26
Technical Development of Impurity Removal in Mineral Processing Reduction of Arsenic in Copper Concentrates Professor Neville Plint Director: Sustainable Minerals Institute

Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

  • Upload
    others

  • View
    18

  • Download
    1

Embed Size (px)

Citation preview

Page 1: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Technical Development of Impurity

Removal in Mineral Processing Reduction of Arsenic in Copper Concentrates

Professor Neville Plint

Director: Sustainable Minerals Institute

Page 2: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Our purpose is to create change for

Responsible Resource Development

CRICOS code 00025B 2

The University of Queensland’s Sustainable Mineral Institute

Page 3: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

The University of Queensland’s Sustainable Mineral Institute

CRICOS code 00025BPresentation Title | Date 3

The University of Queensland’s Sustainable Mineral Institute

CRICOS code 00025B 3

UQ is a top 50 University

Ranked No 1 in the world for mining and minerals engineering 2018

Shanghai Rankings global subject rankings

Game changing leaders1

2 Partnerships

3 Global impact

Future Focused

Institute’s strengths

1

2

Breadth and Depth 3

Multi-disciplinary

Values driven

4

Independent

4 Infrastructure

Page 4: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Unlocking Complex

Orebodies

Transforming Mine

Lifecycles

Digital Mine

Organisation

Governance and

Leadership

Transformational

Learning

Health and Safety

Social

Responsibility

Water

Management

Land Rehabilitation

Mining and

Metallurgy

Geology

Integrated, applied research addressing global challenges

Page 5: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Increasing demand and decreasing grades……

CRICOS code 00025B 5

Copper supply crunch earlier than predicted – experts, Hamish

Sampson, Analyst at CRU’s Copper Team. Mining.com

Page 6: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Complex Orebodies Program - Undeveloped copper deposits

CRICOS code 00025B 6

*S&P Market Intelligence; deposits that

contain >500kT Cu metal & are not

production-visible

Prof. Rick Valenta – Program Lead and Director, Sustainable

Mineral Institute. Complex orebody program.

Page 7: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Complex Orebodies Program - Undeveloped copper deposits

CRICOS code 00025B 7

535mT

Cu metal

Prof. Rick Valenta – Program Lead and Director, Sustainable

Mineral Institute. Complex orebody program.

Page 8: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Complex concentrates

CRICOS code 00025B 8

Source: Wood Mackenzie 2013, Teck- Aurubis, Expomin 2014 (Schwartz et al 2017)

Prof. Rick Valenta – Program Lead and Director, Sustainable

Mineral Institute. Complex orebody program.

Page 9: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Challenges of arsenic management across the value chain

CRICOS code 00025B 9

Mining Processing Smelting Hydro-met Tailing

Arsenic emissions upon roasting.

High financial penalties by smelters.

Economics of

selective mining

Similarity in physicochemical characteristics during flotation.

Lack of market for high arsenic concentrate.

Not amenable to conventional leaching technologies.

Requirement for Safe storage of final residues.

Ground and surface water contaminants.

Requirement for safe storage of final processing residues.

Adapted from Maedeh Tayebi-Khorami,

IMPC 2018 conference presentation

Page 10: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Is it possible to remove Arsenic bearing minerals by flotation?

CRICOS code 00025B 10

Chalcopyrite (CuFeS2) – 34wt% - Cu Chalcocite(CuS2) Enargite (Cu2AsS4) – 48wt%Cu

Dr. Lisa Forbes – Research leader, Sustainable Mineral,

Separations

Page 11: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

What feed do we need for down stream processes?

CRICOS code 00025B 11

Page 12: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Focus of our research

CRICOS code 00025BPresentation Title | Date 12

Dr. Lisa Forbes – Research leader, Sustainable Mineral,

Separations

Page 13: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Opportunity – selective separation

CRICOS code 00025B 13

Reference: Senior (2006), single

mineral study

Bulk Flotation

Eh +200

Arsenic Separation

Eh 0

High Cu - Low As

ConcentrateLow Cu - High As

Concentrate

Tailing

DamCopper Flotation

Eh +200

Page 14: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Can this approach be applied to a complex copper ore?

CRICOS code 00025B 14

Adapted from Maedeh Tayebi-Khorami,

IMPC 2018 conference presentation

Page 15: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Ore deposit behaves differently

CRICOS code 00025BPresentation Title | Date 15

Adapted from Maedeh Tayebi-Khorami,

IMPC 2018 conference presentation

Page 16: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Differential size reduction

CRICOS code 00025B 16

Adapted from Maedeh Tayebi-Khorami,

IMPC 2018 conference presentation

Page 17: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Proposed flowsheet using size deportment and electrochemistry

CRICOS code 00025B 17

Reference – Tayebi-Khorabi, PhD Thesis, 2016, UQ

Page 18: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

New developments that have the potential to enhance separation

CRICOS code 00025BPresentation Title | Date 18

Reference: Kym Runge – Group Lead SMI-JKMRC

Page 19: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

International collaborations to address arsenic

CRICOS code 00025B 19

Page 20: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

CRICOS code 00025BPresentation Title | Date 20

# Springer International Publishing AG 2018

Reference: Chen et al , Chapter 18, A. van der Ent et al. (eds.), Agromining: Farming for Metals, Mineral

Resource Reviews, DOI 10.1007/978-3-319-61899-9_17

Land rehabilitation using phyto-extraction

Page 21: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Pteris vittata can grow in tailings with levels of As over 20,000ppm.

CRICOS code 00025BPresentation Title | Date 21

Ref. P. Erskine and , A. van der Ent et al. unpublished results

Page 22: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Can plant teach us about selective separation?

CRICOS code 00025B 22

Reference: Adapted from Ali et al. (2009) and Briat (2010)

Page 23: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

• Manage arsenic at source

• Value chain optimization – flexible integrated circuits

• Opportunities for further research

Conclusion

CRICOS code 00025BPresentation Title | Date 23

Page 24: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Research conducted by Maedeh Tayebi-Khorami for her PhD thesis,

Supervised by M., Manlapig, E., Forbes, E., Bradshaw, D., Edraki, M

Sponsored by UQ/SMI and CSIRO

Contributions from Prof. Rick Valenta, Prof. Kym Runge and Prof. Peter Erskine

Acknowledgements

CRICOS code 00025B 24

Page 25: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Prof. Neville Plint | Director

Sustainable Minerals Institute

[email protected]

facebook.com/uniofd

Instagram.com/uniofqld

@SMI_UQ

Sustainable Minerals Institute

Thank you

Page 26: Technical Development of Impurity Removal in Mineral ... · Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68,

Abraitis, P.K., Pattrick, R.A.D., Vaughan, D.J., 2004. Variations in the compositional, textural and electrical properties of natural pyrite: a review. International Journal of Mineral Processing 74, 41-59.

Ekmekçi, Z., Demirel, H., 1997. Effects of galvanic interaction on collectorless flotation behaviour of chalcopyrite and pyrite. International Journal of Mineral Processing 52, 31-48.

Forbes, E., Smith, L., Vepsalainen, M., 2018. Effect of pyrite type on the electrochemistry of chalcopyrite/pyrite interactions. Physicochemical Problems of Mineral Processing In Pess.

Fornasiero, D., Fullston, D., Li, C., Ralston, J., 2001. Separation of enargite and tennantite from non-arsenic copper sulfide minerals by selective oxidation or dissolution. International Journal of Mineral Processing 61, 109-119.

Guo, H., Yen, W.T., 2005. Selective flotation of enargite from chalcopyrite by electrochemical control. Minerals Engineering 18, 605-612.

Haque, N., Norgate, T., Bruckard, W.J., 2010. Techno-economic evaluation of a new early removal process to treat high-arsenic copper ores, XXV International Mineral Processing Congres, Brisbane, Australia.

Heyes, G.W., Trahar, W.J., 1979. Oxidation-Reduction effects in the flotation of chalcocite and cuprite. International Journal of Mineral Processing 6, 229-252.

Jeldres, R.I., Forbes, L., Cisternas, L.A., 2016. Effect of Seawater on Sulfide Ore Flotation: A Review. Mineral Processing and Extractive Metallurgy Review, 1-16.

Johnson, K.M., Hammarstrom, J.M., Zientek, M.L.A., Dicken , C.L., 2014. Estimate of undiscovered copper resources of the world,. Geological Survey Fact Sheet 2014–3004.

Joseph, G.N., Kundig, K.J.A., 1999. Copper: its trade, manufacture, use, and environmental status, ASM International, Materials Park, Ohio, USA.

Long, G., Peng, Y., Bradshaw, D., 2014. Flotation separation of copper sulphides from arsenic minerals at Rosebery copper concentrator. Minerals Engineering 66-68, 207-214.

Plackowski, C., Bruckard, W.J., Nguyen, A.V., 2014. Surface characterisation, collector adsorption and flotation response of enargite in a redox potential controlled environment. Minerals Engineering 65, 61-73.

Senior, G.D., Guy, P.J., Bruckard, W.J., 2006. The selective flotation of enargite from other copper minerals — a single mineral study in relation to beneficiation of the Tampakan deposit in the Philippines. International Journal of Mineral Processing 81, 15-26.

Smith, L.K., Bruckard, W.J., 2007. The separation of arsenic from copper in a Northparkes copper–gold ore using controlled-potential flotation. International Journal of Mineral Processing 84, 15-24.

Smith, L.K., Bruckard, W.J., Davey, K.J., 2009. The flotation behaviour of arsenic-bearing minerals in nickel sulphide flotation systems, Enviromine 2009, Santiago, Chile.

Smith, L.K., Davey, K.J., Bruckard, W., 2012. The Use of Pulp Potential Control to Separate Copper and Arsenic - An Overview Based on Selected Case Studies, XXVI International Mineral Processing Congress, New Delhi, India, pp. 5057 - 5067.

Tayebi-Khorami, M., Manlapig, E., Forbes, E., 2017a. Relating the mineralogical characteristics of tampakan ore to enargite separation. Minerals 7.

Tayebi-Khorami, M., Manlapig, E., Forbes, E., Bradshaw, D., Edraki, M., 2017b. Selective flotation of enargite from copper sulphides in Tampakan deposit. Minerals Engineering 112, 1-10.

Tayebi-Khorami, M., Manlapig, E., Forbes, E., Edraki, M., Bradshaw, D., 2018. Effect of surface oxidation on the flotation response of enargite in a complex ore system. Minerals Engineering 119, 149-155.

Wilson, P.C., Chanrougx, C., 1994. Revenue, calculation and marketing; copper., in: Lanz, M.N.T. (Ed.), Cost estimation handbook for the Australian mining industry. Australasian Institute of Minging & Metallurgy.

References

CRICOS code 00025B 26