92.63% 101.12% 101.15%

2

PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.590 1.038 1.484 1.925 2.370 2.810 3.250 3.682 4.104 4.476 4.513

% 0% 13.26% 23.33% 33.35% 43.26% 53.26% 63.15% 73.03% 82.74% 92.23% 100.57% 101.42%

3

R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.590 1.030 1.450 1.870 2.300 2.718 3.135 3.550 3.960 4.366 4.510

% 0% 13.26% 23.15% 32.58% 42.02% 51.69% 61.08% 70.45% 79.78% 88.99% 98.11% 101.35%

TEST RESULT:OK

Page 49: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 5 / 11

14 DIMMING

OPERATION

(primary

side;for

DA-Type)

※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

15 DIMMING

OPERATION

(for

DXX-Type by

User

definition)

※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.

I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK

Page 50: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 6 / 11

INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING

O/P:95% LOAD

Ta:25

97 V~ 305 V

I/P:LOW-LINE-3V=97 V

HIGH-LINE+10V=315 V

O/P:95%/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 100 VAC ~305 VAC

O/P:95%~NO LOAD

Ta:25

TEST: OK

3 AC CURRENT 2.2A/115VAC

1.5A/230VAC

1.2A/277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

I = 2.16 A/ 115VAC

I = 1.06 A/ 230VAC

I = 0.89 A/ 277VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25

L-FG: 0.392 mA

N-FG: 0.286 mA

5 NO LOAD/STANDBY

POWER CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25

0.317 W/ 230VAC

6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:95% LOAD

Ta:25

I = 58.2 A/ 230VAC

Twidth =420 us

INPUT=230VAC/50HZ @ 95% LOAD

CH2:Input current CH1:AC Input Voltage

7 EFFICIENCY(Typ) 93% I/P: 230VAC

O/P:95% LOAD

Ta:25

93.93 %

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240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 7 / 11

EFFICIENCY vs LOAD

8 POWER FACTOR 0.97/ 115VAC

0.95/ 230VAC

0.92/ 277VAC

I/P: 115 VAC

I/P: 230 VAC

I/P: 277 VAC

O/P:95% LOAD/75% LOAD

Ta:25

PF= 0.996 / 115VAC

PF= 0.986 / 230VAC

PF= 0.970 / 277VAC

P.F vs LOAD

9 TOTAL HARMONIC

DISTORTION

THD<20%

(@load≥50%/115VAC,230VAC;

@load≥75%/277VAC)

I/P:115 VAC/50% LOAD

I/P:230 VAC/50% LOAD

I/P:277 VAC/75% LOAD

Ta:25

THD=11.80% @50% load /115VAC

THD=13.23% @50% load /230VAC

THD=12.43% @75% load /277VAC

THD vs LOAD

Page 52: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 8 / 11

PROTECTION FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1

OVER CURRENT PROTECTION 95%~108% I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:TESTING

Ta:25

101.88 %/ 200VAC

101.81 %/ 230VAC

101.79 %/ 305VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 60V~67V I/P: 100VAC

I/P: 230VAC

I/P: 305VAC

O/P:NO LOAD

Ta:25

63.05 V/ 100VAC

63.04 V/ 230VAC

63.05 V/ 305VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE I/P: 200VAC

I/P: 230VAC

I/P: 305VAC

O/P:95% LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 200VAC

I/P: 305VAC

O/P:95% LOAD

Ta:25

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

600V/11A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 560 V

(2) 542 V

(3) 476 V

2 O/P Diode (MOSFET) Q101 Rated 150V/30A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 124 V

(2) 11.6 V

(3) 122 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =308 V

O/P:(1) 95% LOAD input on/off

(2) NO LOAD input on /Off

(3) 95% LOAD /NO LOAD

Change Ta:25

(1) 448 V

(2) 440 V

(3) 446 V

4 Control IC U3 Rated

20V (MAX.)

I/P:High-Line +3V =308 V

O/P:((1) 95% LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min) Ta:25

(1) 15.8 V

(2) 15.8 V

(3) 15.7 V

(4) 15.8 V

(5) 15.7 V

5 PFC Power Transistor Q 3 Rated

600V/20A

I/P:High-Line +3V =308V

O/P: (1) 95% LOAD Turn on

(2) Output Short

(3) 95% LOAD continue Ta:25

(1) 596 V

(2) 444 V

(3) 580 V

Page 53: Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant Current LED Driver ELG-240 series Model: ELG-240-24 Test Report 2 / 11 DESIGN

240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 9 / 11

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25

I/P-O/P:2.471 mA

I/P-FG: 2.820 mA

O/P-FG:2.416 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:95%/50% LOAD

Ta:25

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:95% LOAD

Ta:25

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:95% LOAD

Ta:25

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:4KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:95% LOAD

L-N:4KV

L,N-PE:6KV

Ta:25

CRITERIA A

7 Test by certified Lab & Test Report Prepare

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240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series

Model: ELG-240-54 Test Report 10 / 11

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-240-54

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=26.3

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: 95% LOAD Ta=60.2

NO Position ROOM AMBIENT Ta=26.3 HIGH AMBIENT Ta=60.2

1 BD1 60.1 92.3

2 C7 58.6 90.9

3 RTH1 69.6 94.7

4 L2 58.7 90.5

5 L1 58.4 90.5

6 Q3 60.4 92.9

7 D8 57.0 89.0

8 D3 60.3 93.2

9 C5 56.4 88.4

10 Q1 58.9 92.3

11 Q2 59.7 92.8

12 C16 57.4 89.1

13 C45 55.1 86.9

14 U3 58.2 90.1

15 T1 60.0 92.4 16 Q101 60.0 92.6 17 Q102 59.4 91.8

18 C102 56.1 88.4

19 C103 55.0 87.3 20 C205 56.1 88.5 21 U101 54.9 87.4 22 RTH3 56.1 87.8 23 TC 51.3 83.0

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 305VAC/110VAC

O/P:95% LOAD/75% LOAD

Ta= -45/-30

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON CONTROL 60

NO DAMAGE

I/P: 305VAC

O/P:95% LOAD

Ta=60

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC

O/P:95% LOAD

±0.005 %/(0~50)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45~ +90

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

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Model: ELG-240-54 Test Report 11 / 11

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65

2. Temperature change rate :25 / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-240-54:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME

(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME

(1) 487907 HRS

(2) 47456 HRS

(3) 62773 HRS

(4) 86427 HRS

9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY