TERMS AND CONDITIONS - Coroflots3images.coroflot.com/user_files/individual_files/...ABM ®, K-SPAN , SUPER K-SPAN , ... (FOR MODELS UBM-120™ AND UBM-240™) TOOLS REqUIRED (NOT INCLUDED):

TERMS AND CONDITIONSM.I.C. INDUSTRIES, INC. 11911 FREEDOM DRIVE RESTON, VIRGINIA 20190

TELEPHONE: 703-318-1900 FAX: 703-318-9321

INTELLECTUAL PROPERTY RIGHTSAs the Installation Instructions to be provided to you pursuant to this purchase are M.I.C.’s proprietary information and shall be used by Buyer only as anticipated for a single client’s needs, you agree not to publish or distribute the information for any other commercial purpose. You acknowledge that M.I.C. is the sole manufacturer of the UBM®, ABM® and related equipment and software in the world and, as such, M.I.C. would be irreparably damaged if its proprietary information was disclosed and, therefore, you shall use all reasonable efforts to keep such information confidential.

Buyer shall not represent any Proprietary Information as its own or that it has any rights to the Proprietary Information other than as set forth in the Quote. Buyer shall not hold its employees, consultants or other agents out as having specialized knowledge or experience with M.I.C. Proprietary Information to any third party, including the U.S. government.

M.I.C. may use data, software, designs, utilities, tools, models, systems and other methodologies and know-how (“Materials”) that we own or license in performing the Services. Notwithstanding the delivery of any analyses, M.I.C. retains all intellectual property rights in the Materials (including improvements or knowledge developed while performing the Services), and in any documents or data in any format compiled in connection with the Services (but not Customer Information reflected in them).

The microprocessor and related electronics are proprietary components of M.I.C. Industries, Inc. All inqui-ries in regards to service and repairs are to be directed to the factory.

WARRANTYM.I.C. does not warrant damage or defects caused by:

• Use of the equipment for purposes other than those for which it is designed,

• Use of the equipment for projects beyond the scope of those presented in the applicable M.I.C. technical literature and/or software, or

• Unauthorized attachments or modifications.

M.I.C. makes no warranties, express or implied, concerning the accuracy, completeness, reliability of the Installation Instructions or any other information, whether written or oral.

ALL M.I.C. INDUSTRIES, INC. STANDARD TERMS AND CONDITIONS APPLY.

ULTIMATE BUILDING MACHINE®, UBM®, AUTOMATIC BUILDING MACHINE®, ABM®, K-SPAN®, SUPER K-SPAN®,

M.I.C.-PROSOFT® and M.I.C.-PROSOFT AX® are registered trademarks of M.I.C. Industries, Inc.

MIC INDUSTRIES, INC. RESTON, VIRGINIA

2


3

Ultimate Building Machine® (UBM®) Controller with Power Distribution Box Installation Instructions

(FOR MODELS UBM-120™ AND UBM-240™)

TOOLS REqUIRED (NOT INCLUDED):¼” Drill Bit Cross Tip Screwdriver1/2” Drill Bit Small Standard Tip Screwdriver13/32” Drill Bit Adjustable WrenchStep Down Drill Bit 7/16” Open End WrenchDrill 9/16” Wrench or Ratchet Socket combination

ITEMS INCLUDED IN UBM® CONTROLLER CONVERSION KIT:UBM® Control Box w/ remote (latest version of software has been factory installed) 1 eachPower Distribution Box Assembly 1 eachController Wiring Harness 14 ft. 1 eachRed Battery Cable #2 AWG 3/8” Eye & Battery top mount connector x 8’ lg. 1 eachRed Battery Cable #2 AWG 3/8” Eye & Battery top mount connector x 2’ lg. 1 eachHole Plug 22 mm 5 each Hole Plug ½” 2 eachUBM Control Box Vinyl Cover 1 eachVinyl Cover Turn Clip 10 each

UBM CONTROLLER HARDWARE KIT 1 EACH3/8-16 Nut 4 eachPower Distribution Box Assembly 4 eachController Wiring Harness 14 ft. 4 each

POWER DISTRIBUTION BOX HARDWARE KIT 1 EACH¼-20 x 1” Lg. Hex Bolt 4 each¼-20 Hex Nut 4 each¼” Flat Washer 4 each

E-STOP BOX HARDWARE KIT 1 EACH10-32 x 1” Screw 4 each10-32 Hex Nut 4 each10-32 Lock Washer 4 each1/2” Conduit Strap 3 each¼-20 Hex Bolt 3 each¼-20 Nut 3 each1/4 Flat Washer 3 each¼ Lock Washer 3 each


4

NOTES


�



INSTALLING THE NEw UBM CONTROLLER

1. Label the cables currently attached to the back of your controller as illustrated in Figure 1 - Labeling the Cables. Then disconnect all cables and place them out of the working area. These cables will be reinstalled into the new controller.

2. Remove the old controller us-ing a 9/16” wrench. Remove the four (4) nuts and washers from under the deck that secures the controller (two of the bolts are located inside the rear trunk).

3. Remove the controller from the deck and place it on the ground behind the UBM.

4. Using the hole plugs provided, cap the holes used to secure the old controller. In order to install the new controller, new holes must be drilled into the deck.

5. Refer to Figure 2 to measure, locate and mark the locations of the four (4) 13/32” holes that mount the controller box to the trailer deck and measure, locate and mark the locations of the two (2) ½” drain holes to be drilled. Once the location of the new holes have been marked, double check your measurements and verify the four studs on the new controller and the two drain holes align properly. Complete this step by positioning and aligning the new controller on the marked deck or by measuring the stud and drain holes on the bottom of the new controller .

Before starting the installation of the new controller, disconnect and remove both batteries from the battery compartment and set aside one battery to be reinstalled. If a Battery Separator was installed in the battery compartment disconnect and remove it from thebattery compartment. It will no longer be needed.

TECHNICAL DRAWING GOES HERE

Figure 1 - Labeling the Cables


�



Figure 2 - Locating the UBM® Controller



7

6. Using a 13/32” drill bit, drill the new marked locations for the four (4) mounting studs.

7. Using a ½” drill bit, drill the new marked locations for the drain tubes on the bottom of the new controller.

8. Clean off all the drill shavings from the top of the trailer deck.

9. Position the new controller on the deck and in the new mounting holes. Secure the controller using the hardware provided in the Controller Hardware Kit. (Refer to Figure 2 for location of controller).

10. Remove the old controller cable going from the controller to the power distribution box. Route the new UBM Controller Cable to the Power Distribution Box in the same manner as old controller.

11. Using the cables that you labeled in step one, reinstall the cables into the back of the new controller. Start with cable 9, then cable 8 and continue working in a descending order ending with cable 1.


Figure 3 - reconnecting the Cables


8



INSTALLATION OF THE POwER DISTRIBUTION ASSEMBLy

1. Disconnect all cables from your Power Distribution Box (Figure 4).

2. Using a cross tip or standard screw driver, open the cover on the Power Distribution Box and with a 9/16” wrench disconnect the battery cables from both Master Disconnect Switches.

3. Using a 7/16” open-end wrench, unbolt the Power Distribution Box from the panel machine frame and remove.

4. Remove and save one Master Disconnect Switch from the old Power Distribution Box. This will be reused in the battery box compartment.

5. To remove the Master Disconnect switches, use your small standard tip screwdriver to remove the screw securing the on/off knob to the switch (Figure 6).

6. Then using an adjustable wrench, remove the nut securing the switch to the box, pull the switch through the mounting hole, and remove the label plate (Figure 6).

FigUre 4 - removal of the old Power Distribution Box

FigUre 5 - inside View of the Power Distribution Box

Batteries are to be disconnected before proceeding


9

7. Place the new Power Distribution Box in the same location as the old and mark the four (4) mounting points (Figure 7).

8. Using a ¼” drill bit, drill the four (4) holes.

9. Install and secure the new box to the panel machine frame using the hardware provide in the Power Distribution Box package.

10. Reinstall the Engine Cable on the new Power Distribution Box.

11. Connect the new UBM Controller Cable to the new Power Distribution Box as indicated in Figure 8.

The liquid tight line identified in Figure 8 is installed by the factory. This line contains the wiring for the Emergency Stop (E-Stop) Button. On models equipped with a 220v receptacle, an additional liquid tight line will be present.

FigUre 6 - removing the Master Disconnect Switch

Remove the Handle Remove the Securing Nut & Label Plate

REMOVE

FigUre 7 - Locating the Power Distribution Box


10



12. Route the liquid tight line between the front of the panel forming machine and decoiler (Figure 9).

13. With the standard tip screwdriver, remove the four screws (4) securing the top of the E-Stop box, remove the top and mark the mounting points.

14. Using the ¼” drill bit, drill the four (4) holes.

15. Using the hardware provided in the E-Stop Box Hardware Kit, secure the E- Stop box to the deck of your machine (Figure 9).

16. To secure the liquid tight line to the deck, install the ½” straps provided in the E-Stop Hardware Kit at equal increments over the liquid tight line(s).

FigUre 8 – Key Components of the new Power Distribution Box

FigUre 9 - Mounted e-Stop


11

Retrieve a Master Disconnect Switch previously removed from the old Power Distribution Box. Figure 10 provides an inside and outside view to aid in the installation.

1. Using a step-down bit, drill a hole on the right side cover of the battery compartment large enough to insert the Master Disconnect Switch and then install the switch.

2. Run the new 8’ Battery Cable provided from the left side of the battery Master Disconnect Switch to the starter solenoid.

3. Disconnect the old battery cable from the Starter Solenoid and install the new battery cable.

4. Install the battery previously used for the starting system. The second battery is no longer required.

INSTALLATION OF THE POwER DISTRIBUTION ASSEMBLy

FigUre 10 - installing the Master Disconnect Switch

INSIDE VIEw OUTSIDE VIEw


12

5. Install the new battery cable provided with the UBM Controller Kit to the right side of the Master Disconnect Switch to the positive side of the battery (Figure 11).

6. Reattach the negative battery cable to the negative terminal on the battery.

1. Turn on the Master disconnect switch.

2. Turn on the Ignition switch (pilot light will illuminate).

3. Start the engine (pilot light will go out).

4. Turn on the UBM Controller (the LCD illuminates and displays the current version of software).

Congratulations!You are now ready to operate your machine using

the new UBM® Controller.

TESTING THE NEw SySTEM

FigUre 11 - installation of the Cable to the Master Disconnect Switch

Documents

TERMS AND CONDITIONS - Coroflots3images.coroflot.com/user_files/individual_files/...ABM ®, K-SPAN , SUPER K-SPAN , ... (FOR MODELS UBM-120™ AND UBM-240™) TOOLS REqUIRED (NOT INCLUDED):